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2. PURPOSE
Purpose of this procedure is to outline requirements for protecting personnel of EPC
CONTRACTOR from hazards of entry into confined spaces.
a. A confined space is a space that has limited or restricted means of entry or exit. It is large
enough for a person to enter to perform tasks and is neither designed nor configured for
continuous occupancy. A utility tunnel, inside of a boiler (only accessible, when boiler is
off), inside of a fluid storage tank, a septic tank that has contained sewage, a small
underground electrical vault etc. are certain all examples of confined spaces.
b. Ships and other vessels commonly have confined spaces due to need for
compartmentalized watertight construction. Exact definition of a confined space varies
depending on type of industry. Confined spaces on a construction site are defined
differently than confined spaces in a paper mill. Confined spaces that present special
hazards to workers including risks of toxic or asphyxiant gas accumulation, fires, falls,
flooding and entrapment may be classified as permit required confined spaces depending
on nature and severity of possible hazard.
c. In US entry into permit required confined spaces must comply with regulations
promulgated by Occupational Safety and Health Administration (OSHA). These
regulations include developing a written program, issuing entry permits, assigning
attendant(s), designating entrants and ensuring a means of rescue.
d. According to the OSHA, a permit required confined space (permit space) has three
characteristics listed in foregoing (which define a confined space) and one or more of
following criteria:
1. Contains or has potential to contain a hazardous atmosphere
2. Contains a material that has potential for engulfing entrant
3. Has an internal configuration that might cause an entrant to be trapped or asphyxiated by
inwardly converging walls or by a floor that slopes downward and tapers to a smaller cross
section
4. Contains any other recognized serious safety or health hazards.
a. In addition to hazards posed by design of space, work activities can also, pose
serious safety hazards (heat, noise, vapors etc.) that must be taken into account,
when identifying safety measures.
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b. Most common hazard seen in confined spaces is that of atmospheric impact. These affect
air quality and present immediate health hazards up to death. Acceptable atmospheric
conditions must be verified before entry and must be monitored continuously, while
space is occupied. Oxygen concentration, presence of toxic gases and flammable material
are three conditions that must be monitored.
c. Oxygen concentration is considered safe if it is between 19.5% and 23.5% of total
atmosphere. To protect against toxic gases, contaminants have permissible exposure
limits (PELs), which are set by OSHA. Work also, cannot continue if concentration of a
material reaches or exceeds 10% of its lower explosive limit.
DEFINITION
2. Definitions regarding certain terms
1. Safety means safety, health & environment disciplines to support project activities
2. Company means an organization carrying out or prosecuting project
3. Contractor means organization that has won project from client
4. Subcontractor means an organization that has won part of a project work from Contractor
organization
5. Client means an organization entitle Company in contractual terms that has entrusted
project to organization of Contractor
6. Personnel means all personnel involved on project site activities
7. Responsibility means job & contract responsibility
8. Training means training imparted for specific safety topic on job on project site
9. Management means organization top, middle & lower management
10. Safety Manager means a person with job title Safety Manager deployed by certain
organization
11. Project Manager means a person as such with PM title deployed by Contractor
12. Engineer means a person appointed by client or client company for an overall project
responsibility
4. RESPONSIBILITIES
4.1 EPC CONTRACTOR Site Manager is responsible for ensuring that all
overall requirements are understood to be followed by all parties involved in
whatever confined space operations.
4.2 EPC CONTRACTOR Site HSE Manager is responsible for ensuring following
issues:
a. Ensuring that EPC CONTRACTOR’s supervision/SUBCONTRACTOR’s supervisor
and management are familiar with this procedure.
b. That whatever, confined space operations being carried out, are in compliance with
this procedure.
4.3 CONTRACTOR HSE Department is responsible for:
a. Providing necessary training for implementation of this procedure
b. Initially, inspecting an area to ensure all hazards/or potential hazards, have been
identified and controlled
c. Testing confined space for atmospheric hazards. Record test results on work
permit for documentation
d. Verifying with supervisor in charge of work that confined space has been isolated
by locking and tagging out of all energy sources, blinds and valves located on
lines leading into or out of confined space
e. Issuing of permits to work
f. Ensuring that employees and subcontractors are familiar with this procedure
g. Arranging training for personnel required to work or supervise in confined spaces
h. Periodically monitor work conditions in confined space
i. Ensuring that contingency plans and relevant arrangements are ready
Note:
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(1) Multi Gas detection equipment suitable for testing, flammable gas,
oxygen content, hydrogen sulphide and nitrogen levels shall be
available for conducting pre entry atmosphere testing by trained safety
department staff.
4.4 CONTRACTOR Superintendent and Supervision in charge of work shall be
responsible for following issues:
a. Ensure that this procedure is being applied
b. Carrying out all risk assessments and have work method statements
necessary for doing job
c. Ensure that all tests have been properly conducted and that all other
permits, procedures and equipment, are available before starting work
d. Planning all work as far as, practicable including managing contingency
plans and relevant arrangements
4.5 Standby Man
A standby man trained for conducting emergency response, must be stationed
outside entry into confined space to supervise and monitor entry and to provide
immediate assistance.
5. INSTRUCTIONS
a. Prior to a work being carried out, tests shall be conducted to determine whether or
not, a hazardous atmosphere is present, which could endanger space occupying
person/s carrying out task.
b. All deficiencies must be corrected before entries can be authorized.
5.1 Confined Space Entry Preparations
a. Initial preparation for an entry into a confined space, may begin hours
or even days before signing and issuing of actual permit.
b. Test results are to be documented on “Air Monitoring” tag before
Entry.
c. This section should be in yellow (Safe Work Permit)
d. Mechanical ventilation must be shut off for 15 minutes before
atmospheric testing is performed in order to get representative
readings.
e. All live lines leading into or out of a vessel such as a tower, tank,
exchanger, reactor etc. and electrical equipment must be completely
isolated before entering confined space.
f. Unions must be broken and plugged, slip blinds, blind flanges or bull
plugs must be installed at nearest possible location to vessel or
equipment.
g. All energy sources must be locked out and tagged. ‘Danger tags’ and
lockout devices must be installed as defined by Lockout/Tag out
Program on project
h. Hydraulic and pneumatic systems, must also, be de-pressurized.
i. Where blinding is not possible, such as vaults, sumps, pits, sewers etc.
other precautions must be taken, such as using plumber’s plugs.
j. When plumber’s plugs are used, it is necessary that special care be
taken to relieve all upstream pressure buildup, so that plug cannot blow
out.
k. Continuous monitoring would also, be required during entry into these
confined spaces
5.2 Acceptable Entry Conditions
Conditions, which must exist in a confined space to allow entry and to
ensure safety of all personnel, who enter and work in a confined space
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Space atmosphere must meet following conditions
5.2.1 Oxygen 19.5% minimum 22.5% maximum.
5.2.2 Flammable Gases - 0% maximum or non-detectable.
5.2.3 Toxic Gases/vapours/dusts/fumes - maintained below (Permissible
Exposure Limits) P.E.L.
5.2.4 Radioactivity - Not to exceed country regulations
5.2.5 Engulfment hazards have been eliminated or controlled.
5.2.6 Entry conditions are documented on entry permit.
5.3 Planning Entry
a. Supervisor shall establish need for a confined space entry permit, based on
risk assessment of job and conditions in work area
b. Complete method to carry out activities in confined space must be charted
out on details to avoid time wastage or delay instructions.
5.3.1 Air/Atmospheric Monitoring
a. EPC CONTRACTOR HSE Department personnel or a properly
trained personnel prior to entry shall sample air in proposed work
area.
b. Sample shall establish oxygen concentration, combustible gas
concentration and presence of toxic gas (Hydrogen Sulphide, Carbon
Monoxide etc.) concentration.
c. Source of contaminants shall be clearly identified.
d. Entry into confined space shall be on hold, until cause of
contaminants within atmosphere of confined space have been clearly
understood & following effective control measures put in.
5.3.2 Ventilating the Space
a. Atmosphere of space shall be purged of all toxic or
combustible materials.
b. Ventilation shall be provided in order to ensure that confined
space atmosphere is safe.
c. Exhaust of ventilating equipment shall be designed to protect
workers in atmosphere.
d. If space is being ventilated prior to atmospheric sampling, a
minimum 7 air changes cycles shall be considered to ventilate
enough complete volume changes in space.
e. When setting up ventilation system, consideration should be
applied to fan placement in order to provide best airflow
through space as indicated in foregoing.
Note: Air exhaust port/equipment shall be placed far enough from
entrance to confined space, in order to prevent re-circulation
of polluted air back into confined space.
5.3.3 Isolating Space
1. Supervisor in charge of work shall ensure that adequate controls have
been implemented to protect personnel, who would be working in permit
space. These methods include
2. Blanking/blinding, piping/duct/line removal, double block and
bleed, equipment tag out/lockout and blocking or
disconnecting mechanical linkage
3. System boundaries shall be isolated and equipment be tagged
out in accordance with projects Lockout/Tag out procedure (to
be developed and agreed)
5.4 General Requirements
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a. No personnel shall enter a confined space without being made aware
of contents of permit and conditions attached to permit.
b. A copy of permit must be provided/posted adjacent to entry to
confined space.
c. All hinged or swinging access hatches, doors and covers shall be
substantially blocked, tied or otherwise fixed in open position, until
confined space is secured.
d. Guardrails, barricades or similar protection shall be provided around
confined space access points to prevent persons from falling into
openings or making unauthorized entries.
e. Solvents, which are flammable and/or toxic, shall not be used in
confined spaces, without approval of Safety Department or an
alternative equivalent
f. Hoses supplying hazardous gasses to areas within a confined space
shall be equipped with “excess flow” check valve devices and not
contain patches or repairs within/or in vicinity of space.
g. Dust generated within a confined space shall be controlled
h. Entry shall be prohibited, whenever a flammable atmosphere is
present within a confined space.
i. At least one standby person shall be positioned outside confined
space for duration of entry operations
j. Following equipment shall be available for confined entry use.
k. Employees shall also, be trained in their proper use.
l. These include but, are not limited to:
8. If an entrant has potential to be exposed to a substance for which, a Material Safety Data
Sheet MSDS/COSHH sheet required to be kept at work, written information shall be
made available to medical facility treating exposed entrant
DUTIES OF ATTENDANTS
1. Remain outside permit space during entry operations, unless relieved by another
authorized attendant.
2. Do not enter confined space under any circumstances.
3. Perform non entry rescues, when specified by employer's rescue procedure.
4. Know existing and potential hazards including information on mode of exposure,
signs or symptoms, consequences of exposure and respective/consequential
physiological effects.
5. Have immediately, available all emergency rescue equipment on site and all personal
protective equipment same as used by entrant to use at once in case of requires entry.
6. Maintain communication with and keep an accurate account of those workers
entering into permit required confined space.
7. Order evacuation of permitted confined space, when a prohibited condition exists/
when a worker shows signs of physiological effects of hazard exposure/when an
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emergency outside confined space exists and when attendant cannot effectively and
safely perform required duties.
8. Summon rescue and other services during an emergency.
9. Ensure that unauthorized persons are not allowed to enter permitted confined spaces.
10. To remove personnel immediately, if they have entered permitted confined space.
11. Inform authorized entrants and entry supervisor of entry by unauthorized persons.
12. Perform no other duties that interfere with attendant's primary duties.
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