Competitor Instructions – Automobile Technology

Competitor Competitor
Task
Name Number

Competitor Instructions

Task A Petrol Engine Tune

Familiarization Time 5 minutes

Task Duration 55 minutes
Total Time 60 minutes

Marking Summary

Possible
Section
Mark
1. Preparation. 180
2. Repair engine to start and run. 250
3. Correct and repair drivability problem. 200
4. Use of the exhaust gas analyser. 160
5. Checks and measurements of fuel injectors. 280
6. Check the coolant temperature sensor. 50
7.
8.
9.
Task Total 1120

You are required to

- Observe occupational health & safety standards
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Name & Country Code on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

1
 Competitor Competitor
Task
Name Number

1. The engine will not run! Before this problem the engine had rough operation
and high fuel consumption.

2. The vehicle recently left the repair shop, and now it seems to be worse!

3. You may use tools and equipment you have, and is provide for you to
diagnosis and repair problems found.

4. Ask the judge for repair-parts needed and show him what you have found.

5. After the engine is running satisfactory and no trouble codes are present,
proceed to the items listed below:

6. Check the exhaust emission using the Emission Analyzer and record your
findings.

7. Check the coolant temperature sensor using Tools and record your findings.

8. Note : Do not try to repair a defective part! (Ask first)

9.

10.

2
 Form 5 – Automobile Technology
Competitor Comp. Marking
Task
Name Number Scale

A Petrol Engine Tune

Marking Summary

Possible Actual
Section
Mark Mark
1. Preparation. 180

2. Repair engine to start and run. 250

3. Correct and repair drivability problem 200

4. Use of the exhaust gas analyser. 160

5. Check and measurements of fuel injectors. 280

6. Check the coolant temperature sensor. 50

7.

8.

9.

10.

Task Total 1120

Time Keeping

Familiarization Competition Breaks

Start Start Start

Stop Stop Stop

Experts Signatures

1 2 3 4

3
 Competitor Report Sheet – Automobile Technology

Competitor Competitor
Task
Name Number
B

Report Sheet

Task A Diagnosing and Engine Tuning-up

Performance/
Condition of
S/No Items
Components
Good Bad

1. Fuel Injector Inspection

Resistance

Injector No 1 __________ Ohms

Injector No 2 __________ Ohms

Injector No 3 __________ Ohms

Injector No 4 __________ Ohms

2 Exhaust Emission Test

Idling Speed
CO reading ________________ %
CO2 reading ________________ %
O2 reading ________________ %
HC reading ________________ ppm

At 2,500 rpm
CO reading ________________ %
CO2 reading ________________ %
O2 reading ________________ %
HC reading ________________ ppm

4
(2 of 2)
Performance/
Condition of
S/No Items
Components
Good Bad

3 Coolant Temperature Sensor

Sensor Standard
Temperature Resistance Resist spec.

80 degrees C ________ Ohm _______ Ohm