6

:a -

RepairManual
Type2
l-

rfl
z

Campmobile
Repair
Troubleshooting
Thispublication containstheessentialremoval,
installation,
andadjustment
procedures for 1976,1977and1978factory-equipped
Campmobile vehicles
soldin theUSAandCanada.

CAUTION
It is assumedthat the readeris lamiliarwith basicautomotiverepair
procedures.
Specialtools requiredin performingcertainserviceoperationsare identilied
in the manualand recommended lor use.
Useof tools or proceduresotherlhan thoserecommended in this repair
manualmaybe detrimentalto the vehicle'ssafeoperationas well as the safety
ol the personservicingthe vehicle.
Partnumberslistedin this manualarelor relerenceonly.Alwayscheckwith
yourauthorizeddealerto verilypartnumbers.

"'-----i'

w 42-028-965-1

FirstEdition,4/78

Manufactured
in the UnitedStatesof America

@ 1978VOLKSWAGENWERK
AKTIENGESELLSCHAFT

All rightsreserved.
All informationcontained in thispublication is basedon the
latestproductinformation at the timeof printing.Therightis reserved
available
to makechanges at anytimewithoutnotice.No partof thispublication maybe
reproduced, storedin retrieval
system,or transmitted, in anyformor by anymeans,
electronic,mechanical, photocopying, recording, or otherwise,withoutthe prior
writtenpermission of thepublisher.Thisincludes text,f iguresandtables.
 Contents
Page
Ceilingcabinetandcloset 76.2
Left insidetrim panel 75.9
Louvered windows 76.8
Repair Luggagerack 75.2,75. 7
Pop-uproof 75.2,75. 3
Rearseatandstoragelocker 77.2
Refrigeratorcabinet 76.7
Sinkandgasrangecabinet 76.4

Currentf low diagram(CANADA) 97.12

(usA) 97.4
Troubleshooting Cut-offrelayf or auxiliarybattery(USA) 97.11
Efectricalsystem,generallayout 97.2
Refrigeratordoesnot cool(CANADA) 97.14
(usA) 97.6

lndex
Ceilingcabinet 76.2 Sinkwaterpump 97.3
Circuitbreaker 97.3
Closet 76.3 Troubleshooting
Controlpanel 97.3 cut-off relayfor auxiliarybattery(USA) 97.11
Currentf low diagram refrigeratordoesnot cool
(cANADA) 97.12 (cANADA) 97.14
(usA) 97.4 (usA) 97.6
Cut-offrelayforauxiliary
battery 97.11 refrigeratordoesnot coolon 110voltA.C.
(CANADA) 97.14
Efectricalsystem,generallayout 97.2 (usA) 97.8
refrigeratordoesnot cool on 12volt D.C.
Leftsidetrim panel 75.9 (cANADA) 97.14
Louvered window 76.8 (usA) 97.10
Luggagerack 75.2,75.7

Pop-uproof 75.2,75.3
canvas 75.2,75.4
seal 75.2,75.5

Rearseatandstoragelocker 77.2
Rectifier 97.3
Refrigeratorcabinet76.7

Sinkandgasrangecabinet 76.4
 75

InteriorPanels
Roof

751
 Roof
75 InteriorPanels,

Seal
removi ng/ i nstal l i ngpage75.5

-Foof
r e pta cin gp a g e 7 5 .4
r e mo vin gp a g e 7 5 .4
fiff;i::3r3ii3i
i n sta llin gp a g e 7 5 .5
:

Luggage rack

fiffnffii:3:i3l
KF

7 5.2 iff :!:?:l;anvas/sea'

 InteriorPanels,
Roof 75

Pop-uproof,removing
Worksequence

j60rdt

- removecirclip(A)frombolt(B)
- pushbolt(B)outof bracket(C)
>;-.:,'i,:lt.
- letstrutsupports(B)restbetweenbothboltsin
brackets(C)
- releaselatch(A)atlock(B)
- pushup roofat handle(C)andcrossbar (D) Note
untilstrutsupports(E)at frontarelocked
in oosition procedures
Following require2 mechanics
to
avoiddamageto vehiclepaint

- pulloff doublebedsnaps(arrows)
at f rameand
removemattress - remove3 bolts(arrows) on eachsideof
rearlinkages andtie themtogether
- let pop-uproofrestat rearof vehicleroof
- lift pop-uproofoff vehicle
(thirdmechanic required)

Note
Donotdamagepaintwithf rontsupportstruts
whenremoving
roof

- removescrews(arrows)
at channel

Pop.uproof
75.3
75 InteriorPanels,
Roof

Pop-uproof,installing Pop-uproofcanvas,replacing
Work sequence Note

Note W hen canvasmust be repl acedcut i t al ong

vehi cl eroof.Thi s ensureseasv removalof screws
T o hold s t r ut s u p p o rtsi n p o s i ti o nte mp o ra ri l y i n channel
staple roof canvasto wooden f rame on left and
r ight s ides
Pop-uproofcanvas,removing
- lif t pop- upro o f c a n v a so n to v e h i c l ero o f
( 3 m ec han i c sre q u i re d ) Worksequence
- let s t r ut s u p p o rtsre s t b e tw e e nb o th b o l t s of - removepop-uproofandcanvasas describedon
front brackets page75.3
- m ount r ea rl i n k a g e sto v e h i c l ero o f w i th 3 bol ts - placepop-uproofupsidedownon two benches
and t ight e nth e m l o o s e l y
- ins t allbolt s i n s tru t s u p p o rt b ra c k e tsa n d
s ec ur ewit h n e w c i rc l i p s
- r eins t allc h a n n e lo f p o p -u pro o f c a n v a sa nd
t ight en s c r e w sf ro m c e n te rto s i d e s
- c los e pop- u pro o f n o ti n gfo l l o w i n g :
o lower po p -u pro o f s o th a t a t fro n t a p p ro x.
200 m m ( 8 i n .)s ta y so p e n
. pus h r oo f o n b o th s i d e s to f ro n t
. pus h c en te rp a rt o f ro o f to fro n t a l s o a nd
let lat c h e n g a g ei n l o c k

- removeone screwof handl e(A )and turn aro und

- removerei nforcement(B )-3 bol ts
- removestrut support(C )brackets-2 bol ts on
each si de
- removelock (D)-4 bolts

- c hec k alig n m e n to f p o p -u pro o f to l u g g a gerack

and seating of seal (arrows)

- removepl asti cstri p hel d w i th stapl esto

wooden frame (arrows)
- pul l out stapl eshol di ngcanvasto w oodenfr am e

- if nec es s a ryre a l i g nro o f b y mo v i n gre a r

link agesA i n e l o n g a te dh o l e sa n d ti g h te nbol ts B

75.4 Pop-uprool canvas

 InteriorPanels,
Roof 75

Pop-uproofcanvas,installing
Worksequence

l 6d-o60I

. seal for front (crosssecti on B -B )

A - i nsertedsteel cl amps
B - rubber part of seal

- f it c anv asto a l l fo u r c o rn e rso f w o o d e nf rame

wit h s t aol e s
- at t ac hc an v a sto f ro n t, re a ra n d s i d e s e c ti onsof
woodenf ra m ew i th s ta p l e sg o i n g f ro m c enter
of s ec t ion sto c o rn e rs
- c ut 4 plas ti cs tri p s a p p ro x .2 0 0m m (8 i n . )
s hor t ert ha n e a c h s i d e o f ro o f
- war m up p l a s ti cs tri p s i n w a rm w a te r
- s t apleplas ti cs tri p s (s tre tc h i n gth e m to l ength
r equir ed)t o w o o d e nf ra m e
Note
Always start at corners
- r eins t allp o p -u pro o f a n d c a n v a sa s d e s cri bed
on page75 .4

Pop-uproof seal,removing
- open r oof a n d p u l l o ff s e a l

Pop-uproofseal,installing
Worksequence
seal f or si des and rear(cross-secti on
A -A )
A- i nsertedsteel cl amos
B- rubberoart of seal

Note
C orrecttensi onof i nsertedsteel cl amos can b e
restoredby squeezi ngsealtogether

- ins t alls ea l w i th c ro s s s e c ti o nA-A o n rearand

lef t and r ig h t s i d e s
- ins t alls ea lw i th c ro s s s e c ti o n B -B o n front

Pop-uproofseal 75.5
75 InteriorPanels,
Roof

- coatsealwithtalcumpowder
- slidesealoveredgesof roofstartingat both
f rontcorners(arrows)

- to makesuresealwithinserted clampsis
seatedproperlyon roofpressit ontoedgeswith
plasticwedge(A)

75.6 Pop.up
roor
seal
 InteriorPanels,
Roof 75

Work sequence

- r em ov ebea d i n g(A )p a rti a l l ya fte r re m o v i n g - parti al l ypul l dow n front headl i nerandi nsul at ion
2 P hillipss c re w s - removenuts (arrows)
- r em ov eint e ri o rl i g h t (B)a n d i n s u l a teh o t wi re
- r em ov eallT Ph i l l i p ss c re w so n re a rp a rt o f
f r ont headli n e r(a rro w s )
- r em ov e2 P h i l l i p ss c re w so n f ro n t p a rt o f
f ront headliner(arrows)

Lussagerack
75.7
75 lnteriorPanels,
Roof

t#

- removeall (four)sheetmetalscrews(arrows)
- lift luggage
rackoff vehicleroof

Luggagerack,installing
Worksequence

- place rubberwashers(A)on holes

- lif t luggagera c k o n ro o f a n d a l i g n h o l e s
- ins er ts hee t m e ta l s c re w sa n d l o o s e l yti g hten
in brackets(B)
- ins t allwas h e rsa n d n u ts f ro m i n s i d eo f v ehi cl e
and loos elyti g h te n
- f inallyt ight e na l l s h e e t m e ta l s c re w sa n d nuts
- r eins t allins u l a ti o n ,fro n t h e a d l i n e r,b e a d ing
and int er io rl i g h t

75.8 rack
Lussage
 Roof 75
lnteriorPanels,

Leftinsidetrim panel,removing

$ r'

Work sequence
r- IF

Not e
Rem ov alis onl y p o s s i b l ea fte r re fri g e ra to rc abi net
and s ink / gas r a n g ec a b i n e ta re re m o v e d
W A R N IN G
B eforestarti ngto performfol l ow i ngrepai r
operati onsdi sconnectextensi oncord and
removegroundstrapon both batteri es

r-

- loos enc ab l e c l a mp
- dis c onnec tw i ri n g f ro m p l u g (A) tri m oanelout of channel
) n d p u l l o ut
- r em ov eP hi l l i p ss c re w s(a rro w s a
c ont r ol pan e l(B ) Left insidetr im panel,installing
- install in reverseorder

Left i nsi detri m panel 75.9

 76

Cabinets
WaterTank
Windows

76.1
 WaterTank,Windows
76 Cabinets,

Ceilingcabinet,removing

- open c abin e t l i d - on ri ght si de removeP hi l l i psscrew s (arrows)

- on lef t s ide re mo v efo u r n u ts (a rro w s )
and ous h b o l ts i n to c l o s e t
- l i ft cabi netout (2 mechani csneeded)
Ceilingcabinet,installing
- i nstal l i n reverseorder starti no w i th 2 bol ts
i n top of cabi net

76.2 cabinet
ceirins
 Cabinets,
WaterTank,Windows76

Closet,removing
Work sequence

Note
Rem ov alonly p o s s i b l ea fte r c e i l i n g c a b i n e t
is removed

- removePhillipsscrews(arrows)
at bracketon
roof frame
- tilt closetand remove

Closet,installing
- installin reverse
order

- r em ov eeng i n ec o m p a rtm e n ti n s u l a ti o n
- r em ov eP hi l l i p ss c re w s (a rro w s )a l s o h o l d
refrigeratorcabinet frame

- remove Phillips screws (arrows)at brackets at

enginec om p a rtme n tto p

76.3
croset
76 Cabinets,
WaterTank,Windows

76.4 Sinkandsasranse
cabinet
 WaterTank,Windows76
Cabinets,

Sinkand gas rangecabinet,removing

Worksequence

- removebolts(arrows)behinddriver'sseat
partition

- r em ov ef r om u n d e rn e a thv e h i c l e :
A = br ac k e tfo r s i n k d ra i n
B = c ov ef p l a te w i th s e a l
C = cov€I plate for water tank drain hose

- removebol ts (arrow s)i nsi de of cabi net

- removelock bolt (A)for sparetire storage

compartment doorfrom bracket(C)
- removedoor(B)f rom hinges

Sink and gas range cabinet 76.5

 WaterTank,Windows
76 Cabinets,

- removefuse i n i n-l i nefuse hol derfor w ater

pump, di sconnecthot w i re (A ) and ground
w i re (B ) from f use box, gas rangeconnecti on
(C )and ci ty w ater hook-up(D )
(E = si nk drai n pi pe)

- removeshelf retainers(B)
- removeshelves(A)
- ( leav es hel f s u p p o rts(C ) i n s ta l l e d )

- removesinkandgasrangecabinet

Note
Do not damagewire(arrow)to fuse box

Sinkand gas rangecabinet,installing

- installin reverse
order

CAUTION
Waterandgas rangeconnections
must
not leak

- r em ov ec o v e r p l a te fo r s i n k d ra i n p l a te (A )
- removecabinet doors and drawers

76.6 Sink and gas range cabinet

 WaterTank,Windows 76
Cabinets,

Refrigeratorcabinet,removing

;.

Work sequence

Not e
Rem ov alonly p o s s i b l ea fte r s i n k a n d
gas r angec ab i n e t i s re mo v e d

- removebol t (arrow )l ocatedi n storagel ocke r

under rear seat bench
- di sconnectel ectri calconnecti onand l i ft out
refri geratorcabi net
- r em ov eP hil l i p ss c re w s(a rro w s h
) o l d i n gfr ame
cabinet,installing
Refrigerator
- i nstal l i n reverseorder

N ote
C onnectel ectri calw i res

Refrigeratorcabinet 76.7
76 Cabinets,
WaterTank,Windows

Louveredwindows,removing

Work sequence

Not e
Removalis only possible after refrigeratorcabinet
cover ts removeo

- remove2 P hi l l i psscrew s hol di ng curtai n rod

and bend rod (A ) dow n careful l y
- removeknurl edknob of w i ndow openerand
16 P hi l l i psscrew s (arrow s)
- careful l ypress l ouveredw i ndow to outsi de of
- removecurtain rod cover (arrow) panel openi ng

76.9 Louveredwindows
 Cabinets,
WaterTank,Windows76

Louvered
window,installing
Worksequence

- ins t all louv e re dw i n d o w i n p a n e l o p e n i n g

wit h t wo up p e rc o rn e rsf i rs t
- c hec k pr op e rs e a ti n go f ru b b e rs e a l i n g .Recti fy
f it of r ubbe r l i p i f n e c e s s a ry
- ins t all 16 P h i l l i p ss c re w s a n d k n u rl e d k nob of
window op e n e r
- ins t all c ur ta i n ro d
- ins t all c ur ta i n ro d c o v e r

window76'9
Louvered
 77

Seats
Table
Beds

771
77 Seats,Tables,
Beds

Rearseatandstoragelocker,removing

Wfl*@" tu.**m4*W WwW{ W

Worksequence
W A R N IN G
Note B eforestarti ngto performfol l ow i ng repai r
Removal is onlypossible
aftersink/gasrange operati onsdi sconnectextensi oncord and
cabinetandrefrigerator
cabinetareremoved removegroundstrap on both batteri es

eg-,gugl
- pull s eat be l ts i n to s to ra g el o c k e r
- r em ov eP hi l l i p ss c re w(a rro w )o n l e ft a n d ri ght
s ides at br a c k e ts
- remove2 sel f-l ocki ngnuts (A ),nut f rom anch or
bol t (B )and bol t f rom f l oor (C )

77.2 Rearseat and storage locker

 Seats,Tables,
Beds 77

- r em ov eP hi l l i p ss c re w s(a rro w s a
) n d th e n cover - l oosencabl ecl amp at l eft w heel housi ngan d
f or r ec t ifier pl aceel ectri calreceptacl eand housi ngon
bottom of storage locker
- open coverof recti fi er and di sconnectw i ri ng ( A)
at connector(B )
- l i ft rearseat out of vehi cl ew i th a hel per
..q
*;- Note
t'.::';)F
'".."-.ft-
.:':- \' ,t- Makesure w oodenw edge remai nsunder
.; *ril
-, S.--i anchorbol t
--*r
+.r
*lg
r-ffi
*'F
Rearseatandstoragelocker,installing
Fg
- installin reverse
order

I
I
I

- r em ov ebol t a n d w a s h e r(A)a n d d i s c o n n ecl

gr oundc ab l e(B)

N ote
W hen i nstal l i ngrei nforcementpl atew i th 2 studs ( A)
i n ri ght w heel housi ng,makesure rubberseal i ng
(B )i s attached.U se new sel f-l ocki ngnuts

r em ov eelec tri c a lre c e p ta c l e(A),d e ta c hf r om

hous ing( B ) a n dp u l l to i n s i d eo f v e h i c l e

Rearseat and storage locker 77.3

 97

Wiring

971
97 wirins

F u s e f o r a u x i l i a r yb a tle r y E xternalel ectri calreceptacl e

for 1 10vol t A .C .
connecti ons:Fi g. 1
C ontrolboard
Re fr ig e r a to rth e rmosl al
removi ng/i nstal l i ngFi g.4

Fl uorescenll amp
W ire t o v e h i c l e (12vol l D .C .)
and all e r n a t o r
swilch

c u t . off r e la y

A uxilia r yb a lle r y

S i nk w ai er pump Fi g.
Reclilier connections and
ci rcuit br eaker Fig. 3

In sid ea u xilia r yo u tle ts anci

cir cu it b r e a ke rb o x
( 1 1 0vo lt A.C.)F ig . 2

W A RNI NG
Nev err em o v e /i n s ta lel x te rn a le l e c tri c a l
r ec ept ac l ei,n s i d ea u x i l i a ryo u tl e ts ,
c ir c uit br e a k e ro r re c ti fi e r i f v e h i c l ei s
hook ed- u pto 1' 1 0v o l t A.C .

Note
lllus t r at ionss h o w U SAv e rs i o ne q u i p m e n t

Fig. 1 Externalelectricalreceptacle,connections
1-el ectri calreceptacl e
2-bl ack col oredw i re
3-w hi te col oredw i re
4-non-i nsul atedcopperw i re (ground)

97.2 Etectricat
system, layout
senerat
 wirins97

'
,]1.29e:

F ig. 2 Cir c ui t b re a k e ra n d a u x i l i a ryo u tl e ts

1- hous i n g
2- c ir c u i t b re a k e r(1 ' l0 v o l t/ 15 a m p )
3- s oc ke ts(' 1 1 0v o l t A .C .)
4- wir e f ro m e x te rn a lre c e o ta c l e
S - wir e to re c ti fi e r
6- 9r ou n d w i re -m u s t m a k eg o o d c o ntact
rex
Fi g.4 C ontrolpanel ,removi ng/i nstal l i ng

C A U TION
R emoveonl y w i th externalreceptacl e
di sconnectedand i nl i nefuse on auxi l i arv
batterv removed

i_rur
F ig. 3 Rec t if i e r
( c onv e rts11 0 v o l t A .C .to 1 2 v o l t D .C .)
1- hous i n g
2- f us e o n D .C .s i d e -2 5 a m p s
3- wir e f ro m e x te rn a lre c e o ta c l ev i a
c ir c u i t b re a k e r
4- hot w i re -1 2 v o l t D .C .
5- gr ou n d w i re -1 2 v o l t D .C .
lz7:Tazf
Fi g.5 S i nk w ater pump, removi ng/i nstal ti ng
- removef use i n f use box
- removecoverpl ate i n si nk cabi net
- di sconnectw i res at connector(4)
- l oosencl amp (3)
- removew ater pump (' 1)w i thf use
housi ng(2)

Circuit breaker
R ecti fi er
C ontrolpanel
S i nk w ater pump 97.3
97 wirins

Currentflow wiring
diagramcolor code

B l ack - B K Green-G
B row n - B R B l ue - B L
R ed -R V i ol et-V
Orange-O Gray -GY
Y el l ow -Y W hi te-W

1'E,
fl

B'
ll
0,5

c
I
8K

+
l,

il

5678

97.4 USA vgrsion

currenrfrowdiasram
 wiring97

Current
Description track
A - to standardbattery I
41 - auxiliarybattery 8
B -to waterpumpinlinefuse(8amp)nextto fusebox 11
B1 - to fuse59 in fusebox 13
C - to alternator, terminal61(D+ ) 10
E1 - batterychargingtimer 8
E2 -switch BATTERY/CITY POWER 5
E3 - refrigeratorswitch 5
E4 - switchfor testingbatterycondition 7
E5 - waterpumpswitch 11
E6 - f lourescentlampswitch 14
F - refrigeratorthermostat 4
G - battery(charge) conditionindicator 7
J - batterycut-offrelay 9,10
K - refrigerator warninglight 6
N - rectifierll0voltA.C.l 12volt D.C. 1,2
51 - circuit breaker (110volt/15amp)with2 outlets 2
52 - fuse-12volll25amp-in rectifier 2
53 - fuse-12 volt/15amp-for refrigerator 5
54 - fuse-12 volt/16amp-forauxiliarybattery 8
S5 - fuse-12 volt/16amp-forwaterpump 11
f 2 - wireconnector,double;in rectifier
T2a- wireconnector,double;nextto refrigerator thermostat
T2b- wireconnector, double;nextto waterpumpswitch
T2c- wireconnector,double;nextto waterpump
T3 - wireconnector, 3-point;on refrigeratorthermostat
T4 - wireconnector,4-point;on controlpanel
U - external receptacle (citypower)110voltA.C. 1,2
u1 -
U2 - auxiliaryoutlets110voltA.C. 1,2
V - waterpumpwithfuse12volt/2amp 11
W - f lourescent lamp12voltD.C. 12,13
Z - resistorfor refrigerator(12volt D.C.) 3

USA vgrsion rowdiasram

currenr 97.5
97 wirins
doesnot cool
Refrigerator Ssfusefor refrigerator,checking
(l ocatedon control panel )
Chec k t hes e f i rs t:
o ex t ens ionc o rd to e x te rn a lre c e p ta c l e - check for bl ow n fuse
( br ok enwir e o r b a d c o n n e c ti o n s )
r c ir c uit br ea k e r Sofusefor auxiliarybattery,checking
. f us es in s y s te m (l ocatednext to auxi l i arybatteryi n engi ne
( s eec ur r en tf l o w d i a g ra mo n p a g e9 7 .4 ) compartment)
- check for bl ow n f use
Sr circuit breaker,checking
- c onnec ta ta b l e l a m p (11 0 v o l t A .C .)to o u t l ets
on k ic k boa rd l f al l f uses are checkedand found OK , proceed
- c hec k t hat c i rc u i t b re a k e ri s i n n o rma lp o si ti on as fol l ow s:
. if t able la mp l i g h ts u p c i rc u i t b re a k e ri s OK
. sw i tch for B A TTE R Y /C ITY
P OW E Rsw i tchedt o
. if t able la mp d o e s n o t l i g h t u p , c i rc u i t b reaker
CITY POWER
is def ec ti v e -re o l a c e . ci rcui t breakeri n ON posi ti on
o extensi oncord pl uggedi n externalreceptacle

Szfuse in rectifier,checking

.j ' ;1

rJ1-:i .

2.
'tt,\
1,; ":ffi
si'j:;i!.!T
jit,;:;
| 27-308'

- c onnec ton e l e a do f te s t l i g h t to w i re c o nnector

t er m inal1
- c onnec tot h e r l e a do f te s t l i g h t to w i re c o nnector
t er m inal2
o if t es t lig h t l i g h ts u p f u s e i s OK
- r em ov et es t l i g h t l e a df ro m te rmi n a l2 a n d
c onnec tt o f u s e h o l d e rte rm i n a l3
. if t es t lig h t l i g h ts u p f u s e i s d e fe c ti v e

Note
lf aux iliar yba tte ryi s re c h a rg e dw i th re c ti fi er,i t i s
pos s iblet hat fu s e i n re c ti fi e r b l o w s .In s u c h case
c har geaux ilia ryb a tte ryw i th s ta ti o n a ryc h a rger

97.6 USA version

rroubreshootinsrefriserator
 wirins97

refrigeratorswitchdefective
-remove controlpanel

Note
Do notdisconnect
4-pointconnector
- connecttestlightto blueandwhitewire
refrigerator
warning refrigerator
warning
lightlightsup lightdoesnot
lightup
re p l a c ere fri g e ra tor
s w i tc h

wiringto refrigeratorbroken
- c onnec tte s t l i g h t to b l u e a n d w h i te w i re of
2- pointwi re c o n n e c to ro n re fri g e ra to r
Note
Do not dis c o n n e c tw i re c o n n e c to r

t es t light lig h ts u p te s t l i g h t d o e s n ot
light up

reoairbrokenwire

wiringof refrigerator
thermostat
or resistor
broken
- dis c onne c t2 -p o i n tw i re c o n n e c to r
- c onnec to h m m e te ra s s h o w n
- t ur n t her m o s ta tfu l l y to ri g h t

wir ing not bro k e n wiringbroken

ohmmeter reads ohmmeter reads
0- 2. 5 O hm s oo Ohms

refrigerantf low
go to nextpage
def ec t iv e,r e p l a c e
refrigerator

USAversionTroubleshootingrefrigerator 97.7
97 wirins
loos eor dis c o l o re dw i ri n g o n 3 -p o i n t
c onnec t orfo r re fri g e ra to rth e rmo s ta t

- r em ov ere fri g e ra to ra n d c h e c k w i re
c onnec ti o n sfo r ti g h tn e s sa n d
dis c olo ra ti o n

wiringOK

r ef r iger an ft l o w c l e a n a n d re ti g h ten
def ec t iv e,re p l a c e w i ri n g c o n n e c t i ons
refrigerator

not coolon110volt
Refrigeratordoes
A.C.power
Chec kt hes e f i rs t:
. r efr iger at orc o o l s o n 1 2 v o l t D .C .p o w e r
. B A T T E RY /C IT POW Y E Rs w i tc h i s s w i tc h e dto
CI T YP O W ER
o c ir c uit br ea k e ri s i n O N o o s i ti o n

I-
o ex t ens ionc o rd i s p l u g g e di n e x te rn a lre c e ptacl e

f us e ( 25am p ) i n re c ti fi e r b l o w n

- c onnectte s t l i g h t to te rm i n a l s4 a n d 5 of
wir e c on n e c to r

t es t light li g h ts u p , te s t l i g h t d o e s not
f us e O K light up

g o to p a g e9 7.9
4r mr:l

wir e ( 2. 5m m ' z )to4 -p o i n tc o n n e c to ro n

c ont r ol pa n e lb ro k e n

- r em ov ec o n tro l p a n e l
- c onnectte s t l i g h t to re d a n d w h i te w i r e

t es t light li g h ts u p te s t l i g h t d o e s n ot
light up

s wit c h def e c ti v e , re p a i rb ro k e nw i re
r eplac e

97.8 USA verSiOn

rroubteshootinsrefriserator
 Wiring 97
Continuedf rom page 97.8

f us e ( 25am p)b l o w n

c onnec tt e s t l i g h t to te rm i n a l4 i n w i re
c onnec t o ra n d f u s e (w h i tea rro w )

t es t light ligh ts u p testlightdoesnot

lightup

f use(25amp)
blown,replace m*

r ec t ifier def e c ti v e

- c onnec tt a b l e l a m p(1 1 0v o l t)to a u x i l i a ry

out let at ki c k b o a rd

t able lam p lig h ts u p ta b l e l a m p d o e s n ot

light up

w i re f ro m e x te rn al W A R N IN G
re c e p ta c l eto
re c ti fi e r b ro k e n , U npl ugexternalreceptacl ebeforerepai ri ng
re p a rr brokenw i re

USAversionTroubleshooting refrigerator 97.9

97 wirins
Refrigeratordoesnot cool on
12volt D.C.power
Chec k t hes e f i rs t:
r r efr iger at o rc o o l s o n 1 1 0v o l t A .C .p o w e r
o inlinef us e ( 1 6a mp ) n e x t to a u x i l i a ryb a tteryi n
enginec om p a rtm e n ti s OK

aux iIiar y b a tte ryd i s c h a rg e d

- B A T T E R Y /C IT P Y O W E Rs w i tc h (1 )i n
oos it io nBA T T ER Y
- r efr iger a to rs w i tc h (2 )i n p o s i ti o nON
- r efr iger a to rth e rmo s ta ttu rn e dfu l l y to ri ght
- c hec k c h a rg eo f b a tte ryw i th s w i tc h (3 )
in oos it i o nBA T T ER Y

needleof i n s tru me n t(4 )i s i n :

gr eens c al e I y e l l o ws c a l e

c h a rg e
battery

s t andar db a tte ryd i s c h a rg e d

r c hec kac i d l e v e l
r c hec k s p e c i fi c g ra v i ty
. charge battery

B at t er yc an be c h a rg e dw i th :
1- r ec t ifier in v e h i c l e
2- s t at ionar yb a tte ryc h a rg e r
3- alt er nat orw i th v e h i c l ee n g i n eru n n i n g

Not e
Dis c har gedba tte ryw i l l n o t o n l y b e c a u s e db y
oper at ingr efr i g e ra to rto o l o n g o n b a tte ryb ut al so
by def ec t iv ecu t-o ff re l a yfo r a u x i l i a ryb a tte ry

971 0 rroubreshoor.ns USA version

rerriserator
 wirins97
Gut-offrelayfor auxiliarybattery,
checking
( s eeals o c ur r e n tf l o w d i a g ra m ,p a g e9 7 .4 )
- r em ov egr o u n ds tra p o f a u x i l i a ryb a tte ry
- r em ov ef use (1 6a mp )o f i n l i n efu s e h o l d er
- removered wire f rom terminal 87 of relay
- c hec k wir e s
o t o alt er na to rte rm i n a l6 1 (D + )
r to standardbattery

c ut - of f r ela yfo r a u x i l i a ryb a tte ryd e fe c ti ve

- br idget e rmi n a l8 7 o f re l a ya n d g ro u n d
wit h t es t l i g h t
- s t a' r teng i n e
. wit h en g i n ea t i d l e ,te s t l i g h t m u s t
light u p

t es t light lig h ts u p te s t l i g h t d o e s not

light up

cut-offrelayOK

c ut - of f r ela yfo r a u x i l i a ryb a tte ryd e fe c ti v e

- s t op eng i n e
- br idget e rmi n a l8 6 (b l a c kw i re )a n d
t er m ina l3 0 (re dw i re )o f c u t-o ff re l a yw ith
t es t ligh t

relayclicks and test re l a yd o e s n o t c li ck

light does n o t
light up

pointsin relay c o i l i n re l a y
defective,replace d e fe c ti v e ,re p l a ce

USA VgfSiOn rroubteshootinscut-off

rerayrorauxiriarybatrery
97.11
97 wirins

C urrentf l ow w i ri ng
c di agramcol or code

I
BK
B l ack - B K
B row n - B R
Green-G
B l ue - B L

I
1,. ll
R ed
Orange-O
-R V i ol et-V
Gray -GY
T Av Y el l ow -Y W hi te-W

T Y
Ass
fl tl

"i

97.12 CANADA version

currenrrowdiasram
 wirins97

Current
Description track

A - to standardbattery 8
A1 - auxiliarybattery 7
B - to fusepanel,terminal30(incomingside) 10
81 - to fusepanel,fuse9 12
C - to alternator, terminal61(D+ ) 9
E - switchBATTERY/CITY POWER 2-5
E5 - waterpumpswitch 10
E6 - f lourescentlampswitch 13
F - refrigerator thermostat(110voltonly) 2
J - batterycut-offrelay 8,9
54 - fuse-12 volt/16amp-forauxiliarybattery 7
56 - f use- 12volt/2amp-for waterpump 10
T2 - wireconnector,double;nextto refrigeratorswitch
T2b- wireconnector,double;nextto waterpumpswitch
T2c- wireconnector,double;nextto waterpump
T3 - wireconnector, thermostat
3-point;nextto refrigerator
U - auxiliary outlets110voltA.C. 1-3
V - waterpump 10
W - flourescentlamp12volt D.G. 11
Z - resistorfor refrigerator110voltA.C. 3
21 - resistorfor refrigerator12volt D.C. 4

O - groundconnection
wiremustmakegoodcontact)
(green/yellow

97.1 3
CANADA version currenrrowdiasram
97 wirins
doesnot cool
Refrigerator
- pull out plu g a t 1 1 0v o l t A.C .re c e p ta c l e s
- removerefrigerator
- removeBATTERY/CITYPOWERswitch
- c hec k f or lo o s eo r d i s c o l o re dw i re c o n n e cti ons
o if wir es an d c o n n e c ti o n sa re OK , re fri g e rant
f low is de fe c ti v e -re p l a c e re fri g e ra to r
and s wit c h
. r epairloo s eo r d i s c o l o re dw i re c o n n e c ti ons
and let r e fri g e ra to ro p e ra teo n ' 11 0 a n d 1 2 vol t
power .lf re fri g e ra to rs ti l l d o e s n o t c o o l ,
replacerefrigerator

Refrigeratorcoolson 12volt D.C.

poweronly

c hec k t hes e f i rs t:
o plug at 110v o l t e x te rn a lre c e p ta c l ep u l l e d
. inlinef us e 1 2 v o l t/1 6a m p fo ra u x i l i a ryb a t tery
( nex tt o bat t e ryi n e n g i n ec o mp a rtme n t)

auxiIiary batteryd ischarged

- br idgew h i te a n d b l a c kw i re o f d o u b l ew i re
c onnec to ro n re fri g e ra to rw i th te s t l i g h t

testlightlightsup testlightdoesnot
lightup

c hec k as de s c ri b e d Po w e rs u PP | Y
above"ref rigerator defective,check
does not cool" cut-off relayfor
a u x i l i a ryb a tte r y.
C h a rg ea u x i l i a r y
battery

Refrigeratordoesnot cool on 110volt

A.G.power
- pull out plu g a t 1 1 0v o l t A.C .re c e p ta c l e
- c hec k ex t e n s i o nc o rd a n d a u x i l i a ryo u tl e ts on
k ic k boar dfo r b ro k e nw i re ,w i re s fo r l o o s eand
dis c olor edc o n n e c ti o n s
- if no f ault s a re fo u n d c h e c k a s d e s c ri b e dabove
" r ef r iger at o rd o e s n o t c o o l "

97.14 CANADA version

rerriseraror
rroubreshoorins