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ARTICLE XIII

BRAZING PERFORMANCE QUALIFICATIONS

QB-300 GENERAL in accordance with this Code. If in an organization


effective operational control of the brazer performance
QB-300.1 This Article lists the brazing processes
qualification for two or more companies of different
separately, with the essential variables which apply to
names exists, the companies involved must establish,
brazer and brazing operator performance qualifications.
to the satisfaction of the ASME Boiler and Pressure
The brazer qualification is limited by the essential
Vessel Committee, that the necessary controls are ap-
variables given for each brazing process. These variables
plied, in which case requalification of brazers and
are listed in QB-350, and are defined in Article XIV,
brazing operators within the companies of such an
Brazing Data. The brazing operator qualification is
organization will not be required, provided all other
limited by the essential variables given in QB-350 for
requirements of Section IX are met.
each brazing process.
QB-300.3 More than one manufacturer or contractor
QB-300.2 The basic premises of responsibility in may simultaneously qualify one or more brazers or
regard to brazing are contained within QB-103 and brazing operators. When simultaneous qualifications
QB-301.2. These paragraphs require that each manufac- are conducted, each participating organization shall be
turer or contractor shall be responsible for conducting represented by a responsible employee during brazing
tests to qualify the performance of brazers and brazing of the test coupons.
operators in accordance with one of his qualified Brazing The brazing procedure specifications (BPS) which
Procedure Specifications, which his organization em- are followed during simultaneous qualifications shall
ploys in the construction of brazements built in accord- be compared by the participating organizations. The
ance with the Code. The purpose of this requirement qualified thickness ranges for base metal and deposited
is to ensure that the manufacturer or contractor has braze metal need not be identical, but these thicknesses
determined that his brazers and brazing operators using shall be adequate to permit brazing of the test coupons.
his procedures are capable of developing the minimum Alternatively, the participating organizations shall agree
requirements specified for an acceptable brazement. upon the use of a single BPS provided each participating
This responsibility cannot be delegated to another orga- organization has a PQR(s) to support the BPS covering
nization. the range of variables to be followed in the performance
The brazers or brazing operators used to produce such qualification. When a single BPS is to be followed,
brazements shall be tested under the full supervision and each participating organization shall review and accept
control of the manufacturer or contractor during the that BPS.
production of these test brazements. It is not permissible Each participating organization’s representative shall
for the manufacturer or contractor to have the brazing positively identify each brazer or brazing operator who
performed by another organization. It is permissible, is being tested. Each organizational representative shall
however, to subcontract any or all of the work of also verify marking of the test coupon with the brazer’s
preparation of test materials for brazing, subsequent or brazing operator’s identification, and marking of the
work on the preparation of test specimens from the top of the test coupon when the orientation must be
completed brazement, and performance of nondestruc- known in order to remove test specimens.
tive examination and mechanical tests, provided the Each organizational representative shall complete and
manufacturer or contractor accepts full responsibility sign a Record of Brazer or Brazing Operator Qualifica-
for any such work. tion (Form QB-484 or equivalent) for each brazer or
The Code recognizes a manufacturer or contractor brazing operator.
as the organization which has responsible operational When a brazer or brazing operator changes employers,
control of the production of the brazement to be made that new participating organization shall verify that the

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QB-300.3 2001 SECTION IX QB-304

brazer’s continuity of qualifications has been maintained operator. A suggested form for these records is given
as required by QB-322 by previous employers since in Form QB-484 (see Nonmandatory Appendix B).
his qualification date. If the brazer or brazing operator
has had his qualification withdrawn for specific reasons,
the employing organization shall notify all participating QB-302 Type of Test Required
organizations that the brazer’s or brazing operator’s QB-302.1 Test Specimens. The type and number of
qualification(s) has been revoked in accordance with test specimens required shall be in accordance with
QB-322(b). The new organization shall determine that QB-452, and shall be removed in a manner similar to
the brazer or brazing operator can perform satisfactory that shown in QB-463.
work in accordance with this Section. All test specimens shall meet the requirements pre-
When a brazer’s or brazing operator’s qualifications scribed in QB-170 or QB-180, as applicable. Tests
are renewed in accordance with the provisions of QB- for brazing operators shall meet the requirements of
322, each renewing organization shall be represented QB-305.
by a responsible employee and the testing procedures
shall follow the rules of this paragraph. QB-302.2 Test Coupons in Pipe. For test coupons
made in pipe, specimens shall be removed as shown
in QB-463.2(c) at approximately 180 deg apart.
QB-301 Tests QB-302.3 Combination of Base Metal Thicknesses.
When joints are brazed between two base metals of
QB-301.1 Intent of Tests. The performance qual- different thicknesses, a performance qualification shall
ification tests are intended to determine the ability of be made for the applicable combination of thicknesses,
brazers and brazing operators to make sound braze even though qualification tests have been made for
joints. each of the individual base metals brazed to itself. The
QB-301.2 Qualification Tests. Each manufacturer range of thickness of each of the base metals shall be
or contractor shall qualify each brazer or brazing opera- determined individually per QB-452.
tor for each brazing process to be used in production
brazing. The performance qualification test shall be QB-303 Limits of Qualified Positions
brazed in accordance with one of any of his qualified (See QB-461)
Brazing Procedure Specifications (BPS).
The brazer or brazing operator who prepares the QB-303.1 For plate, qualification in the flat-flow,
BPS qualification test coupons is also qualified within vertical-upflow, or horizontal-flow positions shall qual-
the limits of the performance qualifications, listed in ify for the vertical-downflow position.
QB-304 for brazers and in QB-305 for brazing operators. QB-303.2 For pipe, qualification in either the hori-
He is qualified only for the positions tested in the zontal-flow or vertical-upflow position shall qualify for
procedure qualification in accordance with QB-407. the vertical-downflow position.
The performance test may be terminated at any stage
of the testing procedure, whenever it becomes apparent QB-303.3 Qualification in pipe shall qualify for plate,
to the supervisor conducting the tests that the brazer but not vice versa. Horizontal-flow in pipe shall qualify
or brazing operator does not have the required skill to for flat-flow in plate.
produce satisfactory results. QB-303.4 Special Positions. A fabricator who does
QB-301.3 Identification of Brazers and Brazing production brazing in a special orientation may make
Operators. Each qualified brazer and brazing operator the tests for performance qualification in this specific
shall be assigned an identifying number, letter, or orientation. Such qualifications are valid only for the
symbol by the manufacturer or contractor, which shall flow positions actually tested, except that an angular
be used to identify the work of that brazer or brazing deviation of ±15 deg is permitted in the inclination of
operator. the braze plane, as defined in QB-461.

QB-301.4 Record of Tests. The record of Brazer


QB-304 Brazers
or Brazing Operator Performance Qualification (BPQ)
tests shall include the essential variables (QB-350), the Each brazer who brazes under the rules of this Code
type of tests and the test results, and the ranges qualified shall have passed the tests prescribed in QB-302 for
in accordance with QB-452 for each brazer and brazing performance qualifications.

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QB-304 PERFORMANCE QUALIFICATIONS QB-351.1

A brazer qualified to braze in accordance with one QB-321.1 Immediate Retest. When an immediate
qualified BPS is also qualified to braze in accordance retest is made, the brazer or brazing operator shall
with other qualified BPSs, using the same brazing make two consecutive test coupons for each position
process, within the limits of the essential variables of which he has failed, all of which shall pass the test
QB-350. requirements.
QB-321.2 Further Training. When the brazer or
brazing operator has had further training or practice,
QB-305 Brazing Operators
a complete retest shall be made for each position on
The brazing operator who prepares brazing procedure which he failed to meet the requirements.
qualification test specimens meeting requirements of
QB-451 is thereby qualified. Alternatively, each brazing
operator who brazes on vessels constructed under the QB-322 Renewal of Qualification
rules of this Code shall be examined for each brazing Renewal of qualification of a performance qual-
procedure under which he does brazing by semiauto- ification is required:
matic or automatic processes (such as the resistance, (a) when a brazer or brazing operator has not used
induction, or furnace processes) as follows. the specific brazing process for a period of 6 months
(a) A typical joint or workmanship coupon em- or more; or
bodying the requirements of a qualified brazing proce- (b) when there is a specific reason to question his
dure shall be brazed and sectioned. Typical joints are ability to make brazes that meet the specification.
shown in QB-462.5. Renewal of qualification for a specific brazing process
(b) In order to ensure that the operator can carry under (a) may be made with specific brazing process
out the provisions of the brazing procedure, the test by making only one test joint (plate or pipe) with all
sections required in (a) shall meet the requirements of the essential variables used on any one of the brazer’s
QB-452. or brazing operator’s previous qualification test joints.
This will reestablish the brazer’s or brazing operator’s
qualification for all conditions for which he had pre-
viously qualified with the specific brazing process.
QB-310 QUALIFICATION TEST COUPONS
QB-310.1 Test Coupons. The test coupons may be
plate, pipe, or other product forms. The dimensions of QB-350 BRAZING VARIABLES FOR
the test coupon and length of braze shall be sufficient BRAZERS AND BRAZING
to provide the required test specimens. OPERATORS
QB-310.2 Braze Joint. The dimensions of the braze QB-351 General
joint at the test coupon used in making qualification
tests shall be the same as those in the Brazing Procedure A brazer or brazing operator shall be requalified
Specification (BPS). whenever a change is made in one or more of the
essential variables for each brazing process, as follows:
QB-310.3 Base Metals. When a brazer or brazing (a) Torch Blazing (TB)
operator is to be qualified, the test coupon shall be (b) Furnace Brazing (FB)
base metal of the P-Number or P-Numbers to be joined (c) Induction Brazing (IB)
in production brazing. (d) Resistance Brazing (RB)
(e) Dip Brazing (DB)
QB-351.1 Essential Variables — Manual, Semiau-
QB-320 RETESTS AND RENEWAL OF tomatic, and Machine Brazing
QUALIFICATION QB-402 Base Metal
QB-402.2
QB-321 Retests
QB-402.3
A brazer or brazing operator who fails to meet the
requirements for one or more of the test specimens QB-403 Brazing Filler Metal
prescribed in QB-452 may be retested under the follow- QB-403.1
ing conditions. QB-403.2

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QB-351.1 2001 SECTION IX QB-351.2

QB-407 Flow Position


QB-407.1

QB-408 Joint Design


QB-408.1
QB-408.3

QB-410 Technique
QB-410.5
QB-351.2 Essential Variables — Automatic
(a) A change from automatic to machine brazing.
(b) A change in brazing process.

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