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MSP/DRILEX
(Shanghai)Ltd.4/F Commercial Tower,Ste 800
Qu Yang Rd,HongKou District Shanghai,PRC 200437
Tel:86-21-65538126 Fax:86-21-65538092
Email:mspstaff@msp-drilex.com.cn
MSP/DRILEX Annular BOP
Table of Content
1.0 Description ............................................................2
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1.0 Description
The MSP/DRILEX type D BOP is a spherical annular type BOP which seals off reliably on
almost any shape or size-drill pipe, drill collars, casing, and tool joints in the well
bore or completely seal off (CSO) of the open bore. The MSP/DRILEX Type D annular BOP
The MSP/DRILEX type D BOP seals by a large hydraulic piston pushing upward on the circular
sealing element. The MSP/DRILEX preventer piston pushes the element upward into a
spherical shaped head. The spherical contour of the preventer top causes the rubber
rubber element causes it to expand back to its original shape. Full closing pressure
can be used on this preventer without affecting the normal element life.
Annular preventers do not have mechanical closing or locking devices. The only way to
close this type of preventer is by hydraulic pressure under the piston. The preventer
can be locked in the closed position by sealing in the hydraulic closing fluid under
A. Lubricants:
a. Storage
B. Dimensional Drawings
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1. Lift BOP assemblies only with slings appropriately rated for the maximum
NPT Fitting Size for Open and Close Ports: 2”-2” NPT
English Metric
Packer/Donut Assembly
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1. The packer is a cylinder of molded rubber combined with sixteen steel reinforcing
inserts
2. The donut is made of homogeneous molded rubber that surrounds the packer.
4. The shape of the flanges have been designed to maintain an unbroken barrier of steel
above and below the packer rubber as the packer is closed, regardless of the size
1. The annular BOP does not depend upon wellbore pressure to close the packer.
2. Closing pressure must be maintained to the operating system to hold the packer in
3. This independence of wellbore pressure gives the operator control of the rubber
pressure on the pipe, reduces packer extrusion, and can significantly increase
1. Hydraulic fluid is pumped into the closing chamber to force the piston and the
3. The inward displacement of the donut forces the packer inward toward the center
of the bore.
1. Hydraulic fluid is pumped into the opening chamber to force the piston and the
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2. As the pusher plate is withdrawn, the donut returns to its relaxed shape,
A. Part Preparation Prior to Disassembly. The work area should be clean and well lighted.
B. BOP Disassembly
Vent the closing chamber to atmosphere that no trapper exists, which will cause
injury to personnel, and/or damage to equipment. Open the valves in the control
system to exhaust the pressure and/or loosen the hydraulic connections to allow
2.Make sure the BOP is fully open from the outside of the BOP.
4.Vent the operation system. Remove the plugs from the unused open and close ports
5.Using a wrench, loosen the 12 nuts on the press locking ring, and then pull down the
12 studs. Twist 12 M27 screws symmetrically, slowly put the press locking ring out
6.Attach the appropriate size lifting shackles to the pad eyes on the side of the
top. Attach lifting chains to the shackles and lift the bolt-on top vertically
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off the BOP body. If the top is pulled at an angle instead of straight out, it
may bind with the BOP body. Remove the upper housing.
10. Remove of the seals and wear ring-body (Item 7 & 11).
Warning: To remove seals use a dull tool, such as a screwdriver blade with the sharp
edges removed. Insert the tool under the seal at one point, and carefully stretch
of the groove. A sharp tool may damage the seal groove.
▲! Ensure that working surfaces are free of burrs, rough edges, or other defects.
Inspect all seals and replace any damaged seals or seals in use over one year.
Coat all seals and non-extrusion rings with silicon grease or castor oil before
installation.
CAUTION: Use of petroleum bade oil or grease will reduce seal life.
▲! Remove all dirt, grit, oil, mud and others. Make sure the piston and the cylinder
▲! Clean all other components that may need attention, such as studs, nuts and
cap screws.
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2. Assembly of the BOP
1. Install the wear ring and seals (Item 6 & 7 & 11 & 12).
4. Install the adapter ring and seals (Item 3 & 4 & 13 & 14).
Lift the packer unit and set it into the piston bowl.
7. Install the nuts in the body. Make sure the studs are fully threaded into the body. Do
not apply a thread lubricant to the threads. This will help the studs from rotating the next
CAUTION: Do not lubricate seals or seal grooves with grease, light weight oil is
recommended.
1. Normal Operation
A minimum closing pressure of 1500 psi is required to close and seal the BOP on pipe.
Higher closing pressures (up to the rated working pressure of 2000 psi) may be necessary,
depend upon packer condition, pipe size, and ambient temperature. Neither the operating
system nor the packer will be damaged by application of up to 2000 psi closing pressure.
Closing pressure should never be reduced below 1500 psi, except when stripping. It is
only during stripping that reduced closing pressure is beneficial in prolonging packer
life.
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A minimum opening pressure of 1500 psi is required for reliable operation. The operation
system will not be damaged by repeated application of up to 2000 psi operation pressure.
1. To close the BOP on pipe or tools, apply closing pressure while venting the operation
port.
2. If well fluid leaks past the packer, increase closing pressure as necessary until
3. Closing pressure must be continuously applied in order to hold the packer in the
closed position.
To close the BOP on open hole, apply the maximum available closing pressure (not to exceed
Note: Every annular packer (including replacement packers) has been tested on open hole
with a wellbore pressure of one half the rated working pressure of the BOP, according
API 16A, 1st edition. As a packer wears its ability to close and seal on open hole will
decrease, even though it may continue to hold full rated working pressure when closing
on pipe.
1.3 Opening the BOP
To open the BOP, apply opening pressure while venting closing port.
Warning: Operating system control valves may develop internal leakage. This leakage
may cause eight the opening or the closing line to be pressurized when the valve handle
is set to “Neutral” or “No Pressure”. This could result in unintended closing of
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the BOP. It is therefore recommended that the control valve handle be left in the “Open”
position at all times when the operator wishes the BOP to be open.
Before stripping pipe through the closed BOP, make certain the hydraulic control
system and the control system and the control piping confirms to the following
requirements:
Note: The purpose of these items is to reduce the pressure surge which occurs in
the BOP closing chamber each time a tool joint enters the closed packer. High
pressure surges cause excessive and unnecessary packer wear.
2. Stripping Procedure
a. Check the surge bottle recharge pressure. A 10 gallons surge bottle, recharge
to a pressure of 400 to 500 psi, will normally give proper stripping performance
b. Open the valve between the surge bottle and the BOP closing line.
c. Keep the packer lubricated while stripping to prevent excessive wear. Do not
d. When stripping out of the hole, leakage of well fluid (if other than dry gas)
e. When stripping into the well, apply lubricant to the pipe, and especially to
1) Oil
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4) Water with gel
5) Pain water
f. Control the closing pressure by using the lowest practical closing pressure when
stripping.
g. Reduce the closing pressure until well fluid leaks slightly between the pipe
and the pecker while is in motion. This leakage lubricates the packer, thus
h. If the packer is closed tightly enough to eliminate all leakage, packer wear
the closing pressure required to seal on pipe will decrease. For this reason,
j. When the packer has become severely worn during stripping, leakage will
pressure, the packer is nearly worn out, and arrangements should be made to
k. Observe the pressure gauge on the BOP closing port as tool joint approaches
and enters the packer. If the drill string is moved slowly enough, the pressure
surge in the BOP closing chamber during entry if a tool joint should be 100psi
or less.
The faster the tool joint enters the packer, the greater will be the pressure surge.
If the pressure surge as tool joint enters the packer is greater than 100psi, packer
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a. Use high-pressure water to clean mud and debris from the outside of the BOP.
b. Apply opening pressure and allow pressure to build up to the regulator pressure
c. Make certain all pressure is bled from both the opening and the closing lines.
d. Vent the operation system by removing the plugs from the unused opening and
a. The packer should be inspected weekly, after every pressure test, between wells,
b. The packer should be replaced if there are vertical cracks or tears across the
full height of the sealing surface. Also, if a large portion of the sealing
surface has been gouged away, or if the packer has been exposed to hydrogen
3. Between-well servicing
a. Between-well servicing consists of cleaning debris from the inside of the BOP
body and inspecting the packer and donut, followed by a test of the packer.
The top, the packer, and the donut must be removed for this cleaning and
inspection.
b. Once the packer, the donut, and the top have been reinstalled, the API Hydraulic
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b. Clean the top by using high-pressure water. Make certain the lower surface
of the top, the lock ring, and the actuator are clean.
Note: The top ID lip seal should be replaced at each between-well servicing.
d. Remove the support plate.
A. Reassembly:
j. Replace and install the top ID lip seal with the sealing lip facing up.
l. Verify operation of the BOP and the packer according to API RP 53.
B. Periodic Maintenance
e. After reassembly, test the packer and operating system in accordance with
this manual.
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2. Install the top.
must be at least four times the volume required to close the BOP.
b. Move the control valve to the close position. The pump should be set to
start when the accumulator pressure drops. The pump size must be
sufficient to provide 2000psi at the BOP within five minutes after the
valve is operated to close the BOP. Experience in testing BOPs has shown
5. Inspect the packer to ensure that it has complete open hole closure.
6. Exercise the packer id necessary to fully close on the open hole. The
exercise cycles should be performed immediately one after the other and
should be a maximum of ten minutes apart, preferably less than ten minutes.
8. After a minimum of 2000psi wellbore test pressure has been reached and has
9. Increase the wellbore test pressure to one half full rated working pressure.
10. After one half of 200psi wellbore test pressure has been reached and has
11. In no case should operating pressure greater than 2000psi be used to close
12. If the packer does not hold one half full rated working pressure, open
and close the packer once more and repeat steps 6 through 12.
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Note: This test will be performed 2 times, with Paragraph C being performed in
between each test.
1. Install 5” pipe mandrel into the test stump.
5. After a minimum of 200psi wellbore test pressure has been reached and has
7. After full rated working pressure is reached and has stabilized, hold for a
9. Check the packer for the drift” API drift within 30 minutes.
A. The 30 minutes time period starts when the operating piston is fully open.
This is the time period when opening pressure builds up and can normally be
B. The packer can be drifted outside the BOP as long as the drifting is done within
the 30-minute period in a. If it takes more than 30 minutes after the piston
is fully open to remove the packer and drift it, drift, and must be performed
C. Operating Cycles
Use 1500psi operating system pressure, open/close the BOP twenty times.
D. Drift test
Drift Diameter
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1. Open the BOP using 1500psi hydraulic pressure.
10.0 Storage
A.
1. If the BOP is to be stored for a period of year or longer, the packer and donut should
be removed from the BOP and stored separately, following the packaging and storage
recommendations of section Ⅷ B.
3. Disconnect the hydraulic hose at the close port and drain the operating fluid out
of the BOP.
4. Attach a hydraulic hose at the close port and drain the close port.
5. Disconnect the bottom open hydraulic port to allow the operating fluid to drain out
6. Apply pressure to the closing port, allowing the operating fluid to drain out of
the bottom open port. Once the fluid has completely drained, plug the open port.
7. Apply pressure to the opening port to fill the operating system with the preservation
fluid.
8. Release the pressure, disconnect the hydraulic lines, and install pipe plugs into
B. Elastomers
The ideal store situation for rubber goods would be in vacuum-sealed contained in a
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1. Select a cool location (Approximately-50 deg.F) that is away from heaters, stoves,
2. Rubber goods should be wrapped or otherwise protected from direct exposure to sunlight
C. Store rubber parts in a relaxed position. Do not stretch or hang O-rings and seals.
Labels should not be attached to seals with string, wire, or tape, as these items may
3. Keep rubber goods away from electrical machinery (motors, switch gear, or any high
will carry the atmosphere from electrical machinery to the rubber good storage area.
5. Store rubber goods in a relaxed position in their normal shape. For example, do not
hang o-rings on nails. Do not keep assemblies in stretched attitudes, e.g. , o-rings
6. Rubber goods storage areas should be kept as dry as possible. Remove oil, grease
or other foreign materials from storage area to preclude spillage on rubber goods.
Factors that accelerate the deterioration of rubber goods are atmosphere, light and
heat. The term “aging” means cumulative effects of all three attacking agents over
a period of time. Other factors that will affect rubber goods include stretching or
bending from normal shape, extreme cold, chemical reactions with solvents and petroleum
products. Exposure to the atmosphere allows oxygen to react with the rubber goods. Ozone
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(O3), a very active from of oxygen, is especially detrimental to rubber goods. The
(2) Ozone created by electrical discharges such as lighting, high voltage corona, or
electrical machinery. Point of strain in rubber goods attacked first by ozone and
will be characterized by deep cracks. Ozone and normal oxygen (O2) will attack rubber
eventually crazes in small cracks and may turn chalky or assume a bark-like
appearance.
Strong, direct light, especially sunlight, has a harmful effect on rubber goods. The
Heat, whether the result of sunlight, artificial heating, will also have harmful effects
upon rubber goods. Heat results in a gradual hardening of the rubber goods. The process
In extremely cold climates, some rubber goods will become so brittle that they will
Any stretching or bending of rubber goods in storage from a relaxed, normal shape will
Rubber goods, both natural and synthetic, possess some degree of susceptibility to
deterioration from various solvents, especially oil field liquid hydrocarbons. These
materials cause swelling/shrinkage of the rubber goods with which they are in contact.
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11.0 Part List
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