GREASE COMPONENT INSPECTION SHEE

DATE : May 1, 2019

UNIT NO : EX214
MACHINE HOURS : 1512
LOCATION : PETROSEA - KJA
CYLCE TIME : 5 Minutes

COMPONENT DESCRIPTION BRAND / MODEL

GREASE PUMP Lincoln

VENT VALVE Lincoln
PRESSURE SWITCH Lincoln
GREASE GAUGE
GREASE HOSES/PIPING
GREASE TANK
BREATHER
GREASE FILTER
TIMER

LOCATION QTY BLOCK POINT OF LUBRICATION

Boom 2 1 Boom Foot Centre RH
Boom 1 1 Arm Cylinder Barrel RH
Boom 1 1 Pin Boom - Arm Joint RH
Boom 1 1 Boom Cylinder Rod RH
Boom 1 2 Boom Cylinder Rod LH
Boom 1 2 Pin Boom - Arm Joint LH
Boom 1 2 Arm Cylinder Barrel LH
Boom 2 2 Boom Foot Centre LH
Front Of House 1 3 Swing Bearing
Front Of House 1 3 Swing Bearing
Front Of House 1 3 Swing Bearing
Front Of House 1 3 Swing Bearing
Front Of House 1 3 Swing Bearing
Front Of House 1 4 Swing Bearing
Front Of House 1 4 Swing Bearing
Front Of House 1 4 Swing Bearing
Front Of House 1 4 Swing Bearing
Front Of House 1 4 Swing Bearing
Front Of House 1 3 Boom Cylinder Barrel RH
Front Of House 1 4 Boom Cylinder Barrel LH
Arm 1 5 Bucket Cylinder Barrel RH
Arm 1 5 Arm Cylinder Rod RH
Arm 1 5 Arm Cylinder Rod LH
Arm 1 5 Bucket Cylinder Barrel LH
Arm 2 5 Pin Boom Arm Joint
Arm 3 6 Link Bucket RH
Arm 3 6 Link Bucket LH
Arm 1 7 Arm Link RH 1
Arm 1 7 Arm Link RH 2
Arm 1 7 Arm Bucket Pin RH
Arm 1 7 Arm Bucket RH
Arm 1 7 Bucket Cylinder Rod RH
Arm 1 7 Bucket Cylinder Rod LH
Arm 1 7 Arm Bucket LH
Arm 1 7 Arm Bucket Pin LH
Arm 1 7 Arm Link LH 2
Arm 1 7 Arm Link LH 1
OMPONENT INSPECTION SHEET

COMPONENT
DURATION TO MAX PRESSURE REMARK
CONDITION

GREASE OUTPUT
GREASE INJECTORS TYPE REMARK
in gr
SL-1 1.300
SL-1 1.200
SL-1 0.600
SL-1 1.200
SL-1 0.800
SL-1 0.400
SL-1 0.800
SL-1 1.300
SL-1 0.300
SL-1 0.300
SL-1 0.300
SL-1 0.500
SL-1 0.500
SL-1 0.500
SL-1 0.300
SL-1 0.300
SL-1 0.300
SL-1 0.200
SL-1 1.100
SL-1 1.100
SL-1 1.000
SL-1 1.200
SL-1 1.300
SL-1 1.000
SL-1 2.200
SL-1 2.600
SL-1 2.700
SL-1 1.300
SL-1 1.400
SL-1 1.200
SL-1 1.100
SL-1 1.300
SL-1 1.400
SL-1 1.300
SL-1 1.300
SL-1 1.300
SL-1 1.100
s
Injector Specifications

Type Output Range in³ Output Range cc (grams)

LM-5 0.5 cc to 5.0 cc 0.5 to 5.0
SL-V 0.014 (0.25) to 0.080 (1.31) 0.25 to 1.310
SL-1 0.008 (0.131) to 0.080 (1.31) 0.131 to 1.310
SL-V XL 0.015 (25) to 0.305 (5.00) 0.25 to 5.00
SL-11 0.050 (0.82) to 0.500 (8.20) 0.82 to 8.20

Cycle Time Opertion per 24Hrs

5 Minutes 12
10 Minutes 6
 Operating Pressure (psi) Max. Vent Pressure (psi)
128 bar to 128 bar <80 bar
1,85/128 bar to 6,000/414 bar 1,000/69 bar oring
1,85/128 bar to 3,500/241 bar 600/41 bar manual stopper with thread
1,85/128 bar to 6,000/414 bar 1,000/69 bar
1,85/128 bar to 3,500/241 bar 800/55 bar
Injector Injection Volume Table

SL-1 density =
cu. in cu. cm (cc)
Adjustment
Raise Volume Raise Volume
min/without nut/plugged 0.000 0.000 0.000 0.000
0 turn (screw hand-tightened) 0.009 0.009 0.147 0.131
1 turn 0.009 0.018 0.147 0.278
2 turns 0.009 0.027 0.147 0.426
3 turns 0.009 0.036 0.147 0.573
4 turns 0.009 0.045 0.147 0.721
5 turns 0.009 0.054 0.147 0.868
6 turns 0.009 0.063 0.147 1.016
7 turns 0.009 0.072 0.147 1.163
8 turns (max) 0.009 0.081 0.147 1.311

SL-V
cu. in cu. cm (cc)
Adjustment
Raise Volume Raise Volume
min/without nut/plugged 0.000 0.000 0.000 0.000
0 turn (screw hand-tightened) 0.014 0.014 0.229 0.229
1 turn 0.014 0.028 0.229 0.459
2 turns 0.014 0.042 0.229 0.688
3 turns 0.014 0.056 0.229 0.918
4 turns 0.014 0.070 0.229 1.147
5 turns (max) 0.014 0.084 0.229 1.377

SL-V-XL
cu. in cu. cm (cc)
Adjustment
Raise Volume Raise Volume
min/without nut/plugged 0.000 0.000 0.000 0.000
0 turn (screw hand-tightened) 0.014 0.014 0.229 0.229
1 turn 0.014 0.028 0.229 0.459
2 turns 0.014 0.042 0.229 0.688
3 turns 0.014 0.056 0.229 0.918
4 turns 0.014 0.070 0.229 1.147
5 turns 0.014 0.084 0.229 1.377
6 turns 0.014 0.098 0.229 1.606
7 turns 0.014 0.112 0.229 1.835
8 turns 0.014 0.126 0.229 2.065
9 turns 0.014 0.140 0.229 2.294
10 turns 0.014 0.154 0.229 2.524
11 turns 0.014 0.168 0.229 2.753
12 turns 0.014 0.182 0.229 2.982
13 turns 0.014 0.196 0.229 3.212
14 turns 0.014 0.210 0.229 3.441
15 turns 0.014 0.224 0.229 3.671
16 turns 0.014 0.238 0.229 3.900
17 turns 0.014 0.252 0.229 4.130
18 turns 0.014 0.266 0.229 4.359
19 turns 0.014 0.280 0.229 4.588
20 turns 0.014 0.294 0.229 4.818
20 1/2 turns (max) 0.007 0.301 0.115 4.933
0.91 gr/cc @15°C
gram Type Of Injectors Output Range in³ (cc)
%
Raise Volume LM-5 0.5 cc to 5.0 cc
0.000 0.000 0% SL-V 0.014 (0.25) to 0.080 (1.31)
0.134 0.119 10% SL-1 0.008 (0.131) to 0.080 (1.31)
0.134 0.253 21% SL-V XL 0.015 (25) to 0.305 (5.00)
0.134 0.388 32% SL-11 0.050 (0.82) to 0.500 (8.20)
0.134 0.522 44%
0.134 0.656 55%
0.134 0.790 66%
0.134 0.924 77%
0.134 1.059 89%
0.134 1.193 100%

gram
%
Raise Volume
0.000 0.000 0%
0.209 0.209 17%
0.209 0.418 33%
0.209 0.626 50%
0.209 0.835 67%
0.209 1.044 83%
0.209 1.253 100%

FORMULA PENGHITUN
gram
%
Raise Volume
0.000 0.000 0%
0.209 0.209 5%
0.209 0.418 9% Kapasitas Grease Tank (C
0.209 0.626 14% Jumlah Injector
0.209 0.835 19%
0.209 1.044 23%
0.209 1.253 28%
0.209 1.461 33%
0.209 1.670 37%
0.209 1.879 42%
0.209 2.088 47%
0.209 2.296 51%
0.209 2.505 56% Sampel : HD 785-7
0.209 2.714 60%
0.209 2.923 65%
0.209 3.132 70% 20000
0.209 3.340 74% 38 X
0.209 3.549 79%
0.209 3.758 84%
0.209 3.967 88%
0.209 4.175 93%
0.209 4.384 98%
0.104 4.489 100%
 Output Range cc (grams) Max Output
0.5 to 5.0 5
0.25 to 1.310 1.253
0.131 to 1.310 1.31
0.25 to 5.00 4.489
0.82 to 8.20 8.2

ORMULA PENGHITUNGAN WAKTU PENGISIAN GREASE DI UNIT

Kapasitas Grease Tank (CC) X Jumlah Grease Diisi (%)

=
njector X Volume Injector XLama Pompa Bekerja
(MAX OUTPUT CC) (22 jam/pause time)

500
TYPE SVC = 20.8333333333
24
HARI
 X 80% 16000
= =
1.31 X 33 1642.74
(Max Output) (1320/40)
WAKTU
HARI
9.74
 GREASE
LOCATION POINT LUBE POINT OF LUBRICATION INJECTORS TYPE

Boom 2 Boom Foot Centre RH SL-1

Boom 1 Arm Cylinder Barrel RH SL-1
Boom 1 Pin Boom - Arm Joint RH SL-1
Boom 1 Boom Cylinder Rod RH SL-1
Boom 1 Boom Cylinder Rod LH SL-1
Boom 1 Pin Boom - Arm Joint LH SL-1
Boom 1 Arm Cylinder Barrel LH SL-1
Boom 2 Boom Foot Centre LH SL-1
Front Of House 1 Swing Bearing SL-1
Front Of House 1 Swing Bearing SL-1
Front Of House 1 Swing Bearing SL-1
Front Of House 1 Swing Bearing SL-1
Front Of House 1 Swing Bearing SL-1
Front Of House 1 Swing Bearing SL-1
Front Of House 1 Swing Bearing SL-1
Front Of House 1 Swing Bearing SL-1
Front Of House 1 Swing Bearing SL-1
Front Of House 1 Swing Bearing SL-1
Front Of House 1 Boom Cylinder Barrel RH SL-1
Front Of House 1 Boom Cylinder Barrel LH SL-1
Arm 1 Bucket Cylinder Barrel RH SL-1
Arm 1 Arm Cylinder Rod RH SL-1
Arm 1 Arm Cylinder Rod LH SL-1
Arm 1 Bucket Cylinder Barrel LH SL-1
Arm 2 Pin Boom Arm Joint SL-1
Arm 3 Link Bucket RH SL-1
Arm 3 Link Bucket LH SL-1
Arm 1 Arm Link RH 1 SL-1
Arm 1 Arm Link RH 2 SL-1
Arm 1 Arm Bucket Pin RH SL-1
Arm 1 Arm Bucket RH SL-1
Arm 1 Bucket Cylinder Rod RH SL-1
Arm 1 Bucket Cylinder Rod LH SL-1
Arm 1 Arm Bucket LH SL-1
Arm 1 Arm Bucket Pin LH SL-1
Arm 1 Arm Link LH 2 SL-1
Arm 1 Arm Link LH 1 SL-1
VOLUME PER POINT MAX - OUTPUT INJECTOR ADJUSTMENT - VOLUME PER POINT
LUBE - in gr STANDARD - in gr in percent (%) LUBE - in gr (actual)
(specification)
0.131 to 1.310 2.620 - 1.300
0.131 to 1.310 1.310 - 1.200
0.131 to 1.310 1.310 - 0.600
0.131 to 1.310 1.310 - 1.200
0.131 to 1.310 1.310 - 0.800
0.131 to 1.310 1.310 - 0.400
0.131 to 1.310 1.310 - 0.800
0.131 to 1.310 2.620 - 1.300
0.131 to 1.310 1.310 - 0.300
0.131 to 1.310 1.310 - 0.300
0.131 to 1.310 1.310 - 0.300
0.131 to 1.310 1.310 - 0.500
0.131 to 1.310 1.310 - 0.500
0.131 to 1.310 1.310 - 0.500
0.131 to 1.310 1.310 - 0.300
0.131 to 1.310 1.310 - 0.300
0.131 to 1.310 1.310 - 0.300
0.131 to 1.310 1.310 - 0.200
0.131 to 1.310 1.310 - 1.100
0.131 to 1.310 1.310 - 1.100
0.131 to 1.310 1.310 - 1.000
0.131 to 1.310 1.310 - 1.200
0.131 to 1.310 1.310 - 1.300
0.131 to 1.310 1.310 - 1.000
0.131 to 1.310 2.620 - 2.200
0.131 to 1.310 3.930 - 2.600
0.131 to 1.310 3.930 - 2.700
0.131 to 1.310 1.310 - 1.300
0.131 to 1.310 1.310 - 1.400
0.131 to 1.310 1.310 - 1.200
0.131 to 1.310 1.310 - 1.100
0.131 to 1.310 1.310 - 1.300
0.131 to 1.310 1.310 - 1.400
0.131 to 1.310 1.310 - 1.300
0.131 to 1.310 1.310 - 1.300
0.131 to 1.310 1.310 - 1.300
0.131 to 1.310 1.310 - 1.100
 STD - Total
Actual Output VS ACT-Total Consumption
Cycle Time (Minutes) Consumption Grams
Actual Output Grams per Hours (grams)
per Hours (grams)
-1.320 5 62.88 31.20
-0.110 5 15.72 14.40
-0.710 5 15.72 7.20
-0.110 5 15.72 14.40
-0.510 5 15.72 9.60
-0.910 5 15.72 4.80
-0.510 5 15.72 9.60
-1.320 5 62.88 31.20
-1.010 5 15.72 3.60
-1.010 5 15.72 3.60
-1.010 5 15.72 3.60
-0.810 5 15.72 6.00
-0.810 5 15.72 6.00
-0.810 5 15.72 6.00
-1.010 5 15.72 3.60
-1.010 5 15.72 3.60
-1.010 5 15.72 3.60
-1.110 5 15.72 2.40
-0.210 5 15.72 13.20
-0.210 5 15.72 13.20
-0.310 5 15.72 12.00
-0.110 5 15.72 14.40
-0.010 5 15.72 15.60
-0.310 5 15.72 12.00
-0.420 5 62.88 52.80
-1.330 5 141.48 93.60
-1.230 5 141.48 97.20
-0.010 5 15.72 15.60
0.090 5 15.72 16.80
-0.110 5 15.72 14.40
-0.210 5 15.72 13.20
-0.010 5 15.72 15.60
0.090 5 15.72 16.80
-0.010 5 15.72 15.60
-0.010 5 15.72 15.60
-0.010 5 15.72 15.60
-0.210 5 15.72 13.20
974.64 640.80
 Data

LOCATION Average - Cycle Time (MinuSum - MAX - OUTPUT STAND

Sum - VOLUME PER POINT
Arm 5 28.820 24.700
Boom 5 13.100 7.600
Front Of House 5 15.720 5.700
(empty)
Total Result 5 57.640 38.000

Sum of VOLUME PER

Average of Cycle Time Sum of MAX - OUTPUT POINT LUBE - in gr
LOCATION (Minutes) STANDARD - in gr (actual)
Boom 5 13.1 7.6
Front Of House 5 15.72 5.7
Arm 5 27.51 23.6
Grand Total 5 56.33 36.9
 LOCATION Cycle Time (Minutes)

Sum - STD - Total Consumpti Sum - ACT-Total Consumption Grams pe

565.92 450.00 Boom 5
220.08 122.40 Front Of House 5
188.64 68.40 Arm 5

974.64 640.80 Total

Sum of STD - Total Sum of ACT-Total

Consumption Grams per Consumption Grams per
Hours (grams) Hours (grams)
157.2 91.2
188.64 68.4
330.12 283.2
675.96 442.8
 STD - Total ACT-Total Differences of Grease
MAX - OUTPUT VOLUME PER POINT
Consumption Grams Consumption Grams Ammount per Cycle
STANDARD - in gr LUBE - in gr (actual)
per Hours (grams) per Hours (grams) (grams)

13.10 7.60 157.20 91.20 (66.00)

15.72 5.70 188.64 68.40 (120.24)
27.51 23.60 330.12 283.20 (46.92)

56.33 36.90 675.96 442.80 (233.16)

66%

2000 50%
1000 2
-233.16
-34%
 LOCATION POSITION POINT OF LUBRICATION INJECTOR TYPES

Boom 1 Boom Foot Centre RH SL-1

Boom 2 Arm Cylinder Barrel RH SL-1
Boom 3 Pin Boom - Arm Joint RH SL-1
Boom 4 Boom Cylinder Rod RH SL-1
Boom 5 Boom Cylinder Rod LH SL-1
Boom 6 Pin Boom - Arm Joint LH SL-1
Boom 7 Arm Cylinder Barrel LH SL-1
Boom 8 Boom Foot Centre LH SL-1

1 2 3 4 5 6 7 8
 Standard Output Actual
ADJUSTMENT LOCATION POSITION
(OEM Spec.) Output

- 2.620 1.3 0.524 Arm 1

- 1.310 1.2 1.31 Arm 2
- 1.310 0.6 0.262 Arm 3
- 1.310 1.2 0.655 Arm 4
- 1.310 0.8 0.262 Arm 5
- 1.310 0.4 0.655 Arm 6
- 1.310 0.8 Arm 7
- 2.620 1.3 Arm 8
Arm 9
Total 13.10 7.6 Arm 10
Arm 11
Arm 12
Arm 13
Arm 14
Arm 15
Arm 16
Arm 17

1 2 3 4 5 6 7
 Standard Output
POINT OF LUBRICATION INJECTOR TYPES ADJUSTMENT
(OEM Spec.)
ADJUSTMENT
Bucket Cylinder Barrel RH SL-1 - 1.31
Arm Cylinder Rod RH SL-1 - 1.31
Arm Cylinder Rod LH SL-1 - 1.31
Bucket Cylinder Barrel LH SL-1 - 1.31
Pin Boom Arm Joint SL-1 - 2.62
Link Bucket RH SL-1 - 3.93
Link Bucket LH SL-1 - 3.93
Arm Link RH 1 SL-1 - 1.31
Arm Link RH 2 SL-1 - 1.31
Arm Bucket Pin RH SL-1 - 1.31
Arm Bucket RH SL-1 - 1.31
Bucket Cylinder Rod RH SL-1 - 1.31
Bucket Cylinder Rod LH SL-1 - 1.31
Arm Bucket LH SL-1 - 1.31
Arm Bucket Pin LH SL-1 - 1.31
Arm Link LH 2 SL-1 - 1.31
Arm Link LH 1 SL-1 - 1.31

Total 27.51
6 7 8 9 10 11 12 13 14 15 16 17
Actual
LOCATION POSITION POINT OF LUBRICATION
Output

1 0.262 Front Of House 1 Swing Bearing

1.2 0.655 Front Of House 2 Swing Bearing
1.3 0.524 Front Of House 3 Swing Bearing
1 1.31 Front Of House 4 Swing Bearing
2.2 0.786 Front Of House 5 Swing Bearing
2.6 1.965 Front Of House 6 Swing Bearing
2.7 Front Of House 7 Swing Bearing
1.3 Front Of House 8 Swing Bearing
1.4 Front Of House 9 Swing Bearing
1.2 Front Of House 10 Swing Bearing
1.1 Front Of House 11 Boom Cylinder Barrel RH
1.3 0 Front Of House 12 Boom Cylinder Barrel LH
1.4 0
1.3
1.3
1.3 11 1 2 3 4 5 6 7 8 9 10 12
1.1

36.2
 Standard Output Actual
INJECTOR TYPES ADJUSTMENT
(OEM Spec.) Output

SL-1 - 1.31 0.3 0.262

SL-1 - 1.31 0.3 0.655
SL-1 - 1.31 0.3
SL-1 - 1.31 0.5
SL-1 - 1.31 0.5
SL-1 - 1.31 0.5
SL-1 - 1.31 0.3
SL-1 - 1.31 0.3
SL-1 - 1.31 0.3
SL-1 - 1.31 0.2
SL-1 - 1.31 1.1
SL-1 - 1.31 1.1

Total 15.72 5.7