Failure Report period From 01.01.2018 to 31.12.

2018
1.PUNCTUALITY LOSS CASES OF CONVENTIONAL RMPU TYPE AC COACHES
Sl No. Particulars
1 No. of AC Coaches in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate/100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Gas leakage from compressors
2 G.L.other than compressors
3 Alternator Failure
4 Regulator failure
5 Belt failure
6 Battery failure
7 Condensor motor failure
8 Compressor failure
9 Control panel equipment failure
10 A.C. Plant (cause un-known)failure
11 Inverter failure
12 Blower fan motor failure
13 WRA not working
14 MCB failure
15 Power supply failure
16 Cable failure
17 Rotary switch
18 Axle pulley
19 Transformer
20 Wiring short circuit
21 Repurcussion
22 Late start
23 Brake Assembly broken
24 Other failure
2.PUNCTUALITY LOSS CASES OF CONVENTIONAL LHB RMPU TYPE AC COACHES
S. N. Particulars
1 No. of AC Coaches in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate/100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Gas leakage from compressors
2 G.L.other than compressors
3 Alternator Failure
4 Regulator failure
5 Belt failure
6 Battery failure
7 Condensor motor failure
8 Compressor failure
9 Control panel equipment failure
10 A.C. Plant (cause un-known)failure
11 Inverter failure
12 Blower fan motor failure
13 WRA not working
14 MCB failure
15 Power supply failure
16 Cable failure
17 Rotary switch
18 Axle pulley
19 Transformer
20 Wiring short circuit
21 Repurcussion
22 Late start
23 Brake Assembly broken
24 Other failure
3.PUNCTUALITY LOSS CASES OF CONVENTIONAL UNDER SLUNG TYPE AC COACHES
S N. Particulars
1 No. of AC Coaches in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate/100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Gas leakage from compressors
2 G.L.other than compressors
3 Alternator Failure
4 Regulator failure
5 Belt failure
6 Battery failure
7 Condensor motor failure
8 Compressor failure
9 Control panel equipment failure
10 A.C. Plant (cause un-known)failure
11 Inverter failure
12 Blower fan motor failure
13 WRA not working
14 MCB failure
15 Power supply failure
16 Cable failure
17 Rotary switch
18 Axle pulley
19 Transformer
20 Wiring short circuit
21 Repurcussion
22 Late start
23 Brake Assembly broken
24 Other failure

4.PUNCTUALITY LOSS CASES OF TL Coaches

Sl No. Particulars
1 No. of TL Coaches in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate/100/year (FRPCPY)
DETAILS OF FAILURE
1 Alternator Failure
2 Regulator failure
3 Belt failure
4 Battery failure
5 Rotary Switch
6 Axle pulley
7 wiring short circuit
8 late start
9 power supply failure
10 Repurcussion
11 other failure
Failure Report period From(01.01.2018 to 31.12.18)
5. Equipment:-Make Wise RMPU Type AC Coach
Sl No. Particulars MAKE
Fedders Liyod Sidwal Intec Lloyed Amit Engg. Stesalit Daulatram Daulatram Amber ARECA
indus. indus. Engg.
Haridwar Pvt.Ltd,
Bhopal

1 No. of Equipment in Service

2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
Details of Failures
Sl No. Nature of Defect Fedders Liyod Sidwal Intec Lloyed Amit Engg. Stesalit Daulatram Daulatram Amber ARECA
indus. indus. Engg.
Haridwar Pvt.Ltd,
Bhopal
1 Gas leakage
2 KCL Compressor
3 Scroll compressor(1.1)
4 Scroll compressor(1.2)
5 Scroll compressor(2.1)
6 Scroll compressor(2.2)
7 Maneurop compressor(1.1)
8 Maneurop compressor(1.2)
9 Maneurop compressor(2.1)
10 Maneurop compressor(2.2)
11 Condensor motor
12 Condensor fan
13 Blower motor
14 Blower fan
15 Dripping of cond. Water
16 Vane relay
17 Thermostat
18 HP cut out
19 LP cut out
20 Blower motor runner
21 Heater coil earthed
22 Misc. failure
6.Line Failure of RMPU Type AC coaches
Sl No. Particulars General Performance Item
No. of Equipment in Service
1
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
Details of Failures
Sl No. Nature of Defect General Performance Item
Gas leakage from compressor
1
2 G.L.other than compressor
3 Alternator /Reg/Belt failure
4 Battery failure
5 CondenserMotor failure
6 Compressor failure
Control panel equipment
7 failure
A.C. Plant (cause un-
8 known)failure
9 Inverter failure
10 Blower fan motor
11 Other failure

7.Modified IV Coupler for EOG Coaches

Sl No. Particulars Make
Chanda & Total
S.International Purrunassar Maa Laxmi Ramayaa
Chanda
No. of Equipment in Service
1
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
Details of Failures
Sl No. Nature of Defect
1 Contact heat up
2 lead heat up
3 Contact holding spring
4 Ratchet assy failure
5 phase pin burnt
6 cable over heated
7 porcelain damaged
8 roller for male coupler
9 IV socket
10 Misc. failure
8.Make Wise LHB Type RMPU MAKE
Sl No. Particulars Fedders lloyd Sidwal Intec Lloyd Elcetic Amit Engineers SSK Daulat Ram ARECA
Industries,H
aridwar

1 No. of Equipment in Service

2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
DETAILS OF FAILURE
SN Nature of defects Fedders lloyd Sidwal Intec Lloyd Elcetic Amit Engineers SSK Daulat Ram ARECA
Industries,H
aridwar
1 Compressor failures (1.1)
2 Compressor failures (1.2)
3 Compressor failures (2.1)
4 Compressor failures (2.2)
5 Condenser fan motors
6 Blower motors
7 Condenser fan blades
8 Blower runner failures
9 Microprocessor failures
10 Hot gas By pass solenoid valve
11 Other solenoid valve
12 Expansion valve
13 Capillary chock/leakage
14 Gas leakage
15 Condenser coil failures
16 evaporator coil failures
17 Temperature sensor
18 Humidity sensor
19 OHP
20 ESTI
21 Servomotor
22 HP/LP cut out
23 Control pressure switch
24 harting connector
25 Heater
26 Others

9.Failure Analysis of LHB RMPU Type AC Coaches

Sl No. Particulars General Performance Item Total
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
SN Nature of defects General Performance Item Total
1 Gas leakage through shaft seal
2 G.L other than shaft seal
3 Dripping of water
4 Thermostat failure
5 Thermostat PCB failure
6 flexible coupling failure
7 Blower fan motor
8 Compress. Failure
9 starting resistance burnt
1 control panel equipment failure
11 A.C. Plant (cuuse unknown) failure
12 Other failure
13
10.Regulated Battery Charger for LHB Coaches
Sl No. Particulars Stesalit Hitachi-Hirel Shaltbau Pyramid Autometer I.C Elect. E.Wave Signotron Other
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
SN Nature of defects Stesalit Hitachi-Hirel Shaltbau Pyramid Autometer I.C Elect. E.Wave Signotron Other
1 IGBT
2 Diode
3 Transformer
4 Choke
5 Capacitor
6 Connector
7 Contractor
8 MCB
9 Over charging
10 Trippings
11 Fuse
12 Cooling
13 Cards
14 Voltage unbalance
15 Other

11.Switch Board Cabinat for LHB EOG AC Coaches

Particulars SSK Stesalit International Instrumentation Abrol Amit Engg Transtel Trinitron M/s RSI TROLEX Hind
NECSwitch RECTIFIER
Sl No. gears

1 No. of Equipment in Service

2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
Nature of defects Hind
SSK Stesalit International
SN Instrumentation Abrol Amit Engg ISPL Trinitron NEC RSI TROLEX RECTIFIER
1 Hinges defective
2 LOCK
3 Contactor coil open ckt
4 Contactor kits melted
5 Variastor
6 Bus bar
7 D&ED
8 Auxiliary contact defective
9 Mechanically jammed
10 MPCB
11 DC-DC Converter defective
12 Disconnecting device
13 Comb type bus bar
14 Insulation monitor 110V
15 Insulation monitor 415V
16 MVR card defective
17 MMR defective
18 PCB defective
19 Pump controller/over load
20 Ammeter defective
21 Volt meter defective
22 Microprocessor
23 Misc. Failures

12.Switch Board Cabinat for LHB EOG AC Hot buffet (Pantry Car)
Particulars International( Instrumentatio
ESS ESS Kay Stesalit
Sl No. ISG) Abrol n Limited
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
Nature of defects International( Instrumentatio
ESS ESS Kay Stesalit
SN ISG) Abrol n Limited
1 Hinges defective
2 LOCK
3 Contactor coil open ckt
4 Contactor kits melted
5 Bus bar
Disconnecting & earthing device
6
7 Auxiliary contact defective
8 Mechanically jammed
9 MPCB
10 DC-DC Converter defective
11 Disconnecting device
12 MCB
13 Insulation monitor 110V
14 Insulation monitor 415V
15 MVR card defective
 16 MMR defective
17 PCB defective
18 Pump controller/over load
19 Ammeter defective
20 Volt meter defective
21 Microprocessor
22 Misc. Failures

13.Switch Board Cabinat for LHB EOG AC Power Car for 2*500 KVA DA set
Particulars ESS ESS Kay International(ISG)
Sl No. Trinitron
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
Nature of defects ESS ESS Kay International(ISG)
SN Trinitron
1 Hinges defective
2 LOCK
3 Contactor coil open ckt
4 Contactor kits melted
5 Bus bar
Disconnecting & earthing device
6
7 Auxiliary contact defective
8 Mechanically jammed
9 MPCB
10 DC-DC Converter defective
11 Disconnecting device
12 MCB
13 Insulation monitor 110V
14 Insulation monitor 415V
15 MVR card defective
16 MMR defective
17 PCB defective
18 Pump controller/over load
19 Ammeter defective
20 Volt meter defective
21 Microprocessor
22 Misc. Failures

14.Set of Panels for LHB EOG Non AC Coaches

Particulars M/s. NEC
International
M/s. ESS ESS Kay M/s. Abrol
M/s. Amit Engg Switchgears Engineering Hind
Switchgears Engg. Co.
Sl No. Pvt.Ltd Company Trinitron Rectifiers
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
DETAILS OF FAILURE
Nature of defects M/s. NEC
International
M/s. ESS ESS Kay
M/s. Abrol
M/s. Amit Engg Switchgears Engineering Hind
Switchgears Engg. Co.
SN Pvt.Ltd Company Trinitron Rectifiers
1 Hinges defective
2 LOCK
3 Contactor coil open ckt
4 Contactor kits melted
5 Bus bar
6 Disconnecting & earthing device
7 Auxiliary contact defective
8 Mechanically jammed
9 MPCB
10 DC-DC Converter defective
11 Disconnecting device
12 MCB
13 Insulation monitor 110V
14 Insulation monitor 415V
15 MVR card defective
16 MMR defective
17 PCB defective
18 Pump controller/over load
19 Ammeter defective
20 Volt meter defective
21 Microprocessor
22 Misc. Failures

15.Switch Board Cabinat for LHB EOG AC Power Car

Particulars International(
ESS ESS Kay Stesalit
Sl No. ISG) Abrol Amit Engg Trinitron RSI NEC INTEG RSI
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
 6 Failure rate/100/year
(FRPCPY)
DETAILS OF FAILURE
Nature of defects International(
ESS ESS Kay Stesalit
SN ISG) Abrol Amit Engg Trinitron RSI NEC INTEG RSI
1 Hinges defective
2 LOCK
3 Contactor coil open ckt
4 Contactor kits melted
5 Bus bar
Disconnecting & earthing device
6
7 Auxiliary contact defective
8 Mechanically jammed
9 MPCB
10 DC-DC Converter defective
11 Disconnecting device
12 MCB
13 Insulation monitor 110V
14 Insulation monitor 415V
15 MVR card defective
16 MMR defective
17 PCB defective
18 Pump controller/over load
19 Ammeter defective
20 Volt meter defective
21 Microprocessor
22 Misc. Failures
16.Microprocessor Controller for LHB Coaches
Sl No. Particulars Sidwal Syastem Amit Engg. SSK A.Paul Intec ARICA
Aids(Feeders
Lloyed &LEEL)
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
SN Nature of defects Sidwal Syastem Amit Engg. SSK A.Paul Intec ARICA
Aids(Feeders
Lloyed &LEEL)
1 Power supply card defective
2 Microprocessor hanged
3 Relay Short chattering
4 MOV/Diode short/open
5 Capacitor defective
6 Earthing fault
7 Connector failure
8 controller by passed
9 fuse blown
10 condenser relay defective
11 compressor relay defective
12 Sesor wire earthed
RH SENSOR
13 /DISCONNECTED/DEFECTIVE
14 LESS GAS FOUND IN COMP.
15 SENSOR INPUT IC FAILED
TEMP. SELECTOR ROTARY SWITCH
16 BROKEN
17 OTHER ELECTRONIC EQUIPMENT
18 OTHER ELECTRONIC EQUIPMENT

17.Blower motor for Conventional RMPU

Particulars Kapsons Star Electric
Sl No. DRESPL LHP CGL Standard Electrical Industries industries Company
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
Nature of defects Kapsons Star Electric
SN DRESPL LHP CGL Standard Electrical Industries industries Company
1 Single Phasing
2 Bearing failure
3 Inter trun short
4 Bearing noisy
5 water entry
6 wiring open circuit
7 Armature failure
8 other
18.Blower motor for LHB RMPU
Sl No. Particulars DRESPL LHP CGL Standard Electrical Industries ABB
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
DETAILS OF FAILURE
SN Nature of defects DRESPL LHP CGL Standard Electrical Industries ABB
1 Single Phasing
2 Bearing failure
3 Inter trun short
4 Bearing noisy
5 water entry
6 wiring open circuit
7 Armature failure
8 other

19. Condenser fan motor for Conventional RMPU

Sl No. Particulars DRESPL LHP CGL Standard Electrical Industries ABB
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
SN Nature of defects DRESPL LHP CGL Standard Electrical Industries ABB
1 Single Phasing
2 Bearing failure
3 Inter trun short
4 Bearing noisy
5 water entry
6 wiring open circuit
7 Armature failure
8 other

20. Condenser motor for LHB RMPU

Sl No. Particulars DRESPL LHP CGL Standard Electrical Industries ABB
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
SN Nature of defects DRESPL LHP CGL Standard Electrical Industries ABB
1 Single Phasing
2 Bearing failure
3 Inter trun short
4 Bearing noisy
5 water entry
6 wiring open circuit
7 Armature failure
8 other

21.Dry type air filter for LHB RMPU

Sl No. Particulars Usha filter Industrial filter Filtech Puromatic
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
Sl No. Particulars Usha filter Industrial filter Filtech Puromatic
1 Mesh Jam
2 Body broken
3 Frame broken
4 Net broken
5 Mesh broken
6 Filter choke
7 cloth defective
8 Misc. failure
22.Emergency lighting system(ELS) for LHB coaches
Sl No. Particulars DR Auto Precision safety Matsushi Dhingra Engg M/s Integ Dan Concorde A.paul M/s VGS
industries Electronics Eloectronic control instruments Technology
system
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
DETAILS OF FAILURE
(FRPCPY)
Sl No. Particulars DR Auto Precision safety Matsushi Dhingra Engg M/s Integ Dan Concorde A.paul M/s VGS
industries Electronics Eloectronic control instruments Technology
system
1 Battery
2 Charger/invertor
3 PCB defective
4 fuse blown out
5 working
6 Broken
7 Misc failures

23. 400 A ZS Coupling

Sl No. Particulars Stesalit S.International MAA LAXMI

1 No. of Equipment in Service

2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
DETAILS OF FAILURE
Sl No. Particulars Stesalit S.International MAA LAXMI
1 Melt socket damage
2 Female coupler broken
3 bakellite damage
4 female part phase tip defective
5 contact heat up
6 water ingress
7 contact caronised
8 Bus bar short circuited
9 Excessive lenghth
10 Handale/pin defective
11 Misc. failure

24.Transformer 2KVA,415/190V
Sl No. Particulars Ramayaa Blue Star Lambda NCEL
No. of Equipment in Service
1

2
Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
DETAILS OF FAILURE Ramayaa Blue Star Lambda
Sl No. Particulars
1 Winding defect
2 Internal short ckt
3 open ckt
4 No out put

25.DG Set (Alternators)

MAKE
Sl No. Particulars KEL(BHELEML) Kirloskar(KEC) Crompton Greaves Greaves Cotton
Limited(CGL) Alternator(Deev Engine(Deev Gen DG Set)
Gen Set)

1 No. of Equipment in Service

2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
Details of Failures MAKE
Sl No. Nature of Defect KEL(BHELEML) Kirloskar(KEC) Crompton Greaves Greaves Cotton
Limited(CGL) Alternator(Deev Engine(Deev Gen DG Set)
Gen Set)
1 Excitor failure
2 AVR
3 Stator failure
4 Bearing failure
5 Rotating Diode open ckt
6 Shockt failure
7 OVU
8 Alt Cooling fan
9 Voltage Regulation Defect
10 Ventilator fan failure
11 Misc. failure
26.DG Set (Engine)
Sl No. Particulars MAKE
Cummins Intec Greaves
1 No. of Equipment in Service
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
Sl No. (FRPCPY)
1 Hunting
2 Governor
3 Cam shaft/abnormal sound
4 Head rocker leakage
5 Flywheel seal leakage
6 Damper seal leakage
7 Turbo charger leak/defective
8 Diesel/Water mixing with lub oil
9 high/leakage
10 Temp. high(water or lub oil)
11 Radiator leakage/dirty
12 Radiator motor defective
13 Battery/Battery charger
14 Injector leakage
15 Roof Extractor defective
16 water pump defective
17 Fuel leakage/pump defective
18 Bloe by excess
19 Exhaust defective
20 Water temp meter
21 lib oil pressure meter
22 RPM meter
23 Overspeed cutout
24 Data logger
25 other
27.Power panel of power Car Make
Sl No. Particulars Abrol International NEC Switch Total Trinitron SSK S.Internati Stesalit Trinitron
switch Gear Gear onal

No. of Equipment in Service

1
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
Details of Failures
Abrol International NEC Switch Total
Sl No. Nature of Defect switch Gear Gear
1 UVR
2 ELD
3 DC on
4 250VA Transformer
5 Misc. failure

28.LED based tail lamp in SLR and Power Car

Particulars Altos Electronic Equipment R.T.Vision
Company
Sl No. P.Car SLR P.Car SLR P.Car SLR
No. of Equipment in Service
1
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
Details of Failures Altos Electronic Equipment Company R.T.Vision
Sl No. Nature of Defect P.Car SLR P.Car SLR P.Car SLR
1 LEDs
2 Toggle switch
3 PCB
4 Connector
5 Capacitor
6 Fuse
7 Transistor
8 Condensor
9 Resistor
10 Diode
11 Other

29. 4.5 kw Underslung type constant voltage Regulated battery charger for LHB coaches.
Particulars Make
No. of Equipment in Service Signitron (india) Autometer Electronic
Pvt Limited, IC Electricals, Hitachi Hi Rel Alliance Ltd. Equipment
1 Kolkata Haridwar Sanand Noida Kolkata
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
Details of Failures
S.N Nature of Defect
DSP card/Control card after
2 warranty
3 Driver card with in warranty
4 Driver card after warranty
Power supply card with in
5 warranty

6 Power supply card after warranty

7 IGBT with in warranty
8 IGBT after warranty
9 SiC with in warranty
10 SiC after warranty
11 Diode with in warranty
12 Diode after warranty
Transformer/Inductor with in
13 warranty
Transformer/Inductor after
14 warranty
15 Contactor with in warranty
16 Contactor after warranty
17 Capacitor with in warranty
18 Capacitor after warranty
ELD/MCB/Fuse/Others with in
19 warranty
ELD/MCB/Fuse/Others after
20 warranty
21 Total failure with in warranty
22 Total failure after warranty

30
30. 4.5 kw Underslung type constant voltage Regulated cum emergency battery charger for LHB coaches.
 Particulars Make
No. of Equipment in Service
M/s M/s Hitachi Hi- M/s Hind M/s
M/s I.C. Electrowaves M/s Electronic Rel Power Rectifier Ltd. Autometer
Electricals M/sSignotron(I) Pvt. Electronics Equipment Electronics Pvt. Bhandup Alliance
1 Haridwar Ltd. Kolkata Parwanoo Kolkata Ltd. Sanand (Mumbai Ltd. Noida
2 Failed within warranty
3 Failed after warranty
4 Equipment Under
5 Investigation
Total Equipment fail
6 Failure rate/100/year
(FRPCPY)
Details of Failures
S.N Nature of Defect
DSP card/Control card after
2 warranty
3 Driver card with in warranty
4 Power
Driver supply card
card after with in
warranty
5 warranty
8 IGBT after warranty
9 SiC with in warranty
10 SiC after warranty
11 Diode with in warranty
12 Diode after warranty
Transformer/Inductor with in
13 warranty
Transformer/Inductor after
14 warranty
15 Contactor with in warranty
16 Contactor after warranty
17 Capacitor with in warranty
18 Capacitor after warranty
ELD/MCB/Fuse/Others with in
19 warranty
ELD/MCB/Fuse/Others after
20 warranty
21 Total failure with in warranty
22 Total failure after warranty
 INTEG

INTEG
Failure Report period From (01.01.2018 to 31.12.18)
31.Equipment-Battery charger for 110V, 200Ah Battery
MAKE
M/s. Universal Industrial M/s.Concord Control System Pvt. Ltd., Other (Make
Products, Mumbai Llucknow mention delta)
S.N Particulars
No. of Equipment in
1 Service
2 Filed within warranty
3 Filed after warranty
Equipment under
4 Investigation
5 Total Equipment fail
Failure
6 rate/100/year(FRPCPY)
Details of failures
M/s. Universal Industrial M/s.Concord Control System Pvt. Ltd., Other (Make
S.N Nature of Defects Products, Mumbai Llucknow mention)
1 MCB
2 Rotary switch
3 Diode
4 Condensor
5 Transformer
6 Choke
7 Resistance
8 Fues
9 Other

32.Equipment-Battery charger for 110V,40Ah Battery

MAKE
M/s. Universal Industrial M/s.Concord Other (Make
S.N Particulars mention
No. of Equipment in
1 Service
2 Filed within warranty
3 Filed after warranty
Equipment under
4 Investigation
5 Total Equipment fail
Failure
6 rate/100/year(FRPCPY)
Details of failures
M/s. Universal Industrial M/s.Concord Other (Make
S.N Nature of Defects
mention)
1 MCB
2 Rotary switch
3 Diode
4 Condensor
5 Transformer
6 Choke
7 Resistance
8 Fues
9 Other
33.Equipment-Constant Voltage Constant Current Precooling Unit & Battery Charger(PCBC)
MAKE
Electrowaves Pyramid Design&
Signotron
S.N Particulars Prototype
No. of Equipment in
1 Service
2 Filed within warranty
3 Filed after warranty
Equipment under
4 Investigation
5 Total Equipment fail
Failure
6 rate/100/year(FRPCPY)
Details of failures
Electrowaves Pyramid Design&
S.N Nature of Defects Signotron
Prototype
1 IGBT
2 Diode
3 Transformer
4 Choke
5 Capacitor
6 Contractor
7 MCB
8 Trippings
9 SMPS Card
10 Cate driver card
11 Main control card
12 Earth Fault
13 Other

34.Equipment-Static Battery Charger for AC & TL Coaches(Type-1 for 155/25A,Type-2 for

155/220A,Type-3 for 310/25A,Type-4 for 310V/220A)
MAKE
S.N Particulars Signotron
0
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failures
S.N Nature of Defects Signotron
1 IGBT
2 Diode
3 Transformer
4 Choke
5 Capacitor
6 Contractor
7 MCB
8 Trippings
9 SMPS Card
10 Cate driver card
11 Main control card
12 Earth Fault
13 Other
Failure Report period From (01.01.2018 to 31.12.18)
35.Equipment:-FailureAnalysis of Under Slung type AC coaches

S.N Particulars General Performance Item

1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects General Performance Item
1 Gas leakage through shaft seal
2 G.L.other than shaft seal
3 Dripping of water
4 Thermostat failure
5 Thermostat PCB failure
6 Flexible couplling failure
7 Starting resistance burnt
8 Expansion valve failure
9 Control panel equipment failure
10 A.C. Plant (cause un-
known)failure
11 Other failure
12 Remedial Action

36. Equipment:-Line Failure of Under Slung type AC coaches

S.N Particulars General Performance Item

1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects General Performance Item
1 Gas leakage through shaft seal
2 G.L.other than shaft seal
3 Alternator /Reg/Belt failure
4 Battery failure
5 Motor failure
6 Compressor failure
7 Compressor Motor
8 Control panel equipment failure
9 IV Coupler failure
10 Inverter failure
11 Other failure
12 Remedial Action
37.Equipment:-Scroll Compressor

S.N Particulars General Performance Item

1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects General Performance Item
1 Struck up
2 Shaft seal Leakage
3 Stray Leakage
4 Cyllinder not getting loaded
5 Capacity control failure
6 Oil pump failure
7 Internal part W.O/broken
8 Valve reeds W.O/broken
9 Compressores Siezed
10 Earth
11 Shaft/key/key way damaged
12 Jammed
13 Abnormal noise
14 Phase open
15 Winding open/burnt
16 Less pumping
17 Taking high amp.
18 Insulation failure
19 Misc.

38.Equipment:-Thermostat
MAKE
Population Action plan
Population of RMPU type of under for
coaches slung type conversion to
With micro coaches electronic
processor (LHB) thermostat
With mercury With With With
in glass electronic mercury in electronic
S.N thermostats thermostats glass thermostats
thermostat
1 A.Paul (Venus)
s
2 Maynard
3 Sidwal
4 Lloyed/Fedders Llyoed
5 SSK
6 Amit

39.Equipment:-ACCEL Compressor

S.N Particulars General Performance Item

1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects
General Performance Item
1 Shaft seal Leakage
2 Stray Leakage
3 Cyllinder not getting loaded
4 Capacity control failure
5 Oil pump failure
6 Internal part W.O/broken
7 Valve reeds W.O/broken
8 Compressores Siezed
9 Shaft/key/key way damaged
10 Abnormal noise
11 Misc.
40.Equipment:-Carrier Compressor

S.N Particulars General Performance Item

1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects General Performance Item
1 Shaft seal Leakage
2 Stray Leakage
3 Cyllinder not getting loaded
4 Capacity control failure
5 Oil pump failure
6 Internal part W.O/broken
7 Valve reeds W.O/broken
8 Compressores Siezed
9 Shaft/key/key way damaged
10 Abnormal noise
11 Misc.

41.Equipment:-Maneurop Compressor

S.N Particulars General Performance Item

1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects General Performance Item
1 Struck up
2 Taking high current.
3 Winding open
4 Winding Earth
5 Pumping failure
6 Gas leak trminal/dome
7 Terminal pin broken
8 Unbalance resistance
9 Shaft seal Leakage
10 Stray Leakage
11 Cyllinder not getting loaded
12 Capacity control failure
13 Oil pump failure
14 Internal part W.O/broken
15 Valve reeds W.O/broken
16 Compressores Siezed
17 Earth
18 Shaft/key/key way damaged
19 Jammed
20 Abnormal noise
21 Phase open
22 Winding burnt
23 Less pumping
24 Misc.
42.Equipment:-Evaporator Motor
S.N Particulars FESTO-ELGI KEC
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects FESTO-ELGI KEC
1 Armature solder run out
2 Armature failure
3 Field failure
4 Commutator failure
5 Brush & Brush holder
6 Terminal board failure
7 Shafty key & key way
8 Bering failure
9 Misc.

43.Equipment:-Energy efficient LED based luminaire for AC coaches

S.N Particulars MIC Total
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects
MIC Total
1 LEDs
2 PCB
3 Mosfet
4 Connector
5 Fuse
6 Capacitor
7 Diode
8 Resistor
9 Transformer
10 Transistor
11 Other

44.Equipment:-Emergency Light Unit(ELU)

MAKE
Associated
A.Paul Gener Areca VGS lighting Concorde
Maave Intra Instrume Insta al Embedded Technolog system Saraya control DAN Precision
S.N Particulars Electronic DR Auto Signitron Safe System Eletronicnics IC Electrical nts power Auto Stesalit systems ies Pvt. Ltd. Electronic system Electronics Safety
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects Associated
A.Paul Gener Areca VGS lighting Concorde
Maave Intra Instrume Insta al Embedded Technolog system Saraya control DAN
Electronic DR Auto Signitron Safe System Eletronicnics IC Electrical nts power Auto Stesalit systems ies Pvt. Ltd. Electronic system Electronics
1 Battery
2 Charger/Invertor 2
3 PCB defective 30
4 fuse blown out
5 Broken
6 Misc. failures
45.Equipment- Electronic time Delay Relay
Make
S. N Details (Particulars)
A.Paul Selec Process(Selectron) Amit Engg.
1 Number of Equipment in service
2 Equipment Under Investigation
3 Total Equipment fail
4 Failure rate /100/year (FRPCPY)
Details of failure
S.No. Nature of defects
A.Paul Selec Process(Selectron) Amit Engg.
1 failed under warranty
2 failed after warranty

46.Equipment- Electronic Thermostat

Make
S. N Details (Particulars) A.Paul Maynard Sidwal Amit Engg.
1 Number of Equipment in service
2 failed under warranty
3 failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
Details of failure
S.No. Nature of defects A.Paul Maynard Sidwal Amit Engg.
1 failed under warranty
2 failed after warranty

47.Equipment- Composite Transformer of 50+3KVA

MAKE

S.N Particulars Design & Prototype Vimal Bhasin Pantronics

1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects
Design & Prototype Vimal Bhasin Pantronics
1 Winding short circuited
2 Winding earthed
3 Winding open circuited
Secondry wdg parted off from
4 inside
5 Coil earth in primary winding
6 Misc. failures

48.Equipment-50 KVA Transformer

MAKE
Design and
S.N Particulars Vimal Bhasin Pantronics Prototype
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects Design and
Vimal Bhasin Pantronics Prototype
1 Primary wdg earthed
2 Secondary wdg earthed
3 Both wdg earthed
4 Primary wdg short circuited
5 Both wdg short circuited
Both wdg earthed & short
6 circuited
7 Winding overheated
8 Winding IR value low
9 Voltage imbalance
10 core loose
11 Single phasing
12 Misc failures
49.Equipment-60 KVA Transformer
MAKE
Lambda Design and
S.N Particulars Vimal Bhasin Pantronics Elcot Prototype
1 No. of Equipment in Service 124 12 76
2 Filed within warranty 1
3 Filed after warranty 1 1
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects Lambda Design and
Vimal Bhasin Pantronics Elcot Prototype
1 Primary wdg earthed
2 Secondary wdg earthed
3 Both wdg earthed
4 Primary wdg short circuited
5 Both wdg short circuited
Both wdg earthed & short
6 circuited 2 1
7 Winding overheated
8 Winding IR value low
9 Voltage imbalance
10 core loose
11 Single phasing
12 Misc failures

50.Equipment-60 KVA Transformer as per RCF specification No. EDTS 076

MAKE
S.N Particulars Vimal Bhasin Pantronics
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects Vimal Bhasin Pantronics
1 Primary wdg earthed
2 Secondary wdg earthed
3 Both wdg earthed
4 Primary wdg short circuited
5 Both wdg short circuited
Both wdg earthed & short
6 circuited
7 Winding overheated
8 Winding IR value low
9 Voltage imbalance
10 core loose
11 Single phasing
12 Misc failures

51.Equipment : 15 KVA Transformer for Non AC LHB EOG Coaches(01.01.2018 to 31.12.18)

MAKE
Vimal
Transformer
S.N Particulars Corporation Pantronics
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects Vimal
Transformer
Corporation Pantronics
1 Primary wdg earthed
2 Secondary wdg earthed
3 Both wdg earthed
4 Primary wdg short circuited
5 Both wdg short circuited
Both wdg earthed & short
6 circuited
7 Winding overheated
8 Winding IR value low
9 Voltage imbalance
10 core loose
11 Single phasing
12 Misc failures

52.Equipment : 9 KVA Transformer for Non AC LHB EOG Coaches(01.01.2018 to 31.12.18)

MAKE
S.N Particulars Vimal Pantronics
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects
Vimal Pantronics
1 Primary wdg earthed
2 Secondary wdg earthed
3 Both wdg earthed
4 Primary wdg short circuited
5 Both wdg short circuited
Both wdg earthed & short
6 circuited
7 Winding overheated
8 Winding IR value low
9 Voltage imbalance
10 core loose
11 Single phasing
12 Misc failures

53.Equipment- Distribution Transformer 3KVA(01.01.2018 to 31.12.18)

S.N Particulars Blue Star Design & Prototype Pyramid Bhasin Pantronics Lambda Darshan Vimal
1 No. of Equipment in Service 19 30
2 Filed within warranty
3 Filed after warranty
 4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects
Blue Star Design & Prototype Pyramid Bhasin Pantronics Lambda Darshan Vimal
1 Winding failure
2 Winding short
3 Winding Earth
4 Misc
54.Equipment - AC MCB(01.01.2018 to 31.12.18)
MAKE
S.N Particulars Legrend Havells Indoasian
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects
Legrend Havells Indoasian
1 Spring defect
2 single phasing
3 Contact not making
4 Internal mech defective
5 burnt
6 MCB not hold
7 Contact open
8 short Ckt
9 Terminal defective
10 Misc. failures

55.Equipment - DC MCB(01.01.2018 to 31.12.18)

MAKE
S.N Particulars Legrend Havells Indoasian
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects Legrend Havells Indoasian
1 Contact not making
2 loose contact
3 Contact welded
4 not holding
5 contact open
6 burnt
7 over heating
8 short ckt
9 Misc failures

56.Equipment - 8.5/10/12.5 HP Compressor Motor(01.01.2018 to 31.12.18)

MAKE
S.N Particulars FESTO-ELGI KEC Cromption Greaves
1 No. of Equipment in Service
2 Failed during the month
3 Filed within warranty
4 Filed after warranty
5 Date of failures
6 Coach no & Type
7 Depot
8 Equipment under Investigation
9 Total Equipment fail
10 Failure rate/100/year(FRPCPY)
11 Any others
Details of failure
S.No. Nature of defects
FESTO-ELGI KEC Cromption Greaves
1 Armature solder run out
2 Armature failure
3 Field failure
4 Commutator failure
5 Brush & Brush holder
6 Terminal board failure
7 Shafty key & key way
8 Bearing failure
9 Misc failure
57.Equipment - Condesor Motor(01.01.2018 to 31.12.18)
MAKE
S.N Particulars FESTO-ELGI KEC Thyron
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects FESTO-ELGI KEC Thyron
1 Armature solder run out
2 Armature failure
3 Field failure
4 Commutator failure
5 Brush & Brush holder
6 Terminal board failure
7 Shafty key & key way
8 Bearing failure
9 Winding short
10 Winding open
11 Winding earth
12 Misc failure

58.Equipment - Air Filter (01.01.2018 to 31.12.18)

Shree
S.N Particulars Filtech Usha Industrial Shyam Puromatic
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects Shree
Filtech Usha Industrial Shyam Puromatic
1 Mesh Jam
2 body broken
3 frame broken
4 Net broken
5 Mess broken
6 Filter choke
7 cloth defective
8 Misc failure

59.Equipment - A.C. Control Panel for Conventional SGAC Coaches(01.01.2018 to 31.12.18)

Amber
S.N Particulars Fedders Llyod Sidwal Intec Lloyd Amit Engg. Enterprises Stesalit Daulatram
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects Amber
Fedders Llyod Sidwal Intec Lloyd Amit Engg. Enterprises Stesalit Daulatram
1 Triggering circuit PCB/thimbles
2 Compressor contactor
3 Condenser contactor
4 Overload relay comp./cond. Motor
5 Indicator lamp
6 R.S.W/M.S.Switch
7 Timer
8 37 pin socket
9 37 pin plug
10 Control Transformer
11 O.H.P
12 Heater
13 Earth fault
14 Misc.

60.Equipment - A.C. Control Panel (01.01.2018 to 31.12.18)

Amber
S.N Particulars Fedders Llyod Sidwal Intec Lloyd Amit Engg. Enterprises Stesalit Daulatram
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under Investigation
5 Total Equipment fail
6 Failure rate/100/year(FRPCPY)
Details of failure
S.No. Nature of defects Amber
Fedders Llyod Sidwal Intec Lloyd Amit Engg. Enterprises Stesalit Daulatram
1 Triggering circuit PCB/thimbles
2 Compressor contactor
3 Condenser contactor
4 Overload relay comp./cond. Motor
5 Indicator lamp
6 R.S.W/M.S.Switch
7 Timer
8 37 pin socket
9 37 pin plug
10 Control Transformer
11 O.H.P
12 Heater
13 Earth fault
14 Misc.
Matshusi

26
Failure Report period From (01.01.2018 to 31.12.18)
61. Failure position of RMPU(Conventional +EOG) AC coaches
MAKE
Sl No. Particulars Daulatram
Daulatram indus.
Fedders Amit Roof
Sidwal Intec Lloyed Stesalit indus. Engg. Amber SSK ARECA
Liyod Engg. Mounted
Haridwar Pvt.Ltd,
Bhopal
No. of Equipment in
1 Service
2 Filed within warranty
3 Filed after warranty
Equipment under
4 Investigation
5 Total Equipment fail
Failure
6 rate/100/year(FRPCPY)
Details of failures
S.No. Nature of defects Daulatram
Daulatram indus.
Fedders Amit Roof
Sidwal Intec Lloyed Stesalit indus. Engg. Amber SSK ARECA
Liyod Engg. Mounted
Haridwar Pvt.Ltd,
Bhopal
1 Gas leakage
2 KCL compressor
3 Maneurop compressor
4 Condenser motor
5 Condenser fan
6 Blower motor
7 Blower fan
8 Dripping of cond. Water
9 Vane relay
10 Thermostat
11 HP cut out
12 LP cut out
13 Blower motor runner
14 Heater coil earth
15 Scroll compressor
16 Misc. failures
62.Equipment- Microprocessor Control unit and Panel for AC coaches for conventional RMPU
Sl No. Particulars A.Paul Stesalit Amit Engg.
No. of Equipment in
1 Service
Equipment under
2 Investigation
3 Total Equipment fail
Failure
4 rate/100/year(FRPCPY)
Details of failures
S.No. Nature of defects A.Paul Stesalit Amit Engg.
1 Filed within warranty
2 Filed after warranty
63.Equipments- 25KVA ON BOARD Inverter of AC coaches(01.01.2018 to 31.
MAKE
Siemens Autometer Hind- Rectifier Medha Servo Hitachi- Bombardier Electro Signotron
S.N Particulars Hirel Waves
No. of Equipment in
1 Service
2 Filed within warranty
3 Filed after warranty
Equipment under
4 Investigation
5 Total Equipment fail
Failure
6 rate/100/year(FRPCPY)

S.No Nature of Failure Siemens Autometer Hind- Rectifier Medha Servo Hitachi- Bombardier Electro Signotron
Hirel Waves
1 Inverter control card
2 Chopper control card
3 Chopper capacitor
4 ELD defective
5 Inverter fan
6 IGBT defective
7 DC-DC converter
8 Chopper driver card
9 Chopper assembly
10 Inverter assembly
11 Inverter driver card
12 Display interface card
13 Varister card
14 MCCB
15 Cooling fan
16 Fan MCB
17 Sine wave filter
18 Inv. Snubber
19 Rotary switch
20 CT
21 Fuse
22 UV relay
23 Others
64.Equipments- 25KVA Underslung Inverter of AC coaches(01.01.2018 to 31.
MAKE
Siemens Autometer Hind- Rectifier Medha Servo Hitachi- Bombardier Electro Signotron
S.N Particulars Hirel Waves
No. of Equipment in
1 Service
2 Filed within warranty
3 Filed after warranty
Equipment under
4 Investigation
5 Total Equipment fail
Failure
6 rate/100/year(FRPCPY)

S.No Nature of Failure Siemens Autometer Hind- Rectifier Medha Servo Hitachi- Bombardier Electro Signotron
Hirel Waves
1 Inverter control card
2 Chopper control card
3 Chopper capacitor
4 ELD defective
5 Inverter fan
6 IGBT defective
7 DC-DC converter
8 Chopper driver card
9 Chopper assembly
10 Inverter assembly
11 Inverter driver card
12 Display interface card
13 Varister card
14 MCCB
15 Cooling fan
16 Fan MCB
17 Sine wave filter
18 Inv. Snubber
19 Rotary switch
20 CT
21 Fuse
22 UV relay
23 Others
Failure Report period From (01.01.2018 to 31.12.18)
65.Equipment- Failure position of 25KW RRU as per (Rev.1) Spec.
MAKE
M/s.KEL M/s.KEL, M/s. HMTD M/s. stone M/s. M/s. M/s. Best & M/s. IC PD Steel CGL Tonum Beacon Hemalay Unilec Sigma Signotron
, Kundra Kasargod india Ltd. Presstec Stesalit Ltd Crompton Electrical
h India
S.N Particulars Ltd.
No. of Equipment in
1 Service

2 Filed within warranty

3 Filed after warranty
Equipment under
4 Investigation
5 Total Equipment fail
Failure
6 rate/100/year(FRPCPY)

M/s.KEL M/s.KEL, M/s. HMTD M/s. stone M/s. M/s. M/s. Best & M/s. IC PD Steel CGL Tonum Beacon Hemalay Unilec Sigma Signotron
Nature of failures , Kundra Kasargod india Ltd. Presstec Stesalit Ltd Crompton Electrical
S.N h India
1 Power diode Ltd.
2 Field diode
Auxiliary /free wheeling
3 diode
4 Zener diode
Excitation transformer
5 burnt
Internal cable
6 connection cut/OC/SC
PCB condemned /
7 defective
8 Condenser
Magnetic amplifier
9 defective
10 Voltage detector
11 Current detector
12 Potentiometer defective
13 Current transformer
Main/field/HRC fuse
14 blown
Capacitor
Power supply card
IGBT
15 OVR failure
16 Other failures
17 Remedial Action
18
66 Equipment- Failure position of 4.5KW RRU(01.01.2018 to
Make
M/s.KEL M/s. HMTD M/s. stone M/s. M/s. Best M/s. M/s. IC M/s.Unilec PD Steel M/s. CGL Tonum Beacon Hemalay
, Kundra india Ltd. Presstech & Stesalit Ltd Electrical kaps
S.N Particulars India Ltd. Crompto ons
n
No. of Equipment in
1 Service
2 Filed within warranty
3 Filed after warranty
Equipment under
4 Investigation
5 Total Equipment fail

Failure
6 rate/100/year(FRPCPY)
M/s.KEL, M/s. HMTD M/s. stone M/s. M/s. Best M/s. Stesalit M/s. IC M/s.Unilec PD Steel M/s. CGL Tonum Beacon Hemalay
Nature of failures Kundra india Ltd. Presstech & Ltd Electrical kaps
S.N India Ltd. Crompton ons
1 Power diode
2 Field diode
Auxiliary /free wheeling
3 diode
4 Zener diode
Excitation transformer
5 burnt
6 Internal cable
connection cut/OC/SC
PCB condemned /
7 defective
8 Condenser
Magnetic amplifier
9 defective
10 Voltage detector
11 Current detector
Potentiometer defective
12
13 Current transformer
Main/field/HRC fuse
14 blown
Power supply card
OVP
15 OVR failure
16 Other failures
17 Remedial Action
Failure Report period From(01.01.2018 to 31.12.18)
67 Equipment- 25 KW ERRU(Rev.0 with Amendement No. 1&2)
MAKE
S.N Particulars M/s. Stesalit M/s. IC Electrical M/s. KEL HMTD Tonum

No. of Equipment in
1 Service
2 Filed within warranty
3 Filed after warranty
Equipment under
4 Investigation
5 Total Equipment fail
Failure
6 rate/100/year(FRPCPY)
S.N Nature of failures M/s. Stesalit M/s. IC Electrical M/s. KEL

1 Power diode module

2 Field diode module
3 Hall sensor
4 Indication Board failure
5 Transformer burnt
6 Power supply card
Main PCB (UVC)
7 defective
8 Capacitor
9 OVP failure
10 IGBT failure
11 Other failures
12 Remedial Action

68 Equipment- 25KW ERRU(Rev.1 with UVC on Single PCB)(01.01.2018 to 31.12.18

MAKE
S.N Particulars M/s. Stesalit M/s. IC Electrical M/s. KEL
No. of Equipment in
1 Service
2 Filed within warranty

3 Filed after warranty

Equipment under
4 Investigation
5 Total Equipment fail
Failure
6 rate/100/year(FRPCPY)
S.N Nature of failures M/s. Stesalit M/s. IC Electrical M/s. KEL

1 Power diode module

2 Field diode module
3 Hall sensor
4 Indication Board failure
5 Transformer burnt
6 Power supply card
Main PCB (UVC)
7 defective
8 Capacitor
9 OVP failure
10 IGBT failure
11 Other failures
12 Remedial Action
69 Equipment- 25KW ERRU(Rev.2) (01.01.2018 to 31.12.18)
MAKE
M/s. M/s. IC Electrical M/s. Stone India Ltd.
S.N Particulars Stesalit

No. of Equipment in
1 Service
2 Filed within warranty
4 Filed after warranty
Equipment under
5 Investigation
6 Total Equipment fail
Failure
7 rate/100/year(FRPCPY)

Nature of failures
M/s. M/s. IC Electrical M/s. Stone India Ltd.
S.N Stesalit
1 Power diode module
2 Field diode module
3 Hall sensor
4 Indication Board failure
5 Transformer burnt
6 Power supply card
Main PCB (UVC)
7 defective
8 Capacitor
9 Stand by unit failure
10 OVP failure
11 IGBT failure
12 Other failures
13 Remedial Action

70 Equipment- 25KW ERRU(Rev.3) (01.01.2018 to 31.12.18)

MAKE
M/s. M/s. IC Electrical M/s. Stone India Ltd.
S.N Particulars Stesalit KEL
No. of Equipment in
1 Service
2 Filed within warranty
4 Filed after warranty
Equipment under
5 Investigation
6 Total Equipment fail
Failure
7 rate/100/year(FRPCPY)
Nature of failures
M/s. M/s. IC Electrical M/s. Stone India Ltd.
S.N Stesalit KEL
1 Power diode module
2 Field diode module
3 Hall sensor
4 Indication Board failure
5 Transformer burnt
6 Power supply card
Main PCB (UVC)
7 defective
8 Capacitor
9 Stand by unit failure
10 OVP failure
11 IGBT failure
12 Other failures
13 Remedial Action

71 Equipment- 4.5KW ERRU(Rev.0 with Amendement No. 1&2)(01.01.2018 to 31.12.18)

 MAKE
M/s. M/s. IC M/s. M/s. KEL, M/s. Stone
S.N Particulars Stesalit Electrical Presstech Kundra India Ltd.
No. of Equipment in
1 Service
2 Failed during the month
3 Filed within warranty
4 Filed after warranty
Equipment under
5 Investigation
6 Total Equipment fail
Failure
7 rate/100/year(FRPCPY)

Nature of failures
M/s. M/s. IC M/s. M/s. KEL, M/s. Stone
S.N Stesalit Electrical Presstech Kundra India Ltd.
1 Power diode module
2 Field diode module
3 Hall sensor
4 Indication Board failure
5 Transformer burnt
6 Power supply card
Main PCB (UVC)
7 defective
8 Capacitor
9 OVP failure
10 IGBT failure
11 Other failures
12 Remedial Action
72 Equipment- 4.5KW ERRU(Rev.1 with UVC on Single PCB)(01.01.2018 to 31.12.18)
MAKE
M/s. M/s. IC M/s. M/s. KEL M/s. Stone
S.N Particulars Stesalit Electrical Presstech India Ltd.
No. of Equipment in 4 7 2 0 2
1 Service
2 Failed during the month
3 Filed within warranty
4 Filed after warranty 1
Equipment under
5 Investigation
6 Total Equipment fail
Failure
7 rate/100/year(FRPCPY)
Nature of failures
M/s. M/s. IC M/s. M/s. KEL M/s. Stone
S.N Stesalit Electrical Presstech India Ltd.
1 Power diode module
2 Field diode module
3 Hall sensor
4 Indication Board failure
5 Transformer burnt
6 Power supply card
Main PCB (UVC)
7 defective
8 Capacitor
9 OVP failure
10 IGBT failure
11 Other failures
12 Remedial Action 1

73 Equipment- 4.5KW ERRU(Rev.2) (01.01.2018 to 31.12.18)

MAKE
M/s. M/s. IC M/s. M/s. Stone India Ltd. KEL
Stesalit Electrical Presstech
S.N Particulars

No. of Equipment in
1 Service
2 Failed during the month
3 Filed within warranty
4 Filed after warranty
Equipment under
5 Investigation
6 Total Equipment fail
Failure
7 rate/100/year(FRPCPY)
Nature of failures
M/s. M/s. IC M/s. M/s. Stone India Ltd. KEL
S.N Stesalit Electrical Presstech
1 Power diode module
2 Field diode module
3 Hall sensor
4 Indication Board failure
5 Transformer burnt
6 Power supply card
Main PCB (UVC)
7 defective
8 Capacitor
9 OVP failure
10 IGBT failure
11 Other failures
12 Remedial Action

74 Equipment- 4.5KW ERRU(Rev.3) (01.01.2018 to 31.12.18)

MAKE
M/s. M/s. IC M/s. M/s. Stone India Ltd. KEL
S.N Particulars Stesalit Electrical Presstech
No. of Equipment in
1 Service
2 Filed within warranty
3 Filed after warranty
Equipment under
4 Investigation
5 Total Equipment fail
Failure
6 rate/100/year(FRPCPY)
Nature of failures
M/s. M/s. IC M/s. M/s. Stone India Ltd. KEL
S.N Stesalit Electrical Presstech
1 Power diode module
2 Field diode module
3 Hall sensor
4 Indication Board failure
5 Transformer burnt
 6 Power supply card
Main PCB (UVC)
7 defective
8 Capacitor
9 OVP failure
10 IGBT failure
11 Other failures
12 Remedial Action
Failure Report period From 01.01.2018 to 31.12.2018
75 Equipment- Failure position of 25KW Alternator as per Rev. 1 Spec.
MAKE
S.N Particulars M/s.KEL, M/s.KEL, M/s. HMTD M/s. stone M/s. M/s. M/s. Best & M/s. IC PD Steel
Kundra Kasargod india Ltd. Presstech Stesalit Ltd Crompton Electrical
India Ltd.
1 No. of Equipment in Service

2 Filed within warranty

3 Filed after warranty
4 Total Equipment fail
5 Failure
rate/100/year(FRPCPY)

M/s.KEL, M/s.KEL, M/s. HMTD M/s. stone M/s. M/s. M/s. Best & M/s. IC PD Steel
Nature of failures Kundra Kasargod india Ltd. Presstech Stesalit Ltd Crompton Electrical
S.N India Ltd.
1 Field winding SC/OC
Stator winding
2 SC/OC/earthed
Alternator bearing
3 defective/seized
4 Alternator shaft
broken/bent/worn out
Alt. Suspension bush worn
5 out
Terminal block loose
6 connection/over heat
Phasewire cut/oc/earth
7
8 Rotor jam/rubbing
Leadwire OC/Burnt/cut
9
10 Pulley/key loose
11 Field wire cut/OC/earth
12 Other failures
13 Remedial Action
76 Equipment- Failure position of 4.5KW Alternator(01.01.2018 to 3
Make
M/s.KEL, M/s. HMTD M/s. stone M/s. M/s. Best & M/s. M/s. IC Star PD Steel M/s. PD Steel
Kundra india Ltd. Presstech Crompton Stesalit Ltd Electrical Electric kapsons
India Ltd. comany
S.N Particulars

1 No. of Equipment in Service

2 Failed during the month
3 Filed within warranty
4 Filed after warranty
Equipment under
8 Investigation

9 Total Equipment fail

Failure
10 rate/100/year(FRPCPY)
M/s.KEL, M/s. HMTD M/s. stone M/s. M/s. Best & M/s. Stesalit M/s. IC M/s.Unilec PD Steel M/s. PD Steel
Nature of failures Kundra india Ltd. Presstech Crompton Ltd Electrical kapsons
S.N India Ltd.
1 Field winding SC/OC
Stator winding
2 SC/OC/earthed
Alternator bearing
3 defective/seized
Alternator shaft
4 broken/bent/worn out
Alt. Suspension bush worn
5 out
Terminal block loose
6 connection/over heat
7 Phasewire cut/oc/earth
8 Rotor jam/rubbing
9 Leadwire OC/Burnt/cut
10 Pulley/key loose
11 Field wire cut/OC/earth
12 Other failures
13 Remedial Action
Failure Report period From 01.01.2018 to 31.12.2018
77.Equipment- BLDC FAN (400 MM SWEEP FIXED TYPE)
MAKE
CGL R.Kanwar Pyramid Raman Light Engg SVI Brush Kapsons General Auto Electronic Equipment NOVA/SPJ Electrowave Arsh Industrial
(Voyager) Sinha Corporatio gear,Banglore Electric Componey Pvt. Ltd. Electronic Pvt. Solution Pvt.
S.N Particulars n Corporation Ltd. Ltd.

1 No. of Equipment in Service

2 Filed within warranty
3 Filed after warranty
4 Equipment under investigation
5 Failure rate/100/year(FRPCPY)
Nature of failure
1 PCB defective
2 PCB Burnt/ shorted.
3 Sensor Magnet shifted
4 Breakage of FRPP Blade.
5 Fan Burnt
6 Fan defective
7 .Jamming of rotor
8 Loose connector
9 Sensor Magnet loose
10 Magnet broken
11 Bearing failure
12 Bearing failure
13 Rotating pinion defective
14 Misc. failure
15 Remedial Action
78.Equipment- Railway Carriage Fan /110V DC(01.01.2018 to 31.12.1
MAKE
Raman R.P Sinha Saria Shah Concorde Samir Udyog R.Kanwar K.D Chopra SPJ/NOVA Rai Coach
S.N Particulars Sinha (LEC) Engg.
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under investigation
5 Failure rate/100/year(FRPCPY)
Nature of failure Raman R.P Sinha Saria Shah Concorde Samir Udyog R.Kanwar K.D Chopra SPJ/NOVA Rai Coach
Sinha (LEC) Engg.
1 Armature failure
2 Field failure
3 Commutator failure
4 Brush & Brush holder
5 Blade
6 Guard
7 Guard ring
8 Shaft key and cotter pin
9 Bearing failure
10 Other failure
11 Remedial Action
79.Equipment- Railway Carriage Fan /110V AC(01.01.2018 to 31.12.18)
MAKE
S.N Particulars Raman Sinha R.P Sinha Concorde Samir
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under investigation
5 Failure rate/100/year(FRPCPY)
Nature of failure Raman Sinha R.P Sinha Concorde Samir
1 Stator winding
2 Condensor
3 Armature failure
4 Field failure
5 Commutator failure
6 Brush & Brush holder
7 Blade
8 Guard
9 Guard ring
10 Shaft key and cotter pin
11 Bearing failure
12 Other failure
13 Remedial Action
 80.Equipment- Railway Carriage Fan /140V AC(01.01.2018 to 31.12.18)
MAKE
S.N Particulars Raman Sinha R.P Sinha/Kailash Concorde/Light Engg. Samir
1 No. of Equipment in Service
2 Filed within warranty
3 Filed after warranty
4 Equipment under investigation

5 Failure rate/100/year(FRPCPY)
Nature of failure Raman Sinha R.P Sinha/Kailash Concorde/Light Engg. Samir
1 Stator winding
2 Condensor
3 Armature failure
4 Field failure
5 Commutator failure
6 Brush & Brush holder
7 Blade
8 Guard
9 Guard ring
10 Shaft key and cotter pin
11 Bearing failure
12 Other failure
13 Remedial Action
 RT Vision Orient IMT Cable Concord KEL
Technologies Eletric control
Pvt. Ltd system
Failure Report period From 01.01.2018 to 31.12.2018
81.Failure position of Battery
Equipment-10V75Ah LMLA Battery Make- Mysore Thermo
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V75Ah LMLA Battery Make- Exide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V75Ah LMLA Battery Make- Bharat
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V75Ah LMLA Battery Make- StarPlus
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service

2 Number of cells failed under warranty

3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V75Ah LMLA Battery Make- United Lead Oxide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V75Ah LMLA Battery Make- Southern Batteries
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V75Ah LMLA Battery Make- LABCO
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V90Ah LMLA Battery Make- Mysore Thermo
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service

2 Number of cells failed under warranty

3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V90Ah LMLA Battery Make- Exide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V20Ah LMLA Battery Make- Bharat
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V90Ah LMLA Battery Make- StarPlus
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V90Ah LMLA Battery Make- United Lead Oxide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V90Ah LMLA Battery Make- Southern Batteries
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-10V90Ah LMLA Battery Make- Celtek
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead/ Not retaining charge
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container open
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead bush
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
 VRLA- BATTERY
Equipment-1100AH VRLA Battery Make- AmaraRaja
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-1100AH VRLA Battery Make- Exide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-1100AH VRLA Battery Make- HBL
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-1100AH VRLA Battery Make- Microtex Energy
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-1100AH VRLA Battery Make- Energy Leader
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
 1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make- Kirloskar
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make- Exide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make- Bharat
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
12 Capacity less than 80%
13 Misc. Failure
13 Misc. Failure
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make- Southern
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make- HBL
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make- United Lead Oxide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make-Star plus
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make- LABCO
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make- Celtek
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make-Luminous power
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2016
next coming
2015 2017
yrs include) 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH LMLA Battery Make-B.Kpowersonic
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
 VRLA- BATTERY
Equipment-120AH VRLA Battery Make- AmaraRaja
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2016
next coming
2015 2017
yrs include) 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH VRLA Battery Make- HBL
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH VRLA Battery Make- Exide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH VRLA Battery Make- Microtex Energy
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH VRLA Battery Make- Energy Leader
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH VRLA Battery Make- ULOP(JUMBO)
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
 1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-120AH VRLA Battery Make- Southern Battery, Bangalore
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-12V 70AH VRLA Battery Make- AmaraRaja, Triupati
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Capacity less than 80%
12 Misc. Failure
Equipment-12V 70AH VRLA Battery Make- HBL, Hyderabad
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Capacity less than 80%
12 Misc. Failure
Equipment-12V 70AH VRLA Battery Make- Microtex Energy
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Capacity less than 80%
12 Misc. Failure
Equipment-210AH LMLA Battery Make-Exide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-210AH LMLA Battery Make-Kirloskar
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-210AH LMLA Battery Make-Bharat
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-210AH LMLA Battery Make-Southern
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-210AH LMLA Battery Make-Mysore Thermo
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-210AH LMLA Battery Make-United Lead Oxide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-210AH LMLA Battery Make-Celtek Batteries
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-210AH LMLA Battery Make-B.K powersonic
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-210AH LMLA Battery Make-LABCO
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-200AH LMLA Battery Make-Mysore Thermo
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-200AH LMLA Battery Make-Bharat
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-200AH LMLA Battery Make-StarPlus
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-200AH LMLA Battery Make-United Lead Oxide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-200AH LMLA Battery Make-LABCO
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-200AH LMLA Battery Make-Celtek
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-2V 40AH LMLA Battery Make-Mysore Thermo
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-2V 40AH LMLA Battery Make-Bharat
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-2V 40AH LMLA Battery Make-StarPlus
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-2V 40AH LMLA Battery Make-United Lead Oxide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-2V 40AH LMLA Battery Make-LABCO
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-2V 40AH LMLA Battery Make-Celtek
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-450Ah LMLA Battery Make-Bharat
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-450Ah LMLA Battery Make-Celtek
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-450Ah LMLA Battery Make-Mysore Thermo
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-525Ah LMLA Battery Make-Kirloskar
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-525Ah LMLA Battery Make-Bharat
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-525Ah LMLA Battery Make-Exide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-525Ah LMLA Battery Make-Mysore Thermo
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-525Ah LMLA Battery Make-Celtek
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-525Ah LMLA Battery Make-Southern
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-525Ah LMLA Battery Make-United Lead Oxide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty
3 Number of cells failed after warranty
4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-650AH VRLA Battery Make-AmaraRaja, Tirupati
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Capacity less than 80%
12 Misc. Failure
Equipment-650AH VRLA Battery Make-HBL, Hyderabad
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Capacity less than 80%
12 Misc. Failure
Equipment-650AH VRLA Battery Make-Exide, Kolkata
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Capacity less than 80%
12 Misc. Failure
Equipment-650AH VRLA Battery Make- Microtex, Bangalore
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Capacity less than 80%
12 Misc. Failure
Equipment-650AH VRLA Battery Make- Energy Leader, Hyderabad
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Capacity less than 80%
12 Misc. Failure
 800AH LMLA Battery
Equipment- 800Ah LMLA Battery Make- Kirloskar
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-800Ah LMLA Battery Make- Exide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2013 2014 2015 2016 2017
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-800Ah LMLA Battery Make- Mysore Thermo
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-800Ah LMLA Battery Make- Bharat
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-800AhLMLA Battery Make- Southern
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-800Ah LMLA Battery Make- HBL
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-800Ah LMLA Battery Make- United Lead Oxide
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. next coming yrs include)
2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-800Ah LMLA Battery Make-Star plus
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
Equipment-800Ah LMLA Battery Make- LABCO
S. Details (Particulars) Cell/Battery Lug Date 200……(At least 5yrs,starting to
No. 2014 2015 2016 2017 2018
1 Number of cells in service
2 Number of cells failed under warranty

3 Number of cells failed after warranty

4 Equipment Under Investigation
5 Total Equipment fail
6 Failure rate /100/year (FRPCPY)
DETAILS OF FAILURE
S.No. Nature of defects
1 Details (Particulars) 2014 2015 2016 2017 2018
2 Cells dead
3 Low voltage or low sp. Gr.
4 Reverse Polarity
5 Cell open circuit
6 Container/lid cracked
7 Lid sealing with container
8 Lug melted/ broken
9 Cells burst/ over heated
10 Terminal loose from lead
11 Sealing compound melt
12 Capacity less than 80%
13 Misc. Failure
82.Equipment- Endless V Belt for Railway coaches Size C- 122 & C 81(01.01.2018 to 31.12.2018)

SN Particulars Make
M/s. Fenner M/s. OMFA M/s PIX Vinko Auto M/s Jyoti M/s Navyug

1 No. of belt in Service

Failed within
2 warranty
3 Failed after warranty
4 Cumulative failure
Nature of failure
1 Broken/Missing
2 Damage
3 Smoke

83 Polymide coduit and cable management system(01.01.2018 to 31.12.18)