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Beer in
Heating Regeneration
Cooling
Hot water
Pasteurized beer out
Boiler
Steam
There are two boiler machines to heat water andgenerates steam energy by the help of furnace
oil. Before steam generation the boiler generates heat energy in the boiler chamber by burning
furnace oil. The oil heated before entering to burner to make easy for pump by reducing the
viscosity of oil. The main inputs to generate this heat energy are furnace oil, cleaned air and
ignition gas.The burner first ignited by gas ignition then furnace oil and filtered air are supplied
to the burner to generate heat energy in the closed boiler chamber. This heat energy heats the
filtered water and generates steam energy for different industrial purpose. It is supplied to brew
house and other sections for heating, sterilizing, cleaning and other purpose.
Filtered water
Ignition gas
Compressor
There are two screw type air compressors in dashen brewery utility section which produces
compressed air.The main inputs of compression are filtered air and oil. This compressed air uses
for instruments and cleaning purpose at the brew house and packaging line.
Cooling plant
Cooling is used for brewing industry in both external and internal brewing process. For internal
process used for brewing section, keg and filler where as in external they are used for
fermentation vessel. In Gonderdashen brewery or in other brewing industry they are used
ammonia and glycol as cooling media. Because of ammonia and glycol not converted to ice at
temperature -300c and -160c respectively.
Ammonia compressor
Condenser
Co2 plant
CO2 can be procured from the following sources:
Recovery of CO2 from own fermentation with sufficient supply is strongly recommended
Carbon filter
Drier
Co2 condenser
Co2 evaporator
Co2 in cylinders
To treat the water, first it passes through sand filter to remove float things then after the water
chlorinated to kill microorganisms and enter to pressure tank, this pressure tank create high
pressure with air to pump in high speed. At this stage the water goes in to two ways, service
water and process water.
Service water treat with Ion exchanger resin so the hardness of water is 0.0 mg/l. During
exhaustion of Ion exchanger (resin) it regenerate with HCl.
Process water which passes through CO2degaser treat with Cation exchanger resin to decrease
the hardness and alkalinity of water then it goes to carbon filter to trap chlorine residue, during
exhaustion of Cation exchanger resin it generate with NaCl .
Brewing, blender,etc
The waste treatment plant is working under the biological treatment principle. Biological
treatment is the decomposition of organic waste with the activity of micro organisms. Micro
organisms have their own life cycle of living and die. The way to treat the waste is that micro
organism feeding the the waste to develop and replicate their mass.
On our visit the waste treatment plant has the following components;
In let pump station
Grit chamber with coarse screen
Pump station with neutralisation tank
Aerated equalization basin
Settling tank
sludge storage pump station
Belt filters press dewatering plant for sludge dewatering.
Sludge
In let pump storage
station