Hardinge

OPERATOR’S MANUAL
TP1480B
TP3264
TP2580
Cobra™ Series CNC Lathes

Equipped with the
GE Fanuc 21T Control
Revised: February 21, 2001
Manual No. M-313C Litho in U.S.A.

Part No. M C-0009500-0313 October, 1998
- NOTICE -
Damage resulting from misuse, negligence, or accident is not covered by the
Hardinge Machine Warranty.
Information in this manual is subject to change without notice.

This manual covers the operation of Hardinge Cobra™ series CNC lathes
equipped with the GE Fanuc 21T control.
In no event will Hardinge Inc. be responsible for indirect or consequential
damage resulting from the use or application of the information in this man-
ual.
Reproduction of this manual, in whole or in part, without written permis-
sion of Hardinge Inc. is prohibited.
CONVENTIONS USED IN THIS MANUAL
- WARNINGS -
Warnings must be followed carefully to avoid the possibility of personal in-
jury or damage to the machine, tooling, or workpiece.
- CAUTIONS -
Cautions must be followed carefully to avoid the possibility of damage to the
machine, tooling, or workpiece.
- NOTES -
Notes contain supplemental information.
Hardinge Inc.
One Hardinge Drive
P.O. Box 1507
Elmira, New York 14902-1507
© 1998, Hardinge Inc. M-313C

READ COMPLETE INSTRUCTIONS CAREFULLY BEFORE OPERATING MACHINE
When this instruction book was printed, the information given was current. However, since we
are constantly improving the design of our machine tools, it is possible that the illustrations and
descriptions may vary from the machine you received.
- WARNING -
Occupational Safety and Health Administration (OSHA) Hazard Communica-
tion Standard 1910.1200, effective September 23, 1987, and various state
“employee right-to-know laws” require that information regarding chemicals
used with this equipment be supplied to you. A complete list of the chemi-
cals used with this machine, their reference data sheet numbers, and their
suppliers appears as an insertion at the end of this manual. Refer to the ap-
plicable section of the Material Safety Data Sheets supplied with your ma-
chine when handling, storing, or disposing of chemicals.
Machine should only be used with a bar feed approved by Hardinge Inc.
HARDINGE SAFETY RECOMMENDATIONS

Your Hardinge machine is designed and built for maximum ease and safety of operation.
However, some previously accepted shop practices may not reflect current safety regulations
and procedures, and should be re-examined to insure compliance with the current safety and
health standards.
Hardinge Inc. recommends that all shop supervisors, maintenance personnel, and machine
tool operators be advised of the importance of safe maintenance, setup, and operation of all
equipment. Our recommendations are described below. READ THESE SAFETY RECOMMEN-
DATIONS BEFORE PROCEEDING ANY FURTHER.
READ THE APPROPRIATE MANUAL OR INSTRUCTIONS before attempting operation or

maintenance of the machine. Make sure you understand all instructions.
CONSULT YOUR SUPERVISOR when in doubt as to the correct way to do a job.
DON’T OPERATE EQUIPMENT unless proper maintenance has been regularly performed
and the equipment is known to be in good working order.
DON’T REMOVE any warning or instruction tags from machine.
DON’T OPERATE EQUIPMENT if unusual or excessive heat, noise, smoke, or vibration

occurs. Report any excessive or unusual vibration, sounds, smoke, or heat as well as any
damaged parts.
MAKE SURE equipment is properly grounded. Consult National Electric Code and all local
codes.
DISCONNECT MAIN ELECTRICAL POWER before attempting repair or maintenance.
DON’T REACH into any control or power case area unless electrical power if OFF.
DON’T TOUCH ELECTRICAL EQUIPMENT when hands are wet or when standing on a
wet surface.
M-313C i
ALLOW ONLY AUTHORIZED PERSONNEL to have access to enclosures containing elec-
trical equipment.
DON’T ALLOW the operation or repair of equipment by untrained personnel.
REPLACE BLOWN FUSES with fuses of the same size and type as originally furnished.
ASCERTAIN AND CORRECT cause of a shutdown caused by overload heaters before

starting machine.
WEAR SAFETY GLASSES AND PROPER FOOT PROTECTION at all times. When neces-
sary, wear respirator, helmet, gloves and ear muffs or plugs.
KEEP AREA THE AROUND THE MACHINE well lighted and dry.
KEEP CHEMICAL AND FLAMMABLE MATERIAL away from electrical or operating equip-
ment.
HAVE THE CORRECT TYPE OF FIRE EXTINGUISHER handy when machining combusti-
ble material and keep chips clear of the work area.
DON’T USE a toxic or flammable substance as a solvent cleaner or coolant.
MAKE SURE PROPER GUARDING is in place and all doors are closed and secured.
TO REMOVE OR REPLACE the collet closer it is necessary to remove the guard door at
left end of the machine. Make certain the guard door is replaced before starting the ma-
chine.
DON’T ALTER THE MACHINE to bypass any interlock, overload, disconnect or other
safety device.
DON’T OPEN GUARD DOORS while any machine component is in motion. Make certain
that all people in the area are clear of the machine when opening the guard door.
MAKE SURE chucks, closers, fixture plates and all other spindle-mounted work-holding de-
vices are properly mounted and secured before starting machine.
MAKE CERTAIN all tools are securely clamped in position before starting machine.
REMOVE ANY LOOSE PARTS OR TOOLS left on machine or in the work area before op-
erating machine. Always check machine and work area for loose tools and parts especially
after work has been done by maintenance personnel.
REMOVE CHUCK WRENCHES before starting the machine.
BEFORE PRESSING THE CYCLE START PUSH BUTTON, make certain that proper func-
tions are programmed and that all controls are set in the desired modes.
KNOW WHERE ALL stop push buttons are located in case of an emergency.
ii M-313C
CHECK THE LUBE LEVEL and the status of indicator lights before operating the machine.
MAKE CERTAIN that all guards are in good condition and are functioning properly before
operating the machine.
INSPECT ALL SAFETY DEVICES AND GUARDS to make certain that they are in good
condition and are functioning properly before the cycle is started.
CHECK THE TURRET POSITION before pressing the Cycle Start push button.
CHECK SETUP, TOOLING AND SECURITY OF WORKPIECE if the machine has been
OFF for any length of time.
DRY CYCLE a new setup to check for programming errors.
MAKE CERTAIN you are clear of any “pinch point” created by moving slides before starting
the machine.
DON’T OPERATE any equipment while any part of the body is in the proximity of a poten-
tially hazardous area.
DON’T REMOVE CHIPS with hands. Use a hook or similar device and make certain that
all machine movements have ceased.
BE CAREFUL of sharp edges when handling newly machined workpieces.
DON’T REMOVE OR LOAD workpieces while any part of the machine is in motion.
DON’T OPERATE ANY MACHINE while wearing rings, watches, jewelry, loose clothing,
neckties or long hair not contained by a net or shop cap.
DON’T ADJUST tooling or coolant hoses while the machine is running.
DON’T LEAVE tools, workpieces or other loose items where they can come in contact with
a moving component of the machine.
DON’T CHECK finishes or dimensions of workpiece near running spindle or moving slides.
DON’T JOG SPINDLE in either direction when checking threads with a thread gage.
DON’T ATTEMPT to brake or slow the machine with hands or any makeshift device.
ANY ATTACHMENT, TOOL OR MACHINE MODIFICATION not obtained from Hardinge

Inc., must be reviewed by a qualified safety engineer before installation.
USE CAUTION around exposed mechanisms and tooling especially when setting up. Be
careful of sharp edges on tools.
DON’T USE worn or defective hand tools. Use the proper size and type for job being per-
formed.
M-313C iii
USE ONLY a soft-faced hammer on turret tools and fixtures.
DON’T USE worn or broken tooling on machine.
MAKE CERTAIN that all tool mounting surfaces are clean before mounting tools.
INSPECT ALL CHUCKING DEVICES daily to make sure they are in good operating condi-
tion.
REPLACE DEFECTIVE CHUCK before starting machine.
USE MAXIMUM ALLOWABLE gripping pressure on the chuck. Consider weight, shape and
balance of workpiece.
USE LIGHTER THAN NORMAL feedrates and depth of cut when machining a workpiece
diameter that is larger than the gripping diameter.
DON’T EXCEED the rated capacity of machine.
DON’T LEAVE the machine unattended while it is operating.
DON’T CLEAN the machine with an air hose.
DON’T OVERFILL tote pans.
KEEP TOTE PANS a safe distance from machine.
DON’T LET STOCK project past the back end of the collet closer or machine spindle with-
out being adequately covered and properly supported.
Follow each bar feed manufacturer’s guidelines. For performance and safe application, size
and use feed tube bushings, pushers, and spindle liners according to bar feed information.
MAKE CERTAIN that any bar feed mechanism is properly aligned with spindle. If
floor-mounted type, it must be securely bolted to floor.
UNLESS OTHERWISE NOTED, all operating and maintenance procedures are to be per-
formed by one person. To avoid injury to yourself and others, be sure that all personnel are
clear of the machine when opening or closing the coolant guard door and any access cov-
ers.
DON’T USE any chuck that is not a counterbalanced chuck. When a chuck is required for
a machining operation, a counterbalanced chuck MUST be used.
FOR YOUR PROTECTION - WORK SAFELY
iv M-313C
Table of Contents
CHAPTER 1 - OPERATOR CONTROL PANELS

Control Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Control Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Manual Data Input Keyboard. . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Software Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Accessing the Software Operator’s Panel . . . . . . . . . . . . . . . . . . . . 1-6
Protect Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Bar Feed [Option] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Steady Rest [Option] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Operator Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
On-Line Help System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
P/S Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Methods of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Accessing the On-Line Help System . . . . . . . . . . . . . . . . . . . . . . 1-13
Alarm Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Operation Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Exiting the On-Line Help System . . . . . . . . . . . . . . . . . . . . . . . . 1-14
CHAPTER 2 - POWER-UP PROCEDURE
Basic Machine Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Power-Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Reviewing Control Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
CHAPTER 3 - OPERATIONAL MODES AND EDITING
Operational Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Standard Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Special Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Selecting Standard Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Standard Mode Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Manual Data Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Memory (Automatic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Word Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Word Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Edit a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Alter a Word. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Insert a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Delete a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Delete Up to an End of Block . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Delete Data Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Delete a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Handwheel (Manual Pulse Generator) . . . . . . . . . . . . . . . . . . . . . 3-6
Jog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
M-313C v
Special Mode Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Activating Special Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Block Skip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Single Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Machine Lock and Dry Run . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Activate Dry Run and Machine Lock . . . . . . . . . . . . . . . . . . . . 3-9
Exit Dry Run and Machine Lock . . . . . . . . . . . . . . . . . . . . . . 3-9
Repeat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Option Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Chucking Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
M28 - External Chucking . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
M29 - Internal Chucking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Establishing Chucking Modes . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Indexing the Turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Safe Start Subprograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Enter a Program from the Keyboard . . . . . . . . . . . . . . . . . . . . . . 3-11
Activate a Stored Program. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Running a Part Program for the First Time . . . . . . . . . . . . . . . . . . . 3-12
Stop Program Execution. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Restart a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Background Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Activate Background Edit Mode . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Edit an Existing Program . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Create a New Program from the Keyboard . . . . . . . . . . . . . . . . . . . 3-14
End Background Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Editing Machine Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Displaying the Program Directory . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
CHAPTER 4 - WORK SHIFT AND TOOL OFFSETS
Work Shift (Zero Offset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Manually Establish Z Axis Work Shift . . . . . . . . . . . . . . . . . . . . . . 4-1
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Square Shank Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Qualified Tool Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Installing Square Shank Tooling (Hardinge Top Plate) . . . . . . . . . . . . 4-4
Adjusting Tool Tip for Center (Hardinge Top Plate). . . . . . . . . . . . . . 4-5
Installing Square Shank Tooling (VDI Top Plate) . . . . . . . . . . . . . . . 4-6
Round Shank Tool Holders . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Hardinge Top Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Cobra™ 42 & 51 Lathes . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Cobra 65 Lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
VDI Top Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Installing Round Shank Tooling on the Turret (Hardinge Top Plate) . . . . . . 4-8
Aligning Tool Holder and Adjusting Tool Tip for Center (Hardinge Top Plate) . 4-9
Installing Round Shank Tools on the Turret (VDI Top Plate) . . . . . . . . . 4-11
vi M-313C
Tool Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Storing Tool Geometry Offsets in Memory . . . . . . . . . . . . . . . . . . . . . 4-15
Setting Tool Offsets for Non-Center Working Tools on the Turret . . . . . . . . . 4-15
Setting Tool Offsets for Center-Working Tools on the Turret . . . . . . . . . . . 4-17
Resetting Wear Offsets. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Tool Touch Probe [Option]. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Setting Tool Offsets with the Tool Probe. . . . . . . . . . . . . . . . . . . 4-20
Tool Probe Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Entering Tool Nose Radius Value and Orientation . . . . . . . . . . . . . . . . . 4-24
Adjusting Tool Wear Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Adjusting X and Z Axis Tool Wear Offsets . . . . . . . . . . . . . . . . . . . 4-25
Rules for Adjusting Wear Offsets. . . . . . . . . . . . . . . . . . . . . . . . 4-25
Activating Tool Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
CHAPTER 5 - COLLET CLOSER
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Free Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Adjusting Collet Closer Draw Bar Force . . . . . . . . . . . . . . . . . . . . . . 5-1
Cobra 42 Lathe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Adjusting the Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Cobra™ 51 & 65 Lathes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Adjusting the Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . 5-3
Collet Closer Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Automatic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Chucking Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Cleaning the Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Spindle Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Removing Spindle Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Installing Spindle Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Collet or Step Chuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Jaw Chuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
CHAPTER 6 - TAILSTOCK [Option]
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Cobra 42 Lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Cobra 51 & 65 Lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Travel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Tailstock Quill Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Manual Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Programmed Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Initiating Programmed Movement . . . . . . . . . . . . . . . . . . . . . . 6-3
Stopping Programmed Movement . . . . . . . . . . . . . . . . . . . . . . 6-3
Positioning the Tailstock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Cobra 42 & 51 Lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Cobra 65 Lathe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Adjusting Tailstock Quill Force . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Cobra 42 Lathe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Cobra 51 & 65 Lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
M-313C vii
CHAPTER 7 - INPUT/OUTPUT DEVICES
Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Data Communications Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Tape Parity Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Stop Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Checking and Modifying Communications Parameters . . . . . . . . . . . . . . . 7-2
I/O Port Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
I/O Port Parameter Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Baud Rate Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Stop Bit Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Data Transfer to the Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Uploading Control Parameters into Memory. . . . . . . . . . . . . . . . . . . 7-4
Uploading Part Programs into Memory . . . . . . . . . . . . . . . . . . . . . 7-5
Uploading Tool Offsets into Memory . . . . . . . . . . . . . . . . . . . . . . 7-6
Data Transfer from the Control . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Downloading Control Parameters from Memory . . . . . . . . . . . . . . . . . 7-7
Downloading Part Programs from Memory . . . . . . . . . . . . . . . . . . . 7-8
Downloading Tool Offsets from Memory . . . . . . . . . . . . . . . . . . . . 7-9
CHAPTER 8 - OPERATOR MAINTENANCE
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Machine Air System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Cobra™ 42 Lathe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Draining the Air Filter Bowls . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Air System Air Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Adjusting the Machine Air Pressure . . . . . . . . . . . . . . . . . . . . . 8-2
Cobra 51 & 65 Lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Draining the Air Filter Bowls . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Adjusting the Machine Air Pressure . . . . . . . . . . . . . . . . . . . . . 8-3
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Main Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Filling the Main Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Air/Oil Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Filling the Air/Oil Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Steady Rest Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Filling the Steady Rest Lubricator . . . . . . . . . . . . . . . . . . . . . . 8-6
Coolant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Filling the Hydraulic System Reservoir . . . . . . . . . . . . . . . . . . . . . 8-8
Chip Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Tailstock [Option]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
viii M-313C
CHAPTER 9 - OPTIONS AND MISCELLANEOUS FEATURES
Part Catcher [Option] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Part Pickup (Extend) Position . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Changing the Part Pickup (Extend) Position . . . . . . . . . . . . . . . . . 9-2
Part Catcher Operating Speed . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Steady Rest [Option] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Steady Rest Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Steady Rest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Linear Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Steady Rest Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Z Axis Thrust Limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Monitoring Z Axis Thrust. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Accessing the Z Axis Servo Tune Page . . . . . . . . . . . . . . . . . . . 9-10
Adjusting Z Axis Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
APPENDIX ONE
Turret Travel Specifications
Cobra™ 42 & 51 Lathes
Hardinge Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-1
VDI Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-2
Cobra 65 Lathe
VDI Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-4
Tailstock Travel Specifications
Cobra 42 & 51 Lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-5
Cobra 65 Lathe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-5
Work Envelope with Qualified Square Shank Tooling
Cobra 42 & 51 Lathes
VDI Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-7
Cobra 65 Lathe
VDI Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-9
Turret Top Plate Dimensions
Cobra 42 & 51 Lathes
VDI Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-11
Cobra 65 Lathe
VDI Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-13
M-313C ix
Sample Tooling Configurations with Maximum Diameters Illustrated
Cobra™ 42 & 51 Lathes
VDI Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-15
Cobra 65 Lathe
VDI Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-17
Spindle Drive Motor Horsepower/Torque Curves
Cobra 42 Lathe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-18
Cobra 51 Lathe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-19
Cobra 65 Lathe
Standard Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-20
High Torque Spindle [Option] . . . . . . . . . . . . . . . . . . . . . . . . A1-21
APPENDIX TWO
Standard G Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-1
Optional G Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-1
Standard M Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-2
Optional M Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-2
Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-3
Operator Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-5
x M-313C
- NOTES -
M-313C xi
- NOTES -
xii M-313C
CHAPTER 1 - OPERATOR CONTROL PANELS
CONTROL DISPLAY PANEL
The control display panel, shown in Figures 1.1 and 1.2, consists of a display screen with its
associated soft keys and a manual data input keyboard.
CONTROL DISPLAY SCREEN

SOFT KEYS
The soft keys have various functions, depending on the application. The soft key functions
are displayed at the bottom of the control display screen.
LEFT-HAND SOFT KEY

This key is used to return to the initial state after a function has been accessed by pressing
one of the soft keys.
RIGHT-HAND SOFT KEY

This key is used to display further soft key functions which are not currently displayed.
MANUAL DATA INPUT KEYBOARD
ALTER
This key permits changes to be made to an existing entry in an active program while in
Edit mode. Refer to “Edit Mode” in Chapter 3.
CUSTOM/GRAPH
This key has no function.
CAN (Cancel)
This key is used to cancel or delete the last character or symbol which has been entered
into the input buffer. It is also used, together with the appropriate function key, to clear the
data displayed on the screen.
CURSOR CONTROL KEYS

The è and ç cursor control keys will move the cursor forward or backward through the
program one data word at a time.
The ê and é cursor control keys will move the cursor forward or backward through the
program one data block (program line) at a time.
M-313C 1-1
TI3607
Figure 1.1 - Display Screen and Data Input Keyboard

(Non-CE Mark Machines)
TI3891
Figure 1.2 - Display Screen and Data Input Keyboard

(CE Mark Machines)
1-2 M-313C
DATA INPUT KEYS
The data input keys are the top four rows of keys on the data input panel. These keys are
used to manually enter data into the control. These keys input alphabetic, numeric, and other
characters. In addition to these keys, the Alter, Insert, Delete, and Cancel keys are active.
Data entered with the data input keys is indicated on line 14 of the display screen.
Each data input key is capable of inputting two distinct characters. The address or numeric
input is switched through the use of the Shift key. Refer to page 1-5 for information on the
Shift key.
The Arrows on the 2, 4, 6, and 8 keys are used for moving the machine axes when Jog mode
is active.
The Rapid Traverse (zigzag) symbol on the 5 key allows the machine operator to initiate rapid
manual jog motion of the axes.
DELETE
This key is used for deleting part programs or any portion of a part program. Refer to “Edit
Mode” in Chapter 3.
HELP
The Help key allows the operator to gain access to an on-line help system. For additional
information, refer to “On-Line Help System”, page 1-13.
INPUT
The Input key is used to set data, which has been entered into the input buffer area, into
the appropriate area in the control memory. Refer to “Manual Data Input” in Chapter 3.
INSERT
This key allows additional commands to be inserted in a program line while in Edit mode.
Refer to “Edit Mode” in Chapter 3.
MESSAGE
This key allows the operator to display either alarm messages, operator messages, or the
alarm message history.
M-313C 1-3
OFFSET SETTING
Provides access to the following:

- Control System Variables
- Software Operator’s Panels
- Work Shift
- X and Z axis Tool Offset Values
For additional information, refer to:
“To Review Control Status”, in Chapter 2
Chapter 3 - Operational Modes and Editing
Chapter 4 - Work Shift and Tool Offsets
PAGE NEXT
PAGE PREVIOUS
The page keys are used to display information which requires more than one display page.
Pressing a page key causes the control to display the next or previous page.
POS (Position)
Using the Position key together with the Page key, positional data can be displayed in one
of three ways:
1. In the absolute mode of the work coordinate system by pressing the Absolute soft key.
2. In the relative coordinate system by pressing the Relative soft key.
3. In the overall mode, indicating relative, absolute, machine coordinate, and distance to
go, by pressing the ALL soft key.
PROG (Program)
Allows the operator to perform the following:

In Edit mode - Display and edit programs.
In Manual Data Input mode - Input and display manual data input data.
In Automatic mode - Display the part program.
1-4 M-313C
RESET
- CAUTION -
If this key is pressed while a part program is being executed, axis and spin-
dle motion will stop.
This key may be activated at any time. The M and G codes are reset to the power-up de-
fault status. Active tool offsets are canceled. Reset is also used to clear an alarm state after a
fault has been corrected.
Whenever the coolant guard door is closed, it is mechanically locked in the closed position.
The Reset key must be pressed and held to release the interlock switch, allowing the guard
door to be opened.
SHIFT
Each of the data input keys has one large and one small character. By pressing the shift
key, the user can switch between the two characters on the data input key. Pressing the Shift
key will alternate the screen cursor between “_” and “^”. The “_” cursor indicates that the
large character in the center of the data input key will be input. The “^” cursor indicates that
the small character in the lower right corner of the data input key will be input.
SYSTEM
- WARNING -
Exercise caution when accessing control functions that allow parameter edit-
ing. Making incorrect changes in the parameter tables may disable the ma-
chine or cause undesirable machine behavior.
The System key allows access to the machine parameter and diagnostic information. This
key also toggles the display between the Parameter and Diagnostic screens.
The Parameter soft key allows display and setting of machine parameters.
The Diagnostic soft key allows display of machine diagnostic information.
The PMC soft key allows display of the following PMC information:
- Ladder
- Diagnostics
- Parameters
The System soft key allows display of the control hardware and software configuration.
The Operator soft key provides the capability of searching, editing, uploading, or down-
loading machine parameters.
M-313C 1-5
SOFTWARE OPERATOR’S PANEL
INTRODUCTION
The software operator’s panel consists of three display screens, which provide the machine
operator with the following control functions:
1. Operational Mode Selection (Refer to Chapter 3 for additional information)
- Manual Data Input
- Memory (Automatic)
- Edit
- Handwheel (Manual Pulse Generator)
- Jog
- Reference
2. Special Modes (Refer to Chapter 3 for additional information)
- Block Skip
- Single Block
- Machine Lock
- Dry Run
- Repeat
- Option Stop
3. Protect Key (Refer to page 1-8)
4. Coolant (Refer to page 1-8)
5. Bar Feed (Refer to page 1-8)
6. Steady Rest (Refer to page 1-8)
ACCESSING THE SOFTWARE OPERATOR’S PANEL

1. Press the Offset Setting key, Figures 1.1 and 1.2 .
2. If necessary, press the soft key expansion key until the Operator soft key is displayed.
3. Press the Operator soft key to access the operator control screens.
4. If necessary, use the page keys to switch between the display screens associated with the
software operator’s panel. Refer to Figures 1.3 through 1.5 .
1-6 M-313C
OPERATOR'S PANEL
MODE: MDI MEM EDIT HND JOG REF
HANDLE AXIS : HX HZ
HANDLE MULT. : x1 x10 x100
ACTUAL POSITION (ABSOLUTE)

X ______ Z ______
A ______
TI3642A
Figure 1.3 - Software Operator's Panel:

Operating Modes and MPG Control
OPERATOR'S PANEL
BLOCK SKIP : OFF ON
SINGLE BLOCK : OFF ON
MACHINE LOCK : OFF ON
DRY RUN : OFF ON
PROTECT KEY : PROTECT RELEASE

X ______ Z ______
A ______
TI3611

Special Modes and Program Protect
OPERATOR'S PANEL
COOLANT : OFF ON
REPEAT : OFF ON
OPT STOP : OFF ON
BAR FEED : OFF ON

STEADY REST : OFF ON

X ______ Z ______
A ______
TI3613A

Special Modes
M-313C 1-7
PROTECT KEY
The Protect Key soft key is intended to prevent accidental changes to programs or machine
parameters.
To Change the Setting:
1. Access the software operator’s panel shown in Figure 1.4 .
2. Move the cursor to the “Protect Key” line on the screen.
3. Set the cursor to Protect to lock out changes to programs or parameters.
or
Set the cursor to Release to allow changes to programs or parameters.
COOLANT
- NOTE -
Coolant must be set to ON whenever coolant flow is required.
When Coolant is set to OFF, automatic coolant operation is disabled. M08, M13, or M14 will
not activate the coolant system.
When Coolant is set to ON, automatic coolant operation is enabled. M08, M13, or M14 will
activate the coolant system.
BAR FEED [Option]

- NOTE -
DO NOT turn this function ON if the machine is not equipped with a bar feed. Ma-
chine operation will be disabled. If this condition occurs, set the bar feed function
to OFF to enable machine operation.
1. Verify that the machine spindle and slides are stationary.
2. Press the Emergency Stop push button.
3. Set Bar Feed to OFF to run the machine in slug mode.
or
Set Bar Feed to ON to run the machine in bar mode.
5. Pull the Emergency Stop push button up and hold for a moment to clear the emergency
stop condition.
STEADY REST [Option] (available on Cobra™ 65 lathe only)

The Steady Rest soft key is intended to allow the operator to manually open and close the
arms on the steady rest. Refer to Chapter 9 for additional information on the steady rest.
2. Move the cursor to the “Steady Rest” line on the screen.
3. Set the cursor to OFF to open the steady rest arms.
or
Set the cursor to ON to close the steady rest arms.
1-8 M-313C
OPERATOR CONTROL PANEL
The operator control panel is shown in Figures 1.6 and 1.7 .
CONTROL OFF/ON
Switch “A” turns the CNC control OFF when set to “0" and turns the CNC control ON when
set to ”1".
MANUAL PULSE GENERATOR
- CAUTION -
When jogging the machine axes, be sure no interference exists between the
spindle, tooling, or workpiece.
Manual pulse generator “B” allows the operator to jog the selected axis by specific incre-
ments.
The axis and distance increment are selected on the software operator’s panel shown in Fig-
ure 1.3 . The control mode must be in “Handwheel" on the software operator’s panel for the
manual pulse generator to function.
HANDLE AXIS
The axis to be moved is selected by moving the cursor to the appropriate field:
HX: Selects the X axis
HZ: Selects the Z axis
HANDLE MULT.
- NOTE -
The X10 and X100 settings command the same incremental jog rate.
X1
The move distance per division on the manual pulse generator dial is .0001 inches in
English mode or .001 millimeters in Metric mode.
X10
X100
After the manual pulse generator has been activated and the desired axis and increment have
been selected, rotate the manual pulse generator as follows:
Clockwise: Positive Axis Motion
Counterclockwise: Negative Axis Motion
M-313C 1-9
A B C D
TI3875
Figure 1.6 - Operator Control Panel

(Non-CE Mark Machines)
TI3876
Figure 1.7 - Operator Control Panel

(CE Mark Machines)
QUILL
- NOTE -
This return-to-center switch is used to control the quill on the optional tailstock.
This switch is present on machines equipped with the optional tailstock.
The machine operator can manually extend or retract the tailstock quill in any machine
mode. Turning the switch counterclockwise causes the tailstock quill to extend from the
tailstock body, toward the machine spindle. Turning the switch clockwise causes the tailstock
quill to retract away from the machine spindle.
1-10 M-313C
TURRET INDEX
This push button allows the operator to manually index the turret top plate. The turret station
selected with switch “C” will be indexed to the active position. Jog mode must be active to man-
ually index the turret top plate.
COLLET OPEN
Pressing this push button while Cycle Start is NOT active will cause the workholding device
in the spindle to alternately open and close. The indicator light will be illuminated when OPEN
is active.
QUICK PAGE
When a software operator’s panel is not currently displayed, pressing this push button al-
lows the machine operator to instantly access the last software operator’s panel that was dis-
played.
FEED HOLD
This push button allows the operator to stop all programmed slide motion. However, the
active spindle speed is not affected. Feed Hold can be activated while in Automatic, Single
Block, or Dry Run modes. Cycle Start turns OFF when Feed Hold is activated. To resume
normal operation after a feed hold, press Cycle Start. This push button is illuminated when
Feed Hold is active.
CYCLE START
This push button initiates program execution when the control is in Automatic mode or Sin-
gle Block mode. An additional function of this switch is to execute Manual Data Input com-
mands. This push button is illuminated when Cycle Start is active.
M-313C 1-11
FEEDRATE OVERRIDE / TURRET STATION SELECTOR SWITCH
Switch “C”, Figures 1.6 and 1.7, is used for the following:
- modify the manual jog rate in steps from 0% to 150%.
- modify programmed feedrate on the X and Z axes in steps from 0% to 150%.
- modify the rapid traverse rate in steps from 0% to 100%. It is active in Positioning
Mode (G00). It is also active during the return passes for the optional G70 series au-
tomatic cycles and the standard G90 series cycles.
- Select the turret station to be indexed to the active position when Jog mode is active
and the Turret Index push button is pressed.
Manual Jog Rate
- NOTE -
A setting of 100% is the default manual jog rate, which is equal to 25.6 inches
[650 mm] per minute.
Modifies the rate for axis motion when manually moving the axes in Jog mode. The jog
feedrate can be modified from 0% (no motion) to 150% of the default jog feedrate.
Refer to Chapter 3 for additional information on Jog mode.
Programmed Feedrate
- NOTE -
A setting of 100% will result in axis motion equal to the programmed feedrate.
Axis motion will not exceed the maximum limits of the machine, regardless of the
setting of the override switch. Maximum programmable feedrate is 400 inches
[10,160 mm] per minute on the X and Z axis.
Modifies the rate for axis motion commanded through the G01, G02, or G03 command.
The programmed feedrate can be modified from 0% (no motion) to 150%.
Rapid Traverse Rate
When switch “A” is set to 100%, rapid traverse rate (G00 command) will be equal to:
Cobra™ 42 Lathe: X Axis = 400 inches [10,160 mm] per minute
Z Axis = 630 inches [16,000 mm] per minute
Cobra 51 & 65 Lathes: X Axis = 472 inches [12,000 mm] per minute
Z Axis = 787 inches [20,000 mm] per minute
EMERGENCY STOP
Emergency Stop push button “D”, Figures 1.6 and 1.7, is a latching-type switch. When
pressed, programmed slide motion and spindle rotation is stopped. The message “Emergency
Stop” is displayed on the control display screen.
1-12 M-313C
ON-LINE HELP SYSTEM
The on-line help system provides information and instructions relating to P/S alarms, meth-
ods of operation, and parameter tables.
P/S Alarms
- NOTE -
Only the more difficult to understand P/S alarms are supported by the on-line help
system.
Information and remedies concerning specific P/S alarms is supplied.
Methods of Operation
Information concerning CNC machining operations.
Parameter Table
Displays ranges of parameter numbers based on parameter functions.
ACCESSING THE ON-LINE HELP SYSTEM

Press the HELP key to access the on-line help system. The following menu will be displayed:
1. Alarm Detail
2. Operation Method
3. Parameter Table
- NOTE -
When viewing “Operation Method” or “Parameter Table” screens, the help system
will display two numbers in the upper right-hand corner of the screen; for example,
“1/4". The upper number indicates the current page number and the lower number
indicates the total number of pages for that particular topic.
Alarm Detail
1. Press the “1 Alarm” soft key.
2. Key in the alarm number and press the “Select” soft key. The alarm number and a detailed
explanation will be displayed.
3. Repeat step 2 as needed.
4. Exit the on-line help system. Refer to “Exiting the On-Line Help System”.
M-313C 1-13
Operation Method
1. Press the “2 Operation" soft key.
2. Key in the topic number and press the “Select” soft key. The selected topic and a detailed
explanation will be displayed.
3. Repeat step 2 as needed.
Parameter Table
1. Press the “3 Parameter” soft key. Page 1 of 4 will be displayed.
2. Use the page keys to view the various pages, as needed.
EXITING THE ON-LINE HELP SYSTEM

Press the Help key again or press any of the following function keys to exit the on-line help
system:
- Message
- Offset/Setting
- Position
- Program
- System
1-14 M-313C
- NOTES -
M-313C 1-15
- NOTES -
1-16 M-313C
CHAPTER 2 - POWER-UP PROCEDURE
- CAUTION -
The recommended operating temperature range is 50° to 114° F [7° to 46° C].
BASIC MACHINE POWER-UP

- NOTE -
It is important that the power-up procedure is followed as described to ensure safe,
accurate, and repeatable machine operation.
1. Turn main disconnect switch “A”, Figure 2.1, ON.
2. Turn the main air valve ON.
- WARNING -
On Cobra™ 42 lathes, DO NOT look under the machine pan while draining
the air receiver. Air is exhausted rapidly from the air receiver.
- NOTE -
Refer to “Chapter 8 - Operator Maintenance” for information on draining the air
system and maintaining fluid levels.
3. On Cobra 42 lathes, drain air receiver “B”, Figure 2.2 .
4. On Cobra 42 lathes, drain air filter bowls “C”, “D”, and “E”, Figure 2.3 .
On Cobra 51 & 65 lathes, drain air filter bowls “F” and “G”, Figure 2.4 .
A B
TP2865
Figure 2.1 - Power Case Door TPA1537
Figure 2.2 - Air Receiver

(Cobra™ 42 Lathes Only)
M-313C 2-1
5. Check lubrication oil and coolant levels. Refill as needed.
6. On Cobra™ 51 & 65 lathes, check the hydraulic oil level. Refill as needed.
- CAUTION -
When turning the Control ON/OFF switch to ON, DO NOT press any other
push buttons or keys until the position or alarm screen is displayed. Some
push buttons and keys are used for control maintenance or special operation
commands.
7. Turn the Control ON/OFF switch to ON and wait until the control display screen is ON.
E G
D
TPA1446 TP2585A
Figure 2.3 - Main Air Filter Figure 2.4 - Air Filter and
and Regulator Assembly Regulator Assembly
(Cobra 42 Lathes) (Cobra 65 Lathe Shown)
2-2 M-313C
J
TP2947
Figure 2.5 - High Pressure Coolant

Control Box
8. Pull the Emergency Stop push button up and hold for a moment to clear the emergency
stop condition.
9. Open and close the coolant guard door to perform the guard door switch verification and
clear the verification alarm.
10. On Cobra™ 65 lathes equipped with the high pressure coolant option:
a) Turn disconnect switch “J”, Figure 2.5, ON.
b) Verify that switch “K” is set to AUTO.
POWER-DOWN PROCEDURE
1. Be sure “Cycle Start” is not active. The Cycle Start push button light will be OFF.
2. Be sure the program has been completed and that the spindle and slides are stationary.
4. Turn the Control ON/OFF switch to OFF.
5. Turn the main air valve OFF.
6. Turn disconnect switch “J”, Figure 2.5, OFF.
7. Turn main disconnect “A”, Figure 2.1, OFF.
M-313C 2-3
REVIEWING CONTROL STATUS
The following descriptions refer to the control status displays. Refer to Chapter 1 for additional
information on the control display and the manual data input keyboard.
POS (Position) KEY

There are three (3) pages of position display data. After the Position key is pressed, the
position display page that was last active will appear on the control display screen. To access
the other position display pages, press the appropriate soft key. The three position display
pages are as follows:
1. ALL (Overall Position Display): This page shows the active program number and block
number are displayed in the upper right-hand corner of the control display screen if the
control is in Automatic.
a) Relative: The axis position on the Relative Coordinate System. Position is displayed as
U and W coordinates.
b) Absolute: Axis position on the Work Coordinate System. After power-up, the origin of the
Work Coordinate System is the intersection of the spindle face and the spindle center-
line. Position is displayed as X and Z coordinates. This origin can be relocated by any
one of the following:
Active set of tool offsets
Position Reset operation
Work Shift offset
Refer to Figures 2.6 and 2.7 .
c) Machine: Displays the axis position in relation to the Reference Zero position. Refer to
Figures 2.6 and 2.7 .
d) Distance to Go: This is the distance remaining between current axis position and the
programmed axis position. This register is displayed only while the control is in Auto-
matic or Manual Data Input.
2. Absolute Position Display. Refer to part “b” under “ALL (Overall Position Display)”.
3. Relative Position Display. Refer to part “a” under “ALL (Overall Position Display)”.
2-4 M-313C
Z Axis Machine Position
+X Turret Reference Position
Z Axis Absolute
Position
+Z
X Axis Absolute
Position
X Axis Machine
Position
Machine Zero Position

(Coordinate System Origin)
TI3643
Figure 2.6 - Machine and Absolute Positions

(with X and Z Axis Tool Offsets Active)
Z Axis Machine Position

+X Turret Reference Position
Z Axis Absolute
Position
+Z
X Axis Absolute
Position
X Axis Machine
Position

(Work Shift Active)
(Coordinate System Origin)
TI3644
Figure 2.7 - Machine and Absolute Positions

(with Z Axis Work Shift, X and Z Axis Tool Offsets Active)
M-313C 2-5
PROG (Program) KEY
Press the Program soft key to display the active program number, and active block se-
quence number and eleven blocks of the active program on the control display screen. To
display other pages of the program, select Edit mode and use the page keys to read through
the program.
During execution of the active part program, the cursor will be positioned under the se-
quence number of the active block. To return to the start of the program, press the following
keys in the sequence shown:
1. Reset
2. Program
3. Letter “O”
4. Cursor é
OFFSET SETTING KEY

When the Offset Setting key is pressed, the Offset and Setting soft keys are displayed.
From the first Offset Setting screen, press the soft key expansion key once to display the
Macro and Operator soft keys. From the first Offset Setting screen, press the soft key expan-
sion key twice to display the Work Shift soft key.
Offset Soft Key
Press the Offset soft key to access the geometry and wear soft keys.
Geometry: Accesses the Geometry offset pages.
Wear: Accesses the Wear offset pages.
One of the two chapters will be displayed on the control display screen. The displayed
page will be the page which was active when the Offset display was last deactivated. To dis-
play the other chapter, press the corresponding soft key. Use the page keys to view other
pages within a chapter.
The tool geometry and wear offset chapters each consist of four pages, which display the
following information:
X and Z Tool Offsets (16 pair, 32 pair optional)
Tool nose radius values
Tool nose orientation numbers
Use the page keys to view other pages. The Tool Offset pages are formatted as follows:
Offset Page 01: Offset Numbers 01-08
Offset Page 02: Offset Numbers 09-16
Offset Page 03: Offset Numbers 17-24 (Option)
Offset Page 04: Offset Numbers 25-32 (Option)
2-6 M-313C
Setting Soft Key
Press the Setting soft key to access the system variables page, which allows the operator
or programmer to assign the system variables listed below. To modify these variables, move
the cursor to the variable which is to be modified, enter the desired value, and press the Input
key.
PARAMETER WRITE = _(0:DISABLE 1: ENABLE)
TV CHECK = _(0:OFF 1:ON)
PUNCH CODE = _(0:EIA 1:ISO)
INPUT UNIT = _(0:MM 1:INCH)
I/O CHANNEL = _(0-1:CHANNEL NO.)
SEQUENCE NO. = _(0:OFF 1:ON)
PARAMETER WRITE
This parameter allows the control parameters to be edited. When set to “0", parame-
ter editing is disabled. When set to ”1", parameter editing is enabled. Refer to Chap-
ter 3 for information on editing machine parameters.
TV CHECK
This parameter allows the activation or deactivation of parity checking. When set to
“1", parity is checked from the beginning of each block to the beginning of the next
block. When set to ”0", vertical parity checking is disabled.
PUNCH CODE
This parameter allows the selection of EIA or ISO data input format through the
RS-232 serial port. When set to “0", the data input format is set to EIA. When set to
”1", the data input format is set to ISO.
INPUT UNIT
This parameter allows the selection of metric or inch operating mode. When set to
“0", the operating mode is Metric. When set to ”1", the operating mode is set to Inch.
I/O CHANNEL
This parameter allows the selection of the logical I/O to be used by the control. The
valid selections for the I/O port assignments are 0 or 1. Refer to Chapter 7 for a com-
plete explanation of I/O port selection.
SEQUENCE NO.
This parameter allows the selection of “automatic sequence number insertion”. When
active, sequence numbers will be automatically inserted into a program which is en-
tered into memory from the manual data input keyboard. When set to “0", automatic
sequence number insertion is inactive. When set to ”1", automatic sequence number
insertion is active.
M-313C 2-7
Macro Soft Key
Press the Macro soft key to display the macro variable registers.
Operator Soft Key
Press the Operator soft key to access the software operator panels. Refer to Chapter 1 for
additional information on the software operator panels.
Work Shift Soft Key
Press the Work Shift soft key to display the work shift offset registers.
SYSTEM KEY
Press the System key to access the following information:
- Machine parameters and diagnostics
- PMC parameters, ladder, and diagnostics
- Control system configuration
One of four chapters will be displayed on the control display screen. The displayed page
will be the page which was active when the key was last deactivated. If necessary, press the
soft key to display the desired chapter. Use the page keys to view other pages within a chap-
ter.
Parameter Soft Key
Press the Parameter soft key to display machine parameters. These parameters establish
many of the characteristics, specifications, and functions of the machine tool. The page that
was active when the parameter chapter was last exited will be displayed. To view other pages
within the chapter, press the page keys to move to the desired page. Refer to Chapter 3 for
information on editing machine parameters.
Diagnostic Soft Key
Press the Diagnostic soft key to display the machine diagnostics chapter. The page that
was active when the diagnostics chapter was last exited will be displayed. Use the page keys
to view other pages within the chapter.
PMC Soft Key
Press the PMC soft key to display the PMC information screen. The purpose of this screen
is to view the PMC ladder, parameters, and diagnostics.
System Soft Key
Press the System soft key to display the control system information screen.
2-8 M-313C
MESSAGE KEY
If “ALM” is displayed at the bottom right-hand corner of the control display screen during
machine operation, press the Message key. After the Message key is pressed, one of the
three chapters will be displayed. To display one of the other chapters, press the appropriate
soft key.
Alarm Soft Key
Alarm Message chapter. This chapter displays alarms that create a feed hold condition.
One alarm will be displayed on the control display screen at a time. The display is formatted
to indicate which tool station has generated the alarm. Descriptions of each alarm are given in
the alarm list in Appendix 2.
Message Soft Key
Operator Message chapter. Operator messages do not initiate a feed hold condition. They
call the operator’s attention to a specific machine condition.
History Soft Key
The GE Fanuc 21T control is capable of storing the last 25 alarms generated by the ma-
chine control. There are a maximum of five pages, with up to five alarms per page. Press the
page keys to display next or previous page.
- NOTE -
Alarm and Operator messages caused by an error generated in Background Edit
will have no affect on a part program that is executing in the foreground.
M-313C 2-9
- NOTES -
2-10 M-313C
CHAPTER 3 - OPERATIONAL MODES AND EDITING
- NOTE -
Refer to Chapter 1 for specific information and illustrations relating to the control
display, manual data input keyboard, and the operator control panel.
OPERATIONAL MODES
Machine modes are divided into two groups; standard modes and special modes. The ma-
chine operating modes are selected through the software operator’s panel. Refer to Chapter 1
for information on accessing the software operator’s panel.
STANDARD MODES
Standard modes include the following (Refer to Figure 3.1):
- Manual Data Input
- Edit
- Handwheel (Manual Pulse Generator)
- Jog
- Reference
SPECIAL MODES
Special modes can be thought of as sub-modes that can be active when the following stan-
dard modes are active:
Manual Data Input
-
Special modes include the following (Refer to Figures 3.2 and 3.3):
- Block Skip
- Dry Run
- Machine Lock
- Option Stop
- Repeat
- Single Block
SELECTING STANDARD MODES

- NOTE -
If necessary, refer to “Accessing the Software Operator’s Panel”, page 1-6.
1. Access the appropriate software operator’s panel, shown in Figure 3.1 .
2. If necessary, move the cursor to the “Mode” selection line.
3. Position the cursor immediately in front of the desired operating mode.
M-313C 3-1
OPERATOR'S PANEL
MODE: MDI MEM EDIT HND JOG REF
HANDLE AXIS : HX HZ
HANDLE MULT. : x1 x10 x100

X ______ Z ______
A ______
TI3642A
Figure 3.1 - Software Operator Panel:

Operating Modes and Handwheel Control
OPERATOR'S PANEL
BLOCK SKIP : OFF ON
SINGLE BLOCK : OFF ON
MACHINE LOCK : OFF ON
DRY RUN : OFF ON
PROTECT KEY : PROTECT RELEASE

X ______ Z ______
A ______
TI3611

Special Modes
OPERATOR'S PANEL
COOLANT : OFF ON
REPEAT : OFF ON
OPT STOP : OFF ON
BAR FEED : OFF ON

STEADY REST : OFF ON

X ______ Z ______
A ______
TI3613A

Special Modes
3-2 M-313C
STANDARD MODE DESCRIPTIONS
MANUAL DATA INPUT
Manual Data Input mode allows the operator to input multiple blocks of non-stored data into
the Manual Data Input memory. The data can then be executed by pressing the Cycle Start
push button. Once the data in the Manual Data Input memory has been executed, it is erased
from memory.
To Use Manual Data Input:
- NOTE -
Pressing the Reset key clears the Manual Data Input memory.
1. Activate Manual Data Input mode.
2. Press the Program key.
3. Press the Reset key.
4. Enter the data into the Manual Data Input memory using the data input keys. Each data
block must end with a valid End of Block character.
- NOTE -
If an error is made while keying in the data and the Insert key has not been
pressed, press the Cancel key and key in the correct data.
5. Press the Insert key to input and display the data from step 4 into the Manual Data Input
memory.
- NOTE-
To alter data after it has been entered into the Manual Data Input memory, place
the cursor on the word, key in the correct data, and press the Alter key. If it is nec-
essary to delete a word, place the cursor on the word and press the Delete key.
The collet closer must be in the closed position before an Manual Data Input com-
mand can be executed.
6. Close the coolant guard door and press the Cycle Start push button to execute the data.
M-313C 3-3
MEMORY (AUTOMATIC)
Automatic mode allows selection and execution of the active part program. When Automatic
mode is active and the Program key is pressed, the following soft keys are displayed on the
control display screen:
Program
Check
Current
Next
Operator
- CAUTION -
Hardinge Inc. recommended that new programs be cycled through one time
in Single mode. Refer to the instructions for “Running a Part Program for the
First Time”, page 3-12.
EDIT
Edit mode allows creation of new part programs or modification of existing part programs held
in memory. There are two ways to search through the program: Word Scan and Word Search.
Word Scan
The Word Scan function permits the operator to search through the program one word at a
time.
- NOTE -
The cursor is displayed below the address character of the selected word.
1. Use the cursor ç and è keys to move the cursor word by word on the screen.
2. Use the cursor é and ê key to move the cursor line by line on the screen.
3. Continue pressing the cursor é and cursor ê keys to make a continuous search.
4. Use the page keys to display the preceding or following pages and search for the first word
of that page.
Word Search
Word Search permits a specified word to be searched for from the current cursor position us-
ing the following procedure:
1. Key in the data word to be searched for.
2. Press the cursor ê key to search forward or cursor é to search backward. If the data word
entered in step 1 is located, the cursor will be displayed below the first character in the
data word.
3-4 M-313C
Edit a Program
1. Activate Edit mode.
- NOTE -
The Protect Key field MUST be set to Release to allow creating, editing, or deleting
of part programs.
2. Set Protect Key to Release.
4. Activate the program as follows:
a) Press the Program key.
b) Key in the letter “O” followed by the number for the desired program.
Example: O1111
c) Press the cursor ê key.
5. Search for the word to be modified using the Word Scan or Word Search function.
6. Alter, insert, or delete the word/block/program as described in the sections that follow.
- CAUTION -
If the Reset key is not pressed before selecting Automatic mode and the part
program is executed, the program will begin executing at the point in the
program where the cursor was located when Edit mode was exited.
7. Press the Reset key to “rewind” the part program back to the beginning.
8. Turn the Protect Key field to Protect.
Alter a Word
- NOTE -
The cursor MUST be positioned under the word to be altered.
1. Use the Word Scan or Word Search function to locate the data word to be changed.
2. Key in the letter address and the new value.
3. Press the Alter key.
M-313C 3-5
Insert a Word
- NOTE -
The cursor MUST be positioned under the word immediately preceding the location
of the new data word.
1. Use the Word Scan or Word Search function to find the data word or End of Block immedi-
ately preceding the point in the program where the new data word will be inserted.
2. Key in the data word to be inserted.
3. Press the Insert key.
Delete a Word
- CAUTION -
The cursor MUST be positioned under the word which is to be deleted.
1. Use the Word Scan or Word Search function to find the data word which is to be deleted.
2. Press the Delete key.
Delete Up to an End of Block

1. Position the cursor at the point where the deletion is to begin.
2. Press the EOB key; then, press the Delete key.
- NOTE -
The data between the cursor and the next End of Block character will be deleted.
The cursor will move to the address character of the next data word in the pro-
gram.
Delete Data Blocks

- NOTE -
In the procedure which follows, all data from the cursor to, and including, the block
specified by the sequence number will be deleted. The cursor will move to the next
sequence number in the program.
1. Position the cursor at the point where the deletion is to begin.
2. Key in the sequence number (N word) where the deletion is to end.
3. Press the Delete key.
Delete a Program
2. Key in the letter “O” and the number of the program to be deleted.
Example: O1111
3. Press the Delete key. The selected program will be deleted.
HANDWHEEL (Manual Pulse Generator)

Refer to page 1-9 for information on using the manual pulse generator for incrementally mov-
ing the axes.
3-6 M-313C
JOG
Jog mode permits non-programmed movement of the axes. While in Jog mode, press the axis
jog keys on the Manual Data Input keyboard to obtain the desired X or Z axis movement. Refer
to the following table (note the directional arrows on the axis jog keys):
Jog Key Function

8 +X Jog
2 -X Jog
6 +Z Jog
4 -Z Jog
5 Rapid Jog (X & Z Axes)
The feedrate override setting has a direct affect on the X and Z axis jog speeds. The jog
feedrate for the X and Z axes is approximately 25 in/min [635 mm/min] when the override setting
is 100% and approximately 37.5 in/min [952 mm/min] when the feedrate override switch is set to
150%. The “5" key on the Manual Data Input keyboard will increase normal jog speeds on the X
and Z axes. When the ”5" key is pressed along with one of the axis jog keys, the feedrate over-
ride switch is ignored and the selected axis moves at approximately 236 in/min [6000 mm/min].
REFERENCE
Reference mode is used to manually reference the turret top plate after a machine fault has
occurred. Activate Reference mode; then, press Cycle Start and Feed Hold at the same time to
cause the turret top plate to index to station 1.
M-313C 3-7
SPECIAL MODE DESCRIPTIONS
ACTIVATING SPECIAL MODES
- NOTE -
If necessary, refer to “Accessing the Software Operator’s Panel”, page 1-6.
1. Access the appropriate software operator’s panel, Figure 3.2 or 3.3 .
2. Move the cursor to the line containing the desired mode.
3. Use the è and ç cursor control keys to move the cursor to OFF or ON to deactivate or
activate the mode.
BLOCK SKIP
The programmer has the option of inserting a Block Skip code (/) at the beginning of program
data blocks as needed.
When Block Skip is set to ON, data blocks beginning with a Block Skip code will be ig-
nored by the control.
When Block Skip is set to OFF, data blocks beginning with a Block Skip code will be exe-
cuted by the control.
SINGLE BLOCK
Single Block mode allows the operator to execute one block of data each time the Cycle Start
push button is pressed. Canned cycles are executed one pass at a time.
Refer to the Cobra™ series lathe programmer’s manual (M-312C) for a description of the
Canned Cycles.
3-8 M-313C
MACHINE LOCK and DRY RUN
- CAUTION -
If Machine Lock is not activated with Dry Run, slide motion will occur at a jog
feedrate that is set using the Feedrate Override switch. The operator must
make certain that no interference exists between the tooling, workpiece, or
spindle before running the machine in Dry Run.
Cycle Start must be inactivate before Dry Run and Machine Lock modes can be activated.
Activating Dry Run and Machine Lock modes together allows the operator to execute part pro-
grams without axis or spindle motion.
Activate Dry Run and Machine Lock

1. Activate the part program.
3. Set the cursor on the Machine Lock and Dry Run lines to ON to activate the respective
mode. Refer to Figure 3.2 .
4. If it is desired to run the program block-by-block, set the cursor on the Single Block line to
ON.
5. Close the coolant guard door.
- NOTE -
If Single Block is set to ON, the Cycle Start push button must be pressed for each
program block.
6. Press the Cycle Start push button.
Exit Dry Run and Machine Lock

1. Set the cursor on the Machine Lock and Dry Run lines to OFF to deactivate these modes.
Refer to Figure 3.2.
2. Using the Control ON/OFF switch, turn the control OFF, wait a few seconds; then, turn the
control ON.
REPEAT
When Repeat is set to ON, the part program will cycle continuously.
When Repeat is set to OFF, the part program will stop when an End of Program command
(M02 or M30) is encountered.
OPTION STOP
When Option Stop is set to ON and the control reads an M01; program execution will stop,
the spindle will stop, and coolant will turn OFF. Press Cycle Start to resume program execution.
When Option Stop is set to OFF, the control ignores the M01 command.
M-313C 3-9
CHUCKING MODES
- NOTE -
There is no default chucking mode. The chucking mode active at power-down will
be active at power-up.
M28 - EXTERNAL CHUCKING

M28 commands the control to use the collet closer with external-gripping style work-holding
devices.
M29 - INTERNAL CHUCKING

M29 commands the control to use the collet closer with internal-gripping style work-holding
devices.
ESTABLISHING CHUCKING MODES

To establish a chucking mode, use the following procedure:
1. Check to be sure the indicator light in the Collet Open push button is OFF. (If necessary,
place a workpiece in the collet and press the Collet Open push button.)
3. Press the Program soft key.
4. At the Manual Data Input keyboard, enter the appropriate M code, press the EOB key, and
press the Insert key.
M28 - External Chucking
M29 - Internal Chucking
5. Close the machine guard door and press the Cycle Start push button.
6. At the Manual Data Input keyboard, press the Reset key. The selected chucking mode will
be activated.
INDEXING THE TURRET

1. Close the main coolant guard door.
2. Activate Jog mode.
3. Turn the turret station selector switch to the turret station to be indexed to the active posi-
tion.
4. Press the Turret Index push button to index the selected turret station to the active posi-
tion.
3-10 M-313C
SAFE START SUBPROGRAMS
The Safe Start subprograms have been developed by Hardinge Inc. to provide machine
safety and to help simplify programming. For more information on the Safe Start programming
format, refer to the Cobra™ series lathe programmer’s manual (M-312C).
- CAUTION -
If the machine is to be run in metric mode, the Z entry (pullback) in
subprogram O2 must be converted to a metric value.
Safe start subprograms O1 and O2 are to be loaded permanently into the control memory.
These programs are used to reactivate start-up modes, for example: positioning mode, deacti-
vate Tool Nose Radius Compensation, establish inch or millimeter per minute feed, and move
the turret to the safe index position. Subprogram O999 is used to deactivate the tool offset and
command the turret to the safe index position.
For maximum safety, the X axis safe index value should be equal to the X axis reference po-
sition. Refer to Appendix One for information on the X axis reference position.
The Z axis safe index values should be equal to the longest tool on the turret plus 1.00 inch
[25.4 mm].
PROGRAMS
ENTER A PROGRAM FROM THE KEYBOARD
- NOTE-
Refer to Chapter 1 of the Cobra series lathe programmer’s manual (M-312C) for a
description of the data words used with this machine.
Refer to Chapter 7 of this manual for information on loading part programs from
tapes or disks.
2. Set the Protect Key field to Release.
4. Key in the letter O and the program number at the Manual Data Input panel.
Example: O1111
6. Press the EOB key.
8. Enter each data block as follows:
a) Key in the letter addresses and values.
b) Press the EOB key.
c) Press the Insert key.
9. Set the Protect Key field to Protect.
M-313C 3-11
Revised: April 21, 1999
ACTIVATE A STORED PROGRAM
3. Key in the letter “O” followed by the number for the desired program.
Example: O100
4. Press the cursor ê key.
RUNNING A PART PROGRAM FOR THE FIRST TIME

- CAUTION -
Before executing any part program, be sure the work shift and all offsets are
correct and no interference exists in the working area of the machine tool.
Operator should check and, if necessary, alter the coordinate values pro-
grammed in Safe Index Subprogram O999 to be certain that they are suffi-
cient. Refer to “To Edit a Program”, page 3-5 for instructions to edit an active
program.
When Cut-off and Feed Stock are the first operations on bar work, the opera-
tor must make certain that the stock face is placed flush with the collet face
before starting the cycle. This will ensure that the turret tooling will not come
in contact with workpiece and cause damage to either the turret tooling or
the workpiece.
When testing an operation that uses a self-releasing tap or die holder, acti-
vate Automatic mode immediately before the block containing the spindle re-
versal. After the Option Stop (M01) is read at the end of the tap or die opera-
tion, activate Single mode to test the remainder of the program.
1. Activate Automatic mode.
2. Set Single Block to ON.
3. Set Option Stop to ON.
5. Activate the desired program.
7. Press the Check soft key to display the Absolute Position and Distance to Go to complete
the move.
8. Close the guard door.
3-12 M-313C
- NOTE -
Setting the Feed Override switch to “0" stops X and Z axis motion. When the value
is increased axis motion will resume.
9. Set the Feedrate Override switch to an appropriate level to safely control axis motion.
10. Press the Cycle Start push button to execute each block of data.
STOP PROGRAM EXECUTION

- CAUTION -
Pressing either the Reset key or the Emergency Stop push button while a
program is running will leave the tool against the workpiece if performed at
the wrong time. DO NOT stop the program with a tool against the workpiece
unless absolutely necessary. Damage to the workpiece and/or tooling may
result.
There are several ways to stop program execution:
1. Program a stop command in the part program where it is to be stopped.
2. Press the Feed Hold push button.
- NOTE -
Program execution can be restarted by pressing the Cycle Start push button when
the the Feed Hold push button has been used.
RESTART A PROGRAM
If the program was stopped by pressing the Emergency Stop push button, perform steps 1
through 6.
If the program was stopped by pressing the Reset key, perform steps 4 through 6.
1. Pull the Emergency Stop push button up and hold momentarily to clear the Emergency
Stop condition.
3. Key in the letter “O”; then, press the cursor é key. The control will go to the beginning of
the program.
4. Key in the letter “N” and the block number. For example, “N5".
5. Press the cursor ê key. The control will search the program for the block specified in step
4.
6. Press the Cycle Start push button. Program execution will resume at the block specified in
step 4.
M-313C 3-13
BACKGROUND EDIT
The Background Edit function enables the operator or programmer to edit or create a part
program while a second program is being executed by the machine tool. An alarm or warning in
Background Edit mode does not affect the program being executed in the foreground or
vice-versa.
ACTIVATE BACKGROUND EDIT MODE

3. Press the Operator soft key.
4. Press the Background Edit soft key.
- NOTE -
The editing functions which may be performed in Background Edit mode are the
same as the foreground editing functions. Descriptions of the foreground editing
functions begin on page 3-5.
EDIT AN EXISTING PROGRAM

1. Activate Background Edit mode.
2. Key in the letter “O” and the desired program number.
3. Press the cursor ê key.
CREATE A NEW PROGRAM FROM THE KEYBOARD

1. Activate Background Edit mode.
2. Key in the letter “O” and the desired program number.
3. Press the EOB key.
4. Refer to “To Enter a Part Program from the Keyboard”, page 3-11.
END BACKGROUND EDITING

- CAUTION -
If the Reset key is pressed while background edit is active, the part program
that is being executed will stop and the offset will be canceled. The operator
must escape Background edit (Press the Background End soft key) to return
to the main program. With the main program displayed, the operator must
jog the turret to a safe area and restart the program at the beginning of the
tool operation.
1. Press the Background End soft key.
3-14 M-313C
EDITING MACHINE PARAMETERS
- CAUTION -
Use extreme caution when editing machine parameters. Making incorrect
changes in the parameter table may disable the machine or cause undesir-
able machine behavior.
2. If necessary, move the cursor to the “Mode” selection line.
4. Use the page keys to access the software operator’s panel shown in Figure 3.2 .
6. Press the Setting soft key.
7. If necessary, use the page keys to display the Setting page that contains the Parameter
Write field.
8. If necessary, use the cursor keys to move the cursor to the Parameter Write field.
9. Key in the number “1" to enable parameter editing.
10. Press the Input key.
- NOTE -
The control is placed in P/S alarm No. 100.
11. Press the System key.
12. Press the Parameter soft key.
13. Use the page and/or cursor keys to position the cursor on the parameter to be modified.
14. Key in the new parameter value.
16. Repeat steps 13 through 15 as needed.
17. Press the Offset Setting key.
19. If necessary, use the page keys to display the Setting page that contains the Parameter
Write field.
20. If necessary, use the cursor keys to move the cursor to the Parameter Write field.
21. Key in the number “0" (zero) key to disable parameter editing.
M-313C 3-15
25. Press the Reset key to cancel P/S alarm No. 100 .
- NOTE -
Depending on which parameters have been modified, the control may output P/S
alarm No. 000. If this alarm message is displayed, it will be necessary to re-initial-
ize the control using the following procedure:
a) Press the Emergency Stop push button.
b) Turn the Control ON/OFF switch to OFF.
c) Wait approximately ten seconds.
d) Turn the Control ON/OFF switch to ON.
e) Pull the Emergency Stop push button up and hold up momentarily to clear the Emer-
gency Stop condition.
DISPLAYING THE PROGRAM DIRECTORY

Use the following procedure to display program memory:
3. Press the Library soft key. The program library (directory) will be displayed.
3-16 M-313C
- NOTES -
M-313C 3-17
- NOTES -
3-18 M-313C
CHAPTER 4 - WORK SHIFT AND TOOL OFFSETS
WORK SHIFT (Zero Offset)
The work shift offset shifts the origin of the work coordinate system. Work Shift values (Z) are
stored in the Work Shift file. The value stored in this file is active at all times.
- CAUTION -
The Work Shift file contains an X and a Z shift register. The X axis register in
the Work Shift file should be set to zero at all times.
The value entered into the Z axis Work Shift file must be a negative number.
The values stored in the Work Shift file are added to the Absolute Position registers, thus
shifting the origin of the work coordinate system by the amount stored in the Work Shift file. For
example, if the Z axis is at 14 inches and the operator stores Z-2.5 in the Work Shift file, the Ab-
solute Position registers would then display Z11.5 [14 +(- 2.5)].
Immediately after a Work Shift value is stored, the control adds it to the Absolute Position reg-
isters. The registers will remain modified until the Work Shift offset values are set to zero by the
operator or from the part program.
Typically, the part length is stored as the Z Work Shift offset and the X Work Shift offset IS
NOT USED (set to zero). Since the Work Shift value is added to the Absolute Position registers,
the part length is stored as a negative Z value. With the part length stored in the Work Shift file,
the origin of the Absolute coordinate system is the intersection of the part face and the spindle
centerline.
- NOTE -
Refer to the Cobra™ series lathe programmer’s manual (M-312C) for information
on storing a work shift from the part program.
MANUALLY ESTABLISH Z AXIS WORK SHIFT

1. Load a workpiece into the collet or step chuck at the desired length.
3. Jog the turret to a safe index area.
- CAUTION -
The machine operator must make certain that no interference exists between
the spindle, spindle tooling, turret, turret tooling, tailstock, or workpiece be-
fore manually indexing the turret.
4. Index the turret to position an empty turret station in the active position.
- NOTE -
If an empty station is not available, remove the tooling from any convenient station.
5. Set the Feedrate Override switch to an appropriate setting to safely control turret jog rate.
- NOTE -
Refer to Chapter 3 for information on using Jog mode.
6. Jog the turret to within 1 inch [25 mm] of the face of the workpiece.
M-313C 4-1
- NOTE -
Refer to Chapter 3 for information on using Handwheel (manual pulse generator)
mode.
7. Place a shim against the face of the workpiece.
8. Use the handwheel to incrementally jog the turret toward the face of the workpiece until a
slight drag is felt when moving the shim between the turret face and the face of the
workpiece.
9. Press the Offset Setting key to display the offset pages.
10. Press the right hand soft key until the Work Shift soft key is displayed.
11. Press the Work Shift soft key to display the Work Shift registers.
12. If not already set to “0" (zero), set the X value under Shift Value to ”0" as follows:
a) Use the cursor keys to move the cursor to the X data field under Shift Value.
b) At the Manual Data Input keyboard, key in the number “0" (zero).
c) Press the Input key.
13. Use the cursor keys to move the cursor to the Z data field under Measurement.
14. At the Manual Data Input keyboard, key in the thickness of the shim as a positive value.
15. Press the Input soft key. The Z axis Work Shift will be recorded in the Z Shift Value regis-
ter as a negative value.
- NOTE -
The W value at the bottom of the screen will register the distance between the face
of the workpiece and the face of the turret.
Work Shift Example:
Assume that the X and Z Axis Work Shift offsets are both set to zero and that the Abso-
lute Position registers display X0. Z6. Shim thickness is .020 inches. When step 15 is
performed, Z-5.98 is entered into the Work Shift file and the Absolute Position registers
will display X0. Z0.02
17. Jog the turret at least 1 inch [25 mm] from the face of the workpiece.
18. Jog the turret to a safe position for indexing.
4-2 M-313C
TOOLING
- NOTE -
Cobra™ 42 & 51 lathes are equipped with either a Hardinge top plate or a VDI top
plate that conforms to the DIN-69880, VDI30 specification. Cobra 65 lathes are
equipped with either a Hardinge top plate or a VDI top plate that conforms to the
DIN-69880, VDI40 specification. Refer to the appropriate tooling sections in this
chapter, based on the top plate configuration.
SQUARE SHANK TOOLS

For optimum performance, Cobra series lathes are designed to use qualified square shank
tools. Since these tools are length, width, and height qualified, both set-up time and downtime
due to tool replacement are greatly reduced.
Qualified Tool Holders

Qualified tool dimensions are held to ±.003 inch [.076 mm]. A left-hand square shank qualified
tool is illustrated in Figure 4.1 . Refer to Table 4.1 or 4.2 for qualified tool dimensions.
A
F
B H
TI3650
Figure 4.1 - Qualified Tool Holder
Dimension English (in.) Metric (mm) Dimension English (in.) Metric (mm)
A 0.750 20.000 A 1.000 25.000
B 0.750 20.000 B 1.000 25.000
C 4.500 125.000 C 6.000 150.000
E 1.250 32.000 E 1.250 36.000
F 1.000 25.000 F 1.250 32.000
H 0.750 20.000 H 1.000 25.000
Table 4.1 - Qualified Tooling Dimensions Table 4.2 - Qualified Tooling Dimensions
(Cobra 42 & 51 Lathes) (Cobra 65 Lathes)
M-313C 4-3
Installing Square Shank Tooling (Hardinge Top Plate)
- NOTE -
When using square shank tooling, Hardinge recommends the exclusive use of
left-hand tools. This insures that all cutting forces will be directed into the machine
base, resulting in maximum tool life.
Each Hardinge square shank tool holder is supplied with two locating pins; one straight pin
and one with a turned diameter. Use the locating pin that provides the tool adjustment required.
Adjustment at Tool Tip, Inches [Millimeters]

Pin Type
Cobra™ 42 & 51 Lathes Cobra 65 Lathe
Straight Pin ±.012 [0.30] (Recommended) ±.015 [0.38] (Recommended)
Turned Pin ±.045 [1.14] ±.032 [0.81]
1. Thoroughly clean the top plate, tool holders, and tooling.

- NOTE -
When installing the locating pin with the turned diameter, the larger diameter is to
be inserted into the top plate. The smaller diameter will extend into the tool holder
mounted on the top plate.
2. Install the appropriate locating pin in the turret top plate at “A”, Figure 4.2 .
3. Aligning the tool holder with the locating pin, mount tool holder “B” onto the top plate using
four screws “C”.
- CAUTION -
Be sure the tool sits squarely in the tool holder slot and is against the front
edge of tool holder “B”, as shown in Figure 4.2 .
4. Mount the tool in the tool holder and tighten three clamp screws “D”, Figure 4.3 .
5. Proceed to the next section, “Adjusting Tool Tip for Center”.
B
TI3649 TI3651
Figure 4.2 - Tool Holder with Tool Figure 4.3 - Tool Holder with Tool
(Front View) (Side View)
4-4 M-313C
Adjusting Tool Tip for Center (Hardinge Top Plate)
- CAUTION -
Exercise extreme care if attempting to index the turret while the gage bar is
in the machine spindle. Verify that sufficient clearance exists between the
turret tooling and the gage bar before indexing the turret.
1. If necessary, thoroughly clean the machine spindle, turret top plate, tool holders, and tool-
ing.
2. Install a 1¼" collet in the spindle if installing English tooling on a Cobra™ 42 or 51 lathe.
Install a 32mm collet in the spindle if installing Metric tooling on a Cobra 42 or 51 lathe.
Install a 1½" collet in the spindle if installing English tooling on a Cobra 65 lathe.
Install a 40mm collet in the spindle if installing Metric tooling on a Cobra 65 lathe.
3. Install the gage bar in the machine spindle with the milled quarter-round end toward the
turret and close the collet.
4. Loosen both adjustment screws “E”, Figure 4.3 .
5. Loosen four screws “C”, Figure 4.2, only enough to be able to shift the position of the tool
holder by hand.
6. Jog the X and Z axes to position the tool tip near the corner on the quarter-round end of
the gage bar.
7. Carefully jog the tool tip to the position where it can be adjusted to touch the corner on the
quarter-round end of the gage bar. Refer to Figure 4.4 .
8. Maintaining the position of the tool holder, tighten four screws “C”, Figure 4.2 .
9. Check the position of the tool tip in relation to the corner on the quarter-round end of the
gage bar to verify that the tool holder has not moved.
10. Tighten both adjustment screws “E”, Figure 4.3 .
11. Move the turret away from the gage bar.
12. Move the turret to a safe index position.
Gage Bar
TI3830
Figure 4.4 - Tool Tip Adjustment

(Viewed from the Machine Spindle)
M-313C 4-5
Installing Square Shank Tooling (VDI Top Plate)
- NOTE -
When using square shank tooling, Hardinge recommends the exclusive use of
left-hand tools. This insures that all cutting forces will be directed into the machine
base, resulting in maximum tool life.
2. Aligning the locating pin on the tool holder with the locating hole in the turret top plate,
mount tool holder “G”, Figure 4.5, onto the top plate.
- NOTE -
Clamp screw “H” is accessed from the side of the turret top plate.
3. Use a hex wrench to torque clamp screw “H” to within the following range:
Cobra™ 42 & 51 Lathes: 18 lb-ft [24.4 N-m] to 24 lb-ft [32.5 N-m]
Cobra 65 Lathe: 33 lb-ft [44.7 N-m] to 41 lb-ft [55.5 N-m]
- CAUTION -
Be sure the tool sits squarely in the tool holder slot and is against the front
edge of tool holder “G”.
4. Mount the tool in the tool holder and tighten three clamp screws “F”.
F G
TI3915
Figure 4.5 - VDI Tool Holder with Tool

(Front View)
4-6 M-313C
ROUND SHANK TOOL HOLDERS
Hardinge Top Plates

- NOTE -
Optional tool holders can be used for tooling of different diameters. Refer to
Hardinge Inc. tooling catalogs for additional tooling and tooling specifications.
COBRA™ 42 & 51 LATHES

Single Tool Holders (Refer to Figures 4.6 and 4.8)
Single round shank tool holders are available in the following capacities:
ENGLISH METRIC
1 inch 25 millimeters
1¼ inch 32 millimeters
Double Tool Holders (Refer to Figures 4.7 and 4.9)
Double round shank tool holders are available in the following capacities:
ENGLISH METRIC
¾ inch 20 millimeters
COBRA 65 LATHES
Single Tool Holders (Refer to Figures 4.6 and 4.8)
Single round shank tool holders are available in the following capacities:
ENGLISH METRIC
1 inch 25 millimeters
1½ inch 40 millimeters
Double Tool Holders (Refer to Figures 4.7 and 4.9)
ENGLISH METRIC
VDI Top Plates

- NOTE -
Refer to the appropriate tooling catalog for information on additional tool holders
used on machines equipped with VDI top plates.
VDI double round shank tool holders in the following capacities are available from Hardinge
for Cobra series lathes:
ENGLISH METRIC
M-313C 4-7
Installing Round Shank Tooling on the Turret (Hardinge Top Plate)
Each round shank tool holder is supplied with two locating pins; one straight pin and one with
a turned diameter. Use the locating pin that provides the tool adjustment required.
Adjustment at Tool Tip, Inches [Millimeters]

Pin Type
Cobra™ 42 & 51 Lathes Cobra 65 Lathe
Straight Pin (Recommended for Double Tool Holders) ±.0014 [0.036] ±.002 [0.051]
Turned Pin (Recommended for Single Tool Holders) ±.005 [0.127] ±.0055 [0.140]

- NOTE -
When installing the locating pin with the turned diameter, the larger diameter is to
be inserted into the top plate. The smaller diameter will extend into the tool holder
mounted on the top plate.
2. Install the appropriate locating pin in the turret top plate at “I”, Figure 4.6 .
3. Aligning the tool holder with the locating pin, mount the tool holder onto the top plate using
four screws “J”.
4. Proceed to the next section, “Aligning Tool Holder and Adjusting Tool Tip for Center”.
TI3658 TI3655
Figure 4.6 - Front View of Figure 4.7 - Front View of

Single Tool Holder Double Tool Holder
(Cobra™ 42 Lathe Tool Holder Shown)
4-8 M-313C
Aligning Tool Holder and Adjusting Tool Tip for Center (Hardinge Top Plate)
- CAUTION -
Exercise extreme care if attempting to index the turret while the gage bar is
in the machine spindle. Verify that sufficient clearance exists between the
turret tooling and the gage bar before indexing the turret.
1. If necessary, thoroughly clean the machine spindle, turret top plate, tool holders, and tool-
ing.
Install a 32mm collet in the spindle if installing Metric tooling on a Cobra 42 or 51 lathe.
3. Install the gage bar in the machine spindle
with the appropriate end facing toward the
turret and close the collet. Refer to Figures
4.8 and 4.9 . K
4. Loosen both adjustment screws “K”, Figure
4.8 .
5. If necessary, loosen four screws “J”, Figure
4.6, only enough to be able to shift the posi-
tion of the tool holder by hand.
6. If setting a single tool holder, jog the cross
slide to “X0". This will set the centerline of TI3831
the tool holder approximately on the spindle Figure 4.8 - Single Round Shank
centerline. Tool Holder Alignment
If setting a double tool holder on a Cobra 42
or 51 lathe, jog the cross slide to “X7.052".
This will set the centerline of the outer posi-
tion on the tool holder approximately on the
spindle centerline.
If setting a double tool holder on a Cobra 65
lathe, jog the cross slide to “X5.474". This
will set the centerline of the outer position on
the tool holder approximately on the spindle
centerline.
7. Jog the Z axis to position the tool holder
near the end of the gage bar.
8. Open the collet.
9. Slide the gage bar into the tool holder.
10. Close the collet. This will force the tool
TI3832
holder centerline to “Z0".
Figure 4.9 - Double Round Shank
11. Tighten four screws “J”, Figure 4.6 .
Tool Holder Alignment
12. Tighten both adjustment screws “K”, Figure (Cobra 42 Lathe Tool Holder Shown)
4.8 .
M-313C 4-9
13. Jog the Z axis to move the tool holder off the gage bar.
14. Move the Z axis to allow sufficient clearance to install the tool.
15. If setting a double tool holder, reverse the orientation of the gage bar in the machine spin-
dle to position the milled quarter-round end toward the turret.
16. If required, install the appropriate tool cartridge(s) in the round shank tool holder.
17. Insert the tool in the holder or tool cartridge.
18. Adjust the tool for length and properly align the tool shank and tool cartridge, if used, with
the set screws in the tool holder.
19. Snug, but do not fully tighten the set screws to hold the tool in place.
20. Jog the X and Z axes to position the tool tip near the corner on the quarter-round end of
the gage bar.
21. Carefully jog the tool tip to the position where it can be adjusted to touch the corner on the
quarter-round end of the gage bar. Refer to Figure 4.10 .
22. Maintaining the position of the tool, tighten the set screws to hold the tool in place.
23. Check the position of the tool tip in relation to the corner on the quarter-round end of the
gage bar to verify that the tool has not moved.
TI3833
Figure 4.10 - Tool Tip Adjustment
4-10 M-313C
Installing Round Shank Tools on the Turret (VDI Top Plate)
1. Thoroughly clean the machine spindle, turret top plate, tool holders, and tooling.
Install a 32 mm collet in the spindle if installing Metric tooling on a Cobra 42 or 51 lathe.
3. Install the gage bar in the machine spindle with the milled quarter-round end facing toward
the turret and close the collet.
4. Aligning the locating pin on the tool holder with the locating hole in the turret top plate,
mount tool holder onto the top plate. Refer to Figures 4.11 and 4.12 .
- NOTE -
Clamp screw “L” is accessed from the
side of the turret top plate.
5. Use a hex wrench to tighten clamp screw
“L”, Figure 4.11 .
6. If required, install the appropriate tool car-
tridge(s) in the round shank tool holder.
7. Insert the tool in the holder or tool cartridge. L
8. Adjust the tool for length and properly align
the tool shank and tool cartridge, if used,
with the set screws in the tool holder.
9. Snug, but do not fully tighten the set screws
to hold the tool in place. TI3916
10. Jog the X and Z axes to position the tool tip

Figure 4.11 - VDI Single Tool Holder
near the corner on the quarter-round end of
the gage bar.
11. Carefully jog the tool tip to the position where
it can be adjusted to touch the corner on the
quarter-round end of the gage bar. Refer to
Figure 4.10 .
12. Maintaining the position of the tool, tighten
the set screws to hold the tool in place.
13. Check the position of the tool tip in relation
to the corner on the quarter-round end of the
gage bar to verify that the tool has not
moved.
TI3917
Figure 4.12 - VDI Double Tool Holder
M-313C 4-11
TOOL OFFSETS
The Tool Offset file is made up of two types of offsets: Tool Geometry Offsets and Tool Wear
Offsets. The control has the capacity to store 16 sets of each offset type (Offsets 01 through 16)
in separate files. 32 sets of each offset type (Offsets 01 through 32) are available as an option.
- CAUTION -
Information stored in the Geometry and Wear Offset files is NOT automati-
cally converted into the correct units when a programmed G20 or G21 com-
mand switches programming resolution from inch to metric or vice versa.
Offsets in the desired unit of measure should be entered after the control has
been set to the proper mode, inch (G20) vs metric (G21). If a G20 or G21 is
programmed after the tool offsets are entered, the decimal point will be
shifted one place to the left or right. If start-up mode is G20 (inch) and the
program switches to G21 (metric), the offset decimal point will shift one
place to the right. If start-up mode is G21 (metric) and the program switches
to G20 (inch), the offset decimal point will shift one place to the left.
- NOTE -
Tool offsets are illustrated in Figures 4.13 through 4.16 .
Refer to the Cobra™ series lathe programmer’s manual (M-312C) for a description
of turret reference point and the tool nose reference point.
The following information is stored in the Tool Geometry Offset file:
X Tool Dimension
Diameter distance from the X axis tool touch-off point to the turret reference point. Sign is
determined by the direction from the tool nose reference point to the turret reference point.
Z Tool Dimension
Distance from the Z axis tool touch-off point to the turret reference point. Sign is deter-
mined by the direction from the tool nose reference point to the turret reference point.
Tool Orientation:
The orientation code describes the location of the center of the tool nose in relation to the
tool nose reference point.
Tool Nose Radius Value:
The distance from the cutting edge to the center of the tool nose radius.
The Tool Wear Offset file allows the operator to enter minor dimensional changes for each
tool to compensate for tool wear. The Tool Wear Offset files coincide with the Geometry Offset
files. When a tool offset is activated, the control looks at the corresponding Tool Wear offset and
performs the necessary corrections to compensate for tool wear.
4-12 M-313C
+X
Turret Top Plate

+Z
Cobra™ 42 or 51 Lathe .315 [8.00]

Cobra 65 Lathe .394 [10.00]
Centerline of Tool
Holder Mounting Hole
Turret X Axis
Reference Position
This distance equals ½
the X Axis Tool Offset
Z Axis
Tool Offset
Inch [Millimeter] Dimensions Turret Z Axis

Reference Position TI3639
Figure 4.13 - Hardinge Square Shank Tool Holder

(Shown with a Left-Hand Turning Tool)
+X
Z Axis Tool Offset

Turret Top Plate
+Z
X Axis
Tool Offset Centerline of Tool
Turret X Axis
Reference Position
Turret Z Axis
Figure 4.14 - Hardinge Round Shank Tool Holder

(Shown with a Left-Hand Boring Bar)
M-313C 4-13
+X
+Z
Turret Top Plate
Centerline of Tool
(Turret X Axis
This distance equals ½ Reference Position)
the X Axis Tool Offset
Z Axis
Tool Offset
Inch [Millimeter] Dimensions

Turret Z Axis
Figure 4.15 - VDI Square Shank Tool Holder

(Shown with a Left-Hand Turning Tool)
+X
Turret Top Plate

+Z
Z Axis Tool Offset
X Axis
Tool Offset
Centerline of Tool
(Turret X Axis
Reference Position)
Turret Z Axis
Figure 4.16 - VDI Round Shank Tool Holder

(Shown with a Left-Hand Boring Bar)
4-14 M-313C
The Tool Offset files allow the operator to easily make corrections resulting from tool
changes, thus large-scale modifications to the part programs are eliminated.
Tool Offsets are activated by the last two digits in the T word. The first two digits specify the
turret station. The data word format for the T word is T4.
A suggested method for numbering the offsets that will assign a number related to the turret
station is as follows:
Turret Station 1 2 3 4 5 6 7 8 9 10 11 12
Offset Number 01 02 03 04 05 06 07 08 09 10 11 12
Offsets 13 through 16 are extra and can be used if needed.
STORING TOOL GEOMETRY OFFSETS IN MEMORY

- NOTE -
Refer to the Cobra™ series lathe programmer’s manual (M-312C) for information
on storing a work shift from a program.
Tool offset values can be entered manually from the keyboard or from a program.
SETTING TOOL OFFSETS FOR NON-CENTER WORKING TOOLS ON THE TURRET

(Square Shank Tools, Boring Bars, etc.)
1. Load a workpiece of known diameter and length into the collet or chuck.
2. If it has not already been done, set the Work Shift Offset following the procedure beginning
on page 4-1.
4. Set the Feedrate Override switch to the desired setting.
- CAUTION -
The machine operator must be sure that no interference exists between the
spindle, spindle tooling, tailstock, turret, turret tooling, or workpiece before
indexing the turret.
6. Index the turret to the selected station.
7. Mount the tool holder and tool onto the turret.
8. Jog the tool tip to within 1 inch [25 mm] of the face of the workpiece held in the spindle.
9. Place a shim or scale against the face of the workpiece and use the handwheel to move
the turret in the -Z direction to gently touch the tool tip to the shim so that a slight drag is
felt when moving the shim.
11. Press the Offset soft key to access the Tool Offset pages.
12. If not already displayed, press the Geometry soft key to display the Tool Geometry Offset
pages.
13. Use the page and cursor keys to position the cursor at the Z axis field for the desired off-
set.
M-313C 4-15
15. At the Manual Data Input keyboard, key in the letter Z and the thickness of the shim as a
positive value.
16. Press the Measure soft key. The Z axis offset value for the tool will now be displayed un-
der the appropriate offset number, as selected in step 13.
17. If touching off an O.D. working tool, jog the turret in the +Z direction to clear the workpiece.
If touching off an I.D. working tool, use the handwheel to position the tool tip approxi-
mately .125 inch [3.2 mm] from the face of the workpiece.
18. Use the cursor keys to position the cursor at the X axis field for the desired offset.
19. If touching off an O.D. working tool, jog the turret in the +X direction to place the tool tip
beyond the O.D. of the part as shown in Figure 4.17 .
20. If touching off an O.D. working tool, use the handwheel to move the turret in the -Z direc-
tion until the tool tip is beyond the face of the workpiece in the -Z direction.
21. Place the shim against the O.D. of the workpiece and turn the handwheel in the appropri-
ate direction until the tool tip gently makes contact with the shim, as shown in Figure 4.17 .
22. Key in the diameter of the workpiece as a positive value.
Example: Diameter = 2.125
Input = X2.125
23. Press the Measure soft key. The X axis offset value for the tool will now be displayed un-
der the appropriate offset number.
24. Compensate for shim thickness:
If touching off an O.D. working tool and the control is set for diameter programming, en-
ter twice the shim thickness as a negative (-) value and press the Input+ soft key.
If touching off an O.D. working tool and the control is set for radius programming, enter
the shim thickness as a negative (-) value and press the Input+ soft key.
If touching off an I.D. working tool, no shim compensation is needed.
O.D. Tool
Shim
+X
Shim
I.D. Tool
+Z
Workpiece
Workpiece
Figure 4.17 - O.D. and I.D. Tool Touch-Off Points TI2387
4-16 M-313C
Revised: August 18, 1998
25. Jog the turret in the +X direction to clear the diameter of the workpiece by at least 1 inch
[25 mm] in the +X direction.
26. Jog the turret in the +Z direction to clear the face of the workpiece by at least 1 inch [25
mm] in the +Z direction.
28. Index the turret to the next tool station which is to be set.
29. Repeat steps 7 through 28 as required for other tools.
SETTING TOOL OFFSETS FOR CENTER-WORKING TOOLS ON THE TURRET

- CAUTION -
This procedure is to be used for center-working tools such as drills, taps,
and reamers ONLY.
The X axis Wear Offset must always set to zero for center-working tools.
1. If it has not already been done, set the Work Shift Offset following the procedure beginning
on page 4-1.
3. Set the Feedrate Override switch to the desired setting.
- CAUTION -
spindle, spindle tooling, tailstock, turret, turret tooling, or workpiece before
manually indexing the turret.
6. Mount the tool in the tool holder at the length desired.
7. Jog the tool tip to within 1 inch [25 mm] of the face of the workpiece held in the spindle.
8. Place a shim against the face of the workpiece and use the handwheel to move the turret
in the -Z direction to gently touch the tool tip to the shim until a slight drag is felt when
moving the shim.
11. Press the Geometry soft key to access the Geometry Offset pages.
12. Use the page and cursor keys to position the cursor at the X axis field for the desired off-
set.
(continued on next page)
M-313C 4-17
- NOTE -
Hardinge and VDI single round shank tool holders are qualified with the tool cen-
terline equal to the X axis turret reference point. X axis tool offset will equal zero.
Hardinge double round shank tool holders for Cobra™ 42 & 51 lathes are qualified
as shown in Figure 4.18 . Hardinge double round shank tool holders for Cobra 65
lathes are qualified as shown in Figure 4.19 .
Refer to the appropriate tooling catalog for information on tool holders used on ma-
chines equipped with VDI top plates.
.315 Centerline of Tool

[8.00] Holder Mounting Hole
Turret X Axis Reference Point
2.293
[58.24]
3.526
[89.56]
Inch [Millimeter] Dimensions TI3653
Figure 4.18 - Hardinge Double Tool Holder Dimensions

(Cobra 42 & 51 Lathes)
.394 Centerline of Tool

[10.00] Holder Mounting Hole
Turret X Axis Reference Point

0.737
[18.72]
2.737
[69.52]
Inch [Millimeter] Dimensions TI3999
Figure 4.19 - Hardinge Double Tool Holder Dimensions

(Cobra 65 Lathe)
4-18 M-313C
13. If the control is set for diameter programming, enter twice the tool holder dimension as a
positive (+) value and press the Input soft key.
If the control is set for radius programming, enter the tool holder dimension as a positive
(+) value and press the Input soft key.
14. Use the cursor keys to position the cursor at the Z axis field for the desired offset.
15. At the Manual Data Input keyboard, key in the thickness of the shim as a positive value.
16. Press the Measure soft key. The Z axis offset value for the tool will now be displayed un-
der the appropriate offset number, as selected in step 14.
17. Move the turret in the +Z direction to clear the workpiece.
18. Repeat steps 4 through 17 as required for other center-working tools.
Resetting Wear Offsets

19. Press the left-hand soft key to return to the offset selection soft keys.
20. Press the Wear soft key to access the Wear Offset pages.
21. Reset the X Wear offset for each tool that was just installed:
a) Use the page and cursor keys to position the cursor at the X axis field for the desired
offset.
b) Key in “0" (zero) and press the Input soft key.
M-313C 4-19
TOOL TOUCH PROBE [Option]
Introduction
The tool touch probe allows the operator to set tool geometry offsets quickly and accurately.
The tool probe has been calibrated at the factory and is ready to use without further adjustment.
Refer to “Tool Probe Calibration”, on page 4-23, for additional information.
Setting Tool Offsets with the Tool Probe

- NOTE -
The axis jog push buttons will not produce axis motion when the tool probe is
mounted on the probe base. Axis motion is obtained through the use of the manual
pulse generator.
This procedure assumes that all required turret tooling has been installed:
Refer to page 4-3 for information on installing square shank tooling.
Refer to page 4-7 for information on installing round shank tooling.
- CAUTION -
spindle, spindle tooling, tool probe, turret, turret tooling, or workpiece before
indexing the turret.
When the tool probe is mounted on the probe base, do not touch the probe
with any object other than the tool that is being set.
- NOTE -
Mounting the tool probe on the probe base will cause the control to automatically
display the tool geometry offset registers.
1. Rotate lever “M”, Figure 4.20, to release
cover “N” from the probe base.
2. Mount the tool probe on the tool probe base.
3. Use lever “M” to lock the tool probe onto the
probe base. M
4. Activate Handwheel mode.
5. Use the handwheel to move the turret to a
safe index position.
N
7. Use the page and cursor keys to position the
cursor at the desired offset number.
TP4250
Figure 4.20 - Tool Probe Base

with Cover Installed
4-20 M-313C
Revised: December 6, 2000
- CAUTION -
The machine operator must exercise care when approaching the tool probe
stylus with the tool. DO NOT impact the tool probe stylus with the tool.
8. Set the handwheel multiplier on the software operator’s panel to an appropriate value to
safely approach the tool probe stylus with the tool.
9. Use the manual pulse generator to move the tool tip to a position near the appropriate side
of the tool probe stylus.
10. At the manual data input keyboard, press the appropriate key to choose which side of the
tool probe stylus will be used. Refer to Figure 4.21 .
Key Label Function

8 +X Jog
2 -X Jog
6 +Z Jog
4 -Z Jog
+X
Tool
6 Probe 4
Stylus
+Z
CL
TI4716
Figure 4.21 - Axis Keys and Direction of Motion
M-313C 4-21
11. Set the handwheel multiplier on the software operator’s panel to “1x”.
12. Turn the manual pulse generator one increment at a time to move the tool tip carefully
against the tool probe stylus until the probe is tripped. The offset will register on the display
screen
13. Move the tool away from the tool probe stylus.
14. Repeat steps 8 through 13 if touching the tool off on another axis.
15. Repeat steps 5 through 14 if touching off additional tools.
16. Remove the tool probe and lock it onto storage base “O”, Figure 4.22, which is located at
the left end of the machine.
17. Mount cover “N”, Figure 4.20, onto the probe base and engage locking lever “M”.
TP4252
Figure 4.22 - Tool Probe Storage Base
4-22 M-313C
Tool Probe Calibration
The tool probe parameters are set at the factory when the probe is calibrated. Normally, it is
not necessary to re-calibrate the probe unless one of the following occurs:
The probe tip has been replaced.
The turning center is operating at a temperature that is significantly different than that
which the tool probe was calibrated at.
- NOTE -
The values for parameters 5015 and 5016 are set as diameter values.
Parameters 5015 through 5018 define the locations of the stylus contact surfaces used to set
tool offsets. Refer to Figure 4.23 .
CALIBRATION PROCEDURE
1. Mount sufficient tooling on the turret to be able to probe all 4 surfaces on the tool probe
stylus.
2. Set tool offsets for the tooling installed in step 1 using the procedure outlined under “Set-
ting Tool Offsets for Non-Center Working Tools on the Turret”, starting on page 4-15.
3. Probe one of the tools installed in step 1 and observe any difference between the tool off-
set obtained in step 2 and the tool offset established by the tool probe.
- NOTE -
Refer to Chapter 3 for information on editing machine parameters.
4. Modify the associated parameters (5015 through 5018) as needed to produce the same
offset using both steps 2 and 3.
5. Repeat steps 2 through 4 as needed until identical results are obtained when using both
steps 2 and 3.
+X
Parameter 5018
+Z
Parameter 5017
Parameter
Probe Stylus Parameter 5016
5015
CL
TI4717
Figure 4.23 - Tool Probe Parameter Definitions
M-313C 4-23
Revised: February 21, 2001
ENTERING TOOL NOSE RADIUS VALUE AND ORIENTATION
- NOTE -
If Tool Nose Radius Compensation is to be used, the tool nose radius value and
the tool quadrant must be entered for each tool which uses Tool Nose Radius
Compensation.
1. Press the Offset Setting function key.
3. Press the Geometry soft key to display the tool geometry offsets.
4. Use the page and cursor keys to position the cursor at the R data field for the desired off-
set.
5. Enter the tool nose radius value and press the Input soft key.
- NOTE-
The “T” value defines the orientation of the tool tip and has a range from 0 through
9. Refer to Figure 4.24 .
6. Use the cursor keys to position the cursor at the T data field for the desired offset.
7. Enter the tool orientation code number and press the Input soft key.
8. Repeat steps 4 through 7 for each tool, as required.
8
4 3
+X 0 or 9
5 7
+Z
1 2
6
SPINDLE TURRET FACE
TI2376
Figure 4.24 - Tool Nose Radius Orientation

Codes
4-24 M-313C
ADJUSTING TOOL WEAR OFFSETS
Tool wear offset adjustments are made by adding to or subtracting from an existing offset
value using positive or negative values and the Input+ soft key.
Tool Wear Offsets that are intended to adjust the position of the tool nose in the -X or -Z di-
rection are entered as NEGATIVE values. Tool Wear Offsets that are intended to adjust the po-
sition of the tool nose in the +X or +Z direction are entered as POSITIVE values.
ADJUSTING X AND Z AXIS TOOL WEAR OFFSETS

1. Press the Offset Setting key to display the offset pages.
3. Press the Wear soft key to display the Wear Offset page.
4. Use the page and cursor keys to position the cursor at the X axis field for the desired off-
set.
5. Enter the X axis wear value as follows:
If the control is set for Diameter Programming, enter the wear offset as a diameter value.
If the control is set for Radius Programming, enter one half the measured (diameter) wear
offset value.
6. Press the Input+ soft key.
7. Use the cursor keys to position the cursor at the Z axis field for the desired offset.
8. Enter the Z axis wear value.
9. Press the Input+ soft key.
10. Repeat steps 4 through 9 for each tool as required.
RULES FOR ADJUSTING WEAR OFFSETS

1. Negative (-) offset values MUST be signed.
2. Wear Offset values may not exceed .5000 inch [12.700 mm].
M-313C 4-25
ACTIVATING TOOL OFFSETS
Tool offsets are activated by a T word having the format T4. The first two numbers select the
turret station that is to be indexed to the cutting position. The last two numbers specify which
tool offsets in the tool geometry and wear offset tables are to be used with the selected turret
position.
Example: N0120 T0616 ;
In data block N0120, turret station 6 will be indexed to the cutting position and the tool offsets
stored on line 16 in the tool geometry and wear offset tables will be activated.
The leading zero in the T word may be omitted:
T0101 = T101
- CAUTION -
If tool offsets are not to be called up with a turret index, the last two num-
bers in the T word MUST be “00" (Example: T0100). If no numbers are pro-
grammed in the last two places, the control will use the numbers pro-
grammed in the first two places as the tool offset and the turret will not index
(Example: T01 will be interpreted by the control as T0001).
- NOTE -
When a T0 is commanded the active offset is canceled.
Tool offset cancellation (T0) will occur in the next programmed axis movement for the X and
Z axes. The next programmed X axis movement will cancel the X axis offset and move the turret
reference point to the programmed X axis position. The next programmed Z axis movement will
cancel the Z axis offset and move the turret reference point to the programmed Z axis position.
When a T word with a tool offset is programmed in a block containing axis motion, the tool
offset motion is computed with the programmed axis position, causing the slide(s) to move di-
rectly to the corrected axis position at the programmed feedrate.
When a T word with a tool offset is programmed in a block without axis motion, the tool offset
move will occur in the next block containing axis motion. The tool offset motion is computed with
the programmed axis position, causing the turret reference point to move directly to the cor-
rected axis position at the programmed feedrate.
Tool offsets are deactivated when the machine is first powered up or when the Reset key is
pressed.
4-26 M-313C
- NOTES -
M-313C 4-27
- NOTES -
4-28 M-313C
CHAPTER 5 - COLLET CLOSER
INTRODUCTION
Cobra™ series lathes are equipped with the following collet closers:
Cobra™ 42 lathes: .50 inch [12.7 mm] stroke, pneumatically actuated collet closer.
Cobra 51 lathes: .55 inch [14.0 mm] stroke, hydraulically actuated collet closer.
Cobra 65 lathes: 1.181 inch [30.0 mm] stroke, hydraulically actuated collet closer.
The collet closer can be programmed for bar feed operation or it can be operated manually
for machine setup and chucking operations.
If repairs to the collet closer assembly are required, the ENTIRE ASSEMBLY must be re-
moved and returned to the factory. Refer to the appropriate maintenance manual for instructions
on removing or installing the collet closer assembly
Cobra 42 lathe maintenance manual, M-314A
Cobra 51 lathe maintenance manual, M-367
FREE SPINDLE
A “Free Spindle” condition allows the spindle to be turned by hand. “Free Spindle” is active
whenever the spindle drive system is not running.
ADJUSTING COLLET CLOSER

DRAW BAR FORCE
COBRA 42 LATHE
The collet closer draw bar force is controlled by
air pressure and can be adjusted by the machine A
operator.
The collet closer air pressure control is located
at the back of the machine power case. Knob “A”,
Figure 5.1, is used to adjust the pressure applied
to the collet closer draw bar.
B
Gauge “B” registers the collet closer air pres-
sure in psig and bars. Refer to Table 5.1 to deter-
mine the approximate force that will be applied to
the collet closer draw bar for a given pressure.
TPA1446
Figure 5.1 - Collet Closer Pressure

Adjustment
M-313C 5-1
ENGLISH METRIC
GAUGE PRESSURE DRAW BAR FORCE GAUGE PRESSURE DRAW BAR FORCE
(psig) (lbs) (bar) (daN)
30 1340 2.0 596
40 1724 2.7 767
50 2085 3.3 927
60 2503 4.0 1113
70 2870 4.7 1277
80 3260 5.3 1450
Table 5.1 - Collet Closer Draw Bar Force

(Cobra™ 42 Lathe)
Adjusting the Air Pressure

- NOTE -
The collet closer air pressure should not be adjusted below 30 psig [2 bar]. Setting
the air pressure below this level can result in a Feed Hold condition. If a Feed Hold
condition occurs as a result of low collet closer air pressure, an alarm message is
displayed on the control display screen. To recover, increase the collet closer air
pressure to 30 psig [2 bar] or above and press the control Reset key.
It is the responsibility of the machine operator or set-up person to properly adjust
the collet closer air pressure, based on the type of material to be machined and
the configuration of the workpiece.
1. Loosen the lock screw on top of knob “A”, Figure 5.1 .
2. Turn knob “A” clockwise or counterclockwise to decrease or increase the collet closer air
pressure.
3. Tighten the lock screw to secure the setting.
5-2 M-313C
The collet closer chucking force is controlled by hydraulic pressure and can be adjusted by
the machine operator.
The hydraulic pressure controls are located at the back of the machine. Knob “C”, Figure 5.2,
is used to adjust the hydraulic pressure applied to the collet closer draw bar.
Gauge “D” registers the hydraulic pressure applied to the collet closer draw bar in psig and
bars. Refer to Table 5.2 or 5.3 to determine the approximate force that will be applied to the
draw bar for a given pressure. A check valve system positively holds the collet closer in the
open or closed position, whichever is active, in the event of an hydraulic pressure failure.
- CAUTION -
DO NOT exceed the maximum pressure setting, as shown in Table 5.2 or 5.3 .
- NOTE -
the collet closer hydraulic pressure, based on the type of material to be machined
and the configuration of the workpiece.
Adjusting the Hydraulic Pressure

1. Loosen the knurled lock nut behind knob “C”, Figure 5.2 .
2. Turn knob “C” clockwise or counterclockwise to decrease or increase the hydraulic pres-
sure applied to the collet closer draw bar.
3. Tighten the knurled lock nut to secure the setting.
C
D
TP2582A
Figure 5.2 - Collet Closer

Hydraulic Pressure Control
M-313C 5-3
ENGLISH METRIC
100 2000 6.9 890
200 4000 13.8 1780
300 6000 20.7 2670
400 8000 27.6 3560
500 10000 34.5 4450

(Cobra™ 51 Lathe)
ENGLISH METRIC
100 1700 6.9 750
200 4200 13.8 1870
300 6700 20.7 2980
400 9200 27.6 4090
500 11700 34.5 5200

(Cobra 65 Lathe)
5-4 M-313C
COLLET CLOSER OPERATION
AUTOMATIC OPERATION
For automatic operation, program M21 to open the collet and M22 to close the collet. The
M21 (Open Collet) command may be executed while the spindle is running. M21 will remain ac-
tive until it is canceled by an M22 (Close Collet) command. A programmed M22 (Collet Close)
command will remain active until it is canceled by an M21 (Open Collet) command.
MANUAL OPERATION
The machine must be in Jog mode to manually operate the collet closer. Use the Collet Open
push button to alternately open and close the collet closer manually. The push button will be illu-
minated when Open is active.
CHUCKING MODES
There is no default chucking mode. The current chucking mode will remain active until can-
celed by the appropriate command (M28 or M29).
Refer to Chapter 3 for information on switching chucking modes.
CLEANING THE SPINDLE

As a general rule, the spindle and spindle draw tube should be cleaned between setups or
monthly if a long-run job is on the machine. However, when the machine is run more than one
shift per day or certain types of materials are being machined, it may be necessary to clean the
spindle and spindle draw tube more often. Use the spindle tooling removal and installation pro-
cedures that follow for cleaning the draw tube and spindle.
M-313C 5-5
SPINDLE TOOLING
REMOVING SPINDLE TOOLING
- CAUTION -
Do not operate the collet closer E
when a collet or step chuck is
mounted in place without gripping a
piece of stock or a plug of the cor-
rect size.
1. Power the machine up using the procedure
outlined in Chapter 2.
2. Press the Reset key, located on the manual TP1476
data input panel. Figure 5.3 - Draw Tube Access Cover

3. Activate Jog mode. (At Left End of Machine)
When a bar- WARNING -

feed is being used, it must be disabled before removing or in-
stalling spindle tooling. Refer to the instructions supplied with the bar feed
system.
4. If necessary, press the Collet Open push button to open the collet.
5. At the left end of the machine, remove cover “E”, Figure 5.3, to gain access to the collet
closer draw tube, as shown in Figure 5.4 or 5.5 .
6. If present, remove the spindle draw tube plug from the end of the spindle.
7. On Cobra™ 42 lathes, completely loosen three draw tube screws “F”, Figure 5.4 .
On Cobra 51 & 65 lathes, completely loosen six draw tube screws “I”, Figure 5.5 .
H
J
I
TP1515A TP2864
Figure 5.4 - Spindle Draw Tube Nut Figure 5.5 - Spindle Draw Tube Nut
(Cobra™ 42 Lathe) (Cobra 51 & 65 Lathes)
5-6 M-313C
- NOTE -
The draw tube screws must be com-
pletely disengaged from the collet
closer liner before the draw tube nut
can be rotated.
Removal of a jaw chuck or step chuck
may require the assistance of a sec-
ond person. Spindle
8. On Cobra™ 42 lathes, grip collar “H”, Figure Wrench
5.4, and rotate draw tube nut “G” counter-
clockwise to disengage the draw tube from
the workholding device.
On Cobra 51 & 65 lathes, position the spin-
dle wrench as shown in Figure 5.6 and rotate
draw tube nut “J”, Figure 5.5, counterclock-
wise to disengage the draw tube from the
workholding device.
- WARNING - TI4007
Be prepared to accept the weight of Figure 5.6 - Spindle Wrench:

the workholding device. Positioned for Spindle Tooling Removal
9. Remove the workholding device from the (Cobra 51 & 65 Lathes)
spindle.
10. Close the main coolant guard door.
11. On Cobra 42 lathes, slide the draw tube out of the spindle approximately 11 inches
[279 mm].
On Cobra 51 lathes, slide the draw tube out of the spindle approximately 8¾ inches
[222 mm].
On Cobra 65 lathes, slide the draw tube out of the spindle approximately 13 inches
[330 mm].
12. From the collet closer end of the draw tube, use an air line to blow chips and coolant out of
the spindle.
13. Completely remove the draw tube from the back of the spindle.
- CAUTION -
Failure to remove the spindle wrench can result in damage to the machine.
14. On Cobra 51 & 65 lathes, remove the spindle wrench from the face of the spindle.
15. Clean the spindle and draw tube.
16. Lightly lubricate the entire draw tube with Mobiltemp® SHC® 32 grease.
- CAUTION -
On Cobra 51 & 65 lathes, when replacing the draw tube, be sure not to dis-
lodge the O-ring located inside the spindle.
17. Carefully replace the draw tube in the spindle.
M-313C 5-7
18. If the O-ring is dislodged from the groove inside the spindle when the draw tube is re-
placed:
a) Remove the draw tube and the O-ring from the spindle.
b) Clean the O-ring.
c) Lightly lubricate the O-ring with Mobiltemp® SHC® 32 grease.
d) From the front of the spindle, replace the O-ring in the groove using a wooden dowel
rod.
e) Carefully replace the draw tube in the spindle.
19. If spindle tooling is to be installed at this time, proceed to the next section, “Installing Spin-
dle Tooling”.
If spindle tooling is not to be installed at this time, replace the draw tube plug and draw
tube access cover “E”, Figure 5.3 .
INSTALLING SPINDLE TOOLING

Two procedures are outlined in this section. The first procedure, which begins below, covers
the installation of collets and step chucks. The second procedure, beginning on page 5-10, cov-
ers the installation of jaw chucks.
Collet or Step Chuck

This procedure assumes that any previously used spindle tooling has already been removed.
If there is spindle tooling to be removed, perform the steps outlined under “Removing Spindle
Tooling”, beginning on page 5-6.
If previously used spindle tooling has just been removed, proceed to step 6.
- CAUTION -
Do not operate the collet closer when a collet or step chuck is mounted in
place without gripping a piece of stock or a plug of the correct size.
1. Power the machine up using the procedure outlined in Chapter 2.
2. Press the Reset key, located on the manual data input panel.
- WARNING -
When a bar feed system is being used, it must be disabled before removing
or installing spindle tooling. Refer to the instructions supplied with the bar
feed system.
4. Remove draw tube access cover “E”, Figure 5.3 .
5. If present, remove the spindle draw tube plug.
- NOTE -
The collet and spindle bore MUST be clean.
6. Clean the spindle bore and the collet or step chuck and closer to be installed.
5-8 M-313C
- WARNING -
To insure operator safety:
- DO NOT use cast iron step chucks.
- DO NOT use a step chuck without a
step chuck closer.
- NOTE -
Installation of a step chuck may require Spindle
the assistance of a second person. Wrench
7. If installing a step chuck in the spindle, place

the step chuck closer against the spindle and
install the mounting screws securely.
8. Align the keyway in the collet with the key in
the spindle and slide the collet into the spin-
dle until it makes contact with the draw tube.
9. On Cobra™ 42 lathes, grip collar “H”, Figure
5.4, and carefully push the draw tube against
the back of the collet while rotating the draw TI4007
tube clockwise to start the threads of the col- Figure 5.7 - Spindle Wrench:
let into the threads of the draw tube. Positioned for Spindle Tooling Installation
On Cobra 51 & 65 lathes, position the spin- (Cobra 51 & 65 Lathes)
dle wrench as shown in Figure 5.7 and care-
fully push the draw tube against the back of the collet while rotating the draw tube clock-
wise to start the threads of the collet into the threads of the draw tube.
- NOTE -
Adjustment of the collet or step chuck may require the assistance of a second per-
son.
10. Select the largest diameter workpiece which is to be chucked and position this part in the
collet or step chuck.
11. Rotate the draw tube clockwise until the workpiece is gripped tightly; then, back the draw
tube off ¼ to ½ turn.
12. On Cobra 42 lathes, align three draw tube screws “F”, Figure 5.4, with their mounting holes
and tighten.
On Cobra 51 & 65 lathes, align six draw tube screws “I”, Figure 5.5, with their mounting
holes and tighten.
- CAUTION -
M-313C 5-9
14. Press the Collet Open push button to close the collet and test the gripping force on the
workpiece.
If the gripping force is satisfactory, go to step 15.
If the gripping force is more or less than desired, use the appropriate procedure outlined
earlier in this chapter to adjust the collet closer draw bar force as needed. Refer to “Ad-
justing Collet Closer Draw Bar Force”, beginning on page 5-1.
- CAUTION -
If the machine will not be operated with a bar feed system, the spindle draw
tube plug should be installed in the back of the spindle to prevent coolant
and chips from entering the spindle drive motor compartment.
15. Install the spindle draw tube plug if a bar feed system will not be used.
16. Replace draw tube access cover “E”, Figure 5.3 .
Jaw Chuck
- WARNING -
Do not use any chuck that is not a counterbalanced chuck. When a chuck is
required for a machining operation, a counterbalanced chuck MUST be used.
This procedure assumes that any previously used spindle tooling has already been removed.
If there is spindle tooling to be removed, perform the steps outlined under “Removing Spindle
Tooling”, beginning on page 5-6.
If previously used spindle tooling has just been removed, proceed to step 6.
- CAUTION -
Do not operate the collet closer when a collet or step chuck is mounted in
place without gripping a piece of stock or a plug of the correct size.
1. Power the machine up using the procedure outlined in Chapter 2.
- WARNING -
When a bar feed system is being used, it must be disabled before removing
or installing spindle tooling. Refer to the instructions supplied with the bar
feed system.
4. Remove draw tube access cover “E”, Figure 5.3 .
5. If present, remove the spindle draw tube plug.
- NOTE -
The jaw chuck and spindle bore MUST be clean.
6. Clean the jaw chuck and spindle bore.
7. Place the chuck in the spindle and install the mounting screws securely.
8. On Cobra™ 42 lathes, grip collar “H”, Figure 5.4, and carefully push the draw tube against
the back of the chuck while rotating the draw tube clockwise to start the threads of the
chuck into the threads of the draw tube.
5-10 M-313C
On Cobra 51 & 65 lathes, position the spindle wrench as shown in Figure 5.7 and carefully
push the draw tube against the back of the chuck while rotating the draw tube clockwise to
start the threads of the chuck into the threads of the draw tube.
9. Thread the draw tube onto the 3 jaw chuck as far as possible.
10. On Cobra™ 42 lathes, align three draw tube screws “F”, Figure 5.4, with their mounting
holes and tighten.
On Cobra 51 & 65 lathes, align six draw tube screws “I”, Figure 5.5, with their mounting
holes and tighten.
- CAUTION -
12. Place a workpiece into the chuck and press the Collet Open push button to close the
chuck and test the gripping force on the workpiece.
If the gripping force is satisfactory, go to step 13.
If the gripping force is more or less than desired, use the appropriate procedure outlined
earlier in this chapter to adjust the collet closer draw bar force as needed. Refer to “Ad-
justing Collet Closer Draw Bar Force”, beginning on page 5-1.
- CAUTION -
If the machine will not be operated with a bar feed system, the spindle draw
tube plug should be installed in the back of the spindle to prevent coolant
and chips from entering the spindle drive motor compartment.
13. Install the spindle draw tube plug if a bar feed system will not be used.
14. Replace draw tube access cover “E”, Figure 5.3 .
M-313C 5-11
- NOTES -
5-12 M-313C
CHAPTER 6 - TAILSTOCK [Option]
INTRODUCTION
- CAUTION -
When executing programs that do not require the tailstock, move the
tailstock assembly to the maximum distance from the machine spindle, verify
that the quill is retracted, and remove the live center.
The tailstock gives added support when machining long parts and reduces part deflection.
This allows for closer tolerances, better surface finishes, and higher speeds and feeds than
would otherwise be possible.
Tailstocks on all Cobra™ series lathes incorporate a “safety shear” feature to prevent damage
to the tooling, turret, tailstock, and linear ways in the event that the turret contacts the tailstock.
If contact is made between the tailstock and turret, the “safety shear” feature allows the tailstock
to pivot away from the turret. Refer to the appropriate maintenance manual for instructions on
aligning the tailstock:
COBRA 42 LATHES
Cobra 42 lathes feature a manually positioned tailstock equipped with a pneumatically oper-
ated, programmable quill. The pneumatic system is located on the back of the machine power
case.
The tailstock quill is extended and retracted by means of a pneumatic cylinder. Tailstock quill
motion can be controlled automatically from the part program or manually using a switch on the
operator control panel. The force applied on the workpiece is adjustable. Refer to page 6-6 for
information on adjusting the force applied by the tailstock quill.
The tailstock quill is designed to accept a live center with a #3 Morse taper.
COBRA 51 & 65 LATHES

Cobra 51 & 65 lathes feature a manually positioned tailstock equipped with a hydraulically op-
erated, programmable quill. The hydraulic system is located at the rear of the machine.
The tailstock quill is extended and retracted by means of a hydraulic cylinder. Tailstock quill
motion can be controlled automatically from the part program or manually using a switch on the
operator control panel. The force applied on the workpiece is adjustable. Refer to page 6-7 for
information on adjusting the force applied by the tailstock quill.
The tailstock quill on the Cobra 51 lathe is designed to accept a live center with a #3
Morse taper.
The tailstock quill on the Cobra 65 lathe is designed to accept a live center with a #4
Morse taper.
M-313C 6-1
TRAVEL SPECIFICATIONS
The tailstock travel specifications are shown in Figures 6.1 and 6.2 . Tailstock Home (Retract)
is a fixed position. The forward (extend) position can be adjusted to suit the workpiece length.
NOTE: All dimensions are shown in Inches [Millimeters].
4.0 [102]
Quill Travel
#3 Morse Taper
This distance is dependent upon Live Center
the tailstock center used.
9.0 [229]
Minimum Distance
31.0 [787]
Maximum Distance
TI3646
Figure 6.1 - Tailstock Travel Specifications

(Cobra™ 42 & 51 Lathes)
NOTE: All dimensions are shown in Inches [Millimeters].
6.00 [152.4]
Quill Travel
#4 Morse Taper
Live Center
This distance is dependent upon
15.372 [390.45]
Minimum Distance
49.832 [1265.73]
Maximum Distance
TI3966
Figure 6.2 - Tailstock Travel Specifications

(Cobra 65 Lathe)
6-2 M-313C
TAILSTOCK QUILL MOVEMENT
- CAUTION -
Always make certain the turret is in a safe index position before extending
the tailstock quill.
MANUAL MOVEMENT
- CAUTION -
When using the Quill switch to manually extend the tailstock quill, be aware
that pressure is removed from the quill when the switch is released.
The Quill switch allows the machine operator to manually extend or retract the tailstock quill.
The Quill switch is a spring-loaded, three position, return-to-center switch.
To initiate tailstock quill motion, turn and hold the Quill switch until the quill is fully extended
or retracted.
As a safety feature, the tailstock quill will stop immediately when the switch is released.
PROGRAMMED MOVEMENT
Initiating Programmed Movement

- NOTE -
The machine control MUST be in Automatic, Manual Data Input, or Single mode to
command tailstock quill motion using M codes.
M84 Tailstock Quill Extend
When M84 is read by the control, the tailstock quill will extend at a feedrate established
by the machine operator.
M85 Tailstock Quill Retract
When M85 is read by the control, the tailstock quill will retract.
Same as M85.
Stopping Programmed Movement

Programmed tailstock motion can be stopped by pressing Emergency Stop, Feed Hold, or
control Reset.
EMERGENCY STOP
To initiate programmed tailstock motion after an Emergency Stop:
1. Pull the Emergency Stop push button up and hold for a moment to clear the Emergency
Stop condition.
2. Press the control Reset key, located on the manual data input panel.
3. Reset the program to the beginning of the current operation.
4. Put the machine in Automatic mode and press the Cycle Start push button.
(Continued on next page)
M-313C 6-3
FEED HOLD
To initiate programmed tailstock motion after a Feed Hold, press the Cycle Start push
button.
RESET
To initiate programmed tailstock motion after a control Reset:
1. Reset the program to the beginning of the current operation.
2. Put the machine in Automatic mode and press the Cycle Start push button.
POSITIONING THE TAILSTOCK

1. Power-up the machine as described in Chapter 2.
3. Jog the turret away from the spindle and tailstock.
4. Place a workpiece in the work-holding device and press the Collet Open push button.
- NOTE -
The tailstock locking bolts accept an 8 millimeter hex wrench.
5. Loosen two tailstock locking bolts “A”, Figure 6.3, and move the tailstock assembly to the
desired position.
6. Tighten two locking bolts “A”.
7. Check the tailstock position by turning the Quill switch counterclockwise to feed the
tailstock quill against the workpiece.
8. Turn the Quill switch clockwise to move the tailstock quill away from the workpiece.
If the tailstock position is acceptable, this procedure is complete.
If the tailstock position is not acceptable, repeat steps 5 through 8.
TP1978
Figure 6.3 - Tailstock Locking Bolts

(Cobra 42 Lathe shown)
6-4 M-313C
COBRA™ 65 LATHE
1. Power-up the machine as described in Chap-
ter 2.
2. Activate Jog mode. B
3. Jog the turret away from the spindle and

tailstock.
4. Place a workpiece in the work-holding device
and press the Collet Open push button.
- NOTE -
The tailstock locking bolts accept a 10
millimeter hex wrench.
5. Loosen three tailstock locking bolts “B”, Fig- TP2592
ure 6.4 .
Figure 6.4 - Tailstock Locking Bolts
- NOTE - (Cobra 65 Lathe)
The tailstock is equipped with an air
assist feature to facilitate movement of
the tailstock by the machine operator.
The air assist valve is shown in Fig-
ures 6.5 and 6.6 .
6. Set the air assist valve to the ON position.
7. Move the tailstock assembly to the desired
position.
8. Set the air assist valve to the OFF position.
- CAUTION -
Failure to turn the air assist valve
OFF or to torque tailstock locking
bolts “B” to 60 ft-lb [82 N-M] could TP2593
result in damage to the workpiece Figure 6.5 - Air Assist Valve ON

or machine.
9. Torque three tailstock locking bolts “B” to 60
lb-ft [82 N-M].
10. Check the tailstock position by turning the
Quill switch counterclockwise to feed the
tailstock quill against the workpiece.
11. Turn the Quill switch clockwise to move the
tailstock quill away from the workpiece.
If the tailstock position is acceptable, this proce-
dure is complete.
If the tailstock position is not acceptable, repeat
steps 5 through 11. TP2594
Figure 6.6 - Air Assist Valve OFF
M-313C 6-5
ADJUSTING TAILSTOCK QUILL FORCE
COBRA™ 42 LATHE
The force applied on the workpiece by the tailstock quill can be adjusted by the machine op-
erator. Refer to Table 6.1 .
2. Lift knob “C”, Figure 6.7, to unlock; then, rotate the knob clockwise or counterclockwise to
increase or decrease tailstock quill air pressure, respectively. Observe the air pressure on
gauge “D”.
3. Press knob “C” down to lock the setting.
TI1766
Figure 6.7 - Tailstock Quill Air Control
English Metric
Gauge Pressure Applied Force Gauge Pressure Applied Force
(psig) (lbs) (bars) (daN)
30 280 2.0 128
40 384 2.7 170
50 480 3.4 213
60 576 4.1 256
70 672 4.8 299
80 768 5.5 342
Table 6.1 - Applied Tailstock Quill Force

(Cobra 42 Lathe)
6-6 M-313C
The force applied on the workpiece by the tailstock quill is controlled by hydraulic oil pressure
and can be adjusted by the machine operator.
The hydraulic pressure controls are located at the back of the machine. Knob “E”, Figure 6.8,
is used to adjust the hydraulic pressure applied to the tailstock quill.
Gauge “F” registers the tailstock quill hydraulic pressure in psig and bars. Refer to Table 6.2
to determine the approximate force that will be applied to the workpiece for a given pressure. A
check valve system positively holds the quill in the extended or retracted position, whichever is
active, in the event of an hydraulic pressure failure.
- CAUTION -
DO NOT exceed the maximum pressure setting, as shown in Table 6.2 .
- NOTE -
the tailstock quill hydraulic pressure, based on the type of material to be machined
and the configuration of the workpiece.
To Adjust the Hydraulic Pressure:
1. Loosen the knurled lock nut behind knob “E”,
Figure 6.8 .
2. Turn knob “E” clockwise or counterclockwise
to decrease or increase the tailstock quill hy-
draulic pressure. E
F
3. Tighten the knurled lock nut to secure the
setting.
TP2582A
Figure 6.8 - Tailstock Quill

Hydraulic Pressure Control
English Metric
Gauge Pressure Applied Force Gauge Pressure Applied Force
(psig) (lbs) (bars) (daN)
100 315 6.9 140
200 630 13.8 280
300 940 20.7 420
400 1260 27.6 560
500 1570 34.5 700
Table 6.2 - Applied Tailstock Quill Force

(Cobra 51 & 65 Lathes)
M-313C 6-7
- NOTES -
6-8 M-313C
CHAPTER 7 - INPUT/OUTPUT DEVICES
DATA FORMATS
- NOTE -
Each tape must be programmed in only one of the accepted codes.
The GE Fanuc 21T control is capable of accepting data in the following formats:
EIA
ISO
ASCII
Refer to “I/O Port Assignment”, page 7-2.
DATA COMMUNICATIONS PROTOCOL

Data communications protocol consists of three basic types of information: parity, baud rate,
and stop bits. The baud rate and stop bits are controlled by parameters, which may be modified
as required.
TAPE PARITY CHECK

Tapes punched in EIA format (EIA Standard RS-244-B) contain an odd number of holes in
each character and tapes punched in ASCII (ISO), (EIA Standard RS-358-B) contain an even
number of holes in each character. This characteristic of having an odd or even number of holes
punched in every character is called parity.
The control automatically determines the data format (EIA or ISO) by decoding the first End of
Block (;) character on the tape. Each character is checked for parity as it is read by the tape
reader or computer. Refer to “I/O Port Assignment”, page 7-2.
Refer to the appropriate manual to set the tape punch, tape reader, or computer to the de-
sired parity.
BAUD RATE
Baud rate is the speed at which data is transmitted from one device to another. To success-
fully transmit data between two devices, it is necessary to have both devices set to the same
baud rate.
The baud rate is set by three different parameters, depending on which I/O port is active. Re-
fer to the I/O setting on Setting Page #1 to determine which I/O port is active. Refer to “I/O Port
Assignment”, page 7-2.
sired baud rate.
STOP BITS
The GE Fanuc 21T control is capable of operating with 1 or 2 stop bits, depending on the re-
quirement. The number of stop bits active in the machine control is controlled by three different
parameters, depending on which I/O port is active. These parameters may be modified as re-
quired. Refer to “I/O Port Assignment”, page 7-2.
sired number of stop bits.
M-313C 7-1
CHECKING AND MODIFYING COMMUNICATIONS PARAMETERS
Use the following procedure to check communications protocol parameters:
3. Use the Page keys to display the parameter page to be viewed.
Use the following procedure to check and modify communications protocol parameters as
needed:
4. If necessary, use the Page keys to display the Setting page that contains the Parameter
Write field.
5. If necessary, use the cursor keys to position the cursor at the Parameter Write field.
6. Key in the number 1 (one).
7. Press the Input key. Parameter editing will be enabled.
10. Use the Cursor and Page keys to position the cursor on the parameter to be modified.
11. Key in the new parameter value.
13. Repeat steps 10 through 12, as needed.
17. Key in the number 0 (zero).
18. Press the Input key. Parameter editing will be disabled.
I/O PORT ASSIGNMENT

Cobra™ series lathes are equipped with one physical RS-232 port. Two independent port as-
signments are available to allow the operator or programmer to establish two different I/O port
configurations for the same physical I/O port. These two configurations are designated as chan-
nels “0" and ”1".
Instead of changing the associated parameters to reassign the baud rate and stop bits, it is
possible to select a different I/O port assignment and have the changes implemented by the
control automatically. Refer to Chapter 2 for information on setting the desired I/O port assign-
ment.
Refer to “I/O Port Parameter Settings”, on the next page, for a listing of the parameter set-
tings for the I/O port assignments.
7-2 M-313C
I/O PORT PARAMETER SETTINGS
Refer to “Checking and Modifying Communications Parameters”, page 7-2, for information on
modifying the parameter settings for the I/O ports. These parameters may be modified as re-
quired.
DATA FORMAT
I/O Port Parameter Number Bit Number

0 101 3
1 111 3
The valid parameter settings are: “0" for EIA or ISO code
”1" for ASCII code
- NOTE -
The Data Format parameter settings are displayed as one bit in an 8 bit binary
number (0 or 1). The bits are read “0" to ”7", from right to left.
BAUD RATE PARAMETER SETTINGS
I/O Port Parameter Number

0 103
1 113
The valid parameter settings are as follows:
I/O Port Parameter Number

7 600
8 1200
9 2400
10 4800
11 9600
12 19200
STOP BIT PARAMETER SETTINGS
I/O Port Parameter Number Bit Number

0 101 0
1 111 0
The valid parameter settings are “0" for 1 Stop Bit and ”1" for 2 Stop Bits.
- NOTE -
The Stop Bit parameter settings are displayed as one bit in an 8 bit binary number
(0 or 1). The bits are read “0" to ”7", from right to left.
M-313C 7-3
DATA TRANSFER TO THE CONTROL
UPLOADING CONTROL PARAMETERS INTO MEMORY
- CAUTION -
Always connect the RS-232 cable before applying power to the external de-
vice and always remove power from the external device before disconnecting
the RS-232 cable.
1. Verify the machine control communications protocol as outlined under “Checking and Mod-
ifying Communication Protocol”, page 7-2.
2. Refer to the appropriate manual to set the tape reader or computer to the desired commu-
nications protocol.
3. Connect the interface cable from the tape reader or computer to serial port “A”, Figure 7.1 .
7. If necessary, use the Page keys to display the Setting page that contains the Parameter
Write field.
9. Key in the number 1 (one).
10. Press the Input key. Parameter editing will be enabled.
15. Press the soft key expansion key until the Read soft key is displayed.
16. Press the Read soft key.
17. Press the Execute soft key.
18. Set the tape reader or computer to transmit data to the machine control.
19. After the control parameters have been uploaded, press the Offset Setting key.
22. Key in the number 0 (zero).
23. Press the Input key. Parameter editing will be disabled.
24. Remove power from the external device; then, disconnect the RS-232 cable from the ma-
chine control.
25. Turn the control OFF and wait approximately 10 seconds.
26. Turn the control ON.
7-4 M-313C
UPLOADING PART PROGRAMS INTO MEMORY
- CAUTION -
the RS-232 cable.
1. Verify the machine control communications protocol as outlined “Checking and Modifying
Communication Protocol”, page 7-2.
2. Refer to the appropriate manual to set the tape reader or computer to the desired commu-
nications protocol.
5. Set Protect Key to Release.
- NOTE -
If the program has no program number or if the program number is to be altered,
key in the letter “O” and the desired program number.
9. Key in the letter “O” and the program number. Example: O1111
12. Set the tape reader or computer to transmit
data to the machine control.
- NOTE - A
When the program has been com-
pletely loaded into the control, it will
appear as the active program on the
control display screen.
13. After the part programs have been uploaded,
set Protect Key to Protect.
14. Remove power from the external device;
then, disconnect the RS-232 cable from the TI3645A
machine control.
Figure 7.1 - Serial Port
(Headstock End of Machine)
M-313C 7-5
UPLOADING TOOL OFFSETS INTO MEMORY
- CAUTION -
the RS-232 cable.
2. Refer to the appropriate manual to set the tape reader, or computer to the desired commu-
nications protocol.
6. Press the Offset soft key.
10. Set the tape reader or computer to transmit data to the machine control.
11. After the tool offsets have been uploaded, press the Reset key.
12. Remove power from the external device; then, disconnect the RS-232 cable from the ma-
chine control.
7-6 M-313C
DATA TRANSFER FROM THE CONTROL
DOWNLOADING CONTROL PARAMETERS FROM MEMORY
- CAUTION -
the RS-232 cable.
1. Verify the machine control communications protocol as outlined earlier under “Checking
and Modifying Communication Protocol”, page 7-2.
2. Refer to the appropriate manual to set the tape punch or computer to the desired commu-
nications protocol.
4. Connect the interface cable to the output device and the serial port on the control.
5. Set the tape punch or computer to receive data.
10. Press the soft key expansion key until the Punch soft key is displayed.
11. Press the Punch soft key.
- NOTE -
To stop the parameters from downloading, press the Reset key. Once the Reset
key has been pressed, it is not possible to download the rest of the parameters
without starting this procedure from the beginning.
13. After the control parameters have been downloaded, remove power from the external de-
vice and disconnect the RS-232 cable from the machine control.
M-313C 7-7
DOWNLOADING PART PROGRAMS FROM MEMORY
- CAUTION -
the RS-232 cable.
nications protocol.
8. Key in the letter “O” and the program number. Example: O1111
11. Press the Punch key.
- NOTE -
When outputting to a tape punch, the control will automatically output 3 feet of
leader and trailer tape. To shorten the leader or trailer length, press the Cancel
push button while the leader or trailer is being punched, respectively.
To stop the part program from downloading, press the Reset key. Once the Reset
key has been pressed, it is not possible to download the rest of the part program
13. After the part programs have been downloaded, remove power from the external device
and disconnect the RS-232 cable from the machine control.
7-8 M-313C
DOWNLOADING TOOL OFFSETS FROM MEMORY
- CAUTION -
the RS-232 cable.
nications protocol.
8. Press the Offset soft key.
9. Press the Geometry soft key to display the Geometry offset page.
12. Press the Punch key.
- NOTE -
To stop the tool offsets from downloading, press the Reset key. Once the Reset
key has been pressed, it is not possible to download the rest of the tool offsets
14. After the tool offsets have been downloaded, remove power from the external device and
disconnect the RS-232 cable from the machine control.
M-313C 7-9
- NOTES -
7-10 M-313C
CHAPTER 8 - OPERATOR MAINTENANCE
INTRODUCTION
Operator maintenance is normally confined to cleaning the machine and maintaining the lubri-
cation oil, hydraulic fluid, and coolant levels. It is a good practice to check all fluid levels at the
beginning of each shift. The operator should also check the cooling fans periodically to see that
they are free of obstructions and functioning properly. For more extensive maintenance proce-
dures, refer to the appropriate maintenance manual:
Cobra™ 42 lathe maintenance manual, M-314A
MACHINE AIR SYSTEM

COBRA 42 LATHE
The machine is equipped with a regulator and two-stage filter system to regulate and filter the
incoming air supply. An additional air filter is installed to filter the air supplied to the collet closer.
The air filter/regulator assembly, shown in Figure 8.1, is located on the back of the machine
power case.
- CAUTION -
The air filter bowls should be drained at least once a day. If more frequent
draining is required, it may be necessary to install an air dryer in the air line.
Draining the Air Filter Bowls

2. Unscrew the valve on the bottom of filter “C”
only enough to drain the bowl of the stan-
dard air filter. Close the valve when the air
filter bowl has finished draining. E
3. Unscrew the valve on the bottom of filter “D”
only enough to drain the bowl of the coalesc- A
ing air filter. Close the valve when the air fil-
ter bowl has finished draining.
4. Unscrew the valve on the bottom of filter “E”
only enough to drain the bowl of the coalesc- B
ing air filter. Close the valve when the air fil-
ter bowl has finished draining. C
D
TPA1446
Figure 8.1 - Air Filter/Regulator

(Cobra 42 Lathe)
M-313C 8-1
Air System Air Receiver
The air system air receiver, shown in Figure
8.2, is located under the machine pan, mounted
on the back of the machine power case.
- WARNING -
DO NOT look under the machine
pan while draining the air receiver.
Air is exhausted rapidly from the air
receiver.
- CAUTION -
The air line receiver should be
drained at least once a day. If more
frequent draining is required, it may
be necessary to install an air dryer
in the air line.
TPA1537
Open the petcock on the bottom of the air re-
ceiver to drain. Close the petcock when draining is Figure 8.2 - Air System Air Receiver
complete.
Adjusting the Machine Air Pressure

The recommended range for machine air pressure is 70 psig [4.8 bars] to 90 psig [6.2 bars].
Machine air pressure is displayed on gauge “B”, Figure 8.1 . If necessary, adjust the regulator to
set the machine air pressure to within the recommended range.
- NOTE -
The machine is equipped with an air pressure sensor that will force the machine
into Emergency Stop if the air pressure falls below 60 psig [4.1 bars].
2. Lift knob “A”, Figure 8.1, to unlock; then, rotate the knob clockwise or counterclockwise to
increase or decrease machine air pressure, respectively.
3. Press knob “A” down to lock the setting.
8-2 M-313C
The machine is equipped with a regulator and two-stage filter system to regulate and filter the
incoming air supply. The air filter/regulator assembly, shown in Figure 8.3, is located on the back
of the machine power case.
- CAUTION -
The air filter bowls should be
drained at least once a day. If more F
frequent draining is required, it may
be necessary to install an air dryer
in the air line. G
Draining the Air Filter Bowls

2. Unscrew the valve on the bottom of filter “H” I
only enough to drain the bowl of the stan-
dard air filter. Close the valve when the air
filter bowl has finished draining. H
3. Unscrew the valve on the bottom of filter “I”

only enough to drain the bowl of the coalesc-
ing air filter. Close the valve when the air fil- TP2585A
ter bowl has finished draining.
Figure 8.3 - Air Filter/Regulator
(Cobra 65 Lathe Shown)
Adjusting the Machine Air Pressure

The recommended range for machine air pressure is 70 psig [4.8 bars] to 90 psig [6.2 bars].
Machine air pressure is displayed on gauge “G”, Figure 8.3 . If necessary, adjust the regulator to
set the machine air pressure to within the recommended range.
- NOTE -
The machine is equipped with an air pressure sensor that will force the machine
into Emergency Stop if the air pressure falls below 60 psig [4.1 bars].
2. Lift knob “F” to unlock; then, rotate the knob clockwise or counterclockwise to increase or
decrease machine air pressure, respectively.
3. Press knob “F” down to lock the setting.
M-313C 8-3
LUBRICATION
MAIN LUBRICATOR
The main lubricator, shown in Figure 8.4, supplies lubricant to the ball screw nuts, four guide
way surfaces, and linear way bearing cartridges. When the lubrication level sensor detects a low
lubrication condition, the following operator message is displayed:
2023 LUBE LEVEL LOW
If the lubricator is not refilled within 25 minutes, the control goes into Single mode
(block-by-block) operation. After an additional four minutes, the control will go into an alarm
state. The axes and spindle will stop and the following alarm message will be displayed:
1016 LUBE SYSTEM FAULT
Refer to the appropriate maintenance manual, as identified on page 8-1, for additional infor-
mation regarding the lubrication system.
- NOTE -
Refer to the tag mounted near the main lubricator to identify the lubrication oil to
be used.
Filling the Main Lubricator

1. Open cap “J”, Figure 8.4 .
2. Fill the lubricator reservoir with the specified oil to the full line, indicated by “K”.
3. Close cap “J”.
TPA1446
Figure 8.4 - Main Lubricator
8-4 M-313C
AIR/OIL LUBRICATOR
- NOTE -
The information in this section relates to Cobra™ 65 lathes equipped with an op-
tional tailstock.
The air/oil lubricator is located at the back of the machine under the coolant guard. The air/oil
lubricator mixes oil with the air supplied to the tailstock air assist feature, which facilitates move-
ment of the tailstock by the machine operator Refer to Chapter 6 for information on using the
optional tailstock.
Filling the Air/Oil Lubricator

- WARNING -
Failure to turn the main air valve OFF can result in personal injury.
- NOTE -
Refer to the tag mounted near the air/oil lubricator to identify the lubrication oil to
be used.
1. Turn the main air valve OFF.
2. Pull tab “M”, Figure 8.5, down and rotate lubricator bowl “N” ¼ turn to the left to remove
the lubricator bowl from lubricator head “L”.
3. Fill the lubricator bowl with the specified oil.
- NOTE -
Lubricator bowl “N” is properly mounted on lubricator head “L” when tab “M” snaps
back into position.
4. Insert lubricator bowl “N” into lubricator head “L” and rotate the lubricator bowl ¼ turn to
the right.
6. Press the control Reset key to clear the alarm message.
TP2759
Figure 8.5 - Tailstock Air/Oil Lubricator
M-313C 8-5
STEADY REST LUBRICATOR
- NOTE -
The information in this section relates to Cobra™ 65 lathes equipped with an op-
tional steady rest.
The steady rest lubricator, shown in Figure 8.6, supplies lubricant to the rollers on the steady
rest. When the lubrication level sensor detects a low lubrication condition, the following operator
message is displayed:
2012 STEADYREST LUBE LEVEL LOW
If the lubricator is not refilled within 25 minutes, the control goes into Single mode
(block-by-block) operation. After an additional four minutes, the control will go into an alarm
state. The axes and spindle will stop and the following alarm message will be displayed:
1013 STEADYREST LUBE FAULT
Refer to the Cobra 65 lathe maintenance manual (M-337) for complete information on the lu-
brication system.
- NOTE -
Refer to the tag mounted near the steady rest lubricator to identify the lubrication
oil to be used.
Filling the Steady Rest Lubricator

1. Open cap “O”, Figure 8.6 .
2. Fill the lubricator reservoir with the specified oil to the “High Level” line, indicated by “P”.
3. Close cap “O”.
TP2760
Figure 8.6 - Steady Rest Lubricator
8-6 M-313C
COOLANT SYSTEM
Hardinge machine tools are designed using the latest technology and highest quality materials
available. However, due to the ever-increasing number of coolant selections available, it is im-
portant to test material compatibility with each and every coolant. Refer to the appropriate main-
tenance manual, as identified on page 8-1, for additional information regarding coolant selection,
coolant maintenance, and the coolant facilities on this machine.
- CAUTION -
Whenever water-soluble coolants are used, it is important to use the manu-
facturer’s recommended mix ratio (concentration). It is also important to
maintain the coolant by keeping the proper concentration level when coolant
is added to compensate for evaporation. Another important factor is coolant
pH (acidity). Typically, the coolant pH should be in the range of 8.5 to 9.
When the pH drops below 8.5 the rust inhibitors in the coolant start deplet-
ing, which can result in corrosion of machine components. Also, the quality
of the water should be tested by the coolant manufacturer so that the proper
coolant additives can be administered. Failure to follow these recommenda-
tions could result in damage to the machine, seals, and paint.
If the coolant you have selected starts to react (cause material to rust, pit,
swell, soften, crack, blister, etc.) with any portion of the machine tool,
Hardinge suggests that you discontinue use and contact your coolant repre-
sentative for alternative coolants.
It should also be noted that certain chemicals react with different metals.
Hardinge Inc. recommends that you consult with your coolant representative
to assure that the material you are cutting does not react with the coolant
you have selected.
COOLANT TANK CAPACITY
Capacities are shown in gallons [liters]
Machine Model Without Chip Conveyor With Chip Conveyor

Cobra™ 42 & 51 Lathes 21 [80] 23 [87]
Cobra 65 Lathe 47 [178] 59 [223]
FILL LEVEL
The standard coolant tank is full when the coolant level is up to the filter screen.
The chip conveyor coolant tank is full when the coolant level is at the bottom of the
drain holes in the chip conveyor.
The coolant tank should be drained and cleaned at least every six months or whenever the
type or brand of coolant is changed. More frequent cleaning may be required if the material be-
ing machined contaminates the coolant.
To fill the coolant tank, open the front coolant guard door and pour the required amount of
coolant directly into the chip pan. Either water-based or oil-based coolant may be used.
M-313C 8-7
HYDRAULIC SYSTEM
- NOTE -
The information in this section relates to Cobra™ 51 & 65 lathes only. Cobra 42
lathes are not equipped with a hydraulic system.
The hydraulic system provides pressure to operate the collet closer and optional tailstock. The
hydraulic system also provides pressure to operate the optional steady rest on Cobra 65 lathes.
The reservoir should be filled whenever the hydraulic fluid level drops below sight gauge “R”,
Figure 8.7 . Refer to the tag attached to the hydraulic reservoir to identify the hydraulic fluid to
be used.
The reservoir should be drained, cleaned, and filled with fresh hydraulic fluid after every 1000
hours of operation. Refer to the appropriate maintenance manual, as identified on page 8-1, for
instructions on draining and cleaning the hydraulic system.
Filling the Hydraulic System Reservoir

1. Power down the machine as outlined in Chapter 2.
2. Remove cap “Q", Figure 8.7, and SLOWLY fill the reservoir with the specified hydraulic
fluid until sight gauge ”R" is filled.
3. Replace cap “Q”.
- NOTE -
It is recommended that the machine not be powered up for at least 10 minutes af-
ter oil has been added to the hydraulic tank. This will allow any air bubbles present
in the oil to dissipate.
TP2582A
Figure 8.7 - Hydraulic System
8-8 M-313C
S
TP1348
Figure 8.8 - Coolant Tank
CHIP REMOVAL
(Machines Without an Optional Chip Conveyor)
1. Power down the machine as outlined in Chapter 2.
2. If coolant was ON, wait a few minutes to allow any coolant that was in use to drain back
into the tank.
3. Lift coolant pump assembly “S”, Figure 8.8, from the coolant tank.
4. Open the main coolant guard door and remove the coolant tank chip shield, shown in Fig-
ure 8.9 .
5. Move the coolant tank to a convenient area to remove the chips.
TI3711
Figure 8.9 - Coolant Tank Chip Shield
M-313C 8-9
- WARNING -
Do not remove chips with your bare hands.
6. Rake or shovel the chips into a suitable container.
7. Return the coolant tank to its opening under the front of the machine.
8. Replace the chip shield in the coolant tank.
9. Install coolant pump assembly “S” in the coolant tank.
10. Check inside the work area to make certain that coolant will drain back into the coolant
tank properly.
TAILSTOCK [Option]
The optional tailstock requires periodic lubrication. Refer to the appropriate maintenance man-
ual, as identified on page 8-1, for information on lubricating the tailstock.
8-10 M-313C
- NOTES -
M-313C 8-11
- NOTES -
8-12 M-313C
CHAPTER 9 - OPTIONS AND
MISCELLANEOUS FEATURES
PART CATCHER [Option]
The part catcher is controlled from the part program using the following M codes:
M25 Part Catcher Retract
The M25 command causes the part catcher to move toward the machine headwall, away
from the part pickup position. This is a linear motion.
M26 Part Catcher Extend
The M26 command causes the part catcher to move toward the part pickup position, away
from the machine headwall. This is a linear motion.
PART PICKUP (Extend) POSITION

- NOTE -
Refer to Figure 9.1 for Cobra™ 42 or Cobra 51 lathes. Refer to Figure 9.2 for Co-
bra 65 lathes.
The part pickup position is established by the machine operator through the use of adjusting
knob “A”, Figure 9.1 or 9.2 . Rotate knob “A” clockwise or counterclockwise to shorten or
lengthen the travel of part catcher basket “D” from the headwall, respectively.
Left End of Machine Machine Headwall
A
D
B C
TI3827
Figure 9.1 - Part Catcher Assembly

for Cobra™ 42 Lathe Shown
(Cut-Away View from the Front of the Machine)
M-313C 9-1
Left End of Machine Machine Headwall D
B C
TI4148
Figure 9.2 - Parts Catcher Assembly

for Cobra™ 65 Lathe
(Cut-Away View from the Front of the Machine)
Changing the Part Pickup (Extend) Position

- CAUTION -
DO NOT close the collet closer if the spindle is equipped with a collet unless
a workpiece of the correct diameter is present.
It is recommended that the part catcher pickup (extend) position be adjusted
while the part catcher is at the retract position
- NOTE -
The collet closer must be in the closed position before an manual data input com-
mand can be executed.
Refer to “Selecting Standard Modes”, in Chapter 3, for information on activating
Manual Data Input mode.
4. Key in M26 and press the EOB key.
6. Close the coolant guard door and press the Cycle Start push button to extend the part
catcher.
9-2 M-313C
7. Measure the distance from the current position of the part catcher to the desired position.
8. Key in M25 and press the EOB key.
10. Close the coolant guard door and press the Cycle Start push button to retract the part
catcher.
- NOTE -
The thread on the adjustment rod is 1/2-13. The part catcher extend position will
change by one inch for every 13 revolutions of the adjustment rod.
11. Rotate knob “A”, Figure 9.1 or 9.2, clockwise or counterclockwise, as needed, to adjust the
travel of the part catcher.
PART CATCHER OPERATING SPEED

The extend and retract speed of the part catcher can be adjusted through the use of flow
controls “B” and “C”, Figure 9.1 or 9.2 . Turning a flow control clockwise will reduce air flow, re-
sulting in slower part catcher speed. Turning a flow control counterclockwise will increase air
flow, resulting in faster part catcher speed.
Flow control “B” determines the part catcher retract speed.
Flow control “C” determines the part catcher extend speed.
M-313C 9-3
STEADY REST [Option]
- NOTE -
The steady rest is only available for the Cobra™ 65 lathe.
INTRODUCTION
The steady rest provides additional support for long parts to prevent flexing during the ma-
chining process.
The steady rest is controlled using the following M codes:
M93 Steady Rest Open
The M93 command causes the steady rest to release the workpiece.
M94 Steady Rest Closed
The M94 command causes the steady rest to clamp the workpiece.
STEADY REST REMOVAL

1. For safety and clearance purposes, move the turret to the X and Z axis reference posi-
tions.
2. Power down the machine according to the procedure outlined in Chapter 2.
3. Clean the steady rest and machine dovetail way.
4. Install an M12 eye bolt in tapped hole “E”, Figure 9.3 .
9.83 [249.5]
Minimum distance between spindle
and centerline of steady rest rollers Steady Rest Arms
Spindle
Steady Rest
Steady Rest Frame
F
NOTE: Inch [Millimeter] dimensions. TI4000
Figure 9.3 - Steady Rest

(Front View)
9-4 M-313C
- NOTE -
DO NOT disconnect the flexible hoses from the steady rest.
5. Disconnect the three flexible hoses from the connectors mounted against the inside front of
the machine.
6. Coil the hoses for storage.
- CAUTION -
Failure to remove the clamp from the steady rest could result in damage to
the machine or steady rest.
7. Loosen two bolts “F” only enough to allow the steady rest to slide on the dovetail way.
8. Slide the steady rest to a convenient position for removal.
- WARNING -
DO NOT attempt to lift the steady rest by hand. Use a lifting device capable
of safely lifting a minimum of 200 lb [91 Kg].
9. Attach the lifting device to the eye bolt to support the steady rest before removing the
steady rest clamp.
10. Remove two bolts “F” and remove the clamp from beneath the front of the steady rest.
11. CAREFULLY lift the steady rest from the dovetail way.
12. Finish cleaning the steady rest and the clamp removed in step 7.
13. Position the clamp beneath the front of the steady rest and align the tapped holes with two
bolts “F”.
14. Thread bolts “F” into the clamp and hand tighten.
15. Place the steady rest on a clean, flat surface for storage.
M-313C 9-5
STEADY REST INSTALLATION
1. For safety and clearance purposes, move the turret to the X and Z axis reference posi-
tions.
2. Power down the machine according to the procedure outlined in Chapter 2.
3. Clean the machine dovetail way.
4. Install an M12 eye bolt in tapped hole “E”, Figure 9.3 .
- WARNING -
DO NOT attempt to lift the steady rest by hand. Use a lifting device capable
of safely lifting a minimum of 200 lb [91 Kg].
5. Loosen two bolts “F” and remove the clamp from beneath the front of the steady rest.
6. Lift the steady rest; then, clean the steady rest and the clamp removed in step 5.
7. CAREFULLY position the steady rest on the machine dovetail way.
8. Position the clamp from beneath the front of the steady rest and align the tapped holes
with two bolts “F”.
9. Thread bolts “F” into the clamp, but do not tighten.
10. Detach the lifting device from the eye bolt.
11. Remove the eye bolt from the steady rest.
- NOTE -
Each of the three flexible hoses connected to the steady rest is equipped with a
unique quick-disconnect fitting to ensure the hoses are connected to the correct
line in the machine.
12. Uncoil and connect the three flexible hoses to the connectors mounted against the inside
front of the machine.
13. Proceed to “Linear Positioning”.
LINEAR POSITIONING
1. If necessary, loosen 2 locking screws “F”, Figure 9.3 .
2. Slide the steady rest frame on the dovetail to position the steady rest at the appropriate po-
sition.
3. Torque 2 locking screws “F” to 60 ft-lb [81.3 N-M].
4. Proceed to “Steady Rest Alignment”.
9-6 M-313C
STEADY REST ALIGNMENT
- NOTE -
Linear positioning of the steady rest MUST be performed before the steady rest is
aligned with the workpiece. Refer to the previous procedure for linear positioning of
the steady rest.
1. If necessary, power up the machine according to the procedure outlined in Chapter 2.
3. Verify that the steady rest arms are in the OPEN position.
- CAUTION -
Support bracket “J”, Figure 9.4, is used only for supporting the workpiece
during the steady rest alignment. Swing support bracket “J” clear of the
workpiece and secure before machine operation begins.
4. If part support bracket “J”, Figure 9.4, is to be used during the alignment, refer to the fol-
lowing adjustments:
Screws “G” secure rod “H” after the bracket-to-centerline distance has been established.
Screw “L” secures clamp “J” after the linear position and angle of the support bracket
has been established.
5. Insert a workpiece in the spindle and close the workholding device.
J
G
Dovetail Way K
Upper View
(As viewed from Turret)
Right End View

(Dovetail Way Shown at 0°) TI3965A
Figure 9.4 - Steady Rest

(Right End View and Upper View from Turret)
M-313C 9-7
- WARNING -
Refer to Chapter 6 for information on safely positioning the tailstock.
6. Carefully engage the tailstock with the end of the workpiece.
7. Loosen steady rest mounting screws “I” only enough to move the steady rest by hand.
- NOTE -
Keep the indicators clear of the steady rest arms.
8. Position two indicators, 90° apart, against the workpiece and zero the indicators.
- NOTE -
Refer to Chapter 1 for information on accessing the software operator’s panel and
manually operating the steady rest.
9. Close the steady rest arms on the workpiece. The center rollers on the steady rest will con-
tact the workpiece first.
10. Check the indicators for any deflection.
11. If any movement has occurred, manually move the steady rest to re-zero the indicators.
12. Torque steady rest mounting screws “I” to within the following range:
Minimum Torque: 25 ft-lb [33.9 N-m]
Maximum Torque: 30 ft-lb [40.7 N-m]
13. Check the indicators for any deflection.
14. If any movement has occurred, slightly loosen steady rest mounting screws “I” and manu-
ally move the steady rest to re-zero the indicators.
15. Repeat steps 12 through 14 until no movement is shown on each indicator when steady
rest mounting screws “I” are tightened.
9-8 M-313C
Z AXIS THRUST LIMITATION
INTRODUCTION
The Z axis servo drive is capable of delivering levels of thrust that exceed the limits of the
machine tool. Therefore, Z axis thrust must be limited or machine life may be reduced. There is
reference material available for the programmer that provides approximate thrust values based
on drill diameter, spindle speed, feedrate, and the type of material being machined. Hardinge
recommends the MACHINING DATA HANDBOOK from Metcut Research Associates, Inc.
- NOTE -
The axis thrust limit is not easily exceeded unless large diameter twist drills are be-
ing run with heavy feedrates.
The Z axis thrust for Cobra™ 42 lathes is limited to 1000 pounds-force [4,448 Newtons].
The Z axis thrust for Cobra 51 lathes is limited to 1500 pounds-force [6,672 Newtons].
The Z axis thrust for Cobra 65 lathes is limited to 1900 pounds-force [8,451 Newtons].
MONITORING Z AXIS THRUST

It is possible to monitor Z axis thrust as a percentage of how much current the Z axis servo
motor is drawing compared to the maximum amount of current that the motor can draw.
- CAUTION -
The percentage of maximum current must not exceed the following limits:
MACHINE MODEL LIMIT VALUE (%)

Cobra 42 Lathe 76
Cobra 51 Lathe 88
Cobra 65 Lathe 92
If the percentage of maximum current exceeds the limit, the following message is displayed:
“2502 Z AXIS OVERLOADED ADJ. FEEDRATE”
The percentage of maximum current is displayed under “Current (%)” on the Z axis
“Servo-Tune page. Refer to the position indicator shown in Figure 9.5 .
M-313C 9-9
SERVO MOTOR TUNING O____ N____
Z AXIS
(PARAMETER) (MONITOR)
FUNC. BIT ~ ALARM 1 ~
LOOP GAIN ~ ALARM 2 ~
TUNING ST ~ ALARM 3 ~
SET PERIOD ~ ALARM 4 ~
INT GAIN ~ ALARM 5 ~
PROP. GAIN ~ LOOP GAIN ~
FILTER ~ POS ERROR ~
VELOC. GAIN ~ CURRENT %
SPEED (RPM) ~
NUM. AUTO
(SV. SET) (SV. TUN) ( ) ( ) ( )

TI4179
Figure 9.5 - Z Axis Servo Tune Screen
Accessing the Z Axis Servo Tune Page

- CAUTION -
DO NOT modify any of the parameters displayed on the “Servo Setting” and
Servo Motor Tuning" screens. If any of the parameters are modified, reload
the machine parameters from the diskette supplied with the machine tool.
Refer to Chapter 7 for information on loading machine parameters.
3. If necessary, press the right hand soft key to display the Servo-Parameter soft key.
4. Press the Servo-Parameter soft key.
5. Press the Servo-Tune soft key.
6. If necessary, use the page keys to access the “Servo Motor Tuning” page for the Z axis.
7. Observe the value shown to the right of “Current (%)”. Refer to the position indicator shown
in Figure 9.5 .
8. If necessary, refer to “Adjusting Z Axis Thrust”, on the next page.
9-10 M-313C
ADJUSTING Z AXIS THRUST
- NOTE -
This procedure is to be performed during the operation that causes the Z axis
overload.
When performing machining operations where Z axis thrust is a concern, it is pos-
sible to minimize cycle time by adjusting the programmed feedrate to bring the
value under “Current (%)” as close to the limit without exceeding the limit.
If the value displayed under “Current (%)” on the Z axis Servo-Tune page exceeds the limit,
reduce Z axis thrust according to the following procedure:
1. Turn the Feedrate Override switch down by 10%.
2. Run the operation that caused the Z axis overload and observe the value displayed under
“Current (%)” on the Z axis Servo-Tune page.
If the value displayed under “Current (%)” on the Z axis Servo-Tune page still exceeds
the limit, repeat steps 1 and 2.
If the value displayed under “Current (%)” on the Z axis Servo-Tune page is under the
limit, adjust the programmed feedrate in the part program according to the setting of
the Feedrate Override switch.
EXAMPLE
Assuming the Feedrate Override switch had to be set to 80% to allow the operation to be per-
formed:
1. Multiply the programmed feedrate by “.8".
2. Modify the programmed feedrate for the operation to match the number calculated in step
1.
M-313C 9-11
- NOTES -
9-12 M-313C
APPENDIX ONE
16.272 [413.31]
+Z Solid Stop
15.772 [400.61]
+Z Software
15.640 [397.26]
Z Axis Turret Reference Position
+X
Turret Top Plate
+Z
Turret Reference Point

1.772 [45.00]
-Z Software Limit
1.397 [35.50]
-Z Solid Stop
14.508
[368.50]
.315 +X Solid
12.880 Stop
Spindle [8.00]
[327.15]
-2.376 [60.35] X Axis Turret 13.132
-X Software Limit Reference Position [333.55]
+X Software
-3.126 [79.40] Limit
-X Solid Stop
C
L
Notes:
1. All dimensions are shown in Inches [Millimeters].
2. All measurements for X are diameter values from the spindle centerline.
3. All measurements for Z are from the face of the spindle.
4. Full programmable travel on the X axis is 15.508 [393.90], measured on the diameter.
5. Full programmable travel on the Z axis is 14.000 [355.60].
TI3512
Figure A1.1 - Turret Travel Specifications

(Cobra™ 42 & 51 Lathes Equipped with a Hardinge Top Plate)
M-313C A1-1
16.272 [413.31]
+Z Solid Stop
15.772 [400.61]
+Z Software
15.640 [397.26]
+X
Turret Top Plate
+Z

1.772 [45.00]
-Z Software Limit
1.397 [35.50]
-Z Solid Stop
14.508
[368.50]
12.880 +X Solid
Stop
Spindle [327.15]
X Axis Turret
-2.376 [60.35] 13.132
Reference Position
-X Software Limit [333.55]
+X Software
-3.126 [79.40] Limit
-X Solid Stop
C
L
Notes:
TI3921

(Cobra™ 42 & 51 Lathes Equipped with a VDI Top Plate)
A1-2 M-313C
33.575 [852.81]
+Z Solid Stop
33.165 [842.39]
+Z Software
33.000 [838.20]
+X
Turret Top Plate
+Z

2.165 [55.00]
-Z Software Limit
1.574 [40.00]
-Z Solid Stop
17.516
[444.91]
.394 +X Solid
16.250 Stop
Spindle [10.00]
[412.75]
X Axis Turret 16.516
-2.624 [66.65]
-X Software Limit Reference Position [419.51]
+X Software
-3.624 [92.05] Limit
-X Solid Stop
C
L
Notes:
TI3512

(Cobra™ 65 Lathe Equipped with a Hardinge Top Plate)
M-313C A1-3
33.575 [852.80]
+Z Solid Stop
33.165 [842.39]
+Z Software
33.000 [838.20]
+X
Turret Top Plate

+Z

2.165 [55.00]
-Z Software Limit
1.574 [40.00]
-Z Solid Stop
17.580
[446.53]
16.250 +X Solid
Stop
Spindle [412.75]
X Axis Turret
-2.560 [65.02] Reference Position 16.580
-X Software Limit [421.13]
+X Software
-3.560 [90.42] Limit
-X Solid Stop
C
L
Notes:
TI3921

(Cobra™ 65 Lathe Equipped with a VDI Top Plate)
A1-4 M-313C
NOTE:
All dimensions are shown in Inches [Millimeters].
4.0 [102]
Quill Travel
#3 Morse Taper
9.0 [229]
Minimum Distance
31.0 [787]
Maximum Distance
TI3646
Figure A1.5 - Tailstock Travel Specifications

(Cobra™ 42 & 51 Lathes)
NOTE:
6.0 [152]
Quill Travel
#4 Morse Taper
15.372 [390.45]
Minimum Distance
49.832 [1265.73]
Maximum Distance
TI3966
Figure A1.6 - Tailstock Travel Specifications

(Cobra™ 65 Lathe)
M-313C A1-5
NOTE:
1.772
[45.00]
Turret Top
Plate
4.50 [114.3]
14.000 [355.60]
Headwall Clearance
1.496
[38.00]
+X Software Limit
8.25
† [209.55]
CL
7.258
†
[184.35]
-X Software Limit
-Z Software Limit +Z Software Limit
† Diameter Values Shown
TI3556
Figure A1.7 - Work Envelope with

Qualified Square Shank Tooling
(Cobra™ 42 & 51 Lathes Equipped with a Hardinge Top Plate)
A1-6 M-313C
NOTE:
‡ 2.126 [54.00]
‡ .866 [22.00]
Turret Top
Plate
‡
4.50 [114.3] 13.646 [346.61]
Headwall Clearance
1.260
[32.00]
+X Software Limit
† 8.71
[221.23]
C
L
6.800
†
[172.72]
-X Software Limit
† Diameter Values Shown.

TI3922
‡ This dimension will vary according to the tool holder selected.

(Cobra™ 42 & 51 Lathes Equipped with a VDI Top Plate)
M-313C A1-7
NOTE:
2.165
[55.00]
Turret Top
Plate
5.50 [139.7]
31.000 [787.40]
Headwall Clearance
2.029
[51.54]
+X Software Limit
10.500
† [266.70]
C
L
8.640
†
[219.46]
-X Software Limit
† Diameter Values Shown
TI3556

(Cobra™ 65 Lathe Equipped with a Hardinge Top Plate)
A1-8 M-313C
NOTE:
‡ 2.126 [54.00]
‡ .866 [22.00]
Turret Top
Plate
‡
5.50 [139.7] 31.039 [788.39]
Headwall Clearance
2.445
[62.10]
+X Software Limit
† 10.080
[256.00]
CL
9.060
†
[230.00]
-X Software Limit
† Diameter Values Shown.

TI3922
‡ This dimension will vary according to the tool holder selected.

(Cobra™ 65 Lathe Equipped with a VDI Top Plate)
M-313C A1-9
30°
NOTE: 12 PLACES
All dimensions are shown
in Inches [Millimeters].
14.20
[360.7]
11.750
DIA.
[298.45]
12 PLACES
M8 X 1.25 THREAD X 0.79 DEEP

4 PLACES
1.750 [44.45] DIA. X 1.575 DEEP
1.260
0.945
[32.00]
[24.00] .398 [10.11]
X .580 DEEP
.396 [10.06]
0.945
1.260
[24.00]
[32.00]
2.049 [52.04]
DIA. X 1.000 DEEP
2.048 [52.02]
0.453 [11.50] COOLANT PORT

0.945 [24.00] .203 [5.16] DIA.
1.339
[34.00] TI3555A
Figure A1.11 - Turret Top Plate Dimensions

(Hardinge Top Plate for Cobra™ 42 & 51 Lathes)
A1-10 M-313C
NOTE: 30°
All dimensions are shown 12 PLACES
14.213
[361.00]
12.380
[314.50] DIA.
12 PLACES
Tool holder stations conform to

DIN-69880, VDI30
TI3923

(VDI Top Plate for Cobra™ 42 & 51 Lathes)
M-313C A1-11
30°
NOTE: 12 PLACES
16.930
[430.00]
14.188
DIA.
[360.38]
12 PLACES
M10 X 1.5 THREAD X 0.98 DEEP

4 PLACES
2.000 [50.80] DIA. X 2.080 DEEP
.398 [10.11]
X .580 DEEP
.396 [10.06]
1.457
1.043
[37.00]
[26.50]
1.043
1.457 [26.50]
[37.00]
2.442 [62.03]
DIA. X 1.000 DEEP
2.443 [62.05]
1.555 [39.50]
COOLANT PORT 0.059
.302 [7.67] DIA. [1.50]
0.591 [15.00] 1.181 [30.00]
1.575
[40.00] TI3964

(Hardinge Top Plate for Cobra™ 65 Lathe)
A1-12 M-313C
NOTE:
30°
12 PLACES
17.323
[440.00]
14.961
DIA.
[380.00]
12 PLACES
Tool holder stations conform to

DIN-69880, VDI40
TI3923

(VDI Top Plate for Cobra™ 65 Lathe)
M-313C A1-13
4.98 [126.5]
Diameter
3/4" Square 1.25" Boring Bar

Shank Tool 35° Diamond Insert
7.67 [194.8]
Diameter
4.93 [125.22]
Diameter
1.25" Boring Bar

80° Diamond Insert
5.15 [130.8]
NOTE: 1.25" Drill Diameter
in Inches [Millimeters]. TI3648
Figure A1.15 - Sample Tooling Configuration

with Maximum Workpiece Diameters Illustrated
(Cobra™ 42 & 51 Lathes equipped with a Hardinge Top Plate)
A1-14 M-313C
7.67 [194.8]
Diameter
5.08 [129.0]
Diameter
20mm Square
Shank Tool
32mm Drill
32mm Boring Bar

35° Diamond Insert
4.91 [124.8]
Diameter 4.06 [103.2]
Diameter
32mm Boring Bar

NOTE: 80° Diamond Insert
TI3924A

(Cobra™ 42 & 51 Lathes equipped with a VDI Top Plate)
M-313C A1-15
10.17 [258.3]
Diameter
Long Toolholder
1" Square
Shank Tool
9.42 [239.2]
Diameter
5.99 [152.1]
Diameter
1.50" Boring Bar

32°, 80° Diamond
Insert
Standard
Toolholder
6.25 [158.7]
1.50" Drill
NOTE: Diameter

(Cobra™ 65 Lathe equipped with a Hardinge Top Plate)
A1-16 M-313C
25mm Square
Shank Tool
5.91 [150.1]
Diameter
40mm Boring Bar

55°, 60°, 80°
Diamond Insert
10.28 [261.1]
Diameter
6.17 [156.7]
40mm Drill Diameter
NOTE:

(Cobra™ 65 Lathe equipped with a VDI Top Plate)
M-313C A1-17
TI3647
Figure 1.19 - Spindle Horsepower / Torque Curves
A1-18 M-313C
TM
COBRA 51 Spindle Drive System (Continuous Rating)
50 20
SPINDLE TORQUE (LB-FT)
Torque
45 18
POWER (HP)
40 16
Horsepower
35 14
30 12
25 10
20 8
15 6
10 4
5 2
0 0
45 210 375 540 705 870 1035 1200 1365 1530 1695 1860 2025 2190 2355 2520 2685 2850 3015 3180 3345 3510 3675 3840 4005 4170 4335 4500
SPINDLE SPEED (RPM)

BELT RATIO 1:1.05
TI4184
M-313C A1-19
CobraTM 65 Lathe HP / Torque VS Speed
Standard
150.00 30.00
125.00 25.00
Torque (Ft-Lbs)
100.00 Base Speed = 1125 rpm 20.00
Horsepower
HP & Torque are 30min
Horsepower
ratings
75.00 15.00
50.00 Torque 10.00
25.00 5.00
0.00 0.00
200
400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
4000
4200
4400
0
Spindle Speed (RPM)
TI3997

(Standard Spindle)
A1-20 M-313C
CobraTM 65 Lathe HP / Torque VS Speed
High Torque Option
250.00 30.00
25.00
200.00 Base speed = 750 rpm
HP & Torque are 30 min. ratings
20.00
Torque (Ft-Lbs)
Horsepower
150.00
Horsepower
15.00
100.00
Torque 10.00
50.00
5.00
0.00 0.00
200
400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
0
Spindle Speed (RPM)

TI3998

(Optional High Torque Spindle)
M-313C A1-21
- NOTES -
A1-22 M-313C
APPENDIX TWO
STANDARD G CODES
CODE GROUP DEFINITION
G00 1 Rapid Traverse Positioning Mode
G01 1 Linear Interpolation
G02 1 Clockwise Circular Interpolation
G03 1 Counterclockwise Circular Interpolation
G04 0 Dwell
G10 0 Offset Value Setting
G20 6 Inch Data Input
G21 6 Metric Data Input
G22 9 Stored Stroke Limits ON
G23 9 Stored Stroke Limits OFF
G28 0 Return to Reference Position
G31 0 Ship Function
G32 1 Threadcutting Routine (Constant Lead)
G40 7 Cancel Tool Nose Radius Compensation
G41 7 Tool Nose Radius Compensation (Part Right)
G42 7 Tool Nose Radius Compensation (Part Left)
G50 0 Maximum RPM Limit Used With Constant Surface Speed (G96)
G65 0 User Macro Call
G90 1 Canned Turning Cycle
G92 1 Canned Threading Cycle
G94 1 Canned Facing Cycle
G96 2 Constant Surface Speed
G97 2 Direct RPM Programming
G98 5 Inches/mm per Minute Feedrate
G99 5 Inches/mm per Revolution Feedrate
OPTIONAL G CODES
G70 0 Automatic Finishing Cycle
G71 0 Automatic Rough Turning Cycle
G72 0 Automatic Rough Facing Cycle
G73 0 Automatic Rough Pattern Repeat Cycle
G74 0 Automatic Drilling Cycle
G75 0 Automatic Grooving Cycle
G76 0 Automatic Threading Cycle
M-313C A2-1
STANDARD M CODES
M00 Program Stop
M01 Optional Stop
M02 End of Program
M03 Spindle Forward
M04 Spindle Reverse
M05 Spindle Stop/Coolant OFF
M08 Coolant ON
M09 Coolant OFF
M13 Spindle Forward/Coolant ON
M14 Spindle Reverse/Coolant ON
M21 Open Collet
M22 Close Collet
M28 External Chucking Mode
M29 Internal Chucking Mode
M30 End of Program
M31 Program Rewind and Restart
M48 Enable Feedrate and Spindle Speed Overrides
M49 Disable Feedrate and Spindle Speed Overrides
M61 Load New Bars
M98 Subprogram Call
M99 Subprogram End
OPTIONAL M CODES
HIGH PRESSURE COOLANT (Cobra™ 65 Lathes Only)
M10 Coolant ON
M11 Coolant OFF
PART CATCHER
M25 Part Catcher Retract
M26 Part Catcher Extend
STEADY REST
M93 Steady Rest Open
M94 Steady Rest Closed
TAILSTOCK:
M84 Tailstock Quill Forward
A2-2 M-313C
ALARM MESSAGES
Alarm Alarm
Number Message Cause(s)
1001 Collet/Chuck P-SW Fault Collet Close/Open pressure switches are
faulty. Main spindle pressure switch inputs in-
dicate same state for more than 3.5 seconds.
The control is put in an alarm condition.
1002 Quill not at Home Tailstock quill not fully retracted. Cycle Start is
inhibited until quill is fully retracted.
1003 Spindle Fan Overload The overload on the spindle fan contactor has
tripped.
The control is put in an alarm condition and
the machine in Emergency Stop.
1005 Please Turn OFF Power Machine Lock function was active and has
been turned OFF by the machine operator.
Turn the control OFF, wait a few seconds, and
turn the control ON to synchronize the control
and the machine axes.
1006 Door Safety Switch Fault Door safety switch is faulty. Switch inputs indi-
cate contradictory states. The control is put in
an alarm condition.
1007 Barfeed Fault Bar Feed tube out of position. Hydraulic motor
protection relay trip condition. The control is
put in an alarm condition.
1008 Spindle Unit Fault Spindle drive/motor overload condition. The
control is put in an alarm condition and the
machine in Emergency Stop.
1012 Coolant Overload Coolant pump motor overload on contactor
has tripped. The control is put in an alarm
condition and the machine in Emergency
Stop.
1013 Steadyrest Lube Fault Steady rest lubrication system failure. The ma-
chine is put into a reset condition. All axis mo-
tion stops and coolant is automatically turned
OFF.
Check and repair lubrication system.
1014 Part Catcher LS Fault Part catcher Extend/Retract limit switches indi-
cate the same state. The control is put in an
alarm condition.
M-313C A2-3
1016 Lube System Fault Machine lubrication system failure. The ma-
chine is put into a reset condition. All axis mo-
tion stops and coolant is automatically turned
OFF.
Check and repair lubrication system.
1020 Chuck Open Spindle collet/chuck is open.
1022 End of Bar (Cycle Strt Inhb) End of bar condition exists. The control is put
in an alarm condition.
1040 Hydraulic Pump Overload The overload on the hydraulic pump motor
contactor has tripped.
1041 Hydraulic Pressure Fault Hydraulic system pressure has dropped below
the minimum value.
1042 Recirculation Pump Overload The overload on the hydraulic recirculation
pump motor contactor has tripped.
1043 Recirculation Pressure Fault Hydraulic recirculation system pressure has
dropped below the minimum value.
1046 Low Main Air Pressure Low air pressure to machine.
1048 Collet Acc. Door Open The collet closer access door is not in place.
Cycle Start is inhibited until the door is prop-
erly secured in place.
1811 Verify Guard Door Sw[s] Machine power-up message. Open and close
the main coolant guard door to perform the
guard door switch verification and clear the
verification alarm.
A2-4 M-313C
OPERATOR MESSAGES
Message
Number Message Cause
2000 Tailstock Air Lube Low
Oil level in the tailstock air lubricator is low.
Refer to Chapter 8 for instructions on refilling
the air lubricator.
2004 Invalid Turret Position Programmed The T word exceeds the maximum number of
turret stations on the top plate.
T word format error.
2006 Turret Unclamped Turret top plate not properly seated. Turret in-
dex time exceeds two seconds. Turret proxim-
ity switch is faulty. The control is put in an
alarm condition.
Turret index has been interrupted by Reset or
Emergency Stop.
To clear the fault:
1. Move turret to safe index position.
2. Activate Reference mode.
3. Press Cycle Start and Feed Hold to refer-
ence the turret.
2008 Invalid B Code Programmed B word orient angle is greater than 360 de-
grees.
B word is programmed for an option not avail-
able/enabled on the machine.
B word format error.
Spindle orient hardware failure.
2012 Steadyrest Lube Level Low Oil level in the steady rest lubricator reservoir
is low. Refer to Chapter 8 for instructions on
refilling the lubricator.
If the lubricator is not refilled within 25 min-
utes, the control forces Single Block mode. Af-
ter an additional 4 minutes the control forces
an alarm state. Refer to alarm message 1013.
2015 Part Catcher Not Home Part catcher in not in the retract position. Cy-
cle Start and tailstock motion are inhibited un-
til the part catcher is in the retract position.
2019 Guard Door Open Coolant guard door is open. Cycle Start is in-
hibited until the guard door is closed.
2023 Lube Level Low Oil level in the machine lubricator reservoir is
low. Refer to Chapter 8 for instructions on re-
filling the lubricator.
M-313C A2-5
If the lubricator is not refilled within 25 min-
utes, the control forces Single Block mode. Af-
ter an additional 4 minutes the control forces
an alarm state. Refer to alarm message 1016.
2027 Invalid M-code Programmed M word is programmed for an option not avail-
able/enabled on the machine.
M word is not defined in the control.
M word format error.
2030 Battery Voltage Low Low voltage condition on control memory bat-
tery back-up. DO NOT POWER DOWN THE
MACHINE!
Refer to the appropriate Cobra™ series lathe
maintenance manual for instructions on re-
placing the battery:
2031 Jog Mode Required To Open or For machines equipped with bar feed option
Close Collet and option is turned ON, Jog mode must be
selected before manually opening or closing
the collet.
2047 Push Emergency Stop to Make Bar Machine must be in Emergency Stop to allow
Feed Mode Change Effective change in bar feed mode.
Refer to Chapter 1 for information on chang-
ing the bar feed mode.
2502 Z Axis Overloaded Adj Feedrate The Z axis thrust limit has been exceeded.
The machine is put into a feed hold condition.
Turn the Feedrate Override switch down by
10% and press Cycle Start. Repeat until mes-
sage clears. Adjust the feedrate in the part
program by the percentage that was required
to clear the message.
A2-6 M-313C
- NOTES -
M-313C A2-7
- NOTES -
A2-8 M-313C
“Performance Has Established Leadership for Hardinge”®
Hardinge Inc.
Elmira, New York 14902-1507 USA
Phone: 607-734-2281 Fax: 607-734-8819
www.hardinge.com

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OPERATOR’S MANUAL

Cobra™ Series CNC Lathes

Revised: February 21, 2001

Manual No. M-313C Litho in U.S.A.

Information in this manual is subject to change without notice.

CONVENTIONS USED IN THIS MANUAL

© 1998, Hardinge Inc. M-313C

HARDINGE SAFETY RECOMMENDATIONS

READ THE APPROPRIATE MANUAL OR INSTRUCTIONS before attempting operation or

CONSULT YOUR SUPERVISOR when in doubt as to the correct way to do a job.

DON’T REMOVE any warning or instruction tags from machine.

DON’T OPERATE EQUIPMENT if unusual or excessive heat, noise, smoke, or vibration

DISCONNECT MAIN ELECTRICAL POWER before attempting repair or maintenance.

DON’T ALLOW the operation or repair of equipment by untrained personnel.

ASCERTAIN AND CORRECT cause of a shutdown caused by overload heaters before

DON’T USE a toxic or flammable substance as a solvent cleaner or coolant.

REMOVE CHUCK WRENCHES before starting the machine.

DRY CYCLE a new setup to check for programming errors.

BE CAREFUL of sharp edges when handling newly machined workpieces.

DON’T ADJUST tooling or coolant hoses while the machine is running.

ANY ATTACHMENT, TOOL OR MACHINE MODIFICATION not obtained from Hardinge

DON’T USE worn or broken tooling on machine.

REPLACE DEFECTIVE CHUCK before starting machine.

DON’T EXCEED the rated capacity of machine.

DON’T LEAVE the machine unattended while it is operating.

DON’T CLEAN the machine with an air hose.

DON’T OVERFILL tote pans.

KEEP TOTE PANS a safe distance from machine.

FOR YOUR PROTECTION - WORK SAFELY

CHAPTER 1 - OPERATOR CONTROL PANELS

CONTROL DISPLAY SCREEN

LEFT-HAND SOFT KEY

RIGHT-HAND SOFT KEY

MANUAL DATA INPUT KEYBOARD

This key has no function.

CURSOR CONTROL KEYS

Figure 1.1 - Display Screen and Data Input Keyboard

Figure 1.2 - Display Screen and Data Input Keyboard

Provides access to the following:

Allows the operator to perform the following:

ACCESSING THE SOFTWARE OPERATOR’S PANEL

ACTUAL POSITION (ABSOLUTE)

Figure 1.3 - Software Operator's Panel:

ACTUAL POSITION (ABSOLUTE)

Figure 1.4 - Software Operator's Panel:

BAR FEED : OFF ON

ACTUAL POSITION (ABSOLUTE)

Figure 1.5 - Software Operator's Panel:

BAR FEED [Option]

STEADY REST [Option] (available on Cobra™ 65 lathe only)

MANUAL PULSE GENERATOR

Figure 1.6 - Operator Control Panel

Figure 1.7 - Operator Control Panel

ACCESSING THE ON-LINE HELP SYSTEM

EXITING THE ON-LINE HELP SYSTEM

BASIC MACHINE POWER-UP

Figure 2.1 - Power Case Door TPA1537

Figure 2.2 - Air Receiver

Figure 2.5 - High Pressure Coolant

POS (Position) KEY

Machine Zero Position

Figure 2.6 - Machine and Absolute Positions

Z Axis Machine Position

Machine Zero Position