PROPOSAL OF PRODUCT APPLICATION

PRODUCT DEVELOPMENT PRACTICE AND

SIMULATION OF INDUSTRY

Group:
FRI-004
Category:
(B-2)

Members:

Kenanda Ardhenariswari Subagya (1201154352 / TI 39-01)

Lailatul Fitri (1201154467 / TI 39-01)

Muflih Hafidz Danurhadi (1201150049 / TI 39-01)

SCHOOL OF INDUSTRIAL AND SYSTEM ENGINEERING

TELKOM UNIVERSITY
BANDUNG
2017
 CHAPTER 1

INTRODUCTION
1.1 Background
Vegetables are one of the most popular agricultural products right now. Not only
because it has so many nutrients in it, but also become a lifestyle for some of the people
or we can called it vegetarian. Reported from Badan Pusat Statistik in March 2016,
97.29% Indonesian consume vegetables.

In vegetable production process after harvesting, vegetables go to washing process

and dry using the manual dryer. And after that go to packaging process. But in this process
system the key is we have to make vegetables dry perfectly because if not it can make the
vegetables spoiled easily.

To solve this problem we make an innovation for the dryer, the dryer is so easy to
operate. First, put the vegetables into the container and after that manually rotate the
handle. The residual dirt and water from vegetables will come out. By using this method
vegetables will dry evenly.

But not all vegetables can dry by using this tool, because this product specifically
for leafy and stalk vegetables. And from the data of Hortikultura Pertanian Indonesia in
2014 reported that leafy and stalk vegetables contribute 15.23% on production.

1.2 Purpose
 To dry vegetables.
 To filter the vegetables from the residual dirt and water.

1.3 Product Description

Product Named : E-Dry (Easy Drier)
General Description : E-Dry is a plantation industrial tool, which the function is to dry
the vegetable after washing it. And after that the vegetable goes to packaging station and
distribute to supermarket or traditional market. Type of vegetables that can use this tool are
leafy vegetables and stalk vegetables such as curly chicory, spinach, celery, asparagus, etc.
1.4 Product Sketch
Figure 1.1 Product Sketch

1.5 Product Differentiation

1. The E-Dry operate manually.
2. The E-Dry offers the easier way to use, because we can easily rotate the handle to
remove the water from vegetables.
3. The E-Dry get more efficiency because it is not taking a long time to dry the vegetables.
4. The E-Dry standing steadily, because it has a stand with a rubber at the end, so it doesn’t
move when being operated.
 CHAPTER 2

SIMULATION MODEL DESIGN

2.1 Study Case
Cihuy98 Corp. Produces agricultural tool, and one of them is vegetable spin
dryer, named E-Dry. Cihuy98 Corp is a leader company in this country in producing
this product, so the company always effort to fulfill the demand. While the demand
from previous year is 1000 and the demand from this year is 1500.These dryer
produced by using some machines.
In the making of this dryer has 6 operations. The first one is molding
operation for making the casing part with stainless steel as the raw material. The
second one is assembly of case and filter part. The third process is assembly of body
and handle part. The fourth process is assembly of upper body and stand part. Last
but not least is inspection, in this station the finished product will be checked. And
every workstations has one operator to do the process. The detail for all the operators
are:

No. Workstation Operator Time Process Explanation Cost

Operator will doing

Molding the molding process Rp.
1. 2 10 min
Operation for the casing part with 100.000/day
stainless steel sheet.

Operator will do the

Assembly of Rp
2. 1 8 min assembly for case and
Case and Filter 8.000/day
filter part.

Assembly of
Attach the handle Rp
3. Body and 1 5 min
beside the body part 4.000/day
Handle

Assembly of Operator will do the

Rp
4. Upper Body and 1 10 min assembly of upper
15.000/day
Stand body and the stand
 In this station the
5. Inspection 1 2 min finished product will -
be checked.

Cihuy98 Corp. not manufacture all of their part of product, but also order other part
from the other company. And the price for 1 unit of vegetable spin dryer is Rp500.000,-

So here is the description of component purchase cost and arrival time of each unit:

No Component Arrival Time Price/unit

1. Filter Basket 4 minutes Rp80.000,-

2. Handle 3 minutes Rp20.000,-

3. Stand 5 minutes Rp30.000,-

The working time is 9 hours, started from 08.00 until 17.00 for 6 days in a week
(Monday – Saturday). And rest time is 1 hour, started from 12.00 until 13.00.

For increasing the productivity Cihuy98 Company considering to buy a new

machines to mold, which is molding injection so it can reduce the cost for operator and
reduce the time for the process operation.

2.2 Identification of Rich Picture Three Components

2.2.1 Structure Elements
1. Cihuy98 Corp.
2. Cihuy98 Corp. Founder
3. Customers
4. Operators (Molding operator, Case and Filter Assembly Operator, Body and
Handle Assembly Operator, Upper Body and Stand Assembly Operator, and
Inspector)
5. Machines (Molding Injection)
6. Workstations
7. Steel
8. Handle Supplier
9. Cutting Board Supplier
 10. Steel sheet (Raw Material)
11. Demand Data
12. Quality Control

2.2.2 Process Elements

1. Drawing Process
2. Molding Process
3. Subassembly Case And Filter Process
4. Subassembly Body And Handle Process
5. Subassembly Upper Body And Stand Process
6. Assembly Process
7. Selling Process
8. Machining Process

2.2.3 Relationship
1. Cihuy98 Corp. is a manufacturing Company that produce a agricultural tool,
called E-Dry.
2. Cihuy98 Corp. produce the casing and the other is supply by supplier.
3. Cihuy98 Corp. buy a stainless steel sheet as a raw material for Rp100,00/mm3
4. Cihuy98 Corp. does making of the case part by molding the steel sheet.
5. Cihuy98 Corp. does assembly of case, filter and stand.
6. Every operator will be paid Rp2.500.000,00/month.
7. E-Dry selling price is Rp500.000,00/unit.
8. In every workstation operate by 1 operator.
9. The working time is 9 hours, started from 08.00 until 17.00 for 6 days in a
week (Monday – Saturday). And rest time is 1 hour, started from 12.00 until
13.00.

2.3 Rich Picture

Picture 2.1 Rich Picture
 2.4 Trade-Off

In making a desicion, there are several trade off that must be faced by the Cihuy98 Corp.:

1. If the number of machine is same, the productivity is low, production cost is same, can
not fulfill the demand, the profit is same, and maybe will be decreasing of demand
from the customer.
2. Adding more machine, the productivity is higher, the salary cost is decreasing, the
number of output is increasing and profit is still the same, raising, or even decreasing.

2.5 Hierarchy of Stakeholder, Hierarchy of System, and 6 element of Stakeholder

2.5.1 Hierarchy of Skateholder
a. Problem owner : Manager of Molding Department
b. Problem user : Operator of Molding Machines
c. Problem customer : Consumer
d. Problem solver : Industrial Engineering College Student (consultant)

2.5.2 Hierarchy of System

There are three hierarchy of system that exist in this problem situation:

a. Environment :Supplier, Number of Output, and Consumer.

b. Wider system :The Company itself, like the other department/
workstation.
c. Narrow system :Molding Workstation.
 The Hierarchy of system can be drawn by this graph:

Supplier Output

Molding Cihuy98
Workstation Corp.

Consumer

a. Stakeholder : The owner of Cihuy98 Company.

b. Objectives : Fulfill the demand with stay in low cost and produce the
E-cut more and in efficient way using more or no add the machine.
c. Performance Measure : The total of annual profit.
d. Alternative Programs : The amount of bought machine.
e. Decision Criteria : Maximize the profit and output of the company.
f. Problem Context : Cihuy98 Company and the workstations.