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5 Overview of functions
5.1 Recording and evaluating shift commands in normal 5.2 Recording and evaluating shift commands in back-up
mode mode
The shift commands are recorded via the controls integrated The operating commands for navigation are entered in the
in the gear control (GS) (A15) sensor unit menu tree of the driver information system (FIS) via the left
The drive control (FR) control unit (A3) reads in the shift (S144) and right (S145) multifunction steering wheel (6)
button groups.
signals from the (GS) sensor unit (A15), evaluates them and
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The drive control (FR) control unit (A3) reads in the shift (S144) and right (S145) multifunction steering wheel (6)
button groups.
signals from the (GS) sensor unit (A15), evaluates them and
The base module (GM) (A7) reads in the shift commands
transmits corresponding
from the multifunction steering wheel (6), evaluates them and
CAN messages via the transmission CAN (CAN 5) to the gear transmits appropriate CAN messages to the instrument (INS)
control (GS) control unit (A16). (P2).
The instrument (INS) (P2) transmits the gear and clutch
requests selected by the driver as
CAN messages via the K-line back-up mode (KErs) to the
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GF26.20-W-0999MP Gear control (GS) function description contents 14.4.08
TRANSMISSION 715.5 in MODEL 930, 932, 933, 934
with CODE (GS7) Gear control II
except CODE (GE2) Electronic drive control II
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GF26.20-W-3012-03MP Gear module, design
W26.20-1120-06
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GF26.20-W-3012-04MP Gear module, function
W26.20-1117-06
6 Electrical connection "+ even B60 Gear sensor (SGG) A Gear shift cylinder
gears air release solenoid valve Y35 Uneven gears air admission B Double-diameter piston
(MGE) (Y38)" solenoid valve (MUB) N Applied position "neutral"
7 Electrical connection "+ uneven Y36 Even gears air admission
gears air release solenoid valve solenoid valve (MGB)
(MUE) (Y37)" Y37 Uneven gears air release
11 Reservoir pressure connection solenoid valve (MUE)
11 Y38 Even gears air release solenoid
32 Vent connection 32 valve (MGE)
Via the even gears air release solenoid valve (MGE) (Y38)
which is not actuated and which is in the through-flow
position, the air can escape from the opposite operating
chamber and reaches the atmosphere via the air release
connection 32 (32).
----------------------------------------------------------------------------------------- -----------------------------------------------------------------------------------------
The actuated even gears air admission solenoid valve (MGB) The uneven gears air release solenoid valve (MUE) actuated
(Y36) switches into the flow position and directs the reservoir (Y38) is located in the disable position and as a result
compressed air prevailing at the reservoir pressure connection separates the air ducts used for air admission and air release.
11 (11) into the working space of the gear shift cylinder (A).
The piston rod is fully extended in the applied position "even
The result of its pressurization is that the double-diameter gears" (2/4/R).
piston (B) is moved towards the applied position "even gears"
(2/4/R). The gear sensor (SGG) (B60) is not operated in the applied
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position "even gears" (2/4/R).
Via the uneven gears air release solenoid valve (MUE) (Y37)
which is not actuated and which is in the flow-through
position, the air can escape from the opposite working
chamber and reaches the atmosphere via the air release
connection 32 (32).
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-----------------------------------------------------------------------------------------
The uneven gears air release solenoid valve (MUE) (Y37) and
even gears air release solenoid valves (MGE) (Y38) are
located in the disable position and separate the working
spaces used for air admission from the air ducts used for air
release.
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GF26.20-W-3013-02MP Gate module, task
1 Tasks of gate shift cylinder 3 Tasks of splitter 1 solenoid valve (MS1) (Y29) and splitter 2
Mechanical operation of the shift mechanism for shifting: solenoid valve (MS2) (Y30)
- the gate for reverse gear Control of air admission and air release of the working
spaces of the splitter shift cylinder.
- the gate for gears 1, 2, 5 or 6
- the gate for gears 3, 4, 7 or 8
4 Tasks of gate 1 solenoid valve (MG1) (Y33) and gate 2
Manual actuation of gate sensor (SGE) (B61).
solenoid valve (MG2) (Y34)
Control of the air admission and air release of the working
2 Task of gate sensor (SGE) (B61)
spaces of the gate shift cylinder.
Senses the position of the piston rod of the gate shift
cylinder and provides a corresponding electrical signal.
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GF26.20-W-3013-03MP Gate module, design
The gate module (A90) forms a unit with the gear control (GS)
control unit.
W26.20-1121-12
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GF26.20-W-3014-02MP Range module, task
1 Tasks of range shift cylinder (range group) 2 Task of range sensor (SRA) (B63)
Mechanical actuation of the range sensor (SRA) (B63) and of Senses the position of the piston rod of the range shift
the shift mechanism for shifting the "Low-speed" range group cylinder and provides a corresponding electrical signal.
(gears 1 to 4 and reverse gear on transmission 715.5, and
gears 1 to 3 and reverse gear on transmission 715.3) and for 3 Tasks of range 1 solenoid valve (MR1) (Y31) and range 2
shifting the "High-speed" range group (gears 5 to 8 on solenoid valve (MR2) (Y32)
transmission 715.5, and gears 4 to 6 and reverse gear (fast) Control of air admission and air release of working spaces of
on transmission 715.3). the range shift cylinder.
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GF26.20-W-3014-03MP Range module, design
W26.20-1122-11
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GF26.20-W-3014-04MP Range module, function
W26.20-1119-06
12 Reservoir pressure connection B63 Range sensor (SRA) A Range shift cylinder
12 Y31 Range 1 solenoid valve (MR1) RH Applied position, "High" range
33 Vent connection 33 Y32 Range 2 solenoid valve (MR2) RL Applied position, "Low" range
1 Function when shifting the "Low" range group 2 Function when shifting the "High" range group
Range 1 solenoid valve (MR1) (Y31) is actuated by the gear The "High" range group is shifted in exactly the same way as
control (GS) control unit (A16), goes into the applied position the "Low" range group (see 1), the two range 1 (MR1) (Y31)
and leads the reservoir compressed air applied at reservoir and range 2 solenoid valves (MR2) (Y32) exchanging their
pressure connection 12 (12) into the working space of the functions.
range shift cylinder (A) so that the piston is moved towards
the applied position "Low" range (RL). The piston rod is fully The range sensor (SRA) (B63) is not actuated.
retracted in applied position "Low" range (RL).
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GF26.20-W-3051MP Split shift cylinder, location / task 5.12.06
TRANSMISSION 715.3 in MODEL 930, 934 with CODE (GS7) Gear control II
TRANSMISSION 715.5 in MODEL 930, 932, 933, 934 with CODE (GS7) Gear control II
W26.20-1074-11
Splitter shift cylinder, location The split shift cylinder (1) is mounted on the
front section of the transmission housing on
the right-hand side.
Splitter shift cylinder, task Manual actuation:
- of the shift mechanism for shifting the
splitter group and
- of the splitter sensor (SSP) (B62).
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GF26.20-W-3100-02MP Gear control (GS) control unit, task
1 General
The gear control (GS) control unit (A16) is the central control The gear control (GS) control unit (A16) carries out a logically
electronics for the implementation of functions at the structured data exchange with other system components and thus
transmission end. In normal driving mode and in back-up makes its contribution to the controlled sequence of the gear
mode the software modules for gear control (GS) integrated in control (GS).
the gear-control control unit (GS) (A16) and the clutch
operating system (KB) take over accurately defined tasks in The gear control (GS) control unit (A16) detects certain
each case. malfunctions and is capable of self-diagnosis.
2 Recording and evaluating electrical sensor signals 3 Recording, evaluating and conveying CAN messages with
The electrical signals from the following sensors are data relevant to shifting CAN messages with data relevant to
measured and evaluated directly: shifting are read in and evaluated via the transmission CAN
- Clutch travel sensor (B2) (CAN 5) or if necessary via the K-line back-up mode.
- Countershaft rpm sensor (B3) Calculated vice versa and the gear-control control unit (GS)
- Vehicle speed sensor (B17) (A16) has data which it conveys as CAN messages to the
- Transmission oil temperature sensor (B47)
- Transmission output speed rpm sensor (B57) control units of other systems.
- Gate sensor (SGG) (B60) Within the gear control (GS) control unit (A16) the data is
- Gate sensor (SGE) (B61)
- Splitter sensor (SSP) (B62) processed by the two software modules for gear control (GS)
- Range sensor (SRA) (B63) and clutch operator (KB).
- Transmission output speed rpm sensor (B99) (only when
Example:
transfer case is fitted)
The shift commands from the gear control (GS) shift control
unit (A15) are read in by the drive control (FR) control unit
-----------------------------------------------------------------------------------------
(A3) and conveyed to the gear-control control unit (GS) (A16)
as corresponding CAN messages via the transmission CAN
(CAN 5).
-----------------------------------------------------------------------------------------
4 Electrical actuation of solenoid valves for shifting
individual shift groups
The software module for gear control (GS) actuates the
following electropneumatic solenoid valves for shifting the
individual shift groups and the gate position with an electrical
control signal.
- Range 1 solenoid valve (MR1) (Y31) or range 2 solenoid - Gate 1 solenoid valve (MG1) (Y33) or gate 2 solenoid valve
valve (MR2) (Y32) - these are integrated into the range (MG2) (Y34) - these are integrated into the gate module
module (A91) and they shift the range group (A90) and shift the gate position
- Split 1 solenoid valve (MS1) (Y29) or split 2 solenoid valve - Countershaft brake solenoid valve (Y125) - this is
(MS2) (Y30) - these are integrated into the gate module integrated the gate module (A90) and shifts the
(A90) and they shift the splitter group countershaft brake.
- Uneven gears air admission solenoid valve (MUB) (Y35), Only on vehicles with code (GE3) Mercedes PowerShift.
even gears air admission solenoid valve (MGB) (Y36), odd
gears admission solenoid valve (MUE) (Y37) or even gears
air release solenoid valve (MGE) (Y38) - these are
integrated into the gear module (A92) and they shift the
gear group -----------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------
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GF26.20-W-3100-02MP Gear control (GS) control unit, task
1 General
The gear control (GS) control unit (A16) is the central control The gear control (GS) control unit (A16) carries out a logically
electronics for the implementation of functions at the structured data exchange with other system components and thus
transmission end. In normal driving mode and in back-up makes its contribution to the controlled sequence of the gear
mode the software modules for gear control (GS) integrated in control (GS).
the gear-control control unit (GS) (A16) and the clutch
operating system (KB) take over accurately defined tasks in The gear control (GS) control unit (A16) detects certain
each case. malfunctions and is capable of self-diagnosis.
2 Recording and evaluating electrical sensor signals 3 Recording, evaluating and conveying CAN messages with
The electrical signals from the following sensors are data relevant to shifting CAN messages with data relevant to
measured and evaluated directly: shifting are read in and evaluated via the transmission CAN
- Clutch travel sensor (B2) (CAN 5) or if necessary via the K-line back-up mode.
- Countershaft rpm sensor (B3) Calculated vice versa and the gear-control control unit (GS)
- Vehicle speed sensor (B17) (A16) has data which it conveys as CAN messages to the
- Transmission oil temperature sensor (B47)
- Transmission output speed rpm sensor (B57) control units of other systems.
- Gate sensor (SGG) (B60) Within the gear control (GS) control unit (A16) the data is
- Gate sensor (SGE) (B61)
- Splitter sensor (SSP) (B62) processed by the two software modules for gear control (GS)
- Range sensor (SRA) (B63) and clutch operator (KB).
- Transmission output speed rpm sensor (B99) (only when
Example:
transfer case is fitted)
The shift commands from the gear control (GS) shift control
unit (A15) are read in by the drive control (FR) control unit
-----------------------------------------------------------------------------------------
(A3) and conveyed to the gear-control control unit (GS) (A16)
as corresponding CAN messages via the transmission CAN
(CAN 5).
-----------------------------------------------------------------------------------------
4 Electrical actuation of solenoid valves for shifting
individual shift groups
The software module for gear control (GS) actuates the
following electropneumatic solenoid valves for shifting the
individual shift groups and the gate position with an electrical
control signal.
- Range 1 solenoid valve (MR1) (Y31) or range 2 solenoid - Gate 1 solenoid valve (MG1) (Y33) or gate 2 solenoid valve
valve (MR2) (Y32) - these are integrated into the range (MG2) (Y34) - these are integrated into the gate module
module (A91) and they shift the range group (A90) and shift the gate position
- Split 1 solenoid valve (MS1) (Y29) or split 2 solenoid valve - Countershaft brake solenoid valve (Y125) - this is
(MS2) (Y30) - these are integrated into the gate module integrated the gate module (A90) and shifts the
(A90) and they shift the splitter group countershaft brake.
- Uneven gears air admission solenoid valve (MUB) (Y35), Only on vehicles with code (GE3) Mercedes PowerShift.
even gears air admission solenoid valve (MGB) (Y36), odd
gears admission solenoid valve (MUE) (Y37) or even gears
air release solenoid valve (MGE) (Y38) - these are
integrated into the gear module (A92) and they shift the
gear group -----------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------
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GF30.35-W-4103-02MP Task of the drive control (FR) control unit
1. Ignition off
Operating brake lights (if brake light switch operated or if Immobilizer function
engine brake operated with a deceleration of 1 m/s 2 up to - Checking transponder code and storing until ignition
2 switched off
0.5 m/s ).
24 V voltage supply of the electronic foot throttle actuator - Sending transponder code and status of the immobilizer
(B1). on request from the engine control (MR) control unit (A6)
5 V voltage supply for via the engine CAN (CAN 4).
- coolant level switch (B6) Constantly monitoring connected components and data
- Outside temperature sensor (B4) lines (CAN data buses) for detecting faults.
Supplying four switch outputs (GSV1 to GSV4) with 24 V Continuous data exchange (regulation specifications, data
square-wave voltage (pulsed for monitoring). checking) via the engine CAN (CAN 4) to the engine control
Detecting the maximum engine torque and drag torque (MR) control unit (A6).
(engine braking effect) for engine control. Continuous data transfer via the vehicle CAN (CAN 1), e.g.
Sending service messages (outside temperature) for display parking brake applied,
in the instrument (INS) (P2). other electronic systems.
Communications interface (Gateway) to read out the If a fault exists (at vehicle and engine side), activating the
diagnosis (INS, STAR DIAGNOSIS) of control unit versions, yellow and red fault light through the instrument.
measured values, fault codes and vehicle-specific data
(parameter values) etc. for engine control (MR) and the
flame starting system (FLA).
----------------------------------------------------------------------------------------- -----------------------------------------------------------------------------------------
Conducting the following automated learning processes Measurement and activation functions for the following
(detecting parameterizing data): connected components:
- Circuit W conversion factor (is redundant speed signal) - Constant throttle/engine brake solenoid valve
- Control units on the vehicle CAN (CAN 1) with data (actuation and measurement)
exchange to drive control (FR): instrument (INS), brake - Brake light relay (actuation and measurement)
control (BS), parameterizable special module (PSM) - D+ relay (actuation and measurement)
- Immobilizer read-out electronics - Coolant level switch ( measurement)
- Foot throttle actuator (with STAR DIAGNOSIS or - Outside temperature sensor ( measurement)
instrument) Preparing and storing variable parameterization values in
various access authorization stages
----------------------------------------------------------------------------------------- -----------------------------------------------------------------------------------------
Alternator pre-excitation and D+ recognition by means of Protective function for a start or start/stop button operation
an integrated electronic circuit. A 300 resistance is on the engine. Before engine control (MR) control unit (A6)
connected to D+ for this purpose till a charge signal is enables the "Start" and "Crank engine" functions, the drive
detected or the engine speed has reached 1000/rpm. The control (FR) control unit (A3) checks whether the
display is, as before, through a red charge indicator lamp. transmission is in the neutral position.
When switching on the terminal 15 the engine CAN (CAN Engine torque change limit in the case of cold start (if
4) is initialized to the engine control (MR) control unit (A6). parameter 35 is set to "YES").
For terminal 50 (starter position at ignition lock) starter
actuation is requested by the engine control (MR) control unit
(A6) if direct actuation from the engine control (MR) control
unit (A6) is defective or faulty.
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-----------------------------------------------------------------------------------------
5. Additional functions in case of the following equipment
variants
For code (EM7) Parameterizable special module with body
For code (M89) Flame starting system (FLA) CAN bus (ISO 11992), code (EM8) Parameterizable special
Gateway function (translation function for the different module with body and trailer CAN bus (ISO 11992) or
communication form and transmission rate between engine code (EM9) Parameterizable special module with body
and vehicle CAN data bus) for service and fault messages of and trailer CAN bus, ISO 11898 instead of 11992
the flame starting system (FLA) connected to the special Data exchange via the vehicle CAN (CAN 1) with the PSM
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communication form and transmission rate between engine code (EM9) Parameterizable special module with body
and vehicle CAN data bus) for service and fault messages of and trailer CAN bus, ISO 11898 instead of 11992
the flame starting system (FLA) connected to the special Data exchange via the vehicle CAN (CAN 1) with the PSM
equipment CAN data bus. The service and fault messages, control unit (A22) after the ignition is switched on to enable
like the service and fault messages from the engine control the working speed control (after ignition is switched on in
(MR) control unit (A6) in the data transmission form on vehicle operating mode).
CAN (CAN 1) - high-speed-CAN bus with the high transfer Switching off engine control functions in the case of PSM
rate, translated and passed on (after ignition is switched on in identifier (message)
operating mode). ID900 The engine Start, Stop and lock function as well as the
Monitoring the special equipment CAN data bus. If faults
exist, e.g. engine CAN (CAN 4) in single-wire mode, the working speed control and the selection of the controller
special equipment CAN data bus is switched off (only if
engine running or when driving). model takes place through the PSM control unit (A22) only
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for a running engine or while driving).
-----------------------------------------------------------------------------------------
For code (GS7) Gear control II (also in combination with For code (MD9) Cruise control
code (GE2) Electronic drive control II or code (GE3) Cruise control and cruise control, control.
Mercedes PowerShift) Raising the idle speed up to about 750/rpm through the
Automatic gear determination (AG). cruise control lever.
Computation of all processes required for regulation and Cruise control monitoring (switching off if fault at operating
2
control of the clutch (KS). lever and deceleration > 2 m/s without brake light signal).
Actuation and operation of the electropneumatic clutch Standby function for cruise control regulation (memory
actuator via the software module clutch operating system function for cruise control speed if clutch operated for less
(KB) in the gear control (GS) control unit (A16). than 5 s).
Power supply and recording of data by the gear control
(GS) shift control unit (A15).
Continuous data exchange via the transmission CAN
(CAN 5)
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GF42.25-W-3116-02MP Brake control (BS) control unit, task
The brake control (BS) control unit is the central component of the
Telligent brake system (BS). It monitors and controls all functions
integrated in the brake system.
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GF26.20-W-3011-04MP Gear control (GS) sensor unit, function
W26.20-1131-04
1 Switching the microswitches
The controls of the gear control (GS) sensor unit (A15) are Corresponding signal voltages are applied to the signal
connected to a total of 7 microswitches which are switched by outputs of the gear control (GS) sensor unit (A15) depending
them when the controls are operated: on the shift status of the microswitches.
- Main lever UP (A15s1)
- Main lever DOWN (A15s2) These signal voltages are conveyed via electrical lines to
- Half-gear lever UP (A15s3) the drive control (FR) control unit (A3) and processed further
- Half-gear lever DOWN (A15s4) there.
- Function button (A15s5)
- Neutral button (A15s6)
- AUTO/MAN switch (A15s7)
Only on vehicles with code (GE2) Electronic drive
control II or code (GE3) Mercedes PowerShift.
----------------------------------------------------------------------------------------- -----------------------------------------------------------------------------------------
2.1 Main lever UP (A15s1) and main lever DOWN (A15s2) Shifting into the adapted gear:
Shifting into reverse gear: The main lever UP (A15s1) or main lever DOWN (A15s2)
The transmission is in neutral, the main lever DOWN are shifted.
(A15s2) is shifted together with the function button (A15s5)
(see 2.3). The adapted gear is determined by the gear control
(GS) control unit (A16) (Telligent selection).
Upshift and downshift by one gear:
The main lever UP (A15s1) or main lever DOWN (A15s2) 2.2 Half-gear lever UP (A15s3) or half-gear lever DOWN
are each shifted together with the function button (A15s5) (A15s4)
(see 2.3). Upshift or downshift by a half gear or by one-and-half
gears:
Upshift and downshift by one and half gears: The half-gear lever UP (A15s3) or half-gear lever DOWN
The main lever UP (A15s1) or main lever DOWN (A15s2) (A15s4) is shifted.
are each shifted together with the function button (A15s5)
(see 2.3). 2.3 Function button (A15s5)
The half-gear lever UP (A15s3) or half-gear lever DOWN Upshift or downshift by a gear or by one and a half gears
(A15s4) are also shifted (see 2.2). as well as shifting into reverse gear:
----------------------------------------------------------------------------------------- The function button (A15s5) is shifted.
-----------------------------------------------------------------------------------------
2.4 Neutral button (A15s6) 2.5 AUTO/MAN switch (A15s7)
Shifting into neutral:
The neutral button (A15s6) is shifted. Only on vehicles with code (GE2) Electronic drive control
The main lever UP (A15s1) and main lever DOWN (A15s2) II or code (GE3) Mercedes PowerShift.
as well as the half-gear lever UP (A15s3) and half-gear
lever DOWN (A15s4) are not shifted. The AUTO/MAN switch (A15s7) is shifted to the manual or
automatic shift mode.
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GF54.21-W-4014-02MP Base module (GM), task
The base module (A7) is the central electronic unit in the "contact" 3 Level control (NR)
networking principle and is linked over various CAN data bus Reads the actuation of buttons on the operating module, or, if a
systems with the control modules of all the other electronic button on the modular switch panel (MSF) is actuated, receives
systems. the associated message from master switch module 4 (A68).
Converts the incoming signal from the operating module into a
1 Cab release message and relays it over the frame CAN (CAN 3) to the rear
Receives the switching signal via the left and right cab release module (A65), or relays the incoming message from master
switches (S20, S21). switch module 4 (A68) over the frame CAN (CAN 3) to the rear
Sends relevant information in the form of CAN messages to the module (A65).
instrument (P2) and makes it available to other control modules
on the vehicle CAN (CAN 1). 4 Gateway function
Translates CAN messages from one CAN system for relaying
2 Locking system radio receivers over another CAN system because of different transmission
Receives the radio signal (868 MHz) from the radio remote rates.
control.
Converts the incoming signal into a CAN message and
transmits it over the interior CAN (CAN 2) to the driver door
module control module (A66) or passenger door module control
module (A67). -----------------------------------------------------------------------------------------
-----------------------------------------------------------------------------------------
17 Anti-theft alarm system (ATA) To guard the cargo, digital interfaces are provided for:
The electronic circuitry of the anti-theft alarm system (ATA) is - External motion sensors
integrated into the base module (A7). - Box-body switching contacts
- Actuation of the KOM electronics so that a silent radio alarm
Reads CAN messages. can be triggered via the "FleetBoard" system.
- From master switch module 4 (A68) Trailer uncoupling alarm
- From the driver door module control module (A66) - When "terminal 15 ON" and the ATA is active, the trailer
- From the passenger door module control module (A67) recognition system is used as an uncoupling alarm:
Receives the radio signal (868 MHz) from the radio remote Transmits a defined current to three outputs of the trailer
control. socket and detects the lamp load.
Monitors signals from the following switches and contacts: Actuates the alarm siren (B72).
- Interior motion sensor (B74) Relays CAN messages.
- Maintenance flap switch (S143) - To the instrument (P2)
- Left and right cab release switches (S20, S21) - To the front module (A64) and the rear module (A65)
- Driver and passenger-side interior flap stowage space lamps - To the driver door module control module (A66)
(S150, S152) - To the passenger door module control module (A67)
- Driver and passenger-side exterior flap stowage space lamps
(S151, S153)
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GF26.20-W-0001MP Gear control (GS), function 14.4.08
TRANSMISSION 715.5 in MODEL 930, 932, 933, 934
with CODE (GS7) Gear control II
except CODE (GE2) Electronic drive control II
W26.20-1077-79
1 Gate shift cylinder B3 Countershaft rpm sensor Y30 Splitter 2 solenoid valve (MS2)
2 Range shift cylinder B17 Vehicle speed sensor Y31 Range 1 solenoid valve (MR1)
3 Gear shift cylinder B60 Gear sensor (SGG) Y32 Range 2 solenoid valve (MR2)
4 Splitter shift cylinder B61 Gate sensor (SGE) Y33 Gate 1 solenoid valve (MG1)
5 Clutch servo assistance B62 Splitter sensor (SSP) Y34 Gate 2 solenoid valve (MG2)
6 Multifunction steering wheel B63 Range sensor (SRA) Y35 Uneven gears air admission
CAN 1 Vehicle CAN solenoid valve (MUB)
A3 Drive control (FR) control unit CAN 2 Interior CAN Y36 Even gears air admission
A6 Engine control (MR) control unit CAN 4 Engine CAN solenoid valve (MGB)
A7 Base module (GM) CAN 5 Transmission CAN Y37 Uneven gears air release
A15 Gear control (GS) shift control P2 Instrument (INS) solenoid valve (MUE)
unit S144 Left multifunction steering Y38 Even gears air release solenoid
A16 Gear control (GS II) control unit wheel button group valve (MGE)
A90 Gate module S145 Right multifunction steering
A91 Range module wheel button group
A92 Gear module Y29 Splitter 1 solenoid valve (MS1) KErs Back-up mode K-line
B2 Clutch travel sensor
1 General
A convenience gearshift system is available with gear control Optimum gear selection assists an economic, fuel-saving
II (GS II). Passive safety is also increased by making it easier driving style. All the shift operations take place in the optimum
for the driver to shift the gears. rpm range, minimizing wear on the transmission and engine.
Faults during shifting are ruled out and it is no longer possible
The gears can be selected in two ways: to overrev the engine.
The driver specifies the required gear by means of gear
selection using the "Driver selection" program. There are modes for gear control II (GS II):
The driver specifies his gearshift requirement via the Normal mode
"Electronic selection" program and the gear control (GS) When the differential locks are engaged, the Telligent
control unit (A16) automatically selects the optimum gearshift automatically changes into "construction site
connection gear. In the process parameters such as operation" operating mode.
accelerator pedal position, driving speed, torque request,
acceleration in the previous gear and vehicle weight are taken Back-up mode (backup drive mode)
into account. Comprises the additional function "Towing".
----------------------------------------------------------------------------------------- -----------------------------------------------------------------------------------------
Installability of compressed air connectors Mixup of the compressed air connections from the various
compressed air connectors leads to failure or damage of the
With the introduction of the Schäfer SDF (NG6) and VOSS 232 corresponding system.
(NG8/12) compressed-air connectors it is now possible - together
with the previous VOSS 230 compressed-air connector - to install
Reliable identification of the compressed air connector installed
different types of compressed-air connectors in Mercedes-Benz in each individual case is, therefore, absolutely necessary.
vehicles.
W00.18-1000-11
Compatibility and installability
The individual parts (plugs and retaining screws) on the VOSS 230, The previous VOSS 230 compressed air connector cannot be
VOSS 232, and Schäfer SDF compressed air connectors are not installed on assemblies or components with straight-through hole.
compatible with one another. If the retaining clamp and spring element (VOSS 230) are
However, installation of different complete compressed air
incorrectly installed in an assembly or component with straight-
connectors on one vehicle, or assemblies and components, is
through hole with the assembly mandrel, the parts can fall into the
permissible.
assembly or component when the assembly mandrel is removed,
The VOSS 232 and Schäfer SDF compressed air connectors can making the assembly or component unusable.
be used in components with the previous VOSS 230 graduated
hole, as well as in a straight-through hole (screw-in hole according When converting or replacing a plug (T-piece, angle piece, etc.),
to DIN ISO 6149-1). from the previous VOSS 230 compressed air connector, we
With introduction of the VOSS 232 and Schäfer SDF recommend installing the plug and associated retaining screw for
the new VOSS 232 or Schäfer SDF compressed air connector.
compressed air connectors, the previously used graduated hole will
be deleted successively and replaced by the straight-through hole
(screw-in hole according to DIN ISO 6149-1).
W00.18-1001-11
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System components, VOSS 232 compressed air connector
The VOSS 232 compressed air connector is available in nominal sizes of 8 and 12.
It consists of the retaining screw (1), the plug (2), an O-ring (3), a locating ring (4), the clamp
cage with two retaining clamps (5), one sealing O-ring (6) and one contamination and pre-
tension O-ring (7). In the delivery state, a protective cap is mounted on the plug (2).
The VOSS 232 compressed air connector can be recognized by the notches (10) on the
front of the retaining screw (1).
W00.18-1002-03
Correctly locked VOSS 232 compressed air connector
W00.18-1003-12
Incorrectly locked VOSS 232 compressed air connector
If the plug (2) was not inserted to the second arrest stage, correct
locking is not accomplished. When pressure is built-up in the
system, the plug (2) is pushed back to the first arrest stage and
locked there.
In spite of leakage, the connector is secured against disengaging.
The plug (2) can now no longer be removed.
In this position, the plug (2) protrudes so far out of the retaining
screw (1) that escaping air (arrows) is causing an air noise and a
visual localization of the leakage position by the technician is also
possible. The air noise results from the notches (10) on the retaining
bolt (1).
W00.18-1004-11
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SCHÄFER SDF compressed air connector system components
It consists of the plug (2), the retaining screw (1), an O-ring (3), a sealing O-ring (6), a
contamination and pre-tension O-ring (8), and the retaining/catch ring (9). In the delivery state, a
protective cap (12) is mounted on the plug.
The SCHÄFER SDF compressed air connector is recognizable on the circumferential notch
(11) on the retaining bolt (1).
W00.18-1005-03
Correctly locked SCHÄFER SDF compressed air connector
W00.18-1006-12
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Incorrectly locked SCHÄFER SDF compressed air connector
If the plug (2) is not pushed forward to the second arrest stage (D),
proper locking is not possible.
When pressure is built-up in the system, the plug (2) is pushed back
to the first arrest stage (C) and locked there.
In spite of leakage, the connector is secured against disengaging.
The plug (2) can now no longer be removed.
In this position, the plug (2) protrudes so far out of the retaining
screw (1) that escaping air (arrow) is causing an air noise and a
visual localization of the leakage position by the technician is also
possible.
W00.18-1007-12
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AR42.10-W-0950-01A Disassemble/assemble compressed air
connector
Disassemble
W42.10-1143-12
2 Remove bottom retaining clamp (3) from clamp cage (4).
The lower retaining clamp (3) is no longer required.
W42.10-1144-11
3 Lift clamp cage (4) with upper retaining clamp (5) slightly and
remove upper retaining clamp (5).
W42.10-1145-11
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Assemble
W42.10-1146-11
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AR42.10-W-0950-01B Disassemble/assemble compressed air
connector
001 589 00 63 00
Assembly tool
Disassemble
W42.10-1147-11
Assemble
W42.10-1139-05
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4 Install new contamination and pre-tension O-ring (5) over
assembly tool.
W42.10-1148-10
Installation position of catch ring
3 Catch ring
W00.18-1008-05
W42.10-1140-05
8 Insert plug (2) into retaining bolt (1).
The plug (2) must latch twice in the retaining bolt (1).
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W42.10-1147-11
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Document number: pe30.35-w-2001-99gb
Document title: Wiring diagram for drive control (FR)
A3 A3
A
B KUP1 KUP2 GAS1 FG2- FG1- GAS2 FG2+ FG1+ TSV MSS S-B GSV1 AUS TSET S+B QUIT 50
18/1 18/2 18/3 18/4 18/5 18/6 18/7 18/8 18/9 18/10 18/11 18/12 18/13 18/14 18/15 18/16 18/17 18/18
X1
C
U27
0.75 0.75
U154 sw sw
D 0.75 bl bl
sw ws ws
bl X1
0.75 ws
sw 6 4
E gr
rt PE55.40-W-2000E
S103
F 0.75 0.75 0.75 0.75 0.75 0.75 9/9 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 18/5 0.75
ge rt br ws sw bl sw sw ws ws ws sw sw ge sw sw
ws ws ws gr ws X73 gn ws bl gn li gr ge rt gn X2.2 bl
rt rt sw ws ws ws
G
0.75 1
sw sw
gr U26
bl 0.75 0.75
H rt ws sw sw
bl
ws
J
X1 8 10 9 12 11 16 17 18 13 X1 0.75 10 1
9/9 16/8 1 2 3 br br
2 3 1 4 6 5
+ 50 15 50 31 15
012 3
K
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Affix page 2 here
A3 A3 A3
GSV3 30 31 15 D+A RÜLI GSE GSV4 SSL SSH MBE0 MBE1 MBE2
18/12 18/1 18/2 18/3 18/4 18/5 18/6 18/7 18/8 18/9 18/10 18/11 18/12 18/13 18/14 18/15 18/16
X4 X2
U72 U155
0.75 0.75
gr ws
1 1
gr ws
0.75 0.75 0.75 0.75
sw sw rt sw
rt bl rt
S1 A7 B46.1 S2 S2s2
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Cut here
Affix page 3 here
A3 A3
LOW GND HIGH LOW GND HIGH NG NG- MS- SVL+ SVH+ GSV1
18/16 18/17 18/18 18/1 18/2 18/3 18/4 18/5 18/6 18/7 18/8 18/9 18/10 18/13
X4 X1 X4
0.75 0.75 18/1 18/4 18/2 18/3 9/1 9/2 9/3 9/4 9/5 9/6 9/7 9/8 9/9
ge bl
X2.2 X73
A20 A7 A4 A6 A15
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
Cut here
Affix page 4 here
A3
A
PE30.35-W-2001GD
0.75 1 1
sw ws bl
gr bl
rt H
+ X1 J
X1 1
1 2 3 4 5
18/16 sw
W D+ 15 30 bl
W ws
G
3~ K
U
30 31
A0
P2 G2
L
PE30.35-W-2001-99GB
56 57 58 59 60 61 62 63 64
Cut here
Wiring diagram for drive control (FR) / pe30.35-w-2001-99gb
ENGINES 541.9 in MODEL 930, 932, 934 with code (GE3) Mercedes PowerShift wiring diagram I ENGINES 542.9 in MODEL 930, 932, 934 with code (GE3
Document number: pe26.20-w-2001-99a
Document title: Wiring diagram of gear control (GS)
A15 A90
A
s1 s2 s3 s4 s5 s6 s7
+ 10/07
C
9/1 9/2 9/3 9/4 9/5 9/6 9/7 9/8 9/9 HIGH LOW 31a 30a 31b 30b 15
15/1 15/4 15/2 15/8 15/5 15/11 15/14
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 X1
D sw sw sw sw sw bl br sw sw
bl bl bl br ge ge ge ge gr 1 1 2.5 2.5
gn ge rt rt bl ge br rt
E
9/1 9/2 9/3 9/4 9/5 9/6 9/7 9/8 9/9 18/6 18/7 18/8 18/9
F X73 X2.1
A16
10/07
K SKU 31 DZVGW 31 31
15/7 15/7 15/10 46/34 46/30 46/38 46/31 46/16 46/28
X2
1 1 1
br br gr
bl bl sw
ws
0.75 0.75
br br
bl bl
X1 X1
18/3 X1 X2 18/7 1 2 1 2 1 2
K 21/1 8/6 K
PE54.30-W-2200J B6 PE54.30-W-2200J
PE82.85-W-2003E PE54.61-W-2001A
INS INS
P2 A94 P1/ P3 P2 B2 B3 B47
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Cut here
Affix page 3 here
A90 A90
U166 U144
U143
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr
6 2 7 5 1
2 1 2 3 1 2 3 1 2 3 1 2 3 1 2
+ 31 + 31 + 31
Cut here
Affix page 4 here
A90 A90
1 1 1 1 3/1
br ge bl br
rt sw gr
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A78 3/1
gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr gr CAN 2 X2
X4
1 2 3 1 7 6 4 5 6 5 2 4 3 7
18/10 18/11 18/8 18/9 3/1
1 2 1 2 1 2
U145 30 LOW HIGH GND
F6
10A
B63 Y35 Y36 Y37 Y38 B60 Y39.1 Y39.3 Y39.2 Y39.4
Y31 Y32 B63 A92 A93 A7
59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
Cut here
Affix page 5 here
A68
U5 B U6
3/1 3/2 3/3 3/1 3/2 3/3
X6 X6
C
E
X1 X1
3/1 3/2 3/3 3/1 3/2 3/3
F
X1 X1 1
3/1 3/2 3/3 3/1 3/2 3/3 sw
K bl
ws
L
A0
A79 A79
78 79 80
PE26.20-W-2001-99A
Cut here
Wiring diagram of gear control (GS) / pe26.20-w-2001-99a
TRANSMISSION 715.50 /52 in MODEL 930, 932, 933, 934 with CODE (GE2) Electronic drive control II with CODE (GS7) Gear control II TRANSMISSION 7
OV00.01-W-1001-27D Abbreviations for wiring diagrams MODEL 930, 932, 933, 934
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ZHE A u x ilia r y h e a te r (H61) "Webasto" Air Top 2000 warm air 83.70
auxiliary heater
(H63) "Webasto" Air Top 3500 warm air
auxiliary heater
(H65) "Webasto" Thermo Top 90 warm water
auxiliary heater
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