5L40E TEILELISTE

5L40E PARTSLIST

Wir bringen Getriebe in Fahrt!

We make transmissions drive!
ILLUSTRATED PARTS LIST

115
 Bushing and Bearing Locations

473 476 503 547

400 461 17 542 23
20 28
561

5L40-E
ONLY

215 435 465 465 554

226 201 456 552 552
519 548 26
541
5L40-E
ONLY

17 LOW CLUTCH ROLLER THRUST BEARING 473 INTERMEDIATE CLUTCH SPRAG ASSEMBLY

20 INPUT AND REACTION CARRIER THRUST BEARING 476 INTERMEDIATE CLUTCH ROLLER THRUST BEARING
ASSEMBLY
23 INPUT AND REACTION CARRIER THRUST BEARING
503 LOW CLUTCH SPRAG ASSEMBLY
26 OUTPUT SHAFT BEARING
519 INPUT AND REACTION BEARING ASSEMBLY
28 OUTPUT SHAFT BEARING
541 INPUT AND REACTION BEARING ASSEMBLY
201 INPUT SHAFT BEARING ASSEMBLY
542 2ND CLUTCH ROLLER INNER RACE BEARING
215 TURBINE SHAFT BUSHING ASSEMBLY

226 TORQUE CONVERTER BUSHING 547 2ND CLUTCH SPRAG ASSEMBLY

400 REVERSE CLUTCH HOUSING BUSHING 548 INPUT AND REACTION CARRIER BUSHING

435 FORWARD CLUTCH BUSHING 552 REACTION CARRIER BUSHING

456 FORWARD CLUTCH ROLLER INNER BEARING 554 INPUT AND REACTION BEARING ASSEMBLY

461 FORWARD CLUTCH SPRAG ASSEMBLY 561 INPUT AND REACTION CARRIER BUSHING

465 INPUT AND REACTION CARRIER BUSHING ASSEMBLY

bushbrngloc

Figure 109 113

Bushing and Bearing Locations
17 LOW CLUTCH ROLLER THRUST BEARING
20 INPUT AND REACTION CARRIER THRUST BEARING 96020054
23 INPUT AND REACTION CARRIER THRUST BEARING 96020237
26 OUTPUT SHAFT BEARING
28 OUTPUT SHAFT BEARING 96020238
201 INPUT SHAFT BEARING ASSEMBLY 96020385
215 TURBINE SHAFT BUSHING 8628047
226 TORQUE CONVERTER BUSHING 96020365
400 REVERSE CLUTCH HOUSING BUSHING 96020344
435 FORWARD CLUTCH BUSHING
456 FORWARD CLUTCH ROLLER INNER BEARING 96022593
461 FORWARD CLUTCH SPRAG ASSEMBLY 96024629
465 INPUT AND REACTION CARRIER BUSHING ASSEMBLY 96020272
473 INTERMEDIATE CLUTCH SPRAG ASSEMBLY 96024629
476 INTERMEDIATE CLUTCH ROLLER THRUST BEARING 96021053
ASSEMBLY
503 LOW CLUTCH SPRAG ASSEMBLY 96024631
519 INPUT AND REACTION BEARING ASSEMBLY 96020152
541 INPUT AND REACTION BEARING ASSEMBLY 96020142
542 2ND CLUTCH ROLLER INNER RACE BEARING 96020141
ASSEMBLY
547 2ND CLUTCH SPRAG ASSEMBLY 96024630
548 INPUT AND REACTION CARRIER BUSHING 96024902
552 REACTION CARRIER BUSHING 96020084
554 INPUT AND REACTION BEARING ASSEMBLY 96020086
561 INPUT AND REACTION CARRIER BUSHING 96020052
 Seal Locations
229 200 4 404 406 436 438 487 495 517 528 520

5L40-E
ONLY

29 32

316

56

314
430

220 242 218 57 431 432 402 605 39 38 64

4 TORQUE CONVERTER HOUSING FLUID SEAL ASSEMBLY 402 REVERSE CLUTCH PISTON INNER SEAL

29 TRANSMISSION PROP SHAFT FLANGE SEAL 404 REVERSE CLUTCH PISTON

32 TRANSMISSION PROP SHAFT FLANGE (O-RING) SEAL 406 DIRECT CLUTCH PISTON ASSEMBLY

38 CENTER SUPPORT FLUID PASSAGE SLEEVE 430 INPUT SHAFT (O-RING) SEAL

39 OVERDRIVE CLUTCH FLUID PASSAGE SLEEVE 431 INPUT SHAFT FLUID SEAL RING

56 A/TRANSMISSION WIRING HARNESS (O-RING) SEAL (2) 432 INPUT SHAFT FLUID SEAL RING

57 TRANSMISSION FILTER SEAL (2) 436 FORWARD CLUTCH PISTON ASSEMBLY

64 A/TRANS FLUID PAN DRAIN PLUG SEAL 438 COAST CLUTCH PISTON ASSEMBLY

200 REVERSE CLUTCH HOUSING FLUID SEAL RING 487 OVERDRIVE CLUTCH PISTON ASSEMBLY

218 A/TRANS FLUID PUMP SLIDE SEAL 495 INTERMEDIATE CLUTCH PISTON ASSEMBLY

220 A/TRANS FLUID PUMP SLIDE RING 517 LOW AND REVERSE CLUTCH PISTON

229 TORQUE CONVERTER HOUSING SEAL 520 2ND CLUTCH PISTON

242 A/TRANS FLUID PUMP SLIDE O-RING SEAL 528 2ND COAST CLUTCH PISTON ASSEMBLY

314 CLUTCH ACCUMULATOR PISTON FLUID 605 MANUAL SHIFT SHAFT SEAL
SEAL RING

316 CLUTCH ACCUMULATOR PISTON FLUID

SEAL RING
sealloc

114 Figure 110

Seal Locations

4 TORQUE CONVERTER HOUSING FLUID SEAL ASSEMBLY 96020409

29 TRANSMISSION PROP SHAFT FLANGE SEAL 96025457
32 TRANSMISSION PROP SHAFT FLANGE (O-RING) SEAL 96020745
38 CENTER SUPPORT FLUID PASSAGE SLEEVE 96020440
39 OVERDRIVE CLUTCH FLUID PASSAGE SLEEVE 96021175
56 A/TRANSMISSION WIRING HARNESS (O-RING) SEAL (2) 96042059
57 TRANSMISSION FILTER SEAL (2) 96021187
64 A/TRANS FLUID PAN DRAIN PLUG SEAL 90528145
200 REVERSE CLUTCH HOUSING FLUID SEAL RING 96020408
218 A/TRANS FLUID PUMP SLIDE SEAL 8631282
220 A/TRANS FLUID PUMP SLIDE RING 96020367
229 TORQUE CONVERTER HOUSING SEAL 96020366
242 A/TRANS FLUID PUMP SLIDE O-RING SEAL 96020368
314 CLUTCH ACCUMULATOR PISTON FLUID SEAL RING 96020469
316 CLUTCH ACCUMULATOR PISTON FLUID SEAL RING 96021045
402 REVERSE CLUTCH PISTON INNER SEAL 96020345
404 REVERSE CLUTCH PISTON 96021219
406 DIRECT CLUTCH PISTON ASSEMBLY 96021174
430 INPUT SHAFT (O-RING) SEAL 96013953
431 INPUT SHAFT FLUID SEAL RING 96020330
432 INPUT SHAFT FLUID SEAL RING 96020329
436 FORWARD CLUTCH PISTON ASSEMBLY 96023901
438 COAST CLUTCH PISTON ASSEMBLY 96020306
487 OVERDRIVE CLUTCH PISTON ASSEMBLY 96025338
495 INTERMEDIATE CLUTCH PISTON ASSEMBLY 96020682
517 LOW AND REVERSE CLUTCH PISTON 96022480
520 2ND CLUTCH PISTON 96024086
528 2ND COAST CLUTCH PISTON ASSEMBLY 96025338
605 MANUAL SHIFT SHAFT SEAL 8644709
1-TORQUE CONVERTER

REF: TYPE FOR MODEL TRANSMISSION

24212840 245MM SX/WP/XA/XV/YW/ZP/ZV
24213033 245MM VM/WV/XL/XB//NE
24215581 245MM TZ/WU/XC/XE/XU/XX/YX/YZ/ZW
24216768 258MM VT/VY/WN/WG/WZ/XD/XF/XW/ZM/ZO
24219490 245MM YN/ZL
24219491 245MM XK/YR
24225976 258MM YV/YY
24229970 258MM YU
24233966 258MM MR/MS

3- TORQUE CONVERTER HOUSING ASSEMBLY

REF: FOR MODEL TRANSMISSION

96023518 XK/YN/YR/ZL
96025127 VT/VY/WN/WG/WZ/XD/XF/WX/XW/ZR/YV/YY/ZM/ZO/MS/MR/MS/YU
96023655 SW/SX/VN/VM/VU/TZ/VP/VO/WU/WV/XL/XH/XA/XC/XE/XU/XX/XV/XB/YW/YX/YZ/VL/ZP/ZV/ZW/ZX/ZY/AW/NE
96025667 YU

7-INPUT SHAFT ASSEMBLY

REF FOR MODEL TRANSMISSION

96025111 YU
96024643 VN/VU/XZ/XH/XK/XU/XX/XV/XB/YN/YR/YW/YX/YZ/ZL/ZV/ZW
96024737 XW/YV/YY/ZM/ZO/MR/MS
96024644 SW/SX/VM/TZ/VP/VO/WU/WV/XA/XC/XE/VL/ZP/ZX/ZY/AW/
96024645 VT/WB/VY/WN/WG/WZ/XD/XF/WX

15- HSG ASM-O/D CLUTCH

REF FOR MODEL TRANSMISSION

96020809 SW/SX/WN
96022564 VU/XH
96022818 VN/VM/VT/WB/VY/VP/VO/WG/WZ/WV/XL/XA/XD/XF/XK/WX
96023076 TZ/WU/XC/XE
96024647 XW/XV/YV/YY/YN/YR/YU/YW/ZM/ZO/ZV
96024648 XU/XX/YX/YZ/ZW

18-SUPPORT CENTER ASSEMBLY

REF FOR MODEL TRANSMISSION

96024704 VT/VY/WN/WG/WZ/XD/XF
96024705 SW/SX/VM/WB/VP/VO
96024706 VN
96024707 VU/XH
96024708 TZ/WU/XC/XE/VL
96024924 XW/YU/YY/ZM/MS/MR
96024926 XU/XX/YX/YZ/ZW/
96025042 XL/XK/ZL
96025135 WV/XA/WX/ZP
96025241 XV/XB/YU/YW/ZO/ZU

21-OUT,SH GEAR ASM

REF FOR MODEL TRANSMISSION

96024429 YV/ZM/ZO/MS
96024443 XW
96025264 XB/YN/YR/YV/ZV/ZW
96025265 XX/XV/ZX
96025266 XU
96025337 YZ
96025414 YW/YX/ZY/AW
96025415 YY/MR
96023667 SW/SX/VN/VM/VT/WN//VP/VO
96023948 VU/XH
96023988 XF
96024049 VY/XD
96024429 YV/ZM/ZO/MS
96024433 XW
96024626 WG/WZ
96025262 TZ/XE
96025263 XA/XC/VL
96025267 WB/WU/WV/XL/XK/WX/ZL/ZP
96025337 YZ
116
33 34
27 31 32
7 30
29
25 28
6 26
24
3 4

1 5
35

37
36

66
46 44
42 41 40
5L40-E 38
45
43 ONLY
39 4L40-E 38
2
ONLY
12

11 4L40-E
10 47 ONLY
9 52
8
51

Figure 111
47
50 53
49
55 56
54
23
22
21
57 5L40-E
20
19 SOME
58 MODELS
57
Case and Associated Parts

18
16 17
15
14 59
59

4L40-E 60
19 60 61
ONLY
61

62
62

65 64
65 64
63
63

assmpart_explode
 Case and Associated Parts Legend
1 TORQUE CONVERTER ASSEMBLY 33 TRANSMISSION PROP SHAFT THRUST WASHER

2 TORQUE CONVERTER HOUSING TO MAIN CASE BOLT 34 PROP SHAFT FLANGE NUT

3 TORQUE CONVERTER HOUSING ASSEMBLY 35 A/T CASE EXTENSION BOLT

4 TORQUE CONVERTER HOUSING FLUID SEAL ASSEMBLY 36 TRANSMISSION LEVEL HOLE PLUG

5 REVERSE CLUTCH HOUSING THRUST WASHER 37 TRANSMISSION FLUID LEVEL HOLE PLUG O-RING
(SELECTIVE)
38 CENTER SUPPORT FLUID PASSAGE SLEEVE
6 DIRECT AND REVERSE CLUTCH ASSEMBLY
39 OVERDRIVE CLUTCH FLUID PASSAGE SLEEVE
7 FORWARD AND COAST (W/CLUTCH ASSEMBLY)
40 TRANSMISSION PRESSURE TEST PLUG
8 INPUT SUN GEAR (W/FORWARD CLUTCH ROLLER
INNER RACE) SHAFT 41 OUTPUT SPEED SENSOR SPACER

9 DIRECT CLUTCH HUB THRUST WASHER 42 OUTPUT SPEED SENSOR

10 DIRECT CLUTCH (W/INPUT AND REACTION CARRIER IN) 43 OUTPUT SPEED SENSOR BOLT
HUB
44 INPUT SPEED SENSOR
11 INPUT AND REACTION CARRIER INNER SHAFT
THRUST WASHER 45 INPUT SPEED SENSOR BOLT

12 INTERMEDIATE CLUTCH SPRAG ASSEMBLY 46 TRANSMISSION FLUID PUMP COVER GASKET

14 INTERMEDIATE AND OVERDRIVE CLUTCH HOUSING 47 CONTROL VALVE BODY AND ACCUMULATOR ASSEMBLY
RETAINER RING (SELECTIVE)
49 CONTROL VALVE BODY BOLT
15 OVERDRIVE CLUTCH HOUSING
50 CONTROL VALVE BODY BOLT
16 LOW CLUTCH SPRAG
51 CONTROL VALVE BODY BOLT
17 LOW CLUTCH ROLLER THRUST BEARING
52 MANUAL SHAFT DETENT ASSEMBLY
18 CENTER SUPPORT
53 CONTROL VALVE BODY BOLT
19 INPUT AND REACTION CARRIER
54 WIRING HARNESS CLIP
20 INPUT AND REACTION CARRIER THRUST BEARING
55 A/TRANSMISSION WIRING HARNESS
21 OUTPUT SHAFT ASSEMBLY (W/REAR INTERNAL GEAR)
56 A/TRANSMISSION WIRING HARNESS (O-RING) SEAL (2)
22 INPUT AND REACTION CARRIER WASHER (SELECTIVE)
57 TRANSMISSION FILTER SEAL (2)
23 INPUT AND REACTION CARRIER THRUST BEARING
58 TRANSMISSION FILTER SPACER
24 A/TRANSMISSION CASE
59 A/TRANSMISSION FLUID FILTER
25 A/T CASE EXTENSION GASKET
60 A/TRANS FLUID PAN GASKET
26 OUTPUT SHAFT BEARING
61 A/TRANS FLUID PAN MAGNET
27 TRANSMISSION CASE EXTENSION
62 A/TRANS FLUID PAN ASSEMBLY
28 OUTPUT SHAFT BEARING
63 A/TRANS FLUID PAN DRAIN PLUG
29 TRANSMISSION PROP SHAFT FLANGE SEAL
64 A/TRANS FLUID PAN DRAIN PLUG SEAL
30 OUTPUT SHAFT ASSEMBLY RETAINER
65 A/TRANS FLUID PAN BOLT
31 TRANSMISSION PROP SHAFT FLANGE
66 TRANSMISSION PRESSURE TEST PLUG O-RING SEAL
32 TRANSMISSION PROP SHAFT FLANGE (O-RING) SEAL

117
Case and Associated Parts
1 TORQUE CONVERTER ASSEMBLY
2 TORQUE CONVERTER HOUSING TO MAIN CASE BOLT 96025472
3 TORQUE CONVERTER HOUSING ASSEMBLY
4 TORQUE CONVERTER HOUSING FLUID SEAL ASSEMBLY 96020409
5 REVERSE CLUTCH HOUSING THRUST WASHER(SELECTIVE) 96022647/48/49/50/51/52/24387/24388
6 DIRECT AND REVERSE CLUTCH ASSEMBLY 96024710
7 FORWARD AND COAST (W/CLUTCH ASSEMBLY) 96024646
8 INPUT SUN GEAR (W/FORWARD CLUTCH ROLLER 96025215
INNER RACE) SHAFT
9 DIRECT CLUTCH HUB THRUST WASHER 96025662
10 DIRECT CLUTCH (W/INPUT AND REACTION CARRIER IN) 96024489
HUB
11 INPUT AND REACTION CARRIER INNER SHAFT 96022646
THRUST WASHER
12 INTERMEDIATE CLUTCH SPRAG ASSEMBLY 96024895
14 INTERMEDIATE AND OVERDRIVE CLUTCH HOUSING 96020033/34/35/503/504/505
RETAINER RING (SELECTIVE)
15 OVERDRIVE CLUTCH HOUSING
16 LOW CLUTCH SPRAG 96024871
17 LOW CLUTCH ROLLER THRUST BEARING 8677884
18 CENTER SUPPORT
19 INPUT AND REACTION CARRIER 96024794
20 INPUT AND REACTION CARRIER THRUST BEARING 96020054
21 OUTPUT SHAFT ASSEMBLY (W/REAR INTERNAL GEAR)
22 INPUT AND REACTION CARRIER WASHER (SELECTIVE) 96020242/43/44/45/46/47
23 INPUT AND REACTION CARRIER THRUST BEARING
24 A/TRANSMISSION CASE
25 A/T CASE EXTENSION GASKET 96025875
26 OUTPUT SHAFT BEARING 96020236
27 TRANSMISSION CASE EXTENSION
28 OUTPUT SHAFT BEARING 96020238
29 TRANSMISSION PROP SHAFT FLANGE SEAL 96025457
30 OUTPUT SHAFT ASSEMBLY RETAINER 96022612
31 TRANSMISSION PROP SHAFT FLANGE
32 TRANSMISSION PROP SHAFT FLANGE (O-RING) SEAL 96020745
33 TRANSMISSION PROP SHAFT THRUST WASHER 96023634
34 PROP SHAFT FLANGE NUT 96022258
35 A/T CASE EXTENSION BOLT 96025472
36 TRANSMISSION LEVEL HOLE PLUG 96022835
37 TRANSMISSION FLUID LEVEL HOLE PLUG O-RING
38 CENTER SUPPORT FLUID PASSAGE SLEEVE 96020440
39 OVERDRIVE CLUTCH FLUID PASSAGE SLEEVE 96021175
40 TRANSMISSION PRESSURE TEST PLUG 96025051
41 OUTPUT SPEED SENSOR SPACER
42 OUTPUT SPEED SENSOR 96022527
43 OUTPUT SPEED SENSOR BOLT 96025052
44 INPUT SPEED SENSOR 96022527
45 INPUT SPEED SENSOR BOLT 96025052
46 TRANSMISSION FLUID PUMP COVER GASKET 96020410
47 CONTROL VALVE BODY AND ACCUMULATOR ASSEMBLY
49 CONTROL VALVE BODY BOLT 96021290
50 CONTROL VALVE BODY BOLT 96021290
51 CONTROL VALVE BODY BOLT 96021290
52 MANUAL SHAFT DETENT ASSEMBLY 96024593
53 CONTROL VALVE BODY BOLT 96021012
54 WIRING HARNESS CLIP 96017928
55 A/TRANSMISSION WIRING HARNESS 96025939
56 A/TRANSMISSION WIRING HARNESS (O-RING) SEAL (2) 96042059
57 TRANSMISSION FILTER SEAL (2) 96021187
58 TRANSMISSION FILTER SPACER
59 A/TRANSMISSION FLUID FILTER 96022598
60 A/TRANS FLUID PAN GASKET 96025876
61 A/TRANS FLUID PAN MAGNET 96026158
62 A/TRANS FLUID PAN ASSEMBLY
63 A/TRANS FLUID PAN DRAIN PLUG 96023264
64 A/TRANS FLUID PAN DRAIN PLUG SEAL 90528145
65 A/TRANS FLUID PAN BOLT 96025050
66 TRANSMISSION PRESSURE TEST PLUG O-RING SEAL
 Fluid Pump Assembly
203

233 200

241
240 203 207
211 238 201 206 205
239
202 204

210
236 209 208
237
234
211
213 212
204 233 214
234 215
235 232
217
216
231 218

219
242

220

221

222

223

224

225

226

227

229
228
conv_hous_expl

118 Figure 112

 Fluid Pump Assembly Legend
200 REVERSE CLUTCH HOUSING FLUID SEAL RING 222 A/TRANS FLUID PUMP VANE

201 INPUT SHAFT BEARING ASSEMBLY 223 A/TRANS FLUID PUMP ROTOR (SELECTIVE)

202 A/TRANS FLUID PUMP COVER ASSEMBLY 224 A/TRANS FLUID PUMP ROTOR GUIDE

203 CHECK VALVE RETAINER AND BALL ASSEMBLY 225 A/TRANS FLUID PUMP VANE RING

204 VALVE BUSHING/SPRING RETAINER 226 TORQUE CONVERTER BUSHING

205 LINE BOOST VALVE BUSHING SEAL 227 TORQUE CONVERTER HOUSING

206 LINE BOOST VALVE BUSHING 228 TORQUE CONVERTER HOUSING SEAL BOLT

207 LINE BOOST VALVE 229 TORQUE CONVERTER HOUSING SEAL

208 LINE BOOST VALVE SPRING 231 A/TRANS FLUID PUMP SLIDE PIN ASSEMBLY

209 PRESSURE REGULATOR VALVE SPRING 232 ORIFICE SLEEVE

210 PRESSURE REGULATOR VALVE 233 ORIFICE CUP PLUG

211 A/TRANS FLUID PUMP RETAINER PIN 234 TCC CONTROL VALVE SPRING

212 A/TRANS FLUID PUMP COVER SEAL 235 TCC CONTROL VALVE

213 A/TRANS FLUID PUMP SCREEN ASSEMBLY 236 A/TRANS FLUID PUMP RETAINER PIN

214 BRASS ORIFICE INSERT 237 TCC ENABLE VALVE

215 TURBINE SHAFT BUSHING 238 PRESSURE RELIEF BALL VALVE SPRING

216 A/TRANS FLUID PUMP SLIDE (SELECTIVE) 239 PRESSURE RELIEF BALL VALVE

217 A/TRANS FLUID PUMP SLIDE SEAL SUPPORT 240 A/TRANS FLUID PUMP BOLT

218 A/TRANS FLUID PUMP SLIDE SEAL 241 A/TRANS FLUID PUMP BOLT

219 A/TRANS FLUID PUMP SLIDE SPRING 242 A/TRANS FLUID PUMP SLIDE O-RING SEAL

220 A/TRANS FLUID PUMP SLIDE RING

221 A/TRANS FLUID PUMP VANE RING

119
Fluid Pump Assembly

200 REVERSE CLUTCH HOUSING FLUID SEAL RING 96020408

201 INPUT SHAFT BEARING ASSEMBLY 96020385
202 A/TRANS FLUID PUMP COVER ASSEMBLY 96023661
203 CHECK VALVE RETAINER AND BALL ASSEMBLY 96022410
204 VALVE BUSHING/SPRING RETAINER 96020389
205 LINE BOOST VALVE BUSHING SEAL 96021023
206 LINE BOOST VALVE BUSHING 96021024
207 LINE BOOST VALVE 96023703
208 LINE BOOST VALVE SPRING 8680684
209 PRESSURE REGULATOR VALVE SPRING 96020561
210 PRESSURE REGULATOR VALVE 96022392
211 A/TRANS FLUID PUMP RETAINER PIN 96022414
212 A/TRANS FLUID PUMP COVER SEAL 8642581
213 A/TRANS FLUID PUMP SCREEN ASSEMBLY 24210086
214 BRASS ORIFICE INSERT 96023663
215 TURBINE SHAFT BUSHING 8628047
216 A/TRANS FLUID PUMP SLIDE (SELECTIVE) 24205405/06/07/08/09
217 A/TRANS FLUID PUMP SLIDE SEAL SUPPORT 8631283
218 A/TRANS FLUID PUMP SLIDE SEAL 8631282
219 A/TRANS FLUID PUMP SLIDE SPRING 96020369
220 A/TRANS FLUID PUMP SLIDE RING 96020367
221 A/TRANS FLUID PUMP VANE RING 24201144

222 A/TRANS FLUID PUMP VANE 8631280

223 A/TRANS FLUID PUMP ROTOR (SELECTIVE) 96024172/73/74/75/76
224 A/TRANS FLUID PUMP ROTOR GUIDE 24205410
225 A/TRANS FLUID PUMP VANE RING 24201144
226 TORQUE CONVERTER BUSHING 96020365
227 TORQUE CONVERTER HOUSING
228 TORQUE CONVERTER HOUSING SEAL BOLT 96015215
229 TORQUE CONVERTER HOUSING SEAL 96020366
231 A/TRANS FLUID PUMP SLIDE PIN ASSEMBLY 96020370
232 ORIFICE SLEEVE 96014328
233 ORIFICE CUP PLUG 96014328
234 TCC CONTROL VALVE SPRING 96020721
235 TCC CONTROL VALVE 96022411
236 A/TRANS FLUID PUMP RETAINER PIN 96022413
237 TCC ENABLE VALVE 96022412
238 PRESSURE RELIEF BALL VALVE SPRING 8634106
239 PRESSURE RELIEF BALL VALVE 147500
240 A/TRANS FLUID PUMP BOLT 96025473
241 A/TRANS FLUID PUMP BOLT 96022408
242 A/TRANS FLUID PUMP SLIDE O-RING SEAL 96020368
 Control Valve Body and Accumulator Assembly
5L40-E
318 ONLY 300

318

318 301

318
333
332 302
328

323 327
331 303
317
322
326
316
304
321 330

315
325

329
320

324
314

319 305

313

5L40-E
ONLY 306

307

305
308

309
4L40-E
ONLY

312
307

310

311
vb_explode

120 Figure 113

 Control Valve Body and Accumulator Assembly Legend
300 CONTROL VALVE BODY BOLT 318 ACCUMULATOR HOUSING BOLT

301 CONTROL VALVE TOP CHANNEL PLATE 319 OVERDRIVE CLUTCH ACCUMULATOR PISTON SPRING

302 CONTROL VALVE CHANNEL PLATE BALL CHECK SPRING 320 OVERDRIVE CLUTCH ACCUMULATOR PISTON FLUID
SEAL RING
303 CONTROL VALVE CHANNEL PLATE GASKET
321 OVERDRIVE CLUTCH ACCUMULATOR PISTON
304 CONTROL VALVE BOTTOM CHANNEL PLATE
322 OVERDRIVE CLUTCH ACCUMULATOR PISTON FLUID
305 CONTROL VALVE BODY GASKET SEAL RING

306 CONTROL VALVE BODY BALL CHECK VALVE 323 OVERDRIVE CLUTCH ACCUMULATOR HOUSING

307 CONTROL VALVE BODY SPACER PLATE 324 INTERMEDIATE CLUTCH ACCUMULATOR PISTON
SPRING
308 TCC PWM SOLENOID VALVE FILTER ASSEMBLY
325 INTERMEDIATE CLUTCH ACCUMULATOR PISTON
309 CONTROL VALVE BODY SPACER PLATE GASKET FLUID RING

310 CONTROL VALVE REAR BODY 326 INTERMEDIATE CLUTCH ACCUMULATOR PISTON

311 CONTROL VALVE FRONT BODY 327 INTERMEDIATE CLUTCH ACCUMULATOR PISTON FLUID
SEAL RING
312 PRESSURE CONTROL SOLENOID VALVE FILTER
ASSEMBLY 328 INTERMEDIATE CLUTCH ACCUMULATOR HOUSING

313 DIRECT CLUTCH ACCUMULATOR PISTON SPRING 329 2ND CLUTCH ACCUMULATOR PISTON SPRING

314 DIRECT CLUTCH ACCUMULATOR PISTON FLUID 330 2ND CLUTCH ACCUMULATOR PISTON RING
SEAL RING
331 2ND CLUTCH ACCUMULATOR PISTON
315 DIRECT CLUTCH ACCUMULATOR PISTON
332 2ND CLUTCH ACCUMULATOR PISTON RING
316 DIRECT CLUTCH ACCUMULATOR PISTON FLUID
SEAL RING 333 2ND CLUTCH ACCUMULATOR HOUSING

317 DIRECT CLUTCH ACCUMULATOR HOUSING

121
Control Valve Body and Accumulator Assembly
300 CONTROL VALVE BODY BOLT 96020027
301 CONTROL VALVE TOP CHANNEL PLATE 96025489
302 CONTROL VALVE CHANNEL PLATE BALL CHECK SPRING 96020952
303 CONTROL VALVE CHANNEL PLATE GASKET 96020575
304 CONTROL VALVE BOTTOM CHANNEL PLATE 96024109
305 CONTROL VALVE BODY GASKET 96020573
306 CONTROL VALVE BODY BALL CHECK VALVE 96020431
307 CONTROL VALVE BODY SPACER PLATE 96025378
308 TCC PWM SOLENOID VALVE FILTER ASSEMBLY 24209145
309 CONTROL VALVE BODY SPACER PLATE GASKET 96020567
310 CONTROL VALVE REAR BODY 96023540
311 CONTROL VALVE FRONT BODY 96024276
312 PRESSURE CONTROL SOLENOID VALVE FILTER 24209145
ASSEMBLY
313 DIRECT CLUTCH ACCUMULATOR PISTON SPRING 96020458
314 DIRECT CLUTCH ACCUMULATOR PISTON FLUID 96020469
SEAL RING
315 DIRECT CLUTCH ACCUMULATOR PISTON 96021044
316 DIRECT CLUTCH ACCUMULATOR PISTON FLUID 96021045
SEAL RING
317 DIRECT CLUTCH ACCUMULATOR HOUSING 96021042
318 ACCUMULATOR HOUSING BOLT 96025325
319 OVERDRIVE CLUTCH ACCUMULATOR PISTON SPRING 96022008
320 OVERDRIVE CLUTCH ACCUMULATOR PISTON FLUID 96020469
SEAL RING
321 OVERDRIVE CLUTCH ACCUMULATOR PISTON 96022007
322 OVERDRIVE CLUTCH ACCUMULATOR PISTON FLUID 96022003
SEAL RING
323 OVERDRIVE CLUTCH ACCUMULATOR HOUSING 96022005
324 INTERMEDIATE CLUTCH ACCUMULATOR PISTON 96020458
SPRING
325 INTERMEDIATE CLUTCH ACCUMULATOR PISTON 96020469
FLUID RING
326 INTERMEDIATE CLUTCH ACCUMULATOR PISTON 96021044
327 INTERMEDIATE CLUTCH ACCUMULATOR PISTON FLUID 96021045
SEAL RING
328 INTERMEDIATE CLUTCH ACCUMULATOR HOUSING 96021042
329 2ND CLUTCH ACCUMULATOR PISTON SPRING 96020848
330 2ND CLUTCH ACCUMULATOR PISTON RING 96020469
331 2ND CLUTCH ACCUMULATOR PISTON 96020765
332 2ND CLUTCH ACCUMULATOR PISTON RING 96020767
333 2ND CLUTCH ACCUMULATOR HOUSING 96020761
 Front Control Valve Body

343
342
343
341
340 344
345

346

357

355
356

351
353

354 347
348
343
349
350

352

351

340 CONTROL VALVE FRONT BODY 349 SOLENOID VALVE (O-RING) SEAL

341 SAFETY MODE VALVE 350 SOLENOID VALVE (O-RING) SEAL

342 SAFETY MODE VALVE SPRING 351 SOLENOID VALVE RETAINER

343 VALVE SPRING RETAINER 352 TCC PWM SOLENOID VALVE

344 3-4 SHIFT VALVE SPRING 353 FEED LIMIT VALVE

345 3-4 SHIFT VALVE 354 FEED LIMIT VALVE SPRING

346 3-4 SHIFT CONTROL VALVE 355 PRESSURE CONTROL SOLENOID (O-RING) SEAL

347 TCC REGULATOR APPLY VALVE SPRING 356 PRESSURE CONTROL SOLENOID (O-RING) SEAL

348 TCC REGULATOR APPLY VALVE 357 PRESSURE CONTROL SOLENOID ASSEMBLY

vb2_disassembly

122 Figure 114

Front Control Valve Body

340 CONTROL VALVE FRONT BODY 96024893

341 SAFETY MODE VALVE 96023082
342 SAFETY MODE VALVE SPRING 96020391
343 VALVE SPRING RETAINER 96020446
344 3-4 SHIFT VALVE SPRING 96020391
345 3-4 SHIFT VALVE 96023082
346 3-4 SHIFT CONTROL VALVE 96021252
347 TCC REGULATOR APPLY VALVE SPRING 96022567
348 TCC REGULATOR APPLY VALVE 96021256
349 SOLENOID VALVE (O-RING) SEAL 96042803
350 SOLENOID VALVE (O-RING) SEAL 96042804
351 SOLENOID VALVE RETAINER 8680781
352 TCC PWM SOLENOID VALVE 24227811
353 FEED LIMIT VALVE 96023083
354 FEED LIMIT VALVE SPRING 96023197
355 PRESSURE CONTROL SOLENOID (O-RING) SEAL
356 PRESSURE CONTROL SOLENOID (O-RING) SEAL
357 PRESSURE CONTROL SOLENOID ASSEMBLY 10478146
 Rear Control Valve Body

343 368

350

367 369
366 351

349
370 376
371
351
365 350
372 349

350
349
375
374 351
387 373
388

384

385
386 383
343 382
343 381
377

378
380 379

343 VALVE SPRING RETAINER 375 4-5 SHIFT CONTROL VALVE

349 SOLENOID VALVE (O-RING) SEAL 376 4-5 SHIFT SOLENOID VALVE ASSEMBLY

350 SOLENOID VALVE (O-RING) SEAL 377 MANUAL VALVE

351 SOLENOID VALVE RETAINER 378 MANUAL VALVE LINK WASHER (WAVED)

365 CONTROL VALVE REAR BODY 379 MANUAL VALVE LINK

366 1-2 SHIFT CONTROL VALVE 380 MANUAL VALVE LINK RETAINER

367 1-2 SHIFT CONTROL VALVE SPRING 381 LOW PRESSURE CONTROL VALVE BORE PLUG

368 1-2 SHIFT SOLENOID VALVE ASSEMBLY 382 LOW PRESSURE CONTROL VALVE SPRING

369 2-3 SHIFT SOLENOID VALVE ASSEMBLY 383 LOW PRESSURE CONTROL VALVE

370 2-3 SHIFT CONTROL VALVE 384 LOW PRESSURE CONTROL VALVE BORE RETAINER

371 2-3 SHIFT VALVE 385 REVERSE LOCKOUT VALVE

372 2-3 SHIFT VALVE SPRING 386 REVERSE LOCKOUT VALVE SPRING

373 4-5 SHIFT VALVE SPRING 387 1-2 SHIFT VALVE

374 4-5 SHIFT VALVE 388 1-2 SHIFT VALVE SPRING

vb1_disassembly

Figure 115 123

Rear Control Valve Body

343 VALVE SPRING RETAINER 96020446

349 SOLENOID VALVE (O-RING) SEAL 96042803
350 SOLENOID VALVE (O-RING) SEAL 96042804
351 SOLENOID VALVE RETAINER 8680781
365 CONTROL VALVE REAR BODY 96023541
366 1-2 SHIFT CONTROL VALVE 96021253
367 1-2 SHIFT CONTROL VALVE SPRING 96020391
368 1-2 SHIFT SOLENOID VALVE ASSEMBLY 96022804
369 2-3 SHIFT SOLENOID VALVE ASSEMBLY 96022804
370 2-3 SHIFT CONTROL VALVE 96021252
371 2-3 SHIFT VALVE 96021250
372 2-3 SHIFT VALVE SPRING 96020391
373 4-5 SHIFT VALVE SPRING 96020391
374 4-5 SHIFT VALVE 96023082
375 4-5 SHIFT CONTROL VALVE 96021252
376 4-5 SHIFT SOLENOID VALVE ASSEMBLY 96022804
377 MANUAL VALVE 96021257
378 MANUAL VALVE LINK WASHER (WAVED) 96026101
379 MANUAL VALVE LINK 96024060
380 MANUAL VALVE LINK RETAINER 96020898
381 LOW PRESSURE CONTROL VALVE BORE PLUG 96020482
382 LOW PRESSURE CONTROL VALVE SPRING 96024184
383 LOW PRESSURE CONTROL VALVE 96021255
384 LOW PRESSURE CONTROL VALVE BORE RETAINER 96020483
385 REVERSE LOCKOUT VALVE 96022566
386 REVERSE LOCKOUT VALVE SPRING 96020391
387 1-2 SHIFT VALVE 96021250
388 1-2 SHIFT VALVE SPRING 96020391
 Direct and Reverse Clutch Assembly
409
408
407
406
405
404

402

401

400

414

413
403

412

411

410

420

419

418

417

416

415

409 DIRECT AND REVERSE CLUTCH SPRING RETAINER RING

410 DIRECT CLUTCH APPLY PLATE
411 DIRECT CLUTCH PLATE ASSEMBLY (OUTER SPLINE)
412 DIRECT CLUTCH PLATE ASSEMBLY (INNER SPLINE)
413 DIRECT CLUTCH BACKING PLATE
400 REVERSE CLUTCH HOUSING BUSHING
414 DIRECT CLUTCH BACKING PLATE RETAINER RING
401 REVERSE CLUTCH (W/INPUT HOUSING ASSEMBLY)
(SELECTIVE)
402 REVERSE CLUTCH PISTON INNER SEAL
415 REVERSE CLUTCH SPACER
403 REVERSE CLUTCH HOUSING BALL CHECK VALVE
416 REVERSE CLUTCH APPLY PLATE
404 REVERSE CLUTCH PISTON
417 REVERSE CLUTCH PLATE ASSEMBLY (OUTER SPLINE)
405 DIRECT CLUTCH HOUSING BALL CHECK VALVE
418 REVERSE CLUTCH PLATE ASSEMBLY (INNER SPLINE)
406 DIRECT CLUTCH PISTON ASSEMBLY
419 REVERSE CLUTCH BACKING PLATE
407 DIRECT AND REVERSE CLUTCH SPRING
420 REVERSE CLUTCH BACKING PLATE RETAINER RING
408 DIRECT AND REVERSE CLUTCH SPRING RETAINER (SELECTIVE)
Partlist_A

124 Figure 116

Direct and Reverse Clutch Assembly

400 REVERSE CLUTCH HOUSING BUSHING 96020344

401 REVERSE CLUTCH (W/INPUT HOUSING ASSEMBLY) 96025258
402 REVERSE CLUTCH PISTON INNER SEAL 96020345
403 REVERSE CLUTCH HOUSING BALL CHECK VALVE 96025079
404 REVERSE CLUTCH PISTON 96021219
405 DIRECT CLUTCH HOUSING BALL CHECK VALVE 96025079
406 DIRECT CLUTCH PISTON ASSEMBLY 96021174
407 DIRECT AND REVERSE CLUTCH SPRING 96026037
408 DIRECT AND REVERSE CLUTCH SPRING RETAINER 96020903
409 DIRECT AND REVERSE CLUTCH SPRING RETAINER RING 96020067
410 DIRECT CLUTCH APPLY PLATE 96026076
411 DIRECT CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 96024393
412 DIRECT CLUTCH PLATE ASSEMBLY (INNER SPLINE) 96024392
413 DIRECT CLUTCH BACKING PLATE 96020158
414 DIRECT CLUTCH BACKING PLATE RETAINER RING 96020160/61/579/580
(SELECTIVE)
415 REVERSE CLUTCH SPACER 96023996
416 REVERSE CLUTCH APPLY PLATE 96026038
417 REVERSE CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 96020210
418 REVERSE CLUTCH PLATE ASSEMBLY (INNER SPLINE) 96020209
419 REVERSE CLUTCH BACKING PLATE 96020211
420 REVERSE CLUTCH BACKING PLATE RETAINER RING 96020174/75/76/77/78/79/80
(SELECTIVE)
 Forward and Coast Clutch Assembly
440
439
438
437
436
435
434
433

432
430 431

446

445

444
443
442
441

451
450

449
448
447

440 FORWARD AND COAST CLUTCH SPRING

RETAINER RING

441 COAST CLUTCH SPACER PLATE (SELECTIVE)

430 INPUT SHAFT (O-RING) SEAL
442 COAST CLUTCH APPLY PLATE
431 INPUT SHAFT FLUID SEAL RING
443 COAST CLUTCH PLATE ASSEMBLY (OUTER SPLINE)
432 INPUT SHAFT FLUID SEAL RING
444 COAST CLUTCH PLATE ASSEMBLY (INNER SPLINE)
433 FORWARD CLUTCH (W/INPUT HOUSING ASSEMBLY)
445 COAST CLUTCH BACKING PLATE
434 FORWARD CLUTCH HOUSING BALL CHECK VALVE
ASSEMBLY 446 COAST CLUTCH HOUSING

435 FORWARD CLUTCH BUSHING 447 FORWARD CLUTCH APPLY PLATE

436 FORWARD CLUTCH PISTON ASSEMBLY 448 FORWARD CLUTCH PLATE ASSEMBLY (OUTER SPLINE)

437 COAST CLUTCH PISTON BALL CHECK VALVE 449 FORWARD CLUTCH PLATE ASSEMBLY (INNER SPLINE)
ASSEMBLY
450 FORWARD CLUTCH BACKING PLATE
438 COAST CLUTCH PISTON ASSEMBLY
451 FORWARD CLUTCH BACKING PLATE
439 FORWARD AND COAST CLUTCH SPRING RETAINER RING (SELECTIVE)
Partlist_B

Figure 117 125

Forward and Coast Clutch Assembly

430 INPUT SHAFT (O-RING) SEAL 96013953

431 INPUT SHAFT FLUID SEAL RING 96020330
432 INPUT SHAFT FLUID SEAL RING 96020329
433 FORWARD CLUTCH (W/INPUT HOUSING ASSEMBLY) 96025093
434 FORWARD CLUTCH HOUSING BALL CHECK VALVE 96025079
ASSEMBLY
435 FORWARD CLUTCH BUSHING
436 FORWARD CLUTCH PISTON ASSEMBLY 96023901
437 COAST CLUTCH PISTON BALL CHECK VALVE 96025079
ASSEMBLY
438 COAST CLUTCH PISTON ASSEMBLY 96020306
439 FORWARD AND COAST CLUTCH SPRING 96025391
440 FORWARD AND COAST CLUTCH SPRING 96020066
RETAINER RING
441 COAST CLUTCH SPACER PLATE (SELECTIVE) 96020316/17/18/19/20/21
442 COAST CLUTCH APPLY PLATE 96026040
443 COAST CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 96024640
444 COAST CLUTCH PLATE ASSEMBLY (INNER SPLINE) 96024639
445 COAST CLUTCH BACKING PLATE 96020316
446 COAST CLUTCH HOUSING 96020842
447 FORWARD CLUTCH APPLY PLATE 96026039
448 FORWARD CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 96024638
449 FORWARD CLUTCH PLATE ASSEMBLY (INNER SPLINE) 96024637
450 FORWARD CLUTCH BACKING PLATE 96020328
451 FORWARD CLUTCH BACKING PLATE 96020167
RETAINER RING (SELECTIVE)
 Input Sun Gear Shaft and Forward Sprag Clutch Assembly
462

457

456
455

460

461

460

459

458

458 FORWARD CLUTCH ROLLER OUTER RACE WASHER

459 FORWARD CLUTCH SPRAG OUTER RACE

460 FORWARD CLUTCH SPRAG ASSEMBLY RETAINER

455 FORWARD CLUTCH ROLLER INNER RACE THRUST RING RINGS

456 FORWARD CLUTCH ROLLER INNER BEARING 461 FORWARD CLUTCH SPRAG ASSEMBLY

457 INPUT SUN GEAR SHAFT ASSEMBLY 462 ORIFICED CUP PLUG (LUBE)
Partlist_C

Figure 118

Direct Clutch Drum and Shaft Assembly

466 465

465

465 INPUT AND REACTION CARRIER BUSHING ASSEMBLY

466 DIRECT CLUTCH (W/INPUT AND HUB ASSEMBLY)

Partlist_D

126 Figure 119

Input Sun Gear Shaft and Forward Sprag Clutch Assembly

455 FORWARD CLUTCH ROLLER INNER RACE THRUST RING 96020078

456 FORWARD CLUTCH ROLLER INNER BEARING 96022593
457 INPUT SUN GEAR SHAFT ASSEMBLY 96023664
458 FORWARD CLUTCH ROLLER OUTER RACE WASHER 96022645
459 FORWARD CLUTCH SPRAG OUTER RACE 96025657
460 FORWARD CLUTCH SPRAG ASSEMBLY RETAINER 96024629
RINGS
461 FORWARD CLUTCH SPRAG ASSEMBLY 96024629
462 ORIFICED CUP PLUG (LUBE) 96020280
Direct Clutch Drum and Shaft Assembly

465 INPUT AND REACTION CARRIER BUSHING ASSEMBLY 96024484

466 DIRECT CLUTCH (W/INPUT AND HUB ASSEMBLY 96024489
 Intermediate Sprag Clutch Assembly
470

474

472

473

472

471

477
476

475

470 OVERDRIVE AND REVERSE CLUTCH (W/HUB

ASSEMBLY)

471 INTERMEDIATE CLUTCH ROLLER THRUST WASHER

472 INTERMEDIATE CLUTCH SPRAG ASSEMBLY

RETAINER RINGS

473 INTERMEDIATE CLUTCH SPRAG ASSEMBLY

474 INTERMEDIATE CLUTCH SPRAG OUTER RACE

475 INTERMEDIATE CLUTCH ROLLER THRUST WASHER

476 INTERMEDIATE CLUTCH ROLLER THRUST BEARING

ASSEMBLY

477 INTERMEDIATE CLUTCH ROLLER THRUST BEARING

ASSEMBLY RETAINER
Partlist_E

Figure 120 127

Intermediate Sprag Clutch Assembly

470 OVERDRIVE AND REVERSE CLUTCH (W/HUB 96022642

ASSEMBLY)
471 INTERMEDIATE CLUTCH ROLLER THRUST WASHER 96022010
472 INTERMEDIATE CLUTCH SPRAG ASSEMBLY 96024629
RETAINER RINGS
473 INTERMEDIATE CLUTCH SPRAG ASSEMBLY 96024629
474 INTERMEDIATE CLUTCH SPRAG OUTER RACE 96025648
475 INTERMEDIATE CLUTCH ROLLER THRUST WASHER 96022010
476 INTERMEDIATE CLUTCH ROLLER THRUST BEARING 96021053
ASSEMBLY
477 INTERMEDIATE CLUTCH ROLLER THRUST BEARING 96021054
 Overdrive and Intermediate Clutch Assembly
483

482

481

480

487

486

485

484

492

491
490
489

488

497

496

495

494

493

Partlist_F

128 Figure 121

 Overdrive and Intermediate Clutch Assembly Legend
480 OVERDRIVE CLUTCH BACKING PLATE 489 INTERMEDIATE CLUTCH BACKING PLATE
RETAINER RING (SELECTIVE)
490 INTERMEDIATE CLUTCH PLATE ASSEMBLY
481 OVERDRIVE CLUTCH BACKING PLATE (INNER SPLINE)

482 OVERDRIVE CLUTCH PLATE ASSEMBLY 491 INTERMEDIATE CLUTCH PLATE ASSEMBLY
(INNER SPLINE) (OUTER SPLINE)

483 OVERDRIVE CLUTCH PLATE ASSEMBLY 492 INTERMEDIATE CLUTCH APPLY PLATE
(OUTER SPLINE)
493 OVERDRIVE CLUTCH HOUSING
484 OVERDRIVE CLUTCH SPACER
494 INTERMEDIATE CLUTCH SPRING
485 OVERDRIVE CLUTCH SPRING RETAINER RING
495 INTERMEDIATE CLUTCH PISTON ASSEMBLY
486 OVERDRIVE CLUTCH SPRING
496 INTERMEDIATE CLUTCH (W/HOUSING ASSEMBLY)
487 OVERDRIVE CLUTCH PISTON ASSEMBLY
497 INTERMEDIATE CLUTCH HOUSING RETAINER RING
488 INTERMEDIATE CLUTCH BACKING PLATE
RETAINER RING (SELECTIVE)

Low Clutch Sprag Assembly

505

501

504

502
503
502
501
500

500 LOW CLUTCH ROLLER RETAINER 503 LOW CLUTCH SPRAG ASSEMBLY

501 LOW CLUTCH ROLLER THRUST WASHER 504 LOW CLUTCH SPRAG OUTER RACE

502 LOW CLUTCH SPRAG ASSEMBLY RETAINER RINGS 505 LOW CLUTCH SPRAG INNER RACE
Partlist_G

Figure 122 129

Overdrive and Intermediate Clutch Assembly Legend

480 OVERDRIVE CLUTCH BACKING PLATE 96020178

RETAINER RING (SELECTIVE)
481 OVERDRIVE CLUTCH BACKING PLATE 96020211
482 OVERDRIVE CLUTCH PLATE ASSEMBLY 96020209
(INNER SPLINE)
483 OVERDRIVE CLUTCH PLATE ASSEMBLY 96020210
(OUTER SPLINE)
484 OVERDRIVE CLUTCH SPACER 96020208
485 OVERDRIVE CLUTCH SPRING RETAINER RING 96020857
486 OVERDRIVE CLUTCH SPRING 96026036
487 OVERDRIVE CLUTCH PISTON ASSEMBLY 96025338
488 INTERMEDIATE CLUTCH BACKING PLATE 96020181/82/83/84/85/86/87/88
RETAINER RING (SELECTIVE)
489 INTERMEDIATE CLUTCH BACKING PLATE 96020686
490 INTERMEDIATE CLUTCH PLATE ASSEMBLY 96024641
(INNER SPLINE)
491 INTERMEDIATE CLUTCH PLATE ASSEMBLY 96024642
(OUTER SPLINE)
492 INTERMEDIATE CLUTCH APPLY PLATE 96026074
493 OVERDRIVE CLUTCH HOUSING
494 INTERMEDIATE CLUTCH SPRING 96025392
495 INTERMEDIATE CLUTCH PISTON ASSEMBLY 96020682
496 INTERMEDIATE CLUTCH (W/HOUSING ASSEMBLY) 96020806
497 INTERMEDIATE CLUTCH HOUSING RETAINER RING 96024192
Low Clutch Sprag Assembly

500 LOW CLUTCH ROLLER RETAINER 96026099

501 LOW CLUTCH ROLLER THRUST WASHER 96022644
502 LOW CLUTCH SPRAG ASSEMBLY RETAINER RINGS 96024631
503 LOW CLUTCH SPRAG ASSEMBLY 96024631
504 LOW CLUTCH SPRAG OUTER RACE 96024003
505 LOW CLUTCH SPRAG INNER RACE 96023676
 Center Support Assembly
514

513
512
511
510

5L40-E
ONLY
522
521
520
519
518

517

516

515

528

527
526

525
524

523
535

534

533
532

531
530
529

Partlist_H

130 Figure 123

 Center Support Assembly Legend
510 LOW AND REVERSE CLUTCH PLATE 523 2ND CLUTCH APPLY PLATE
RETAINER RING (SELECTIVE)
524 2ND CLUTCH PLATE ASSEMBLY (OUTER SPLINE)
511 LOW AND REVERSE CLUTCH BACKING PLATE
525 2ND CLUTCH PLATE ASSEMBLY (INNER SPLINE)
512 LOW AND REVERSE CLUTCH PLATE ASSEMBLY
(INNER SPLINE)
526 2ND CLUTCH BACKING PLATE

513 LOW AND REVERSE CLUTCH PLATE ASSEMBLY

527 2ND CLUTCH BACKING PLATE
(OUTER SPLINE)
RETAINER RING (SELECTIVE)

514 LOW AND REVERSE CLUTCH APPLY PLATE

528 2ND COAST CLUTCH PISTON ASSEMBLY

515 LOW AND REVERSE CLUTCH SPRING RETAINER RING

529 2ND COAST CLUTCH SPRING

516 LOW AND REVERSE CLUTCH SPRING

530 2ND COAST CLUTCH SPRING RETAINER RING

517 LOW AND REVERSE CLUTCH PISTON

531 2ND COAST CLUTCH SPACER

518 CENTER SUPPORT

532 2ND COAST CLUTCH PLATE ASSEMBLY (OUTER SPLINE)

519 INPUT AND REACTION BEARING ASSEMBLY

533 2ND COAST CLUTCH PLATE ASSEMBLY (INNER SPLINE)

520 2ND CLUTCH PISTON

534 2ND COAST CLUTCH BACKING PLATE

521 2ND CLUTCH SPRING

535 2ND COAST CLUTCH PLATE (BACKING PLATE)
RETAINER RING (SELECTIVE)
522 2ND CLUTCH SPRING RETAINER RING

131
Center Support Assembly Legend

510 LOW AND REVERSE CLUTCH PLATE 96020578/79/80/81/82

RETAINER RING (SELECTIVE)
511 LOW AND REVERSE CLUTCH BACKING PLATE 96020781
512 LOW AND REVERSE CLUTCH PLATE ASSEMBLY 96024392
(INNER SPLINE)
513 LOW AND REVERSE CLUTCH PLATE ASSEMBLY 96024391
(OUTER SPLINE)
514 LOW AND REVERSE CLUTCH APPLY PLATE 96026075
515 LOW AND REVERSE CLUTCH SPRING RETAINER RING 96021039
516 LOW AND REVERSE CLUTCH SPRING 96026035
517 LOW AND REVERSE CLUTCH PISTON 96022480
518 CENTER SUPPORT
519 INPUT AND REACTION BEARING ASSEMBLY 96020152
520 2ND CLUTCH PISTON 96024086
521 2ND CLUTCH SPRING 96024261
522 2ND CLUTCH SPRING RETAINER RING 96020062
523 2ND CLUTCH APPLY PLATE 96024750
524 2ND CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 96023159
525 2ND CLUTCH PLATE ASSEMBLY (INNER SPLINE) 96023158
526 2ND CLUTCH BACKING PLATE 96023155
527 2ND CLUTCH BACKING PLATE 96023190/91/92/93/94/95
RETAINER RING (SELECTIVE)
528 2ND COAST CLUTCH PISTON ASSEMBLY 96025338
529 2ND COAST CLUTCH SPRING 96026182
530 2ND COAST CLUTCH SPRING RETAINER RING 96023196
531 2ND COAST CLUTCH SPACER 96025916
532 2ND COAST CLUTCH PLATE ASSEMBLY (OUTER SPLINE) 96024089
533 2ND COAST CLUTCH PLATE ASSEMBLY (INNER SPLINE) 96024087
534 2ND COAST CLUTCH BACKING PLATE 96024914
535 2ND COAST CLUTCH PLATE (BACKING PLATE) 96023180
 Planetary Carrier Assembly

544
546
547
546
545
544
543
542
541
540
554
552
553

552

551
550

549

548

4L40-E
ONLY

553

5L40-E
ONLY

540 INPUT AND REACTION CARRIER OUTER RING 547 2ND CLUTCH SPRAG ASSEMBLY

541 INPUT AND REACTION BEARING ASSEMBLY 548 INPUT AND REACTION CARRIER BUSHING

542 2ND CLUTCH ROLLER INNER RACE BEARING 549 2ND CLUTCH SPRAG INNER (W/RACE)
ASSEMBLY
550 REACTION INTERNAL GEAR
543 2ND CLUTCH SPRAG RETAINER
551 REACTION INTERNAL GEAR FLANGE WASHER
544 2ND CLUTCH ROLLER OUTER RACE WASHER
552 REACTION CARRIER BUSHING (2)
545 2ND CLUTCH SPRAG OUTER RACE
553 INPUT AND REACTION CARRIER
546 2ND CLUTCH SPRAG ASSEMBLY RETAINER
554 INPUT AND REACTION BEARING ASSEMBLY

Partlist_J

132 Figure 124

Planetary Carrier Assembly

540 INPUT AND REACTION CARRIER OUTER RING 96020059

541 INPUT AND REACTION BEARING ASSEMBLY 96020142
542 2ND CLUTCH ROLLER INNER RACE BEARING 96020141
ASSEMBLY
543 2ND CLUTCH SPRAG RETAINER 96026100
544 2ND CLUTCH ROLLER OUTER RACE WASHER 96022643
545 2ND CLUTCH SPRAG OUTER RACE 96022478
546 2ND CLUTCH SPRAG ASSEMBLY RETAINER 96024630
547 2ND CLUTCH SPRAG ASSEMBLY 96024630
548 INPUT AND REACTION CARRIER BUSHING 96024902
549 2ND CLUTCH SPRAG INNER (W/RACE) 96025114
550 REACTION INTERNAL GEAR 96022882
551 REACTION INTERNAL GEAR FLANGE WASHER 96022373
552 REACTION CARRIER BUSHING (2) 96020084
553 INPUT AND REACTION CARRIER 96024795
554 INPUT AND REACTION BEARING ASSEMBLY 96020086
 Rear Internal Gear Output Shaft Assembly (4L40-E)
563

562

564
561

560

562 OUTPUT SHAFT ASSEMBLY

560 REAR INTERNAL GEAR 563 REAR INTERNAL RETAINER RING

561 INPUT AND REACTION CARRIER BUSHING 564 CUP PLUG

Partlist_K4L40-E

Figure 125

Rear Internal Gear Output Shaft Assembly (5L40-E)

563

562

564
561

560

562 OUTPUT SHAFT ASSEMBLY

560 REAR INTERNAL GEAR 563 REAR INTERNAL RETAINER RING

561 INPUT AND REACTION CARRIER BUSHING 564 CUP PLUG

Partlist_K

Figure 126 133

Rear Internal Gear Output Shaft Assembly (4L40-E)

560 REAR INTERNAL GEAR 96024435

561 INPUT AND REACTION CARRIER BUSHING 96020052
562 OUTPUT SHAFT ASSEMBLY
563 REAR INTERNAL RETAINER RING 96020058
564 CUP PLUG 96020053
562 OUTPUT SHAFT ASSEMBLY
563 REAR INTERNAL RETAINER RING 96020058
564 CUP PLUG 96020053

Rear Internal Gear Output Shaft Assembly (5L40-E)

560 REAR INTERNAL GEAR 96024435

561 INPUT AND REACTION CARRIER BUSHING 96020052
560 REAR INTERNAL GEAR 96024435
561 INPUT AND REACTION CARRIER BUSHING 96020052
562 OUTPUT SHAFT ASSEMBLY
563 REAR INTERNAL RETAINER RING 96020058
564 CUP PLUG 96020053
 Park Pawl Assembly A

601
600

615

602

613

606
612 604
605

614

611

610

607
608
609

600 MANUAL SHAFT DETENT LEVER 609 PARK PAWL ACTUATOR BRACKET BOLT

601 MANUAL SHAFT DETENT LEVER PIN 610 PARK PAWL SHAFT

602 TRANSMISSION MANUAL SHIFT SHAFT SWITCH 611 PARK PAWL SPRING
ASSEMBLY
612 PARK PAWL
604 TRANSMISSION CASE ASSEMBLY
613 PARK PAWL ACTUATOR ASSEMBLY
605 MANUAL SHIFT SHAFT SEAL
614 CUP PLUG
606 MANUAL SHIFT SHAFT
615 TRANSMISSION MANUAL SHIFT SHAFT ASSEMBLY
607 PARK PAWL ACTUATOR BRACKET SPACER

608 PARK PAWL ACTUATOR BRACKET

shift_assmA

134 Figure 127

 Park Pawl Assembly B

601
600

602

613

603

612 604

605
611 606

610

607
608
609

600 MANUAL SHAFT DETENT LEVER 608 PARK PAWL ACTUATOR BRACKET

601 MANUAL SHAFT DETENT LEVER PIN 609 PARK PAWL ACTUATOR BRACKET BOLT

602 TRANSMISSION MANUAL SHIFT SHAFT SWITCH 610 PARK PAWL SHAFT
ASSEMBLY
611 PARK PAWL SPRING
603 MANUAL SHAFT DETENT LEVER PIN
612 PARK PAWL
604 TRANSMISSION CASE ASSEMBLY
613 PARK PAWL ACTUATOR ASSEMBLY
605 MANUAL SHIFT SHAFT SEAL

606 MANUAL SHIFT SHAFT

607 PARK PAWL ACTUATOR BRACKET

shift_assmB

Figure 128 135

Park Pawl Assembly A

601 MANUAL SHAFT DETENT LEVER PIN 96020016

602 TRANSMISSION MANUAL SHIFT SHAFT SWITCH 96025491
ASSEMBLY
604 TRANSMISSION CASE ASSEMBLY
605 MANUAL SHIFT SHAFT SEAL 86447709
606 MANUAL SHIFT SHAFT
607 PARK PAWL ACTUATOR BRACKET 96024503
608 PARK PAWL ACTUATOR BRACKET 96024504
609 PARK PAWL ACTUATOR BRACKET BOLT 96020023
610 PARK PAWL SHAFT 96020018
611 PARK PAWL SPRING 96024306
612 PARK PAWL 96024307
613 PARK PAWL ACTUATOR ASSEMBLY 96025046
614 CUP PLUG
615 TRANSMISSION MANUAL SHIFT SHAFT ASSEMBLY
SPACER

Park Pawl Assembly B

600 MANUAL SHAFT DETENT LEVER 96022578

601 MANUAL SHAFT DETENT LEVER PIN 96020016
602 TRANSMISSION MANUAL SHIFT SHAFT SWITCH 96025491
ASSEMBLY
603 MANUAL SHAFT DETENT LEVER PIN 96020016
604 TRANSMISSION CASE ASSEMBLY
605 MANUAL SHIFT SHAFT SEAL 8644709
606 MANUAL SHIFT SHAFT
607 PARK PAWL ACTUATOR BRACKET 96024503
608 PARK PAWL ACTUATOR BRACKET 96024504
609 PARK PAWL ACTUATOR BRACKET BOLT 96020023
610 PARK PAWL SHAFT 96020018
611 PARK PAWL SPRING 96024306
612 PARK PAWL 96024307
613 PARK PAWL ACTUATOR ASSEMBLY 96025046
 BASIC SPECIFICATIONS

HYDRA-MATIC 4L40-E TRANSMISSION

Produced at: Strasbourg,
France

HYDRA-MATIC 4L40-E
(FOUR-SPEED)

Transmission Drive Transmission Fluid Capacity (Approximate)

Rear Wheel Drive 245 mm Converter (Dry): 8.5 L (9.0 qt)
All Wheel Drive
Transmission Weight
Transmission Type 245 mm Converter (Dry): 66.5 kg (146.6 lb)
4L40-E = 4: Four Speed (Wet): 74.0 kg (163.1 lb)
L: Longitudinal Mount
40: Product Series Converter Sizes Available
E: Electronically Controlled 245 mm
Automatic Overdrive with a Torque Converter Clutch Assembly.
Converter Bolt Circle Diameters
Current Engine Range For 245 mm Converter – 228.0 mm to 247.7 mm
1.9 L Gasoline
Converter Stall Torque Ratio Range
Control Systems For 245 mm Converter – 1.60 to 2.70
Shift Pattern – (3) Two-way on/off solenoids
Shift Quality – Pressure Control Solenoid Converter “K” Factor Range
Torque Converter Clutch – Pulse Width Modulated For 245 mm Converter – 122 to 260
solenoid control Not all “K” Factors are applicable across the range of Converter Stall Torque Ratios.

Gear Ratios Transmission Packaging Information*

1st 2.82 Overall Length
2nd 1.54 723.0 mm with 245 mm Converter
3rd 1.00 (2 Wheel Drive)
4th 0.70 *All dimensions shown are nominal.
Rev 2.38
Driver Shift Control Only
Maximum Engine Torque
180 N•m (133 lb ft)
Pressure Taps Available
Maximum Gearbox Torque Line Pressure
430 N•m (317 lb ft)
Information may vary with application. All information, illustrations
and specifications contained in this book are based on the latest product
Maximum Shift Speed information available at the time of publication. The right is reserved to
Output: 8,500 RPM make changes at any time without notice.
Shift: 6,500 RPM

Maximum Gross Vehicle Weight

3,500 kg (7,716 lb)

Transmission Fluid Type

Dexron® III

136
 BASIC SPECIFICATIONS

HYDRA-MATIC 5L40-E TRANSMISSION

Produced at: Strasbourg,
France

HYDRA-MATIC 5L40-E
(FIVE-SPEED)

Transmission Drive Transmission Fluid Capacity (Approximate)

Rear Wheel Drive 245 mm Converter (Dry): 8.5 L (9.0 qt)
All Wheel Drive
Transmission Weight
Transmission Type 245 mm Converter (Dry): 73.0 kg (161.0 lb)
5L40-E = 5: Five Speed (Wet): 80.5 kg (177.5 lb)
L: Longitudinal Mount Converter Sizes Available
40: Product Series 245 mm
E: Electronically Controlled 245 mm Hybrid Converter (Option for applications
Automatic Overdrive with a Torque Converter Clutch Assembly.
above approximately 280 N•m (207 lb ft)
Current Engine Range 258 mm Converter (Option for applications above
2.2 L to 3.2 L Gasoline approximately 350 N•m (258 lb ft)
2.0 L to 3.0 L Diesel
Converter Bolt Circle Diameters
Control Systems For 245 mm Converter – 228.0 mm to 247.7 mm
Shift Pattern – (3) Two-way on/off solenoids For 245 mm Hybrid Converter – 234.0 mm (Reference)
Shift Quality – Pressure Control Solenoid For 258 mm Converter – 234.0 mm (Reference)
Torque Converter Clutch – Pulse Width Modulated Converter Stall Torque Ratio Range
solenoid control For 245 mm Converter – 1.60 to 2.70
Gear Ratios For 245 mm Hybrid Converter – 2.0 (Reference)
1st 3.42 For 258 mm Converter – 1.60 to 2.10
2nd 2.21 Converter “K” Factor Range
3rd 1.60 For 245 mm Converter – 122 to 260
4th 1.00 For 245 mm Hybrid Converter – 140 (Reference)
5th 0.75 For 258 mm Converter – 106 to 164
Rev 3.03 Not all “K” Factors are applicable across the range of Converter Stall Torque Ratios.

Maximum Engine Torque Transmission Packaging Information*

390 N•m (288 lb ft) Overall Length
711.0 to 723.0 mm with 245 mm Converter
Maximum Gearbox Torque (2 Wheel Drive)
670 N•m (494 lb ft) 728.0 mm with 258 mm Converter
(2 Wheel Drive)
Maximum Shift Speed *All dimensions shown are nominal.
Output: 8,500 RPM
Shift: 6,500 RPM Seven Position Quadrant or Driver Shift Control
(P, R, N, D , 4, 3, 2)
Maximum Gross Vehicle Weight
Pressure Taps Available
3,500 kg (7,716 lb)
Line Pressure
Transmission Fluid Type Information may vary with application. All information, illustrations
Dexron® III and specifications contained in this book are based on the latest product
information available at the time of publication. The right is reserved to
make changes at any time without notice.

137
 HYDRA-MATIC PRODUCT DESIGNATION SYSTEM
The product designation system used for all Hydra-matic The third and fourth characters consists of a set of numbers,
transaxles and transmissions consists of a series of numbers (i.e. “40”), that designate the transaxle or transmission “Series”
and letters that correspond with the special features incorporated number. This number signifies the relative torque capacity of
in that product line. The first character is a number that the unit.
designates the number of forward gear ranges available in that
unit. For example: 4 = four forward gear ranges. The fifth character designates the major features incorporated
into this unit. For example, the letter “E” designates that the
The second character is a letter that designates how the unit is unit has electronic controls.
mounted in the vehicle. When the letter “T” is used, it
designates that the unit is transversely mounted and is used By using this method of classification, the HYDRA-MATIC
primarily for front wheel drive vehicles. The letter “L” 4L40-E is a 4-speed, longitudinally mounted, 40 series unit,
designates that it is longitudinally mounted in the vehicle and with electronic controls.
it is used primarily for rear wheel drive vehicles. The letter
“M” designates that the unit is a manual transaxle or
transmission but not specific to a front or rear wheel drive
vehicle application.

HYDRA-MATIC 4L40-E

HYDRA-MATIC 4 L 40 E

Number of Type: Series: Major Features:

Speeds: T - Transverse Based on E - Electronic Controls
3 L - Longitudinal Relative A - All Wheel Drive
4 M - Manual Torque HD - Heavy Duty
5 Capacity
V (CVT)

138
 HYDRA-MATIC PRODUCT DESIGNATION SYSTEM
The product designation system used for all Hydra-matic The third and fourth characters consists of a set of numbers,
transaxles and transmissions consists of a series of numbers (i.e. “40”), that designate the transaxle or transmission “Series”
and letters that correspond with the special features incorporated number. This number signifies the relative torque capacity of
in that product line. The first character is a number that the unit.
designates the number of forward gear ranges available in that
unit. For example: 5 = five forward gear ranges. The fifth character designates the major features incorporated
into this unit. For example, the letter “E” designates that the
The second character is a letter that designates how the unit is unit has electronic controls.
mounted in the vehicle. When the letter “T” is used, it
designates that the unit is transversely mounted and is used By using this method of classification, the HYDRA-MATIC
primarily for front wheel drive vehicles. The letter “L” 5L40-E is a 5-speed, longitudinally mounted, 40 series unit,
designates that it is longitudinally mounted in the vehicle and with electronic controls.
it is used primarily for rear wheel drive vehicles. The letter
“M” designates that the unit is a manual transaxle or
transmission but not specific to a front or rear wheel drive
vehicle application.

HYDRA-MATIC 5L40-E

HYDRA-MATIC 5 L 40 E

Number of Type: Series: Major Features:

Speeds: T - Transverse Based on E - Electronic Controls
3 L - Longitudinal Relative A - All Wheel Drive
4 M - Manual Torque HD - Heavy Duty
5 Capacity
V (CVT)

139
 GLOSSARY OF TECHNICAL TERMS
Accumulator: A component of the transmission that
absorbs hydraulic pressure during the apply of clutch
or band. Accumulators are designed to control the
quality of a shift from one gear range to another.
Adaptive Learning: Programming within the TCM
that automatically adjusts hydraulic pressures in order
to compensate for changes in the transmission (i.e.
component wear).
Applied: An apply component that is holding another
component to which it is splined or assembled with.
Also referred to as “engaged”.
Apply Components: Hydraulically operated clutches,
servos, bands, and mechanical one-way roller or sprag
clutches that drive or hold members of a planetary
gear set.
Apply Plate: A steel clutch plate in a clutch pack
located next to the (apply) piston.
Backing Plate: A steel plate in a clutch pack that is
usually the last plate in that clutch assembly (farthest
from the clutch piston).
Ball Check Valve: A spherical hydraulically controlled
component (usually made of steel) that either seals or
opens fluid circuits. It is also referred to as a check
valve or checkball.
Band: An apply component that consists of a flexible
strip of steel and friction material that wraps around a
drum. When applied, it tightens around the drum and
prevents the drum from rotating.
Brake Switch: An electrical device that provides
signals to the Transmission Control Module (TCM)
based on the position of the brake pedal. The TCM
uses this information to apply or release the torque
converter clutch (TCC).
Centrifugal Force: A force that is imparted on an
object (due to rotation) that increases as that object
moves further away from a center/point of rotation.
Clutch Pack: An assembly of components generally
consisting of clutch plates, an apply plate and a
backing plate.
Clutch Plate: A hydraulically activated component
that has two basic designs: (1) all steel, or (2) a steel
core with friction material bonded to one or two sides
of the plate.
Component: Any physical part of the transmission.
Control Valve Body: A machined metal casting that
contains valve trains and other hydraulically controlled
components that shift the transmission.
140
Coupling Speed: The speed at which a vehicle is
traveling and no longer requires torque multiplication
through the torque converter. At this point the stator
free wheels to allow fluid leaving the turbine to flow
directly to the pump. (See torque converter)
De-energize(d): To interrupt the electrical current that
flows to an electronically controlled device making it
electrically inoperable.
Direct Drive: A condition in a gear set where the
input speed and input torque equals the output speed
and torque. The gear ratio through the gear set is 1:1.
Downshift: A change in a gear ratio where input
speed and torque increases.
Driver Shift Control: A selector system variant which
is configured to be shifted only manually, and allows for
engine braking in first, second, third and fourth gears.
Duty Cycle: In reference to an electronically controlled
solenoid, it is the amount of time (expressed as a
percentage) that current flows through the solenoid coil.
Engine Control Module (ECM): An electronic device
that manages the electrical system of the engine.
Energize(d): To supply a current to an electronically
controlled device enabling it to perform its designed
function.
Engine Compression Braking: A condition where
compression from the engine is used with the
transmission to decrease vehicle speed. Braking
(slowing of the vehicle) occurs when a lower gear ratio
is manually selected by moving the gear selector lever.
Exhaust: The release of fluid pressure from a hydraulic
circuit. (The words exhausts and exhausting are also
used and have the same intended meaning.)
Fluid: Generally considered a liquid or gas. In this
publication fluid refers primarily to “transmission fluid”.
Fluid Pressure: A pressure (in this textbook usually
transmission fluid) that is consistent throughout its circuit.
Force: A measurable effort that is exerted on an object
(component).
Freewheeling: A condition where power is lost through
a driving or holding device (i.e. roller or sprag clutches).
Friction Material: A heat and wear resistant fibrous
material bonded to clutch plates and bands.
Gear: A round, toothed device that is used for
transmitting torque through other components.
Gear Range: A specific speed to torque ratio at
which the transmission is operating (i.e. 1st gear,
2nd gear etc.).
 GLOSSARY OF TECHNICAL TERMS
Gear Ratio: Revolutions of an input gear as compared
to the revolutions of an output gear. It can also be
expressed as the number of teeth on a gear as compared
to the number of teeth on a gear that it is in mesh with.
Hydraulic Circuit: A fluid passage which often
includes the mechanical components in that circuit
designed to perform a specific function.
Input: A starting point for torque, revolutions or energy
into another component of the transmission.
Internal Gear: The outermost member of a gear set
that has gear teeth in constant mesh with planetary
pinion gears of the gear set.
Internal Leak: Loss of fluid pressure in a hydraulic
circuit.
Land (Valve Land): The larger diameters of a spool
valve that contact the valve bore or bushing.
Line Pressure: The main fluid pressure in a hydraulic
system created by the pump and pressure regulator
valve.
Manual Valve: A spool valve that distributes fluid to
various hydraulic circuits and is mechanically linked
to the gear selector lever.
Orifice: A restricting device (usually a hole in the
spacer plate) for controlling pressure build up into
another circuit.
Overdrive: An operating condition in the gear set
allowing output speed to be higher than input speed
and output torque to be lower than input torque.
Overrunning: The function of a one-way mechanical
clutch that allows the clutch to freewheel during certain
operating conditions of the transmission.
Pinion Gear: A small toothed gear that meshes with a
larger gear.
Planet Pinion Gears: Pinion gears (housed in a carrier)
that are in constant mesh with a circumferential internal
gear and centralized sun gear.
Planetary Gear Set: An assembly of gears that consists
of an internal gear, planet pinion gears with a carrier,
and a sun gear.
Powertrain Control Module (PCM): An electronic
device that manages most of the electrical systems
throughout the vehicle.
Pressure: A measurable force that is exerted on an
area and expressed as kilopascals (kPa) or pounds per
square inch (psi).
Pulse Width Modulated (PWM): An electronic signal
that continuously cycles the ON and OFF time of a
device (such as a solenoid) while varying the amount
of ON time.
Race (Inner or Outer): A highly polished steel surface
that contacts bearings or sprag or roller elements.
Reduction (Gear Reduction): An operating condition
in the gear set allowing output speed to be lower
than input speed and output torque to be higher than
input torque.
Residual Fluid Pressure: Excess pressure contained
within an area after the supply pressure has been
terminated.
Roller Clutch: A mechanical clutch (holding device)
consisting of roller bearings assembled between inner
and outer races.
Safety Mode: A condition whereby a component (i.e.
engine or transmission) will partially function even if
its electrical system is disabled.
Servo: A spring loaded device consisting of a piston
in a bore that is operated (stroked) by hydraulic pressure
to apply or release a band.
Solenoid Valve: An electronic device used to control
transmission shift patterns or regulate fluid pressure.
Spool Valve: A cylindrical hydraulic control device
having a variety of land and valley diameters, used to
control fluid flow.
Sprag Clutch: A mechanical clutch (holding device)
consisting of figure eight like elements assembled
between inner and outer races.
Throttle Position: The travel of the throttle plate that
is expressed in percentages and measured by the throttle
position (TP) sensor.
Torque: A measurable twisting force expressed in
terms of Newton-meters (N•m), pounds feet (lbs ft) or
pounds inches (lbs in).
Torque Converter: A component of an automatic
transmission, (attached to the engine flywheel) that
transfers torque from the engine to the transmission
through a fluid coupling.
Transmission Control Module (TCM): An electronic
device that manages the electrical system of the
transmission.
Variable Capacity Pump: The device that provides
fluid for operating the hydraulic circuits in the
transmission. The amount of fluid supplied varies
depending on vehicle operating conditions.
141
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