DOC/LP/01/28.02.

02

LESSON PLAN LP- AT 2403

LP Rev. No: 00
Sub Code & Name : AT 2403 – VEHICLE MAINTENANCE Date: 25/06/2013
Unit: I Branch: AUTOMOBILE Semester :VII Page 1 of 6

Unit syllabus: I MAINTENANCE OF RECORDS AND SCHEDULES

Requirements and importance of maintenance, types of maintenance, preparation of

check lists, Inspection schedule, maintenance of records, log sheets and other forms,
safety precautions in maintenance. Motor vehicle acts, insurance etc and traffic rules,
motor vehicle driving rules and regulation.

Objective:

To make the students learn about the importance of Maintenance

Session Teaching
Time
No Topics to be covered Ref Method
(Min)
1. Requirements and importance of maintenance 50 1,5 BB
2. Types of Maintenance 50 1,5 BB, OHP
Preparation of check lists, Inspection
3. 50 5 BB, OHP
schedule,
Maintenance of records, log sheets and other
4. 50 5 BB, OHP
forms
5. Safety Precautions in Maintenance 50 1,5 BB, OHP
6. Motor vehicle acts 50 1,3 BB
7. Insurance and traffic rules 50 1,3 BB, OHP
Motor vehicle driving rules and regulation.
8. 50 1,3 BB
 DOC/LP/01/28.02.02

LESSON PLAN LP- AT 2403

LP Rev. No: 00
Sub Code & Name : AT 2403 – VEHICLE MAINTENANCE Date: 25/06/2013
Unit: II Branch: AUTOMOBILE Semester :VII Page 2 of 6

Unit syllabus: II - ENGINE MAINTENANCE – REPAIR AND OVERHAULING

Dismantling of engine components and cleaning, cleaning methods, visual and

dimensional inspections, minor and major reconditioning of various components,
reconditioning methods, engine assembly, special tools used for maintenance
overhauling, engine tune up, including modern engines.

Objective:

To make the students to be familiar with maintenance of Engines

Session Teaching
Time
No Topics to be covered Ref Method
(Min)
9. Tools Required for Engine Maintenance 50 1,2 BB, OHP
10. Dismantling of engine components 50 1,2 BB
Cleaning methods, visual and dimensional
11. 50 1,2 BB, OHP
inspections
12. Reconditioning of Cylinder Head 50 1,2 BB
13,14. Reconditioning of Valves and Valve Trains 100 1,2 BB, OHP
15. Reconditioning of Connecting Rod 50 1,2 BB, OHP
16. Reconditioning of Piston Assembly 50 1,2 BB, OHP
17. Reconditioning of Crankshaft 50 1,2 BB, OHP
18. Reconditioning of Cylinder Block 50 1,2 BB
Engine assembly, special tools used for
19. 50 1,2 BB, OHP
maintenance overhauling
20. Engine Tune up 50 1,2 BB, OHP
21. CAT I
 DOC/LP/01/28.02.02

LESSON PLAN LP- AT 2403

LP Rev. No: 00
Sub Code & Name : AT 2403 – VEHICLE MAINTENANCE Date: 25/06/2013
Unit: III Branch: AUTOMOBILE Semester :VII Page 3 of 6

Unit syllabus: III CHASSIS MAINTENANCE - REPAIR AND OVERHAULING

Mechanical and automobile clutch and gear box, servicing and maintenance, maintenance
servicing of propeller shaft and differential system. Maintenance servicing of suspension
systems. Brake systems, types and servicing techniques. Steering systems, overhauling
and maintenance. Wheel alignment, computerized alignment and wheel balancing.

Objective:

To make the students understand the servicing procedure of various chassis

components

Session Teaching
Time
No Topics to be covered Ref Method
(Min)
22. Servicing of Clutch Assembly 50 1,3 BB
23. Servicing of Fluid Flywheel Torque converter 50 1,3 BB, OHP
24. Servicing of Automatic Transmission 50 1,3 BB, OHP
25. Servicing of Manual Gear Box Assembly 50 1,3 BB
26. Servicing of Propeller Shaft 50 1,3 BB
27. Servicing of Differential System 50 1,3 BB
28. Servicing of Suspension System 50 1,3 BB, OHP
29. Brake System Servicing 50 1,3 BB, OHP
30. Servicing of Steering System 50 1,3 BB, OHP
Wheel Alignment and Computerized
31. 50 1,3 BB, OHP
Alignment
 DOC/LP/01/28.02.02

LESSON PLAN LP- AT 2403

LP Rev. No: 00
Sub Code & Name : AT 2403 – VEHICLE MAINTENANCE Date: 25/06/2013
Unit: IV Branch: AUTOMOBILE Semester :VII Page 4 of 6

Unit syllabus: IV ELECTRICAL AND ELECTRONIC SYSTEM MAINTENANCE –

SERVICING AND REPAIRS

Testing methods for checking electrical and electronic components, checking battery,
starter motor, charging systems, DC generator and alternator, ignitions system, lighting
systems. Fault diagnosis and maintenance of modern electronic controls, checking and
servicing of dash board instruments.

Objective:

To make the students to be familiar with electrical system maintenance

Session Teaching
Time
No Topics to be covered Ref Method
(Min)
32. Testing of Battery 50 1,4 BB, OHP
33. Testing of Starter Motor 50 1,4 BB, OHP
34. Testing of Charging Systems 50 1,4 BB, OHP
35. Maintenance of Ignition Systems 50 1,4 BB, OHP
36. Lighting System Trouble Shooting 50 1,4 BB, OHP
Checking and Servicing of Dash board
37. 50 1,4 BB, OHP
instruments
38. Maintenance of Modern Electronic Controls 50 1,4 BB, OHP
39. CAT II
 DOC/LP/01/28.02.02

LESSON PLAN LP- AT 2403

LP Rev. No: 00
Sub Code & Name : AT 2403 – VEHICLE MAINTENANCE Date: 25/06/2013
Unit: V Branch: AUTOMOBILE Semester :VII Page 5 of 6

Unit syllabus: V MAINTENANCE OF FUEL SYSTEM, COOLING SYSTEMS,

LUBRICATION SYSTEM AND VECHICLE BODY

Servicing and maintenance of fuel system of different types of vehicles, calibration and
tuning of engine for optimum fuel supply. Cooling systems, water pump, radiator,
thermostat, anticorrosion and antifreeze additives. Lubrication maintenance, lubricating
oil changing, greasing of parts. Vehicle body maintenance, minor and major repairs. Door
locks and window glass actuating system maintenance.

Objective:
To make the students to be familiar with maintenance of various subsystems

Session Teaching
Time
No Topics to be covered Ref Method
(Min)
40. Maintenance of Various fuel system 50 1,2,5 BB
Calibration and tuning of engine for optimum
41. 50 1,2,5 BB, OHP
fuel supply
Maintenance of Cooling systems, water
42. pump,radiator, thermostat, anticorrosion and 50 1,2,3 BB, OHP
antifreeze additives.
43. Additives for coolants 50 2,3 BB
44. Lubrication Maintenance 50 1,2 BB, OHP
45. Vehicle Body Maintenance 50 1,3 BB, OHP
Door locks and window glass actuating
46. system maintenance. 50 1,3 BB

47 CAT III
 DOC/LP/01/28.02.02

LESSON PLAN LP- AT 2403

LP Rev. No: 00
Sub Code & Name : AT 2403 – VEHICLE MAINTENANCE Date: 25/06/2013
Unit: I-V Branch: AUTOMOBILE Semester :VII Page 1 of 6

Course Delivery Plan:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Week
I II I II I II I II I II I II I II I II I II I II I II I II I II I II I II
Units
1 2 3 4 5

References:

1. “Automotive Mechanics” Crouse and Anglin

2. James D Halderman - Advanced Engine Performance Diagnosis–PHI 1998.
3. Automobile Engineering by Kribal Singh
4. Bosch Hand Book – 3rd Edition SAE 1993
5. Service Manuals from Different Vehicle Manufacturers

Prepared by Approved by
Signature
Name E.RAVINDAR RAO DR. A.VENKATESAN
Designation Asst. Professor H.O.D/Automobile
Date 25/06/2013 25/06/2013