Koso Global Overview

From Our Originality, Comes Trustworthy Answers

October 2019
Our founder

2 ©2019 KOSO. All rights reserved

Our statistics
 $500+ million annual sales
 1800 employees
 More than 50 years of experience
 Installed base +1,100,000 valves worldwide
 Installed base +100,000 severe service valves worldwide
 Installed base +50,000 high-tech self-contained E-H actuator systems
 Factories in Japan, Korea, China, UK, Italy, USA, India, Oman
 Own foundries in China & India

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Our company history
 1965: Business established as control valve manufacturing company in Japan
 1979: Established manufacturing company in Korea
 1986: DRAG® technology license with Control Components Inc. (USA)
 1987: Established manufacturing plants & foundry in China
 1993: Acquired Rexa Inc. electro-hydraulic actuators, USA
 2001: Established Koso manufacturing in India
 2002: Acquired Hammel-Dahl valves, USA
 2005: Acquired Kent Introl choke & control valves, UK
 2008: Established second factory in Korea (Masan)
 2010: Acquired Yoneki Valve, gate valves, Japan
 2014: Established new factory in Nasik India and new foundry in Wuxi China
 2015: Established new factory in Oman
 2018: Acquired Parcol control valves, Milan Italy
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Our product range
BUTTERFLY ROTROL BUTTERFLY SEGMENT BALL PARALLEL SLIDE CHOKE
GATE

GENERAL SERVICE INTERMEDIATE SERVICE SEVERE SERVICE

TOP GUIDED
BALL
GLOBE CAGE GUIDED GLOBE VECTOR™ VELOCITY CONTROL
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Our brands: Nihon Koso and Parcol

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Our brands: Kent Introl and Rexa

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Our Power customers

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Our Oil & Gas customers

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Our Chemical & Petrochemical customers

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Our Iron & Steel customers

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Our company is global

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Global Engineering Investment

AMERICAS EUROPE ASIA

Design and R&D Engineers: 29 (+18)
Sales Application Engineers: 10 (+10)

Design and R&D Engineers: 30

Sales Application Engineers: 15
Design and R&D Engineers: 98
Sales Application Engineers: 62

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Worldwide manufacturing locations

TOKYO JAPAN, HQ FUKUSHIMA, JAPAN FUJI, JAPAN MASSACHUSETTS, USA

CANEGRATE, ITALY BRIGHOUSE, ENGLAND BRIGHOUSE, ENGLAND NASHIK, INDIA NASHIK, INDIA

PALAKKAD, INDIA COIMBATORE, INDIA COIMBATORE, INDIA WUXI, CHINA WUXI, CHINA

WUXI, CHINA ANSHAN, CHINA HANGZHOU, CHINA MASAN, SOUTH KOREA INCHEON, SOUTH KOREA

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Global Manufacturing Investment

Total Factory Size Number of Number of Annual Capacity Actual Capacity % of Production
(sq.m) Employees QA/Inspectors (number of units) (current % used) Out-Sourced
FACTORIES
Fukushima, Japan 7000/44000 75 10 9600 90% 20%
Fuji, Japan 5000/9000 19 4 600 60% 20%
Boston, USA 12300 149 9 4800 42% 30%
Masan, Korea 5000/4100 26 1 1250 95% 1%
Incheon, Korea 5100/5300 58 6 4500 98% 5%
Brighouse, UK 10000/10000 159 10 1200 85% 2%
Nashik #1, India 6200/8100 113 4 6000 70% 50%
Nashik #2, India 10900/21800 225 25 12000 50% 20%
Wuxi, China 27059 369 23 17280 85% 22%
Milan, Italy 13000/22000 140 6 3500 50% 50%

FOUNDRIES
Wuxi, China 27341 107 13 3600 tons 50% 6%
Coimbatore, India 5850/25800 107 9 3000 tons 50% 5%

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Global Manufacturing Organization

Yuichi Ikegaya
President CEO
NIHON KOSO CO., LTD.

Yi Feng Xi Toru Yoshihara Gaurav Gupta Lynn Mowbray

Deputy General Manager Assistant CEO Managing Director Managing Director
KOSO CONTROLS ENGINEERING
(WUXI) CO., LTD. KOSO KOREA CO., LTD. KOSO INDIA PVT. LTD. KOSO KENT INTROL LTD.

Dave Edmonds Mark Gallagher Geoff Hynes Gary Stretton

Managing Director President & CEO President Managing Director
KOSO PARCOL S.R.L. KOSO AMERICA, INC. REXA, INC. KOSO GULF, L.L.C.

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Nihon KOSO HQ & CSC’s

 Head Office in Tokyo

 13 Regional Offices (CSC*)

* CSC = Customer Satisfaction Center

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KOSO JAPAN - TOKYO KOSO CO.,LTD.
(Fukushima Factory)
PED Certificate

 Fukushima, Japan
 Main products:
 Control valves, Actuators and Accessories
 Severe service valves (Brand：VECTOR ®)
GOST Certificate
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KOSO JAPAN - TOKYO KOSO CO., LTD.
(Fuji Factory)

 Fuji, Japan
 Main products:
 Yoneki Gate valves

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KOSO America - Hammel Dahl
(Factory)

 West Bridgewater, USA

 Main products:
− Control Valves and Cryogenic Valves (Brand: Hammel Dahl）

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KOSO America - REXA
(Factory)

 West Bridgewater, USA

 Main products:
− High Performance Electro Hydraulic Actuator (Brand: REXA)

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KOSO PARCOL S.R.L. – ITALY
(Factory)

 Canegrate, Milan – ITALY

 Main Products:
− Control Valves, Desuperheaters, Safety Valves, Actuators
− Urea Fertilizer critical valves, Turbine Bypass Systems
22 ©2019 KOSO. All rights reserved
KOSO UK - KOSO Kent Introl LTD.
(Factory)

 Brighouse, England
 Main products:
− Severe service valves
− Choke & Cryogenic valves
− (Brand: KENT INTROL)

23 ©2019 KOSO. All rights reserved

KOREA KOSO CO., LTD.
(Factory)

 Incheon, Korea
 Main products:
− Control valves, Actuators and Accessories

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KOREA KOSO ENG.
(Factory)

 Masan, Korea
 Main products:
− Material supply source (Casting, Forging)
− Control valves, Actuators and Accessories
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KOSO INDIA - KOSO INDIA PRIVATE LIMITED
Nashik Factory # 1

 Main products:
− Valve machining, Actuators and Accessories assembly

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KOSO INDIA - KOSO INDIA PRIVATE LIMITED
Nashik Factory # 2

 Total 30,000 square meters in Nashik factories

 Main products:
− Valve/Actuator assembly & testing
− R&D Testing (up to 20”)
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KOSO INDIA - KOSO FLUID CONTROLS (PVT.) LTD.
(Factory)

 Palakkad, India
 Main products:
− Control valves, Actuators and Accessories
− Severe service valves (Brand: VECTOR)
28 ©2019 KOSO. All rights reserved
KOSO INDIA - KOSO FLUID CONTROLS (PVT.) LTD.
(Foundry)

First established (2005) Second established (2008)

 Coimbatore, India
 Main products:
− Control valve castings (WCB, SS, Alloy etc) ; Sand castings
 NDE Facility: RT (γ-ray) : Co60, Ir192 = 50CUR

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KOSO CONTROL ENGINEERING (WUXI) CO.,LTD.
(Factory)

 First established factory (1993)  Second established factory (2007)

 Main products:  Main products:
− Control valves (Linear motion) − Control valves (Rotary motion)
− Severe service valves (VECTOR) ISO 9001 Certified
30 ©2019 KOSO. All rights reserved
KOSO China - Others
（Factory）

 Hangzhou, China  Anshan, China

 Main products:  Main products:
− Cryogenic valves − Motorized actuator and
− Air separation unit） − Solid State Electronic actuator

31 ©2019 KOSO. All rights reserved

KOSO China - WUXI KOSO VALVE CASTING CO.,LTD.
（Foundry）

 WUXI, China  Largest foundry of any control valve

 Main products: manufacturer
Control valve castings (WCB, SS, Alloy etc);  28,000 square meters
Sand castings  Capacity 300 tons per month
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Typical basic rotary control valves

600S 600B 710E 730E

High Temp Damper Light Duty Damper High Performance Triple Offset Metal Seat
Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve

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Typical basic rotary control valves

210C 230C 210E 301K 332K

Concentric Segment Concentric Segment Eccentric Segment ANSI 150 ANSI 150 & 300
Ball Valve Ball Valve Ball Valve Ball Valve Ball Valve
Balanced Stem

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Top-guided control valves

501T 551T Series 10 / 71

Top Guided ANSI 150 Top Guided Top Guided
Control Valve Control Valve Control Valve
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Basic control valves

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Intermediate control valves

510M

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Severe service control valves
Vector SERIES SEVERE SERVICE CONTROL VALVES

TURBINE
Vector Disk 540M/6300LA 530M/5200LA BYPASS
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Parallel slide gate valves

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Choke and rotary vane valves
KOSO KENT INTROL CHOKE AND ROTARY VANE VALVES

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Segmental ball control valves

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Ball valves

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High performance butterfly control valves

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Metal seat butterfly valves
600 SERIES METAL SEAT AND TRIPLE-OFFSET BUTTERFLY VALVES

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Desuperheating technology
KOSO D SERIES DESUPERHEATERS

DV1 Venturi DPS Probe type with Spring-loaded nozzles DAS Steam-Assist nozzle
DVL Venturi Low-Loss DPW Whirl type nozzle
DVR Venturi Ring DMR Multi-nozzle Ring with Spring-loaded nozzles
DPF Probe
DSR Spray Ring

Fixed Area Nozzle Variable Area Nozzle Steam-Assist Nozzle

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Electric actuators

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Pneumatic linear & rotary actuators
5000 SERIES PNEUMATIC DIAPHRAGM ACTUATORS 6000 SERIES PNEUMATIC CYLINDER LINEAR ACTUATORS

6000 & 7000 SERIES PNEUMATIC CYLINDER ROTARY ACTUATORS

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 Electro-hydraulic actuators
3800 SERIES ELECTRO-HYDRAULIC ACTUATORS

 Unique ‘electraulic’ technology

 70mS deadtime
 0.1% step-change
 < 1 second stroke time
 0.001 inch (0.025 mm) repeatability
 No limits on starts/stops (full modulating)
 Continuous modulating duty
 100% duty cycle

 SIMPLE OIL USE

− Sealed Positive Pressure System
− Standard motor oil SAE 5w-50
− Very low oil volume
− No oil breakdown or replacement
− No fluid conditioning required
− No oil or filter maintenance ROTARY LINEAR
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Actuator accessories

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KOSO is unique
 The only valve company in the world with both
standard and custom engineered velocity control
severe service valves

 The only control valve company with its own

foundries

 The only company that manufactures all parts/

processes of a disk stack

 The most cost-effective supplier of control valves

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Questions

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