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ENG MOTION CONTROL

PRODUCTS AND SERVICES


SIEI-AREG GmbH
COD. 82331
Thanks to forty years of experience, Gefran is the world leader in the design and production of solutions for
measuring, controlling, and driving industrial production processes.
We have 14 branches in 12 countries and a network of over 80 worldwide distributors.

QUALITY AND TECHNOLOGY


Gefran components are a concentrate of technology, the result of constant research and of cooperation with
major research centres.
For this reason, Gefran is synonymous with quality and expertise in the design and production of:
- sensors for measuring main variables such as temperature, pressure, position and force
- state-of-the-art components and solutions for indication and control, satisfying demands for
optimisation of processes and intelligent management of energy consumption
- automation platforms of various complexities
- electric drives and electric motors in AC and DC for all industrial automation, HVAC, water treatment and lift
needs.
Gefran’s know-how and experience guarantee continuity and tangible solutions.

SERVICES
A team of Gefran experts works with the customer to select the ideal product for its application and to help install
and configure devices (customercare@gefran.com).

Gefran offers a wide range of courses at different levels for the technical-commercial study of the Gefran
product range as well as specific courses on demand.

In addition to foreseeing the market’s application needs, Gefran forms partnerships with its customers to find the
best way to optimise and boost the performance of various applications.
Gefran products communicate with one another to provide integrated solutions, and can interface with devices by
other companies thanks to compatibility with numerous fieldbuses.

2
PRODUCTS AND SERVICES

DRIVE & MOTION CONTROL


The SIEI-AREG GmbH, based in Pleidelsheim is a specialist for integrated positioning and door drives and servo
motors. Our experienced team of engineers and technicians is particularly focused on the development of
application-specific solutions and helping our customers to integrate our products into their applications.
As a subsidiary of GEFRAN SPA, a noted, global company, we can benefit from the extensive knowledge of our
international development departments. Our customers thus benefit from the know-how and application expertise
of our employees in the realization of their projects.
GUIDE TO CHOICES BY APPLICATION
SAFETY POSITIONING MACHINES DOORS BRUSHLESS ASYNCHRONOUS LIFT DOOR
DRIVES DRIVE DRIVE MOTOR MOTOR FUNCTION DRIVE

KFM SAFETY KFM 05A KFM09 SM IM LD-Drive

Asynchronous Asynchronous Asynchronous mo- Brushless Asynchronous Asynchronous motor


motor + Inverter + motor + Inverter + tor + Inverter + Line Segment Motor motor + Inverter + Inverter + Line filter
Line filter + Com- Line filter + Com- filter + analog and + Brake (Opt.) + Communication
munication devi- munication devi- digital interfaces + + Encoders mana- devices, analog and
ces, analog and ces, analog and Encoders manage- gement (Opt.). digital interfaces
digital interfaces + digital interfaces + ment. + Encoders and
Encoders and pro- Encoders and pro-
protection functions
tection functions tection functions
management.
management. management.

Doors control    

Safety functions:    

> STO   
> SLS 
> SLT    
Safety Certification 

Lift Functions 

Positioning drives for


  
linear axis

Transport and handling


   
technology

Low-priced solutions  

Packaging machines   

Machines for producing



paper

Mixing Machines    

Textile machines 

Robotic Automation 

Turning, grinding, and


 
milling

Explosion Proof  (*)

Hazardous area  (*)

 = Optional version;
(*) Only IMEx version

4
APPLICATIONS

TRANSPORTATION MACHINERY FOOD PROCESSING INJECTION MOLDING

PACKAGE MACHINE CONVEYOR AUTOMATIC DOOR CONTROL

TEXTILE PAPER MACHINES MACHINE TOOL/METAL PROCESSING


MACHINERY

ROBOTIC AUTOMATION
KFM SAFETY DRIVES • DESCRIPTION

ADVANTAGES AT A GLANCE - SMART


- Partial opening (useful in injection molding for example)
- SIMPLE
- “Door open” detection
Teach-In: Commissioning of the machine door at the push of a - Torque in the “door-closed” direction before opening
button (Automatic learning of movement direction, dimensions,
mass and frictional forces) - Short cycle times due to fast door movement

- COST-EFFECTIVE - SAFE

- No end switches or other hardware for door operation required - Performance Level PL e according to DIN EN ISO 13849-1/-2 and
(except where necessary for safety function) Safety Integrity Level SIL 2 according to DIN EN 61508-1/-2/-3
- Minimal wiring - TÜV Nord certified safety functions STO, SLS and SLT
- Safety functions provided for by the EN61800-5-2 standard.
- COMPACT
- Space-saving: minimal effort for wiring. Often a cabinet is
dispensable.

6
SAFETY DRIVES

TECHNICAL SPECIFICATIONS

KFM SAFETY 180 KFM SAFETY 510

Power supply 230 Vac ± 10% 50/60 Hz ± 10%

Rated power 188 W 512 W

Rated torque 1.8 Nm 2.8 Nm

Rated speed 1000 rpm 1750 rpm

Encoder resolution 2048 pulses per revolution

Control signals 2x2 Channels for Safe Digital IN (Enable and Safety),
4 Digital IN 24 VDC ± 20%, 5 Digital OUT 24 VDC/50 mA short-circuit proof

Interfaces RS232, RS422

Optionals Gefran Programming Keyboard; Brake

Programming Software for parameter optimization and functions control

Certifications CE, TÜV Safety SIL2

CERTIFIED SAFETY FEATURES

V
SAFE TORQUE OFF
STO: safe torque off

The KFM Safety is safely switched to torque-free by blocking the IGBT output.
t1 t

V
SAFE-LIMITED SPEED
V1
SLS: Safe-Limited Speed

With a speed limit, the kinetic energy (energy of motion) is limited (typically to 10J).
t1 t

M
SAFE LIMITED TORQUE
M1
SLT: Safe Limited Torque

By a torque limitation the force of the door when closing is limited (typically to 150N).
t1 t
DIMENSIONS

L 115
135.5 111
M20 2xM16

2.5

109
5

166
16
14k6
70j6
o
o

Lk
M5

r8
30

5
M6

115

L (without brake) L (with brake) Weight


Sizes
mm (inches) mm (inches) kg (lbs)
KFM - SAFETY 180 244 (9.6) 300 (11.8) 8.3 (12.3)
KFM - SAFETY 510 304 (12) 360 (14.2) 11.7 (25.8)

ORDERING CODES

Code Model Description

885100 KFM SAFETY 180 230V, 1000 rpm, 1.8 Nm

885100-HC KFM SAFETY 180 - HC 230V, 1000 rpm, 1.8 Nm, connector version

885400 KFM SAFETY 510 230V, 1750 rpm, 2.8 Nm

885400-HC KFM SAFETY 510 - HC 230V, 1750 rpm, 2.8 Nm, connector version

8
POSITIONING DRIVE

KFM05A POSITIONING DRIVES • DESCRIPTION

ADVANTAGES AT A GLANCE
- COMPACT STRUCTURE - COMFORTABLE AND EASY TO OPERATE
- No end switches or other hardware required for door - Easy and quick installation / configuration
operation - Included user-friendly PC software
- Safety strips, light barriers and light curtains can directly - Control box for on-site configuration available
stop the movement of the KFM05a via the digital inputs
- Automatic commissioning of the machine door at the push of
- FLEXIBLE a button: Automatic learning of movement direction,
dimensions, mass and frictional forces
- A variety of options such as safety relays, various field-bus
systems and optional integrated holding brake allow easy - DISTRIBUTED AND INTEGRATED
integration into customer applications
- Integrated EMC filter and versatile input / outputs
- Customized versions for optimal adaptation to customer
needs - Complete unit including gearbox and pulley.
TECHNICAL SPECIFICATIONS

KFM05a 180 KFM05a 310 KFM05a 510 KFM05a 500L

Power supply 230 Vac ± 10% 50/60 Hz ± 10%

Rated power 188 W 314 W 512 W 507W

Rated torque 1.8 Nm 2.0 Nm 2.8 Nm 1.9 Nm

Rated speed 1000 rpm 1500 rpm 1750 rpm 2550 rpm

Encoder resolution 2048 pulses per revolution

Analog setpoint AIN1 and AIN2 0-10 V, 0-20 mA, 2-10 V, 4-20 mA, Digital 24 VDC

Positions 16 preset positions (any number via fieldbus)

Control signals 5 Digital IN24 VDC ± 20%, 3 Digital OUT 24 VDC/50 mA short-circuit proof, 2 Relays 30V 1A

Interfaces RS232, RS422, RS485 *, CANopen (optional)

Optionals Gefran Programming Keyboard; Brake

Programming Software for parameter optimization and functions control

Certifications CE, UL, CSA, CCC *

* Planed

10
POSITIONING DRIVE

DIMENSIONS

L 115

135.5 111

M20 2xM16

2.5

109
5

166
16
14k6
70j6
o
o

Lk
M5

r
85
30
M6

115

L (without brake) L (with brake) Weight


Sizes
mm (inches) mm (inches) kg (lbs)
KFM - 180 244 (9.6) 300 (11.8) 8.3 (12.3)
KFM - 310 244 (9.6) 300 (11.8) 8.1 (17.8)
KFM - 510 304 (12) 360 (14.2) 11.7 (25.8)

2x M16x1.5
305 DSub Buchse
138.5
M20x1.5 111

2.5
28.5

113.5

5
16
Ø 14 k6
Ø 70 j6

132

Lk

M5

85

30
M6

115
30.35

Technische Änderungen verbehalten 11/14

L (without brake) L (with brake) Weight


Sizes
mm (inches) mm (inches) kg (lbs)
KFM - 500L 305 (12) 355 (14) 9.4 (20.7)
ORDERING CODES
Code Model Description

882100-0480 KFM05a 180 Standard version, 230V, 1000 rpm, 1.8 Nm

882200-0480 KFM05a 310 Standard version, 230V, 1500 rpm, 2.0 Nm

882300-0480 KFM05a 500L Standard version, 230V, 2550 rpm, 1.9 Nm

882400-0480 KFM05a 510 Standard version, 230V, 1750 rpm, 2.8 Nm

12
MACHINES DOORS DRIVE

KFM09 MACHINES DOORS DRIVE • DESCRIPTION

SPECIAL COMPACT VERSION FOR PROTECTED MACHINES DOORS


- VERY COMPACT STRUCTURE - COMFORTABLE AND EASY TO OPERATE
- No end switches or other hardware required for door - Easy and quick installation / configuration
operation - Included user-friendly PC software
- Safety strips, light barriers and light curtains can directly - Automatic commissioning of the machine door at the push of
stop the movement of the KFM09 via the digital inputs a button: Automatic learning of movement direction,
dimensions, mass and frictional forces
- FLEXIBLE
- Customized versions for optimal adaptation to customer - DISTRIBUTED AND INTEGRATED
needs - Integrated EMC filter
- Complete unit including gearbox and pulley.
TECHNICAL SPECIFICATIONS

KFM09 180 * KFM09 310 KFM09 510 *

Power supply 230 Vac ± 10% 50/60 Hz ± 5%

Rated power 188 W 314 W 512W

Rated torque 1.8 Nm 2.0 Nm 2.8 Nm

Rated speed 1000 rpm 1500 rpm 1750 rpm

Encoder resolution 512 pulses per revolution

Analog setpoint AIN1 and AIN2 0-10 V, 0-20 mA, Digital 24 VDC

Control signals 5 Digital IN24 VDC ± 20%, 3 Digital OUT 24 VDC/50 mA short-circuit proof

Interfaces RS232, RS485*

Programming Software for parameter optimization and functions control

Certifications CE, UL*, CCC*

* Planed

14
MACHINES DOORS DRIVE

DIMENSIONS
115

f
tie 64
10
x
6
M 30

Lk

85

Ø70 j6
Ø14 k6
285 x KFM09-510
224

2.5
161.1

0
6

Ø2
Ø1
91.7
40

78
16
40 100
80 211
120

Dimensions: Width x Height x Depth (without shaft) Weight


Sizes
mm (inches) kg (lbs)
KFM09 - 180 120 x 224 x 211 (4.7 x 8.8 x 8.3) 10 (22)
KFM09 - 310 120 x 224 x 211 (4.7 x 8.8 x 8.3) 9.8 (21.6)
KFM09 - 510 120 x 224 x 285 (4.7 x 8.8 x 11.2) 13.4 (29.5)

ORDERING CODES
Code Model Description

tbd KFM09 - 180 230V, 1000 rpm, 1.8 Nm

tbd KFM09 - 310 230V, 1500 rpm, 2 Nm

tbd KFM09 - 510 230V, 1750 rpm, 2.8 Nm


SM MOTORS • DESCRIPTION

THE INTELLIGENT SOLUTION FOR PRECISION MOVEMENTS


• Silent operation
• Very low cogging torque
• Extremely compact structure
• Highly dynamic
• Flexible configuration (encoder, connector)

16
SYNCHRONOUS MOTORS

TECHNICAL SPECIFICATIONS

SM126.3.7M SM172.3.7 SM345.3.7* SM533.3.7* SM738.3.7* SM1111.3.7*


Inverter voltage U (V) 3 x 400 Vac (other voltages available, eg. 1x230 Vac)

Standstill torque M0 (Nm) 4.5 6.8 12.5 19.2 30.5 45.8

Standstill current I0 (A) 5.2 7.8 14.2 21.8 36.0 56.0

Rated torque Mn (Nm) 4.0 6.0 11.0 17.0 23.5 35.4

Rated current In (A) 4.6 6.8 12.5 19.3 28.1 42.5

Rated speed nn (rpm) 3,000 3,000 3,000 3,000 3,000 3,000

Rated power Pn / W 1,256 1,884 3,454 5,339 7,380 11,118

Peak torque Mmax (Nm) 12.0 23.5 38.6 75.0 95.0 16.0

Peak current Imax (A) 12.5 26.0 54.0 104.0 106.0 155.0

Maximum speed nmax (rpm) 6,000 6,000 6,000 6,000 6,000 6,000

Static friction torque Mr (Nm) <0.1 <0.1 < 0.3 < 0.3 < 0.5 < 0.5

Isolation class F

Degree of protection IP64

Top shaft dimensions h x t x l / mm³ 100x100x120 100x100x180 140x140x160 140x140x250 200x200x230 200x200x350

Shaft ø x l / mm² 19 x 40 19 x 40 24 x 50 24 x 50 42 x 80 42 x 80

Flange B5 ø / mm 95 95 130 130 180 180

Connector M23 straight or right-angle

Certificates CE, UL*


DIMENSIONS
SM126.3.7M
SM172.3.7
19 j6

140
M6
95 j6

6
100

100
15 21.5

42 depth
100

Lkr. Ø 115

SM345.3.7*
SM533.3.7*
24 j6

180
M8
130 j6

140

140
8
20 27

55 depth
140

Lkr, Ø 165

SM738.3.7*
140 140
SM1111.3.7*
42 j6
M12

250
180 j6

12
200

200

30 45

85 depth
200

Lkr, Ø 215

Dimensions: Width x Height x Depth (without shaft) Shaft Weight


Sizes
mm (inches) mm (inches) kg (lbs)
SM126.3.7M 100 x 100 x 120 (3.94 x 3.94 x 4.72) 19 x 40 (0.75 x 1.57) 4.5 (9.9)
SM172.3.7 100 x 100 x 180 (3.94 x 3.94 x 7.09) 19 x 40 (0.75 x 1.57) 6.0 (13.2)
SM345.3.7* 140 x 140 x 160 (5.51 x 5.51 x 6.23) 24 x 50 (0.94 x 1.97) 10.0 (22)
SM533.3.7* 140 x 140 x 250 (5.51 x 5.51 x 9.84) 24 x 50 (0.94 x 1.97) 12.0 (26.5)
SM738.3.7* 200 x 200 x 230 (7.87 x 7.87 x 9.05) 42 x 80 (1.65 x 3.15) tbd
SM1111.3.7* 200 x 200 x 350 (7.87 x 7.87 x 13.78) 42 x 80 (1.65 x 3.15) tbd

18
SYNCHRONOUS MOTORS

ORDERING CODES
Code Model Description

tbd SM126.3.7M 400V 3ph / 230 1ph, 3000 rpm, 4 Nm

tbd SM172.3.7 400V 3ph / 230 1ph, 3000 rpm, 6 Nm

tbd SM345.3.7 400V 3ph / 230 1ph, 3000 rpm, 11 Nm

tbd SM533.3.7* 400V 3ph / 230 1ph, 3000 rpm, 17 Nm

tbd SM738.3.7* 400V 3ph / 230 1ph, 3000 rpm, 23.5 Nm

tbd SM1111.3.7* 400V 3ph / 230 1ph, 3000 rpm, 35.4 Nm


IM MOTORS • DESCRIPTION

ASYNCHRONOUS MOTOR WITH FAN WITH THE OPTION ATEX


• Explosion proof version (ATEX), option
• Version in B14, B5 or B3 possible
• Compact version with integrated inverter
• Protection IP54 or higher

20
ASYNCHRONOUS MOTORS

TECHNICAL SPECIFICATIONS
IM IMEx
Inverter voltage U (V) 230/400 230

Service S1 S2 30min

Rated torque Mn (Nm) 5 5

Rated current In (A) 3.4 / 2.0 3.4

Rated speed nn (rpm) 1450 1450

Rated power Pn (kW) 0.75 0.75

Efficiency class IE2 IE2

Locked rotor torque (Nm) 7.5 7.5

Number of poles 4 4

Isolation class F

Cooling Integrated Fan Integrated Fan

Thermal protector No PTC +120°C

Operating temperature (°C) 0 ... +40 -20 ... +40

Degree of protection IP54 IP56

Frame size (mm) 80 80

Mounting option B14 B14

Shaft (ø x l / mm²) 19 x 40 19 x 40

Flange (ø / mm) 100 100

IEC60034, IEC60079;
Complies with IEC60034
ATEX 2G - Ex d IIB T4 Gb
DIMENSIONS

Dimensions: Width x Height x Depth (without shaft) Weight


Sizes
mm (inches) kg (lbs)
IM 278 x 212 x 155 (10.95 x 8.35 x 6.10) 9.5 (20.9)
IMEx On request

ORDERING CODES

Code Model Description

tbd IM 230/400V, 1450 rpm, 5 Nm

tbd IMEx 230V, 1450 rpm, 5 Nm

22
LIFT DOOR FUNCTION DRIVE

LD LIFT DOOR FUNCTION DRIVE • DESCRIPTION

SPECIAL DRIVE WITH LIFT DOOR FUNCTION


• Compact and robust Version
• Lift-Door function in according to EN 81-20
• Automatic Teach In function for Door dimension
TECHNICAL SPECIFICATIONS
LD
Line voltage U (V) 230 Vac ± 10 %

Line frequency f (Hz) 50 - 60 Hz ± 5 %

Line current I (A) 1.8

Charging current Imax (A) 2 x Irated

Power from Line S (VA) 390

Rated Speed n (rpm) 915

Rated torque M (Nm) 1.9

Output power (shaft) P (W) 180

Speed Range n (rpm) 0 - 2000

Motor pole p (no.) 6

Door weight (kg) 400 max.

Interface RS232, CAN, RS485*

Control signal (I/O) TO, TU, TUL, TSO, TSU, TRPROG, Service key (AUF <> ZU)

Motor form B14 /V19

Overtemp. Protection KTY84/130 at 130°C

Motor isolation class F

Ambient temperature Operation: -10 ... + 50


(°C)
(without condensing) Storage: -10 ... + 70

Operation at T > 40°C Derating of Power

Protection IP54

Hausing sheet steel 2 mm

Norm EN50178, EN81, EN60034-1 EN12015, EN12016

Certification CE, UL, CSA, CCC*

* Planed

24
LIFT DOOR FUNCTION DRIVE

DIMENSIONS

200
115
195
40

30
2.5

194
252
Ø 14 k6
Ø 70 j6

Lk
30 rØ
85

M6x10 tief

115

Dimensions: Width x Height x Depth (without shaft) Weight


Sizes
mm (inches) kg (lbs)
LD 200 x 252 x 115 (7.87 x 9.92 x 4.53) 9 (19.8)

ORDERING CODES
Code Model Description

tbd LD 230V, 915 rpm, 1.9Nm


KFM SERIES PROGRAMMING
GF-eXpress PROGRAMMING SOFTWARE “E@syDrives” PC CONFIGURATION SOFTWARE
(KFM-SAFETY only) (KFM05, KFM09, LD drives)

The E@syDrives pc tool, allows the user to configure and control the
KFM05, KFM09, LD drives through the PC.
Using a simple HTML structure menu, the configurator offers an intui-
tive interface with the drive as well as fast and easy start-up procedures,
optimisation of the system and diagnostics.

Features
> serial communication via Modbus protocol
> multidrop configuration up to 32 units
> reading and writing of all the parameters / commands
> configuration through HTML pages, for the drive basic configu-
ration
> configuration through parameters numeric index
> complete reading of the system variables
> I/Os control panel
Applications > window and buffer of drive alarms (code, description and time)
> Parameter configuration of Gefran devices (Instruments, > SoftScope function: oscilloscope software with syncronous
Drives, Sensors) sampling at 250μs
> Tuning of control parameters with on-line tests and trends > saving and management of drive file configurations
> Management of parameter archive for multiple configuration > drive firmware upgrade
> on-line and off-line configurations.
Features
> Guided product selection
> Simplified settings
> Multiple languages
> Parameter printout
> Creation and storing of recipes
> Network autoscan

GF_eXpress is the software used to configure the parameters of the au-


tomation components, drives and sensors in the Gefran catalogue.
The procedures for selecting and configuring parameters are easy and
intuitive, thanks to the graphic interface and devices are grouped ac-
cording to product type and functions.
Product searches are performed by means of a context search and a
visual selection from among actual images of the products.
This makes it possible to have a single library of devices for all Gefran
products.
All details for configuration of each single device are set out in XML for-
mat to facilitate expansion of the catalogue and parameters.

26
SOFTWARE - OPTIONS

OPTIONS

LD-Drive
KFM 05A

KFM 09
KEYPAD

Safety
KFM

SM

IM
Models Code Description
KB-ADL S5P2T Programming keypad with memory  

5-meter keypad cable 8S8F59 5-meter keypad extension  

10-meter keypad cable 8S874C 10-meter keypad extension  

The optional programming keypad featuring full display of parameters and variables makes the KFM motors
extremely intuitive and easy to use.
With the magnets at the rear of the box, it can be attached anywhere on the machine.
• 4 line x 21 character display
• Alphanumeric plaintext
• Fast navigation keys
• DISP key for rapid display of operating parameters
• Remote control from a distance of up to 10 metres.

LD-Drive
KFM 05A

KFM 09
VARIOUS

Safety
KFM

SM

IM
Models Code Description

NMRV 040 i = 5:1 579561-M Worm Gear   

HTD 8M-20 579624 Tooth-belts /m   

Standard Pulley Kit 579632 Complete Pulley Kit   

Powercable 6 poles 480479-1000 10-meter cable  

Signalcable 19 poles 480470-1000 10-meter cable 

Signalcable 12 poles 480487-1000 10-meter cable 

GEFRAN S.p.A. reserves the right to make changes and variations to products, data, dimensions at any time without the obligation of prior notice.
The data indicated are provided for the sole purpose of describing the product and must not be considered as legally binding characteristics.
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07/2016

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