RENR9459-02

Component Locations November 2009

Description
Part Machine Schematic FLUID POWER SYMBOLS
Number Location Location

Block
Attachment
185-0488 1 D-2
9 BASIC COMPONENT SYMBOLS

MAIN AUX

Plate 199-2012 2 E-1 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
Valve Gp - Check (EC1) 297-0371 3 E-1
(EC2) 297-0370 4 E-1
Valve Gp - Flow Control (Boom Float, Pilot Oil) 201-9236 5 E1 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Valve Gp - Load Control Left 6 E-3
263-1962
(Boom Lowering, Drift Reduction, Relief) Right 7 E-2 VALVE ENVELOPES VALVES VALVE PORTS
Valve Gp - Manual (Boom Lower) 270-5692 8 E-2
Valve Gp - Solenoid 185-0472 9 D-1
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Standard 330D/336D with Heavy Lift and Fine Swing
Accumulator Gp - Hydraulic (Charged) NOTE B 10 A-4 CONTROL VALVES CHECK VALVES
AB A B
Cylinder Gp - Boom NOTE A 11 F-2
Cylinder Gp - Bucket NOTE A 12 F-7 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Cylinder Gp - Stick NOTE A 13 E-7
Filter & Valve Gp - Pilot (Hydraulic Oil) NOTE B 14 A-4 FLUID STORAGE RESERVOIRS
Filter Gp - Oil (Hydraulic Return) NOTE B 15 A-6 FWD
Filter Gp - Oil (Hydraulic, Case Drain) NOTE B 16 A-4
Manifold Gp - Control (Pilot Oil)
Motor Gp - Piston (Fan)
NOTE B
NOTE B
17
18
B-6
A-7
5 2 3 4 330D and 336D Excavator
VENTED PRESSURIZED

MEASUREMENT
RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

ROTATING SHAFTS

Motor Gp - Swing NOTE B 19 F-5

Motor Gp - Travel Left
Right NOTE B
20
21
F-5
F-3
LINES GP - BOOM FLOAT Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Pump Gp - Piston (Hydraulic Fan) NOTE B 22 B-3 COMBINATION CONTROLS

330D: 336D:
Pump Gp - Piston (with Pilot Gear Pump) NOTE B 23 B-2
Swivel Gp NOTE B 24 E-4 GBC1-UP JBF1-UP
Valve Gp - Check (Oil Cooler Bypass) (Control Valve) NOTE B 25 A-7 GGE1-UP MYG1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

8 6
OR MANUAL & PILOT PILOT OR MANUAL
Valve Gp - Load Control (Stick Drift Red, Line Relief) NOTE B 26 D-5 THJ1-UP KDJ1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Main Control NOTE B 27 C-1 LRM1-UP PPN1-UP
Valve Gp - Pilot (Joystick, LH) NOTE B 28 C-7
Valve Gp - Pilot (Joystick, RH) NOTE B 29 C-6
ERN1-UP MYP1-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Pilot (Travel) NOTE B 30 D-7 RAS1-UP DTS1-UP
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Pressure Reducing (Boom Priority) NOTE B 31 A-6 T2Y1-UP WET1-UP
Valve Gp - Pressure Reducing (Boom Up Priority) (Stick-In Priority) NOTE B 32 B-6
Valve Gp - Pressure Reducing (Boom, Swing Priority) NOTE B 33 B-4
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Shuttle NOTE B 34 B-6 SUPPLY PRESSURE

NOTE B 35 B-4 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Solenoid (Heavy Lift) NOTE B 36 A-4
Valve Gp - Swing Cushion With Fine Swing 158-9090 37 E-5
Valve Gp - Swing CushionWithout Fine Swing 158-9085 37 F-6 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Travel Counterbalance Left 38 E-5 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
NOTE B 39 E-3
Right
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Note A: Refer to Parts Manual for your specific machine.
Note B: Part numbers are located on the main Hydraulic System Schematic according to the effectivity of your specific machine.
7 FW
UNIDIRECTIONAL UNIDIRECTIONAL

Tap Locations D
Pressure, Sampling, and Sensor Smart Boom (Boom Float) BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
BLCV: Boom Lowering Control Valve DIRECTION
Tap Schematic
Description
Number Location
AA Pilot Filter Pressure Test Port A-4 LINES GP - BLCV © 2009 Caterpillar, All Rights Reserved Printed in U.S.A.
BB Drive Pump Pressure Test Port B-2
CC Power Shift Pressure Test Port A-2
DD Idler Pump Pressure Test Port A-2
SOS Hydraulic Oil Sampling Port A-4

ELECTRICAL SYMBOLS TABLE

28 29 30 13 HYDRAULIC SYMBOLS (ELECTRICAL)

G
AA
M
CC 16 SOS 15
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

15 34 (FLUID) (GAS / AIR)

(Dimensions: 34 inches x 28 inches)

RENR9459-02
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

12
T

25 9 26 27 PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH

11 WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

6 INDICATES WIRE 135 IN HARNESS “AG”

WIRE

17 35

24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

24 CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK

PREVIOUS STANDARD

18 BB 23 DD 14 WIRE WIRE COLOR

325-PK-14 B A

PUMP GP - PISTON (MAIN) CIRCUIT NUMBER WIRE GAUGE

7
(EXAMPLE VALVE)
IDENTIFICATION

1 5 10
31 32 33 8
36
19 24
20 38 2 3 4

23 22 21 39 16 14 19 37 37
10

MACHINE COMPONENT LOCATIONS MOTOR GP - SWING & SWIVEL ACCUMULATOR

 7 6 5 4 3 2 1
BUCKET HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
CYLINDER SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) IMPLEMENT AND LEFT TRAVEL PUMP OUTPUT
PILOT PUMP OUTPUT
PG MOTOR GP MOTOR GP IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT
SWING TRAVEL VALVE GP TRAVEL SPEED CONTROL CIRCUIT

DR LOAD CONTROL HYDRAULIC FAN PUMP OUTPUT

(BOOM LOWERING, SUPPLY LINE
R.C.V-C DRIFT REDUCTION, RELIEF) DRAIN / RETURN LINE
POWER SHIFT CONTROL CIRCUIT
VALVE GP 263-1962
MOTOR GP ATTACHMENT CONTROL CIRCUIT
SWING CUSHION
F TRAVEL BOOM HEAVY LIFT CONTROL CIRCUIT F
WITHOUT FINE SWING
AR3 BR3 158-9085 CYLINDERS RIGHT TRAVEL CONTROL AND MOTOR CIRCUIT
BG AG LEFT TRAVEL CONTROL AND MOTOR CIRCUIT
SWING CONTROL AND MOTOR CIRCUIT
DR Pp3 Pp3 VALVE GP BOOM CONTROL AND CYLINDER CIRCUIT
DR
B1 A1 B1 A1 T1 LOAD CONTROL BUCKET CONTROL AND CYLINDER CIRCUIT
T1 (BOOM LOWERING, STICK CONTROL AND CYLINDER CIRCUIT
DRIFT REDUCTION, RELIEF) SWING BRAKE CONTROL CIRCUIT
T2 T2
263-1962

CYL CYL VALVE GP

X X
VALVE GP AG BG BG AG CHECK (EC2)
STICK B A B
CYLINDER SWING CUSHION X X 297-0370
LEFT VALVE RIGHT VALVE
WITH FINE SWING
BL2 AL2 158-9090 Dr
Dr Dr
A B B A A
VALVE GP
B A aR4
TRAVEL COUNTERBALANCE
VALVE GP CV Pi T CV Pi T
TRAVEL A
BL2 AL2
COUNTERBALANCE
E BL1 AL1 BR1 AR1 VALVE GP E
AL3 BL3 CHECK (EC1)
297-0371 A
B
SWIVEL GP
VALVE GP
MANUAL B
(BOOM LOWER) PLATE Dr
270-5692 199-2012 VALVE GP
FLOW CONTROL
(BOOM FLOAT,
PILOT OIL)
VALVE GP 201-9236
SOL
PILOT (TRAVEL)
TP
TT

TRAVEL(L) TRAVEL(R) aR4-a

P
A
T
VALVE GP
SOLENOID
185-0472

D D
BACK FWD FWD BACK
T1 T5 T2 T4 T6 T3

VALVE GP
aL1 bL1 bR1 aR1 BL3 AL3
LOAD CONTROL BLOCK
(STICK DRIFT RED, 185-0488
SP3 SPi SP2 VALVE GP
LINE RELIEF)
MAIN CONTROL
SDr aL2 aL1 BP3 BP2
Pi1
R.C.V-B
AL2 AL1 AR1 aR3 aR4
R.C.V-A
BL2 BL1 aR1 BR1 BR3 AR3
BR2 AR2
(Dimensions: 34 inches x 28 inches)

T AL4 aL4 SP1 ST aL3 Di4 Pi4 aR2 Pi1 BP1 BT aR5 R3
VALVE GP VALVE GP
PILOT PILOT (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
(JOYSTICK, LH) (JOYSTICK, RH)
RENR9459-02

JLP JRP
JLT JRT
STICK SWING BUCKET BOOM
C C

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
BOOM(2)

TRAVEL(R)
SWING

STICK(2)
TRAVEL(L)

BOOM(1)
BUCKET
STICK(1)

ATCH
(OUT) (R) (FWD) (OPEN) (UP) (OUT)
A1 A2 A3 A4 A5 A6 A7 A8 bR2
Di2 Pi2 Pi3 Di3 DST Pi5 Di1 bR5
VALVE GP bR1
SOL bL1
SHUTTLE bL3 bL2 bR3 bR4 HR
HL bL4
24 Page,

PL PR
Pi1

B1 B2 B3 B4 B5 B6 B7 B8
MANIFOLD GP VALVE GP
CONTROL (PILOT) SHUTTLE VALVE GP Pi1
PUMP GP
B PRESSURE PISTON B
REDUCING PUMP GP
aR3-a aR4-a bR3 bR4 bL3-a bL2 bL4 aL2 (BOOM, SWING PISTON HR
B1 A1 B2 A2 PRIORITY) (HYDRAULIC FAN) PR
P2 Pi1 P-IN PSA2 DR1 PSA1 PRESSURE SENSOR
VALVE GP (DRIVE PUMP)
PRESSURE REDUCING
T-OUT2 DR2 L1
(BOOM UP PRIORITY)
P L
(TRAVEL)

(STICK IN PRIORITY)
(SWING)

R.C.V-C A1
T D0 Ps1 a4
NO.1

NO.2

T R.C.V RETURN CHECK VALVE

BB
(LOCK)

R.C.V-B B a1
NO.3

P1 P2 LINE PATTERNS
M1
Pressure Line
G aR3 bL3 RIGHT Pilot / Load Sensing Pressure
SLOW RETURN BYPASS
S HYDRAULIC FAN PUMP DRIVE
R.C.V-A P1 A Psv Drain / Return Lines
D E F B1 A1 B2 A2
PAC
VALVE GP
SOLENOID
PILOT CC
VALVE GP IDLER LEFT Component Group
(HEAVY PUMP PROPORTIONAL a3
CHECK REDUCING VALVE Attachment
DR3 DR4 Pi2 DR5 T-OUT1 LIFT)
(OIL COOLER BYPASS) DR6 ACCUMULATOR GP T P
M2 Air Line

DR1 DR L3 L2 CALLOUTS
a2
P1 P2
T
OUT IN
A4 S1 Dr1 D1 Ps2 a5 DD YY Taps (Pressure, Sampling, Sensor - by letter)
A A
FILTER GP 52 Components (By number)
aR3-a bL3-a OIL (CASE DRAIN) FILTER &
MOTOR GP VALVE GP
PISTON (FAN) T PILOT PL THIS SCHEMATIC IS FOR THE 330D AND 336D
B A
VALVE GP EXCAVATOR HYDRAULIC SYSTEM
PRESSURE REDUCING PG PC
ATTACHMENT: SMART BOOM (BOOM FLOAT)
(BOOM PRIORITY) FILTER GP AA SOS HL
MEDIA NUMBER: RENR9459-01
OIL (RETURN) PART NUMBER: 259-7699, CHANGE: 00, VERSION: HE
HYDRAULIC TANK Pi2 PRESSURE SENSOR
(IDLER PUMP) Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1