WELDING PROCEDURE SPECIFICATION

&
PROCEDURE QUALIFICATION RECORD

(WPS & PQR)

FOR VALVE INSTALLATION

DOC. NO. : 002.HSV-WPS-19

REV. NO. : 0

WELDING PROCESS : GTAW + SMAW

SEAL WELDING
OVERLAY
HARD FACING
CORROSION RESISTANT
REPAIR

HATANAKA SPECIAL VALV CO., LTD

HATANAKA SPECIAL VALV CO., LTD
O., LTD
O., LTD
 WPS No. : 002.HSV-WPS-19
Rev. No :0
WELDING PROCEDURE SPESIFICATION
HATANAKA SPECIAL VALVE CO.,LTD DATE : 2019.04.15

Welding Procedure Spesification No. 002.HSV-WPS-19 Supporting PQR No. (s) 002.HSV-PQR-19
Revision No. 0 Date 15-Apr-19
Welding Process (es) GTAW + SMAW Type(s) Manual
(Automatic, Manual, Machine, or Sem

* JOINTS (QW-402)
Joint Design Single Vee Groove Detail of Joint
Backing (Yes) (No)

Backing Material (Type) N/A

* BASE METALS (QW-403)

P-No. ______5A_________Group No. ______N/A______to P-No. _ 5A____Group No.______N/A_____
Thickness Range : 5 - 57 mm
Base Metal : Groove Fillet : Unlimited

* FILLER METALS (QW-404) GTAW SMAW

Spec. No. (SFA) 5.5 5.5
AWS No. (Class) E 9015-B3 E9018-B3
F-No. 4 4
A-No. 4 4
Size or Filler Metal (Diameter) 2,4 mm 4 mm
Weld Metal
Thickness Qualified :
Groove (max) 4 28
Fillet Unlimited Unlimited
Electrode-Flux (Class) N/A N/A
Flux Trade Name N/A N/A
Consumable Insert N/A N/A
Other N/A N/A

* POSITION (QW-405)
Position of Groove 6G
Welding Progression Up Hill
Position ( s ) of Fillet N/A

* PREHEAT (QW-406)

Preheat Temp Min. 175°C

Interpass Temp. Max 250°C
Preheat Maintanance -
(Continous or special heating where applicable should be recorded)
 : 002.HSV-WPS-19

002.HSV-PQR-19

(Automatic, Manual, Machine, or Semi Auto)

Detail of Joint
 WPS No. : 002.HSV-WPS-1
Rev. No :0
WELDING PROCEDURE SPESIFICATION
HATANAKA SPECIAL VALVE CO.,LTD DATE : 2019.04.15

* POST WELD HEAT TREATMENT (QW-407) * GAS (QW-408)

Temperature Range N/A Percent Composition
Time Range N/A Gas (es) (Mixture) Flow Rate
Shielding Argon 99.99% 15 L/min
Trailing N/A
Backing N/A

* ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC
GTAW DC-SP SMAW DC-RP

Amps (Range) Volts (Range)

GTAW 80 - 190 Ampere 18-25 V

Tungsten Elecrode Size and Type 2,4 mm

Mode of Metal Transfer for GTAW TH 2%

Electrode Wire feed speed range 75 - 150

* TECHNICQUE (QW-410)
String or Weave Bead String & Waves

Orifice or Gas Cup Size Argon 99,9%

Initial and Interpass Cleaning (Brushing, Grinding, etc.) Brushing & Grinding

Method of Back N/A

Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass (per side) Single Pass
Multiple or Single Electrodes Multiples
Peening N/A
Other N/A

(e.g.,
Travel Other
Remarks,
Weld Filler Metal Current Speed Com-
ments, Hot
Range Wire
Addition,
Layer (s) Process Class Dia. Amp. Volt Technique,
Type Torch Angel,
Polarity Range Range (mm/Min) Etc.)
 1 GTAW E9015-B3 2,4 mm SP 80-90 18 - 21 15-30
2 GTAW E9015-B3 2,4 mm SP 100-125 20 - 24 15-30
3 GTAW E9015-B3 2,4 mm SP 100-125 20 - 24 15-30
4 SMAW E9018-B3 4 mm RP 130-160 20 - 27 15-30
5 SMAW E9018-B3 4 mm RP 130-160 20 - 27 15-30
6 SMAW E9018-B3 4 mm RP 130-160 20 - 27 15-30
7 SMAW E9018-B3 4 mm RP 135-170 20 - 27 15-30
8 SMAW E9018-B3 4 mm RP 135-170 20 - 27 15-30
9 SMAW E9018-B3 4 mm RP 135-170 20 - 27 15-30
10 SMAW E9018-B3 4 mm RP 135-170 20 - 25 15-30
11 SMAW E9018-B3 4 mm RP 135-170 20 - 25 15-30
12 SMAW E9018-B3 4 mm RP 135-170 20 - 25 15-30
13 SMAW E9018-B3 4 mm RP 130-150 20 - 25 15-30
14 SMAW E9018-B3 4 mm RP 130-150 20 - 25 15-30
15 SMAW E9018-B3 4 mm RP 130-140 20 - 25 15-30
16 SMAW E9018-B3 4 mm RP 130-135 20 - 25 15-30

PREPARED BY : S.Sato REVIEWED BY : M.Aoki APPROVED BY : S.Hatanaka

: 002.HSV-WPS-19
 PQR No.
DATE
PROCEDURE QUALIFICATION RECORD (PQR)
HATANAKA SPECIAL VALVE CO.,LTD Page

PQR No. : 002.HSV-PQR-19 Rev. No.

Welding Process (es) : GTAW + SMAW
Type (Manual, Machine, Automatic, Semi-Auto) : Manual

* JOINTS (QW-402)

Joint Design : Single Vee Groove

Backing (Yes) : N/A
Backing Material (type) : N/A

(For combination qualification, the deposited weld metal thickness shall be recorded for each filler metal or process used)
* BASE METALS (QW-403) * POSTWELD HEAT TREATHMENT (QW-407)
from to
Material Spec A217 A335 Temperature N/A
Type or Grade WC9 P22 Time N/A
P-No 5A
Thickness of Test Coupon 28.58
Diameter of Test Coupon 12 inc
Other N/A * GAS (QW-408)
Precent Comp
Gas (es)
GTAW
* FILLER METALS (QW-404) Shielding Argon 99.99%
GTAW SMAW Trailing N/A
SFA Specification A - 5.5 A 5.5 Backing N/A
AWS Classification E 9015-B3 E9018-B3
Filler Metal F-No 4 4
Weld Metal Analysis A-No. 4 4 * ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal 2,4 mm 4 mm GTAW
Other N/A Current DC
Weld Metal Thickness - Polarity SP
Amps. And Volt 80-190 Ampere /18-25
Tungsten Electrode Size 2.4
 Other
* POSITION (QW-405) * TECHNIQUE (QW-410)
Position of Groove 6G
Weld Progression (Uphill, Downhill) Up Hill Travel Speed (mm / min) 15-30 MM/MIN
Other All Position String of Weave Bead String & Weave
Oscillation N/A
Multipass or Single pass (per s Single Pass
Single or Multiple Electrodes Multiple
Other N/A
* PREHEAT (QW-406)
Preheat Temp 175°C
Interpass Temp 250°C
Other

Weld Filler Metal Current

Layer (s) Process Class Dia. Type Amp. Volt

Polarity Range Range
1 GTAW E9015-B3 2,4 mm SP 80-90 18 - 21
2 GTAW E9015-B3 2,4 mm SP 100-115 20 - 24
3 GTAW E9015-B3 2,4 mm SP 100-115 20 - 24
4 SMAW E9018-B3 4 mm RP 130-155 20 - 27
5 SMAW E9018-B3 4 mm RP 130-155 20 - 27
6 SMAW E9018-B3 4 mm RP 130-155 20 - 27
7 SMAW E9018-B3 4 mm RP 130-155 20 - 27
8 SMAW E9018-B3 4 mm RP 130-155 20 - 27
9 SMAW E9018-B3 4 mm RP 130-165 20 - 27
10 SMAW E9018-B3 4 mm RP 130-165 20 - 25
11 SMAW E9018-B3 4 mm RP 130-165 20 - 25
12 SMAW E9018-B3 4 mm RP 130-165 20 - 25
13 SMAW E9018-B3 4 mm RP 130-145 20 - 25
14 SMAW E9018-B3 4 mm RP 130-145 20 - 25
15 SMAW E9018-B3 4 mm RP 130-140 20 - 25
16 SMAW E9018-B3 4 mm RP 130-135 20 - 25
 : 002.HSV-PQR -19
: 2019.04.15
: 1 of 2

: 0

d metal thickness shall be recorded for each filler metal or process used)
* POSTWELD HEAT TREATHMENT (QW-407)

Precent Composition
(Mixture) Flow Rate
SMAW
N/A 15 L/min
N/A N/A
N/A N/A

* ELECTRICAL CHARACTERISTICS (QW-409)

SMAW
DC
RP
80-190 Ampere /18-25
15-30 MM/MIN
String & Weave

Travel Other
Speed
Range

(mm/Min)
15-30
15-30
15-30
15-30
15-30
15-30
15-30
15-30
15-30
15-30
15-30
15-30
15-30
15-30
15-30
15-30
 PQR No.
DATE
PROCEDURE QUALIFICATION RECORD (PQR)
HATANAKA SPECIAL VALVE CO.,LTD Page

TENSILE TEST (QW-150)

Dia or Width Area Ultimate Unit

Specimen No. Thickness (mm) Ultimate Total Load (kg)
(mm) (mm2) Stress (kgf.m2)

GUIDED BEND TEST (QW-160)

Type and Figure No. Result

TOUGHNESS TEST (QW-170)

Lateral Exp.
Specimen No. Notch location Notch type Test Temp Impac Values (kg.m)
% Shear

FILLET WELD TEST (QW-180)

Result Satisfactory Yes N/A No

Penetration into parent metal Yes N/A No
Type and character of failure Yes N/A No
Macro test (5x) Yes N/A No
Other test N/A

Welder's name Sun-Seok Jeong I.D .No. WI-50 Test conducted by

We certify that the statments in this record are correct and that the test welds were prepared, welded and tested
in accordance with the requirements of section IX of the ACME Code.
Prepared by S.Sato Reviewed by M. Aoki Approved by S.Hatan
 : 002.HSV-PQR -19
: 2019.04.15
: 2 of 2

Ultimate Unit Type of Failure &

Stress (kgf.m2) Location

Result

Lateral Exp. Drop weight

Mils Break No break

Q.A DEPT

welded and tested

Approved by S.Hatanaka