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https://doi.org/10.1007/s11696-019-00755-4
ORIGINAL PAPER
Received: 26 June 2018 / Accepted: 1 February 2019 / Published online: 30 March 2019
© Institute of Chemistry, Slovak Academy of Sciences 2019
Abstract
A range of natural oils such as rapeseed, sunflower, corn, linseed, and mustard ones has been used for fatty acid ethyl esters
synthesis. The last as pure biodiesel B
100 were mixed with fossil diesel B
0 to form blends B
20, B40, B60, and B
80. This study
reports the effects of engine load and biodiesel percentage on the performance and emission of a tractor diesel engine fueled
with biodiesel–diesel blends. It is stated that mixed fuels little inferior to mineral diesel in engine performance, but the
observed reduction is not critical. The results showed that the engine performance (effective power and torque) depends
primarily on the content of acids with C18 carbon chain in the oil. It was also found that the highest performance among
the blended fuels is introduced by ethyl esters of rapeseed oil, while corn and mustard oil ethyl esters presented the lowest
emissions level. The emissions of rapeseed, sunflower, corn, linseed, and mustard ethyl esters are all lower than the base
mineral fuel.
Keywords Biodiesel · Natural oil · Fatty acid composition · Ethyl esters · Engine performance · Emission
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and physical properties of fatty acids. Nowadays, climate analysis, duplicates of the biodiesel samples were prepared.
and economics factors determine using of feed stock oils in The biodiesel samples were analyzed by injecting 1 μL of
Europe and America. each sample using microsyringe onto the GC and recording
The aim of the present work was to compare diesel engine the chromatogram. The resulting chromatogram showed the
performance and emission of biodiesel blends prepared on elution order of the ester peaks typically found in biodiesel
the basis of ethyl esters of traditional for Ukrainian agricul- samples. The total ester contents were then calculated from
ture oils. resulting chromatogram using the peak areas of the ethyl
esters identified in the samples.
In Table 1, defined fatty acid composition of oils is given.
Experimental The conversion of oils was near 100%, whereas content of
ethyl esters was 97%. Iodide value was found by chemical
Synthesis and analysis of ethyl esters of fatty acids analysis. Physico–chemical characteristics of ethyl esters of
fatty acids in comparison with methyl esters and mineral
Unrefined rapeseed (ISO 46.072:2003), sunflower (ISO diesel are shown in Table 2. Cetane number of biodiesel
4492:2005), and linseed (ISO 5791-81) oils produced mixture with content of rapeseed oil ethyl esters of 20, 40,
by JSC “Nizhynskyi zhyrkombinat”, corn oil (“Trading and 60 vol.% in their blends with mineral diesel fuel (cetane
House—Tavria miller”, Odessa, TU 10.4-36553354-001: number 45) was determined in 10 Chimmotology Center
2012), mustard oil (“Eurostandard”, Bila Tserkva, ISO of the Ministry of Defense of Ukraine. It amounted to 45,
4598-2006), and rectified ethanol alcohol (95.6%) have been 47, and 48 units, respectively, that corresponding 51 cetane
used for the synthesis of fatty acids ethyl esters. number unit for 100% biodiesel.
Conditions of the homogeneous-catalytic transesterifica- Higher heating value (HHV) for biodiesel samples
tion of rapeseed oil were found earlier (Patrylak et al. 2013; has been determined by isoperibolic calorimetry accord-
Patrylak et al. 2015): temperature 10–50 °C, atmospheric ing to ASTM D 240 at 22 °C. HHV measured for fossil
pressure, reaction time 15–60 min, catalyst content (KOH)— diesel fuel was 46 MJ.kg−1. Lower heating value (LHV,
1.5–2.0 wt% of reaction mixture, molar ratio ethanol/oil is kJ.kg−1) has been calculated according to Greenhouse Gas
equal 6–10. Such conditions were close and for sunflower, Protocol advice for liquid fuels, as follows: lower heating
corn, linseed, and mustard oils. Ethanol was dried previously value = higher heating value/1.05.
over zeolite KA to required minimum concentration of 99.0
wt%. The representative batches (50–100 kg) of ethyl esters Performance and emission characteristics
of each oil studied have been synthesized for engine testing. of biodiesel fuelled diesel engine
Prepared samples of ethyl esters of abovementioned
oils have been suggested to GC analysis. Agilent 7890A Performance and emission characteristics of diesel engine
Series GC with flame ionization detector and HP-5 Col- fueled by pure biodiesel samples (B100)—ethyl esters of
umn (30 m × 0.32 mm, 0.25 μm) has been used. Ethyl ester different natural oils and their mixtures B 20, B40, B60, and
content was determined. Using the revised EN 14103:2011 B80 (20, 40, 60, and 80 vol.%—for rapeseed, sunflower, and
method with internal standard, methyl heptadecanoate corn oils as well as 20, 40, and 60 vol.%—for linseed and
(C17:0), at such analysis conditions: helium at 1.36 mL/min mustard oils) with mineral diesel fuel were determined by
constant flow, detector temperature—250 °C, and column comparative bench testing on tractor diesel engine (Table 3).
temperature—210 °C. First of all, 0.05–0.1 g of each sample The high-quality mineral diesel (Euro) brand and type C
was weighed into individual vials followed by the addition of (ISO 4840:2007) were used as the mineral component in
0.02 g of methyl heptadecanoate dissolved in n-hexane. The the mixtures.
recorded weights of the samples and standard solutions were For abovementioned mixed fuels on the basis of different
the nearest 0.05 mg. For measuring the reproducibility of the natural oils, the series of characteristics have been taken.
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Table 3 Specifications of the engine used rotational speed of electrobalancing machine shaft is con-
Manufacturer Volgograd Engine Ltd., Russia
trolled by means of a built-in electronically optical discrete
sensor, the signal from which comes to the stabilization unit
Engine type Two cylinder diesel engine of the rotational speed, placed in the control cabinet, and
Model D21A further from it to the arrows tachometer on the control panel.
Rated power 18 kW Simultaneously, the information about the rotation speed
Compression ratio 16.5 from the control cabinet comes to the digital speed meter
Displacement volume 2.1 dm3 XP 1506A placed on the control panel. The motor’s torque
Engine stroke 4 is recorded by the weight unit and by digital torque meter of
the type UR 1207 V on the control panel. The engine load
is caused by the rheostat on the control panel.
The last consists of an external speed, three load (for fre- The engine is supplied by liquid fuel from the fuel tank.
quency of crankshaft turns n = 1200, 1400 and 1600 min−1), Air supply to the engine is provided through an air filter and
and no load characteristics. Maximum effective power of flow meter RG-40. The engine exhaust gases are discharged
the engine Ne, maximum torque T, and maximum engine into the atmosphere through the release system. The last
efficiency ηe was selected as engine performance criteria. employs the receiver, which reduces the pressure pulsations
Moreover, the emission characteristics such as content in and the resistance thermometer which monitors the tempera-
the exhaust gases of nitrogen oxides NOx, carbon monoxide ture of the exhaust gases.
CO, carbon dioxide CO2, unburned hydrocarbons CH, and The test bench also includes measuring instruments that
particulate matter D have been determined. provide measurement of engine parameters and test condi-
tions. Characteristics of the measured values and measuring
Description of the test stand instruments are given in Table 4.
The comparative experimental studies of the D21A engine Description of the test procedure
work were performed on the engine stand (Fig. 1) with the
DSB 742-4/N electrobalancing machine BM, consisting of First, the engine was started with mineral diesel as fuel at
a control cabinet of the type VH 136, a dual-engine unit no load. It was allowed to run about half an hour until the
(engine generator) type IDR 924-1 and control panel. The steady-state conditions reached. The engine was then loaded
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Chemical Papers (2019) 73:1823–1832 1827
gradually from no load to full load keeping the speed within Effective engine power, kW
the permissible range and the observations of different
T ×n
parameters were recorded. Using the fuel measuring appara- Ne = , (1)
9550
tus and stop watch, the time elapsed for the fuel consumption
for 44.84 g of fuel was measured. The gas emissions were where T—torque, N∙m; n—frequency of crankshaft turns,
also measured. This experiment was taken into account to min−1.
prepare base line data for mineral diesel. The various blends Fuel consumption, kg/h:
of ethyl ester with diesel that was tested on same engine in
3.6 × Bd
the same manner as described above. For each testing series Gf = , (2)
for esters on the basis of different oils, different batches of 𝜏
mineral diesel fuel have been taken. Experimental errors are where B d —dose fuel expenditure, g (B d = 44.84 g);
presented in Table 5. τ—measurement time of fuel consumption, s.
The maximum possible effective power of the engine at Air consumption, kg/h
n = 1600 min−1 can be reached after optimization of fuel
injection timing angle (Θ). Therefore, biodiesel samples
( )
f Bo − Δp × 9.81 × 10−3
testing the optimization of Θ have been carried out. The Gair = 0.0752 , (3)
Rair × T
measured optimum Θ was 22° of crankshaft rotation to top
dead center both for fossil diesel fuel and for biodiesel mix- where f—frequency meter readings, Hz; Bo—atmospheric
tures. Such identity is caused by the same cetane number of pressure, kPa; ∆p—pressure drop in the inlet air path, mm
conventional diesel fuel and biofuels. WC; Rair—universal gas constant for air, R = 0.287 kJ/
At full fuel supply to the engine cylinders, and at a (kg·K); T—temperature before engine inlet, K.
frequency of crankshaft turns from n = 1000 min −1 to The coefficient of air excess
n = 1600 min−1 with an interval of 200 min−1, external speed
Gair
characteristic has been obtained. Three load characteristics 𝛼= , (4)
have been defined for n = 1200, 1400, and 1600 min−1. For Lair × Gf
such a purpose successive, increase in fuel supply within where Lair—theoretically required amount of air for com-
the load changes from zero to a value corresponding to full plete combustion of 1 kg of mixed fuel, kg/kg
feed has been used. While for the variable option, the aver-
(5)
( )
age effective pressure (engine load) has been obtained. No Lam = Lad × vd × 𝜌d + Lab × vb × 𝜌b ∕𝜌m,
load characteristics have been fixed at no load engine opera- where Lad—theoretically required amount of air for com-
tion range from n = 1600 min−1 to the minimum sustained plete combustion of 1 kg of mineral diesel fuel, kg/kg,
frequency of crankshaft turns with interval of 200 min−1. Lad = 14.55 kg/kg.
These external speeds, three load characteristics, and no Lab = 12.77 kg/kg—theoretically required amount of
load characteristic cover much of the most typical engine air for complete combustion of 1 kg of biodisel fuel; vd,
operating conditions, and therefore, they can be used for vb—volume content of diesel fuel and biofuel in the mixed
acquiring integrated environmental characteristics. fuel, respectively, ρd, ρb, ρm—density of fossil diesel, bio-
Experimental characteristics obtained for mixed fuels diesel and mixed fuels, respectively, kg/m3 (ρd = 842 kg/m3,
have been led to the standard atmospheric conditions. ρb = 875 kg/m3):
The following diesel engine performance can be deter-
mined from the results of bench testing.
𝜌m = vd × 𝜌d + vb × 𝜌b . (6)
Specific efficient fuel consumption, g/(kW·h):
Gf
Table 5 Errors for some measured parameters ge = . (7)
Ne
Measured variable Uncertainty, %
Lower combustion heat, kJ/kg:
in−1
1. Rotation speed, m ± 1
(8)
( )
2. Engine torque, N m ± 2 Qlm = Qld × vd × 𝜌d + Qlb × vb × 𝜌b ∕𝜌m ,
3. Fuel consumption, g ± 2 where Qlm, Qld, and Qlb—lower combustion heat of mixed
4. Temperature, °C ± 1 fuel, diesel fuel, and biodiesel, respectively (Qld = 43,800 kJ/
5. CH ± 1.5 kg, Qlb = 37,800 kJ/kg).
6. CO ± 2.5 Engine efficiency (ηe):
7. NOx ± 2.5
8. Particulate matter ± 2 3.6 × 106
𝜂e = . (9)
ge Qlm
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Ne, kW
Vh = 1.04 l. 17,6
17,2
Bench testing of tractor engine D21A-fueled ethyl esters of B0 B20 B40 B60 B80 B100
T, N.m
oil up to 7.5, 4.4, and 5.7% relative, respectively, has been
observed. For biodiesel on the basis of corn oil, a decrease 108
of the same characteristics is reached up to 7.65, 5.4, 5.9%
relative. For biodiesel on the basis of linseed oil, a reduction 106
of Ne up to 7.1% relative, T up to 6.0% relative, and ηe up to
8.8% relative has been observed. For biodiesel on the basis
B0 B20 B40 B60 B80 B100
of mustard oil, a decrease of Ne up to 8.7% relative, T up to
6.0% relative, and ηe up to 8.7% relative takes place.
Changes of the first and second indicators occur due to rapeseed
c 0,36 sunflower
reduction of power filling of cylinder because of signifi-
corn
cantly lower value of combustion heat of mixed fuels com- mustard
0,35
pared to such a characteristic for standard oil fuel, which is linseed
caused by oxygen content in the biofuel. However, the dete-
0,34
rioration of the power characteristics is not essential. Due to
the fact that for each series of experiments, a new batch of
ηe
0,33
oil fuel (ISO 4840:2007) was used, and we can see different
powerful and ecological indicators for zero biofuel content
0,32
(Figs. 3, 4, 5, 6, 7). Therefore, then comparing the different
esters’ efficiency, we operate with increase or decrease of
0,31
characteristics in relative percentages only.
It is discovered that the optimal fuel injection timing B0 B20 B40 B60 B80 B100
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a 1000 a
NOx, ppm
NOx, ppm 1200
800
1000
40
D, %
D, %
50
20
0 0
B0 B20 B40 B60 B80 B100 B0 B20 B40 B60 B80 B100
b b 10 CO2
5
CO
8 CH
4 CO 2
CO2 (CO, CH), %
4
2
2
1
0
0
B0 B20 B40 B60 B80 B100 B0 B20 B40 B60 B80 B100
Fig. 3 Emissions (a nitrogen oxides and particulate matter D; b car- Fig. 4 Emissions (a nitrogen oxides and particulate matter D; b car-
bon dioxide/monoxide, unburned hydrocarbons) vs rapeseed bio- bon dioxide/monoxide, unburned hydrocarbons) vs sunflower bio-
diesel blending compositions diesel blending compositions
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1200 a 1600
NOx, ppm
1400
NOx, ppm
1000 1200
1000
40 40
30
D, %
20 20
D, %
10
0 0
B0 B20 B40 B60 B80 B100 B0 B20 B40 B60 B80 B100
10 b 12 CO2
CO2 CO
CO 10 CH
8 CH
6
6
4 4
2 2
0
0 B0 B20 B40 B60 B80 B100
B0 B20 B40 B60 B80 B100
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9
b 12
CO2 1
10 CO 8
CH
CO2 (CO, CH), %
8 7
N (T), %
6
6 2
4
5
2
4
0
B0 B20 B40 B60 B80 B100 3
70 75 80 85 90
C18, %
Fig. 7 Emissions (a nitrogen oxides and particulate matter D; b car-
bon dioxide/monoxide, unburned hydrocarbons) vs linseed biodiesel
blending compositions Fig. 8 Dependence of decrease of maximum effective power (1) and
torque (2) on C18 fatty acid content in oil
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