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MSP/DRILEX   

Annular Blowout Preventer

Operation and Maintenance Manual


For MSP/DRILEX Spherical

Annular Blowout Preventer

11”-10000 Psi

MSP/DRILEX
(Shanghai)Ltd.4/F Commercial Tower,Ste 800
Qu Yang Rd,HongKou District Shanghai,PRC 200437
Tel:86-21-65538126 Fax:86-21-65538092
Email:mspstaff@msp-drilex.com.cn
MSP/DRILEX                                                                                  Annular BOP 

Table of Content
1.0 Description ............................................................2

2.0 Physical Data ..........................................................3

3.0 Applicable Operating Characteristics and Principles of Operation .......7

4.0 Hydraulic Operating System .............................................7

5.0 Disassembly Procedure ..................................................8

6.0 Assembly Procedure .....................................................9

7.0 Operation Procedures ..................................................10

8.0 Maintenance Procedures ................................................12

9.0 Testing Maintenance ..................................................14

10.0 Storage ...............................................................16

11.0 Part List .............................................................18

 
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1.0 Description

The MSP/DRILEX type D BOP is a spherical annular type BOP which seals off reliably on

almost any shape or size-drill pipe, drill collars, casing, and tool joints in the well

bore or completely seal off (CSO) of the open bore. The MSP/DRILEX Type D annular BOP

has been designed for use on surface installations.

The MSP/DRILEX type D BOP seals by a large hydraulic piston pushing upward on the circular

sealing element. The MSP/DRILEX preventer piston pushes the element upward into a

spherical shaped head. The spherical contour of the preventer top causes the rubber

element to be forced inward in all directions as it is pushed upward.

MSP/DRILEX Annular Blowout Preventer


 
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To open the preventer the piston is hydraulically pushed down and stored energy in the

rubber element causes it to expand back to its original shape. Full closing pressure

can be used on this preventer without affecting the normal element life.

Annular preventers do not have mechanical closing or locking devices. The only way to

close this type of preventer is by hydraulic pressure under the piston. The preventer

can be locked in the closed position by sealing in the hydraulic closing fluid under

pressure, using a valve on the closing fluid line.

2.0 Physical Data

A. Lubricants:

1. Thread lubricant-API-5A-Lub, Fel-Pro Paste#670, or SLECT-A-TORQ Paste#503.

2. Multi-purpose lubricant or grease.

3. Multi-purpose lubricant or grease for cold weather operation.

4. Hydraulic operating system:

a. Storage

b. Standard operation-Use a fresh water lubricant that forms a true solution

rather than an emulsion when mixed with water and/or antifreeze.

B. Dimensional Drawings

MSP/DRILEX type D Annular Blowout Preventer. (Page: 18)

C. Drawings with Bills of Material

MSP/DRILEX type D Annular Blowout Preventer. (Page: 18)

D. Lifting and Handling

 
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1. Lift BOP assemblies only with slings appropriately rated for the maximum

weight of the BOP.

2. Handle all other subassemblies using appropriately rated slings.

E. External Thread Connections

NPT Fitting Size for Open and Close Ports: 2”-2” NPT

F. Hydraulic Operating System Requirements

Gallons to Open: 24.67 Gallons (11”- 10000 psi)

Gallons to Close: 30.58 Gallons (11”- 10000 psi)

Normal pressure for the hydraulic operating system is 1500 psi.

G. Temperature Rating of Annular BOP:

Continuous Service — -20 ~ 250 Deg.F (-29 ~ 121 Deg.C)

English Metric

Bore 11” 279.4 mm

Pressure 10000 Psi 69.0 MPa

Pressure(Factory Test Only) 15000 Psi 103.5 MPa

Volume-Opening Chamber 24.67 Gallons 93.4 L

Volume-Closing Chamber 30.58 Gallons 115.8 L

Weight 23000 Lbs 10433 kg

3.0 Applicable Operating Characteristics and Principles of Operation

Packer/Donut Assembly

 
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1. The packer is a cylinder of molded rubber combined with sixteen steel reinforcing

inserts

2. The donut is made of homogeneous molded rubber that surrounds the packer.

3. The packer insert are flanged on the top and bottom.

4. The shape of the flanges have been designed to maintain an unbroken barrier of steel

above and below the packer rubber as the packer is closed, regardless of the size

or shape of the pipe or tool in the bore.

4.0 Hydraulic Operating System

1. The annular BOP does not depend upon wellbore pressure to close the packer.

2. Closing pressure must be maintained to the operating system to hold the packer in

the closed position.

3. This independence of wellbore pressure gives the operator control of the rubber

pressure on the pipe, reduces packer extrusion, and can significantly increase

packer life when the BOP is used for stripping.

A. Closing the Annular BOP

1. Hydraulic fluid is pumped into the closing chamber to force the piston and the

pusher plate upward against the donut.

2. The pusher plate upward against the donut.

3. The inward displacement of the donut forces the packer inward toward the center

of the bore.

B. Opening the Annular BOP

1. Hydraulic fluid is pumped into the opening chamber to force the piston and the

packer plate is downward.

 
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2. As the pusher plate is withdrawn, the donut returns to its relaxed shape,

allowing the packer to return to its fully open position.

5.0 Disassembly Procedure

A. Part Preparation Prior to Disassembly. The work area should be clean and well lighted.

B. BOP Disassembly

1. Vent all Pressure

Vent the closing chamber to atmosphere that no trapper exists, which will cause

injury to personnel, and/or damage to equipment. Open the valves in the control

system to exhaust the pressure and/or loosen the hydraulic connections to allow

the pressure to leak out.

WARNING: STAND CLEAR OF ESCAPING PRESSURE TO AVOID INJURY


1.Clean the outside of the BOP body. Use high water and detergent to clean mud and

debris from the outside of the BOP.

2.Make sure the BOP is fully open from the outside of the BOP.

3.Remove and bleed all operating pressure.

4.Vent the operation system. Remove the plugs from the unused open and close ports

on the BOP body. It will elimination the possibility of accidental operation of

the BOP once the top is unbolted.

5.Using a wrench, loosen the 12 nuts on the press locking ring, and then pull down the

12 studs. Twist 12 M27 screws symmetrically, slowly put the press locking ring out

between shell and top cover.

6.Attach the appropriate size lifting shackles to the pad eyes on the side of the

top. Attach lifting chains to the shackles and lift the bolt-on top vertically

 
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off the BOP body. If the top is pulled at an angle instead of straight out, it

may bind with the BOP body. Remove the upper housing.

7.Remove of the packer and seals (Item 3 & 13).

8.Remove of Adapter Ring and the seal (Item 4 & 14).

9.Remove of the seals and wear ring-piston (Item 6 & 12).

10. Remove of the seals and wear ring-body (Item 7 & 11).

11. Inspect each component’s.

Warning: To remove seals use a dull tool, such as a screwdriver blade with the sharp
edges removed. Insert the tool under the seal at one point, and carefully stretch
of the groove. A sharp tool may damage the seal groove.

6.0 Assembly Procedure

1. Part Preparation Prior to Assembly

▲! Clean and Inspect all Parts before assembly.

▲! The work area should be clean and well lighted.

▲! Ensure that working surfaces are free of burrs, rough edges, or other defects.

Inspect all seals and replace any damaged seals or seals in use over one year.

Coat all seals and non-extrusion rings with silicon grease or castor oil before

installation.

CAUTION: Use of petroleum bade oil or grease will reduce seal life.

▲! Remove all dirt, grit, oil, mud and others. Make sure the piston and the cylinder

and the lubricate areas are clean.

▲! Clean all other components that may need attention, such as studs, nuts and

cap screws.

 
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2. Assembly of the BOP

1. Install the wear ring and seals (Item 6 & 7 & 11 & 12).

2. Install the piston in the cylinder (Item 5).

CAUTION: Be careful not to damage the seals during assembly.


3. Install the wear ring-adapter ring (Item 12).

4. Install the adapter ring and seals (Item 3 & 4 & 13 & 14).

5. Install the Packer Element (Item 15).

Lubricate the piston bowl with silicon or castor oil.

Lift the packer unit and set it into the piston bowl.

6. Install the upper housing (Item 16).

7. Install the nuts in the body. Make sure the studs are fully threaded into the body. Do

not apply a thread lubricant to the threads. This will help the studs from rotating the next

time the nuts are remove. See the torque requirements.

CAUTION: Do not lubricate seals or seal grooves with grease, light weight oil is
recommended.

7.0 Operation Procedures

1. Normal Operation

A minimum closing pressure of 1500 psi is required to close and seal the BOP on pipe.

Higher closing pressures (up to the rated working pressure of 2000 psi) may be necessary,

depend upon packer condition, pipe size, and ambient temperature. Neither the operating

system nor the packer will be damaged by application of up to 2000 psi closing pressure.

Closing pressure should never be reduced below 1500 psi, except when stripping. It is

only during stripping that reduced closing pressure is beneficial in prolonging packer

life.

 
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A minimum opening pressure of 1500 psi is required for reliable operation. The operation

system will not be damaged by repeated application of up to 2000 psi operation pressure.

1.1 Closing the BOP on pipe or tools

1. To close the BOP on pipe or tools, apply closing pressure while venting the operation

port.

2. If well fluid leaks past the packer, increase closing pressure as necessary until

the leakage stops, bit do not exceed 2000 psi.

3. Closing pressure must be continuously applied in order to hold the packer in the

closed position.

1.2 Closing the BOP on open hole

To close the BOP on open hole, apply the maximum available closing pressure (not to exceed

2000 psi) while venting the opening port.

Note: Every annular packer (including replacement packers) has been tested on open hole
with a wellbore pressure of one half the rated working pressure of the BOP, according
API 16A, 1st edition. As a packer wears its ability to close and seal on open hole will
decrease, even though it may continue to hold full rated working pressure when closing
on pipe.
1.3 Opening the BOP

To open the BOP, apply opening pressure while venting closing port.

Opening pressure must never exceed 2000 psi.

Warning: Operating system control valves may develop internal leakage. This leakage
may cause eight the opening or the closing line to be pressurized when the valve handle
is set to “Neutral” or “No Pressure”. This could result in unintended closing of

 
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the BOP. It is therefore recommended that the control valve handle be left in the “Open”
position at all times when the operator wishes the BOP to be open.

1.4 Stripping Pipe through the Closed BOP

Before stripping pipe through the closed BOP, make certain the hydraulic control

system and the control system and the control piping confirms to the following

requirements:

1. A nitrogen-recharged surge bottle of 10 gallon capacity.

2. A pneumatically-controlled or hydraulically self-relieving pressure regulator

3. A control valve of the non-check type.

Note: The purpose of these items is to reduce the pressure surge which occurs in
the BOP closing chamber each time a tool joint enters the closed packer. High
pressure surges cause excessive and unnecessary packer wear.

2. Stripping Procedure

a. Check the surge bottle recharge pressure. A 10 gallons surge bottle, recharge

to a pressure of 400 to 500 psi, will normally give proper stripping performance

with all annular sizes.

b. Open the valve between the surge bottle and the BOP closing line.

c. Keep the packer lubricated while stripping to prevent excessive wear. Do not

move dry pipe through the packer, except in an emergency.

d. When stripping out of the hole, leakage of well fluid (if other than dry gas)

will provide adequate lubrication.

e. When stripping into the well, apply lubricant to the pipe, and especially to

the tool joint or couplings. Suitable lubricants, in order of preference, are:

1) Oil

2) Oil-base drilling mud

3) Water-base drilling mud

 
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4) Water with gel

5) Pain water

f. Control the closing pressure by using the lowest practical closing pressure when

stripping.

g. Reduce the closing pressure until well fluid leaks slightly between the pipe

and the pecker while is in motion. This leakage lubricates the packer, thus

reducing packer wear.

h. If the packer is closed tightly enough to eliminate all leakage, packer wear

will be greatly increased.

i. As a new packer begins to wear during stripping, sealing is improved, and

the closing pressure required to seal on pipe will decrease. For this reason,

closing pressure should be reduced as often as is necessary to maintain slight

leakage for lubrication of the packer.

j. When the packer has become severely worn during stripping, leakage will

begin to increase. When leakage cannot be controlled by increasing the closing

pressure, the packer is nearly worn out, and arrangements should be made to

replace the packer.

k. Observe the pressure gauge on the BOP closing port as tool joint approaches

and enters the packer. If the drill string is moved slowly enough, the pressure

surge in the BOP closing chamber during entry if a tool joint should be 100psi

or less.

The faster the tool joint enters the packer, the greater will be the pressure surge.

If the pressure surge as tool joint enters the packer is greater than 100psi, packer

wear will be excessive.

8.0 Maintenance Procedures

1. Preparation and Safeguards prior to maintenance

 
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a. Use high-pressure water to clean mud and debris from the outside of the BOP.

b. Apply opening pressure and allow pressure to build up to the regulator pressure

and make certain that the packer is completely open.

c. Make certain all pressure is bled from both the opening and the closing lines.

d. Vent the operation system by removing the plugs from the unused opening and

closing and closing ports on the BOP body.

e. Inspect bolt-on top studs and nuts for damage.

2. Inspection and change out of the packer and donut

a. The packer should be inspected weekly, after every pressure test, between wells,

after stripping, and in the event of a packer leak.

b. The packer should be replaced if there are vertical cracks or tears across the

full height of the sealing surface. Also, if a large portion of the sealing

surface has been gouged away, or if the packer has been exposed to hydrogen

sulfide at temperatures in excess of 200deg.F. , the packer should be replaced.

3. Between-well servicing

a. Between-well servicing consists of cleaning debris from the inside of the BOP

body and inspecting the packer and donut, followed by a test of the packer.

The top, the packer, and the donut must be removed for this cleaning and

inspection.

b. Once the packer, the donut, and the top have been reinstalled, the API Hydraulic

Test (Packer Test) on accordance with API RP 53 is performed. It is not

necessary to open or service the operation system at this time, as long as

the specified operating fluids have been used.

4. Disassembly and cleaning:

a. Remove the top.

 
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b. Clean the top by using high-pressure water. Make certain the lower surface

of the top, the lock ring, and the actuator are clean.

c. Inspect the seal and the bearing rings on the top.

Note: The top ID lip seal should be replaced at each between-well servicing.
d. Remove the support plate.

e. Clean out the inside of the BOP body.

f. Clean out the vent ports with a stiff wire or rod.

A. Reassembly:

g. Check tightness of pusher plate screws.

h. Install the support plate.

i. Install the donut and packer.

j. Replace and install the top ID lip seal with the sealing lip facing up.

k. Install the top.

l. Verify operation of the BOP and the packer according to API RP 53.

B. Periodic Maintenance

1. Every two years, or as required by the appropriate regulatory agency,

completely disassembly the preventer and:

a. Clean all parts. Do not use a wire brush on sealing areas.

b. Replace all rubber seals, gasket, and O-rings.

c. Replace the packer and donut according to its physical condition.

d. Repair or replace damaged metal parts.

e. After reassembly, test the packer and operating system in accordance with

this manual.

9.0 Testing Maintenance

A. Function Test-Without Pipe

1. Remove the top and install the packer and donut.

 
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2. Install the top.

3. Install the strip chart recorder and identify the device.

4. Apply 2000psi to the close port, as follows:

a. Pump up the control system accumulator to 2000psi. The accumulator volume

must be at least four times the volume required to close the BOP.

b. Move the control valve to the close position. The pump should be set to

start when the accumulator pressure drops. The pump size must be

sufficient to provide 2000psi at the BOP within five minutes after the

valve is operated to close the BOP. Experience in testing BOPs has shown

that a 50 horsepower triplex pump and three 80 gallons accumulators will

be sufficient to provide these test conditions. However, any system

capable of the performance indicated here above is acceptable.

5. Inspect the packer to ensure that it has complete open hole closure.

6. Exercise the packer id necessary to fully close on the open hole. The

exercise cycles should be performed immediately one after the other and

should be a maximum of ten minutes apart, preferably less than ten minutes.

7. Apply 200psi wellbore test pressure.

8. After a minimum of 2000psi wellbore test pressure has been reached and has

stabilized, hold for a period of three minutes.

9. Increase the wellbore test pressure to one half full rated working pressure.

10. After one half of 200psi wellbore test pressure has been reached and has

stabilized, hold for a period of three minutes.

11. In no case should operating pressure greater than 2000psi be used to close

or open the BOP.

12. If the packer does not hold one half full rated working pressure, open

and close the packer once more and repeat steps 6 through 12.

B. Function Test-With Pipe

 
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Note: This test will be performed 2 times, with Paragraph C being performed in
between each test.
1. Install 5” pipe mandrel into the test stump.

2. Install the strip chart recorder and identify the device.

3. Apply 1500psi +/- 200psi to the close port.

4. Apply 200psi wellbore test pressure.

5. After a minimum of 200psi wellbore test pressure has been reached and has

stabilized, hold for a period of three minutes.

6. Increase the wellbore pressure to full rated working pressure.

7. After full rated working pressure is reached and has stabilized, hold for a

minimum of three minutes.

8. Bleed bore pressure to zero psi.

9. Check the packer for the drift” API drift within 30 minutes.

A. The 30 minutes time period starts when the operating piston is fully open.

This is the time period when opening pressure builds up and can normally be

determined by watching the BOP open hose.

B. The packer can be drifted outside the BOP as long as the drifting is done within

the 30-minute period in a. If it takes more than 30 minutes after the piston

is fully open to remove the packer and drift it, drift, and must be performed

with the packer in the BOP.

C. Operating Cycles

Use 1500psi operating system pressure, open/close the BOP twenty times.

D. Drift test

Drift Diameter

Bore Size (inch)

Drift Diameter (inch)

 
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1. Open the BOP using 1500psi hydraulic pressure.

2. Drift BOP through bore with a drift of () in diameter.

10.0 Storage

A.

1. If the BOP is to be stored for a period of year or longer, the packer and donut should

be removed from the BOP and stored separately, following the packaging and storage

recommendations of section Ⅷ B.

2. Clean the outside of the BOP body.

3. Disconnect the hydraulic hose at the close port and drain the operating fluid out

of the BOP.

4. Attach a hydraulic hose at the close port and drain the close port.

5. Disconnect the bottom open hydraulic port to allow the operating fluid to drain out

of the BOP once closing pressure is applied to the close port.

6. Apply pressure to the closing port, allowing the operating fluid to drain out of

the bottom open port. Once the fluid has completely drained, plug the open port.

7. Apply pressure to the opening port to fill the operating system with the preservation

fluid.

8. Release the pressure, disconnect the hydraulic lines, and install pipe plugs into

the open and close connections.

B. Elastomers

The ideal store situation for rubber goods would be in vacuum-sealed contained in a

cool, dark, dry storage area.

 
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1. Select a cool location (Approximately-50 deg.F) that is away from heaters, stoves,

and direct blasts of space heaters.

2. Rubber goods should be wrapped or otherwise protected from direct exposure to sunlight

or artificial light with a high ultraviolet content (such as fluorescent lighting).

Do not store in direct sunlight even if wrapped, as overheating will result.

C. Store rubber parts in a relaxed position. Do not stretch or hang O-rings and seals.

Labels should not be attached to seals with string, wire, or tape, as these items may

deform the sealing surface.

3. Keep rubber goods away from electrical machinery (motors, switch gear, or any high

voltage equipment producing coronal). Avoid locations susceptible to drafts that

will carry the atmosphere from electrical machinery to the rubber good storage area.

4. The practice of first-in, first out is essential with rubber goods.

5. Store rubber goods in a relaxed position in their normal shape. For example, do not

hang o-rings on nails. Do not keep assemblies in stretched attitudes, e.g. , o-rings

on glands, BOP testers, and operators parts.

6. Rubber goods storage areas should be kept as dry as possible. Remove oil, grease

or other foreign materials from storage area to preclude spillage on rubber goods.

7. If storage for extended periods is anticipated, sealed containers are recommended.

Impervious surface coverings such as waxing will increase shelf life.

Factors that accelerate the deterioration of rubber goods are atmosphere, light and

heat. The term “aging” means cumulative effects of all three attacking agents over

a period of time. Other factors that will affect rubber goods include stretching or

bending from normal shape, extreme cold, chemical reactions with solvents and petroleum

products. Exposure to the atmosphere allows oxygen to react with the rubber goods. Ozone

 
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(O3), a very active from of oxygen, is especially detrimental to rubber goods. The

principal sources of ozone contributing to rubber goods deterioration are:

(1) Atmospheric ozone, and

(2) Ozone created by electrical discharges such as lighting, high voltage corona, or

electrical machinery. Point of strain in rubber goods attacked first by ozone and

will be characterized by deep cracks. Ozone and normal oxygen (O2) will attack rubber

goods much as steel rusts. Oxidation is characterized by a hard skin, which

eventually crazes in small cracks and may turn chalky or assume a bark-like

appearance.

Strong, direct light, especially sunlight, has a harmful effect on rubber goods. The

ultraviolet content of the light spectrum accelerates cracking. Light, especially

sunlight, is undesirable and should be avoided at all times.

Heat, whether the result of sunlight, artificial heating, will also have harmful effects

upon rubber goods. Heat results in a gradual hardening of the rubber goods. The process

is greatly accelerated when ozone or oxygen is present.

In extremely cold climates, some rubber goods will become so brittle that they will

shatter when dropped or handled roughly.

Any stretching or bending of rubber goods in storage from a relaxed, normal shape will

result in accelerated aging or cracking.

Rubber goods, both natural and synthetic, possess some degree of susceptibility to

deterioration from various solvents, especially oil field liquid hydrocarbons. These

materials cause swelling/shrinkage of the rubber goods with which they are in contact.

 
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MSP/DRILEX                                                                                  Annular BOP 
11.0 Part List

 
Doc №:  Version:Rev  ANNULAR BLOWOUT PREVENTER OPERATION MANUAL 11” Page:19 
ZL‐4007  01  10,000 psi WP
 
MSP/DRILEX                                                                                  Annular BOP 

Item Name Quantity


1 Pipe plug 4
2 Crossover coupling 4
3 Wear Ring-Piston outside 2
4 Seal-Piston inside 2
5 Wear Ring-Piston inside 1
6 Piston 1
7 Seal-adapter outside 1
8 Seal-adapter 2
9 Located block 12
10 Stud bolt 12
11 Stud M27 12
12 Nut 12
13 Locking ring 1
14 Locking segment 12
15 Stud M12 X 40 24
16 Upper housing 1
17 Sealing Element 1
18 Seal-adapter inside 1
19 Adapter ring 1
20 Seal-Piston outside 2
21 Lower housing-flanged 1
22 Stud M36 X 90 8
23 Lifting eye 4
24 Anchor shackle 4

Part List 11”-10000Psi Type D BOP

 
Doc №:  Version:Rev  ANNULAR BLOWOUT PREVENTER OPERATION MANUAL 11” Page:20 
ZL‐4007  01  10,000 psi WP
 

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