AUTOMATIC PORTABLE HAMMERING MACHINE

Project Submitted to

GUJARAT TECHNOLOGICAL UNIVERSITY

In partial fulfilment for the award of

DIPLOMA IN MECHANICAL ENGINEERING

Submitted by

1. BHAGVANI SAMEER T. (166030319503)

2. VADARIYA MAHEK S. (166030319115)

3. SOLANKI HITESH K. (166030319108)

4. GAMI NITIN N. (166030319517)

5. DAFDA MAHESH S. (166030319508)

6. RUTVIK BHADIYADRA (136030319505)

Under the Guidance

VIVEK P MARU.

DEPARTMENT OF MECHANICAL ENGINEERINGATMIYA INSTITUTE OF

TECHNOLOGY AND SCIENCE FOR DIPLOMA STUDIES-RAJKOT

AITS Page 1
 CERTIFICATE
ATMIYA INSTITUTE OF TECHNOLOGY & SCIENCE
FOR DIPLOMA STUDIES
[APPROVED BY AICTE, AFFILIATED TO GTU, GUJARAT]

DIPLOMA MECHANICAL ENGINEERING DEPT.

This is to certify that BHAGVANI SAMEER T. (166030319503),

VADARIYA MAHEK S. (166030319115), SOLANKI HITESH
K. (166030319108), GAMI NITIN N. (166030319517), DAFDA
MAHESH S. (166030319508), RUTVIK BHADIYADRA

(136030319505) from AITSDS,RAJKOT has completed project

onAUTO MATIC PORTABLE HAMMRING MACHINE, in a
group consisting of SIX students in group under the guidance of
VIVEK P MARU

To the best of my knowledge & belief, this work embodies the work
of candidate himself. Presentation and language for reffered to the
examiner.

______________ ______________
Guide Sign HOD sign

AITS Page 2
 ACKNOWLEDGEMENT

This research work would not have been possible without the kind support of many
people. I take this opportunity to acknowledge that who has been great sense of support and
inspiration thought the research work successful. There are lots of people who inspired me
and helped, worked for me in every possible way to provide the details about various related
topics thus making research and report work success.
My first gratitude goes to our Head of the Mechanical Department Prof. I. J. JADEJA for
his guidance, encouragement and support during my semester. Despite his busy schedule, he
is always available to give me advice, support and guidance during the entire period of my
semester. His insight and creative ideas are always the inspiration for me during the
research.
I am also very grateful to Mr. VIVEK P MARU for providing depth knowledge about
simulation software.
I would like to express my sincere thanks to all my colleagues and the members of the
cloud computing research group. I would like to thank my parents for their valuable support
and encouragement. Finally, I am grateful to my parents and family members for giving me the
support and encouragement to complete this project
Last, but not the least my special thanks go to my institute, Atmiya Institute of
Technology and Science for Diploma Studies, for giving me this opportunity to work in
the great environment.

AITS Page 3
 ABSTRACT

In many industries various type of machines and equipment have been used for
various operation such as forging , Hammering , cutting etc. But different problem such as
low power supply, less man power and also heavy laborious work force, safety etc. this
projects relates to operation performed by can be achieved by either using electric motor
power or by manually by means of simply rotating a hand lever attached to the shaft and
hammering action can be provided . If there is good power supply it can be run
automatically. for automatic operation A.C motor is provided .belt drive governor are also
provided for speed control purposes so that the suitable speed can be achieved. When no
electric power supply is there the advance cam operated hammer can be used manually by
simply rotating the hand lever . also the handling is simple and ,maintenance is easy of the
project.

AITS Page 4
CHAPTER Topics Page No.

Title Page 1

Certificate 2

Acknowledgement 3

Abstract 4

1 Introduction 7-9

2 Literature review 10-12

3 Automatic portable Hammering machine 12-18

4 Methodology 19-21

5 Computer Added Design Drawing 22-26

6 Working Principle Of Machine 27

7 Operation 28-32

8 Design Calculation 33-34

9 Detail Of Parts 35-42

10 Cost Analysis 43

11 Reference 44

CONTENT

AITS Page 5
 LIST OF FIGURE

SR NO. FIGURE NAME TOTAL FIG. PAGE NO

1 PNEUMATIC FORGING MACHINE 1 15

2 SMITH FORGING 1 17

3 DROP FORGING 1 19

4 FOLW CHART DIAGRAM 1 21

5 CAD DRAWING 4 24 – 27

AITS Page 6
 CHAPTER 1
INTRODUCTION

Definition of Hammering machine

As a open die hot forging in which billet is compressed and deformed by continuous
blows of upper die. In addition, for a given weight , parts produced by forging exhibit better
mechanical and metallurgical properties and reliability than do those manufactured by
casting or machining.

1. Concept
Hammering is the most widely used industrial as well as construction activity
hammering or screw, metal sheet, parts etc. required a lot of time and effort so here
we proposed an automated hammering system that allows for fully automatic
hammering whenever and whenever needed using the person just needs to insert
workpiece and start the This machine Can be used a for automatic hammering works
as and when needed use here a DC motor consist of a pulley attached to it which is
connectedto a hammering machine . larger pulley for efficient power transfer and to
increase torque this large pulley is connected to a shaft that has a connecting rod is
used to achive laterial motion from the spinning shaft we now connect the order end
of hammer to this connecting a rod througed a mid swinging arrangement in order to
achive desired hammer motion with enough torque we can use a suitable bed where
work piece can be placed

The advance cam operated hammer is a device which can be used for multi-
purpose operation by either automatically of manually it is mainly used of
hammering of workpiece it can also be used for various purpose such an punching
forging bending etc.

AITS Page 7
 Advantages
1. Instant Hammering.
2. Fast Hammering process.
3. No manually effort.

4. Portable system.
5. Multi operation.
6. Easy maintenance
7. Low initial cost
8. User friendly
9. Low tooling cost.
10. Accurate repetition and Impact

1.1 Objective
( i ) to operate the cam hammer machine electric motor . which is having RPM with the
operating voltage of AC single phase with the continues rotating its horsepower is used to
rotate the camshaft , grinding , drilling .
.

1.2 Scope of Work

i. Literature review on the knowledge of mechanism design
ii. To design the mechanical part of a automatic portable hammering machine using CAD
software Solid Work.
iii. Develop the model automatic portable hammering machine using bending process,
welding process, drilling process and cutting process.
iv. Fabricate the modelautomatic portable hammering machine using welding skill and
machining.

1.3 Project Planning

To start of this project, a meeting with supervisor in the first week is done to manage
the schedule of weekly meetings. The purpose is to inform the supervisor on the progress of

AITS Page 8
the project and guided by the supervisor to solve difficulty. Briefing based on the
introduction and next task of the project is given by supervisor. Make research of literature
review with the means of the internet, books, available published articles and materials that
is related to the title.
Designing phase start of by sketching few model models using manual sketch on A4
papers. Do it comparison for choose the best concept.
Software applications are downloaded from internet to design the model based on the
sketches. Software Solid Work helps to draw the better dimension.
The preparation of mid-presentation of the project is next. Before presenting, the supervisor
will see through the slide presentations and comment on corrections to be made. Then,
presentation on the knowledge attained and instilled in the design phase is presented to a
panel of three judges. Following up, is the fabrication of make some method for this project.
Choose the material, make some list for the material and dimension. Do it planning of
fabrication process for this project.
After that, start the fabrication process. It would take seven weeks to get this design
and fabrication process alteration done. Make some analysis and testing for the project. Do
it correction for error this project. Finish the fabrication process with painting process.
After that, the final report writing and final presentation will be the last task to be
accomplished. The supervisor will review the final presentation and revise mistakes to be
amended. The final presentation then again will be presented to three panels.

AITS Page 9
 CHAPTER 2
LITERATURE REVIEW

Leonardo’s invention the cam hammer is another example of thinking centuries ahead of his time.
This machine would be used extensively several hundreds of years after his death during the
industrial revolution. They would be powered by Steam engine and could hammer at up to twenty
times per second. They were used to draw out the sheet metal for ships and armored machines for
war such as the tanks in world war 1.

Below is his original drawing for the cam hammer –

As you can see it was intended to be hand cranked. This would rotate the cam upon which the
hammer mechanisms rests and follows. When the cam is rotated the weight of the hammer ensures
that the bar connected to it always wants to be tight up against it due to the force of gravity.
Eventually the hammer and its mechanism follow to cam all the way around until the cam suddenly
drops off – this makes the hammer fall also. Below is an animation sowing the cam hammer in
action
Hammers like these would continue to be in use until the early 20th century where they were
replaced by rolling mills, these were much more powerful and efficient at rolling sheet metal down
to its desired dimensions, they rely on the brute force that can be utilized with today’s modern
machinery using hydraulics.

1. AN AUTOMATIC PORTABLE HAMMERING MACHINEBY ABHIJEET

DHULEKAR1, SUYASH SHIRBHATE2, RIZWAN SHAIKH3, M V Ingalkar4

Abstract - This paper discuss about cad modelling, design and analysis of automatic
hammering machine. Our goal for this paper is to design and Fabricate an automatic hammering
machine. And for this, we have calculated the maximum torque, impact velocity for hammering,
torque force and also shear failure in bolt joint. In our project we are using torque force to perform
various manufacturing operation in industries like riveting, upset forging, punching etc. Also time
required for operation is less so it is useful in mass production. In this project we have prepared
solid model of project assembly by using CATIA v5R20 software {Computer aided three
dimensional interactive application}. The snapshots of every component are attached in the file in
design section. The model consists of motor, shaft, hammer, jigs and fixtures. From this we
fabricate conceptual model of automatic hammering machine. Automatic portable hammering
machine is one of the new techniques proposed in design in order to achieve instant Hammering
accurate repetition and impacting, fast Hammering process. It should be user friendly without any

AITS Page 10
 risk and worker manual Effort can be used easily automatically. In the past, a labour used hammer
for to drive nail, fit parts, break apart and more. It would be used manually with more effort and
man power used in process. But now a day it is possible to make it process easy by invented
automatic Hammering. There are very clear benefits that the industry sees while using automated
systems. These advantages can be very beneficial in the long run. We assure that our products are
one of the best and they are long lasting.

Key Words: CATIA v5R20 1, Automatic2, CAD modeling3, impact velocity4, torque
force5, shear6, Accurate7

2. Design Of A Recycle Bin Hammering machine By Muhammad Hanis Bin Muhammad

Zulkifli.
Abstract:
In many industries various types of machines and equipment have been used for various
operations such as forging, hammering, cutting etc. But different problems such as low power
supply, less man power and also heavy laborious work force, safety etc. This projects relates to
operation performed by this can be achieved by either using electric motor power or by manually by
means of simply rotating a hand lever attached to the shaft and hammering action can be provided.
If there is good power supply it can be run automatically. For automatic operation A.C. motor is
provided. Chain drive, belt drive, governor are also provided for speed control purposes so that the
suitable speed can be achieved. When no electric power supply is there the advance cam operated
hammer can be used manually by simply rotating the hand lever. Also the handling is simple and
maintenance is easy of the project.

2.1CAM OPERATED, FOR A RIFLE James Kepnar, Lawrenceville, GA (US), United

States Patent office journals, Application filled – March 23, 2001, Serial no. 09/815,677, Patented
September. 26, 2002, Published no. US 2002/0133997 A1 This invention relates to the field of
firing mechanisms for single shot rifles, more particularly to a cam operated, falling block firing
mechanisms incorporating a pivoted breechblock link. High power inside the machine is generated
by using the cam by which strong action is generated to the bullets while switching i.e. engaging the
cam switch. So from this review we decide to take the advantage of using the cam as a vital impact
factor of the hammering action by switching the hammer supported ram.

AITS Page 11
 CHAPTER 3
AUTOMATIC PORTABLE HAMMERING MACHINE

3.1 HAMMERING MACHINE

The advance cam operated hammer is a device which can be used for multi-purpose
operations by either automatically or manually. It is mainly used for hammering of work piece. It
can also be used for various purposes such as punching, forging, bending, etc. This advance cam
operated hammer is very essential for doing number of such operations like crushing, riveting,
hammering of larger work piece and cutting of metal. As in forging industry, the temperature of
forging operation is very much higher and it is very difficult to do manual hammering over the
forging metal by manually or hand and also there is always a risk while handling such type of high
temperature base metals or wok piece. So advance cam operated hammer neglects this type of
problems in industry
.

3.2 Types of Hammering machine.

1. Machine forging .
2. Pneumatic Forging machine.
3. Smith forging.
4. Drop forging.
5. Press forging.

AITS Page 12
A) Pneumatic forging machine.

Here we have fabricated the pneumatic forging machine it’s a new innovative concept
forging is the term for shaping Metal by using localized compressive forced cold forging is done at
room temperature on near room temperature Hot forging is done at a high temperature which makes
metal easier to shape and less likely to fracture waim forging is done at intermediate temperature
between room temperature and hot forging temperatures This machine has been main developed
for metal forming to the required shape for and size in this machine we doing the manval process it
consames more time and large amount of man power required for forging by wing this machine we
can save the time and man power requirement in the industries.
Here we have fixed the pneumatic cylinder on the column of the machine which is fixed on the
hammer here.

AITS Page 13
Figure.3.1 pneumatic forging machine

AITS Page 14
B) SMITH FORGING
Open die forging is also known as smith forging in open-die forging, a hammer strikes and deforms
the workpiece, which is placed on a stationary anvil. Open-die forging gets its name from the fact
that the dies (the surfaces that are in contact with the work piece) do not enclosed the work piece,
allowing it to flow except where contacted by the dies. The operator therefore needs to orient and
position the work piece to get the desired shaped surface for specialized operations . for example , a
die may have a round, concave , or convex surface or be a tool to form holes or be a cut –off tool .
open –die forgings can be worked in to shapes which include discs, hubs, blocks, shafts, (including
step shafts or with flanges),sleeves , cylinder, flats, hexes , rounds , plates , and some custom shapes
. open-die forging lends itself to short runs and is appropriates for act smithings and custom work.
In some cases, open-die forging may be employed to rough-shape ingots to prepare them for
subsequent operations. Open-die forging may also orient the grain to increase strength in the
required direction

AITS Page 15
 .

Figure.3.2 Smith forging

AITS Page 16
C) Drop forging
Drop forging is the process of Heating metal and shaping it using a metal die cast to produce
products. Manufactures use this process to produce strong and durable parts for a range of
industries.
Forging is one of the oldest metal working practices and it can be traced back to 8000 B C .
Parts can be produced from various types of metal including aluminium, brass and various grades
of steel .
There two type of drop forging open-die dropped forging and closed – die dropped forging and
closed-die dropped forging

Open – Die dropped Forging

Open-die forging is the shaping of heated metal between a top die and bottom die, after every
press of the die the metal taken a new shape.
Open- die forging is usually used for large ,less intricate parts.

Closed - Die dropped Forging

Closed-Die Forging is the most popular method of forging as it allows manufactures to produce
smaller and more intricate parts. These include things like seat belt buckles, climbing gear , spanner
and tractor parts for harvesting.

AITS Page 17
 Figure.3.3 Drop Hammer

AITS Page 18
 CHAPTER 4
METHODOLOGY

In designing and hammering machine, a flow of methods had to be used the design and
hammering machine. First of all, a process planning had to be charted out. This acts as a guideline
to be followed so that, the final model meets the requirement and time could be managed. This
would determine the efficiency of the project to be done. Regulating and analysing these steps are
very important as each of it has its own criteria to be followed.

AITS Page 19
Figure.4.1Flow chart diagram

AITS Page 20
 The flow chart starts with the introduction. Here, the introduction is first plan to start the
project. The supervisor request for understanding of the project and make some research about the
project title. Student makes project synopsis, objective, and scope of work, and planning.
Once the introduction is done, the supervisor request for the understanding of the project.
Thus, literature review on the title is done thoroughly covering all the aspect of the project. The
medium for this research are via internet and books. Essential information related to the project is
gathered for referencing. In conceptualization, few designs are done using the sketching which is
then saved to be reviewed. Sketch four concepts suitable for the project with a 3-dimensional and
understanding. The sketching is first step for designer used of the time. The designs and concepts
are than reviewed and recalculated to fit the best dimensions and performance of hammering
machine. After four designs sketched design considerations have been made and one design have
been chosen. The selected design sketched is then transfer to solid modelling and drawing using
solid work application. Software is used because it gives a better dimension of hammering machine
compared to manual draw and is much easier to use
However, the drawing using software is just a guideline to be followed to improve the
hammering machine. After draw is done, the project proceeds to next step that is fabrication
process. The finished drawing and sketching is used as a reference by following the measurement
and the type of material needed. The fabrication process that involved is cutting, welding, drilling,
bending and other. After every process was finish, the parts are check to make sure that the output
of the process obeys the product requirement.
If all the parts had been processed, the parts are joined together to produce full scale
hammering machine. Here come the analysis processes. The hammering machine will be test to see
if it fulfils the requirement such as easy hammering, easy to bring anywhere, strength .
During the testing.

For the conclusion, the finish product will be compare with the report to make sure that
there is no mistake on both project and report. After the product and report had been approve by the
supervisor, the report is rearrange and print out to submit at supervisor, the project coordinator and
faculty of Mechanical Engineering. In this stage, the final presentation was also being prepared and
waited to be present.

AITS Page 21
 CHAPTER 5
COMPUTER AIDED DESIGN DRAWING

After a design has been selected, the next step in designing process is dimension in . The
design is separated into part by part and the dimensioning process is firstly sketched on the paper.
The dimensioning is based on relevant dimensions and also referring the automatic portable
hammering machine so that the design is fit into other part. After dimensioning, the drawing of the
design is drawn using Solid Works application; at this stage solid modelling method is used. Part by
part solid modelling create according to the dimension done before, after all part create, the 3d
model is assemble with each other base on the design.

Drawing
The drawings are diving into two categories, which are:
Sketching: all the ideals for automatic portable hammering machine are sketched on the paper
to ensure that ideas selection can be made after the selected design choose.
Solid Works Application: The design or concept sketched is transfer to solid modelling and
drawing using Solid Work Application.

AITS Page 22
 Figure.5.1 automatic portable hammering machine (3D DRAWING)

1. MOTOR
2. FRAME
3. SHAFT
4. HAMMER
5. CAM
6. DRILL
7. PULLY

AITS Page 23
 Figure no 5.2

AITS Page 24
 Figure no 5.3

AITS Page 25
SPECIFICATION OF DESIGN PARTS

NO. PART NAME MATERIYAL QUANTITY

1 HAMMER Mild Steel 1
2 DRILL Mild steel 1
3 CAM PROFILE WOOD 1
4 MOTOR Mild steel 1
5 PULLY Mild steel 3
6 BOLT,NUT Stainless steel 20
7 SHAFT Mild steel 2
8 WASHER Stainless steel 20
9 FRAME M.S 10 M
10 V-BELT RUBBER 2

AITS Page 26
 CHAPTER 6
WORKING PRINCIPAL OF MACHINE

To operate the CAM Hammer machine electric motor which is having RPM with operating
voltage of AC in single phase with the continues rotating its horsepower is used to rotate the CAM
profile , Shaft , Grinding , Drilling.

AITS Page 27
 CHAPTER – 7
OPERATION

MACHINE TO BE USED

SR NO NAME OF THE MACHINE

1 LATHE MACHINE

2 WELDING MACHINE

3 MILLLING MACHINE

4 DRILLING MACHINE

5 GRINDING MACHINE

7.1 LATHE

Fig : Lathe
A Machine tool which rotate the workpiece on its axis to perform various and a lot of
operation such as TURNING, FACING, DRILLING, BOARING order formation and a lot more
with tool that are applied to the workpiece to create an object which has symmetry about an axis of
rotation.

AITS Page 28
Lathes are used in Woodturning , metalworking , metal spinning , thermal spraying , part
reclamation and glass working lathes can be used to shaped pottery , the best know design being
the potter’s wheel. Most suitably equipped metal working lathes can also be used to produce most
solid of revolution , plane surface and screw thread or helices. Ornamental lathes can produce three
dimensional solid of incredible complexity. The workpiece is usually held in place by either one or
two centers, at least one of which can typically be moved horizontally to accommodate varying
work piece lengths. Other work holding methods include clamping the work about the axis of
rotation using a chuck or collet, or to a faceplate , using clamps or does

7.2 ARC WELDING

Arc welding is a welding process that is used to join metal to metal by using electricity to create
enough heat to melt metal, and the melted metals when cool result in a binding of the metals. It is a
type of welding that uses a welding power supply to create an electric arc between a metal stick
("electrode") and the base material to melt the metals at the point of contact. Arc welders can use
either direct (DC) or alternating (AC) current, and consumable or non-consumable

7.2 Arc welding

The welding area is usually protected by some type of shielding gas, vapor, or slag. Arc
welding processes may be manual, semi-automatic, or fully automated. First developed in the late
part of the 19th century, arc welding became commercially important in shipbuilding during the

AITS Page 29
Second World War. Today it remains an important process for the fabrication of steel structures and
vehicles.

7.3 Hacksaw Cutting Operation

7.3 hacksaw cutting operation

7.4 DRILING PROCESS

FIG : DRILING PROCESS

AITS Page 30
7.5 GRINDING PROCESS

FIG : Grinding process

AITS Page 31
AITS Page 32
 CHAPTER 8
DESIGN CALCULATION

Design calculation

ELECTRIC MOTOR: 1 H P 1440 RPM Single phase motor

PULLEY: SIZE A
SR PULLEY DIAMETER
NO
1 D1 50.8 MM, 2 INCH

2 D2 254 MM, 10 INCH

3 D350.8 MM, 2 INCH

4 D4 177.8 MM, 7 INCH

VELOCITY RATIO OF A BELT DRIVE

D1 = 50.8 MM
N1 = 1440 RPM
D2 = 254.8 MM
N2 = ?

( D1N1) = (D2N2)
(50.8 x 1440) = ( 254.8 X N2 )
(50.8 X 1440) = (N2)
(254.8)

N2 = 288 RPM

AITS Page 33
D3 = 50.8 MM
N2 = 288 RPM
D4 = 177.8 MM
N3 = ?

(D3N2) = (D4N3)
(50.8 X 288) = ( 177.8 X N3 )
( 50.8 X 288) = (N3)
(177.8 )

N3 = 82.28 RPM

AITS Page 34
 CHAPTER 9
DETAIL OF PARTS

9.1 ELECTRIC MOTOR

Motor is very important part of machine. The main function of motor is to give power to the
machine. Motor is used to drive the pully. So that pully drives the crank and reciprocates the blade.
1 H P 1440 RPM Single phase motor is used

Fig 9.1 Electric motor

9.2 PULLEY
Pulley is used to reduced the RPM of the motor. Two pulleys are used. One is simple
pulley which is mounted on the motor. Other pully used is step pulley which is mounted on the
shaft. Proper ratio of diameter is kept between two pulley to get required RPM .

AITS Page 35
PULLEY: SIZE A
SR PULLEY DIAMETER QUANTITY
NO
D1 50.8 MM, 2 INCH 2
1
2 D2 254 MM, 10 INCH 1

3 D4 177.8 MM, 7 INCH 1

Fig 9.3 pully

9.3 PEDESTAL BEARING

Pedestals bearing are used to give support to the shaft with out friction. So that shaft can
rotate easily.

AITS Page 36
 Fig 9.3 Pedestal

9.4 V-BELT
V-Belt is used to transmit the power from shaft of motor to the drive shaft.
Standard size V belt of ‘ A GRADE ( ‘ 80 INCH , 31 INCH ‘) is used.

Fig
9.4 V-belt

9.5 FRAME
SIZE : 25 X 25 MM

AITS Page 37
 Fig 9.5 frame

9.6 CAM

Fig 9.6 cam

9.7 HAMMER
1.7 KG HAMMER WEIGHT

AITS Page 38
 Fig 9.7 hammer
9.8 RACK PINION GEAR
Rack 42 teeth

Fig 9.8 rack and pinion gear

9.9 BEVEL GEAR

Small gear 16 teeth
Big gear 28 teeth

AITS Page 39
 Fig 9.9 bevel gear
9.10 GRINDING WHEEL
100 X 6 X 16 MM

Fig 9.10 grinding wheel

9.11 SHAFT
Outer diameter 19 mm
Length 36 inch
Quantity 3 piece

AITS Page 40
 Fig 9.11 shaft
9.12 BOLT

Fig 9.12 Bolt

Material : Stainless Steel

Size : 5 Ani , 4 Ani
Bolt, is a type of fastener characterized by a helical ridge, known as an external thread or
just thread, wrapped around a cylinder. Some screw threads are designed to mate with a
Complementary thread, known as an internal thread, often in the form of a nut or an object that has
the internal thread formed into it. Other screw threads are designed to cut a helical Groove in a
softer material as the screw is inserted. The most common uses of screws are to hold objects and to
position objects.

AITS Page 41
9.13 NUT

Fig 9.13 : Nut

Material : Stainless Steel Material

Size : 5 Ani ,4 Ani

9.14 WASHER

Fig 9.14 : Washer

Material : Stainless Steel
Size : D 10mm
A washer is a thin plate (typically disk-shaped) with a hole (typically in the middle) that is
normally used to distribute the load of a threaded fastener, such as a screw or nut. Other uses are as
a spacer, spring (Belleville washer, wave washer), wear pad, preload indicating device, locking
device, and to reduce vibration (rubber washer). Washers usually have an outer diameter (OD)
about twice the width of their inner diameter (ID).

AITS Page 42
 CHAPTER 10
COST ANALYSIS

SR PART NAME QUANTITY RATE AMOUNT

NO IN KG, IN
PIECE RS
1 ELECTRIC MOTOR 1 3000 3000
2 FRAME 15 KG 50 750
3 SHAFT 3 120 360
4 PEDESTAL BEARING 8 220 1760
5 PULLEY 10 INCH 1 280 280
6 PULLEY 7 INCH 1 240 240
7 PULLEY 2 INCH 2 60 120
8 HAMMER 1 180 180
9 CAM 1 180 180
10 BEVEL GEAR 1 380 380
11 DRILL CHUCK 1 320 320
12 V-BELT (A 80 INCH) 1 250 250
13 V-BELT (A 31 INCH) 1 120 120
14 RACK & PINION 1 300 300
15 GRINDING WHEEL 1 30 30
16 BOLT,NUT,WASHER 800 GM 150 KG 120
17 DRILL TOOL 1 80 80
18 ELECTRIC WIRE , SWITCH 1 150 150
19 LABOUR COST - 200 200

TOTAL - - 8740

AITS Page 43
 REFERENCES

[1] David H. Myaszk, Mechanisms and machine analysis – 4th edition.

[2] www. Hotelkishanpalaceheritage.com.

[3] www.nevoprojects.com/automated-portablehammering-machines

AITS Page 44