Manual PDF

PIATTAFORME AEREE SEMOVENTI
SELF-PROPELLED WORK-PLATFORMS
PLATES-FORMES DE TRAVAIL AUTOMOTRICES
SELBSTFAHRENDE HUBARBEITSBÜHNEN
PLATAFORMAS ELEVADORAS AUTOPROPULSADAS
ZELFRIJDENDE HOOGWERKERS
SJÄLVGÅENDE ARBETSPLATTFORMAR
SAMOKRETNE RADNE PLATFORME
“SF” SERIES
SF210 SF630 SF630-S SF820-IR SF820-S SF1000-IR SF1000-IR/L SF1000-IRR
SF630-S E/D SF820-S E/D SF1000-IR E/D
USE AND MAINTENANCE MANUAL

- ENGLISH -
AIRO is a division of TIGIEFFE SRL
Via Villasuperiore , 82 -42045 Luzzara (RE) ITALIA-
' +39-0522-977365 - 7 +39-0522-977015
WEB: www.airo.it
012.20.UEM-EN 06-2005
Use and Maintenance Manual Self-propelled aerial platforms Page 1

Tigieffe thanks you for purchasing a product of its range, and invites you to read this manual. Here you can find all the necessary
information for a correct use of the purchased machine; therefore, you are advised to follow the instructions carefully and to read
the manual thoroughly. The manual should be kept in a suitable place where no damage can occur to it. The content of this manual
may be modified without prior notice and further obligations in order to add changes and improvements to the units already
delivered. No reproduction or translation may take place without the written permission of the owner.
Contents:
1. INTRODUCTION.............................................................................................................................................................................4
1.1 Legal aspects ...........................................................................................................................................................................................4
1.1.1 Delivery of the unit ..............................................................................................................................................................................4
1.1.2 Declaration of commissioning, periodical checks and transfers of ownership.................................................................................4
1.1.2.1 Declaration of use and periodical checks....................................................................................................................................4
1.1.2.2 Periodical checks ........................................................................................................................................................................4
1.1.2.3 Transfers of Ownership ...............................................................................................................................................................5
1.2 Intended use.............................................................................................................................................................................................5
1.3 Description of the unit...............................................................................................................................................................................5
1.3.1 Additional description for machines fitted with levelling jacks..........................................................................................................6
1.4 Control stations.........................................................................................................................................................................................6
1.5 Power supply ............................................................................................................................................................................................6
1.6 Identification .............................................................................................................................................................................................7
2. TECHNICAL FEATURES OF STANDARD MACHINES .................................................................................................................9
3. SAFETY PRECAUTIONS ..............................................................................................................................................................11
3.1 Power supply ................................................................................................................................................................................................11
3.2 Work and maintenance rules..................................................................................................................................................................11
3.3 Safety rules.............................................................................................................................................................................................12
3.3.1 General..........................................................................................................................................................................................12
3.3.2 Handling.........................................................................................................................................................................................12
3.3.3 Operating procedures....................................................................................................................................................................13
4. INSTALLATION AND PRELIMINARY CHECKS...........................................................................................................................21
4.1 Before using the machine.......................................................................................................................................................................21
5. GENERAL USE INSTRUCTIONS..................................................................................................................................................22
5.1 Platform control panel – ON-OFF controls .............................................................................................................................................22
5.1.1 Drive and steering – ON-OFF controls ..........................................................................................................................................23
5.1.2 Platform lifting/lowering – ON-OFF controls ..................................................................................................................................24
5.1.3 Other functions of the platform control panel (ON-OFF controls) ..................................................................................................24
5.1.3.1 Manual horn ..............................................................................................................................................................................24
5.1.3.2 Emergency stop button .............................................................................................................................................................24
5.1.3.3 Audible alarm and fault warning light (optional on some models) .............................................................................................25
5.1.3.4 Standard voltmeter ....................................................................................................................................................................25
5.1.3.5 Optional voltmeter .....................................................................................................................................................................25
5.1.3.5 Drive enable warning light (optional) .........................................................................................................................................25
5.2 Control panel for levelling jacks (on platform)..............................................................................................................................................26
5.3 Platform control panel (proportional controls)..............................................................................................................................................27
5.3.1 Drive and steering (proportional controls)......................................................................................................................................28
5.3.2 Platform lifting/lowering (proportional controls)..............................................................................................................................29
5.3.3 Other functions of the platform control panel (proportional controls).............................................................................................29
5.3.3.1 Manual horn (D) ........................................................................................................................................................................29
5.3.3.2 Emergency STOP button (STOP) (E) .......................................................................................................................................29
5.3.3.3 Green warning light control station enabled (G)........................................................................................................................29
5.3.3.4 Red warning light: flat battery (H)..............................................................................................................................................30
5.3.3.5 Red warning light: overload (L) .................................................................................................................................................30
5.3.3.6 Danger red warning light due to instability or malfunctioning of the electric system (M)...........................................................30
5.3.3.7 Danger red warning lights (H+L+M) due to isolation loss of the electric system.......................................................................30
5.4 Optional platform control panel – machines with ELECTRIC/DIESEL power ........................................................................................31
5.4.1 Hour-meter.....................................................................................................................................................................................31
5.4.2 Alternator warning light ..................................................................................................................................................................31
5.4.3 Oil pressure warning light ..............................................................................................................................................................31
5.4.4 Air filter clogging light.....................................................................................................................................................................31
5.4.5 Head temperature warning light.....................................................................................................................................................32
5.4.6 Low fuel warning light ....................................................................................................................................................................32

5.4.7 Electric/Diesel power key selector .................................................................................................................................................32
5.4.8 Diesel engine Start/Stop key .........................................................................................................................................................32
5.5 Electric central unit (ground control station, ON-OFF controls)..............................................................................................................33
5.5.1 Ground control station ............................................................................................................................................................................33
5.5.1.1 Emergency STOP button / ON-OFF key ...................................................................................................................................34
5.5.1.2 Control station selection lever ...................................................................................................................................................34
5.5.1.3 Hour-meter ................................................................................................................................................................................34
5.5.1.4 Warning light: machine on.........................................................................................................................................................34
5.5.1.5 Platform lifting/lowering lever ....................................................................................................................................................34
5.6 Ground control station (proportional controls) ........................................................................................................................................35
5.6.1 Hour-meter / battery protection voltmeter (A) ................................................................................................................................35
5.6.2 Emergency STOP button (B) .........................................................................................................................................................35
5.6.3 On-off key / control station selection (C)........................................................................................................................................36
5.6.4 Warning light: control station enabled (D)......................................................................................................................................36
5.6.5 Platform lifting/lowering lever (E) ...................................................................................................................................................36
5.6.6 Movement audible alarm (F)..........................................................................................................................................................36
5.6.7 Battery charger warning light (G)...................................................................................................................................................36
5.7 Platform access ......................................................................................................................................................................................37
5.8 Start-up...................................................................................................................................................................................................37
5.8.1 Starting the machines using the ON-OFF control..........................................................................................................................37
5.8.2 Starting the machine using the proportional controls.....................................................................................................................38
5.8.3 Diesel engine start-up....................................................................................................................................................................38
5.9 Machine stop ..........................................................................................................................................................................................39
5.9.1 Normal stop ...................................................................................................................................................................................39
5.9.2 Emergency stop.............................................................................................................................................................................39
5.9.3 Diesel engine stop .........................................................................................................................................................................39
5.10 Emergency manual controls ...................................................................................................................................................................40
This function is to be used only in emergency situations when no motive power is available.............................................................................40
5.11 Socket for electric tool connection and battery charger powering ..............................................................................................................41
5.12 Fuel level and re-fuelling (models “E/D”) ................................................................................................................................................41
5.13 End of work.............................................................................................................................................................................................41
6. HANDLING AND CARRYING........................................................................................................................................................42
6.1 Handling .................................................................................................................................................................................................42
6.2 Carrying..................................................................................................................................................................................................43
6.3 Emergency towing ..................................................................................................................................................................................44
6.3.1 Models SF630-S SF820-S SF1000 SF1000-IR..........................................................................................................................44
6.3.2 Model SF1000-IRR ........................................................................................................................................................................44
6.3.3 Other models .................................................................................................................................................................................44
7. MAINTENANCE.............................................................................................................................................................................45
7.1 Machine cleaning....................................................................................................................................................................................46
7.2 General maintenance .............................................................................................................................................................................46
7.2.1 Various adjustments ......................................................................................................................................................................47
7.2.2 Greasing ........................................................................................................................................................................................48
7.2.3 Hydraulic circuit oil level check and change ..................................................................................................................................49
7.2.4 Hydraulic filter replacement ..........................................................................................................................................................49
7.2.5 Drive reduction gear oil check and change (SF630-S, SF820-S, SF1000, SF1000-IR, SF1000-IRR)..........................................50
7.2.6 Inclinometer adjustment and efficiency check ..............................................................................................................................51
7.2.7 Operation check and adjustment of platform overload controller ..................................................................................................53
7.2.7.1 Load control system by-pass.....................................................................................................................................................54
7.2.8 Main pressure relief valve adjustment and operation check..........................................................................................................55
7.2.9 Braking valves adjustment (counter-balancing valves) and operation check ................................................................................56
7.2.10 Safety micro-switch operation check .............................................................................................................................................57
7.2.11 Battery ...........................................................................................................................................................................................57
7.2.11.1 General warning instructions.....................................................................................................................................................57
7.2.11.2 Battery maintenance ................................................................................................................................................................57
7.2.11.3 Battery recharge........................................................................................................................................................................59
7.2.11.3.1 Battery charger: fault report ..............................................................................................................................................60
7.2.11.4 Battery replacement ..................................................................................................................................................................60
8. MARKS AND CERTIFICATIONS .................................................................................................................................................61
9. CONTROL REGISTER .................................................................................................................................................................61

1. INTRODUCTION
This Use and Maintenance Manual provides general instructions concerning the complete range of units indicated on the cover.
Therefore the description of their components, as well as control and safety systems, may include parts not present on your unit
since supplied on request or not available. In order to keep pace with the technical development AIRO-Tigieffe s.r.l. reserves the
right to modify the product and/or the use and maintenance manual at any time without updating the units already delivered.
1.1 Legal aspects
1.1.1 Delivery of the unit
Within EU (European Union) member countries the machine is delivered complete with:
- Use and Maintenance manual in your language;
- CE mark applied on the unit;
- CE conformity declaration.
It is to be noted that the Use and Maintenance Manual is an integral part of the machine and a copy of this, together with copies of
the documents certifying that the periodical checks have been carried out, must be kept on board in its suitable container. In the
event of a transfer of property the machine must always be provided with its use and maintenance manual.
1.1.2 Declaration of commissioning, periodical checks and transfers of ownership
The legal obligations of the owner of the machine vary according to the country of commissioning. It is therefore recommended to
inquiry about the procedures in force in your country from the boards responsible for industrial safety. This manual contains a final
section called "Control Register" for a better filing of documents and recording of any modifications.
1.1.2.1 Declaration of use and periodical checks
In ITALY the owner of the Aerial Platform must notify the use of the unit to the local competent ISPESL (National Institute for the
prevention of accidents at the workplace). To declare the commissioning of the unit in Italy, send the form that is supplied together
with other documents upon machine delivery, by registered letter with advice of receipt.
ISPESL will assign a Serial Number and depending on their staff availability will issue a "Control booklet" indicating only the
detectable data of the machine already in use or inferable from the relative User Manual. Afterwards ISPESL sends a copy of the
same booklet to the territorial inspection boards (ASL/USL or ARPA) which carry out the periodical mandatory checks (every year).
1.1.2.2 Periodical checks
The annual checks are compulsory and must be carried out also when the "Control booklet" is not available. In Italy the owner of
the Aerial Platform must apply for a periodical check by sending a registered letter to the local competent inspection board
(ASL/USL or ARPA) at least twenty days before the expiry of the year from the purchase date or the last periodical check.
NB: If a machine without a valid control document should be moved in an area outside the competence of the usual inspection
board, the owner of the machine must ask the inspection board, competent for the new territory where the machine is to be used,
for the annual check.

1.1.2.3 Transfers of Ownership
In case of transfer of ownership (in Italy) the new owner of the Aerial Platform must notify the ownership of the unit to the local
competent inspection board (ASL/USL or ARPA) by enclosing a copy of:
- Conformity declaration issued by the manufacturer;
- Declaration of commissioning carried out by the first owner.
1.2 Intended use
The machine described in this use and maintenance manual is a self-propelled aerial platform intended for lifting persons and
materials (equipment and building materials) in order to carry out maintenance, installation, cleaning, painting, de-painting, sand-
blasting, welding operations, etc.
The max. capacity allowed (which varies according to the model – see paragraph “Technical features”) is divided as follows:
- 80 Kg for each person on board;
- 40 Kg for equipment;
- the remaining load is represented by the material being worked.
In any case NEVER exceed the maximum capacity allowed as indicated in paragraph "Technical features”. Persons, tools and
building materials can be loaded on the platform only from the access position (platform lowered). It is absolutely forbidden to load
persons, tools and building materials on the platform when it is not in access position.
All loads must be positioned inside the basket. Do not lift loads (even if complying with the maximum capacity allowed) hanging
from the platform or lifting structure.
Do not carry large-sized panels since they increase the resistance to wind force thus causing the machine to overturn.
While de-placing the unit with lifted platform do not load horizontal loads onto the platform (the operators on board must not pull
ropes, wires, etc.).
A load control system interrupts the operation of the unit if the load on the platform exceeds by 25% approx. the rated load (see
chapter "General use rules”) and platform is lifted.
The unit cannot be used in areas where road vehicles operate. Always surround the working area by means of suitable signs when
the unit is used in public areas.
Do not use the machine to tow trucks or other vehicles.
1.3 Description of the unit
The machine described in this use and maintenance manual is a self-propelled aerial platform equipped with:
- motorized chassis equipped with wheels;
- vertical scissor lift structure (SF models) operated by one or more hydraulic cylinders (the number of cylinders varies according
to machine model);
- operator platform with manual roll-out deck extension (the max. capacity varies according to the model - see chapter
"Technical features").
The chassis is motorised to allow the machine to move (see "General use instructions"). On 2-driving wheel models the chassis is
equipped with two rear driving wheels and two front idle steering wheels. On 4-driving wheel models the chassis is equipped with
two rear driving wheels and two front driving and steering wheels. All driving wheels are equipped with hydraulic parking brakes,
positive logic type (when drive controls are released brakes are automatically activated). The hydraulic cylinders which move the
articulated structure are provided with solenoid safety valves directly flanged on the same. These devices allow the booms to
remain in position even if one of the supply tubes accidentally breaks.
The platform is equipped with guard-rails and toe-boards of a prescribed height (the height of the guard-rails is ≥ 1100 mm; the
height of the toe-boards is ≥ 150 mm).
The machine has two operating modes:
- with extendable platform retracted, the max. allowed capacity at platform corresponds with the max. capacity;
- with extendable platform not retracted, the max. capacity at platform is reduced to the max. allowed capacity on the extension.
A special microswitch at platform (M5) allows the load control device to distinguish the two configurations.

1.3.1 Additional description for machines fitted with levelling jacks
The four chassis corners of the machines can be fitted with 4 levelling jacks with articulated plates. These machines are enough
steady to operate on horizontal and sufficiently firm grounds and the platform can be lifted with the chassis resting on the four
puncture-proof tires without using the levelling jacks. The use of levelling jacks is necessary to level the machine before lifting the
platform while operating on grounds that are not levelled but sufficiently firm. The platform is equipped with a spirit level enabling
the operator to check the machine levelling. The device for inclination control (inclinometer) stops lifting if levelling is not perfect
(see stability limits in paragraph “Technical features”). The levelling jacks can be activated only with platform up to 3 mt from the
ground. If this height is exceeded, the controls of the levelling jacks are automatically inhibited.
1.4 Control stations
The machine is equipped with two control stations:

- at platform for normal use of the unit;
- on-chassis (or at ground) for emergency controls to lower or stop the unit in emergency situations. The on-ground control post
is also equipped with a key-selector to select the control post and to start the unit.
1.5 Power supply
The machines can be powered by:

- an electric-hydraulic system composed of rechargeable accumulators and electric pump;
- a heat engine (Diesel engine models are identified by the abbreviation “-D”; petrol engine models are identified by the
abbreviation “-B”);
- a bi-fuel (electric/thermic) system (bi-fuel Electric/Diesel models are identified by the abbreviation “E/D”; bi-fuel Electric/Petrol
models are identified by the abbreviation “E/B”).
In any case both the hydraulic and the electric systems are equipped with all necessary protections (see electric and hydraulic
circuit diagrams annexed to this manual).
Do not use the machine for purposes different from those it was intended for.
If disposal of the unit is necessary, comply with current local regulations.

1.6 Identification
In order to identify the machine, when spare parts and service are required, always mention the information given in the serial
number plate. Should this plate (as well as the various stickers applied on the unit) be lost or illegible, it is to be replaced as soon
as possible. In order to identify the machine when no plate is available the serial number is also stamped on the chassis. To locate
the plate and the stamp of the serial number, see the following picture. The main data of the machine to which this book refers are
indicated in the following boxes:
Model.................................………….. Chassis:..................................………... Year:...................................…………...
SFXX.XX.XXX
Fig. 1

1.7 Location of main components
Below is a diagram showing the machine and its components.
1) Control panel;
2) 220V socket + bubble level for
visual check of machine
inclination;
3) Lifting cylinders;
4) Drive plate;
5) Microswitch M1;
6) Manual pump;
7) Electric central unit + control
device for electric system isolation
(“E” models );
8) Power steering;
9) Hydraulic drive motor;
10) Inclinometer;
11) Microswitch M3;
12) Pot-hole guards;
13) Battery;
14) Hydraulic central unit.
Fig.2

2. TECHNICAL FEATURES OF STANDARD MACHINES
SF1000-IR SF1000-
Description SF630 SF630-S SF820-IR SF820 SF820-S SF1000-IR/L IRR
SF1000
Max. working height - m - 8.3 8.4 10.2 10.2 10.3 12.2 12.1 12.2
Max. walking surface height - m - 6.3 6.4 8.2 8.2 8.3 10.2 10.1 10.2
Max. capacity - Kg - 400 450 300 450 450 400 400 450
Max. No. of people on platform 2 2 2 2 2 2 2 2
Max. platform extension - Standard - m - 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85
Max. capacity with platform extended
300 300 300 300 300 300 300 300
- Standard - Kg
Max. No. of people with platform extended
2 2 2 2 2 2 2 2
- Standard -
Max. platform extension - Optional - m - 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Max. capacity with platform extended
165 150 150 150 150 150 150 150
- Optional - Kg -
Max. No. of people with platform extended
1 1 1 1 1 1 1 1
- Optional -
Max. traction height - m 6.3 (**) - 2 6.4 (**) - 5 8.2 (**) - 2 8.2 (**) - 2 8.3 (**) - 5 10.2 (**) - 5 10.1 (**) - 5 5
Max. platform dimensions - Standard- mm - 760x3860 1150x3860 760x3860 1150x3860 1150x3860 1150x3860 1150x3860 1600x3860
Max. hydraulic pressure - bar - 210 210 185 185 185 185 185 185
Tyre dimensions - mm - Ø 400 Ø 565 Ø 400 Ø 400 Ø 565 Ø 584 Ø 400 Ø 565
23x8.50-12 23x8.50-12 23x10-12 23x8.50-12
Tyre type 4.00-8 (1) 16x6x8 (1) 16x6x8 (1) 16x6x8 (1)
(2) (2) (1) (2)
Max. operating temperature - °C - +50° +50° +50° +50° +50° +50° +50° +50°
Min. operating temperature - °C - -5° -5° -5° -5° -5° -5° -5° -5°
Stability limits:
Longitudinal inclination - degrees - 4° 3° 2° 3° 3° 3° 3° 4°
Transversal inclination - degrees - 1.5° 2° 1.5° 1° 1° 1° 1° 2°
Max. wind force - m/s - 0 12.5 0 12.5 12.5 12.5 12.5 12.5
Battery power – ON-OFF controls

Battery voltage and capacity - V/Ah - 24/205 24/250 24/250 24/250 24/250 24/250 24/250 24/250
Single-phase battery charger - V/A - 24/30 24/30 HF 24/30 24/30 24/30 HF 24/30 HF 24/30 HF 24/30 HF
Max. power absorbed by battery charger -A- 4 4 4 4 4 4 4 4
Max. capacity - KW - 3 4.2 3 3 4.2 4.2 4.2 4.2
Power electric pump 1 - kW- 3 2.1 3 3 2.1 2.1 2.1 2.1
Max. absorbed current - A - 160 140 160 160 140 140 140 140
Motor power 2 - kW - ---- 2.1 ---- ---- 2.1 2.1 2.1 2.1
Max. absorbed current - A - ---- 140 ---- ---- 140 140 140 140
Max. drive speed - m/s - 0.9 1 0.9 0.9 1 1 1 1
Min. drive speed - m/s - 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Oil tank capacity - l - 15 22 15 15 22 22 22 22
Max. gradeability - % - 25 22 20 20 22 20 20 20
Volume - m3 - 4.5 7.9 5.2 7.5 8.4 8.8 7.8 11.8
2835 (IR)
Machine weight unloaded (*) - Kg- 1440 1800 1780 2000 2250 2610 2800
3410 (IR/L)

SF1000-IR
Description SF630 SF630-S SF820-IR SF820 SF820-S SF1000- SF1000-IRR SF1000
IR/L
Battery power – Proportional controls

Battery voltage and capacity –V/Ah- 24/205 24/250 24/250 24/250 24/250 24/250 24/250 24/250
High-frequency single-phase battery charger - V/A 24/30
24/30 24/30 24/30 24/30 24/30 24/30 34/30
-
Max. power absorbed by battery charger -A- 4 4 4 4 4 4 4 4
Max. capacity - KW - 3 4 3 3 4 4 4 4
Electric pump power - KW - 3 4 3 3 4 4 4 4
Max. absorbed current - A - 160 160 160 160 160 160 160 160
Max. drive speed - m/s - 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Min. drive speed - m/s - 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Oil tank capacity - l - 15 22 15 15 22 22 22 22
Max. gradeability - % - 25 22 20 20 20 20 20 20
Volume - m3 - 4.5 7.9 5.2 7.5 8.4 8.8 7.8 11.8
Machine weight unloaded (*) - Kg- 1440 1800 1780 2000 2250 2835 2610 2800
Diesel engine (model E/D)

Hatz Hatz Hatz ---- Hatz
Diesel engine type ---- ---- ----
1D41C 1D41C 1D41C 1D41C
Max. engine power - kW - ---- 6.3 ---- ---- 6.3 6.3 ---- 6.3
Max. drive speed - m/s - ---- 1 ---- ---- 1 1 ---- 1
Min. drive speed - m/s - ---- 0.2 ---- ---- 0.2 0.2 ---- 0.2
Diesel oil tank capacity - l - ---- 20 ---- ---- 20 20 ---- 20
Max. gradeability - % - ---- 22 ---- ---- 22 20 ---- 22
Volume - m3 - ---- 9.6 ---- ---- 10.2 11.5 ---- 13.5
Machine weight unloaded (*) - Kg- ---- 1910 ---- ---- 2360 2945 ---- 2910
(*) In some cases different limits can be fixed. It is recommended to comply with the data shown on the machine plate.
(**) Translation is possible with platform lifted up to indicated limit only if the machine is provided with automatic or manual pot-hole guards.
Otherwise, translation is allowed only with platform completely lowered (until the microswitch stopping the movement after about 1 m. lifting is
activated) or up to the limit indicated in the table.
1) Extra flexible tyres (solid rubber).
2) Tyres filled with puncture-proof polyurethane foam.
Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator. The level of acoustic pressure
weighed (A) at work places does not exceed 70dB(A).
As to vibrations in ordinary working conditions:
- the rms. value weighed according to acceleration frequency relevant to the upper limbs is lower than 2.5 m/sec 2 ;
- the rms. value weighed according to acceleration frequency relevant to the body is lower than 0.5 m/sec 2 .

3. SAFETY PRECAUTIONS
3.1 Power supply
The electric and hydraulic circuits are provided with safety devices, calibrated and sealed by the manufacturer.
Do not tamper with and modify the calibration of any component of the electric and hydraulic system.
3.2 Work and maintenance rules

- Always wear personal protective clothes according to current regulations concerning industrial health and safety (in particular,
helmet and safety belt are COMPULSORY. See picture below).
- The machine must be used only in areas well lit up, checking that the ground is flat and firm. The machine may not be used if
the lighting conditions are not sufficient.
- Do not use the thermic power (Diesel or Petrol engine) indoors or in insufficiently ventilated areas.
- For machines with levelling jacks, place wooden boards or any other suitable material under the plates to distribute the load on
a wider surface;
- Before using the machine check its integrity and conservation state.
- During maintenance operations do not dispose of any waste materials in the environment, but comply with current regulations.
- Do not carry out any service or maintenance operations when the machine is connected to the power supply. Follow the
instructions given in the following paragraphs.
- For the maintenance of the heat engine (Diesel or Petrol engine) supplement the instructions given in this manual with those
given in the heat engine manual.
- Do not approach the electric and hydraulic system components with sources of heat or flames.
- The platform is intended for people carriage; therefore, it is necessary to comply with the current local regulations relevant to
this class of machines.
- Do not increase the max. allowed height by means of scaffolds, ladders or other.
- Do not use the machine as a crane.
- Do not use the machine as a hoist and/or lift.
- Protect the unit (in particular the platform control switchboard) and the operator when working in adverse environmental
conditions (painting, de-painting, sand-blasting, washing, etc.).
- It is forbidden to the unit in case of severe weather conditions (rainstorms with wind exceeding the limit speed indicated in
chapter "Technical features”).
- In the event of rain or in parking condition always protect the on-platform control panel by means of the specially provided cap.
- Do not use the machine in areas where risks of fire or explosion exist.
- Do not use pressurized water jets (high-pressure cleaners) to wash the machine.
- In the event of Diesel engine fault, contact the nearest service centre. Do not carry out
any repair to avoid burns or damage to the engine sound-proof cowling.
Fig.3

3.3 Safety rules
3.3.1 General
Only adults, after carefully reading this manual, are allowed to use the machine.
Use the machine at a distance of at least 5 metres from high-tension lines (in any case not in proximity to
live elements).
Use the machine according to the capacity values indicated in the technical features section. The max. No.
of people allowed on the platform and the capacity are specified on the identification plate. The use of
levelling jacks does not result in any capacity increase.
Before using the units with the levelling jacks ALWAYS check the correct operation of the cylinders by
lowering them completely and verifying that they stay in position.
It is absolutely forbidden to load persons, tools and building materials on the platform when it is not in
access position.
Do NOT use the framework of the platform or any of its elements for grounding connection while welding
on platform.
3.3.2 Handling
Before any movement make sure that the machine plugs are disconnected from the power source.
In order to avoid any instability, use the machine on regular and firm grounds. Before lifting the platform
check its level through the spirit level which is located on the platform. To prevent the machine from
overturning, comply with the max. gradeability values indicated in the Technical features section under
paragraph "Stability limits". However, movements on inclined grounds are to be carried out with the
utmost caution.
As soon as the platform is lifted (the tolerance varies according to the model) the safety drive speed is
automatically activated.
Drive the unit with lifted platform only on flat grounds, verifying the absence of holes or steps on the floor
and bearing in mind the overall dimensions of the unit.
While driving the unit with lifted platform the operators are not allowed to place horizontal loads onto the
platform (operators on board must not pull ropes, wires, etc.).
The machine must not be used directly for road transport. Do not use it for material transport (see
paragraph 1.2 “Intended use”).

3.3.3 Operating procedures
The machine is equipped with a load-on-platform control system stopping the platform in case of
overloading. Platform operation can be resumed only after removing the exceeding load. Should the
audible warning device and the red light (OPTIONAL for machines with ON-OFF controls) located on the
platform control panel turn on, then the machine is overloaded (see paragraph relevant to general use
instructions). Remove the exceeding load before starting operations again.
The machine is equipped with an inclination control system disabling lifting operations in case of
unstable positioning. Working operations can be resumed only after placing the machine in a steady
position. Should the audible device and the red light (optional) on the on-platform control panel turn on,
the machine is not correctly positioned (see paragraphs relevant to general use instructions). Bring it to
safety rest position before starting operations again.
In machines fitted with levelling jacks, suitable microswitches control the position of the plates:
- When plates are extracted (lowered) or not completely retracted, drive operation is disabled.
- If levelling jacks are used, lifting is allowed only if all four plates rest on the ground. Platform can be
lifted even if none of the plates rest on ground provided that the machine inclination does not exceed
its stability limits (see paragraph “Technical features”).
For machines with levelling jacks, a suitable microswitch controls the position of the platform and stops
the levelling jack control if platform is at height from the ground over 3 mt. approx.
Electric power machines are equipped with a device controlling the electric system isolation. In case of
isolation loss or remote switch fault, such device (located on the chassis or on the turret – see paragraph
"Location of main components") brings the machine to a complete halt and signals the fault by means of
a continuous hissing sound.
Do not lean over the platform guard-rails. Avoid severe weather conditions and, in particular, windy days.
During operations in public areas surround the working area by means of barriers or other suitable signs.
Do not use the thermic power (Diesel or Petrol engine) indoors or in insufficiently ventilated areas.
On bi-energy machines (E/D or E/B models) the electric or thermal power selector is locked. During works
indoors or in insufficiently ventilated areas, a person in charge should select the electric power, remove
the key from the key-selector and keep it in a safe place.
Make sure that no people, apart from the operator, are in the area where the machine is operating. While
moving the platform, the operator on board should pay particular attention to avoid any contact with the
personnel on the ground.
Lift the platform only if the machine is resting on solid and flat surfaces. Drive the machine with lifted
platform only if the ground is solid and horizontal.
After each work session, always take the key out of the control panel and keep it in a safe place to
prevent unauthorized people from using the machine.
Always place working tools in a steady position to prevent them from falling and hurting the operators on
the ground.
• From the following pictures you can locate the action range of the platform while the chassis is kept in a fixed position. Watch
these pictures carefully in order to position the chassis so as to avoid any contacts with obstacles present in the action range.
SF630

SF630-S-E/D

SF820-IR
SF820-S

SF1000

SF1000-IR
SF1000-IR-E/D

SF1000-IR/L
SF1000-IRR

4. INSTALLATION AND PRELIMINARY CHECKS
The machine is supplied completely assembled, therefore it can perform all functions in full safety as provided for by the
manufacturer. No preliminary operation is required. To unload the machine, follow the instructions in paragraph “Handling and
carrying”.
Place the machine onto a firm ground and with a gradeability lower than the max. allowed (see “Stability limits”). The machine is
equipped with platform bubble level for visual check and an inclinometer on the chassis (or turret) to always check machine
levelling, both transversal and longitudinal.
Before using the machine read the instructions given in this manual and the concise instructions indicated on the platform plate.
Before starting any operations verify the integrity of the unit (by means of a visual check) and read the plates indicating the
operating limits.
4.1 Before using the machine
Before using the machine the operator must always check visually that:
- the battery is completely charged;

- the oil level lies between the min. and max. value (with lowered platform);
- the machine carries out all operations in safety;
- the wheels and drive engines are properly fixed;
- the wheels are in good condition;
- the rails are fixed to the platform;
- the structure does not show clear faults (check welding of lifting structure);
- the instructions plates are perfectly readable;
- the controls are perfectly efficient both at platform and at emergency ground control station.

5. GENERAL USE INSTRUCTIONS
Before using the machine read this chapter thoroughly.
Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter
and in the previous paragraphs. Read the next paragraphs carefully in order to properly understand the
on/off procedures as well as all operations and their correct use.
Before any movement, verify the presence of people in close proximity to the machine and, in any case,
proceed with the utmost caution.
5.1 Platform control panel – ON-OFF controls
B C
A
A H
E D
fig. 4
A) Joystick control for drive, lifting/lowering
B) Speed selector (low/high)
C) Steering lever
D) Manual horn
E) Emergency brake (STOP)
G) Voltmeter
H) Differential locking switch (series/parallel connection traction motors).
For safety reasons to operate the joystick control A it is necessary to unlock it by lifting the upper part (see figure). If the joystick
control A is accidentally released while the machine is operating, the movement is immediately stopped.

5.1.1 Drive and steering – ON-OFF controls
The following controls are to be used to move the machine:

- Joystick control A; C H
- speed selector B;
- steering lever C;
- differential locking switch H. B
To drive the unit select the movement by setting the joystick control
A forward for forward drive or backward for reverse drive.
Obviously, to obtain the movement the joystick control is to be
unlocked by raising its upper part.
By means of the speed selector B you can select two drive speeds:
reduced speed with selector on "Snail" position; high speed with
selector on "Hare" position.
To steer while driving the unit, set lever C to the right for right A
steering or to the left for left steering.
Due to the rigid frame of the machine, when driving on uneven
grounds, one of the two driving wheels may be lifted thus absorbing H
all oil capacity and idling. In this condition the machine cannot
move. To overcome this condition, activate the differential locking
switch H by setting it to position 2 (2 triangles).
NOTES:
- To achieve the max. drive speed set the speed selector (B) 2 1
to position "Hare" , set the differential locking switch (H)
to position (2) and activate the joystick control (A). Fig.5
- To drive the machine on steep upward slopes (for instance, while loading the machine onto a truck) set the speed
selector (B) to position "Hare", set the differential locking switch (H) to position (1) and activate the joystick control
(A).
- To drive the machine on steep downward slopes (for instance, while unloading the machine from a truck) or to move
of few millimetres, set the speed selector (B) to position "Snail", set the differential locking switch (H) to position (1)
and activate the joystick control (A).
WARNING!! The differential locking switch (H) is to be used by the operator to drive the unit on uneven grounds, if one of
the driving wheels is lifted and absorbs the whole traction power and to perform rapid straightforward movements. Do not
hold down this button in position (2) while steering and when drive is started.
With platform at a given height (about 1 m):

- The safety speed during drive (for machines enabled to translate with lifted platform);
- and drive stop (for machines that cannot be driven with lifted platform);
are automatically enabled.
IT IS FORBIDDEN to drive the unit when the platform is lifted unless the ground is flat and steady.

5.1.2 Platform lifting/lowering – ON-OFF controls
The following controls are to be used to lift and lower the platform:
- Joystick control A; B
- speed selector B.
To lift the platform activate the joystick control A and move it to the
left. To lower the platform activate the joystick control A and move
it to the right. Obviously, to obtain the movement the joystick
control is to be unlocked by raising its upper part.
By means of the speed selector B you can select two lifting A
speeds: reduced speed with selector on "Snail" position; high
speed with selector on "Hare" position. The “Low” speed is used
only for lifting operations of few millimetres with platform at a height
from the ground above 3 metres; at lower heights it may not
function.
The lowering operation occurs at one speed only, therefore the
position of the speed selector B does not affect the lowering Fig.6
movement.
5.1.3 Other functions of the platform control panel (ON-OFF controls)
5.1.3.1 Manual horn
It warns that the machine is moving. It is manually operated by means of its relative press-
button.
Fig.7
5.1.3.2 Emergency stop button
By pressing the red STOP button all control functions are interrupted. Normal functions are
enabled by rotating the button of 1/4 turn clockwise (as indicated in position B).
On models with proportional controls, with STOP button pressed, the machine is OFF, and it
is not possible to use the emergency electric controls of the switchboard on the chassis.
Fig.8

5.1.3.3 Audible alarm and fault warning light (optional on some models)
This warning light (on request) warns that:

- the machine is not perfectly levelled. After a few seconds from the light switching on, an
audible warning device goes off and lifting (as well as drive if platform is lifted) can no
longer be carried out. To resume machine operation, it is necessary to lower the platform
completely and to position the machine on an even ground to ensure its stability;
- Platform is overloaded. While the warning light turns on, an audible alarm goes off
(standard): lifting and lowering can no longer be carried out. To resume machine
operation, it is necessary to remove the exceeding load.
Fig. 9
5.1.3.4 Standard voltmeter
The voltmeter is available on electric power models and bi-energy models ("E/D"). It indicates
the charge level of the battery. The charge level of the battery is to be carried out when the
machine is powered but no movement is being performed. If all the red leds are lit, battery
charge is approximately 100%. If only the first two leds are lit, battery charge is 25% and
batteries must be recharged. Do not use the machine if, under the above-mentioned
conditions, only the first two leds are lit. However, battery should be recharged daily, either at
night or during long work intervals.
Fig.10
5.1.3.5 Optional voltmeter
It indicates the charge level of the battery. In normal working conditions the green leds are lit.
Should the red leds light up, the battery has exceeded the minimum charge level
(approximately 20%). In this condition platform lifting is automatically disabled. The battery
must be immediately recharged. However, battery should be recharged daily, either at night
or during long work intervals.
Fig.11
5.1.3.5 Drive enable warning light (optional)

This warning light (optional on models with proportional control) indicates that drive can be
performed. In the event that the platform height exceeds the height indicated in paragraph
"Technical features", or if the machine is in an unstable position, the green warning light turns
off and drive is disabled.
Fig.12

5.2 Control panel for levelling jacks (on platform)
C D F E
G H M L
Fig. 13
A) Levelling jack control enable button

B) Levelling jack control panel enable light
C) Left front levelling jack control switch
D) Left front levelling jack position light
E) Right front levelling jack control switch
F) Right front levelling jack position light
G) Left rear levelling jack control switch
H) Left rear levelling jack position light
L) Right rear levelling jack control switch
M) Right rear levelling jack position light.
With platform at a height lower than 3 mt approx., light B is on; the levelling jack control is enabled. With platform at a height higher
than 3 mt approx., light B is off and the levelling jack control is disabled.
To control the levelling jacks it is necessary to simultaneously activate the enable button A and one or several control switches (C,
E, G, L). Lower one of the small levers to lower the relevant plate.
If one of the lights turns on (D, F, H, M) it means that the relevant levelling jack is not completely lifted. In this condition drive is
disabled.
The use of levelling jacks does not result in capacity increases.

Before use ALWAYS check the correct operation of the levelling jacks by lowering them completely and
verifying that they stay in position.
Suitable microswitches control the plate position:
- When plates are extracted (lowered) or not completely retracted, drive operation is disabled.
- If levelling jacks are used, lifting is allowed only if all four plates rest on the ground. Platform can be
lifted even if none of the plates rest on ground provided that the machine inclination does not
exceed its stability limits (see paragraph “Technical features”).
For machines with levelling jacks, a suitable microswitch controls the position of the platform and stops
the levelling jack control if platform is at height from the ground over 3 mt. approx.

5.3 Platform control panel (proportional controls)
C D C
H
A N
E B F
Fig. 14
A) Proportional joystick control for platform drive / lifting / lowering

B) Drive speed selector (hare/snail)
C) Steer switch
D) Horn switch
E) Emergency brake (STOP)
F) Movement selector (drive or lifting/lowering)
G) Warning light: control station enabled
H) Warning light: flat battery
L) Platform overload warning light
M) Danger warning light due to instability or malfunctioning of the electric system
N) ”Dead-man” switch
All movements (steering excluded) are controlled by proportional joystick; it is therefore possible to adjust movement speed by
means of the relative controls (except lowering which occurs by gravity – proportional control on request). To avoid sudden shakes
during movements, it is advisable to operate the proportional joystick controls gradually.
For safety reasons, to operate the machine, it is necessary to press the “dead-man” switch N on the front part of the proportional
joystick before activating the joystick. If the dead-man switch is accidentally released while the machine is operating, the movement
is immediately stopped. To resume the operation, release the joystick and follow the steps described above.
CAUTION! Holding down the dead-man switch for over 10 seconds without carrying out any operation will disable the
control station. This condition is signalled by a flashing green led (H). To operate the machine again it is necessary to
release the “dead-man” switch and press it again; the green led (H) will light up steady and for the next 10 seconds all
controls will be enabled.

5.3.1 Drive and steering (proportional controls)
The following controls are to be used to move the machine:

- joystick control A;
- speed selector B;
- steering switch C;
- movement selector F;
- ”dead-man” switch N.
To drive the machine it is necessary to carry out the following operations in sequence:
- select “drive” mode with selector F;
- press the dead-man switch located N (the green led G will light up steady indicating its enabling);
- within 10 seconds from the green steady led lighting up, set the proportional joystick control A forward for forward drive or
backward for reverse drive by holding down the “dead-man” switch as long as the movement has been carried out..
By means of the speed selector B you can select two drive speeds:
- low speed with selector in “Snail” position;
- high speed with selector in “Hare” position;
To steer use the steering switch C while activating the “dead-man” switch N; press the RIGHT button for right steering and the
LEFT button for left steering.
NOTE:
- To achieve maximum drive speed, set the speed selector (B) to position “Hare”, and activate the proportional joystick
(A).
- To drive the machine on steep upward or downward slopes (for instance, while loading/unloading the machine
onto/from a truck) set the speed selector (B) to position "Snail" and activate the joystick control (A).
With platform at a given height (about 1 m), safety drive speed is automatically enabled (for machines enabled to translate
with lifted platform), therefore the maximum speed is automatically adjusted by the control system regardless of the
position of the speed selector (B).
IT IS FORBIDDEN to drive the unit when the platform is lifted unless the ground is flat and steady.

5.3.2 Platform lifting/lowering (proportional controls)
The following controls are to be used to lift and lower the platform:
- joystick control A; A
- movement selector F;
- ”dead-man” switch N. N
To lift/lower the platform it is necessary to carry out the following

operations in sequence: G
- select “lift/lower” mode with selector F;
- press the “dead-man” switch N (the green led G will light up steady
indicating its enabling);
- within 10 seconds from the green steady led lighting up, set the
proportional joystick control A forward for lifting or backward for
lowering by holding down the “dead-man” switch as long as the F
movement has been carried out.
Platform lowering is performed at fixed speed.
NOTE:
The machine can be equipped (on request, optional) with a
device to avoid the risk of shearing and crushing in the lifting Fig.15
structure in compliance with EN280:2001: the lowering
movement is automatically stopped in a position where the vertical distance between the scissor ends is over 50 mm.
In this condition the audible alarm warns about the danger condition by increasing its frequency. The operator on the
platform must release the lowering control and wait until the audible alarm stops (about 3 sec.), then he can resume
the lowering control.
5.3.3 Other functions of the platform control panel (proportional controls)
5.3.3.1 Manual horn (D)
It warns that the machine is moving. It is manually operated by means of the press-button D.
5.3.3.2 Emergency STOP button (STOP) (E)
By pressing the red STOP button all control functions are interrupted. Normal functions are enabled by rotating the button of 1/4
turn clockwise.
5.3.3.3 Green warning light control station enabled (G)
On with flashing light when the machine is turned on. If the platform control station has been selected and this light flashes the
controls are not enabled because the “dead-man” switch (N) is not pressed or it was pressed for more than 10 seconds and no
operation was performed.
On steady with machine on and “dead-man switch” pressed for less than 10 seconds. With platform controls all controls are
enabled (unless other types of warning show up – see next paragraphs).

5.3.3.4 Red warning light: flat battery (H)
It flashes when battery is charged at 20% only. In this condition, lifting is disabled. It is necessary to recharge battery immediately.
5.3.3.5 Red warning light: overload (L)
On steady and activation of audible alarm with a platform overload exceeding 30% the rated load. If the platform is lifted, the
machine is completely locked. If platform is lowered all driving/steering operations are still possible but lifting is prevented. Remove
the overload before using the machine again.
Fast flashing with audible alarm activated in case of fault in the control system of the platform load. With lifted platform the machine
is completely blocked.
CAUTION! The activation of this indicator is a synonym of danger since the load at platform is exceeding
or no load control is active upon signalling.
For adjustment or activation in emergency situations read the MAINTENANCE chapter.
5.3.3.6 Danger red warning light due to instability or malfunctioning of the electric system (M)
On steady and activation of audible alarm when:

- the machine is not perfectly levelled. The lifting movement is no longer possible (nor drive if platform is lifted). To resume
machine operation, it is necessary to lower the platform completely and to position the machine on an even ground to ensure
its stability;
Slow flashing when:
- a fault is present and the machine cannot be moved. Faults stopping the machine can be of different types; e.g. faulty joystick,
fault in the main electronic board, fault in the power supply, etc.
5.3.3.7 Danger red warning lights (H+L+M) due to isolation loss of the electric system
To avoid any uncontrolled movements, a device on the chassis checks that the electric system of the machine is kept isolated
from the structure. In case of isolation loss of one of the two battery poles, this device locks all movements of the machine and
informs the operator on the platform about the danger through the simultaneous activation of the three lights H+L+M and the
platform audible alarm.

5.4 Optional platform control panel – machines with ELECTRIC/DIESEL power
B C A D E F G H
COMPTE-HORAIRE 0
1
S
░C PROPULSION
ELECTRIQUE
PROPULSION
DIESEL
Fig. 16
A) Hour-meter
B) Alternator warning light
C) Oil pressure warning light
D) Air filter clogging light
E) Head temperature warning light
F) Low fuel warning light
G) Electric/Diesel power key selector
H) Diesel motor Start/Stop key
The control and check instruments of the Diesel motor can be used only with selector G in “Diesel Power” position.
5.4.1 Hour-meter
The hour-meter A is activated when the Diesel engine starts and counts the actual working hours (refer to the manufacturer's
manual of the engine).
5.4.2 Alternator warning light
The warning light B is on when the alternator is not charging. It means that the alternator is broken, or the Start/Stop key switch H
is in position 1 with Diesel motor off.
5.4.3 Oil pressure warning light
The warning light C is ON when there is an oil pressure drop in the lubrication circuit of the Diesel engine. The motor stops. Refer
to the manufacturer's instructions manual of the engine.
5.4.4 Air filter clogging light
The warning light D is ON when the air filter of the Diesel engine is clogged. Refer to the manufacturer's instructions manual of the
Diesel engine.

5.4.5 Head temperature warning light
The warning light E is ON when the Diesel engine head is overheated. The motor stops. Refer to the manufacturer's instructions
manual of the Diesel engine.
5.4.6 Low fuel warning light
The warning light F is ON when the fuel in the tank of the Diesel engine is running out. Fill it up immediately.
5.4.7 Electric/Diesel power key selector
Set the selector G to position Electric to use the electric drive; set it to Thermic to use Diesel drive. The control and check
instruments of the Diesel engine can be used only with selector in Thermic position.
During works indoors or in insufficiently ventilated areas, a person in charge should select the electric power, remove
the key from the key-selector and keep it in a safe place.
5.4.8 Diesel engine Start/Stop key
The key H is for starting and stopping the Diesel engine.

- In S position it enables starting;
- In position 1 the various electric circuits are powered;
- In position 0 it stops the Diesel engine.

5.5 Electric central unit (ground control station, ON-OFF controls)
The electric power unit contains the main electronic boards necessary to operate the machine and to carry out safety checks, and
is located on the chassis (see paragraph "Location of main components").
The ground control station is to be used to:
- turn the machine ON/OFF;
- select the control station (ground or platform);
- operate the platform in emergency cases;
- display some operating parameters (working hours; battery charger operation - on models with high-frequency battery charger
only -; etc).
Access to the electric central unit is allowed to specialized personnel only for maintenance and/or repair
purposes. Access the electric central unit only after the machine has been disconnected from any 230V
power sources.
The key must be given to authorized personnel. Keep a duplicate key in a safe place.
Always remove the on/off key at the end of work shifts.
Use the ground controls only to start/stop the machine, to select the control post or in emergency situations
to allow the platform to be recovered.
5.5.1 Ground control station
Use the ground controls only in emergency situations to allow the platform to be recovered.
IT IS FORBIDDEN to use the ground control station as a workstation when personnel is on the platform.
A H I
G E D
Fig.17
A) Hour-meter
B) Emergency STOP button / ON-OFF key
C) Warning light: machine on
D) Platform lifting/lowering lever
E) Control station selection lever
F) Control circuit fuse
G) Electronic control board
H) Movement audible alarm
I) Power fuse

5.5.1.1 Emergency STOP button / ON-OFF key
The emergency STOP button / ON-OFF key is for starting and stopping the machine during ordinary use and in case of emergency.
By turning the key by a 1/8 of turn clockwise, the red STOP button is released and the machine turns on accordingly.
By pressing the push-button the machine turns off.
5.5.1.2 Control station selection lever
This selector enables the activation of the ground or platform control station.
When the lever is set to "ON" upwards, the platform control post is enabled; vice-versa when the lever is set to “ON” downwards,
the ground control post is enabled.
5.5.1.3 Hour-meter
The hour-meter displays:

- the electric pump working hours (models "E");
- the total working hours of the electric pump and heat engine (models "E/D").
5.5.1.4 Warning light: machine on
The green warning light ON indicates that the machine is ON.
5.5.1.5 Platform lifting/lowering lever
This lever is to be used to lift or lower the platform. This control can be operated only if the control post selector is set to "ON"
downwards (ground control post selected). We shall also remind you that the ground controls are to be used to operate the platform
only in emergency situations and must not be used for any other purposes.

5.6 Ground control station (proportional controls)
Use the ground controls only in emergency situations to allow the platform to be recovered.
IT IS FORBIDDEN to use the ground control station as a workstation when personnel is on the platform.
D
E
C F
Fig.18
A) Hour-meter / battery protection voltmeter

B) Emergency stop button
C) On-off key / control station selection
D) Warning light: control station enabled
E) Platform lifting/lowering lever
F) Movement audible alarm (inside)
G) Battery charger warning light.
5.6.1 Hour-meter / battery protection voltmeter (A)
The hour-meter displays the working hours of the electric pump (models "E"). Platform lowering occurs by gravity and does not
require the switching on of the electric pump, therefore the time used for this operation is not counted by the hour-meter.
The function of the battery protection Voltmeter is for preserving the battery, avoiding it from discharging excessively. Once the
battery has reached a discharge level of 20%, the control system informs the operator on the platform of this condition through the
red flashing led (previously described). Lifting is inhibited and batteries must be recharged. At the ground control station, the
condition of flat battery is signalled in the following way:
- the last two leds on the left flash alternatively if the indicator is round-shaped;
- only the last two small squares are lit if the indicator is a LCD display.
5.6.2 Emergency STOP button (B)
By pressing this button the machine is completely stopped; by rotating it of 1/4 turn (clockwise) the machine can be turned ON by
means of the ON-OFF key.

5.6.3 On-off key / control station selection (C)
The on-off key located on the ground control station is used to:
- turn ON the machine by selecting one of the two control stations:
- platform controls enabled with key switch set to platform symbol. Stable position with possibility to extract the key;
- ground controls enabled (for emergency operations) with key switch set to chassis symbol. Position while action is
being carried out. When the key is released the machine is turned off;
- turn OFF the control circuits by turning it to OFF. Stable position with possibility to extract the key.
5.6.4 Warning light: control station enabled (D)
The green light is ON when the machine is turned ON and the ground control station is enabled (the on/off key (C) should be kept
in “chassis” position).
5.6.5 Platform lifting/lowering lever (E)
This lever is to be used to lift or lower the platform. These controls can be operated only if the on-off key is set to ON downwards
(ground control station selected). We shall also remind you that the ground controls are to be used to operate the platform only in
emergency situations and must not be used for any other purposes.
5.6.6 Movement audible alarm (F)
The machine has a movement audible alarm that is activated as follows:

- always with intermittent sound, every 2 seconds approx., to indicate any movement of the machine;
- optional, with intermittent sound every 0.5 seconds to indicate the danger of being trapped in the lifting structure during the last
section of the lowering movement (see paragraph Platform lifting/lowering”).
5.6.7 Battery charger warning light (G)
The models equipped with a built-in high frequency battery charger, are provided with this warning light indicating the operation of
the battery charger (for more detailed information read the paragraph concerning battery charge).

5.7 Platform access
To get on the platform use only the access equipment

the platform is provided with.
To get on the platform:

- get on the ladder hanging on to the rungs, the ladder side rails or
the entry side rails;
- raise the bar and get on board.
Check that, once you are on the platform, the bar falls down closing the
access. Fasten the safety belt to the provided hooks.
Do NOT block the closing bar so as to keep the

platform access door open.
Fig.19
5.8 Start-up
To turn on the machine, the power push-button located on the battery side of the chassis, must be activated.
To activate the power push-button, pull it to the outside until contacts lock in position.
Moreover, the battery charger must be off (see paragraph relevant to battery recharge). If the battery charger
is working, the machine is off and cannot be turned on.
5.8.1 Starting the machines using the ON-OFF control
To start the machine the operator shall:

- turn the on/off key of the ground control station by 1/8 of turn verifying that the push-button is actually released and the green
light is on;
- select the platform control station using the lever selector;
- remove the starting key and keep it in a safe place or hand it over to a person in charge on ground, properly informed of the
use of the emergency controls;
- close the protection cover (if available);
- get onto the platform;
- release the stop button on the platform control panel (see previous paragraphs).
For electric-powered machines, at this point the various functions can be performed by following the instructions given in the
previous paragraphs.
On dual propulsion models (Electric/Diesel ) (models “E/D”), it is necessary to select the power supply by means of the key
selector. To use the electric propulsion, once this option has been selected, the operator can start performing the various functions
by following the instructions given in the previous paragraphs. To use the thermic propulsion read the next paragraphs to start the
heat engine.

5.8.2 Starting the machine using the proportional controls
To start the machine the operator shall:
- release the stop button located on the ground control post by rotating it of 1/4 turn clockwise;
- turn the on-off key on the ground control station to "Platform" position;
- remove the starting key and keep it in a safe place or hand it over to a person in charge on ground, properly informed of the
use of the emergency controls;
- get onto the platform;
- release the stop button on the platform control panel (see previous paragraphs).
At this point the various functions can be performed by thoroughly following the instructions given in the previous paragraphs.
5.8.3 Diesel engine start-up
Once Diesel propulsion has been selected, activate the on-off key on the platform control panel.
- In S position it enables starting;
- In position 1 the various electric circuits are powered;
- In position 0 it stops the Diesel engine.
Do not insist on the starting position for longer than 3 seconds. In the event of failed start, check the fuel
level and read the use and maintenance manual of the engine.
Do not try to start the engine if it is already running. This operation may cause the pinion of the starter to
break (on some models the key is already equipped with a device that disables this operation).
In the event of operational faults, check the engine warning lights and read the Use and maintenance manual
of the engine.

5.9 Machine stop
5.9.1 Normal stop
In normal operating conditions:

- By releasing the controls the operation is stopped. Stop occurs within a time limit set in the factory, which guarantees smooth
braking.
5.9.2 Emergency stop
Should it be necessary, the operator may immediately stop all machine functions from both platform and ground control station.
From the platform control station:

- By pressing the push-button on the control panel, the platform control station is disabled (machines with ON-OFF controls) or
the machine is turned off (machines with PROPORTIONAL controls).
From the ground control station:

- By pressing the stop button on the ground control station (if available) the machine (all models) and the heat engine (models
“D”, “E/D”; “E/B”) are stopped.
To resume the operations:
From the platform control station:

- Turn the stop button of 1/4 turn clockwise;
From the ground control station:

- turn the on-off key by a ¼ of turn (machines with ON-OFF controls) or turn the stop button by a ¼ of turn clockwise (machines
with proportional controls).
5.9.3 Diesel engine stop
In order to stop the Diesel engine:
1) From the platform control station:

- turn the starting key anticlockwise to "0" position.
- otherwise, press the push-button.
2) From the ground control station:

- press the push-button.
Do not stop the engine when the r.p.m. is high.

Before stopping the engine wait until the r.p.m. is at the lowest.

5.10 Emergency manual controls
This function is to be used only in emergency situations when no motive power is available.
In case of fault in the electric or hydraulic system, carry out the following emergency procedures:
- Activate the emergency pump and at the same time press lever A; A
- Check the correct execution of the lowering movement.
WARNING: THE EMERGENCY CONTROL CAN BE STOPPED AT

ANY TIME BY RELEASING THE LEVER “A”.
fig.20

5.11 Socket for electric tool connection and battery charger powering
The platform is equipped with a socket (220-230V AC)

enabling the operator to connect the electric tools
necessary to carry out his operations and to power the
battery charger.
To activate the electric line (see picture aside) introduce
a cable into the socket (220-230V Ac. 50 Hz) and set
the earth-leakage circuit breaker switch, close to the
socket, to ON position. It is advisable to check the
earth-leakage circuit breaker by means of the specially
provided TEST button.
The plugs and sockets equipped on standard machines

comply with EEC standards and can therefore be used
in EU member countries.
On request the machine can be equipped with plugs
and sockets in compliance with local standards or with
particular needs.
5.12 Fuel level and re-fuelling (models “E/D”)

fig. 21
Before using the thermic propulsion (Diesel engine)
check the fuel level in the tank.
For those machines that are not equipped with a level gauge on the platform control station, this operation should be carried out by
visually checking the fuel level after unscrewing the filling cap; for the other machines it is possible to check the level directly
through the level gauge on the platform control station.
- Visually check the fuel level before starting to work;
- Keep the fuel tank and the engine clean.
5.13 End of work
After stopping the machine according to the instructions given in the previous paragraphs:
- Always set the machine to rest position.
- Press the Stop button on the ground control station.
- Remove the keys from the control panel to prevent unauthorized people from using the machine.
- Recharge the battery according to the instructions given in section "Maintenance".

6. HANDLING AND CARRYING
6.1 Handling
To handle the machine in normal operating conditions follow the instructions given in chapter "GENERAL USE INSTRUCTIONS"
under paragraph "Drive and steering”.
When the platform is completely lowered (or within a given height according to specific needs and further to checks) the machine
can be handled (i.e. drive can be performed) at different speeds to be freely selected by the user.
When the platform lifts and exceeds a given height (height prescribed by the current standards in force) translation is disabled.
On machines equipped with pot-hole guards and on allowed models (see “technical features”) this does not happen. When the
platform is lifted and exceeds a given height, the machines with lowered pot-hole guards can be driven at a reduced speed
(automatically) up to the height specified in chapter “Technical Features”.
It is important to make sure that the pot-hole guards function properly and there are no objects in the area where the device is
operating.
WARNING!! Drive with lifted platform may be subject to different restrictions according to the country where
the machine is used. Find out about the legislative limits concerning this manoeuvre from the bodies of Health
and Safety at work.
It is absolutely forbidden to drive the unit when the platform is lifted unless the ground is horizontal, flat and
steady.
Check that there are no holes or steps on the floor and bear in mind machine overall dimensions.
Before any movement make sure that the machine plugs are disconnected from the power source.
While de-placing the unit with lifted platform do not load horizontal loads onto the platform (the operators on
board must not pull ropes, cables, etc.).

6.2 Carrying
In order to carry the machine to the various working sites, follow the instructions given below.
Considering the large dimensions of some models, before carrying, it is recommended to inquire about the overall dimension limits
for road transport in force in your country.
Before carrying the machine, turn it off and remove the keys from the control panels. No people are allowed
in proximity to or on the machine to avoid any risks deriving from sudden movements.
For safety reasons never lift or tow the machine by means of its booms or platform.
Loading operations are to be carried out on a flat surface with a suitable capacity, after setting the platform to
rest position.
To carry the machine the operator shall load it onto a vehicle either:
1) By means of chutes and translation controls located on

the platform to load it directly onto the vehicle - if ramp
slope is within the gradeability described in paragraph
“TECHNICAL FEATURES” and capacity is adequate to
weight - according to the instructions given in chapter
“GENERAL USE INSTRUCTIONS” under paragraph “Drive
and steering” for the correct operation of drive controls. If
the slope exceeds the gradeability, the machine is to be
towed by means of a windlass only if the operator on the
platform simultaneously activates the drive control to
release the parking brakes.
2) Machines provided with 4 fastening holes located on

the 4 angles of the unit can be lifted by means of hooks
and steel ropes (with safety factor = 5, see machine
weight in Technical Data) connected to the provided holes Fig.22
as indicated in the picture aside.
3) By means of a lift truck of a suitable capacity (see machine weight in table “Technical features” at the beginning of this
manual) equipped with forks having at least the same length as the machine width. Insert the forks as indicated by the stickers
on the machine. Should these stickers be not available, DO NOT lift the machine by means of a lift truck. Lifting the unit by
means of a lift truck is a dangerous operation, which must be carried out by qualified operators only.
After placing the machine onto the carrying vehicle, fasten it by means of the same holes used for lifting.
To avoid breaking the platform overload controller, thus causing the machine to stop, DO NOT fix the
machine to the vehicle base by tying the platform and/or the rails.
Before carrying the unit check the stability grade.
Do not use the machine to tow other vehicles.

6.3 Emergency towing
6.3.1 Models SF630-S SF820-S SF1000 SF1000-IR
In the event of a fault, carry out the following operations to tow the machine:
- Hook the machine to the provided holes;
- Completely screw the threaded dowels at the centre of the drive reduction
gears by means of a 6 mm hexagonal wrench;
- Tow at a very slow speed (remember that when the machine is being towed,
brakes are out of order).
Once the towing operation has completed, the reduction gears must be set back to
initial conditions.
Fig.23
6.3.2 Model SF1000-IRR
- Completely unscrew the two hexagonal screws at the centre of the two drive
reduction gears by means of a 24mm wrench;
- Once the towing operation has completed, the reduction gears must be set
back to initial conditions.
Fig.24
6.3.3 Other models
- Completely unscrew the eight cylinder head screws (four each wheel) (see
picture aside);
Once the towing operation has completed, insert the screws into their seat again,
and tighten thoroughly.
Fig.25
This operation should be carried out only on a flat ground.
Tow at a very slow speed (remember that when the machine is being towed, brakes are out of order).

7. MAINTENANCE
Always carry out maintenance operations when the machine is still, after having removed the key from the
control panel, and with the platform in rest position.
Carry out only the maintenance and adjustment operations described in this user manual. In emergency
situations (e.g. breakdown, tyres replacement) contact Our Technical Support.
Repairs and maintenance operations are to be carried out by trained personnel only.
During interventions, check that the machine is completely blocked. Before carrying out maintenance
operations inside the lifting structure, check that this is locked in order to avoid accidental lowering of the
booms.
Remove the battery cables and provide batteries with a suitable protection during welding operations.
Carry out maintenance operations on the heat engine only when it is not running and sufficiently cool (except
for those operations, such as oil change, which must be performed when the engine is hot). Risk of burns in
contact with hot parts.
Do not use petrol or other flammable materials to clean the heat engine.
For maintenance operations on the heat engine, read the manufacturer's manual of the heat engine supplied on
machine purchase.
In case of replacement, use original spare parts only.
Disconnect the 220V AC and/or 380V AC sockets, if any.
CAUTION! NEVER MODIFY OR TAMPER WITH MACHINE PARTS TO IMPROVE THE MACHINE PERFORMANCE
AS THIS MAY AFFECT ITS SAFE OPERATION.
Watch the pictures aside to understand how the lifting structure locking system works before carrying out any maintenance or
repairs to the mast.
SF630… SF820…
Fig. 26
SF1000…
Fig. 27

7.1 Machine cleaning
To clean the machine use non-pressurized water jets after properly protecting the following parts:
- the control stations (both platform and ground);
- the electric central unit and all electric boxes in general;
- the electric motors.
Do not use pressurized water jets (high-pressure cleaners) to clean the machine.
After washing the machine, always:

- dry the machine;
- check integrity of plates and stickers;
- lubricate the articulated joints equipped with greaser.
7.2 General maintenance
The table below indicates the main maintenance operations and their frequency. The machine is equipped with a service hour-
meter.
Operation Frequency
Screw tightening as indicated in paragraph "Various adjustments” After the first 10 working hours
Oil level check in hydraulic tank After the first 10 working hours
Drive reduction gear oil change (SF630-S, SF820-S, SF1000, SF1000-IR, SF1000-IRR) After the first 100 working hours
Battery state (charge and liquid level) Every day
Deformation of tubes and cables Every week
Heat engine fixing on elastic supports Every month
Oil level check in hydraulic tank Every month
Articulated joints greasing Every month
Stickers and code plates Every month
Screw tightening as indicated in paragraph "Various adjustments” Every year
Periodic operation check and structure visual check Every year
Inclinometer calibration and operation check Every year
Operation check and adjustment of platform overload controller Every year
Calibration check of main relief pressure valve Every year
Operation check of Micro switch M1 Every year
Operation check of Microswitch M3 Every year
Operation check of Microswitches ST1A÷ST4A e STP1÷STP4 (machines with levelling jacks) Every year
Brake system operation check Every year
Hydraulic filter replacement Every two years
Total oil change in hydraulic tank Every two years
To carry out maintenance operations on the heat engine (models "D", “E/D") read the manufacturer's manual.
Diesel (D) and electro-Diesel (E/D) models.

As it is possible to install different types of Diesel engines, refer to the instructions of the engine
manufacturer for all maintenance operations.

7.2.1 Various adjustments
Check the conditions of the following components

and, if necessary, tighten:
1) Wheel screws;
2) Traction motor fixing screws;
3) steering cylinder fixing screws;
4) Platform and rails fixing screws;
5) Hydraulic fittings; 4
6) Lockpins and safety dowels of boom pins;
7) Elastic supports of heat engine.
1-2 5 1
Fig.28
TORQUE WRENCH SETTING

(S.I. thread, normal pitch)
Class 8.8 (8G) 10.9 (10K) 12.9 (12K)
Diameter kgm Nm kgm Nm kgm Nm
M4 0.28 2.8 0.39 3.9 0.49 4.9
M5 0.55 5.5 0.78 7.8 0.93 9.3
M6 0.96 9.6 1.30 13.0 1.60 16.0
M8 2.30 23.0 3.30 33.0 3.90 39.0
M10 4.60 46.0 6.50 65.0 7.80 78.0
M12 8.0 80.0 11.0 110 14.0 140
M14 13.0 130 18.0 180 22.0 220
M16 19.0 190 27.0 270 33.0 330
M18 27.0 270 38.0 380 45.0 450
M20 38.0 380 53.0 530 64.0 640
M22 51.0 510 72.0 720 86.0 860
M24 65.0 650 92.0 920 110 1100

7.2.2 Greasing
Grease all articulated joints at least every month.

Moreover, remember to grease the articulated joint in
the following cases:
- after washing the machine;
- before using the machine again after a long time-
interval;
- after using the machine in adverse environmental
conditions (high humidity levels; presence of dust;
coastal areas, etc).
Grease all points indicated in the picture aside (and all

articulated joints equipped with greaser) with grease
type:
ESSO BEACON-EP2
or similar.
Fig.29

7.2.3 Hydraulic circuit oil level check and change
Check the level periodically by means of the provided cap (detail

A in the picture aside) equipped with a dipstick; always make sure
that the level lies between the max. and min. values; if necessary,
top up until the max. level is reached.
To empty the oil tank, place a container under cap B and unscrew
it.
The oil tank capacity, which varies according to the models, is

indicated in chapter "Technical features".
A
Do not dispose of used oil in the environment. Comply with
the current local standards. B
Use only the types of oil indicated in the table at page 50.
Fig.30
7.2.4 Hydraulic filter replacement
All models are equipped with suction filters (one for each electric
pump) flanged inside the tank. Their change should be made
every two years. A
To replace the suction filters installed inside the tank (see figure):
- Stop the machine by pressing the push-button of the ground
control station;
- Disconnect the power cords of the electric pumps;
- Empty the hydraulic tank;
- Unscrew the coupling flange A unlocking the four screws
(5mm Allen wrench);
- Remove the electric pump from the tank (the weight of each
electric pump is of 20kg. approx.);
- Unscrew the filter B from the suction tube and clean it with a
detergent and a compressed air jet by blowing from the
connection or replace the filtering element;
- To restore the initial condition, carry out the above-mentioned
operation in reverse order.
Fig.31
Replace the filters using only original accessories available at our Technical Support.
Do not re-use used oil and do not leave it in the environment, but dispose of in compliance with local standards in force.
Once the filters have been replaced (or cleaned), check the hydraulic oil level in the tank.

7.2.5 Drive reduction gear oil check and change (SF630-S, SF820-S, SF1000, SF1000-IR, SF1000-IRR)
The oil level should be checked every two years. Place the machine so as to have the two caps (A and B) in the position shown in
the picture aside (in a few cases it is necessary to remove the driving wheels to access the a.m. caps). Check the level by means
of cap (A). Oil check must be carried out when the oil is hot. The level is correct when the reduction gear body is full of oil up to the
cap limit (A). Should a lubricant volume higher than 10% be topped up, check that there is no oil leakage in the system. Do not mix
different types of oil, of the same or of different brands. Do not mix mineral oils and synthetic oils. The oil must be changed the first
time after 50-100 working hours, and afterwards after every 2500 working hours or at least every two years. Depending on the
actual operating conditions, these intervals may be varied for each single case. While changing the oil it is advisable to wash the
internal part of the crankcase with a fluid recommended by the lubricant producer. To avoid sludge deposits, the oil must be
changed when the reduction gear is hot. To change the oil unscrew cap B, and place a container of a 2-litre capacity under it.
Empty the reduction gear body completely, clean it as described above and then fill it up to the limit level of cap A through the
same hole (for max. capacity see following table).
SF1000-IR
SF630-S
SF1000-IR E/D
SF820-S
SF1000-IR/L
SF630-S E/D
SF1000-IRR
SF820-S E/D
Fig.32
Fig.33
Fig.32
HYDRAULIC SYSTEM OIL

REQUIRED QUANTITY
BRAND TYPE
SF630, SF820-IR, SF820 Other models
ESSO Invarol EP46
AGIP Arnica 45
ELF Hydrelf DS46 15 litres 22 litres
SHELL Tellus SX46
BP Energol SHF46
TEXACO Rando NDZ46
OIL FOR DRIVE REDUCTION GEARS

REQUIRED QUANTITY
Drive
BRAND TYPE SF630-S SF820-S
SF1000-IR, SF1000-IR/L
SF630-S E/D
SF1000-IR E/D, SF1000-IRR
SF820-S E/D
ESSO Compressor Oil LG 150
AGIP Blasia S 220 1 litre 0.8 litres
CASTROL Alpha SN 6
IP Telesia Oil 150

7.2.6 Inclinometer adjustment and efficiency check
The inclinometer (see figure aside) does not require any adjustment
since it is calibrated in the factory before the machine is delivered.
This device controls the chassis inclination and when inclined over the
allowed value:
- It disables lifting when the platform exceeds a given height (varying
according to model);
- It disables drive when the platform exceeds a given height (varying
according to model);
- It warns the operator of the instability condition by means of an
audible warning device and a warning light located on the platform
(see “General use instructions”).
Adjustment is required only if the device is to be replaced.

The inclinometer checks the inclination with respect to the two axes (X;
Y). On machine models with the same transversal and longitudinal
inclination limits, the control is carried out with reference to one axis only
(X-axis).
To check the inclinometer operation according to the longitudinal axis

(generally Y-axis): Fig.33
- Using the controls of the control panel set the machine so as to place a shim of dimension (A+10 mm) under the two rear or
front wheels (see following table);
- Wait three seconds (activation delay set at factory) until the danger red light and the audible platform device turn on;
- With platform down, drive can still be controlled but lifting is inhibited;
- With platform up (with some tolerance with respect to the access position) both drive and lifting are inhibited; lowering is
possible.
To check the inclinometer according to the transversal axis (normally X-axis):

- Using the controls of the control panel set the machine so as to place a shim of dimension (B+10 mm) under the two side right
or left wheels (see following table);
- Wait three seconds (activation delay set at factory) until the danger red light and the audible platform device turn on;
- With platform down, drive can still be controlled but lifting is inhibited;
- With platform up (with some tolerance with respect to the access position) both drive and lifting are inhibited; lowering is
possible.
CAUTION! Usually the inclinometer does need to be adjusted. The equipment necessary for the replacement
and adjustment of this component is such that these operations should be carried out by skilled personnel.
AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY.

CALL THE TECHNICAL SUPPORT
MODELS SF
SHIMS SF630 SF630-S SF820-IR SF820 SF820-S
A [mm] 130 95 65 100 95
B [mm] 20 50 25 23 50
MODELS SF
SHIMS SF1000-IR SF1000 SF1000-IRR
A [mm] 100 90 100
B [mm] 23 63 23

7.2.7 Operation check and adjustment of platform overload controller
The AIRO self-propelled aerial platforms, SF series, are equipped with a sophisticated system controlling the platform overload.
Normally the overload controller does not require any adjustment, since it is calibrated in the factory before the machine is
delivered.
This device checks the load on the platform and:
- stops all movements if platform is overloaded by 25% compared to the rate load (drive and steering stopped with platform
lifted);
- warns the user of the overload condition by means of the audible alarm and the platform warning light (see optional for ON-
OFF machines, “General use instructions”).
By removing the exceeding load, the machine can be operated again.
The overload controller consists of:

- deformation transducer (A) (load cell);
A A A
- electronic board (B) for the device calibration located inside the box installed
on the chassis;
Operation check of the controller for max. load:

- When the platform is completely lowered and with extension retracted,
load a charge evenly distributed equal to the max. rated load allowed by
the platform (see paragraph “Technical features”). In this condition all
manoeuvres should be possible both from platform and ground control
station;
- with platform completely lowered and extension retracted, add to the
rated load an overload of 30% of the rated load and carry out the lifting
operation. In this condition the red light (optional in ON-OFF models) and
the audible device turn on (see “General use rules”). D E F
- if platform is at height higher than 2.5 mt. approximately from the ground,
the alarm condition blocks the machine completely. To operate the
machine again, remove the excessive load.
G
Operation check of the reduced load controller on the overhang:
- with platform completely lowered and extension retracted, place on the
platform a load equal to the rated load on the overhang (see data in
chapter 2 technical features) evenly distributed on the extendable part;
and the remaining load (difference between the max. load and load on
the extension) on the non extendable part; C
- In this condition all manoeuvres should be possible both from platform
and ground control station;
- Lift the platform at a height above 2.5 mt. approx. and extract the sliding
platform. In this condition the red light and audible alarm turn on (see
“General use rules”) since the system reduces the max. capacity to the
capacity value allowed on the overhang with platform extended.
- If platform is at height higher than 2.5 mt. approximately from the ground,
the alarm condition blocks the machine completely. To operate the
machine again, remove the excessive load or retract the sliding platform Fig. 34
completely.

The calibration of the system is necessary:
- in case of replacement of one of the items composing the system;
- when, following an excessive overload, even after removing the excessive load, the danger condition is signalled anyway.
To calibrate the device:

- turn-off the machine;
- open the box which contains electronic board C;
- with no load on the platform, introduce the jumper to connector G;
- turn-on the machine;
- press button D (the yellow and red light turn on);
- press button E (the luminosity of the red light increases a few seconds), and the load system will be reset;
- on the furthermost part of the platform overhang place a load equal to the rated load plus 25%;
- press button F (the green light turns on a few seconds);
- press button D again to exit the calibration procedure (the yellow light turns off and if the procedure has been carried out
correctly, the red light stays on signalling the overload);
- turn-off the machine:
- open the jumper on connector G;
- turn-on the machine;
- check that after removing the 25% overload (only the rated load stays on the platform) the alarm condition does not occur in
any of the platform positions (platform down, up, driving, rotated);
- once the adjustment has been completed, close the box which contains the board.
7.2.7.1 Load control system by-pass
In case of fault and impossibility to calibrate the device, a by-pass of

the system is possible in the following way: B
- Locate connector A inside the central unit box;
- Remove connection; A
- Locate connector B (by-pass), usually fixed to connector A by
means of clamp;
- Introduce connector B instead of connector A.
Once this operation has been completed, the machine is without
overload controller.
Fig.35
CAUTION!
THIS OPERATION IS ALLOWED ONLY FOR EMERGENCY HANDLING OF THE UNIT OR IMPOSSIBILITY TO
CALIBRATE THE SYSTEM. DO NOT USE THE MACHINE IF THE OVERLOAD CONTROLLER IS NOT
EFFICIENT.

7.2.8 Main pressure relief valve adjustment and
operation check
The main pressure relief valve checks the maximum operating

pressure during drive and steering operations. Normally, this valve
does not require any adjustment, since it is calibrated in the factory
before the machine is delivered.
The pressure relief valve must be adjusted in the following cases:

- in case of replacement of the hydraulic power unit;
- if the pressure relief valve is to be replaced.
B C
Check operation at least once a year.
To adjust the main relief valve: Fig.36

- Disconnect the power cords of the two steering solenoid valves
(EV2-EV3);
- Connect a pressure gauge with at least 250-bar scale to the provided quick coupling (1/4" BSP);
- From the on-platform control panel select "high" speed (position "hare" - if available) by means of the speed selector;
- Locate the main pressure relief valve B;
- Remove the protection cover C from the pressure relief valve and unscrew the lock-nut of the adjusting dowel;
- From the on-platform control post, steer and adjust the pressure relief valve by means of the adjusting dowel so as to reach
the pressure value indicated in chapter "Technical Features";
- Once adjustment has been carried out, lock the adjustment dowel by means of the lock-nut and insert the protection cover.

7.2.9 Braking valves adjustment (counter-
balancing valves) and operation check B
These valves check the minimum operating pressure during drive

(in both running directions) and affect the dynamic braking and the
driving speed. Normally, these valves do not require any
adjustment, since they are calibrated at the factory before the C
machine is delivered.
The braking valves stop the machine when the drive controls are
released. Once the machine has stopped, the parking brakes
automatically come on, thus keeping the machine in position.

D B A
To check the operation of the braking system:
- with platform completely lowered place the unit on a flat Fig.37
ground, free of obstacles, operate the drive control and when
the max. speed is reached, release the control immediately;
- the correct operation of the braking system allows the machine to stop within a distance lower than 60 cm;
- the braking system can stop and keep the machine on slopes as indicated in "Technical features" (the braking distance on
descents is longer; drive downwards at the min. drive speed).
Calibration of both braking valves is required:

- If the traction plate A is to be replaced.
- If one or both braking valves are to be replaced.
To calibrate the braking valves:

- Locate the hydraulic unit A called "traction plate".
- Locate the braking valves B (one for each running direction).
- Connect a pressure gauge of at least 250-bar scale to the provided quick coupling in the hydraulic power unit (1/4" BSP).
- From the platform control panel select the minimum drive speed.
- Unscrew the lock-nuts C of the adjusting dowel.
- From the platform control post drive the machine (in the direction controlled by the valve) on a flat ground in straightforward
direction and adjust the braking valve (relevant to that running direction) by means of adjusting dowel D so as to achieve the
required pressure value (call the nearest Service Centre to ask for the exact value).
- Once the required pressure value has been achieved, check that the valve controlling the braking in the opposite direction has
maintained its adjustment.
- Once adjustments are complete (pressure values in the two directions must not vary by more than ±5 bar), lock the adjustment
dowel by means of the lock-nut.

7.2.10 Safety micro-switch operation check
All micro-switches are to be found on the chassis and can be identified by means of labels.
Micro-switch functions:
- M1A and M1B are for enabling the safety drive speed (all models allowed to move with lifted platform) and the inclinometer
circuit (on SF models the inclinometer circuit is already activated with lowered platform) with platform at a height higher than
2.5 m from ground;
- M1S stops the driving operation with platform at a given height from the ground (see technical features; on models that cannot
be driven with lifted platform the micro switch M1 will come on after about 1 m. lifting, thus stopping the drive);
- M3 stops the lifting at the lifting cylinder stop (stem guide);
- M5 checks the extension of the mobile platform. With mobile platform extended, the max. platform capacity is automatically
reduced (see chap. “Technical features”);
- M1D disables the levelling jack control (only machines with levelling jacks) with platform at a height from the ground over 3 mt;
- ST1A÷ST4A disable the drive control if levelling jack plates (machines with levelling jacks only) are not completely lifted (with
plates that are not completely lifted the lights indicated in chap. 5.2 turn on);
- STP1÷STP4 enable the lifting operation with all four (or none of them - if within stability limits) levelling jack plates resting on
the ground (machines with levelling jacks only).
7.2.11 Battery
The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase
its useful life, to avoid faults and to reduce the management costs of the machine.
7.2.11.1 General warning instructions
- Charge the battery in airy rooms and open the caps to allow the outflow of gas.
- Do not approach the battery with flames. Risk of explosion due to the formation of explosive gases.
- Do not carry out temporary or irregular electric connections.
- The terminals must be tightened and without deposits. The cables must be provided with a good insulation.
- Keep the battery cleaned, dry and free of oxidation products by using antistatic cloths.
- Do not place tools or any other metal object on the battery.
- Check that the electrolyte level is 5-7 mm higher than the splashguard level.
- During charging operations check that the electrolyte temperature is not higher than 45°C max.
- If the machine is equipped with an automatic topping up device, follow the instructions described in the battery user manual
carefully.
7.2.11.2 Battery maintenance
- In normal operating conditions, water topping up is to be carried out every week.

- Top up using distilled or demineralised water.
- Top up after battery charging. The electrolyte level must be 5-7 mm higher than the splashguard level.
- For machines equipped with automatic topping up device, follow the instructions given in the battery user manual.
- Battery discharge must be stopped when 80% of the battery rated capacity has been used. An excessive and prolonged
discharge irreversibly damages the battery.
- Battery charge is to be carried out according to the instructions given in the next paragraphs.
- Keep caps and connections covered and dry. A careful cleaning allows electric insulation protection, good operation and useful
life of the battery.
- In case of faulty operations due to the battery, avoid any direct intervention and call the Customer Service.
- When the machine is not being used, the batteries will run down automatically (automatic decharge). To avoid the battery
operation from being compromised it is necessary to charge it at least once a month. This has to be done even if the density
values of the electrolyte are high.

- To limit automatic battery decharge during periods of inactivity store the machine in environments with temperatures lower than
a 30°C.

7.2.11.3 Battery recharge
Explosive gas is originated during battery charging process; therefore, charging must take place in airy
rooms where no risks of fire and explosion exist and in the presence of fire extinguishers.
Connect the battery charger to the power mains having the following features:
- Power voltage 230V ± 10%
- Frequency 50÷60 Hz
- Activated ground line.
Do not use extension leads exceeding 5 metres to connect the battery charger to the mains.
Use a cable of suitable section (min 3x2.5 mm2).
Do not use rolled-up cables.
Connection to mains that do not comply with the above mentioned features IS FORBIDDEN. Failure to
comply with the a.m. instructions may cause incorrect functioning of the battery charger with consequent
damages not covered by the warranty.
WARNING!! After charging, when the battery charger is still connected, the electrolyte density values should
range from 1.260 to 1.270 g/l (at 25°C).
Fig.38
A Battery charger
B Single phase wall plug
C On-off switch (earth-leakage circuit breaker)
D Red LED charge check indicator (Start)
E Yellow LED charge check indicator (80%)
F Green LED charge check indicator (100%)
G Internal fuse
H Battery charger switch

To use the battery charger follow this procedure:
n connect the battery charger by means of plug B to a 230V 50-60Hz socket, equipped with all protections according to the
current standards in force;
n activate the on-off switch C (earth-leakage circuit breaker) and the battery charger switch H by setting them to ON position;
n check the connection state of the battery charger through led D (if it is on, connection has taken place and charging has
started). With the battery charger ON, the machine is automatically off;
n If LED E (yellow) lights up, battery charger is approximately 80%;
n when Led F (green) turns on, charging has ended. If the battery charger is kept connected to the mains, it continues to supply a
minimum “buffer” current at constant voltage.
To disconnect the battery charger from the 230V power source there are two possibilities:
n disable the battery charger switch H by setting it to OFF position;
n disable the on-off switch (earth-leakage circuit breaker) C setting it to OFF position (in this case the circuit of the electric line at
platform is opened).
7.2.11.3.1 Battery charger: fault report
The flashing LED on the battery charger indicator described in the previous paragraph indicates that an alarm situation has
occurred:
Signalling Alarm type Problem description and troubleshooting

Phase 1 and/or Phase 2 of duration higher than the max. allowed
flashing GREEN Timeout
value (check battery capacity).
flashing RED-YELLOW Battery Current Loss of output current control (fault in control logic).
Loss of output voltage control (battery disconnected or fault in the
flashing RED-GREEN Battery Voltage
control logic).
flashing RED-YELLOW-
Thermal Overtemperature of semiconductors (check the fan operation).
GREEN
CAUTION!
In presence of alarm the battery charger stops the current delivery.
7.2.11.4 Battery replacement
Batteries must be approved by the manufacturer.

Replace the old batteries only with models of the same voltage, capacity, dimensions and weight.


8. MARKS AND CERTIFICATIONS
The models of self-propelled aerial platform described in this manual were subject to the CE type test according to the EEC
Directive 98/37 and further modifications.
The certification was issued by:
I.C.E.P.I. Srl
Via P. Belizzi Nr. 29/31/33
29100 Piacenza ITALIA
Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed
in this user manual.
9. CONTROL REGISTER
The control register is released to the user of the platform in conformance with Attachment 1 of Directive 89/392/EEC, according to
the integration required by Directive 91/368/EEC.
This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final
disposal.
The register is provided for the notation, according to the proposed format, of the following events that regard the life of the
machine:
- Periodic obligatory inspections (copy of documents to be filed) under the care of the agency responsible for checking it (in Italy,
the ASL / USL / ARPA).
- Obligatory periodic inspections to verify the structure, proper machine functioning and the protection and safety systems. Such
inspections are the responsibility of the safety manager of the company that owns the machine and must occur with ANNUAL
frequency.
- Transfers of Ownership In Italy, the purchaser must notify the ISPESL department responsible that the installation of the
machine has occurred.
- Extraordinary maintenance work and replacement of important elements of the machine.

REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY
Date Observations Signature + Stamp

REQUIRED PERIODIC INSPECTIONS BY THE OWNER
STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE

PERFORMED
Check the integrity of the guardrails; of any
♦ Visual check access stairs; rust; state of the tyres; oil leaks;
locking pins on the structure.
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year
♦ Various adjustments See chapter 7.2.1

1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year


PERFORMED
♦ Greasing See chapter 7.2.2
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year
Most of all, check at junction points that tubes

♦ Deformation of tubes and cables
and cables do not show any evident defects.
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year


PERFORMED
♦ Screw tightening See chapter 7.2.1
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year
Check the legibility of the aluminium plate on

the platform where the main instructions are
summarised; that the capacity stickers are on
♦ Stickers and plates check
the platform and that they are legible; that the
stickers on the ground and platform control
stations are legible.
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year

CHECK DESCRIPTION OF OPERATIONS TO BE

PERFORMED
♦ Battery state See chapter 7.2.11
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year
♦ Hydraulic tank oil level check See chapter 7.2.3

1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year


PERFORMED
♦ Calibration check of main relief
See chapter 7.2.8
pressure valve
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year


PERFORMED
♦ Total oil change in hydraulic tank
and drive reduction gears (EVERY See chapter 7.2.3 and 7.2.5
TWO YEARS)
2° Year
4° Year
6° Year
8° Year
10° Year
♦ Hydraulic filter cleaning / replacing

See chapter 7.2.4
(EVERY TWO YEARS)
2° Year
4° Year
6° Year
8° Year
10° Year

SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE

PERFORMED
♦ Inclinometer calibration and
See chapter 7.2.6
operation check
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year
♦ Overload controller calibration

See chapter 7.2.7
check
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year

SAFETY SYSTEM
DESCRIPTION OF OPERATIONS TO BE PERFORMED
CHECK
Microswitch Position
M1A and M1B activate the reduced drive speed with raised
Under the scissor
platform.
Microswitch M1S inhibits drive with raised platform if Pot-hole guards are not
Under the scissor
completely lowered (if any).
operation check
M3 lifting limit switch. Right roll guide
M1A, M1B,M1S, M5 reduces the load capacity with extended platform. Platform
M3, M1D, M1D disables the levelling jack use with platform at a height
ST1A÷ST4A, Under the scissor
from the ground over 3 mt.
STP1÷STP4. ST1A÷ST4A disable drive with levelling jacks that are not Front and rear
completely retracted. bumper
STP1÷STP4 enable the platform lifting only with all four (or none
Front and rear
of them – if within the stability limits) levelling jack plates resting
bumper
on the ground.
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year

SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE

PERFORMED
♦ Braking system efficiency check The machine at maximum speed should be able
to stop, upon release of the joystick, in a space
of less than 1.5 on a flat ground.
1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year
10° Year
♦ Emergency manual controls check See chapter 5.10

1° Year
2° Year
3° Year
4° Year
5° Year
6° Year
7° Year
8° Year
9° Year
10° Year

TRANSFERS OF OWNERSHIP
FIRST OWNER
Company Date Model Serial Number Date of Delivery
AIRO – Tigieffe S.r.l.
SUBSEQUENT TRANSFERS OF OWNERSHIP

Company Date
We affirm that, as of the date quoted above, the technical, dimensional and functional characteristics of this machine were in
conformance with what was originally required and that any changes have been recorded in this register.
The Seller The Purchaser

Company Date

Company Date

Company Date

Company Date

IMPORTANT BREAKDOWNS
DATE Description of Breakdown Solution
Spare Parts Used

Description
Code Quantity
Service Safety Manager
Spare Parts Used

Description
Code Quantity

Spare Parts Used

Description
Code Quantity
Spare Parts Used

Description
Code Quantity

Spare Parts Used

Description
Code Quantity
Spare Parts Used

Description
Code Quantity

Spare Parts Used

Description
Code Quantity
Spare Parts Used

Description
Code Quantity

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PIATTAFORME AEREE SEMOVENTI

USE AND MAINTENANCE MANUAL

Use and Maintenance Manual Self-propelled aerial platforms Page 1

Use and Maintenance Manual Self-propelled aerial platforms Page 2

Use and Maintenance Manual Self-propelled aerial platforms Page 3

1.1 Legal aspects

1.1.1 Delivery of the unit

1.1.2 Declaration of commissioning, periodical checks and transfers of ownership

1.1.2.1 Declaration of use and periodical checks

1.1.2.2 Periodical checks

Use and Maintenance Manual Self-propelled aerial platforms Page 4

1.2 Intended use

1.3 Description of the unit

Use and Maintenance Manual Self-propelled aerial platforms Page 5

1.4 Control stations

The machine is equipped with two control stations:

1.5 Power supply

The machines can be powered by:

Use and Maintenance Manual Self-propelled aerial platforms Page 6

Model.................................………….. Chassis:..................................………... Year:...................................…………...

Use and Maintenance Manual Self-propelled aerial platforms Page 7

Below is a diagram showing the machine and its components.

Use and Maintenance Manual Self-propelled aerial platforms Page 8

Battery power – ON-OFF controls

Use and Maintenance Manual Self-propelled aerial platforms Page 9

Battery power – Proportional controls

Diesel engine (model E/D)

Use and Maintenance Manual Self-propelled aerial platforms Page 10

3.1 Power supply

3.2 Work and maintenance rules

Use and Maintenance Manual Self-propelled aerial platforms Page 11

Use and Maintenance Manual Self-propelled aerial platforms Page 12

Use and Maintenance Manual Self-propelled aerial platforms Page 15

Use and Maintenance Manual Self-propelled aerial platforms Page 16

Use and Maintenance Manual Self-propelled aerial platforms Page 17

Use and Maintenance Manual Self-propelled aerial platforms Page 18

Use and Maintenance Manual Self-propelled aerial platforms Page 19

Use and Maintenance Manual Self-propelled aerial platforms Page 20

4.1 Before using the machine

- the battery is completely charged;

Use and Maintenance Manual Self-propelled aerial platforms Page 21

Before using the machine read this chapter thoroughly.

5.1 Platform control panel – ON-OFF controls

Use and Maintenance Manual Self-propelled aerial platforms Page 22

The following controls are to be used to move the machine:

With platform at a given height (about 1 m):

Use and Maintenance Manual Self-propelled aerial platforms Page 23

5.1.3 Other functions of the platform control panel (ON-OFF controls)

5.1.3.1 Manual horn

5.1.3.2 Emergency stop button

Use and Maintenance Manual Self-propelled aerial platforms Page 24

This warning light (on request) warns that:

5.1.3.4 Standard voltmeter

5.1.3.5 Optional voltmeter

5.1.3.5 Drive enable warning light (optional)

Use and Maintenance Manual Self-propelled aerial platforms Page 25

A) Levelling jack control enable button

The use of levelling jacks does not result in capacity increases.

Use and Maintenance Manual Self-propelled aerial platforms Page 26

A) Proportional joystick control for platform drive / lifting / lowering

Use and Maintenance Manual Self-propelled aerial platforms Page 27

The following controls are to be used to move the machine:

Use and Maintenance Manual Self-propelled aerial platforms Page 28