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SERVICES
A team of Gefran experts works with the customer to select the ideal product for its application and to help install
and configure devices (customercare@gefran.com).
Gefran offers a wide range of courses at different levels for the technical-commercial study of the Gefran
product range as well as specific courses on demand.
In addition to foreseeing the market’s application needs, Gefran forms partnerships with its customers to find the
best way to optimise and boost the performance of various applications.
Gefran products communicate with one another to provide integrated solutions, and can interface with devices by
other companies thanks to compatibility with numerous fieldbuses.
2
PRODUCTS AND SERVICES
Doors control
Safety functions:
> STO
> SLS
> SLT
Safety Certification
Lift Functions
Low-priced solutions
Packaging machines
Mixing Machines
Textile machines
Robotic Automation
= Optional version;
(*) Only IMEx version
4
APPLICATIONS
ROBOTIC AUTOMATION
KFM SAFETY DRIVES • DESCRIPTION
- COST-EFFECTIVE - SAFE
- No end switches or other hardware for door operation required - Performance Level PL e according to DIN EN ISO 13849-1/-2 and
(except where necessary for safety function) Safety Integrity Level SIL 2 according to DIN EN 61508-1/-2/-3
- Minimal wiring - TÜV Nord certified safety functions STO, SLS and SLT
- Safety functions provided for by the EN61800-5-2 standard.
- COMPACT
- Space-saving: minimal effort for wiring. Often a cabinet is
dispensable.
6
SAFETY DRIVES
TECHNICAL SPECIFICATIONS
Control signals 2x2 Channels for Safe Digital IN (Enable and Safety),
4 Digital IN 24 VDC ± 20%, 5 Digital OUT 24 VDC/50 mA short-circuit proof
V
SAFE TORQUE OFF
STO: safe torque off
The KFM Safety is safely switched to torque-free by blocking the IGBT output.
t1 t
V
SAFE-LIMITED SPEED
V1
SLS: Safe-Limited Speed
With a speed limit, the kinetic energy (energy of motion) is limited (typically to 10J).
t1 t
M
SAFE LIMITED TORQUE
M1
SLT: Safe Limited Torque
By a torque limitation the force of the door when closing is limited (typically to 150N).
t1 t
DIMENSIONS
L 115
135.5 111
M20 2xM16
2.5
109
5
166
16
14k6
70j6
o
o
Lk
M5
r8
30
5
M6
115
ORDERING CODES
885100-HC KFM SAFETY 180 - HC 230V, 1000 rpm, 1.8 Nm, connector version
885400-HC KFM SAFETY 510 - HC 230V, 1750 rpm, 2.8 Nm, connector version
8
POSITIONING DRIVE
ADVANTAGES AT A GLANCE
- COMPACT STRUCTURE - COMFORTABLE AND EASY TO OPERATE
- No end switches or other hardware required for door - Easy and quick installation / configuration
operation - Included user-friendly PC software
- Safety strips, light barriers and light curtains can directly - Control box for on-site configuration available
stop the movement of the KFM05a via the digital inputs
- Automatic commissioning of the machine door at the push of
- FLEXIBLE a button: Automatic learning of movement direction,
dimensions, mass and frictional forces
- A variety of options such as safety relays, various field-bus
systems and optional integrated holding brake allow easy - DISTRIBUTED AND INTEGRATED
integration into customer applications
- Integrated EMC filter and versatile input / outputs
- Customized versions for optimal adaptation to customer
needs - Complete unit including gearbox and pulley.
TECHNICAL SPECIFICATIONS
Rated speed 1000 rpm 1500 rpm 1750 rpm 2550 rpm
Analog setpoint AIN1 and AIN2 0-10 V, 0-20 mA, 2-10 V, 4-20 mA, Digital 24 VDC
Control signals 5 Digital IN24 VDC ± 20%, 3 Digital OUT 24 VDC/50 mA short-circuit proof, 2 Relays 30V 1A
* Planed
10
POSITIONING DRIVE
DIMENSIONS
L 115
135.5 111
M20 2xM16
2.5
109
5
166
16
14k6
70j6
o
o
Lk
M5
r
85
30
M6
115
2x M16x1.5
305 DSub Buchse
138.5
M20x1.5 111
2.5
28.5
113.5
5
16
Ø 14 k6
Ø 70 j6
132
Lk
M5
rØ
85
30
M6
115
30.35
12
MACHINES DOORS DRIVE
Analog setpoint AIN1 and AIN2 0-10 V, 0-20 mA, Digital 24 VDC
Control signals 5 Digital IN24 VDC ± 20%, 3 Digital OUT 24 VDC/50 mA short-circuit proof
* Planed
14
MACHINES DOORS DRIVE
DIMENSIONS
115
f
tie 64
10
x
6
M 30
Lk
rØ
85
Ø70 j6
Ø14 k6
285 x KFM09-510
224
2.5
161.1
0
6
Ø2
Ø1
91.7
40
78
16
40 100
80 211
120
ORDERING CODES
Code Model Description
16
SYNCHRONOUS MOTORS
TECHNICAL SPECIFICATIONS
Peak torque Mmax (Nm) 12.0 23.5 38.6 75.0 95.0 16.0
Peak current Imax (A) 12.5 26.0 54.0 104.0 106.0 155.0
Maximum speed nmax (rpm) 6,000 6,000 6,000 6,000 6,000 6,000
Static friction torque Mr (Nm) <0.1 <0.1 < 0.3 < 0.3 < 0.5 < 0.5
Isolation class F
Top shaft dimensions h x t x l / mm³ 100x100x120 100x100x180 140x140x160 140x140x250 200x200x230 200x200x350
Shaft ø x l / mm² 19 x 40 19 x 40 24 x 50 24 x 50 42 x 80 42 x 80
140
M6
95 j6
6
100
100
15 21.5
42 depth
100
Lkr. Ø 115
SM345.3.7*
SM533.3.7*
24 j6
180
M8
130 j6
140
140
8
20 27
55 depth
140
Lkr, Ø 165
SM738.3.7*
140 140
SM1111.3.7*
42 j6
M12
250
180 j6
12
200
200
30 45
85 depth
200
Lkr, Ø 215
18
SYNCHRONOUS MOTORS
ORDERING CODES
Code Model Description
20
ASYNCHRONOUS MOTORS
TECHNICAL SPECIFICATIONS
IM IMEx
Inverter voltage U (V) 230/400 230
Service S1 S2 30min
Number of poles 4 4
Isolation class F
Shaft (ø x l / mm²) 19 x 40 19 x 40
IEC60034, IEC60079;
Complies with IEC60034
ATEX 2G - Ex d IIB T4 Gb
DIMENSIONS
ORDERING CODES
22
LIFT DOOR FUNCTION DRIVE
Control signal (I/O) TO, TU, TUL, TSO, TSU, TRPROG, Service key (AUF <> ZU)
Protection IP54
* Planed
24
LIFT DOOR FUNCTION DRIVE
DIMENSIONS
200
115
195
40
30
2.5
194
252
Ø 14 k6
Ø 70 j6
Lk
30 rØ
85
M6x10 tief
115
ORDERING CODES
Code Model Description
The E@syDrives pc tool, allows the user to configure and control the
KFM05, KFM09, LD drives through the PC.
Using a simple HTML structure menu, the configurator offers an intui-
tive interface with the drive as well as fast and easy start-up procedures,
optimisation of the system and diagnostics.
Features
> serial communication via Modbus protocol
> multidrop configuration up to 32 units
> reading and writing of all the parameters / commands
> configuration through HTML pages, for the drive basic configu-
ration
> configuration through parameters numeric index
> complete reading of the system variables
> I/Os control panel
Applications > window and buffer of drive alarms (code, description and time)
> Parameter configuration of Gefran devices (Instruments, > SoftScope function: oscilloscope software with syncronous
Drives, Sensors) sampling at 250μs
> Tuning of control parameters with on-line tests and trends > saving and management of drive file configurations
> Management of parameter archive for multiple configuration > drive firmware upgrade
> on-line and off-line configurations.
Features
> Guided product selection
> Simplified settings
> Multiple languages
> Parameter printout
> Creation and storing of recipes
> Network autoscan
26
SOFTWARE - OPTIONS
OPTIONS
LD-Drive
KFM 05A
KFM 09
KEYPAD
Safety
KFM
SM
IM
Models Code Description
KB-ADL S5P2T Programming keypad with memory
The optional programming keypad featuring full display of parameters and variables makes the KFM motors
extremely intuitive and easy to use.
With the magnets at the rear of the box, it can be attached anywhere on the machine.
• 4 line x 21 character display
• Alphanumeric plaintext
• Fast navigation keys
• DISP key for rapid display of operating parameters
• Remote control from a distance of up to 10 metres.
LD-Drive
KFM 05A
KFM 09
VARIOUS
Safety
KFM
SM
IM
Models Code Description
GEFRAN S.p.A. reserves the right to make changes and variations to products, data, dimensions at any time without the obligation of prior notice.
The data indicated are provided for the sole purpose of describing the product and must not be considered as legally binding characteristics.
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GEFRAN DEUTSCHLAND GmbH GEFRAN BENELUX NV GEFRAN SIEI - ASIA GEFRAN HEADQUARTER
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Seligenstadt B-2250 OLEN Aztech Building, 25050 PROVAGLIO D’ISEO (BS) ITALY
Ph. +49 (0) 61828090 Ph. +32 (0) 14248181 Singapore 408694 Ph. +39 03098881
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vertrieb@gefran.de info@gefran.be Fax +65 6 7428300 Fax +39 0309839063
info@gefran.com.sg
www.gefran.com
07/2016