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Honeywell Process Solutions

MasterLogic PLC
Software Change Notice

R280.0
April 2019

Release 280.0
Honeywell
Notices and Trademarks
Copyright 2019 by Honeywell International Sárl.
Release 280.0 – April 2019

While this information is presented in good faith and believed to be accurate, Honeywell disclaims
the implied warranties of merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.

Honeywell, PlantScape, Experion, and TotalPlant are registered trademarks of Honeywell


International Inc.

Other brand or product names are trademarks of their respective owners.

Honeywell Process Solutions


1860 W. Rose Garden Lane
Phoenix, AZ 85027 USA
1-800 822-7673

2 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
About This Document
This document contains information related to MasterLogic PLC software and firmware releases
only for ML-200R. It is recommended that user fully understands the notices covered in this
document before start working with the MLPLC.

Release Information
Document Name Release Publication Date
Number

MasterLogic PLC Software Change Notice R230.2 November 2014

USB chip changed R260.0 October 2016

R274.0 April 2019

R280.0 April 2019

Reference
Document

ML200 CPU and SoftMaster User’s Guide

2MLF-AV8A, AC8A Analog Input Module User's Guide

2MLF-DV4A/8A, 2MLF-DC4A/8A Analog Output Module User's Guide

ML200 Digital Input/Output Module User's Guide

2MLL-FEnet Fast Ethernet I/F Module User's Guide

2MLF-HO2A, 2MLF-HD2A High Speed Counter Module User's Guide

MasterLogic PLC Instruction List

2MLF-AD4S Isolated Analog Input Module User's Guide

2MLF-DV4S, 2MLF-DC4S Isolated Analog Output Module User's Guide

2MLF-TC4S Isolated Thermocouple Input Module User's Guide

2MLL-PMEB Profibus-DP I/F Module User's Guide

2MLF-RD4A, RD8A, RD16A Resistance Temperature Detector User's Guide

2MLL-C22B, 2MLL-CH2B, 2MLL-C42B Serial Communication I/F Module User's Guide

2MLF-AC4H HART Analog Input Module User's Guide

2MLF-DC4H HART Analog Output Module User's Guide

ML200 Installation and Commissioning Guide

R280.0 MasterLogic PLC Software Change Notice 3


April 2019 Honeywell
Support and Other Contacts

Support and Other Contacts


United States and Canada
Contact: Honeywell Solution Support Center
Phone: 1-800-822-7673
Calls are answered by dispatcher between 6:00 am and 4:00 pm
Mountain Standard Time. Emergency calls outside normal working hours
are received by an answering service and returned within one hour.
Fascimile: 1-973-455-5000
Mail: Honeywell TAC, MS L17
1860 W. Garden Lane
Phoenix, AZ, 85027 USA

Europe, Middle East, and Africa (EMEA)


Contact: Honeywell TAC – EMEA
Phone: +32-2-728-2345
Fascimile: +32-2-728-2696
Mail: TAC-BE02
Hermes Plaza
Hermeslaan, 1H
B-1831 Diegem, Belgium
Email: tac-be02@honeywell.com

Pacific
Contact: Honeywell Global TAC – Pacific
Phone: 1300-364-822 (toll free within Australia)
+61-8-9362-9559 (outside Australia)
Fascimile: +61-8-9362-9564
Mail: Honeywell Limited Australia
5 Kitchener Way
Burswood, WA, 6100, Australia
Email: GTAC@honeywell.com

India
Contact: Honeywell Global TAC – India
Phone: +91-20- 6603-2718/19
1800-233-5051
Fascimile: +91-20- 6603-9800
Mail: Honeywell Automation India Ltd
56 and 57, Hadapsar Industrial Estate
Hadapsar, Pune –411 013, India
Email: Global-TAC-India@honeywell.com

4 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
Support and Other Contacts

Korea
Contact: Honeywell Global TAC – Korea
Phone: +82-80-782-2255 (toll free within Korea)
Fascimile: +82-2-792-9015
Mail: Honeywell Co., Ltd
4F, Sangam IT Tower B4-4 Block
1590, DMC Sangam-dong, Mapo-gu
Seoul, 121-835, Korea
Email: Global-TAC-Korea@honeywell.com

People’s Republic of China


Contact: Honeywell Global TAC – China
Phone: +86- 21-2219-6888
800-820-0237
400-820-0386
Mail: Honeywell (China) Co., Ltd
33/F, Tower A, City Center, 100 Zunyi Rd.
Shanghai 200051, People’s Republic of China
Email: Global-TAC-China@honeywell.com

Singapore
Contact: Honeywell Global TAC – South East Asia
Phone: +65-6823-2215
Fascimile: +65-6445-3033
Honeywell Private Limited
Mail: Honeywell Building
17, Changi Business Park Central 1
Singapore 486073
GTAC-SEA@honeywell.com
Email:

Japan
Contact: Honeywell Global TAC – Japan
Fascimile: +81-3-6730-7228
Mail: Honeywell K.K
New Pier Takeshiba, South Tower Building,
20th Floor, 1-16-1 Kaigan, Minato-ku,
Tokyo 105-0022, Japan
Email: Global-TAC-JapanJA25@honeywell.com

Elsewhere

R280.0 MasterLogic PLC Software Change Notice 5


April 2019 Honeywell
Support and Other Contacts

Call your nearest Honeywell office.

World Wide Web


Honeywell Process Solutions website: https://www.honeywellprocess.com/

Training Classes
Honeywell Automation College: http://www.automationcollege.com

6 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
Support and Other Contacts

R280 MasterLogic PLC Software Change Notice 7


April 2019 Honeywell
Symbol Definitions

Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

ATTENTION: Identifies information that requires special


consideration.

TIP: Identifies advice or hints for the user, often in terms of


performing a task.

CAUTION Indicates a situation which, if not avoided, may result in equipment


or work (data) on the system being damaged or lost, or may result in
the inability to properly operate the process.

CAUTION: Indicates a potentially hazardous situation which, if not


avoided, may result in minor or moderate injury. It may also be used
to alert against unsafe practices.

CAUTION symbol on the equipment refers the user to the product


manual for additional information. The symbol appears next to
required information in the manual.

WARNING: Indicates a potentially hazardous situation, which, if not


avoided, could result in serious injury or death.

WARNING symbol on the equipment refers the user to the product


manual for additional information. The symbol appears next to
required information in the manual.

viii MasterLogic PLC Software Change Notice R280


Honeywell April 2019
Contents

1. BEFORE YOU BEGIN ............................................................11


1.1 Check for updates on Honeywell Process Solutions website.................. 11
To access the Honeywell Process Solutions website ................................................11
To download documents, security updates, or antivirus notifications ........................11
1.2 Overview ................................................................................................................... 12

2. ABOUT THIS RELEASE.........................................................13


2.1 Components of this release......................................................................... 13
2.2 Hardware and software compatibility matrix ............................................. 13
2.3 Hardware list ................................................................................................. 15
2.4 New features in this release ........................................................................ 19
Support for SoftMaster 3.70 ......................................................................................19
Support for new modules ..........................................................................................19
Firmware 2.40 ...........................................................................................................19
Firmware 2.50 ...........................................................................................................19
Firmware 2.60 ...........................................................................................................20
Firmware 2.72 ...........................................................................................................20
2.5 Problems resolved in this release............................................................... 20
2.6 Known issues with MLPLC .......................................................................... 21

3. SOFTMASTER INSTALLATION .............................................23


3.1 Installing SoftMaster .................................................................................... 23

4. ML200R FIRMWARE UPGRADE/DOWNGRADE ..................25


4.1 Overview ................................................................................................................... 25
4.2 Reading firmware version ............................................................................ 27
4.3 Upgrading PLC firmware for ML200R Expansion driver module (redundant
and non-redundant) ...................................................................................... 29

R280 MasterLogic PLC Software Change Notice 9


April 2019 Honeywell
Symbol Definitions

4.4 Upgrading PLC firmware for ML200R Expansion Manager (Built inside
CPU module)..................................................................................................30
4.5 Upgrading PLC firmware for ML200R CPU offline .....................................31
4.6 Upgrading PLC firmware for ML200R CPU online .....................................34
4.7 Upgrading 2MLR-CPU firmware...................................................................36
Upgrading PLC firmware for old USB IC to 2.30/2.50/2.60 ...................................... 36

5. ML200 IEC FIRMWARE UPGRADE ............................................. 43


5.1 Upgrading PLC firmware for ML200 IEC CPU.............................................43

6. COMMUNICATION MODULE UPGRADE .................................... 45


6.1 Upgrading OS for communication module using SoftMaster-NM ............45

7. OPERATING SYSTEM VERSION ................................................ 49


7.1 Reading operating system version..............................................................49

viii MasterLogic PLC Software Change Notice R280


Honeywell April 2019
1. Before you begin
1.1 Check for updates on Honeywell Process Solutions
website
In our effort to provide the most up-to-date information, updates to this SCN are
available on the Honeywell Process Solutions website
(http://www.honeywellprocess.com).
Before you install this software revision, check the Honeywell Process Solutions website
for updates. If you are a new user, register at http://www.honeywellprocess.com.
You can also download Honeywell software updates, documentation, and also the
recommended antivirus updates from the Honeywell Process Solutions website.

To access the Honeywell Process Solutions website


1. In a web browser, type the following URL. http://www.honeywellprocess.com
2. If you are a new user, you must register at this website. Click Register, and follow
the on-screen instructions.
3. If you have already registered, type your user name and password, and click Login
on the logon page.
The Home page, along with your registered name appears.

To download documents, security updates, or antivirus


notifications
1. On Home page, click the Support tab.
The Product Support page appears.
2. In the Search box, type the name of the required document, security update, or
antivirus notification.

R280 MasterLogic PLC Software Change Notice 11


April 2019 Honeywell
Symbol Definitions

1.2 Overview
ML200R is Honeywell’s next generation Programmable Logic Controllers which
supports CPU level redundancy.
Following are some of the key features of ML200R:
• Real power.
• Performance and versatility with compact size.
• High speed scanning of I/O Channels and execution of program instructions.
• Open network through Ethernet.
• Profibus, remote I/O, engineer-friendly programming and diagnostic software tools.

12 MasterLogic PLC Software Change Notice R280


Honeywell April 2019
2. About this release
2.1 Components of this release
The following table lists the components and their version numbers.

Component Version Number

SoftMaster 4.2x

CPU firmware 2.8

Expansion Manager 2.72

Expansion Driver 2.74

FENet OS 3.5

SNet OS 3.2

2.2 Hardware and software compatibility matrix

ATTENTION
For more information on compatibility versions, contact Honeywell TAC.

The following table provides the hardware and software compatibility matrix.

Model Number Hardware Version OS Version

SoftMaster - V4.2x
SoftMaster-NM - V4.2x

2MLR-CPUH/T V5.0 V2.30/2.50/2.60/2.72/2.8


2MLR-CPUH/F V5.1

2MLR-DBSH
2MLR-DBSF V5.0 V2.30/2.50/2.60/2.74
2MLR-DBST

2MLR-DBDH
2MLR-DBDF - V2.30/2.50/2.60/2.74
2MLR-DBDT

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April 2019 Honeywell
2. About this release
2.3. Hardware list

Model Number Hardware Version OS Version

2MLF-AC8A V6.3 V1.18


2MLF-AD4S V5.0 V1.03

2MLF-AD8A V5.1 V1.05

2MLF-AD16A V5.0 V1.08

2MLF-AV8A V6.3 V1.13

2MLF-DC4A V6.0 V1.11

2MLF-DC4S V5.1 V1.01

2MLF-DC8A V5.1 V1.01

2MLF-DV4A V6.2 V1.21

2MLF-DV8A V5.1 V1.21

2MLF-HO2A
V6.0 V1.15
2MLF-HD2A

2MLF-RD4A V6.0 V1.11

2MLF-TC4S V6.1 V1.08

2MLL-C22B
2MLL-C42B V3.0 V5.4
2MLL-CH2B

2MLL-EFMFB
V5.0 V3.50
2MLL-EFMTB

2MLF-RD8A - V1.1

2MLF-AC4H - V1.1

2MLF-DC4H - V1.1

14 MasterLogic PLC Software Change Notice R280


Honeywell April 2019
2 About this release
2.3 Hardware list

2.3 Hardware list


The following table provides the list of hardware.

Model Number Specifications

2MLR-CPUH/F Max. I/O:23,808Pts., Redundant CPU, FO


CPU
2MLR-CPUH/S Max. I/O:23,808Pts., Red CPU, FO(Single)

2MLR-CPUH/T Max. I/O:23,808Pts., Redundant CPU, TP

2MLR-AC12 Redundant Power 110V, 5.5A

2MLR-AC22 Redundant Power 220V, 5.5A

2MLR-AC13 Power Redundant Power 110V, 8.5A

2MLR-AC23 Redundant Power 220V, 8.5A

2MLR-DC42 Redundant Power DC24V

2MLR-M02P Main Base 2 slot

2MLR-M06P Main Base 6 slot


Base
2MLR-E12P Expansion Base 12 slot

2MLR-E12H Expansion Redundancy Base 12 slot

2MLR-DBST Expansion Driver, TP


Expansion
2MLR-DBSF Expansion Driver, FO
Driver(single
2MLR-DBSFS ring) Expansion Driver, FO(single mode)

2MLR-DBSH Expansion Driver, TP/FO

2MLR-DBSHS Expansion Driver, TP/FO(single mode)

2MLR-DBDT Expansion Redundancy Driver, TP


Expansion
2MLR-DBDF Redundancy Expansion Redundancy Driver, FO
Driver(dual ring)
2MLR-DBDFS Expansion Redundancy Driver, FO(Single)

2MLR-DBDH Expansion Redundancy Driver, TP/FO

2MLR-DBDHS Expansion Redundancy Driver, TP/FO(Single)

R280 MasterLogic PLC Software Change Notice 15


April 2019 Honeywell
2. About this release
2.3. Hardware list

Model Number Specifications

2MLC-F201 Sync Cable Multimode Fiber Optic Cable, LC c onnector, 2.0m

2MLI-D21A 8Pts. DC24V Input (Sink/Source Type)


Digital Input
2MLI-D22A 16Pts. DC24V Input (Sink/Source Type)

2MLI-D22B 16Pts. DC24V Input (Source Type)

2MLI-D24A 32Pts. DC24V Input (Sink/Source Type)

2MLI-D24B 32Pts. DC24V Input (Source Type)

2MLI-D28A 64Pts. DC24V Input (Sink/Source Type)

2MLI-D28B 64Pts. DC24V Input (Source Type)

2MLI-A12A 16Pts. AC110V Input

2MLI-A21A 8Pts. AC220V Input

2MLI-A21C 8Pts. AC220V Input

32Pts. DC24V Input with SOE and External Time


2MLF-SOEA
Sync

2MLQ-RY1A 8Pts. Relay Output, 2A , 1Pts./COM

2MLQ-RY2A 16Pts. Relay Output, 2A (5A/COM)

2MLQ-RY2B 16Pts. Relay Output, 2A , BuiVaristor

2MLQ-SS2A 16Pts. Triac Output, 1A

2MLQ-TR2A 16Pts. TR Output, 0.5A (Sink Type)


Digital Output
2MLQ-TR4A 32Pts. TR Output, 0.1A (Sink Type)

2MLQ-TR8A 64Pts. TR Output, 0.1A (Sink Type)

2MLQ-TR2B 16Pts. TR Output, 0.5A (Source Type)

2MLQ-TR4B 32Pts. TR Output, 0.1A (Source Type)

2MLQ-TR8B 62Pts. TR Output, 0.1A (Source Type)

16 MasterLogic PLC Software Change Notice R280


Honeywell April 2019
2 About this release
2.3 Hardware list

Model Number Specifications

2MLQ-TR1C 8Pts. TR Output, 2A (Sink Type)

2MLF-AV8A Voltage Input, 8channels


Analog Input
2MLF-AC8A Current Input, 8channels

2MLF-AD8A Voltage/Current Input, 8channels

2MLF-AD4S Voltage/Current Input, 4channels, Isolated

2MLF-AD16A Voltage/Current Input, 16channels

HART enabled HART, Current Input 4channels


2MLF-AC4H
Analog Input

2MLF-RD4A RTD Input RTD Input, 4channels

2MLF-RD8A RTD Input RTD Input, 8channels

2MLF-TC4S TC Input Thermocouple Input, 4channels, Isolated

2MLF-DV4A Voltage Output, 4channels

2MLF-DC4A Current Output, 4channels

2MLF-DC8A Analog Output Current Output, 8channels

2MLF-DV8A Voltage Output, 8channels

2MLF-DC4S Current Output, 4channels, Isolated

HART enabled
2MLF-DC4H HART, Current Output, 4channels
Analog Output

2MLF-HO2A High Speed Pulse Input, 2channels, Open Collector

2MLF-HD2A Counter Pulse Input, 2channels, Line Drive

Fast Ethernet, 100/100Mbps, RJ-45


2MLL-EFMTB
(Electric)
FEnet
Fast Ethernet, 100/100Mbps, SC Type
2MLL-EFMFB
(Fiber Optic)

R280 MasterLogic PLC Software Change Notice 17


April 2019 Honeywell
2. About this release
2.3. Hardware list

Model Number Specifications

2MLL-C22B Serial Communication, RS-232C 2channels

2MLL-C42B Snet Serial Communication, RS-422 2channels

2MLL-CH2B Serial Communication, RS-232C/RS-422


2MLL-PMEA Pnet Profibus, Master, 12Mbps, DP Standard

2MLL-DMEA Dnet DeviceNet Interface Card

2MLT-DMMA DUMMY Module for empty I/O slots


DUMMY DUMMY Module for empty Power Supply slots
2MLR-DMMA
- used for ML200R

USB-301A USB Cable Engineering cable for SoftMaster

SmartLink Board & Connection Cable for Digital I/Os


(Only for 32/64 points Sink Type)

Model Number Specifications

R32C-NS5A-40P Relay Board SmartLink Relay Board, 40point

Terminal
TG7-1H40S SmartLink Terminal Board, 40point
Board
Cable between Cable Assembly for Terminal Board, 40p-40p,
C40HF-15PB-1 SmartLink and 1.5m
PLC I/Os
Cable Assembly for Terminal Board, 40p-40p,
C40HF-30PB-1
3.0m

Serial Cable for Connecting to the CPU

Model Number Specifications

Cable between
Engineering Loader Cable (Serial Cable with PS2
PMC-310S
Station and Connector for connecting to the CPU.)
PLC.

18 MasterLogic PLC Software Change Notice R280


Honeywell April 2019
2 About this release
2.4 New features in this release

2.4 New features in this release


The following are the new features/enhancements in this release.

Support for SoftMaster 3.7x and 4.2x


The R230/260/272/280 release of MasterLogic provides support for SoftMaster 4.2x.

Support for new modules


The following are the new modules supported in this release.
• 2MLF-AC4H (HART, 4-CH) module
• 2MLF-DC4H (HART, 4-CH) module
• 2MLF-RD8A (RTD, 8-CH) module
• 2MLF-SOEA (DISOE, 32-CH) module

Firmware 2.40
• CPU switchover is validated for PLCs with Dual I/O link Redundancy (2MLR-
DBDT/H/F) when the I/O base is turned OFF and then turned ON.
• On changing the Master CPU using CPU key or PADT, the Standby CPU does not
show ‘stby’ in the new firmware version.
• In a dual ring PLC configuration, if Hot swapping of base is enabled, all the field
values arriving at the base are updated properly when I/O base is turned OFF and
turned ON.

Firmware 2.50
• Provides support for upgraded DISOE module (2MLF-SOEA) with external time
synchronization feature.
• Resolved the ‘USB abnormal frame’ processing to prevent WDT error, on CPUs with
the new USB hardware.
• Resolved the 'Write to FEnet module' command processing error, on the standby
CPU.
• Resolved the Extended base redundancy operation error after power ON / OFF, in the
2MLR-Manager.

R280 MasterLogic PLC Software Change Notice 19


April 2019 Honeywell
2. About this release
2.5. Problems resolved in this release

Firmware 2.60
• Provides support only for ML200R PLC.
• Added a new 2MLR flag ‘_REFRESH_NG_BASE’ (Bitmap value display during
Refresh NG base), which enhances the diagnostics between ML PLC CPU/IO
Communication.
• 2MLR Driver : Added the WDT in driver module
ATTENTION
The CPU firmware version 2.40 or later is must for systems with 2MLR-
DBDT/H/F.

Firmware 2.72
• Quick Connection function can be enabled in Redundancy Parameter Setting when Hot
Swapping(Base) is enabled.
• When Hot Swapping(Base) is enabled and the certain extension base dropped out
by network issue tries recovering and joining to 2MLR system.

ATTENTION
The CPU firmware version 2.72 or later is must for systems

Firmware 2.74
• Operating flags for 2MLR CPU
%FD116: _PLC_OPERATING_TIME (seconds)
%FD180: _SB_PLC_OPERATING_TIME
• Improved power OFF/ON

ATTENTION
The CPU firmware version 2.74 or later is must for systems

Firmware 2.80
• PLC history function
• The version of SoftMaster is left as System Log, when Online Editing starts.

ATTENTION
The CPU firmware version 2.8 or later is must for systems.

20 MasterLogic PLC Software Change Notice R280


Honeywell April 2019
2 About this release
2.6 Known issues with MLPLC

2.5 Problems resolved in this release


This section describes the notable problems resolved up to this release.

PAR Brief description of the problem

1-MN2NVY Error 104 does not have any information on error message.

1-MN2O2P Warning 43 does not have any information.

The Module Changing Wizard does not appear when you click Online >
1-MN2O6J Module Changing Wizard in SoftMaster tool. Instead of Module
Changing Wizard, a user incomprehensible dialog box appears.

When SoftMaster is connected to ML200R through USB and if you


continuously turn OFF/ON, remove/connect DBDT modules, DBDT
1-MN2O9A
cables, DBDT reset and so on, then SoftMaster does not respond at
times.

In the SoftMaster-NM window, when you right-click the FENet module


1-MN2OAY and selecting Properties in the tree view, the properties of the module
are not displayed.

CPU status does not appear online automatically after turning OFF both
1-MN3EQX
the Master and Standby CPUs and turning ON one after another.

SoftMaster stops responding occasionally while performing online edit


1-P2HHZ5
operation continuously.

1-P2HHZZ Unable to install SoftMaster on Windows 2008 server systems.

MasterLogic Address Configuration Error for P2P when we use the data
1-QY2KSI
size in multiple of 16.

1-R9219U There is no possibility to perform Online Editing. During write operation,


an online change of SoftMaster 3.61 program is terminated.

1-NLJUID/ CPU Port connections are reversed in SoftMaster-NM


1-CWHPS4
1-1XSDAB5 Need an extra step while forcing IOs from the System Configuration
window.

R280 MasterLogic PLC Software Change Notice 21


April 2019 Honeywell
2. About this release
2.5. Problems resolved in this release

2.6 Known issues with MLPLC


This section describes the notable known issues with MLPLC.

PAR Brief description of the Work-around/Preventive action


problem

Separate flags are needed for This is only for display notification
ML200R types to differentiate and is not on function. At present,
ML200R - CPUH/T and CPU common ML200R types are
1-IDQPMD
H/F types. This is required to displayed as 2MLR-CPUH/T.
appear in MLDP
Communication display.

E039 does not show proper


LED status.

Remove the power supply of


both CPU A and B and connect
it again. The PLC shows E039. Functionality is working properly.
1-IDQPMZ But the Master - RUN/STOP Only LED status mismatch occurs.
LED is Green that shows PLC is
running, Standby - RUN/STOP
LED is RED that shows CPU is
stopped. The small sync
window in SoftMaster shows
both PLC is running.

After changing and downloading


only I/O parameters in Functionality is working properly.
1-IDQPOA SoftMaster, if you select Start This warning message can be
Monitor, a warning message ignored.
appears before the monitoring
starts.
Any of the variable name that
Avoid using variable names which
1-IDQPPR contains 'load' (For example,
contains the word ‘load’.
overload) in the SoftMaster may
result an unexpected behavior
of program execution.

22 MasterLogic PLC Software Change Notice R280


Honeywell April 2019
2 About this release
2.6 Known issues with MLPLC

PAR Brief description of the Work-around/Preventive action


problem

Sometimes, Average Value


parameter for an AI module in Delete the module from I/O
1-HXO8AD I/O parameter window shows parameter, add manually and then
Red and this does not allow configure it.
changing any of the module
parameters.

In SoftMaster, Communication
Module Info under System
Monitoring for the CPU
1-CWHPS4 No workaround exists.
module, the Port 1 Number and
Port 2 Number information is
reversed.

In DISOE module, Force I/O No workaround exists.


1-IZFAPN
feature is not available.

In SoftMaster, when we add


some function blocks in a ladder
diagram, the shortcut of the
function block is also added in
1-J60Q9B No workaround exists.
the Most Recently Used option
in the Function/FB pane. But
this shortcut is not appearing in
SoftMaster 3.61.

When the output in a particular


channel exceeds the Hi Limit
configured, and suddenly falls
below the Lo Limit configured,
1-1FHGAPU both the Hi & Lo Alarm bits No workaround exists.
(_XXXX_CHX_OUTH and
_XXXX_CHX_OUTL) stay high.
This is also applicable for the
vice versa operation.

R280 MasterLogic PLC Software Change Notice 23


April 2019 Honeywell
2. About this release
2.5. Problems resolved in this release

3. SoftMaster installation
3.1 Installing SoftMaster
Step Action

1 Double-click setup.exe and run the installation file.


The Installation Wizard appears.
2 Click Next.
The Customer Information window appears.
3 Type your name and company name and then click Next.

You are prompted to specify the folder to install SoftMaster.


4 If you want to change the default installation folder, click Browse and select a
new folder.

ATTENTION
SoftMaster needs 30 MB of free disk space. In case of inadequate
free space, you are prompted to select a disk with enough capacity.

5 After selecting a folder, click Next.


The installation may take a few minutes.
6 Click Finish to complete the installation.

24 MasterLogic PLC Software Change Notice R230.2


Honeywell November 2014
2 About this release
2.6 Known issues with MLPLC

4. ML200R firmware upgrade/downgrade


4.1 Overview
Honeywell recommends upgrading/downgrading ML200R PLC firmware in the
following sequence.
• Upgrade/downgrade ML200R PLC firmware for Expansion Driver (2MLR-DBST, F,
H and 2MLR-DBDT, F, H)
• Upgrade/downgrade ML200R PLC firmware for Expansion Manager (Built inside
CPU).
• Upgrade/ downgrade PLC firmware for ML200R CPU (2MLR-CPUH/T,F).
The following table shows the type of USB IC and its value for the specified flag type.

Flag Old USB IC New USB IC

Master: %FB300 00 EE

Standby: %FB556 00 EE

The PLC firmware has to be upgraded/downgraded based on the type of USB IC as


follows:

If hardware Current Upgrade/downgrad Refer to the section…


version… software e software version
version is… to…

2.1 or below 2.1 or below 2.1 or below ML200R firmware


(Old USB IC) upgrade/downgrade from
section 4.1 through 4.5

Note: You can perform bulk


upgrade/downgrade firmware.

2.1 or below 2.1 or below 2.2 or above Upgrading PLC firmware for
(Old USB IC) old USB IC to
2.30/2.50/2.60//2.7/2.8

Note: Serial cable is required.

R280.0 MasterLogic PLC Software Change Notice 25


April 2019 Honeywell
4. ML200R firmware upgrade/downgrade
4.2. Reading firmware version

If hardware Current Upgrade/downgrad Refer to the section…


version… software e software version
version is… to…

2.2 or above 2.2 or above 2.1 or below Upgrading PLC firmware for
(New USB IC) ML200R Expansion driver
module (redundant and non-
redundant)

Note: The firmware


downgrade can be performed
only for DBSx and not for
CPU. You can follow the
steps mentioned in this
section for DBST module.

2.2 or above 2.2 or above 2.2 or above ML200R firmware


(New USB IC) upgrade/downgrade from
section 4.1 through 4.5

Note: You can perform bulk


upgrade firmware.

ATTENTION
• SoftMaster must be installed to install the USB driver.
• This process involves power cycling the CPU modules. Hence, do not
upgrade the firmware in a running plant.
• During PLC firmware upgradation, ensure to connect the USB cable to
Master CPU.
• You can download the firmware files, tool, software, and documentation
from: https://www.honeywellprocess.com/en-
US/explore/products/control-monitoring-and-safety-systems/scalable-
control-solutions/Pages/masterlogic-plc.aspx

26 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
4 ML200R firmware upgrade/downgrade
4.2 Reading firmware version

4.2 Reading firmware version

ATTENTION
Honeywell recommends checking the Operating System version of all
modules before upgrading the firmware and making the system online. This
procedure avoids firmware mismatch warning.

This option provides information about connected firmware version.


Step Action

1 Perform any one of the following:


• To read OS version for CPU and Expansion Manager, connect the USB
cable to the respective CPU.
• To read OS version for Expansion driver of any I/O base, connect the USB
cable to the 2MLR-DBST/F/H of that I/O base.
2 Run the MasterLogic OS Downloader 1.2.exe or later.

The MasterLogic OS Downloader v1.2 or later window appears.


3 Click Connect > Serial Port/CPU Setup.

The Connection Setup window appears.


4 In the Media list, click USB and then click OK.

5
Click
6 Click Download > Read OS Version.

Or

Click Read OS Version icon.

The Read OS Version window appears.

R280.0 MasterLogic PLC Software Change Notice 27


April 2019 Honeywell
4. ML200R firmware upgrade/downgrade
4.2. Reading firmware version

Step Action

7 Select the OS Type and click Read. For example, ML200R-ExtDriver.

The OS version appears in the lower pane.


8 Click Close.

28 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
4 ML200R firmware upgrade/downgrade
4.3 Upgrading PLC firmware for ML200R Expansion driver module (redundant and non-redundant)

4.3 Upgrading PLC firmware for ML200R Expansion


driver module (redundant and non-redundant)

ATTENTION
• The Expansion Manager/Driver module OS cannot be upgraded online.
• Honeywell recommends reading the OS version of the expansion driver
before upgrading. For more information, refer to the Reading firmware
version section.

To upgrade PLC firmware for Expansion driver module (redundant and non-redundant),
perform the following steps.

Step Action

1 Change both the CPUs to STOP mode, and ensure that the key switch is in
REMOTE mode.
2 Connect the USB cable to the master CPU.
3 Execute MasterLogic OS Downloader 1.3.exe.

The MasterLogic OS Downloader dialog box appears.


4 Choose Connect > Serial Port/CPU Setup.

The Connection Setup dialog box appears.


5 Click USB in the Media drop-down list.
6
Click
7

Click .

The OS Download dialog box appears.


8 In the OS Download window, perform the following:
a) Under Download Mode, click USB.
b) In the OS Type list, click ML200R-ExtDriver Direct.

R280.0 MasterLogic PLC Software Change Notice 29


April 2019 Honeywell
4. ML200R firmware upgrade/downgrade
4.4. Upgrading PLC firmware for ML200R Expansion Manager (Built inside CPU module)

Step Action

c) Click Open and select OS as 2MLR-CPUH_SLAVE_Vxxx.bin.


After the download is complete, the downloader tool changes to initial mode
and LED in the Expansion driver module blinks.
9 Power off and on (Reset CPU and IO base) to make upgrade firmware online.

ATTENTION
If there are more than two expansion bases in the system, OS for
all the expansion bases (particular ring) are upgraded at once.
10 If dual I/O link redundant topology is used, then follow the below steps to
upgrade the expansion driver module for both ring network.
a) Change CPU A to CPU B.
b) Connect USB to CPU B and repeat the steps 2 through 9.

4.4 Upgrading PLC firmware for ML200R Expansion


Manager (Built inside CPU module)
Perform the following steps to upgrade PLC firmware for Expansion Manager.

Step Action

1 Change both the CPUs to STOP mode, and ensure that the key switch is in
REMOTE mode.
2 Connect the USB cable to the Master CPU.
3 Run MasterLogic OS Downloader 1.3.exe.

The MasterLogic OS Downloader window appears.


4 Click Connect > Serial Port/CPU Setup.

The Connection Setup window appears.


5 In the Media list, click USB.
6 Click OK.
7
Click

30 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
4 ML200R firmware upgrade/downgrade
4.5 Upgrading PLC firmware for ML200R CPU offline

Step Action

Click .

The OS Download window appears.


9 In the OS Download window, perform the following:
a) In the OS Type list, click ML200R-ExtManager.
b) Click Open and select OS as 2MLR_CPUH_Master_Vxxx.bin.

After the download is complete, the MasterLogic OS Downloader 1.3.exe


changes to initial mode and waits for CPU ACT LED to blink.

ATTENTION
The above procedure also upgrades the Expansion manager OS of
Standby CPU.

10 Power OFF and ON both Master and StandBy CPU (Reset CPU) to make
upgrade firmware online.

4.5 Upgrading PLC firmware for ML200R CPU offline


To upgrade PLC firmware for CPU during offline mode, perform the following steps.

Step Action

1 Change both the CPUs to STOP mode, and ensure that the key switch is in
REMOTE mode.
2 Connect the USB cable to the Master CPU.
3 Execute MasterLogic OS Downloader 1.3.exe.

The MasterLogic OS Downloader window appears.


4 Choose Connect > Serial Port/CPU Setup.

The Connection Setup window appears.


5 Click USB in the Media drop-down list.

R280.0 MasterLogic PLC Software Change Notice 31


April 2019 Honeywell
4. ML200R firmware upgrade/downgrade
4.5. Upgrading PLC firmware for ML200R CPU offline

Step Action

6
Click
7

Click .

The OS Download window appears.


8 In the OS Download window, perform the following:
a) Under Download Mode, click USB.
b) Click ML CPU Series in the OS Type drop-down list.
c) Click ML200R Boot. The following actions occur by default.
 CPU Dot Matrix: OSwr
 CPU LED: Blink in RUN/STOP → WAR. → ERR order
 Standby CPU shows the same indication
d) Click Open and select OS as 2MLR_CPUH_Main_Vxx.bin.

After the download is complete in Master CPU,


• The downloader tool change to initial mode

• CPU LED blinks for few times

• Master CPU will change to STOP mode.

9 Power off and on (Reset CPU) to make upgrade firmware online.

CPU OS upgradation for Master CPU is completed.

ATTENTION
Ensure the following status in Standby CPU.

• CPU Dot Matrix: OSwr


• CPU LED: Blink in RUN/STOP → WAR. → ERR order
10 Connect USB to Standby CPU and repeat the steps 4 through 7.
11 In the OS Download window, click Open and select OS as
2MLR_CPUH_Main_Vxx.bin.

32 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
4 ML200R firmware upgrade/downgrade
4.5 Upgrading PLC firmware for ML200R CPU offline

Step Action

After the download is complete,


• The downloader tool change to initial mode

• CPU LED blinks for few times

• Standby CPU will change to STOP mode.

12 Power off and on (Reset CPU) to make upgrade firmware online.

CPU OS upgradation for Standby CPU is completed.

R280.0 MasterLogic PLC Software Change Notice 33


April 2019 Honeywell
4. ML200R firmware upgrade/downgrade
4.6. Upgrading PLC firmware for ML200R CPU online

4.6 Upgrading PLC firmware for ML200R CPU online

ATTENTION
• Only CPU firmware version can be upgraded online and not Expansion
Manager/Driver.
• Ensure that the CPU OS version to be installed is compatible with the
existing Expansion driver/Expansion manager OS version.
• Contact Honeywell TAC for compatibility versions.

To upgrade PLC firmware for CPU during operation (online), perform the following
steps.

ATTENTION
The following procedure is given by considering the CPU A as Master and
CPU B as Standby.

Excecute the procedure carefully based on your current status of CPU or


ensure CPU A as Master and follow the procedure.

Step Action
1 Remove the synchronization cable (OFC) between Master CPU (A) and
Standby CPU (B) and all I/O cables connected to Standby CPU (B) to isolate
the Standby CPU (B) from operation.
2 Change the mode from ‘REMOTE’ to ‘RUN’ using a key switch. Hence, the
isolated Standby CPU (B) becomes a Master CPU (B).
3 Change the isolated CPU to STOP mode, and ensure that the key switch is
set back to REMOTE mode
4 Execute MasterLogic OS Downloader 1.3.exe.

The MasterLogic OS Downloader window appears.


5 Choose Connect > Serial Port/CPU Setup.

The Connection Setup window appears.


6 Click USB in the Media drop-down list.
7
Click

34 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
4 ML200R firmware upgrade/downgrade
4.7 Upgrading 2MLR-CPU firmware

Step Action

Click . The OS Download window appears.


9 In the OS Download window, perform the following:
a) Under Download Mode, click USB.
b) Click ML CPU Series in the OS Type drop-down list.
c) Click ML200R Boot. The following actions occur by default.
 CPU Dot Matrix: OSwr
 CPU LED: Blink in RUN/STOP → WAR. → ERR order
d) Click Open and select OS as 2MLR_CPUH_Main_Vxx.bin.

After the download is complete in the isolated CPU (B),


• The downloader tool change to initial mode

• CPU LED blinks for few times

• CPU (B) will change to STOP mode.

• Power off the CPU (B) and connect the synchronization cable and I/O
cable to CPU (B).

CPU OS upgradation for this CPU (B) is completed.


10 Power on CPU (B) and change its mode to RUN (by Key switch or
SoftMaster). Both CPUs are in RUN mode even if the OS versions are
different.
11 Change Master CPU (A) to STOP mode. Then, this Master CPU (A) becomes
Standby CPU (A) and the Standby CPU (B) becomes Master CPU (B)
12 Repeat steps 1 through 10 for CPU (A) which is Standby CPU.

CPU OS upgradation for this CPU (A) is completed.


13 Power on CPU (A) and change its mode to RUN (by Key switch or
SoftMaster). Both CPUs are in RUN mode being CPU (B) as Master and
CPU (A) as Standby.

R280.0 MasterLogic PLC Software Change Notice 35


April 2019 Honeywell
4. ML200R firmware upgrade/downgrade
4.7. Upgrading 2MLR-CPU firmware

4.7 Upgrading 2MLR-CPU firmware


Before upgrading 2MLR-CPU firmware, you must check for the CPU hardware whether
it has new or old USB IC (Integrated Chip).

ATTENTION
• If you are using dual I/O link redundancy (2MLR-DBDT/F/H), you must
upgrade PLC firmware to version 2.40 or later.

The following table shows the type of USB IC and its value for the specified flag type.

Flag Old USB IC New USB IC

Master: %FB300 00 EE

Standby: %FB556 00 EE

Upgrading PLC firmware for old USB IC to 2.30/2.50/2.60/2.7x

ATTENTION
• If the CPU hardware has old USB IC, then BootLoader must be
upgraded before upgrading CPU firmware.
• Serial cable is must for downloading Flashwrite and Bootloader to CPU.
• Downloading Flash Writer is must before loading Bootloader.

Perform the following steps to upgrade CPU with old USB IC to version 2.30/2.50/2.60/2.7x.

Step Action

1 Change both the CPUs to STOP mode, and ensure that the key switch is in
REMOTE mode.
2 Connect the serial cable (PMC-310S) to 2MLR-CPU.

3 Turn off the 2MLR-CPU.

36 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
4 ML200R firmware upgrade/downgrade
4.7 Upgrading 2MLR-CPU firmware

Step Action

4 On 2MLR-CPU, turn Boot/Normal Piano switch to left by pressing


Left button.

5 Turn on the 2MLR-CPU. The CPU LEDs flickers in sequence for Bootloader
upload.
6 Run MasterLogic OS Downloader 1.3.exe. The MasterLogic OS
Downloader v1.2 window appears.
7 Click Connect > Serial Port/CPU Setup. The Connection Setup window
appears.
8 In the Media list, click Serial and then click OK.
9
Click icon.
10

Click BL icon. The Firmware Download window appears.

R280.0 MasterLogic PLC Software Change Notice 37


April 2019 Honeywell
4. ML200R firmware upgrade/downgrade
4.7. Upgrading 2MLR-CPU firmware

Step Action

11 Click Open and select 2MLR_Flash Writer_V100.bin Flashwrite file.

12 After successful download of Flashwrite, you must download the Bootloader.

38 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
4 ML200R firmware upgrade/downgrade
4.7 Upgrading 2MLR-CPU firmware

Step Action

13 Click Open and select


2MLR-BOOTLOADER_V3.30.bin Bootloader file.

Note: DO NOT click Write to Flash until the status of the switch changes to
ON.

14 Change the Piano Switches to ON(Boot).

ATTENTION
Ensure that only the top switch is moved to the right.

15 Click Write to Flash. The CPU LEDs flickers in sequence after the Flashwrite
completion.

Note: The Firmware Download window closes automatically after the


completion of Flashwrite. The CPU automatically goes to Firmware Upgrade
mode.
16 Connect the USB cable to 2MLR-CPU.

R280.0 MasterLogic PLC Software Change Notice 39


April 2019 Honeywell
4. ML200R firmware upgrade/downgrade
4.7. Upgrading 2MLR-CPU firmware

Step Action

17 Click Connect > Serial Port/CPU Setup.

The Connection Setup window appears.


18 In the Media list, click USB and then click OK.
19
Click icon.
20

Click icon.

The OS Download window appears.


21 In the OS Download window, perform the following:
a) In the OS Type list, click ML CPU Series.
b) Click Open and select OS as 2MLR_CPUH_Main_Vxxx.bin.

The download completes automatically.


22 Turn off the CPU.
23 Turn the Piano switches to ON.

ATTENTION
Move only the middle switch to right as the top switch is already moved.

40 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
4 ML200R firmware upgrade/downgrade
4.7 Upgrading 2MLR-CPU firmware

Step Action

24 Turn on the CPU.

The upgrade of Flashwrite, Bootloader, and firmware is complete for Master


CPU.
25 Repeat step 2 through 24 to upgrade Flashwrite, Bootloader, and firmware for
Standby CPU.

ATTENTION
After downloading the firmware, ensure that firmware is updated.

For more information, refer Reading firmware version section.

R280.0 MasterLogic PLC Software Change Notice 41


April 2019 Honeywell
5. ML200 IEC firmware upgrade
5.1 Upgrading PLC firmware for ML200 IEC CPU
To upgrade PLC firmware for ML200 IEC CPU, perform the following steps.

Step Action

1 Change CPU mode to Remote and Stop.


2 Connect the USB cable to the CPU.
3 Run MasterLogic OS Downloader 1.3.exe.
The MasterLogic OS Downloader window appears.
4 Choose Connect > Serial Port/CPU Setup.

The Connection Setup window appears.


5 In the Media list, click USB.
6 Click OK.
7
Click
8

Click .

The OS Download window appears.


9 In the OS Download window, perform the following:
a) In the OS Type list, click ML CPU Series.
b) Click ML200/IEC Boot. RUN/STOP/REMOTE/ERR/PS LEDs are
flickering with 100ms period.
c) Click Open and select the OS as 2MLI_CPUH_xxx.bin.
After OS is downloaded, CPU is reset automatically.

R280.0 MasterLogic PLC Software Change Notice 43


April 2019 Honeywell
5. ML200 IEC firmware upgrade
5.1. Upgrading PLC firmware for ML200 IEC CPU

Step Action

10 Check for the following:


 REMOTE/PS LED ON
 REMOTE LED OFF
 PS LED OFF
 RUN/STOP/REMOTE/ERR/PS LEDs are flickering with 100ms period
and reset.
11 Turn off and then turn on (Reset CPU again), to complete the firmware
upgrade.

44 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
6. Communication module upgrade
6.1 Upgrading OS for communication module using
SoftMaster-NM
To upgrade communication module using SoftMaster-NM, perform the following steps.

Step Action

1 Disconnect the synchronization cable and other cables in Standby CPU B.

2 Change Standby CPU B Key Switch to RUN -> STOP -> REMOTE and
Standby CPU B changes to Master CPU B
3 Connect USB cable to Master CPU (CPU B) and launch SoftMaster-NM.
4 From SoftMaster-NM, choose Online > Upload/Download (File).

The Download/Upload (File) window appears.

R280.0 MasterLogic PLC Software Change Notice 45


April 2019 Honeywell
6. Communication module upgrade
6.1. Upgrading OS for communication module using SoftMaster-NM

Step Action

5 Select the communication module and then click BBMBoot. The LED of
EFMT (F) module is changed to Download mode and PLC CPU resets after
BBMBoot is selected.
6 From SoftMaster-NM, choose Online > Connect and then Online >
Upload/Download (File).

The Download/Upload (File) window appears.

The mode is changed to OS Update Mode.

ATTENTION
FDEnet is displayed as communication module only after BBMBoot
execution. Ensure to select the proper Base and Slot number.
7 Select the OS and then click Download.

The Open dialog box appears.

46 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
6 Communication module upgrade
6.1 Upgrading OS for communication module using SoftMaster-NM

Step Action

8 Select the EFMT (F) OS Firmware file and then click Open.

The OS download begins. It takes few minutes to complete.

After the download is complete the Finished downloading message


appears.

R280.0 MasterLogic PLC Software Change Notice 47


April 2019 Honeywell
6. Communication module upgrade
6.1. Upgrading OS for communication module using SoftMaster-NM

Step Action

9 Click OK.
10 Turn off the Master CPU B and then reconnect the synchronization cable and
I/O cables and turn on, the CPU B changes to Standby mode.

Repeat Step 1 to 9 with CPU A by making CPU A as Master.


11 Click Online > System Diagnosis from SoftMaster-NM to verify if the OS
version is downloaded to the System.

48 MasterLogic PLC Software Change Notice R280.0


Honeywell April 2019
7. Operating system version
7.1 Reading operating system version
The Read OS Version option provides information about connected firmware version.

Step Action

1 Run the MasterLogic OS Downloader 1.3.exe.

The MasterLogic OS Downloader window appears.


2 Choose Download > Download Boot Loader.
3 If the loader port is connected, the Read OS version option is available.

4 Choose Download > Read OS Version.

Or

Double-click Read OS Version icon.

The Read OS Version window appears.


5 Select the OS Type and click Read. For example, ML200R-ExtDriver.

The OS version appears in the bottom pane.


6 Click Close.

R280.0 MasterLogic PLC Software Change Notice 49


April 2019 Honeywell
7. Operating system version
7.1. Reading operating system version

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