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A quick scan of the six pack provides the pilot with current information on aircraft speed, altitude,
climb/descent, attitude, heading, and turning/banking. Individually, the six pack instruments are:
The AI, HI, and turn indicator are gyroscopic instruments that contain an internal gyro powered
by vacuum, pressure, or electrical power.
Airspeed Indicator
The ASI uses the pressure differential in the pitot-static system to measure and display the
aircraft’s speed. In most aircraft the ASI displays speed in knots or miles per hour. A needle
points to the aircraft’s current indicated air speed (IAS). Standard color-coded markings provide
various critical speed information for that model of aircraft, including stall, flap setting, normal
operating, caution, and never exceed speeds. The table below shows what the colors on an
airspeed indicator mean.
Airspeed Indicator Markings
Also known as the artificial horizon, the AI uses a rigidly-mounted internal gyro to display the
aircraft’s attitude relative to the horizon. The display consists of a miniature aircraft aligned to the
horizon in straight-and-level flight, with a blue sky above and brown or black ground below.
A vertical scale crossing the horizon shows degrees of pitch up or down. A curved scale across
the top shows degrees of bank left or right. When the aircraft changes pitch or direction, the
aircraft essentially rotates around the AI’s gyro, and the instrument display responds accordingly.
Altimeter
The altimeter uses barometric pressure obtained from the static port to display the aircraft’s
approximate altitude or height above mean sea level (MSL) in feet. Three pointers provide the
altitude information in 100, 1,000 and 10,000 foot increments.
Because barometric pressure changes with altitude and atmospheric conditions, most altimeters
contain an adjustment knob to dial in the local barometric pressure (also known as the altimeter
baro setting).
Turn Coordinator (TC)
The TC uses a canted internal gyro to display both initial roll rate and stabilized rate of turn. An
aircraft silhouette mimics the aircraft to show the direction of turn, and will align with a mark on
the display if the aircraft is turning in a standard rate of three degrees per second.
Note that the TC is not meant to indicate a bank angle, just rate and direction of turn. The TC
may include a liquid-filled inclinometer that provides slip or skid information.
The HI uses a rotating gyro to display the current compass rose direction (otherwise known as
the heading) that the aircraft is flying. Using a 360-degree compass card with north as zero or
“N,” the HI shows headings in 5-degree increments with every 30 degrees enumerated. To
reduce crowding, the last “zero” of the heading is omitted—”3” is 30 degrees, “12” is 120, etc.
An adjustment knob turns the internal HI compass card to align with the aircraft’s magnetic
compass.
The VSI uses internal pressure differential to provide a visual indication of how fast the aircraft is
climbing or descending. A diaphragm with chambers connected to the static port expands or
contracts in response to climbs and descents, causing the instrument to indicate the rate of climb
or descent in hundreds of feet per minute (fpm). A hole in the diaphragm releases the pressure
change to return to zero rate when no change is occurring.
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Introduction:
The airframe is the basic structure of an aircraft and is designed to withstand all
aerodynamic forces, as well as the stresses imposed by the weight of the fuel, crew, and
payload
Although similar in concept, aircraft can be broken down into fixed and rotary wing
structures
The airplane is controllable around its lateral, longitudinal, and vertical axes by deflection of
flight control surfaces
These control devices are hinged or movable surfaces with which the pilot adjusts the
airplane's attitude during takeoff, flight maneuvering, and landing
They are operated by the pilot through connecting linkage by means of rudder pedals and a
control stick or wheel
Principle Structure:
o Fuselage:
main structural unit
o Wings:
airfoils to produce lift
o Flight Control Surfaces:
Primary:
ailerons, elevator, rudders
Secondary:
movable trim tabs located on the primary flight control surfaces
Auxiliary:
wing flaps, spoilers, speed brakes and slats
Fuselage:
o
Aircraft Fuselage
o Most modern aircraft use a form of this stressed skin structure known as monocoque
or semimonocoque construction
Monocoque:
Monocoque (French for "single shell") construction uses stressed skin
to support almost all loads much like an aluminum beverage can
In monocoque construction, rigs, formers, and bulkheads of varying
sizes give shape and strength to the stressed skin fuselage [ Figure
1]
Although very strong, monocoque construction is not highly tolerant
to deformation of the surface
For example, an aluminum beverage can supports considerable
forces at the ends of the can, but if the side of the can is deformed
slightly while supporting a load, it collapses easily
Because most twisting and bending stresses are carried by the
external skin rather than by an open framework, the need for
internal bracing was eliminated or reduced, saving weight and
maximizing space
One of the notable and innovative methods for using monocoque
construction was employed by Jack Northrop
In 1918, he devised a new way to construct a monocoque fuselage
used for the Lockheed S-1 Racer
The technique utilized two molded plywood half-shells that were
glued together around wooden hoops or stringers
To construct the half shells, rather than gluing many strips of
plywood over a form, three large sets of spruce strips were soaked
with glue and laid in a semi-circular concrete mold that looked like a
bathtub
Then, under a tightly clamped lid, a rubber balloon was inflated in
the cavity to press the plywood against the mold
Twenty-four hours later, the smooth half-shell was ready to be
joined to another to create the fuselage
The two halves were each less than a quarter inch thick
Although employed in the early aviation period, monocoque
construction would not reemerge for several decades due to the
complexities involved
Every day examples of monocoque construction can be found in
automobile manufacturing where the unibody is considered standard
in manufacturing
Semimonocoque:
Semimonocoque construction, partial or one-half, uses a substructure
to which the airplane's skin is attached. The substructure, which
consists of bulkheads and/or formers of various sizes and stringers,
reinforces the stressed skin by taking some of the bending stress
from the fuselage. The main section of the fuselage also includes
wing attachment points and a firewall. On single-engine airplanes,
the engine is usually attached to the front of the fuselage. There is a
fireproof partition between the rear of the engine and the flight deck
or cabin to protect the pilot and passengers from accidental engine
fires. This partition is called a firewall and is usually made of heat-
resistant material such as stainless steel. However, a new emerging
process of construction is the integration of composites or aircraft
made entirely of composites [Figure 2]
Pilot
Handbook of Aeronautical Knowledge, Monoplane (left) and Biplane (right)
Wings:
Wing Bracing
Wings are airfoils attached to each side of the fuselage and are the main lifting surfaces that
support the airplane in flight
Wings may be attached at the top ("high-wing"), middle ("mid-wing"), or lower ("low-wing")
portion of the fuselage
The number of wings can also vary
o Airplanes with a single set of wings are referred to as monoplanes, while those with
two sets are called biplanes [Figure 4]
Wing Construction
Many high-wing airplanes have external braces, or wing struts that transmit the flight and
landing loads through the struts to the main fuselage structure [ Figure 5]
Since the wing struts are usually attached approximately halfway out on the wing, this type
of wing structure is called semi-cantilever
A few high-wing and most low-wing airplanes have a full cantilever wing designed to carry
the loads without external struts
The principal structural parts of the wing are spars, ribs, and stringers [Figure 6]
These are reinforced by trusses, I-beams, tubing, or other devices, including the skin
The wing ribs determine the shape and thickness of the wing (airfoil)
In most modern airplanes, the fuel tanks are either an integral part of the wing's structure or
consist of flexible containers mounted inside of the wing
Attached to the rear, or trailing edges, of the wings are two types of control surfaces referred
to as ailerons and flaps
Alternate Types of Wings:
o Design variations provide information on the effect controls have on lifting surfaces
from traditional wings to wings that use both flexing (due to billowing) and shifting
(through the change of the aircraft's CG). For example, the wing of the weight-shift
control aircraft is highly swept in an effort to reduce drag and allow for the shifting of
weight to provide controlled flight. [Figure 3-9] Handbooks specific to most
categories of aircraft are available for the interested pilot and can be found on the
Federal Aviation Administration (FAA) website at www.faa.gov
Ailerons:
o Ailerons (French for "little wing") are control surfaces on each wing which control the
aircraft about its longitudinal axis allowing the aircraft to "roll" or "bank"
This action results in the airplane turning in the direction of the roll/bank
With aileron deflection, there is asymmetrical lift (rolling moment) about the
longitudinal axis and drag (adverse yaw)
o They are located on the trailing (rear) edge of each wing near the outer tips
They extend from about the midpoint of each wing outward toward the tip,
and move in opposite directions to create aerodynamic forces that cause the
airplane to roll
o The yoke manipulates the airfoil through a system of cables and pulleys and act in an
opposing manor
Yoke "turns" left: left aileron rises, decreasing camber and angle of attack on
the right wing which creates downward lift
At the same time, the right aileron lowers, increasing camber and
angle of attack which increases upward lift and causes the aircraft to
turn left
Yoke "turns" right: right aileron rises decreasing camber and angle of attack
on the right wing which creates downward lift
At the same time, the left aileron lowers, increasing camber and
angle of attack on the left wing which creates upward lift and causes
the aircraft to turn right
o Although uncommon, some ailerons are configured with trim tabs which relieve
pressure on the yoke on the aileron for rolling
Wing Planform:
o The shape and design of a wing is dependent upon the type of operation for which
an aircraft is intended and is tailored to specific types of flying: [ Figure 7]
Rectangular:
Rectangular wings are best for training aircraft, as well as low speed
aircraft
Designed with twist to stall at the wing root first, to provide aileron
control in stalls
Elliptical:
Elliptical wings are most efficient, but difficult to produce (spitfire)
Tapered:
More efficient than a rectangle wing but easier to produce than an
elliptical design
Swept:
Usually associated with swept-back, but can also be swept-foreword
Sweptback wings are best for high speed aircraft for delaying Mach
tendencies
Stall at the tips first, providing poor stall characteristics
Delta:
Advantages of a swept wing, with good structural efficiency and low
frontal area
Disadvantages are the low wing loading and high wetted area
needed to obtain aerodynamic stability
o These design variations are discussed in Chapter 5, Aerodynamics of Flight, which
provides information on the effect controls have on lifting surfaces from traditional
wings to wings that use both flexing (due to billowing) and shifting (through the
change of the aircraft's CG). For example, the wing of the weight-shift control aircraft
is highly swept in an effort to reduce drag and allow for the shifting of weight to
provide controlled flight. [Figure 3-9] Handbooks specific to most categories of
aircraft are available for the interested pilot and can be found on the Federal Aviation
Administration (FAA) website at www.faa.gov
o
Airplane Flying Handbook, Airfoil types
Empennage:
Controls:
Slats:
o Slats are part of the Flight Control System
o Attached to the leading edge of the wings and are designed to be controlled by the
pilot or automatically by the flight computer
o Some aircraft employ aerodynamic slats that when lowered create added lift
o Slats increase the camber of the wings/airfoil
o By extending the slats additional lift is created when the aircraft is at slower
airspeeds, normally on takeoff and landing
Flaps:
o Flaps are part of the Flight Control System
o Attached to the trailing edge of the wings and are controlled by the pilot from the
cockpit
o By extending the flaps additional lift is created when the aircraft is at slower
airspeeds, normally on takeoff and landing
o Slats and flaps are used in conjunction with each other to increase both lift and stall
margin by increasing the overall wings camber thus, allowing the aircraft to maintain
control flight at slower airspeeds
o Flaps extend outward from the fuselage to near the midpoint of each wing
o The flaps are normally flush with the wing's surface during cruising flight
o When extended, the flaps move simultaneously downward to increase the lifting
force of the wing for takeoffs and landings [Figure 3-8]
Elevator:
control surfaces which control the aircraft about its lateral axis allowing the aircraft to pitch
o The elevators are attached to the horizontal portion of the empennage - the
horizontal stabilizer
The exception to this is found in those installations where the entire
horizontal surface is a one piece structure which can be deflected up or down
to provide longitudinal control and trimming
o A change in position of the elevators modifies the camber of the airfoil, which
increases or decreases lift
o When forward pressure is applied on the controls, the elevators move downward
o This increases the lift produced by the horizontal tail surfaces
o The increased lift forces the tail upward, causing the nose to drop
o Conversely, when back pressure is applied on the wheel, the elevators move upward,
decreasing the lift produced by the horizontal tail surfaces, or maybe even producing
a downward force
o The tail is forced downward and the nose up
o The elevators control the angle of attack of the wings
o When back-pressure is applied on the controls, the tail lowers and the nose rises,
increasing the angle of attack
o Conversely, when forward pressure is applied, the tail raises and the nose lowers,
decreasing the angle of attack
o Stabilizer: a control surface other than the wings which provide stabilizing qualities
Speed Brakes:
o Designed to slow the aircraft when in a dive or descent, location and style vary with
aircraft, and are controlled by a switch in the cockpit
Trim Tabs:
o Movable tabs located on the primary control surfaces i.e., ailerons, elevators and
rudder reducing the pilot's workload enabling the aircraft to hold a particular attitude
without the need of constant pressure/inputs into the system
Landing Gear:
o The landing gear is the principal support of the airplane when parked, taxiing, taking
off, or landing
o A steerable nosewheel or tailwheel permits the airplane to be controlled throughout
all operations while on the ground
o Most aircraft are steered by moving the rudder pedals, whether nosewheel or
tailwheel. Additionally, some aircraft are steered by differential braking
Power Plant:
Rotary-Wing Components:
The major difference between helicopters and fixed-wing is the source of lift
Fixed-winged aircraft derive lift from fixed airfoils while helicopters use rotating airfoils known
as rotor blades
Lift and control are relatively independent of forward speed
Controls:
o Cyclic Stick:
Controls movement about the lateral and longitudinal axis of the helicopter
It is located centered in front of the pilot's seat and changes the tip path
plane of the main rotor for directional flight
By changing the tip path plane, the direction of thrust is changed, and the
corresponding intended direction of movement or flight is achieved
o Collective Stick:
Always located to the left of the pilot's seat and varies the lift of the main
rotor by decreasing or increasing the angle of attack on all rotor plates
equally and in the same direction
Also used in combination with the cyclic to regulate speed and altitude
o Rudder Pedals:
Controls movement about the vertical axis (yaw) of the helicopter by
changing the pitch (angle of attack) of the tail rotor plates
This causes more or less force to be developed which is counteracting the
torque caused by the main rotors
Additionally, by the pilot deflecting the rudder pedals left or right the aircraft
heading or direction is changed left or right
Components:
o Rotor Blade:
Spinning "wings" which allow for lift on helicopters or "rotor-craft"
o Main Rotor Assembly:
Consists of rotor blades, rotor hub assembly, pitch control rod/links, mast,
swashplate and support assembly
Some may have scissor and sleeve assembly
All of the above items work to change linear (push/pull motion) into rotating
control movement
o Gearboxes/Transmission:
Changes direction and provides power produced by the engines via drive
shafts to the main and trail rotor assemblies
The main transmission also provides mounting pads for accessory mounting
such as hydraulic flight control pumps, generators, and rotor brake
Most helicopters have a main, intermediate and a tail gearbox
Latest Materials Used for Aircraft Manufacturing
The materials used in manufacturing of aircraft have changed significantly from the construction of the
first aircraft. With its objective of flying using air support while, resisting gravitational forces, the
materials used for construction of aircraft must have a small weight, high specific strength, heat
resistant, fatigue load resistant, crack resistant and corrosion resistant. Back in the days, aircrafts were
constructed using wood and fabrics. But aircrafts that are made up of wood and fabric were subject to
rapid deterioration and high maintenance. Thus, the search for better materials began. Now, aluminium,
steel, titanium and composite materials are preferred in the construction of aerospace structures.
Materials used in manufacturing of aircrafts
Aluminium is used due to its low density (2.7 g/cm3), high strength properties, good thermal and electric
conductivity, technological effectiveness and high corrosion resistance. But because aluminium loses its
strength at high temperatures, it is not used in the skin surface of an aircraft.
Steel is an alloy of iron and carbon and can be three times stronger and heavier than aluminium. It is
usually used in a landing gear due to its strength and hardness as well as in the skin surface of aircrafts
due to its high heat resistance.
Wind tunnels are large tubes with air moving inside. The tunnels are used to copy the actions of
an object in flight. Researchers use wind tunnels to learn more about how an aircraft will fly.
NASA uses wind tunnels to test scale models of aircraft and spacecraft. Some wind tunnels are
big enough to hold full-size versions of vehicles. The wind tunnel moves air around an object,
making it seem like the object is really flying
AIRFOIL
An airfoil is a device which gets a useful reaction from air moving over its surface.
When an airfoil is moved through the air, it is capable of producing lift. Wings,
horizontal tail surfaces, vertical tails surfaces, and propellers are all examples of
airfoils.
Forces on aircraft thrust lift dag etc
Pic downloaded
PRINCIPLES
Lift depends upon (1) shape of the airfoil (2) the angle of attack (3) the area of the surface exposed to
the airstream (4) the square of the air speed (5) the air density.
Weight: The weight acts vertically downward from the center of gravity (CG) of the airplane.
Thrust: is defined as the forward direction pushing or pulling force developed by aircraft engine .
This includes reciprocating engines , turbojet engines, turboprop engines.
Drag: is the force which opposes the forward motion of airplane. specifically, drag is a retarding
force acting upon a body in motion through a fluid, parallel to the direction of motion of a body. It is
the friction of the air as it meets and passes over an airplane and its components. Drag is created by
air impact force, skin friction, and displacement of the air.
Aircraft propulsion
An aircraft propulsion system generally consists of an aircraft engine and some means to
generate thrust, such as a propeller or a propulsive nozzle.
An aircraft propulsion system must achieve two things. First, the thrust from the propulsion
system must balance the drag of the airplane when the airplane is cruising. And second, the
thrust from the propulsion system must exceed the drag of the airplane for the airplane to
accelerate. The greater the difference between the thrust and the drag, called the excess thrust,
the faster the airplane will accelerate[
In-line engine[edit]
Main article: Straight engine
In this entry, for clarity, the term "inline engine" refers only to engines with a single row of
cylinders, as used in automotive language, but in aviation terms, the phrase "inline engine" also
covers V-type and opposed engines (as described below), and is not limited to engines with a
single row of cylinders. This is typically to differentiate them from radial engines. A straight
engine typically has an even number of cylinders, but there are instances of three- and five-
cylinder engines. The greatest advantage of an inline engine is that it allows the aircraft to be
designed with a low frontal area to minimize drag. If the engine crankshaft is located above the
cylinders, it is called an inverted inline engine: this allows the propeller to be mounted high up to
increase ground clearance, enabling shorter landing gear. The disadvantages of an inline engine
include a poor power-to-weight ratio, because the crankcase and crankshaft are long and thus
heavy. An in-line engine may be either air-cooled or liquid-cooled, but liquid-cooling is more
common because it is difficult to get enough air-flow to cool the rear cylinders directly. Inline
engines were common in early aircraft; one was used in the Wright Flyer, the aircraft that made
the first controlled powered flight. However, the inherent disadvantages of the design soon
became apparent, and the inline design was abandoned, becoming a rarity in modern aviation.
TUrbopop
While military fighters require very high speeds, many civil airplanes do not. Yet, civil aircraft
designers wanted to benefit from the high power and low maintenance that a gas turbine engine
offered. Thus was born the idea to mate a turbine engine to a traditional propeller. Because gas
turbines optimally spin at high speed, a turboprop features a gearbox to lower the speed of the
shaft so that the propeller tips don't reach supersonic speeds. Often the turbines that drive the
propeller are separate from the rest of the rotating components so that they can rotate at their
own best speed (referred to as a free-turbine engine). A turboprop is very efficient when operated
within the realm of cruise speeds it was designed for, which is typically 200 to 400 mph (320 to
640 km/h)
Turbojet
A turbojet is a type of gas turbine engine that was originally developed for
military fighters during World War II. A turbojet is the simplest of all aircraft gas turbines. It
consists of a compressor to draw air in and compress it, a combustion section where fuel is
added and ignited, one or more turbines that extract power from the expanding exhaust gases to
drive the compressor, and an exhaust nozzle that accelerates the exhaust gases out the back of
the engine to create thrust. When turbojets were introduced, the top speed of fighter aircraft
equipped with them was at least 100 miles per hour faster than competing piston-driven aircraft.
In the years after the war, the drawbacks of the turbojet gradually became apparent. Below about
Mach 2, turbojets are very fuel inefficient and create tremendous amounts of noise. Early designs
also respond very slowly to power changes, a fact that killed many experienced pilots when they
attempted the transition to jets. These drawbacks eventually led to the downfall of the pure
turbojet, and only a handful of types are still in production. The last airliner that used turbojets
was the Concorde, whose Mach 2 airspeed permitted the engine to be highly efficient.
Turbofan
A turbofan engine is much the same as a turbojet, but with an enlarged fan at the front that
provides thrust in much the same way as a ducted propeller, resulting in improved fuel efficiency.
Though the fan creates thrust like a propeller, the surrounding duct frees it from many of the
restrictions that limit propeller performance. This operation is a more efficient way to provide
thrust than simply using the jet nozzle alone, and turbofans are more efficient than propellers in
the transsonic range of aircraft speeds and can operate in the supersonic realm. A turbofan
typically has extra turbine stages to turn the fan. Turbofans were among the first engines to use
multiple spools—concentric shafts that are free to rotate at their own speed—to let the engine
react more quickly to changing power requirements. Turbofans are coarsely split into low-bypass
and high-bypass categories. Bypass air flows through the fan, but around the jet core, not mixing
with fuel and burning. The ratio of this air to the amount of air flowing through the engine core is
the bypass ratio. Low-bypass engines are preferred for military applications such as fighters due
to high thrust-to-weight ratio, while high-bypass engines are preferred for civil use for good fuel
efficiency and low noise. High-bypass turbofans are usually most efficient when the aircraft is
traveling at 500 to 550 miles per hour (800 to 885 km/h), the cruise speed of most large airliners.
Low-bypass turbofans can reach supersonic speeds, though normally only when fitted
with afterburners.
Pulse jets[edit]
Main article: Pulsejet
Pulse jets are mechanically simple devices that—in a repeating cycle—draw air through a no-
return valve at the front of the engine into a combustion chamber and ignite it. The combustion
forces the exhaust gases out the back of the engine. It produces power as a series of pulses
rather than as a steady output, hence the name. The only application of this type of engine was
the German unmanned V1 flying bomb of World War II. Though the same engines were also
used experimentally for ersatz fighter aircraft, the extremely loud noise generated by the engines
caused mechanical damage to the airframe that was sufficient to make the idea unworkable.
Ramjet engine
These are the lightest types of engines in aircraft and come with no
moving components. The speed of an aircraft is responsible for forcing
air into the engine. Ramjet operates the same as a turbojet, except that
the rotating parts are not present. However, the fact that the
compression ratio depends on the speed of an aircraft restricts the
application of ramjet engines.
Runaway
a runway is a "defined rectangular area on a land aerodrome prepared for
the landing and takeoff of aircraft". Runways may be a man-made surface
(often asphalt, concrete, or a mixture of both) or a natural surface
(grass, dirt, gravel, ice, sand or salt). Runways, as well as taxiways and ramps, are sometimes
referred to as “tarmac,” though very few runways are built using tarmac. Runway lengths are
now commonly given in meters worldwide, except in North America where feet are commonly
used.[1]
Taxiway