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154 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO.

1, JANUARY 2010

Additional Losses in the Damper Winding of


Large Hydrogenerators at Open-Circuit
and Load Conditions
Georg Traxler-Samek, Thomas Lugand, and Alexander Schwery, Member, IEEE

Abstract—Large salient-pole synchronous machines are typi-


cally equipped with a damper winding. At steady-state conditions,
parasitic voltages are induced in the damper bars which lead to
a current flow with associated power losses. This paper describes
an analytical algorithm for the calculation of currents and corre-
sponding losses in the damper winding. The presented method is
based on an equivalent network of the damper winding containing
all the bars of a repetitive section of the machine. The inductances
are calculated with an air-gap permeance model. Contrary to
similar existing approaches, the induced damper-bar voltages are
computed using a numerical integration. This allows more precise
results when it comes to higher harmonics. In order to validate the
analytical computation, the results are compared with the results
of 2-D transient finite-element studies and with a conventional
analytical method based on the d-and q-axis equivalent circuits
of the machine.
Index Terms—AC generators, ac machines, equivalent circuits,
losses, machine windings, synchronous generators, synchronous Fig. 1. Damper-winding-type examples: (a) Damper winding with a slot pitch
τd smaller than the stator winding slot pitch τs . (b) Damper winding with a
machines, windings. larger slot pitch τd > τs . (c) Displaced damper winding (Δx = τs /4).

I. I NTRODUCTION to the stator-winding slot pitch τs . In order to improve the


voltage shape, the damper pitch can be varied between τd =
I N HYDRO POWER plants, salient-pole synchronous ma-
chines convert the rotating mechanical power of the turbine
into electrical energy. Usually, these machines are equipped
0.8τs . . . 1.2τs or displaced by Δx = τs /4.
This paper deals with damper-winding losses due to parasit-
ic harmonics in the air-gap magnetic field at steady-state opera-
with a damper winding which is an auxiliary squirrel-cage
tional conditions. These harmonics are created by the following.
winding similar to that of an induction machine. This damper
winding performs the following tasks: Tooth-ripple harmonics: Large high-voltage machines have
open stator-winding slots. Therefore, the tooth ripple can
1) damping of torque oscillations;
cause strong field pulsations on the pole-shoe surface; the
2) reduction of parasitic air-gap magnetic-field harmonics;
angular frequency of such a pulsation is ωt = 6qωG . ωG is
3) suppression of the negative-sequence field at unbalanced-
the angular grid frequency, and q is the number of slots
load operation;
per pole and phase of the stator winding. The pulsation
4) protection of the excitation winding at transient faults;
wavelength is the stator-winding slot pitch [1].
5) transient stability;
Armature reaction: At load condition, the stator-winding
6) asynchronous start-up.
armature-reaction magnetomotive force (mmf) creates par-
The distribution of the damper bars on the pole shoe is asitic air-gap field harmonics which are seen by the rotor
shown in Fig. 1. The damper-bar pitch τd is strongly related surface with different angular frequencies and wavelengths
including subharmonics for fractional-slot stator windings.
Manuscript received December 25, 2008; revised June 24, 2009. First In literature, various publications on damper windings can be
published July 17, 2009; current version published December 11, 2009. found: Liwschitz-Garik [2] and Canay [3] make use of the d-
G. Traxler-Samek is with the Hydro Generator Technology Center,
ALSTOM Hydro (Switzerland) Ltd., 5242 Birr, Switzerland, and also with
and q-axis equivalent circuits for the calculation of damper-bar
Darmstadt University of Technology, 64289 Darmstadt, Germany. currents. Bacher and Koefler [4] measure damper currents on
T. Lugand is with the Grenoble Electrical Engineering Laboratory a turbogenerator. Matsuki et al. [5] show damper-current mea-
(G2Elab), 38042 Grenoble, France, and also with ALSTOM Hydro
(Switzerland) Ltd., 5242 Birr, Switzerland. surements on a salient-pole synchronous machine. Karmaker
A. Schwery is with the Hydro Generator Technology Center, ALSTOM and Knight [6], [7], as well as Knight et al. [8], [9] use a
Hydro (Switzerland) Ltd., 5242 Birr, Switzerland. permeance model with Fourier expansion approach in order to
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. predict damper-winding currents. Vetter and Reichert [10] use
Digital Object Identifier 10.1109/TIE.2009.2026773 a mixed analytical and numerical approach to predict damper
0278-0046/$26.00 © 2010 IEEE
TRAXLER-SAMEK et al.: LOSSES IN DAMPER WINDING OF HYDROGENERATORS 155

Fig. 2. Part of the damper network showing single damper bar including the
end-ring impedances ZRi . RD is the damper-bar resistance, XDσ is the bar Fig. 3. Air-gap permeance function Λ(ξ) over two pole pitches l = 2τp ,
leakage reactance, Xij are the self and mutual reactances, and Ui is the external calculated with a self-developed boundary element code. The pole pitch is
voltage source. τp = 923 mm, and the minimum air gap is δ = 18.5 mm.

currents in converter- and line-fed synchronous machines. resistances, self and mutual bar inductances, as well as leakage
Keller [11] calculates damper currents at rotor unbalance. With inductances (Fig. 2). Induced voltages from the external air-
the same approach, Keller et al. [12] take into account the in- gap field is considered as voltage sources. When assembling
fluence of damper currents on the stator-winding voltage shape. the network equations, a linear system of equations is obtained.
Nica et al. [13] analyze the damper-current effect in converter- The advantages of a damper-winding network compared with
driven machines. Rocha et al. [14] study damper currents by a more simple d- and q-axis equivalent-circuit computation
using a coupled circuit. Nitta et al. [15] analyze damper- method [2], [3] are as follows.
winding currents due to subharmonics with finite-element (FE) 1) The actual position of each damper bar is taken into
method (FEM). account. This allows the consideration of special damper-
The content of this paper is the computation of the current bar distributions on the pole shoe, like an irregular distri-
distribution and the associated power losses in the damper- bution or a damper-winding displacement.
winding bars of salient-pole synchronous machines due to 2) For fractional-slot windings, the model is simply ex-
the tooth-ripple pulsations and the stator-winding armature- tended over a repetitive section of the stator winding. The
reaction harmonics. effect of subharmonics is correctly considered.
The computation relies on an equivalent electrical network
of the damper winding where the self and mutual inductances A. Air-Gap Permeance
as well as the bar voltages are calculated using an air-gap
With an air-gap-permeance function Λ(ξ), the magnetic-flux-
permeance model [16]. Instead of applying Fourier expansions
density distribution B(ξ) is obtained from the mmf function
for the formulation of the air-gap field as proposed in [6]–[9], a
V (ξ) according to
numerical integration based on sample functions is used.
The presented algorithm is verified by comparing with a B(ξ) = V (ξ)Λ(ξ). (2)
conventional approach based on the d- and q-axis equivalent
circuits [2] and with transient FE computations [17]. This approach assumes radial field lines and infinite perme-
ability of the iron parts of both sides of the air gap. For a
machine with a constant air gap δ, the constant permeance is
II. A NALYTICAL C OMPUTATION Λ = μ0 /δ, with μ0 denoting the permeability of air. In the case
Consider an arbitrary time t and space ξ dependent air-gap of a salient-pole synchronous machine with a variable air gap
mmf field wave δ(ξ), a permeance function
1
Vν (ξ, t) = Re {Vν · exp(jkν ξ − jων t)} (1) Λ(ξ) = μ0 · (3)
δ(ξ)
where Vν is the mmf amplitude, kν is the wavenumber, and ων is obtained. Λ(ξ) can be obtained from a simplified analytical
is the angular frequency. The circumferential space coordinate estimation [14] or a numerical field calculation [18]. Fig. 3
ξ is based on a rotor-fixed coordinate system. When moving shows an example air-gap-permeance function calculated with
relative to the damper winding, the resulting air-gap magnetic a self-developed automatized boundary element code. Note that
field induces voltages in the damper bars thus, generating the algorithm works in the same way for special designs like
circulating currents. displaced pole shoes.
The calculation of these currents is based on an equivalent For machines with a fractional-slot winding, the full model
electrical network, where all damper-winding bars of a repeti- and, therefore, also the permeance function Λ(ξ) extends over
tive section of the machine are modeled. The network contains a whole repetitive section of the stator winding.
156 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO. 1, JANUARY 2010

Fig. 4. Simple air-gap arrangement for the calculation of the transformation


coefficient fg . K S is an exciting sinusoidal linear current-density field wave
on the stator side; ByS and ByR are the normal magnetic flux densities on the
stator and rotor side, respectively.

B. Air-Gap Transformation
The air-gap permeance model considers that field waves with
a short wavelength λν = 2π/kν cross the air gap as radial field
Fig. 5. Damper-ring design example: Damper ring embedded (top figure) into
lines. They will create an air-gap field distribution with curved the pole end plate and (bottom figure) on the pole end.
field lines. Part of the flux lines will close through the air gap
and never reach the rotor surface. This effect is considered with
an air-gap transformation factor [1]
ByR 1
fg = S
= (4)
By cosh(kν δ)
Fig. 6. Pole geometry showing the location of the damper bars and the
which is the ratio of the normal magnetic-flux densities on the imaginary return conductor considering the actual position of each damper bar
rotor and stator surface (Fig. 4). fg is obtained from the solution on the pole shoe.
of the Laplace equation based on a simple air-gap configuration
[16]. In the same way, ByR is expressed as a function of the
stator-side linear current-density function K S
μ0 K S
ByR = . (5)
sinh(kν δ)

C. Determination of Damper Resistances and Inductances


The ohmic resistance of the damper bar (Fig. 2) is com-
puted with
L
RD (ων ) =  · · kr (ων ) (6)
AD
where  is the specific resistance, L is the machine length,
AD is the cross section of the damper bar, and kr (ων ) is the
eddy-current factor in dependence on the angular frequency ων .
Fig. 7. MMF function Vi (ξ) of a current loop formed by a damper bar with
[17], [19]. the imaginary return conductor; bar current Ii = 1000 A, maximum value
The leakage reactance of the bar XDσ is calculated accord- Vmax = 780 A, minimum value Vmin = −220 A, offset C = 280 A.
ing to
The damper-bar inductances are calculated with the help of
XDσ = ων · μ0 λσ L (7) current loops formed by a damper bar with an imaginary return
conductor (Fig. 6). When a current Ii is imposed, this current
where λσ is the leakage coefficient of the damper bar which loop forms a rectangular mmf function Vi (ξ) (Fig. 7) with a
depends on the geometry [17]. step height Ii resulting in a magnetic-flux-density distribution
The damper-ring impedances ZRi are based on
Li Bi (ξ) = Vi (ξ)Λ(ξ) (9)
ZRi =  · + jων · μ0 λR Li . (8)
AR
as shown in Fig. 8. Note that Vi (ξ) is shifted by an offset value
l
Li is the tangential distance from the ith to the (i + 1)th damper C in order to obtain 0 Bi (ξ) = 0, where l is the circumfer-
bar, AR is the ring cross section, and λR is the ring leakage ential length of the calculation model (repetitive section of the
coefficient. This coefficient depends on the location of the stator winding) [16]. With a numerical integration of the flux
damper ring on the pole end (Fig. 5). It is chosen by experience; Φi through the loop, the bar reactance Xii = jων · Φi /Ii is
a typical range is λR = 1.0, . . . , 3.0. computed.
TRAXLER-SAMEK et al.: LOSSES IN DAMPER WINDING OF HYDROGENERATORS 157

Fig. 9. Air-gap function δ(ξ) and resulting magnetic-flux density B7 (ξ)


Fig. 8. Magnetic-flux-density function B(ξ) of a current loop formed by a for the seventh harmonic at time t = 0 s, mmf amplitude V7 = 291 A,
damper bar with the imaginary return conductor; bar current Ii = 1000 A, wavenumber k7 = 23.8 m−1 , and linear current density K7 = 6933 A/m. The
permeance function from Fig. 3. air-gap function is based on the permeance given in Fig. 3.

Mutual inductances are calculated in the same way. The TABLE I


magnetic-field distribution of the ith current loop Bi (ξ) is M ACHINE DATA OF T HREE -P HASE 31.5-MVA S ALIENT-P OLE
S YNCHRONOUS M ACHINE U SED TO VALIDATE DAMPER
integrated over the area of the jth coil to give Φj and Xji = C URRENTS AT O PEN -C IRCUIT T EST
jων · Φj /Ii . Note that all coils must use the same imaginary re-
turn conductor. The position of this conductor has an influence
on the calculated inductances but not on the calculated current
distribution.

D. Induced Bar Voltages


The bar voltages created by the exciting mmf function (1) are
calculated by numerical integration. The mmf function V (ξ, t)
must be transformed into a linear current-density function
dV (ξ, t)
K(ξ, t) = (10)

with harmonic amplitude Kν and with (3) and (5), the flux-
density distribution on the rotor surface is (see Fig. 9)
package [20]. In order to correctly consider the influence of
μ0 Kν damper-winding currents, the damper bars of the FE model are
B(ξ) = · exp(jkν ξ). (11)
sinh (kν δ(ξ)) connected to an external damper-winding circuit [21].
The validation must be based on FEM calculations because
The induced complex voltage U i of the ith bar at circumferen- damper currents are not measured during a normal commission-
tial position ξi is calculated by integration according to ing of electrical machines according to the appropriate Inter-
ξi national Electrotechnical Commission standard [22]. Note that
U i = jων · L · B(ξ)dξ (12) large hydrogenerators are assembled and commissioned at site,
where it is very difficult to make such special measurements.
0

where L is the axial length of the machine. The time variation


A. Open-Circuit-Operation Damper Currents
of the voltage is U (t) = Re{U i · exp(−jων )}.
The big advantage of the presented method compared with An existing machine (year of commissioning 1998, data are
a pure permeance-function approach B = V · Λ is the local shown in Table I) is used to calculate the current distribution
consideration of the bending effect of the flux lines inside the in the damper bars at open-circuit operation with rated-voltage
air gap (air-gap transformation). This allows much more precise excitation. The stator tooth-ripple amplitude Bt [1] causes field
results when computing with higher harmonics. pulsations in the air-gap field

III. A NALYTICAL V ERSUS N UMERICAL C ALCULATIONS B(ξ, t) = Re {Bt · exp(jkt ξ − jωt t)} . (13)

The presented calculation method is validated by comparison The tooth-ripple angular frequency ωt = ωG · 6q is based on
with transient 2-D FE simulations using the Flux2D software the grid frequency ωG and the number of slots per pole and
158 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO. 1, JANUARY 2010

TABLE II
M ACHINE DATA OF T HREE -P HASE 120-MVA S ALIENT-P OLE
S YNCHRONOUS M ACHINE U SED TO VALIDATE DAMPER
C URRENTS AT S HORT-C IRCUIT T EST

Fig. 10. Current distribution in the damper bars (amplitudes) of two poles
at no-load condition for a damper-bar slot pitch τd = 40 mm: comparison
between FEM and the presented analytical method.

Fig. 12. Current distribution in the damper bars (amplitudes) of one pole at
short-circuit-test condition 300-Hz component (harmonics −5, +7): compari-
Fig. 11. Power losses per pole pair at no-load condition for different damper- son between FEM and the presented analytical method (example machine 2).
bar slot pitches based on a stator slot pitch τs = 60 mm: comparison between
FEM and the presented analytical method.

phase of the stator winding q. The wavenumber kt = 2π/τs is


calculated from the slot pitch τs .
The function B(ξ, t) is transformed to a linear current-
density function K with
 
Bt sinh(kt δ)
K(ξ, t) = Re · · exp(jkt ξ − jωt t) (14)
μ0 cosh(kt δ)

which is then used to calculate the damper-bar currents [16].


In order to study the influence of the damper-bar pitch τd
on the damper-bar-current distribution, a series of calculations
are done by varying τd from 40 to 80 mm. The damper bars
are symmetrically arranged on the pole face. In order to fit all
the damper bars on the pole at the maximum damper pitch, the
number of bars was reduced from Nd = 10 to Nd = 8.
Fig. 10 shows the comparison of the damper currents of a Fig. 13. Current distribution in the damper bars (amplitudes) of one pole
at short-circuit-test condition, 900-Hz component, (harmonics −17, +19):
pole (amplitudes) of an FE calculation with those computed comparison between FEM and the presented analytical method (example
analytically for a damper slot pitch τd = 40. Fig. 11 shows the machine 2).
TRAXLER-SAMEK et al.: LOSSES IN DAMPER WINDING OF HYDROGENERATORS 159

TABLE III
M EAN DAMPER -BAR C URRENTS C ALCULATED W ITH D IFFERENT M ETHODS

total power losses in the damper winding as a function of the for estimating losses as long as the air-gap-transformation
damper-bar pitch. coefficient is introduced.

B. Short-Circuit-Test Damper Currents IV. C ONCLUSION


At short-circuit-test conditions, the air-gap field pulsations This paper has described an analytical algorithm for ob-
are caused by the stator-winding armature-reaction mmf trans- taining the current distribution and the power losses in the
formed to a rotor-fixed coordinate system damper-winding bars of salient-pole synchronous machines.
∞ The calculations are based on an air-gap permeance model.
3
VsR (ξ, t) = Vν sin (kν ξ + ϕν − ωG t(1 − kν v/ων )) . Contrary to existing work, a numerical integration for the calcu-
2 ν=1 lation of the induced damper-bar voltages is used. For salient-
(15) pole machines, this integration allows the consideration of the
local variation of the air gap and obtaining better results when
Vν is the ν th mmf amplitude, kν is the corresponding wavenum-
it comes to high-order harmonics. The damper currents are then
ber, ϕν is the phase shift, ωG is the angular grid frequency, and
computed with an equivalent damper-bar circuit.
v = ωτp /π is the synchronous circumferential speed.
Another contribution of this paper has been the detailed
Due to (1 − kν v/ων ), two corresponding harmonics (e.g.,
comparison with FE simulations and with a simple equivalent-
−5 and +7) generate damper currents with the same frequency.
circuit method allowing a detailed validation of the presented
These must be added considering the correct phase shift (har-
method. Calculations are performed both for open-circuit and
monic combination).
short-circuit test conditions, therefore, the effects of tooth ripple
A 120-MVA machine (commissioned in 2002) is used to
and stator-winding armature-reaction harmonics are taken into
calculate damper currents due to the stator-winding armature-
account.
reaction mmf (Table II). The presented analytical method is
At open-circuit conditions with rated-voltage excitation, the
validated with FE simulations and with a calculation based
effect of tooth-ripple pulsations on damper bars is represented
on the equivalent circuit of the machine [2]. For comparing
very well. At the short-circuit test with rated current excitation,
the different methods, the mean-square damper current over
the damper currents created by the stator-winding armature-
one pole
reaction mmf harmonics are also modeled with high quality.

1 Nd 2 An important issue in the presented method is the application
ID = I (16) of the air-gap transformation. The benefit is seen by direct
Nd i=1 Di
comparison of the equivalent-circuit method with and without
is computed because it represents the mean power losses in the gap transformation.
damper bars. The calculation of damper currents and damper losses is used
Fig. 12 shows a comparison between the presented method in the daily design of large salient-pole synchronous machines
and FE simulations of the bar-current peak values (amplitudes) allowing the design engineer further optimization of the overall
on one pole for the 300-Hz component (fifth and seventh losses.
harmonics of the armature reaction). Fig. 13 shows the corre-
sponding calculation results for the 900-Hz component (17th R EFERENCES
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