Quality Tools

Cause and Effect Diagram

Measurement Materials Method

Work place not properly

Light colored can easily capture secured(Floor cleaning not
properly done)

Stain removal become diffcult White gloves not handled by

process in low GSM fabrics operators

Lack off WIP lets to stain garment

by way off handling

Problem Statement

HANDLING STAIN

Precaution Method not used Not properly covered during shift

Properly end

Other garments dust partical are

No awarness to operator for Machine maintainance not done
deposited in light colored
handling garments properly
garments due to poor Suction

Environment Manpower Machine

 Quality Tools

Cause and Effect Diagram

Measurement Materials Method

No checklist created for oil

Light colored
leakage in machines

Stain removal diffcult in low Machine service not done

GSM properly b/w time intervals

Oil stain visiblity will more

vigiliant when comapred to Dark
colored garments

Problem Statement

OIL STAIN

Precaution Method not used

Properly(Check oil leakage in Due to poor maintaince
M/C by manually by operator)

No awarness to operator for Oil leakage not calibrated/

handling garments notified properly

Environment Manpower Machine

 Quality Tools

Cause and Effect Diagram

Measurement Materials Method

Low GSM lets to diffcult in sewing Not following Guide properly

Improper Handling of fabric while

sewing(Pull & push method)

Problem
Statement

OPEN SEAM

Machine RPM to be re calibrated

Proper time settings

Improper thread tension(Loose/

No awarness of checking method
Tight tension)

Due to Improper machine

By passing self checking method
settings(Pressure bar, Feed dog etc)

Environment Manpower Machine