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Applied Surface Science 450 (2018) 57–65

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Applied Surface Science


journal homepage: www.elsevier.com/locate/apsusc

Full Length Article

Hydrophilic surface coating on hydrophobic PTFE membrane for robust


anti-oil-fouling membrane distillation
Kunpeng Wang a,b, Deyin Hou a,⇑, Jun Wang b, Zhangxin Wang c, Binghui Tian b, Peng Liang d
a
Key Laboratory of Drinking Water Science and Technology, Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing 100085, PR China
b
State Key Laboratory of Environmental Aquatic Chemistry, Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing 100085, PR China
c
Department of Civil and Environmental Engineering, Vanderbilt University, Nashville, TN 37235-1831, United States
d
School of Environment, Tsinghua University, Beijing 100084, PR China

a r t i c l e i n f o a b s t r a c t

Article history: The hydrophobic membranes used in membrane distillation (MD) are inherently prone to fouling by
Received 30 October 2017 hydrophobic contaminants due to the long-range hydrophobic-hydrophobic interaction, which limits
Revised 29 March 2018 the application of this promising technology. In this study, a novel dual-layer composite membrane
Accepted 20 April 2018
was fabricated through eletrospinning a hydrophilic poly(vinyl alcohol) (PVA) coating on a commercial
Available online 22 April 2018
hydrophobic polytetrafluoroethylene (PTFE) membrane and then cross-linking with glutaraldehyde for
robust anti-oil-fouling MD. The prepared composite membrane showed an asymmetric wettability, the
Keywords:
coating surface was underwater oleophobic with underwater oil contact angle of 148.7° and the PTFE
Membrane fouling
Membrane distillation
substrate surface was hydrophobic with in-air water contact angle of 134.5°. The test results of the adhe-
Surface coating sive force between an oil droplet and membrane surface exhibited that the fabricated membrane had a
Eletrospinning desirable surface to resist oil adhesion. Direct contact MD experiments were conducted using a saline
Hydrophobic emulsion with 1000 mg/L crude oil to compare the performance of the modified membrane and the pris-
Underwater oleophobic tine PTFE membrane. The results demonstrated that the modified membrane can present stable perfor-
mance with robust resistance to oil-fouling compared to the pristine PTFE membrane. It is believed that
the fabricated composite membrane has great potential to be applied in MD process with high concen-
tration of hydrophobic organics.
Ó 2018 Elsevier B.V. All rights reserved.

1. Introduction MD is also insensitive to the salt concentration and can achieve a


high water recovery (100% in theory) [7].
With the increasing demand for potable water and the serious In MD process, the membrane, acting as a physical barrier to
water pollution, water shortage problem has stimulated scientists direct liquid permeation and providing a porous medium for vapor
to develop efficient technologies to realize wastewater reclamation mass transfer, must be hydrophobic and is typically made of poly-
and saline water desalination [1]. Among these technologies, based tetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF) and
on membrane technology, membrane distillation (MD) is an polypropylene (PP) [8,9]. Due to the strong hydrophobic-
emerging process and has attracted increasing attention in recent hydrophobic interaction between the hydrophobic membrane
years [2]. Rather than pressure driven membrane process such as and organic contaminants such as hydrocarbons and natural
ultrafiltration and reverse osmosis, MD belongs to a thermally- organic matters [10,11], the hydrophobic membranes are inher-
driven membrane separation technology [3]. The vapor generated ently prone to fouling by hydrophobic contaminants, which is
on the hot side results in a higher vapor pressure due to the higher one of the vital obstacles for broad MD application.
fluid temperature compared to that on the cold side, which drives In recent years, material scientists have developed high-
the vapor transporting through membrane and condensing at the performance underwater anti-adhesion surfaces on various
cold side. MD can operate at relatively low temperature and is thus meshes by using the knowledge and theory of bionic design and
able to tap into the vast amount of low-grade waste heat or green material for oil/water separation and anti-biological adhesion
thermal energy such as solar energy and geothermal energy [4–6]. [12–16]. Through hydrogen bonding interaction with water, the
hydrophilic materials can form a hydration layer that may be used
to serve as a robust barrier for the attachment of hydrophobic sub-
⇑ Corresponding author.
stances [17]. However, the hydrophilic biomimetic surfaces cannot
E-mail address: dyhou@rcees.ac.cn (D. Hou).

https://doi.org/10.1016/j.apsusc.2018.04.180
0169-4332/Ó 2018 Elsevier B.V. All rights reserved.
58 K. Wang et al. / Applied Surface Science 450 (2018) 57–65

be directly applied in MD process, as the hydrophobicity is imper- MD (DCMD) experiments with saline feed solution containing a
ative to prevent liquid from permeating through the membrane relatively high concentration of crude oil (1000 mg/L) were carried
pores [18]. It is therefore feasible to construct a hydrophilic coating out to show the drastically different anti-oil-fouling behaviors of
on the top of hydrophobic membranes for anti-oil-fouling in MD the pristine PTFE and the composite membranes.
process. The hydrophilic coating on the hydrophobic substrate
has two main functions in MD process: one is supplying a barrier
2. Materials and methods
to repel oil-fouling, the other is to serve as a channel for saline
solution to reach the surface of the hydrophobic substrate.
2.1. Materials and chemicals
Inspired by this principle, Wang et al. modified commercial
hydrophobic PVDF membranes using either in-situ formation of a
The PTFE flat sheet hydrophobic membrane with mean pore
hydrophilic skin layer or spraying of a hydrophilic nanoparticle-
diameter of 0.45 lm was supplied by Sano Membrane Technology
polymer composite, and the modified membranes exhibited good
Engineering Co., Ltd. PVA polymer (99% hydrolyzed, MW = 89,000–
resistance against oil-fouling when contacting with a saline
98,000), dimethyl sulfoxide (DMSo), glutaraldehyde (GA), NaCl and
crude-oil emulsion [19,20]. However, one challenge of fabricating
HCl were provided by Sigma-Aldrich. The crude oil, as the fouling
a hydrophilic skin on a hydrophobic substrate using traditional
agent, was from Daqing Oil Filed of China National Petroleum Cor-
surface modification technologies such as dip-coating, spin coating
poration. Deionized water was obtained from a Milli-Q ultrapure
or spray coating, is the possibility of introducing wetting defects
water purification system (Millipore, Billerica, MA).
and destroying the substrate surface hydrophobicity due to the
possible coating of the inner pores [21].
Electrospinning technique has been considered as a versatile 2.2. Fabrication of composite membrane
and flexible method for fibrous membrane fabrication in recent
decades [22,23]. Electrospinning involves the use of a high electric The process to fabricate the dual-layer composite membrane
field applied on a polymer or biopolymer solution forming elon- was schematically illustrated in Fig. 1, a. First, a 10 wt% PVA solu-
gated and stretched nanometer- or submicrometer-sized fibers tion was prepared by adding PVA (10.0 g) to 90 mL DI water under
and collecting on a grounded collector [24,25]. The unusually small magnetic slow stirring at 85 °C for 5 h to completely dissolve the
diameter of the electrospun fibers provides a high surface area to PVA polymer. To lower the tension of PVA solution and enhance
volume ratio, and a high length to diameter ratio. These character- the dope volatility, 2.0 g DMSo were added into 32.0 g PVA solu-
istics are very useful in variety of applications, such as separation tion, stirring continuously for 3 h at room temperature. Then, sur-
membranes, biomedical materials, and photovoltaic application face coating using an electrospining instrument (TL-01, Tongli
[26–28]. Recently, with the advantages of high porosity and Tech., China) was carried out on the top of the commercial
inter-connected open structure, the electrospun hydrophobic hydrophobic PTFE flat sheet membrane attached onto a rotating
membranes have been applied in MD desalination and showed drum. The feed flow rate of PVA solution in syringe with a stainless
encouraging permeability, low thermal conductivity and anti- steel 18-gauge needle was fixed at 0.2 mL/h using a syringe pump
wetting performance [29–31]. Additionally, the properties of the (CSP-100C, Shenzhen Carewell Electronics Co., Ltd., China). The
electrospun fibrous membranes can be easily tailored by adjusting voltage applied for electrospinning the PVA fibers was 16 kV (with
the electrospinning parameters, materials selection and post pro- positive voltage of 10 kV and negative voltage of 6 kV) over a col-
cessing treatment, and the fibrous coating can also be easily spun lection distance of 15 cm. The chamber humidity and temperature
on extra substrates to form dual or triple layer membranes kept at 30% and 30 °C, respectively.
[32,33]. For instance, Tijing et al. electrospun PVDF-co-HFP fibers After 60 h electrospinning, the PVA fibers was cross-linked with
on a polyacrylonitrile substrate to fabricate a dual-layer nanofi- GA by placing the nascent composite membrane above a beaker in
brous membrane that presented a higher permeate flux compared which the temperature of GA solution (3 wt%) maintained at 90 °C
with the commercial hydrophobic membranes in MD experiment for 3 h. The cross-linking reaction of PVA with GA is illuminated in
[34]. Last but not least, the fibrous coating is extremely unlikely Fig. 1, b, and the cross-linking treatment is to avoid PVA swelling
to penetrate through the tortuous pores and to destroy the sub- and to ensure its long-term stability during MD experiment. Finally,
strate surface intrinsic wettability due to the ultrahigh aspect the cross-linked composite membrane was dried in air for 30 min to
ratios of the electrospun fibers. remove redundant GA, then heat-pressed under 130 °C for 3 h. The
In the present study, we developed a novel dual-layer compos- resultant composite membrane was denoted as PTFE/PVA-GA. For
ite membrane for robust anti-oil-fouling MD via electronspinning a comparison, the electrospun membrane without cross-linking and
hydrophilic surface coating on the hydrophobic membrane. The heat press post-treatment was coded as PTFE/PVA.
commercial hydrophobic PTFE membrane was selected as the sub-
strate of the composite membrane due to its low surface tension 2.3. Membrane characterization
(about 20 mN/m) and strong thermal stability (with a melting
point of about 327 °C) [35,36]. Besides, some recent studies also The surface morphology of the commercial PTFE membrane and
confirmed the superiority of PTFE membrane over PVDF and PP fabricated composite membranes were characterized by a field
hydrophobic membranes [8,37]. As for the hydrophilic coating of emission scanning electron microscopy (FESEM) (Hitachi SU-70,
the composite membrane, the inherent hydrophilicity and good Japan). The pore size and pore size distribution were investigated
spinnability of poly(vinyl alcohol) (PVA) makes it an attractive using a Capillary Flow Porometer (Porolux 1000, IB-FT GmbH, Ger-
polymer for repelling oil-fouling [38]. Considering the water- many). The membrane porosity was measured by gravimetric
solubility of the PVA polymer, adequate cross-linking treatment method with a wetting agent (Porefil, IB-GT GmbH, Germany) of
is necessary to prevent the electrospun hydrophilic coating swel- a low surface tension of 16 dyn/cm and density of 1.87 g/mL.
ling during water treatment application [39–41]. In order to compare membrane surface chemical composition of
We compared morphology and wettability between the pristine the fabricated membranes and the pristine PTFE membrane, atten-
PTFE hydrophobic membrane and the fabricated composite mem- uated total reflection using infrared fourier transform infrared spec-
branes. The interactions between oil droplet and membrane sur- troscopy (ATR-FTIR) analyses were conducted using a Perkin Elmer
face were also measured to compare the propensities of oil Spectrum One FT-IR spectrometer (Perkin Elmer, USA) equipped
adhesion to different membrane surfaces. Finally, direct contact with a Perkin Elmer Universal ATR sampling accessory. Further-
K. Wang et al. / Applied Surface Science 450 (2018) 57–65 59

Fig. 1. (a) Schematics of the fabrication procedures for composite membrane with asymmetric wettability. (b) Schematic illustration of the cross-linking reaction of PVA with
GA.

more, the X-ray photoelectron spectroscopy (XPS) (PHI Quantera 2.4. MD performance test
SXM, ULVAC-PHI, Japan) analyses for the electrospun nanofibers
were also carried out using a monochromatic Al Ka source, and Before membrane anti-oil-fouling properties test, the oily and
high-resolution scans were obtained by averaging 100 scans for C salty feed solution was prepared by adding 4 g of crude oil into
1s peak from 270 to 295 eV with a resolution of 0.1 eV. 4 L of NaCl aqueous solution (35 g/L) with a laboratory high-
The contact angle of the membrane surface was measured using shear dispersible mulser (AE500S-H, Angni Instruments, Shanghai,
the OCA20 Video-Based contact angle meter (DataPhysics Instru- China) at 15,000 rpm for 30 min. The concentration of crude oil in
ments Ltd., Germany) to characterize the surface wettability. Both the prepared feed solution was 1000 mg/L.
the in-air water contact angle (WCA) and underwater oil contact The DCMD experiments were carried out to evaluate the anti-
angle (OCA) of the membrane surfaces were measured, the OCA oil-fouling performance of fabricated composite membranes (the
was measured using a floating oil droplet that was in contact with schematic of the DCMD set-up can be found in Fig. S1). In the
the down-facing membrane surface considering the density of the experiment, the porous membrane with the electronspun PVA
crude oil is lower than that of water. coating facing the oily feed solution and the unmodified surface
To better understand the interaction between the foulant (i.e. contacting with the distillate, and the membrane effective area
oil) and the membrane surface, the underwater adhesion force was 7.47  10 3 m2. The feed and permeate streams, controlled
between oil and membrane surface was tested by using a high- by water baths, were kept a constant temperature of 53 °C and
sensitivity adhesive force measurement system (DCAT11, DataPhy- 20 °C, respectively. The feed and distillate flowed co-currently
sics Instruments Ltd., Germany). A small oil droplet (~10 lL) was through the membrane module, and their flow rates were adjusted
carefully hung on a platinum-iridium ring pre-immerged in a glass by two rotameters (LZS-15, YuyaoYinhuanFlowmeter, China) to 70
beaker which was filled with DI water, and the membrane sample L/h, which yielded a flow velocity of about 0.28 m/s. The mass and
was immobilized to the bottom of the glass beaker using double- conductivity of the distillate in the distillate reservoir were auto-
sided tape. The beaker, placed on a vertically movable platform, matically monitored throughout the duration of the experiment
moved upward at a constant speed of 0.01 mm/s, driving the mem- using a computer system. The salinity of the distillate was calcu-
brane surface toward the suspended oil droplet until they con- lated from the measured conductivity based on a pre-established
tacted each other, and then moved downward until the oil calibration curve. The permeate flux and the salt rejection were
droplet fully detached from the membrane surface. The change of calculated based on the change of the rates in the distillate mass
oil-membrane adhesion force was recorded using a microelectro- and salinity.
mechanical system pulled by the adhesion force probe.
60 K. Wang et al. / Applied Surface Science 450 (2018) 57–65

3. Results and discussion 1150 cm 1 represent the asymmetric stretching vibration and
the symmetric stretching vibration of CAFAC bond, respectively.
3.1. Membrane morphology As for the electrospun fibrous coatings, the characteristic peaks
appearing at 3300 cm 1 are assigned to AOH stretching due to
The SEM images of the pristine PTFE membrane and fabricated the strong inter and intra molecular hydrogen bonding, the char-
membranes are shown in Fig. 2. In the commercial PTFE mem- acteristic absorption bands at 2940 cm 1 could be attributed to
brane, a reticular fiber-nodule structure can be observed (Fig. 2a1 the asymmetric and symmetric stretching vibration of ACH2
& a2) due to the melt-stretching membrane fabrication technology, groups, and the peaks around 1417 cm 1 is correspond with
which contributes to the hydrophobicity of membrane. The modi- CAC bonds. The weak but identifiable peaks at 1087 cm 1 is
fied PTFE membranes with an electrospun fibrous coating have a due to the stretching vibrations of CAO bonds. As for the PVA-
drastically different surface morphology as compared to that of GA fibrous coating, the PVA fibers was cross-linked with GA
the PTFE membrane. Both of the electrospun coating surfaces pre- and formed a CAOAC bond. As shown in Fig. 3, a, the peak in
sent a fibrous interconnected open structure. the absorption wave numbers associated with OAH groups near
The PTFE/PVA composite membrane without GA cross-linking 3300 cm 1 became weak. Besides, it can also be found that the
and heat press is fluffy and sponge-like, and the electrospun PVA peak around 1087 cm 1 slightly decreased for the PVA-GA
fibers are uniform with an average diameter of 189.8 ± 39.9 nm fibrous coating, which further indicated a cross-linking reaction
(Fig. 2b2). In the contrast, the PVA-GA fibers became wider with between GA and the PVA polymer.
the mean diameter of 339.9 ± 122.9 nm due to the cross-linking To further confirm the cross-linking reaction between PVA and
reaction and heat press. Compared with the PVA fibers without GA, XPS had been carried out. It can be seen in Fig. 3b that the C 1s
cross-linking treatment, the small fluffy branch fibers disappeared core-level spectrum of the PVA fibers can be simply curve-fitted
in the PVA-GA fibers, which are similar with the previous studies with two main peak components, one at a binding energy (BE) of
[42,43]. After cross-linking and heat press, the PVA-GA fibrous 284.8 eV for the carbon bonded to hydrogen (CH2) and the other
coating presented an obvious beads-on-string structure as shown at a BE of 286.2 eV for a single the carbon bonded to oxygen
in Fig. 2c1, and the coating surface became rougher due to the (CAO). On the contrast, as presented in Fig. 3c, the C 1s core-
increase of the fibers interconnection (Fig. 2c2). level spectrum of the PVA-GA fibers can be divided into three main
peaks with a new peak at a BE of 288.1 eV, which can be attribute
3.2. Membrane surface chemical analysis to the introduction of aldehyde groups (CH@O). In addition, the
increase of the relative content of CH2 groups and the decrease
In order to verify the changes in surface chemical composi- of the relative content of the CAO groups can also demonstrate
tion of the fabricated composited membranes, ART-FTIR was the cross-linking reaction between PVA and GA [44] (the values
conducted and the results can be found in Fig. 3. For the and the corresponding positions of the C 1s peaks are listed in
PTFE membrane, the remarkably peak near 1220 cm 1 and Table S1).

Fig. 2. SEM images of the pristine PTFE membrane (a1-a3), the PTFE/PVA composite membrane (b1-b3), and the PTFE/PVA-GA composite membrane (c1-c3).
K. Wang et al. / Applied Surface Science 450 (2018) 57–65 61

a)
PTFE

Transmittance (a.u.) 1220 1150


PVA

PVA-GA

3300 2940 1417 1087

4000 3500 3000 2500 2000 1500 1000


-1
Wavenumber (cm )

b) C 1s
c) C 1s
CH2
C-O
Intensity

Intensity
CH2

C-O
C=O

280 282 284 286 288 290 282 284 286 288 290
Bonding energy (eV) Bonding energy (eV)
Fig. 3. (a) ATR-FTIR spectra of the pristine PTFE membrane, the PVA fibers and the PVA-GA fibers. (b) XPS C 1s core-level spectra of the PVA fibers, and (c) XPS C 1s core-level
spectra of the PVA-GA fibers.

3.3. Membrane structural properties and surface wettability The liquid entry pressure of water (LEPw), determined by the
pore size, surface wettability and membrane thickness, is a critical
Undoubtedly, with eletrospinning PVA coating on the parameter to evaluate the stability of membrane performance for
hydrophobic PTFE membrane surface, the overall thickness of the long-term MD application in some extent. The membrane with
composite membrane was significantly increased as listed in high LEPw is not easy to be wetted [19,42]. Although the fabricated
Table 1. However, the PVA fibrous coating is hydrophilic with high composite membranes have thicker membrane thickness and
porosity and interconnect structure, the feed liquid can permeate smaller membrane pores compared with the pristine PTFE mem-
the PVA coating easily and reach the hydrophobic surface of the brane, the LEPw vales (2.37 bar for the PTFE/PVA composite mem-
PTFE substrate. Compared with the PTFE/PVA composite mem- brane and 2.45 bar for the PTFE/PVA-GA composite membrane) are
brane, the cross-linked PTFE/PVA-GA composite membrane had a slightly lower than 2.89 bar of the pristine PTFE membrane. This
thinner thickness and a lower porosity. This difference was mainly result can be explained by the fact that the eletrospun fibrous coat-
because of the cross-linking and heat press post-treatment that ings on top of the PTFE substrate are hydrophilic and can be imme-
made the electrospun fibers closely interweave with each other diately wetted by water. In essence, the fibrous coatings would not
and the fibrous coating become thinner and denser. The pore size contribute to the resistance against pressurized water squeezing
distributions of the pristine PTFE membrane and the composite into membrane pores.
membranes were presented in Fig. 4a. The pore size distribution The PTFE membrane and electrospun composite membranes
of the pristine PTFE membrane was very narrow with a mean showed drastically different surface wettability, and the in-air
diameter of about 0.45 lm. The mean pore size and the maximum WCA and underwater OCA of pristine PTFE membrane and the
pore size of the electrospun composite membranes are smaller composite membranes are shown in Fig. 4b. The pristine PTFE
than those of the pristine PTFE membrane, which can be attributed membrane surface was hydrophobic with in-air WCA 134.5°, but
to the overlapped eletrospun fibers. this surface was underwater oleophilic with underwater OCA

Table 1
Characteristics of the pristine PTFE membrane and the fabricated composite membranes.

Membrane Thickness (lm) Porosity (%) Mean pore size (lm) The maximum pore size (lm) LEPw (bar)
PTFE 185 ± 0.05 54.3 ± 0.02 0.45 ± 0.03 0.82 ± 0.07 2.89 ± 0.27
PTFE/PVA 285 ± 0.03 78.0 ± 0.06 0.26 ± 0.05 0.75 ± 0.05 2.37 ± 0.20
PTFE/PVA-GA 260 ± 0.15 60.4 ± 0.04 0.28 ± 0.04 0.63 ± 0.08 2.45 ± 0.15
62 K. Wang et al. / Applied Surface Science 450 (2018) 57–65

a) 100 of oily foulant. We thus tried to use an adhesion force probe with
PTFE an oil droplet gradually contacting with membrane surface and to
PTFE/PVA record the changes of adhesion force by microelectro-mechanical
80 PTFE/PVA-GA system. Fig. 5, a illustrates the four main events during the force
spectroscopy experiments, which can be classified as contact
Percentage (%)

event, preload event, retract event and detach event. First, the
60
membrane sample was driven toward the oil droplet hung on the
platinum-iridium ring at a constant speed until contact. The mem-
40 brane sample kept moving further after the oil-membrane contact
until it reached the designated position. These two events compose
the advancing stage of the membrane sample, in the receding
20 stage, the membrane sample moved back from the force probe
and the oil droplet was completely split at last. The characteristic
shapes of the force curves were different depending on the interac-
0 tion between the oil droplet and the tested membrane.
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 When the oil droplet contacted with the pristine PTFE mem-
Pore size (μm) brane, because the membrane was underwater oleophilic, the oil
droplet will immediately adhere on the membrane surface and
b) spread out easily. In receding stage, a large amount of the oil dro-
plet will stay on the PTFE membrane due to the strong
hydrophobic-hydrophobic interaction. On the contrary, when the
oil droplet contacted with the fabricated composite membranes,
it still kept spherical due to the presence of the eletrospun hydro-
philic coatings. Under external pressure, the shape of the oil dro-
plet transformed from spherical to elliptical, and the oil would

a)

Fig. 4. (a) Pore size distribution of the pristine PTFE membrane, the PTFE/PVA
composite membrane and the PTFE/PVA-GA composite membrane. (b) In-air water
contact angle and underwater oil contact angle of the pristine PTFE membrane, the
PTFE/PVA composite membrane and the PTFE/PVA-GA composite membrane.

25.5°. In contrast, the in-air WCA was 35.5° for the modified sur-
face of the PTFE/PVA-GA composite membrane, and this mem-
brane showed outstanding underwater oleophobicity with
underwater OCA 148.7°. The drastically different surface wettabil-
ity was attributed to the strong hydration of the electrospun sur- 200
b)
Underwater crude oil adhesive force (μN)

face coating on PTFE substrate. The hydroxyl groups on PVA A


polymer can form hydrogen bonds with surrounding water mole- 150 B
cules and result in a stable interfacial hydration layer. The attach- C
ment of oil and the spreading of an oil droplet on a hydrated 100
surface were significantly mitigated by the presence of the hydra-
tion force [17]. 50
It should be also noted that the electrospun fibrous coating
itself obtains the re-entrant structure that will enhance the wetta- 0
bility of the composite membranes [31]. The Cassie model depend-
ing on a water/air/solid interface can also be applied to the oil/ -50
water/solid system to illuminate the underwater oleophobicity of
membrane surface [45]. When the hydrophilic fibrous coating con- -100
tacts with the oil droplet, water can permeate into the inter-fiber
space, forming an oil/water/solid interface, thus decreases the con- -1.0 -0.5 0.0 0.5 1.0 1.5 2.0
tact area between oil droplet and membrane surface, resulting in Position (mm)
an improvement of the OCA [46].
Fig. 5. (a) Shapes of the oil droplet in different event during adhesive-force
measurement process on different membrane surface. The red line is the position
3.4. Underwater oil-membrane surface interaction where the oil droplet first contacted with membrane surface. (b) Force-distance
curves recorded the changes of the adhesive-force between the oil droplet and
membrane surface at advancing and receding stages (anticlockwise). A, B, C are the
The interaction between oil droplet and membrane surface pristine PTFE membrane, the PTFE/PVA composite membrane and the PTFE/PVA-GA
determines the fouling propensity of a membrane in the presence composite membrane, respectively.
K. Wang et al. / Applied Surface Science 450 (2018) 57–65 63

not spread out on the underwater oleophobic surface of the com- butable to the increased thickness and decreased pore size of the
posite membranes. In receding stage, only a little oil remained on PTFE/PVA-GA membrane and the hydrophilic coating more or less
the membrane surface. enhanced the more or less enhanced the resistance of water vapor
Fig. 5b recorded the changes of oil-membrane adhesive force at transporting through the membrane. It was obvious that the per-
different position for the different membranes, the value of the meate flux of the PTFE/PVA composite membrane was below
force was set to zero before contact. If the membrane was attrac- 10.0 kg/m2 h, this unpromising performance was mainly due to
tive to the oil droplet, a positive adhesive force was observed upon the PVA polymer swelling in water solution, which induced the
the contact between the oil droplet and the membrane. In contrast, decrease of the pore size and even closed, thus the feed solution
a negative force would be observed if the membrane-oil interac- cannot contact the surface of the hydrophobic membrane. Interest-
tion was repulsive. There are some strikingly differences in the ingly, the permeate conductivity of all these three membranes was
force curves for the three membranes, which are in accordance below 20 lS/m, which indicated that the salt rejection was nearly
with Fig. 5a. First, the force curve showed a sharp rise when the 100% and the hydrophilic fibrous coatings did not introduce wet-
oil droplet contacted with the PTFE membrane due to ting defects to the PTFE substrate.
hydrophobic-hydrophobic force, while the force became negative In order to evaluate the oil-fouling resistance of the mem-
when the oil droplet contacted with the composite membranes branes, DCMD experiments were conducted with the feed solution
because of the repulsive force between the oil droplet and the containing 35 g/L NaCl and 1000 mg/L crude oil using the pristine
hydrophilic coatings. As the membrane sample moved upwards, PTFE membrane and the fabricated PTFE/PVA-GA composite mem-
the oil droplet was under compression and the negative force brane. The size distribution of oil droplets, measured by dynamic
increased in the curves. The spread out of the oil droplet on the light scattering with a ZetaSizer (Malvern Nano ZS, UK), suggests
PTFE membrane surface retarded the increase of the force and also a mean diameter of 6.1 ± 0.8 lm (Fig. S2). Because the oil droplets
reduced the final repulsive force. In receding stage, the maximum are significantly larger than the membrane pores, the attachment
adhesive force was recorded just when the oil droplet split away of oil droplets onto the membrane surface is expected to block
from the membrane, which can provide semi-quantitation of the membrane pores and induce significant fouling. Fig. 6b exhibits
attractive interaction between the oil droplet and membrane. drastically different anti-oil-fouling performance between the
Because some oil remained on the membrane surface, the buoy- two membranes. The permeate flux of the pristine PTFE membrane
ancy of the oil droplet declined after leaving from the membrane, declined from 19.8 kg/m2 h to 13.0 kg/m2 h in the first hour, and
and a positive value would be recorded by the microelectro- lost about 50% permeate flux within 5 h, these results suggested
mechanical system. Undoubtedly, the difference in the baseline that the PTFE membrane had been seriously fouled by crude oil.
forces between the advancing and the receding stages, which pos-
itively correlates with the volume of the oil droplet retained by the a) 90
membrane surface, also serves semi-quantitative comparison of 20
the oil-membrane interaction.
Permeat flux (kg/m2h)

Table 2 summarizes the characteristics of the force curves for

Conductivity (μS/cm)
the three membranes. The PTFE membrane was attractive to the 15 60
oil droplet due to the hydrophobicity of the both membrane sur- PTFE
face and the oil droplet. In comparison, both the PTFE/PVA and PTFE/PVA
PTFE/PVA-GA
PTFE/PVA-GA composite membranes were repulsive to the oil dro- 10
plet, which can be attributed to the hydration force experienced by
30
the oil droplet when it contacted the strongly hydrated PVA and
PVA-GA coatings. The maximum adhesive force and baseline shift 5
indicated that the PVA-GA coating was more effective than the
PVA in resisting oil attachment. The stronger hydrophilicity of
the PVA-GA coating led to a stronger repulsive hydration force that 0 0
significantly mitigated oil attachment onto membrane surface, 0 5 10 15 20
which was consistent with the higher underwater OCA of the Operation time (h)
PTFE/PVA-GA composite membrane.
b)
20
3.5. Membrane distillation performance PTFE Rinsed Membranes
PTFE/PVA-GA
Permeate flux (kg/m2h )

The membranes were tested through a DCMD setup using a 15


solution with 35 g/L NaCl at 53 °C as the feed solution, whereas
the distillate temperature kept at 20 °C. The permeate fluxes of
1.0
the three membranes are shown in Fig. 6a. It can be found that 10
although the permeate flux of the PTFE/PVA-GA composite mem-
J/JO

0.5
brane was slightly lower than that of the commercial PTFE mem-
brane, the modified membrane still maintained well permeability 5 0.0
(with the permeate flux above 15.0 kg/m2 h). This result was attri- 0 10 20 30
Operation time (h)
40

0
Table 2 0 10 20 30 40
Summary of force curves characteristics for the tested membranes.
Operation time (h)
Membrane PTFE PTFE/PVA PTFE/PVA-GA
Fig. 6. (a) Continuous DCMD tests of the pristine PTFE membrane, the PTFE/PVA
Force upon contact Attractive Repulsive Repulsive
membrane, and the PTFE/PVA-GA membrane without crude oil. (b) The DCMD
Max adhesive force (lN) 186.5 128.3 60.9
performance of the pristine PTFE membrane and the PTFE/PVA-GA membrane
Max repulsive force (lN) 50.3 85.7 114.3
under 1000 mg/L crude oil, and the insert showed the variation of normalized
Baseline shift (lN) 110.8 102.6 46.4
permeate flux with time.
64 K. Wang et al. / Applied Surface Science 450 (2018) 57–65

Since the intrinsic hydrophobic and underwater oleophilic prop- 4. Conclusions


erty, the crude oil is easily adhered to the surface of the PTFE mem-
brane via the strong hydrophobic-hydrophobic interaction, The hydrophobic membranes used in MD are inherently prone
resulting in the accumulation of the oil droplets on the membrane to fouling by hydrophobic contaminants due to the long-range
surface which would block the membrane pores and thus brought hydrophobic-hydrophobic interaction, which hinders the large-
out the decline of permeate flux that eventually became zero. scale application of MD. In this study, we fabricated a novel dual-
By contrast, the PTFE/PVA-GA composite membrane exhibited layer composite membrane by eletrospinning hydrophilic PVA
stable MD performance while facing the feed with 1000 mg/L coating on the commercial hydrophobic PTFE for anti-oil-fouling.
crude oil, which indicated that the composite membrane obtained The fibrous coating was cross-linked with glutaraldehyde and then
robust oil-fouling resistance. The anti-oil-fouling property of the heat-pressed to prevent the PVA polymer swelling in water solu-
composite membrane can be ascribed to the electrospun PVA-GA tion. We characterized the pristine and the modified membranes
hydrophilic coating which can form strongly hydrogen bond with using contact angle measurements and tensiometer-based oil
water molecule, resulting in a hydration layer that served as a bar- probe force spectroscopy. The prepared composite membrane
rier to resist the crude oil attaching. And the mechanism of anti- showed an asymmetric wettability, the coating surface was under-
oil-fouling of the composite membrane can also be explained by water oleophobic with underwater oil contact angle of 148.7° and
the high underwater OCA and the very low adhesion force between the PTFE substrate surface was hydrophobic with in-air water con-
the oil droplet and the PTFE/PVA-GA composite membrane. tact angle of 134.5°. The measure results of the adhesive force
After being used in the DCMD experiment, both the fouled PTFE between an oil droplet and membrane surface indicated that the
membrane and the PTFE/PVA-GA composite membrane were fabricated membrane had a desirable surface to resist oil adhesion.
rinsed with DI water for 3 min. The photos of the membranes as DCMD experiments were conducted using a saline emulsion with
presented in Fig. 7 provided direct evidence that the composite 1000 mg/L crude oil to compare the performance of the composite
membrane was more resistant to oil-fouling compared to the PTFE membrane and the pristine PTFE membrane. The results demon-
membrane. The oil foulant can be easily rinsed off from the surface strated that the modified membrane can present stable perfor-
of the composite membrane, after drying in ambient, there is mance with robust resistance to oil-fouling compared to the
almost no difference between the rinsed membrane and the origi- pristine PTFE membrane. This study opens a new path to fabricate
nal fabricated membrane by appearances. In contrast, the oil- anti-fouling composite membranes via electrospinning hydrophilic
fouling on the PTFE membrane was largely irreversible, as rinsing coating on a hydrophobic substrate, and it is also believed that the
the PTFE membrane surface did not seem to remove the oil foulant. fabricated composite membrane has great potential to be applied
To further evaluate the performance stability of the composite in MD process with high concentration of hydrophobic organics,
membrane, the DCMD experiments with the feed containing 35 or to mitigate organic and biological fouling in other pressurized
g/L NaCl and 1000 mg/L crude oil were conducted again using membrane processes.
the rinsed PTFE and PTFE/PVA-GA membranes. As can be seen in
Fig. 6b, the permeate flux of the rinsed PTFE/PVA-GA membrane,
Acknowledgements
with little difference compare to the original value, maintained
stable. However, the rinsed PTFE membrane recovered only about
Financial support provided by the National Key R&D Program of
17.5% of its original flux because the most pores of the membrane
China (No. 2016YFC0400500), the National Natural Science Foun-
were completely blocked by the oil-foulant during the first DCMD
dation of China (No. 51678555 and No. 51478454) and the special
experiment. These results indicate that the fabricated PTFE/PVA-
fund of State Key Joint Laboratory of Environment Simulation and
GA composite membrane has excellent anti-oil-fouling property
Pollution Control (No. 16L02ESPC) are gratefully acknowledged.
and satisfying performance stability, and may potentially enable
MD to desalinate more challenging saline wastewater with a
strong fouling potential. Appendix A. Supplementary material

Supplementary data associated with this article can be found, in


the online version, at https://doi.org/10.1016/j.apsusc.2018.04.180.

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