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Revista Română de Materiale / Romanian Journal of Materials 2015, 45 (4), 411 – 418 411

DESPRE UTILIZAREA GRILELOR POLIMERICE


LA STRUCTURILE DIN ZIDĂRIE
ABOUT USING POLYMERIC GRIDS FOR MASONRY STRUCTURES

NICOLAE DANIEL STOICA∗ , MIRCEA BARNAURE


Universitatea Tehnică de Construcţii Bucureşti, Bd. Lacul Tei 122-124, 020396, Bucureşti, România

Around the world there is a significant number of În lume există un număr semnificativ de clădiri
masonry buildings. Owing to the structural degradation cu structura din zidărie. Multe dintre acestea necesită
during their existence, many of these structures require lucrări de intervenţie în vederea consolidării, datorită
retrofitting interventions, especially those located in degradărilor suferite de-a lungul timpului, în special în cazul
seismic areas. If masonry buildings have religious or celor situate în zone seismice. Unele dintre aceste clădiri
cultural value, then the interventions should have a wider fac parte din patrimoniul cultural sau religios, iar
scope that aims to conserve the historical heritage. The intervenţiile asupra lor trebuie să se facă în baza unor
Venice Charter of 1964 [1] includes two key principles principii care să asigure menţinerea caracterului lor istoric.
guiding how this work should be carried out: the first Carta de la Veneţia din 1964 [1] include două principii cheie:
principle is that structural interventions must be as less primul principiu este ca intervenţiile structurale să fie cât
visible as possible, in order not to modify the aspect of the mai puţin vizibile, astfel încât să nu modifice aspectul
building; the second principle is that the action must be clădirii; al doilea principiu este ca acţiunea să fie
reversible, offering the possibility of dismantling should the reversibilă, cu posibilitatea de demontare stabilită încă de la
interventions have poor efficiency. For this type of început în caz de non-performanţă. Pentru acest tip de
retrofitting works composite materials might offer several intervenţii sunt interesante produsele din materiale
advantages. In particular, polymeric grids can ensure an compozite. În particular, grilele polimerice pot asigura o
enhanced resistance to the unreinforced masonry rezistenţă sporită a structurilor din zidărie simplă, fără
structures while not modifying their architectural aspect. modificarea aspectului arhitectural al acestora. Grilele pot fi
The grids can be used for new buildings also, as they have utilizate şi în cazul clădirilor noi, prezentând anumite
some advantages with regard to the traditional solutions avantaje faţă de soluţiile tradiţionale cu armături din oţel.
with steel reinforcement.

Keywords: d. Masonry, d. Construction, c. Mechanical properties, FRP, Polymeric grid, strength

1. Introduction areas of stress concentration. This is harder to


obtain for hollow bricks, where, due to their thin
Given that all of its structural components walls, an increase of the maximum tension stresses
are, in essence, heterogeneous, masonry is not a appears. Cement mortar worsens the situation.
continuous and isotropic material. Moreover, Because it is fragile, the mortar between bricks
masonry has clear discontinuities in the connecting easily cracks and the redistributed internal forces
areas between the bricks. From the point of view of focus around any existing structural defects
the Theory of Dislocation, the joints between the including cracks.
bricks are structural geometric imperfections, and The equilibrium and stability of cracks are
this is important because stress concentrations studied in detail by the Theory of Dislocation using
occur around geometrical faults [2]. Burgers vectors. For the particular case of a
For long-term actions (such as gravitational symmetrical crack with a length equal to 2D
loads, for example), the ductility of the lime mortar developed in a continuous and isotropic medium
protects the bricks against dislocation by the with a Young modulus E under a uniform
phenomenon known as adaptation. For short-term distributed pressure po, we have
actions (such as those occurring during 4αE
2D =
earthquakes), there is not enough time for local
stress concentrations to be redistributed through ( )
π 1 − ν 2 p 02
(1)

plastic deformations to the adjacent sections [3]. where ν is the Poisson ratio and α is the surface
The traditional way of building masonry tension force (N/m) defined by
walls, with alternating bricks (weaving) allows
Eh 3
changing the position of the vertical joints, leading α= k2
to an almost constant and uniform distribution of the (
24 1 − ν 2
) (2)


Autor corespondent/Corresponding author,
E-mail: stoica@utcb.ro
412 N.D. Stoica, M.Barnaure / About using polymeric grids for masonry structures

where h is the buckling layer thickness and κ is of circular voids with constant diameters and
curvature. For extreme values of po, equation (1) distances between them is obtained. This
contains the geometric instability of the crack. This perforated membrane is then subjected to uniform
instability is due to the fact that the material longitudinal tensile stresses on its width under
elasticity and fragility were considered perfect. In controlled speed and temperature. The
fact, plastic deformations that develop at the edges unidirectional wiredrawing makes the initially
of the crack reduce its extension. circular voids to become curved rectangles. In this
To avoid this failure mechanism, a possible way the unidirectional polymer grid with well
solution is to use polymeric grids embedded in defined geometry and strength is obtained. By
mortar covering the potential geometric continuing the same technological process, with
imperfections of the masonry. These grids have a uniform wiredrawing in the transverse direction,
regular geometry and an important tensile strength the bidirectional polymeric grid with square mesh
and can take over masonry stresses and uniformly curves is obtained.
redistribute them to the adjacent sections, The main advantage of the manufacturing
eliminating the risk of dislocation or fracture. process is due to the macromolecular structure of
Experimental shaking table tests on large scale the linear polymers chosen as base material. By
models [4-6] showed a significant increase in the rolling between two cylindrical steel drums, the
resistance of masonry buildings reinforced with polyethylene and polypropylene membrane is
polymer grids. compacted in thickness until a high density is
obtained. During the hot rolling process, the long
2. Polymeric grids for masonry macromolecules are not oriented, and the
directions of the cuneiform molecules remain
There are several strengthening techniques random, as in the original mixture. But by the
for the unreinforced masonry structures. The wiredrawing process the orientation of the
conventional techniques are reinforced concrete macromolecules begins and is produced. They are
jacketing, grout injections and internal or external oriented in the wiredrawing direction and thus the
prestressing of the walls. Modern techniques intermolecular spaces dramatically decrease.
involve the use of composite material meshes, The orientation of the polymer molecules,
made of strips or grids, that can be either externally which occurs during the manufacturing of grids,
bonded or embedded in mortar layers. With regard provides several advantages. Firstly, the grids
to the composite materials, there are several types joints are rigid, unlike for other grid systems, where
currently used for structural strengthening, namely the joints are glued or sewn. Second, the high
FRP (fiber-reinforced polymer), SRG/P (steel Young modulus ensures that a high tensile
reinforced grouts/polymer) and TRM (textile strength is obtained for small deformations. Also,
reinforced mortars) [7-9]. This paper analyses the polymers trend to deform in time under long-
Tensar Richtergard grids [10] which are particularly term loads is greatly reduced. The choice of a grid
reliable for the strengthening of masonry structures system for masonry strengthening should be
[11]. based on these three criteria: high tensile strength
at low strain, low long-term deformations and rigid
2.1. Manufacturing technology grid joints [12].
The grids are made of polyethylene and
polypropylene by hot wiredrawing and have the 2.2. Geometry of the grids
configuration and physical-mechanical The polymer grids are composed of flexible
characteristics guaranteed by the manufacturer. ribs and rigid joints. The ribs are variable in their
The mixture of polyethylene and polypropylene is plane geometry but they have constant thickness.
then dosed as by hot rolling to produce a high They are narrower in the middle and become
density membrane. The membrane is then progressively wider in the proximity of joints. The
perforated by punching and an orthogonal network geometry of the joints between the ribs is made of

a. Grile monoetirate / mono-wiredrawing grids b. Grile bietirate / bi-wiredrawing grids

Fig. 1 - Geometria grilelor / Grid geometry.


N.D. Stoica, M.Barnaure / Despre utilizarea grilelor polimerice la structurile de zidărie 413

continuous curves. The joints are integrated in the uniform continuity of the stresses. All the
grids and their thickness is up to four times the connections around the perimeter mesh
thickness of the ribs. The mono-wiredrawing grids seamlessly thus avoiding concentration of flaws or
have two axes of symmetry, parallel to the ribs efforts, phenomena known in mathematics as
(Fig.1.a). The bi-wiredrawing grids have four axes catastrophes. Secondly, all the meshes of the
of symmetry, two parallel to the ribs and two grids are small, only a few centimetres wide and
parallel with the diagonal of the meshes (Fig. 1.b). equally spaced between them. The distances
The polymeric grids for masonry, SS20, between the axes of the meshes are 39x39 mm for
SS30 and SS40 are bi-wiredrawing grids, with the SS20 and SS30 and 33x33 mm for SS40. This
meshes of the grid in the shape of rounded allows them to redistribute and level the stresses,
squares. In their plane, these grids show two by reducing the frequency of the local
remarkable geometric qualities. Firstly, they appear concentrations of efforts. Mathematically, this
as multiple areas connected together. All the means that the input vector quantities are
stitches are separated only by a continuous closed transformed into tensor effects [13].
curve. These geometric contours ensure the

Table 1
Caracteristici mecanice ale grilelor polimerice / Mechanical characteristics of polymeric grids
Rezistenţă de Raport tensiune – deformaţie
Greutate
control / Control specifică / Strength – strain ratio Dimensiunea
Tipul grilei / specifică /
strength rolei / Roll size
Grid type 2% 5% Unit weight
(kN/m) (m)
(daN)
Long./Trans. Long./Trans. Long./Trans.
SS20 20 7.0 14 0.20 50x4
SS30 30 10.5 21 0.30 50x4
SS40 40 14.0 28 0.40 30x4

Fig. 2 - Curbe caracteristice pentru grilele polimerice / Characteristic curves for the polymer grids

Table 2
Rezistenţe secţionale ale grilelor polimerice / Sectional strength of polymeric grids
Fibre longitudinale Fibre transversale Noduri rigide
Tipul grilei
Longitudinal ribs Transverse ribs Rigid joints
Grid type
(MPa) (MPa) (MPa)
SS20 306 386 44
SS30 220 293 44
SS40 267 369 38
414 N.D. Stoica, M.Barnaure / About using polymeric grids for masonry structures

2.3. Mechanical characteristics of the grids On the other hand, if the same perturbation
For the three types of polymer grids meeting deforms only the vertical ribs O2 and O4 with ∆
the requirements for masonry, SS20, SS30 and (Fig.3.b) then the virtual work is:
SS40, the numbers in the name are the control 1 1 EA 2
strengths in kN/m. The mechanical characteristics L24 = N 2 ∆ + (− N 4 )(− ∆ ) = ∆ (8)
of these grids are given in Table 1, and the 2 2 l
characteristic curves are shown in Figure 2. Alternatively, if only the horizontal ribs O1
The strengths of the ribs for the three types and O3 are freely deformed with δ, (Fig.3.c), then
of grids are shown in Table 2 and highlight that the virtual work is:
they are superior to those of the steel bars usually 1 1 EA
used in reinforced concrete. The strength of the
L13 = N 1δ + N 3δ = 3 ∆4 (9)
2 2 l
joints is about nine times smaller than that of the By comparing equations (8) and (9) with (7), the
ribs, but their surface is correspondingly larger. following ratios can be obtained:
3. Integrated joints kinematics L24 1
= (10)
Li ∆2
3.1. Analytical approach 1+ 2
The relative displacement of a rigid joint to l
the neighbouring fixed joints is considered. To ∆ 2

simplify calculations, a bi-wiredrawing grid is L13 2


chosen with all ribs having the same length l. The = l 2 (11)
displacement occurs by elastic deformation of the Li ∆
ribs. For comparison in calculation a network of 1+ 2
free ribs, without joints is also considered. In the
l
which show the decrease in elastic strain energy of
first scenario it is recognized that through a
the free ribbed networks with regard to the grids
perturbation the integrated joint has a vertical
with integrated joints. The decrease depends on
displacement ∆ from O to O' (Fig.3.a). This
the strain level, and it reaches 50% for ∆ = l (Fig.
displacement leads the horizontal ribs O1 and O3
4).
to lengthen.
The following notation is made:
δ = ∆ sin α (3)

Then, as tgα = and sin α ≈ tgα ,
l
it results:
∆2
δ= (4)
l
The forces in the ribs become:
EA
N1 = N 3 = ∆ (5)
l2
and: Fig. 4 - Reducerea energiei elastice de deformare / Decrease in
EA elastic strain energy.
N2 = N4 = ∆ (6)
l
The virtual work of the integrated joint is:
1 1 1 1 EA 2 ⎛ ∆2 ⎞
Li = N 1δ + N 2 ∆ + N 3δ + (− N 4 )(− ∆ ) = ∆ ⎜⎜1 + 2 ⎟⎟ (7)
2 2 2 2 l ⎝ l ⎠

Fig. 3. – Deplasare verticală ∆ / Vertical displacement ∆.


N.D. Stoica, M.Barnaure / Despre utilizarea grilelor polimerice la structurile de zidărie 415

Fig. 5 - Deformaţie ∆ inclinată la 45º / ∆ deformation inclined by 45º

In the second calculation scenario it is is constant and independent of the size of the
assumed that by another perturbation the displacement ∆ and of the ribs deformations
integrated joint receives a ∆ deformation inclined respectively. This leads to the conclusion that the
by 45° to the ribs axis, from O to O' (Fig. 5a). grids with integrated nodes have a double strain
This deformation makes the ribs lengthen capacity in comparison with the free ribs networks.
with the same value: The capacity of energy dissipation for the grids
∆ with integrated nodes with regard to the free ribs
δ= (12) grids is also doubled.
2
The forces in the ribs become: 3.2. Numerical analysis
EA The behaviour of mortar matrix with
N1 = N 4 = − ∆ (13) embedded polymeric grids was numerically
l 2 modelled using SAP2000 software both for a free
EA ribs network as well as for a grid with integrated
N2 = N3 = ∆ (14) joints. The mortar matrix was modelled as a
l 2 bidirectional network of bars with the same
The virtual work of the integrated joint grid geometry as the polymeric grid, with equivalent
is: strength and equivalent elastic properties. Both
1
Li = (− N1 )(− δ ) + 1 N 2δ + 1 N3δ + models were successively submitted to one and
two directional forces systems. The small strain
2 2 2
(15) situation was considered, with uncracked mortar
1 EA 2
+ (− N 4 )(− δ ) = ∆ withstanding both tension and compression forces.
2 l As the compression strength of the ribs is very low,
On the other hand, if from the same they were only accounted for in the tension areas.
perturbation the ribs freely deform in pairs, for the The resulting elastic deformations were compared
same ∆ strain (Fig. 5.b, c), the virtual work is: to the original orthogonal configurations and
clearly highlight the different behaviour between
1
Ll = (− N1 )(− δ ) + 1 N3δ = the two types of products used as reinforcement.
Deformations are shown in Figures 6-11. The
2 2
(16) differences in behaviour between the two types of
1 1 EA 2
= N 2δ + (− N 4 )(− δ ) = ∆ reinforcements are more obvious under biaxial
2 2 2l actions. The deformations in the two directions are
cumulative and reach a maximum value at the
The ratio between equations (16) and (15) point where the axial forces are applied. Unlike for
Ll 1 the free ribs networks, the ribs of the grids with
= (17) integrated joints collaborate in withstanding the
Li 2 shear forces.

a. Reţea cu noduri integrate / Integrated joint grid b. Reţea de nervuri libere /Network of free ribs
Fig. 6 - Deformaţii din întindere uniformă unidirecţională / Deformations for uniaxial uniform tension.
416 N.D. Stoica, M.Barnaure / About using polymeric grids for masonry structures

a. Reţea cu noduri integrate / Integrated joint grid b. Reţea de nervuri libere /Network of free ribs
Fig. 7 - Deformaţii din încovoiere pură unidirecţională / Deformations for uniaxial pure bending

a. Reţea cu noduri integrate / Integrated joint grid b. Reţea de nervuri libere /Network of free ribs
Fig. 8 - Deformaţii din acţiune sinusoidală unidirecţională / Deformations for uniaxial sinusoidal action

a. Reţea cu noduri integrate / Integrated joint grid b. Reţea de nervuri libere /Network of free ribs
Fig. 9 - Deformaţii din întindere uniformă bidirecţională / Deformations for biaxial uniform tension

a. Reţea cu noduri integrate / Integrated joint grid b. Reţea de nervuri libere /Network of free ribs
Fig. 10 - Deformaţii din încovoiere pură bidirecţională / Deformations for biaxial pure bending

a. Reţea cu noduri integrate / Integrated joint grid b. Reţea de nervuri libere /Network of free ribs
Fig. 11 - Deformaţii din acţiune sinusoidală bidirecţională / Deformations for biaxial sinusoidal action.
N.D. Stoica, M.Barnaure / Despre utilizarea grilelor polimerice la structurile de zidărie 417

4. The stress transfer mechanism happen and the high accumulation of potential
energy can cause sudden rupture in brittle
Reinforcement appeared for strengthening a materials and even dislocations. For the polymeric
weaker material by using a stronger one. Thus reinforcement the strength increases by
reinforced concrete, prestressed concrete, deformation and its variable geometry allows the
reinforced earth and recently a range of composite mobilization of its reserves of strength. Finally, as
materials were successively developed. There are shown above, the grids with integrated joints have
two main types of reinforcement and stress transfer lower deformations and a more favourable
mechanisms from the material to the distribution of forces than the free ribs networks.
reinforcement. Passive reinforcements, as for
reinforced concrete, correspond to a transfer 5. Use of polymer grids for masonry
mechanism through bonding, based on the There are two methods of masonry
development of tangential stresses on the contact reinforcing using polymer grid: inserting the in
surface. For the unbounded post-tensioned horizontal mortar joints or reinforcing the mortar on
concrete, the reinforcement is active and the the exterior surfaces of the walls. Inserting the
transfer of stresses is based on the normal grids in the horizontal beds (Fig. 14) can be used
stresses locally applied on limited surfaces. In the for the new buildings and ensures a high increase
case of composite materials, strengthening is in resistance [15], while the additional cost is only
based on the Saint Venant's principle of continuity 0,4 - 0,6% [12]. It is important that the grids are
of geometric deformations and there are several embedded in the mortar without them being in
technological procedures for the implementation of direct contact with the bricks, in order to avoid
this principle. The stress transfer mechanism for concentration of stresses around contact areas. As
the analyzed polymeric grids is based on the the grids have a much higher strength than the
anchoring of the embedded joints. In the joints, the stresses potentially transmitted by the bricks, it is
localised forces are transformed into sectional not necessarily to provide polymeric grids in each
stresses. These are mainly tensile forces which the mortar bed, but it is sufficient to introduce
ribs then transmit to the neighbouring joints (Fig. reinforcement at every 5 rows of bricks.
12.). Due to their slenderness the ribs never Reinforcement of the mortar on the exterior
charge with compression forces. The rigid joints masonry surfaces (Fig. 15) can be applied locally
redistribute the efforts to be taken only by or on large areas both to existing or new buildings.
stretching ribs. But the ribs, with their variables This process increases the shear strength. When
cross sections, can also withstand in their plane structural components are completely jacketed, a
shear and flexural efforts (Fig. 13.). three-dimensional confinement effect and an
Of course that in the ribs submitted to increase in the masonry strength are obtained.
bending, tension and shear deformations occur, The method is only effective if the reinforced
both elastic and plastic. The elastic deformations plaster adheres well to the surface of masonry. To
together with the corresponding stresses lead to this end, before fixing the grids, the horizontal and
elastic strain energy, which is conserved as vertical joints between bricks must be deepened.
potential energy and which will be converted into The operation is carried out carefully to avoid local
mechanical work at the end of the action. The cracks, manually - using a chisel and a hammer or
plastic deformations with their corresponding mechanically. As for the solid bricks masonry the
stresses lead to dissipated energy by converting number of joints is almost three times higher, the
part of the induced energy into heat. adherence of the jackets is much better and
This limits the amount of potential energy therefore, the solution is more effective than for the
gained. Through this stress redistribution hollow brick walls.
mechanism based on the ductility of the The fixing of the grids on the masonry walls
reinforcement a self-protection of the reinforced is made using stainless steel nails fitted with
materials appears [14]. If the reinforcement is polyethylene mounting rosettes (Fig. 15). The role
perfectly elastic, without ductility qualities, the of these nails ends after the mortar dries and they
dissipation of induced energy can no longer do not participate in the transfer of stresses. The

Fig. 12 – Mecanismul de transfer al eforturilor unitare în jurul Fig. 13 – Forţa tăietoare în jurul nodurilor integrate (V) / Shear
nodurilor integrate / Stress transfer mechanism around the force around the integrated joints (V)
integrated joints
418 N.D. Stoica, M.Barnaure / About using polymeric grids for masonry structures

Fig. 15 Consolidarea mortarului pe feţele laterale / Reinforcing


Fig. 14 Introducerea grilelor în rosturi orizontale / Inserting grids the mortar on the exterior surfaces of the walls
in horizontal mortar beds

mortar can be only with lime or lime-cement. It 2. R., Sofronie, Richtergard concept for the seismic protection
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does not need to have much cement, as the mortar
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stresses from the masonry to the reinforcement polymer grids." Third World Conference on Structural
(only the grid contributes to the resistance of the Control Como – Italy 7-12 April 2002
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jacket). The solution leads to an increased in
Buildings of composed masonry with cored or solid bricks,
strength and in ductility and the masonry response Proceedings of the XXX IAHS Congress on Housing, 9-13
to seismic actions is improved. The extra cost September 2002, University of Coimbra – Portugal
compared to the cost of simple masonry is only 6% 5. R., Bairrão and M.J.F., Silva, Shaking table tests of two
different reinforcement techniques using polymeric grids on
[12].
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Structures, 2009, 31(6), 1321
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historical buildings—Ways to increase their resistance and
durability. Engineering Structures, 2008, 30(8), 2194
The discontinuities that appear in masonry in
7. M. R., Valluzzi, C., Modena and G., de Felice, Current
the connecting areas between the bricks can lead practice and open issues in strengthening historical
to stress concentrations and local failures during buildings with composites, Materials and Structures, 2014,
earthquakes. To avoid this failure mechanism, a 47(12), 1971
8. C., Papanicolaou, T.,Triantafillou and M., Lekka, Externally
possible solution is to use polymeric grids
bonded grids as strengthening and seismic retrofitting
embedded in mortar covering the potential materials of masonry panels, Construction and Building
geometric imperfections of the masonry. This Materials, 2011, 25(2), 504
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and the retrofit must be reversible, offering the Bucharest, 2004.
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reinforcement of masonry works. Bucharest (Romania):
The polymer grids have a regular geometry
Romanian Patent Office RO 112373 B1, 1995
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14. R.,Sofronie, G., Bergamo, N.D., Stoica and M., Toanchină,
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