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Repetitive Manufacturing(REM)
Company manufactures product in large numbers and production is quantity based and period
based not order based.
• Repetitive manufacturing is mainly used for the production scenarios with high product
stability, high
repetition rates, and low product complexity.
• In master data production versions and cost collector is must where this is not
mandatory in discrete manufacturing.
Application Areas:
Industry Type: Mechanical engineering, Consumer goods, electronics, and many more
• Tact-based Flow manufacturing
• Period based production
• Mass production
a. REM Profile
b. REM Indicator
c. Production Version
d. Product Cost Collector
Basic Data:
Plant : 1000
Company Code : 1000
Storage Loc : 0001
• Material created :
1 PEN99 FERT
2 CAP99 HALB
3 STEAM99 HALB
4 REFIL99 ROH
Repetitive manufacturing profile to control how you want to carry out planning and back flushing
in repetitive manufacturing
With help of the REM profile assistant create the Make-to-Stock REM Profile “KKK” (REM
Profile for plant 1000) here GI backflush at GR posting check mark and RP backflush is
mandatory/ Optional(as per requirements)
• Here Planned order reduction period is given 3 , so In this period system reduces all
planned orders and run schedule quantities in the period reduction.
• Create the finished material 99PEN with Repetitive mfg. indicator and REM profile
KKK maintained in material master see view MRP -4 , ( MM01)
•
• Please create and maintained the BOM(CS01) and routing/Rate routing (CA01/CA21)
• Rate routing for top material Air Coil and assigned control key to the operation see in
below pic, (T- codes: CA21), here control key using for UK01 and UK02 for operation.
(Standard SAP control key with milestone confirmation is PP01)