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When batching out multiples, it’s hard to beat a crosscut sled and stop Leave the stop in place after cutting the front leg. This will make sure
block on the tablesaw. the shoulder on the front leg is in the exact same place. Then just slowly
raise the blade to sneak up on the shoulder cuts.
Cut the through-mortise in the step
The mortising jig uses offcuts of the stock to make A 5⁄8-in. Forstner bit makes quick This mortising jig isn’t going to win any style points,
sure the mortise is exactly the thickness of the work of the majority of the mortise. but it gets the job done.
handle. I placed each piece in the jig and marked
where the mortise would go.
We didn’t have the kids start the project Preparing the stock can use any method you like for this. I was
from the top. I cut the parts to size and This project is designed to use a single 6-ft. doing six, so it was worth the time to create a
added the mortise in the step beforehand. piece of 1x8 stock. I was able to get really simple jig. It uses offcuts of the stock to make
If we had included the older kids they’d nice pine from a local lumberyard at a cost sure the mortise is exactly the thickness of
likely have been fine for the whole build, of $20 per stool. the handle. I placed each piece in the jig and
but when you throw two 4-year-olds into Crosscut the parts—Since we were do- marked where the mortise would go.
the mix, it seemed best to take out some ing a batch of stools, I did this at the table- Next I headed over to the drill press to
variables. Again, you’ll know what’s best saw using a sled and a stop. You easily use hog out most of the material. If you’re
for your kids, but in my opinion, it’s bet- a miter saw or do it by hand. The last piece making one or two, you could easily grab
ter to leave them wanting more at the end I cut was the front leg. Make sure to leave a chisel and clean up the walls of the mor-
of the day than have them be bored or the stop in place and use that to cut the tise and skip the mortising jig.
frustrated because there is so much work shoulders of the back leg to assure that the Then, the step goes back into the mor-
to do. step sits evenly on both pieces. tising jig and onto the router table to pre-
Now on to the project: Cut the through-mortise in the step—If cisely cut the mortise with a top-bearing
you’re making one or two step stools you flush-trimming bit.
You could use a bandsaw, jigsaw, or the more kid-friendly coping saw. Making shavings is always fun, no matter how old you are. Plus, a few
shavings taken off the handle will make assembly easier.
3 F I N E w o o d w o rkin g
Assemble with screws
First we marked the center of the arched Then we repeated the same task on the legs and started to drive the screws, leaving the tip of the
brace, and drilled pilot-holes at 1 in. and 3 in. screws protruding about 1⁄8 in.
from the top.
came up with a great order of operations.
First we marked the center of the arched
brace, and drilled pilot-holes at 1 in. and
3 in. from the top.
When you
assemble the Then we repeated the same task on the
arched brace and legs and started to drive the screws, leav-
leg, the screws ing the tips of the screws protruding about
will help you 1⁄8 in.
3
⁄4 in.
Step
15 in.
111⁄4 in.
Arched brace
71⁄4 in.
step
top view
Back leg/handle
33 in.
91⁄2 in.
Front leg