PAPER-1 B) In RT, 70mm dia, 60mm Thickness, DWSI is

used
1) STRA Test is....? C) In RT, 85 mm dia, 25 mm thickness, DWDI
A) Prevent Lamellar Tearing is used
B) Measure Ductility D) A will be used by DWDI & DWSI
C) Measure hardness
D) None of the above 10) In RT ….?
A) Radiography will show lack of fusion as dark
2) In C-Mn Steel which welding process is not used....? straight line in one side and other side bright
A) MIG B) Radiography will show undercut as dark
B) MMA straight line in one side
C) SAW C) Radiography will show lack of root
D) None of the above penetration in one side bright and other side dark
D) None of the above
3) Which Electrode is not used for PE position....?
A) Basic 11) In contract, they said 20% RT and every one failure
B) Cellulose 2RT required and you would find one failure. What
C) Rutile would you your action….?
D) Iron Powder A) You agree and you will show substituent the
joint
4) You Notice that welder making pre heat above the B) You disagree and leave the Joint
level of WPS which one is affected..? C) You will ask more % of RT for Quality
A) It increases the grain size of the boundary & Assurance
removes hydrogen D) None of the above
B) It will give refined grain and remove
hydrogen 12) Tensile Test give….?
C) It will increase the toughness and removes A) Longitudinal weld metal shows reduction in
hydrogen area as 20%
D) None of the above B) Transverse specimen show reduction in area
as 25%
5) Burn Through occurs when....?
C) It will Show Rm
A) Large root Face
D) Both A & B
B) High arc voltage
c) Large root gap
D) None of the above
13) In MMA ….?
6) Porosity caused by....?
A) High Welding Current A) DC-ve gives deeper penetration than DC+ve
B) Damp Electrode B) AC gives greater deposition than DC-ve
C) Joint Design C) DC-ve gives greater deposition than DC+ve
D) All the above D) None of the above

7) To prevent contamination in the TIG…..? 14) Lamellar Tearing detected by…?

A) Slope out Device A) RT
B) Slope in Device B) UT
C) Post flow of Device C) Visual Inspection
D) None of the above D) None of the above

8) WPS is….? 15) According to BS EN, Consumables E50 3 B. In

A) The documents available to welding these 3 indicates ….?
inspector, NDT personnel A) Toughness
B) The document that contain relevant WPQR B) Yield Strength
and wpqr is available to welding inspector, NDT C) Chemical Composition
personnel D) None of the above
C) Both A & B
D) None of the above 16) What would you consider while calibrating MIG
Welding operation?
9) In NDT…? A) Amps, Volts, Travel Speed, Gas rate Flow
A) In RT, 680 dia, 20mm thickness, DWDI is B) Amps, Volts, Travel Speed, Welding
used Consumable
 C) Amps, Volts, Travel Speed, CTWD 25) Pre heat requires....?
D) None of the above
A) Knowledge of CEV, Hydrogen Scale and
17) Oxy Fuel Cutting Chemical Reaction….? Material Thickness
A) Exothermic Reaction B) Only the material shape and residual stress
B) Endothermic Reaction C) Answer A is correct but more information
C) Convection Reaction needed
D) None of the above D) Answer B is correct to determine preheat

18) Which one is solid state welding…? 26) Tensile Test determines....?
A) Electro Slag
B) Friction A) Toughness
C) Resistance Welding B) Hardness
D) None of the above C) Re Only
D) Rm and Re
19) DPI …..?
A) Variables of Contrast of paint 27) The penetration power of X-ray is measured...?
B) Variables of Type of Developer
A) Curies
C) Detect Sub Surface defect
B) Kilo Volts
D) None of the above
C) Joules
20) Fillet Weld Fracture Surface is ….? D) Electron Volts
A) Smooth and Curved Shaped
28) According to BS EN 22553, which statement is
B) Flat and Rough Face
true....?
C) Crystalline Face
D) None of the above A) Elementary Symbols placed on indication Line
means weld on other side
21) What is the major difference between code and
B) Elementary Symbols placed on reference Line
standard?
means weld on arrow side
A) Code is a Specific Product C) Elementary Symbols placed on reference Line
B) Code are Mandatory means weld on other side
C) Standard is extracted from code D) None of the Above.
D) None of the above
29) Pre heat is carried out....?
22) MMA, TIG and SAW...?
A) After Welding
A) All use a Flat characteristics B) Before Welding
B) All use a Constant Voltage Characteristics C) Before Welding and Before next pass
C) All used a dropping characteristics D) None of the Above
D) MMA and Tig use a Dropping Characteristics
30) Tack Welding...?
and Saw always use Flat Characteristics.
A) It is Important
23) During Production welding, is welder allowed to
B) Length and Position depends on material
adjust the welding current?
thickness and size
A) Yes, he can adjust the current, If he is qualified C) It always require preheat
B) No, except the welding supervisor approves D) None of the Above.
C) No, current must not be adjusted
31) You noticed an excess penetration in a C-Mn welded
D) None of the above
country pipe line, what could be the reason...?

A) Wrong Electrode
B) Contaminated Electrode
C) Excess Root Grinding
24) Tig Welding..? D) Large Root Face

A) Is not used in welding of 306L 32) Which type of electrode is not best for Welding
B) Used in AC and DC Current for all material Cross country pipe line...?
C) Used only in DC +ve
D) Not used for Austenitic Stainless steel A) Basic
 B) Rutile 40) Which alloying elements controls Corrosion
C) Cellulose resistant...?
D) Iron powder
A) Chromium
33) What information does BS EN 1011 gives...? B) Carbon
C) Manganese
A) Approval for WPS D) Nickel
B) Approval for Welder Qualification
C) Approval for Preheat 41) The holding Temperature of basic Electrode....?
D) Approval for Destructive Testing
A) 250 Degree Celsius
B) 350 Degree Celsius
C) 150 Degree Celsius
D) 70 Degree Celsius

34) Which of the following has the great effect of

current during MIG/MAG welding..? 42) A Material with Z Quality has...?

A) Arc Length A) High Strength

B) Arc Voltage B) Hardness
C) Flow rate C) Toughness
D) WFS D) Good Through Ductility

35) Which of the following is not true about 43) Which of the following Codes is used for Welder
MIG/MAG...? Qualification...?

A) WFS is Constant A) ASME Section V

B) ARC length is Constant B) ASME Section II
C) Current is Constant C) ASME Section IX
D) None of the above. D) ASME Section VIII

36) Flux Core...?

A) Basic type need Baking 44) Tensile Testing can determine...?

B) Do not need a backing during welding as Flux
covers prevent Oxidation of root A) Notch Toughness
C) Need not be used with gas shielding B) Hardness
D) None of the Above. C) %E
D) %E and %Z
37) Solidification Cracking...?
45) Fatigue Fracture, the surface appearance are...?
A) Occurs 72 hours after welding
B) Occurs Immediately after welding & some hours A) Contain some stress ripples
after welding B) Show plastic deforms and rough expansion
C) Immediately after welding C) Rough and Torn
D) None of the Above. D) Flat Surface

38) Hydrogen Induced Cracking...? 46) A Fillet Weld has a design throat thickness of 6mm,
what is the leg length Size....?
A) Occurs in weld metal
B) Also may be referred to as under bead crack A) 8.4 mm
C) Occurs as a result of weld Solidification B) 5 mm
D) None of the Above. C) 8.5 mm
D) More information needed
39) In plain Carbon Steel...?
47) What type of standard formed in a metal with low
A) Carbon reduce Strength heat input during welding....?
B) Manganese determine Strength and hardness
C) Carbon determines Strength and Hardness A) Austenite
D) None of the Above. B) Pearlite
C) Bainite
 D) Martensite D) Toe of the weld

48) What is the heat input for MMA Welding of C-Mn 55) The weld symbol of
with given variables 22V/250A, 250mm/min?

A) 1.056 KJ/cm
B) 1.056 KJ/mm
C) 1.56 J/mm
D) 1.56 J/cm

49) A Stabilizer is used in Stainless Steel....? 56) In a SAW welding process, which could be reason
for centre line crack....?
A) Increase carbon Content in grain boundary
B) Increase Chromium Carbide in grain boundary A) Deep and Narrow weld
C) Reduce Chromium Carbide in grain boundary B) Large amount of hydrogen
D) Reduce Carbon Content in grain boundary C) Lamination present in parent material
D) Poor start and stop

50) Which of the following statement for hydrogen 57) Hydrogen Induced Cold Cracking occurs 48-72 Hr
control are true....? after welding, what could be the reason...?
A) MMA basic electrode will introduce more A) Hydrogen diffusion and molecules formation
hydrogen than Agglomerated basic flux take time
B) TIG welding will introduce more hydrogen than
B) Time taken for weld metal to become hard
Agglomerated Acid flux
C) MAG solid wire will introduce less hydrogen C) Time taken for weld metal to become martensite
than fused basic flux D) Time taken for weld metal to become solidifies
D) None of the Above.
58) Which NDT method is associated with IQI..?
51) Proof Stress is....?
A) RT
A) Stress acting only in pipe B) PT
B) Used in measuring UTS of Aluminium
C) UT
C) A system used in determine Re during tensile
testing D) MT
D) None of the above
59) Which of the following is a limitation of RT....?
52) In TIG welding....?
A) Penetration limitation, especially between source
A) Up slope is used to prevent weld metal and material
contamination B) Limitation between UG
B) Down slope is used to prevent weld metal C) Cannot be used in stainless steel
contamination
D) None of the above
C) Post flow is used to prevent weld metal
contamination 60) An open corner joint is an example of...?
D) None of the Above
A) Butt weld
53) Pre heat is....?
B) Fillet Weld
A) Used to increase Y.S and reduce hydrogen C) Seam weld
B) Used to increase Ductility and reduce Hydrogen D) Spot weld
C) Used to reduce % stress and reduce Hydrogen
D) Used to increase toughness and reduce
Hydrogen

54) Solidification Crack.....?

A) Occurs Longitudinally on weld metal

B) Transverse on parent material
C) HAZ