Documente Academic
Documente Profesional
Documente Cultură
PRODUCTS
AND TECHNOLOGIES
CARD
2 CONTENT
CONTENT
4 Intro
70 Disclaimer
CONTENT 3
4
C U S TOM E R O R I E N TAT I O N
Sales
As a Truetzschler customer, you appreciate
the trust that has been established over a
long period in our sales experts. They stand
for competence, consistency and reliability –
fully in line with our promise „it‘s true – it’s
truetzschler.“
Ser vice
Our more than 300 service experts are at your disposal.
We offer you worldwide maintenance, repair and
re-clothing from a single source. Our service team
knows your installations, knows which materials are
used and can produce the best quality for you. This
allows you to preserve the potential of your machines
over many years - an investment for the future!
Agent
Our representatives are well trained to find
solutions for your individual requirements.
Technologies and plant concepts are dis-
cussed together with the globally operating
Area Sales Managers. Your advantage:
a future-proof and tailor-made installation
design.
02EN190603
6
ELECTRONICS PRODUCTION
noticeable.
7
WASTECONTROL
Truetzschler sensors place
waste quantity and quality
in optimum relation to each
other.
T - L E D R E M O T E D I S P L AY
JUMBO CANS
JUMBO CANS are ideal for the gentle sliver coiling system
T-MOVE 2, which allows up to 51 % more can content.
02EN190603
12
D I G I TA L S O LU T I O N S
My Mill
The all-in-one platform:
Whether information about your production,
quality, maintenance or simply a complete
overview – with My Mill your possibilities are
almost limitless.
to you.
13
My Production
Knowing what is going on at home:
The extension to My Mill is the ideal companion
for managers on the go. You are fully informed
practically anywhere on earth and can intervene
as necessary.
My Wires
Your digital wire management:
Digitise your wires and their condition in just a few
minutes! Receive automatic notifications of pending
repeat orders and maintenance.
02EN190603
14 THE TRUE WAY
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16 Card TC 19i
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Card TC 19i 17
3/1000" in self-optimizing
precision
T-GO ensures a
constant minimum
carding gap of
3/1000" even under
changing production
conditions.
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20 Gap Optimizer T-GO
3/1000"
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Gap Optimizer T-GO 21
10
Quality risk
8
0.20
7
6 0.15
5
4 0.10
3
Ideal quality
2 0.05
1
0
0
Card in idle mode Card in operation Time
T-GO function sequence The result: The card runs constantly with the
• Before the cylinder starts up, a functional ideal carding gap setting under all operating
check is carried out conditions - fully automatically without any
• After the nominal cylinder speed is reached, manual intervention.
a reference measurement is carried out Only active levelling opens up the full potential
• After the material transport is switched on, of the card: The best is permanently brought
T-GO carries out a reference measurement. out of cotton.
• After the machine is heated up, T-GO carries Even after maintenance work, such as grinding
out a reference measurement the flats clothings, T-GO finds the correct set-
• Now a permanent levelling according to ting again via fully automatic self-optimization.
T-CON data takes place
3/
1000" carding gap
kept constant under all operating conditions with the
17EN190618
The qualitative and economic benefits of the in- • What happens if a technician adjusts the
telligent self-optimization "made by Truetzschler" carding gap too wide?
become apparent in a direct comparison to a The potential quality is not realised.
manual setting: • What happens if a technician adjusts the
carding gap too narrow?
There is a risk of damage to the clothing or
the card.
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Gap Optimizer T-GO 23
The self-optimization responds automatically T-GO and T-CON 3 provide the essential in-
to changes in important parameters: formation for the intelligent self-optimization
• Material properties of the TC 19 i via bus system to the card con-
• Production level trol. These are for instance speeds, velocities,
• Cylinder speed temperatures, settings, etc.
• Environmental influences such as the room
temperature
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24 T-CON 3
The T-CON 3 spacers are available in different thicknesses. This sensor performs contact-less measurement of the cylinder
temperature.
The T-COn 3 spacers can easily be replaced in just a few simple steps
and thus allow a reproducible setting of the carding segments.
17EN190618
26 WASTECONTROL TC-WTC
1 Feed roll The blue sensor monitors the waste quality and the
2 The adjusting slide moves with the knife in a circular path precision motor adjusts the mote knife if necessary.
around the centre of the needle roll.
3 The motor regulates the amount of waste.
4 The permanent suction keeps the card clean in this area
as well.
With WASTECONTROL,
the best is permanently Savings with WASTECONTROL
brought out of cotton. Savings [€]
600,000
500,000
400,000
300,000
200,000
100,000
Ring spinning mill Ne 20 9,140 t/year
0
0 2 4 6 8 10 12 years
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WASTECONTROL TC-WTC 27
WASTECONTROL sensor
NEPCONTROL LC-NCT
Each metre of web is checked
NEPCONTROL and NEW • Are any of the values outside the desired
Mill Monitoring System “My Mill” quality range?
The NEPCONTROL data is transmitted to the • Is there any clothing damage?
higher-level production and quality information • Has there been a change to raw material data?
system My Mill. The intelligent evaluation and • Is clothing maintenance required?
display of the results immediately indicates:
The quality manager can respond without
delay, even while on the road.
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30 MAGNOTOP 3
NEW
MAGNOTOP 3
This is how simple optimal clothings for flats can be
With the new MAGNOTOP 3 flat bar, the pre- Investments of 170,000 - 210,000 US$ in a
cision of the MAGNOTOP system has been flats workshop are completely eliminated
further improved. The new flat bars with the Use of the MAGNOTOP 3 system also elimi-
new profile cut the already narrow tolerances nates the otherwise unavoidable extra costs:
of the system in half. • No spare flat sets required
The clothing strips fit perfectly from the be- • No service costs for re-clothing
ginning since super strong neodymium mag- • No transport costs ➔
nets attach the clothing strips to the flat bar,
1)
Corresponds to approx. 80,000 kg card sliver
thus reducing tolerances.
MAGNOTOP 3
The flat bars can be inserted into the cams of the toothed 1
belt easily without tools.
3
4
5
The adhesive layers (3) compensate 3
even the smallest tolerances. 2
NEW
7 8
SENSOFEED+
The web is fed to the pre-opening unit
WEBFEED via the flexible Integral Feed Tray
SENSOFEED+. From there the compacted
tuft web is guided to the knife-shaped feed
tray tip. The material at this top allows a par-
tial elastic deformation during the feeding of
material slubs. This deformation is only a few
hundredth of a millimetre and has hardly any
influence on the overall deflection of the feed
tray. Accurate actual values allow efficient
short-wave levelling.
The feeding of material slubs leads to a minimal deformation
at this point of the tray edge. In the simulation the effective
forces are highlighted in colour.
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36 Card feeding
WEBFEED
Gentle and efficient tuft opening
Tuf
t size
p ee d
p he r al s
Pe r i
ss
nene
ing fi
Cloth
g angle
Clothin
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38 Carding
[1 m card = 100]
100
Performance/price ratio
80
60
40
20
The diagram shows that the best performance to price
Working width [m] ratio is reached in the range between 1.25 - 1.30 m. With
0
a working width of 1.28 m, the TC 19 i is precisely in this
0.7 1,0 1.5
17EN190618
range.
Carding 39
Maximum productivity
The largest “active carding area” of 3.7 m2
1.28 m
The 1.28 m width of the Truetzschler cards During production, a degree of precision
is the result of an intensive development pro- was achieved that contributed to increased
cess. Using the current design and production productivity and at the same time ensured
methods, an even larger width would no longer the proverbial Truetzschler sliver quality.
be economical. The masses to be controlled
would result in losses in precision and thus
in sliver quality. On the other hand, a smaller
width would waste valuable productivity.
4.0
3.7
“active carding
area”
1.1
3.0
3.0
“active carding area” [m2]
0.6
2.4
2.1 1.5
0.5 1.8
0.5
2.0 0.5
1.3
1.1
1.0 Pre-carding
1.1
Cover
0.6 0.6
0.5
Post-carding
0
Other card manufacturers TC 19 i
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Carding 41
Maximum quality
The longest carding section of 2.8 m
Pre-carding
Cover
Post-carding
The Truetzschler Card TC 19 i features the For more intensive carding and thus higher
longest carding section in the market. The productivity, pre-opening is performed at the
length of 2.8 m allows an optimal distribution highest possible level. The large post-carding
of the pre-carding area, the revolving flats and area ensures an even cleaner sliver and higher
the post-carding draw frame. fiber parallelism.
1.0
Pre-carding
0.8
0.6 Cover
0.5
0.4
0
Post-carding
Other card manufacturers TC 19 i
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42 Cylinder and flat
MULTI WEBCLEAN
Flexible adjustment of carding conditions
Cleaning element
A mote knife with a hood
under permanent suction
ensures the separation
of small dirt particles,
seed coat fragments,
dust particles and fiber
fragments.
Carding element
The carding element
consists of two clothing
strips in a support (TWIN
TOP), which can be
equipped with a number
of different clothing types
and finenesses, depending
on position and fibers.
Depending on application,
the MULTI WEBCLEAN
consists of the cleaning,
carding and cover
elements.
A permanent suction at all relevant points pro- The low air requirement and thus the re-
vides optimal dust removal, even under high quired, small-scale filter capacity can only be
production conditions. achieved because each individual duct ele-
The main reason for the efficiency of the per- ment is flow-optimized. The impact becomes
manent suction is the low operating vacuum strikingly obvious in the transparent duct parts
of -740 Pa and the low air requirement of only of the suction hood while card is in operation.
4,200 m³/h. To allow a realistic comparison
of the air requirement with cards from other
manufacturers, it must be in relation to card
production.
50,000 6,000
47,250 5,500
42,000 Suction air volume [m3/h]
Energy costs US$/year
4,200
35,000 4,000
8,000 h/year –
28,000 0.112 US$ / kWh
2,000
21,000
18,200
0
14,000 Other cards TC 19 i
7,000
-1,500
0
Other TC 19 i
-1,250
cards -1,200
Operating vacuum [Pa]
In comparison: -900
-740
Other cards 5,500 m3 /h at -1,250 Pa
-600
TC 19 i 4,200 m3 /h at -740 Pa
Example: -300
Web doffing
Optimized for trouble-free operation at high delivery
speeds of well over 400 m/min.
An integrated pneumatic
piecing aid makes the
web doffing operation
very simple.
1 Take-off roll
7
2 Profile for NEPCONTROL
3 Squeezing rolls
4 Transverse belt
5 Pneumatic piecing aid
6 Quality Sensor DISC MONITOR
7 Large hood for good accessibility
1
3 4 5 6
NEW
10
Quality risk
0.25
9
8
0.20
7
6 0.15
5
4 0.10
3
Ideal quality
2 0.05
1
0
0
Card in idle mode Card in operation Time
without T-GO with T-GO
Always keep the overview with the My Mill All- Ideal carding gap setting with the Gap Flash and camera of the Nep Sensor
in-One platform for the spinning mill – the new Optimizer T-GO NEPCONTROL LC-NCT
real-time monitoring system from Truetzschler.
Operation –
as simple as with a Smartphone
For the operator, the most important instruments
for controlling the TC 19i are:
• Multi-touchscreen
• LED remote display
• RFDI sensor for identification
NEW
Multi-touchscreen
The monitor forms the interface between
the operator and the machine. For the first
time, it is designed as multi-touch technology.
Operation is just as intuitive as using a Smart-
phone or tablet.
NEW
Identification via personal chips
The control recognises the person and the
authorisation by the chip.
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Control system 49
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50 Quality monitoring
The data for all relevant criteria are deter- matically as soon as the pre-defined limits are
mined and combined: exceeded. This type of production control of
• Sliver count every metre of card sliver is clearly superior to
• Sliver evenness random laboratory checks because it is per-
• Spectrogram formed permanently and online.
• Frequency of thick places
• Optional: Number of neps, dirt particles, Optionally, quality management can be sup-
seed coat fragments ported by other systems: Thus, for instance,
the online Nep Sensor NEPCONTROL LC-NCT
The Computing Unit of the card evaluates this permanently records the number of neps, dirt
data and displays the results graphically on particles as well as the seed coat fragments
the multi-touchscreen. The TC 19 i stops auto- (option).
Overview of the
quality data
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Quality monitoring 51
During normal
operation, the T-LED
shows for instance
the can filling level.
A can change is
imminent.
A malfunction is
indicated.
17EN190618
54 Maintenance
Efficient maintenance
Quick access from all sides
accessibility.
Maintenance 55
17EN190618
56 Sliver coiling system
Truetzschler can changer be inserted into and removed from the filling
The sliver coiling systems are controlled by station. No step or slope must be overcome.
the card control. The operator finds all impor- If the floor does not permit installation under
tant data on the coloured multi-touchscreen floor, then the systems can also be positioned
of the card. completely above floor. ➔
The turning devices of the cans are installed
under floor. For this reason, the cans can easily
Truetzschler can
changer
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Sliver coiling system 57
m Can
0m - 6
0 00
1, 2 mm
n-
Ca
T-MOVE 2 1200 CCA 600
l i ve r y s p e e d
De
ROTATION
LINEAR
Can - 1,0 0 0 mm
Can - 1,0 0 0 mm
300
m/min 120
m/min
CCL 1000
IDF-2 1000
NEW
du
ring ge
can chan
IDF-R
IDF-2 450
Re m
c ta
ng
ula 5 0m
r ca - 4
ns Can
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58 Can Filling Station T-MOVE 2
NEW
Can Filling Station T-MOVE 2
Gentler sliver coiling and quicker can change
This JUMBO CAN contains 79 kg of card sliver. The test with the hanging scale shows
that no more than 6-8 kg of force is required to move the can.
After each can rotation, the slivers are coiled with an offset
of a few centimetres. As a result, the many crossing points
in the middle are not stacked.
On the left, the optimized T-MOVE 2 coiling geometry and on the right, the
conventional coiling geometry. Both cans contain 80 kg of card sliver.
17EN190618
60 Can Filling Station T-MOVE 2
➜➜
Moving head fills can on right. Moving head fills can on left. The right can has been exchanged for
Can on left ready for filling process. Can on right ready to be replaced by an empty can. T-MOVE is ready for the
empty can. next can change.
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Can Filling Station T-MOVE 2 61
Sliver coiling –
rotation, linear or integrated
Card installation with
Rotary Can Changer
CCA
IDF 2R installation
in a rotor yarn mill
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64 Maintenance tools
Quick and simple activation of flats clothings by means of With the comprehensive Truetzschler Mounting Equipment
17EN190618
the Grinding Device TC-FG. TC-ME, all cards are optimally prepared for clothing and
re-clothing.
Maintenance tools 65
The traversing Grinding Device TC-GD improves carding The corresponding T-Winder allows uniform mounting of any
17EN190618
Card TC 19i
Technical data
3,360 mm
2,180 mm
1,000 mm
600 mm
3,410 mm
2,150 mm
TC 19i
Floor load: approx. 22,540 N/m2
T-MOVE 2
Installed power: 2.5 kW
Continuous power consumption: 1.0 kW
Exhaust air output: 200 m3 /h
Negative suction pressure: -250 Pa
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Technical data TC 19i 67
NEW
Rotary can changer Linear can changer Can filling station
2,150 mm 2,150 mm 2,150 mm
3,576 mm
3,576 mm
3,576 mm
L3
L3
L3
L1
L1
L1
L2
L2
L2
Height Height
cans L1 1) L2 L3 Can height
under above
mm mm mm mm mm
fl oor fl oor
600 1,715 1,930 6,345 1,345 1,435
Rotary Can Changer CCA
1,000 2,350 2,750 6,980 – 1,970 – 2,060
900 – 1,525
1,231 1,286
Linear Can Changer CCL 1,000 1,365 2,340 6,120
– 1,846 – 1,926
Power consumption:
P [kW]
20 The energy
18 consumption depends
16 on the production
Maximum continuous power consumption
(Card + tuft feeder +
automatic can changer)
Production [kg/h]
68 Series, options, additional equipment – TC 19i
NEW
Precision Flat Setting System PFS
The reliable PFS has been improved in impor-
tant points:
• The adjustment range is five times as large
as before. This allows simple and quick ad-
justment even after grinding the cylinder or
flats clothings and even after replacing the
clothing.
vo n
lu n
t a r y c e r tifi c a ti o
www.machines-for-textiles.
com/blue-competence
Telephone: +49 (0)2166 607-0 · Fax: +49 (0)2166 607-405 · e-mail: info@truetzschler.de · www.truetzschler.com
71
www.truetzschler.com/brochures
Legal disclaimer:
The brochure has been compiled to the best of our knowledge and in good faith with the utmost care. However, it may be subject to type errors or technical changes for
which we assume no liability. The photos and illustrations are purely informative in nature and in part show special equipment options which do not feature in the stand-
ard scope of delivery. We provide no guarantee as to the current nature, correctness, completeness or quality of the information provided. Warranty claims for material
or immaterial damage against us or the respective author based on the use or forwarding of the information provided, even if the information is incorrect or incomplete,
02EN190603
THE
TRUE
WAY
w w w. t r u e t z s c h l e r. c o m
02EN190603