1015PRO IntelliCarve

Owner’s Manual

Oliver Machinery M-1015PRO 7/2011

Seattle, WA  Copyright 2003

info@olivermachinery.net www.olivermachinery.net

1
Warranty

Oliver makes every effort possible to assure that its equipment meets the highest possible standards of
quality and durability. All products sold by Oliver are warranted to the original customer to be free from
defects for a period of 2 (two) years on all parts, excluding electronics and motors, which are warranted for
1 year. Oliver’s obligation under this warranty shall be exclusively limited to repairing or replacing (at
Oliver’s option) products which are determined by Oliver to be defective upon delivery F.O.B. (return freight
paid by customer) to Oliver, and on inspection by Oliver. This warranty does not apply to defects due,
directly or indirectly, to misuse, abuse, negligence, accidents, unauthorized repairs, alterations, lack of
maintenance, acts of nature, or items that would normally be consumed or require replacement due to
normal wear. In no event shall Oliver be liable for death, personal or property injury, or damages arising
from the use of its products.

Warning

Read this manual thoroughly before operating the machine. Oliver Machinery disclaims any liability for
machines that have been altered or abused. Oliver Machinery reserves the right to effect at any time,
without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem
necessary for any reason whatsoever.

For More Information

Oliver Machinery is always adding new Industrial Woodworking products to the line. For complete,
up-to-date product information, check with your local Oliver Machinery distributor, or visit
www.olivermachinery.net

2
 WARNING
Read this manual completely and observe all warning labels on the machine. Oliver Machinery has made
every attempt to provide a safe, reliable, easy-to-use piece of machinery. Safety, however, is ultimately the
responsibility of the individual machine operator. As with any piece of machinery, the operator must
exercise caution, patience, and common sense to safely run the machine. Before operating this product,
become familiar with the safety rules in the following sections.

This machine is designed for acrylic and wood carving only. This unit cannot be modified and used for any
application other than for which it is designed. Any modification may result in a serious injury and will void
all warranties. Please read and understand all warnings and operating instructions. Basic safety
precautions should be followed to avoid the risk of personal injury when operating the machine.
1. Do not block the Emergency Stop Button.
2. To reduce the risk of electric shock, do not operate the machine with wet hands.
3. Do not wear gloves when operating the machine.
4. Before turning the power on, make sure the surroundings are clear of obstacles.
5. When you turn the power on, the axis return to the Home Point coordinates automatically.
6. Avoid the risk of danger; not play or run in the work area.
7. Do not touch the spindle or cutting tools with bare hands before the machine is completely stopped.
8. Pay attention to the warning labels. Replace the warning labels if they become illegible or are missing.
9. Always power off the machine when you finish your work.
10. Please install and remove the bit as instructed.
11. Ensure the power is off before installing a new cutting tool.
12. Please install the software and the unit as instructed.
13. To avoid the risk of danger, make certain that the object you are carving is properly secured.
14. Do not remove any debris that cover the axis while the unit is operating.
15. Always ensure that the size of the workpiece is proper for IntelliCarve.
16. To ensure safety, all maintenance should be made by a knowledgeable technician.
17. To ensure safety, be sure to properly ground any extension cord that is used.
18. To ensure safety, do not tamper with the safety cover, limit switch or any other accessories.
19. To avoid electrical shock, do not touch transformers, motors and control box when the power is on.
20. Unplug the power before replacing any fuse. Be sure to use the recommended fuse.
21. Be sure to turn off the machine when the power source is unstable.
22. Be sure to keep a record before changing any settings of the machine.
23. Place the unit in a sturdy place and dry area.
24. Avoid extremely high temperatures.
3
Table of Contents Page Number

Warranty ....................................................................................................................................................... 2
Safety and Warnings ................................................................................................................................... 3
Table of Contents ......................................................................................................................................... 4
Specifications .......................................................................................................................................... 5-6
Sound Rating (db)........................................................................................................................................ 6
Unpacking Your IntelliCarve ....................................................................................................................... 7
Standard Packaging ................................................................................................................... 7
Getting to Know Your IntelliCarve.............................................................................................................. 8
The Components ........................................................................................................................ 8
The Control Pad ......................................................................................................................... 9
Install The Cutting Tool .............................................................................................................................10
Cutting Tools .............................................................................................................................................. 11
Conical Bit ................................................................................................................................ 11
End Mill Bit ............................................................................................................................... 11
Installing i-Picture Software .....................................................................................................................12
Using i-Picture ..................................................................................................................................... 12-14
Getting Ready to Carve ..................................................................................................................... 15-19
Setting the workpiece .....................................................................................................................16
Using the Control Panel ............................................................................................................ 17-19

Tips ........................................................................................................................................................ 20-21

Advanced Operation............................................................................................................................ 22-25

Troubleshooting................................................................................................................................... 26-29
Parts Diagram ..............................................................................................................................................30
Parts List ................................................................................................................................................ 31-35

4
Specifications

1015PRO intelliCarve
Item Description Spec
1 Travel
1.1 X axis 381mm(15")
1.2 Y axis 508mm(20")
1.3 Z axis 102mm(4")

2 Tool
2.1 shank OD ¼”
Conical R, 1/32” (0.8mm) / end mill D, 1/8”
2.1 cutter
(3.2mm)
2.2 Cut depth Max 25.4mm(1")
3 Spindle
3.1 speed 23000rpm
3.2 motor 500w DC brushless

4 Axial ball screw

4.1 diameter 16mm (0.63”)

4.2 # of ball screw (X/Y/Z) 1/1/1
4.3 pitch 16mm/ 16mm/ 5mm
4.4 thread type ball type
4.5 nut double nuts
4.6 nut material IGUS WX-01-10
5 Rail
5.1 rail spec IGUS WX-01-10, 10mm
5.2 no of rails per axis 2
5.3 no of blocks per axis 4
6 Feed Speed
6.1 speed(X/Y/Z) (3.2/3.2/1.0)m/min (10.5/10.5/3.3)ft/min
6.2 position accuracy 0.1/0.1/0.1mm (0.004/0.004/0.004”)
6.2 reposition accuracy ±0.1mm (0.004”)

5
Specifications (cont.)

Item Description Spec

7 Step motor
7.1 Max torque 9 kg-cm
7.2 step angle 1.8 °
7.3 voltage(Max.) 48 V/Phase
7.4 current(Max.) 2.8 A/Phase
8 Sensor
8.1 no of sensors(X/Y/Z) 2/2/2
9 Control Interface
9.1 LCD (46x30)mm
9.2 display characters 12x4
9.3 control panel size 60mm×120mm (including screen)
9.4 keypad 10 keys
9.5 lamps red/green
9.6 interface USB Port × 1
9.7 main power switch 1
9.8 system switch 1
9.9 emergency stop 1
10 Dimension & Weight
10.1 height 752mm (700mm) 30in (27.5in)
10.2 Space (WxL) (831 × 1085)mm (32.7 x 42.7)in
10.3 weight 60 Kg 132lbs
10.4 Table Size (WxL) (480 x 890)mm (18.9 x 35)in
11 Others
11.1 power in AC 110V 6A 50~60Hz
11.2 power 700W
11.3 software i-Picture for IntelliCarve

Sound Rating (dB)

Decibel is measured from operator’s position to the spindle. When the operator is 3 feet away from the
spindle, dB is less than 85.

6
Unpacking Your intelliCarve

Please unpack your intelliCarve with

care. If you discover the machine has
been damaged, please report the
damage to the freight carrier.

Standard Packaging
1. Tool Box
2. USB thumb drive
i-picture software
ArtCam software
3D sample pictures
3. ER-11 chuck (6.5mm / ¼”)
4. ER-11 nut
5. #380933 (conical bit, R0.8mm)
6. #381020 (endmill bit, 3.175mm)
7. 4mm T wrench
8. 5mm Hex wrench
9. Double wrench 11*13mm
10. Double wrench 14*17mm

7
Getting to Know Your intelliCarve

The Components (see Fig. 2-3)

Fig. 2 Fig. 3

1. Work piece hold downs 7. Spindle motor

2. Work table 8. Z-Axis rails
3. Spindle 9. Main power
4. Spindle lock 10. Emergency stop
5. X-axis rails 11. Keypad control
6. Y-axis rails

8
Getting to Know Your intelliCarve (cont.)

The Control Pad

X- moves spindle to the left

X+ moves spindle to the right
Y- moves spindle toward user
Y+ moves spindle away from user
Z- moves spindle down
Z+ moves spindle up
UP moves cursor up
DOWN moves cursor down
ENTER executes command
BACK previous screen
9
Installing the Cutting Tool

1 Press pin slightly.

Rotate spindle while pressing the

2
pin in order to engage the lock.

Loosen the nut with an open end

3
wrench turning clockwise.

4 Release the bit.

To install a new bit, place the

collet into the nut. Then put the bit
5
into the nut and collet. Screw the
assembly onto the spindle.

Lock the bit with an open end

6
wrench turning counterclockwise.

10
Cutting Tools

Conical Bit
Tool # 380933
 Material: Carbide
 Flute: 2
 Flute Length: 1” / Cut depth: Max 1”
 Shank Diameter: ¼”
 Overall Length: 2.36”
 Cutting Edge Radius: 0.8mm
 Various types of woods.
 Recommended max depth of cut per
cycle: ½” for Pine; 3/8” for Oak
 Carving speed: [Normal Speed] for
recommended max depth of cut per
cycle

End Mill Bit

Tool # 381020
 Material: Carbide
 Flute: 2
 Flute Length: 0.47”/ Cut depth: Max 0.45”
 Cut diameter. 3.175mm
 Shank Diameter: ¼”
 Overall Length: 2.36”
 Various types of woods.
 Max depth of cut per cycle: 1/8” for Pine; 1/8”
for Oak
 Carving speed: [Normal Speed] for
recommended max depth of cut per cycle

11
Installing i-Picture Software
(Recommended Operating System – Windows XP, Vista or 7)

When you purchase the intelliCarve, it comes with i-Picture software. To begin using i-Picture software, it first
must be loaded into your personal computer. Locate the thumb drive from the toolbox and insert it into the
USB port of your personal computer. Locate the executable file labeled i-Picture_v1.2.exe and click to begin
installation. Follow the prompts to complete the installation.

Using i-Picture Software

i-Picture converts image files (gif, png, bmp & jpg) or G code files to a .gee file which is the type of file needed
in order for the intelliCarve to run. To start using i-Picture, locate and open the i-Picture application. Once
open read the following instructions to learn how to use i-Picture:

1. Open File
On the File tab, click Open Image File, to upload pixel files. Allowable formats for pixel files
are gif, png, bmp, and jpg files. To open a G code file, click Open G Code under the File tab.
A typical G code file is one produced from a CAD/CAM software program such as ArtCAM
Express. Allowable formats for G Code files are nc, txt, and dat files.

12
Using i-Picture Software (cont.)

2. Settings
Unit:
[mm] or [inch] measurement

Size of Project is the carving size that you wish to appear on your
workpiece. The boxes represent X/Y/Z = width/length/depth of cut.
When you input a number in X, Y will be fixed automatically according to
the ratio of your image. Similarly, when you input a number in Y, X will
be fixed automatically.

Invert light / dark area is to invert concave and convex. When a

grayscale image is uploaded, I-Picture defines the darker area as the
deeper depth of cut, whereas the lighter area as the shallower depth of
cut. Invert will reverse this which is handy when making lithophanes.

Scan step is the distance the Y axis moves on every carving along the X
axis. The lower number the Scan step is, the more detailed your
image will be. Default is 0.2 (mm).

Tool Type:
a. GVee_0.5: conical cutter [Metric]. Cutting Edge Radius: 0.5mm. Type-A1 Tool model no: 380959-000.
b. GVee_0.8: conical cutter [Metric]. Cutting Edge Radius: 0.8mm. Type-A2 Tool Model no: 380993-000.
c. GVee_1/50”: conical cutter [English]. Cutting Edge Radius: 1/50”. Type-A3 Tool Model No: 381018-000
d. GVee_1/32”: conical cutter [English]. Cutting Edge Radius: 1/32”.Type-A4 Tool Model No: 381044-000.
e. Endmill_3.2: end mill [Metric System]. Flat diameter: 3.2mm. Type-B1 Tool Model No: 380961-000.
f. Endmill_D_1/8”: end mill [English]. Flat diameter: 1/8”.Type-B2 Tool Model No: 381020-000.

13
Settings (cont.)

Feed Depth per Cycle is the depth of cut (Z axis) per cycle. The default is set to be 27 mm, and it is adjustable.
For example: when Z is 10mm and Feed Depth per Cycle is 24mm, the cutter will carve the workpiece in a
single pass. Conversely, when Z is 10mm and Feed Depth per Cycle is 5mm, the cutter will carve the
workpiece twice (2 passes) in order to meet Z depth (per cycle= 5mm; two cycles = 10mm).

XY Origin Position chooses the starting point on the workpiece.

a. Center
b. Upper Left
c. Upper Right
d. Lower Left
e. Lower Right

Click Preview tap to veiw your project before carving.

Click Convert to save the file in [.gee] format.

Convert Preview

Exit:
Click Exit to leave the window.

14
Getting Ready to Carve

Setting the work piece on the table

The left fence with the ruler represents the Y-axis. Make sure that the Y dimension of your carving falls within
the minimum and maximum dimension on the ruler and position your work piece accordingly. It is important
for the work piece to be held securely in position on the work table. Two hold-downs are supplied with the
machine to accomplish this. First place the work piece against the fence (D) as shown in the picture below.
Slide the hold down (A) up to the work piece leaving approximately 1/16”-1/8” between the base of the hold
down and the work piece. Lock the hold down into position with the screw (B). Finally, turn the Phillips screw
(C) clockwise until the work piece is held firmly in position. Repeat the procedure for the second hold down.

15
Getting Ready to Carve (cont.)

Powering Up the intelliCarve

**Ensure carving bit is secure in machine before proceeding**

1. Insert the flash drive into the USB slot. (see picture ‘A’)
2. Rotate emergency stop button clockwise to release. (see picture ‘B’)
3. Turn rocker swith to on position. (see picture ‘B’)

Picture A Picture B

picture ‘b’

16
Getting Ready to Carve (cont.)
Using the control panel

1. When you first turn the machine on you will notice 4. The next screen to appear is the main operating
the control panel display will read: screen as seen below. Use the arrow button on the
controller to set the cursor to ‘Select file’ as shown:

Pressing on the keypad will

automatically start the spindle toward its home point Press to continue.
(X=0, Y=0, Z=0).

5. Use the arrow buttons to scroll up or down to the

desired file to be carved as indicated by the cursor
(this is the file you converted from i-Picture and
2. After the spindle reaches its home point, the copied to the flash drive). In this case the file is
display will read: called ‘GCODE.GEE’ as shown:

Press to continue. Press to continue.

6. Select ‘Manual Jog Mode’ as show:

3. The next three screens will prompt you to check:
a. Is the ‘cutting tool’ is secure?
b. Is the ‘workpiece’ secure?
c. Is the flash drive in the ‘USB’ port?

Press after confirming each of these. Press to continue.

17
Using the control panel (cont.)

7. Once in ‘Manual Jog Mode’ it is time to move the spindle to the ‘Origin Point’. This is the point that
corresponds with the selected ‘XY origin position’ chosen in i-Picture. In this example we will use the ‘center’
position as the origin point. Again, make sure that the Y dimension of your carving is between the minimum
and maximum of the ruler on the fence. Use the X,Y and Z plus and minus keys to move the spindle to the
center of your work piece. Note that for the Z axis, move the spindle so that the tip of the cutting tool just
touches the work piece surface.

Press to continue

8. Once the spindle is in position move the cursor using the arrow buttons on the keypad to ‘Enter to set ORG’
as shown:

Press to set the carving origin point and again to continue.

18
Using the control panel (cont.)

9. The screen will now show the X,Y,Z origin points confirmation set to zero:

10. Press the ‘BACK’ key on the keypad and the following screen will appear:

If you wish to see the spindle travel around the outside border of your carving, move the cursor to ‘Border’ and
press. This is helpful if there is concern of the spindle bumping into something. If you wish to
continue, move the cursor to ‘Process’ and press

12. The following screen will appear asking you to choose the carving speed. Note: The lower the speed the
higher quality the carving will be but the longer it will take. Use the up or down arrows to choose.
Note: Use ‘Router Mode’ if carving from a G-code file produced from ArtCAM Express or other CAD/CAM
software

Press to begin carving!

19
Tips
1. When working with thin materials or cutting through your work piece it becomes necessary to place your
project on a sacrificial board to prevent damage to the machine. Double sided tape such as white carpet tape is
helpful to secure the pieces together.

2. a) When working with lithophanes keep in mind that your end product will be a mirror image of your
photograph. You may wish to reverse your photograph before uploading it to i-Picture. This can be done with
photo editing software.
(b) It might be handy clicking the Invert box in i-Picture. This will reverse the depth of cut for the dark and light
colors allowing for proper shading of your lithophane.
(c) Black and white photos or photos that have been converted to grayscale give better results.

3. ArtCAM Express is the fastest and easiest way to turn drawings and sketches into routed or engraved
products. Your favorite 3D models can also be imported from most 3D modeling programs so that you can
create the toolpaths necessary to machine your artwork. Simple to use, you will be achieving basic routing tasks
and producing your pieces in no time. For more information on how to use ArtCam, go to
www.artcamexpress.com and click on the ‘Support & Training’ tab.

4. i-Picture software is able to convert RGB images. However, when carving RGB image files, the result of
your workpiece will not be clearly defined. The images have to be modified for black and white scale, or
grayscale. For the best result, please modify your images to grayscale.

20
Tips (cont.)

Images from a Digital Camera

1. When taking a photograph with your digital camera, adjust the light and avoid shadows.
2. It is suggested that the digital camera be set to black and white mode. With black and white images, you
will save time modifying RGB images.
3. Do not take a picture with your camera parallel to the object. A picture shows more dimension with an
angle shot.

Image from the Internet

1. Higher resolution images have higher quality.
2. A black and white scale image will bring more definition to your workpiece.
3. Edit or modify RGB images on image editing software.

Scanned Image
1. Set to high quality mode when scanning
2. Scan color scale: black and white
3. Modify unwanted background on an image editing software.

Creating an image from Image Editing Software

1. Image editing software: Photoshop, Photoipact, and Cooldraw…etc.
2. Use black and white scale
3. Apply gradient to avoid big gap between black and white scale.

21
Advanced Operations

CAD/CAM software
The 1015PRO intelliCarve will accept G-code from aftermarket CAD/CAM software programs such as V-Carve
Pro or ArtCam. Check with your supplier for the post processor file required for your software to run the
intelliCarve.

Origin repeat
If you wish to run the same project again, rather than manually jogging the spindle to the origin point, it is
possible to start from the previous origin point:

Step 1. After engraving complete, select “Position” and press “enter”.

Step 2. If home point was set in last

engraving, “Old origin” will prompt up.

Step 3. Select “ Old origin” to set engraving origin.

Step 4. Press and proceed as usual.

Advanced Operations (cont.)

22
Positioning by coordinate input
User can move spindle to certain position by coordinate input:

Step 1. Select ”Position” and press

reading, for this example, X axis reading is
103.6.

Step 2. Select “coordinate mode” and press

Step 6. Press ”Back” key to leave adjustment status

Step 3. Select X and press Step 7. Select “Move and Set ORG”

Step 4. Cursor turns to block flash for adjustment Step 8. P

status ress “Enter” to move spindle to ( 103.6,0,0)

Step 5. Press up or down key to input coordinate

23
Advanced Operations (cont.)

Turn on/off spindle in manual jog mode

The default setting is ‘Spindle Motor Off’

Example：Turn Spindle Motor On

Step 1. Select “Position “and press

Step 2. Select “Spindle Motor Off” then press

Cursor turns to block flash for adjustment status

Step 3. Press up or down key to change status, for this example, press down key to turn on spindle motor
*Caution: watch safety issues when spindle motor is turned on

Step 4. Press “Back” key to leave adjustment status

Step 5. Follow the same procedure to turn off spindle motor

24
Advanced Operations (cont.)

Imperial / Metric Unit Change

The iCarver default unit is Metric scale in mm, unit can be switched to Imperial in inches.

Example: Change Unit from Metric (mm) to Imperial (inches)

Step 1. Default is metric unit display: Step 5. Press “Down” key on keypad to change to
Imperial unit, “Unit：mm” will change to
“Unit：in”.

Step 2. Select “Configuration” on main manual

and press Step 6. Press “Back” key on keypad, to restore
cursor from block flash to “→”.

Step 3. Select “Unit：mm” and press

Step 7. Press “Back” key on keypad to return to
the main screen

Step 4. Press and cursor

turns to block flash which means it is ready
The display now is in Imperial inches
Unit change is completed. The system will
keep this setting after power off.
User can follow the same procedure to

to edit. Press the up or down key to set metric unit to mm.

change the setting from mm to inches.

25
Troubleshooting
Operating the unit:
Item Problem Check up
a. Ensure the power
switch is turned on.
b. Ensure the power
switch LED lights Red.
c. Set off the
EMERGENCY STOP
Button.
The unit is not functioning
d. Press the Start
1 after the power cord is
Button (Green color).
plugged in.
e. Ensure the 3 axes are If not, see X/Y/Z
in their correct positions. components.
f. The axes do not stay
in their travel areas.
g. Restart the Start
Button.
The display shows signal,
Check the display
2 but the unit does not
shows ■■■■■■■■
function.
26
Solution Note
Turn the power switch to
“－” status.
Red light indicates
Contact your local dealer
normal. LED does not
or distributor if this does
come on, indicating
not help.
malfunction.
For your safety, set the
Press the red button and
button on when not in
turn it clockwise in order
use. Set the button off in
to set it off.
order to carve.
The unit will set the 3
Go to [e] if this does not
axes to their home
work.
coordinates automatically.
Locate the axes to their
Adjust X &Y axes with T
travel areas manually.
& Hex wrench; and/or
Use the tools that come
rotate the screw on Z
with the unit to adjust the
axis.
lead screws.
The unit will set the 3 Contact your local dealer
axes to their home or distributor if this does
coordinates automatically. not help.
If the display shows
■■■■■, reset the
Contact your local dealer
EMERGENCY STOP
or distributor if this does
Button and release it after
not help.
10 seconds. Then, turn on
the Start Button.
Troubleshooting
Operating the unit:
Item Problem Check up Solution Note

Front LEDs light red,

indicating USB is unable
Ensure USB Flash drive Reinsert the drive into
3 Front LEDs light on. to be read. Contact your
is inserted. USB port.
local dealer or distributor
if this does not help.

Control Panel does not Ensure the power is Contact your local dealer
4
function. turned on. or distributor.

Restarted the unit, but the Contact your local dealer

Ensure Control Panel
5 Control Panel still does not Connect the wire. or distributor if this does
wire is connected.
work. not help.

LEDs light red, indicating

Choose “Select File” on the USB is unable to be read.
Ensure USB Flash drive Reinsert the drive into
6 Control Panel, and the Contact your local dealer
is inserted. USB port.
front LEDs light red. or distributor if this does
not help.
Contact your local dealer
Clean the lead screw &
The axes move or distributor if this does
rail in which the axis
awkwardly. not help.
Select “Position” on the moves awkwardly.
7 Control Panel, but the axes
move improperly. Contact your local dealer
The axes do not
or distributor if this does
function.
not help.

27
Troubleshooting
During operation:
Item Problem Check up Solution Note

Ensure axes make a

Select “Enter” to carve, but
1
axes do not function.
Abnormal noise or vibration the bit.
2 occurs while axes are
operating.
small shift.
Time counts down
shows on the display.
Turn off Emergency
Button to stop carving
the project.
Turn off the power
switch in the rear of
the unit.
Take apart the front
Use the T wrench to fix
cover where the axes
the axes.
locate.
Check if the motor Ensure terminal pin is
wire is loose. tight.
Secure the cover back
to the place. Then turn Contact your local dealer
on the power switch. or distributor if this does
Select “Enter” to not help.
carve.
Turn on Emergency
Stop button.
Turn off the power
switch.
Unsecure the nut on Use wrenches to reinstall
the bit.
Unload the ER-11
chuck
Clean the bit, chuck Use compressed air to
and nut. clean sawdust.
Contact your local dealer
To lock the bit, push it up.
Reinstall the bit. or distributor if this does
Then, secure the nut.
not help.

28
Troubleshooting
During operation:
Item Problem Check up Solution Note

Turn on Emergency
Stop button.
Turn off the power
switch.
Unsecure the nut on Use wrenches to re-install
the bit the bit.
Unload the ER-11
chuck
3 Bit breaks while carving.
The causes of Bit breaks:
1. Cutting depth is
To lock the bit, push up
overloaded. 2. The
Install a new bit. the bit .Then, secure the
hardness of the material
nut.
is too high. 3. Bit
becomes dull.
Restart carving your
workpiece.
Ensure you install the
The outcome does not
4 right size of the bit for
match your computer file.
your project.
Blurriness on your Your workpiece is Use brush to clean the
5
workpiece. composite wood. surface of your workpiece.
Contact your local dealer
Lines or curves on your Check the software Clean the rails and lead
6 or distributor if this does
workpiece. setting and the bit. screws.
not help.

29
 1015  PRO  Parts'  List
Index Part  Number Description Speci6ication QTY Old  P/N
0 923344-­‐000 Tool  Box  Assembly 1
93 230322-­‐000 Nut  for  Bits S45C 1
4 006001-­‐022 Flat  Washer 6.3*13*1.0t 4 HE010300
72 000103-­‐102 CAP  Screw M6*1.0P*10 4 HA020404
114 172936-­‐000 Machine  Positioning  Plate 4
141 041306-­‐002 Polybag 190*130(Open)*0.15t 1 HR051500
142 660175-­‐000 Tool  Box Plastic(Clear)175(L)*110(W)*95(H) 1
143 040401-­‐000 Screwdriver No.  1*75 1
144 040203-­‐000 Open  Wrench  (double  sided) 11*13 1 HQ020800
145 040205-­‐000 Open  Wrench  (double  sided) 14*17 1 HQ021100
146 660179-­‐000 Brush 125*54*40 1
1 310279-­‐909 Beam 1
2 090237-­‐008 Bracket ADC12 2 FJ010045
3 001802-­‐101 CAP  Screw  w/Spring  Washer M6*1.0P*16/6.1*12.3 4 HA290400
4 006001-­‐022 Flat  Washer 6.3*13*1.0t 10 HE010300
5 006303-­‐100 Spring  Washer 6.1*12.3 4 HE020900
6 000103-­‐103 CAP  Screw M6*1.0P*12 16 HA020405
7 001802-­‐102 CAP  Screw  w/Spring  Washer M6*1.0P*20/6.1*12.3 2 HA290200
8 172738-­‐000 Cover 2
9 000303-­‐103 Round  Head  Screw M5*0.8P*10 27 HA040604
10 173190-­‐000 Cap 2
11 173343-­‐000 Hook 1 FJ030118
12 001201-­‐701 Point  Cutting  Self-­‐Tapping  Screw M4*1.59P*12L 6
13 173341-­‐000 Plate 1 FJ030117
14 250873-­‐615 Controller  Rear  Cover 1
15 001202-­‐602 Point  Cutting  Self-­‐Tapping  Screw M3*1.06P*6 4
16 001106-­‐601 Round  Head  Self-­‐Tapping  Screw M2*0.63P*6L 4
17 950536-­‐000 Controller  Panel  Assembly 1
.1 490760-­‐000 Controller  Panel 1
.2 490763-­‐000 IC  Board 1
.3 490762-­‐000 Monitor WH2004A 1
18 923343-­‐000 Controller  Cover  Assembly 1
.1 250860-­‐615 Cover  (Right) 1 FH010117
.2 573676-­‐000 Monitor  Label 1
.3 573677-­‐000 Keyboard  Label 1
19 945428-­‐000 Name  Plate  and  Label  Assembly 1
20 011103-­‐105 Pin 5*12 1
21 021101-­‐100 Strain  Relief ACC-­‐2-­‐B  Black 4 021101-­‐000
22 000301-­‐204 Round  Head  Screw M3*0.5P*15 12 HS040207
23 490594-­‐000 Limited  Switch 6
 24 310343-­‐909 Connecting  Board 1
25 173180-­‐904 X  Axis  Link  Bracket 1
26 923199-­‐000 X  Axis  Link  Assembly (22-­‐links) 1
27 000401-­‐704 Flat  Head  Screw M4*0.7P*10 8
28 006001-­‐139 Flat  Washer 3*8*1.0t 2
29 330052-­‐000 Hex.  Bolt 2
30 021704-­‐000 U  Shape  Wiring  Wrap AMB-­‐3    65mm 1
31 000303-­‐702 Round  Head  Screw M5*0.8P*8 10
32 310332-­‐909 Cooler  Panel 1 FJ030107
33 330051-­‐000 Hex.  Bolt 6
34 923340-­‐000 Spindle  Assembly 21000rpm  500W/110V/50-­‐60Hz   1
.1.1 922746-­‐000 Bit  Spindle  Assembly 21000rpm  500W/110V/50-­‐60Hz   1
.1.1.1 922747-­‐000 Brushless  Motor  and  Spindle  Assembly 110V 1
499012-­‐000 DC  Brushless  Motor 110V 1
360959-­‐901 Spindle 1
573695-­‐000 Motor  Label 21000rpm  500W/110V/50-­‐60Hz 1
.1.1.2 499013-­‐000 Spindle  Drive 21000rpm  500W/110V/50-­‐60Hz 1
.1.2 490761-­‐000 Power  Supply NES-­‐150(110V) 1
35 923200-­‐000 Y  Axis  Link  Assembly  (27-­‐links) 1
.1 250870-­‐615 Link  Bracket  (Inner) 1
.2 250871-­‐615 Link  Bracket  (Outter) 1
.3 250872-­‐615 Sleeve 27
36 000301-­‐203 Round  Head  Screw M3*0.5P*10 6
37 000301-­‐201 Round  Head  Screw M3*0.5P*6 10
38 673097-­‐000 Z  Axis  Shaft 1 FJ040003
39 250892-­‐615 Electrical  Box  Cover 1
40 490785-­‐000 Fan DC  24V*0.145A 1 490779-­‐000
41 250895-­‐615 Fan  Cover ABS 1
42 001201-­‐909 Point  Cutting  Self-­‐Tapping  Screw M4*1.59P*25 4
43 490673-­‐000 On/Off  Switch 1 FJ010142
44 490672-­‐000 Emergency  Stop  Switch Red 1 FJ010197
45 173451-­‐000 X  Axis  Guard 1 FJ040008
46 000302-­‐702 Round  Head  Screw M4*0.7P*8 17
47 922494-­‐000 Block WJ200UM-­‐01-­‐10 12
48 310341-­‐909 X  Axis  Rail 2 FJ030129
49 673096-­‐000 Y  Axis  Shaft 1 FJ040002
50 029402-­‐101 Hex.  Screw  w/Spring  Washer  and  Flat  Washer M6*1.0P*16/6.1*12.3/6.3*13*1.0t 44
51 000101-­‐103 CAP  Screw M4*0.7P*12 8
52 499015-­‐000 Step  Motor 3
53 310288-­‐909 X  Axis  Motor  Bracket 1
54 002602-­‐102 CAP  Lock  Screw M6*1.0P*20 4 HA310410
55 677026-­‐000 Coupler 3
56 673095-­‐000 X  Axis  Shaft 1 FJ040001
57 000102-­‐106 CAP  Screw M5*0.8P*20 24
58 006302-­‐100 Spring  Washer 5.1*9.3 12 HE020800
59 000102-­‐116 CAP  Screw M5*0.8P*15 8 HA020307
60 031004-­‐000 Thrust  Bearing 51201(Nachi) 6
61 310266-­‐909 Bracket 2
62 002602-­‐101 CAP  Lock  Screw M6*1.0P*12 8 HA310405
63 008913-­‐100 Nut MR12*1.0P 3
64 000103-­‐106 CAP  Screw M6*1.0P*16 2 HA020408
65 310277-­‐909 X  Axis  Bracket 1
66 250883-­‐615 Z  Axis  Motor  Guard 1
67 280182-­‐000 Compress  Spring SUP6 1
68 022235-­‐000 Hose NAP-­‐022BC*210mm 1 022236-­‐000
69 173123-­‐904 X  Axis  Link  Bracket SPHC 1 FH010120
70 000101-­‐701 CAP  Screw M4*0.7P*8 2
71 008002-­‐100 Hex.  Nut M4*0.7P(7B*3.2H) 2 HC010200
72 000103-­‐102 CAP  Screw M6*1.0P*10 42 HA020404
73 173122-­‐902 X  Axis  Block 1 FH010119
74 310353-­‐909 X  Axis  Nut  Bracket 1 FJ040007
75 021103-­‐100 Cable  Clip ACC-­‐3-­‐B  Black 1 021103-­‐000
76 250825-­‐615 Limited  Switch  Cover 2
77 173170-­‐904 Plate SPHC 1
78 310265-­‐909 X  Axis  Motor  Bracket 1 FH010097
79 008901-­‐100 Nut YSR  M15*1.0P 2
80 490777-­‐000 LED  Light  (Green) 1
81 490778-­‐000 LED  Light  (Red) 1
82 173191-­‐000 Spindle  Cover 1
83 310278-­‐909 Z  Axis  Rail  Positioning  Plate 1
84 310270-­‐909 Z  Axis  Nut  Bracket 1 FH010103
85 173188-­‐902 Z  Axis  Block 1
86 310285-­‐909 Z  Axis  Rail  (Left) 1
87 310284-­‐909 Z  Axis  Rail  (Right) 1
88 310226-­‐909 Block 1 FJ010672
89 172744-­‐902 Pin  Plate 1
90 000804-­‐101 Hex.  Socket  Screw M5*0.8P*8 30 HA090303
91 360931-­‐908 Pin 1
92 172900-­‐902 Plate 1
94 923029-­‐000 Bit  Chuck  Assembly 1
.1 047101-­‐212 ER  CHUCK ER11(Ø6.5) 1
.2 381044-­‐000 Conical  Bit Tungsten  Steel(1.6x25.4x6.35sx60Lx11°xR0.8) 1
.3 381020-­‐000 End  Mill  Bit Tungsten  Steel(3.17*12*6.35s*60L) 1
95 310352-­‐909 Y  Axis  End  Bracket 1 FJ040006
 96 310351-­‐909 Y  Axis  Motor  Bracket 1 FJ040005
97 310239-­‐909 Table 5
98 923027-­‐000 Positioning  Bracket  Assembly 2
.1 130275-­‐903 Bracket 1
.2 173010-­‐902 Nut SPHC 1
.3 000303-­‐112 Round  Head  Screw M5*0.8P*18 1
.4 006302-­‐100 Spring  Washer 5.1*9.3 1 HE020800
.5 000304-­‐107 Round  Head  Screw M6*1.0P*16 1 HA040708
99 310237-­‐909 Table  Support  (Left) 1
100 000801-­‐101 Hex.  Socket  Screw M6*1.0P*10 36 HA090404
101 310238-­‐909 Table  Support  (Right) 1
102 573681-­‐000 Left  Table  Support  Label  (Front) 1
103 573682-­‐000 Left  Table  Support  Label  (Rear) 1
104 172736-­‐902 Plate SPHC 1
105 000102-­‐103 CAP  Screw M5*0.8P*10 7 HA020304
106 173182-­‐000 Y  Axis  Connecting  Board 1
107 310342-­‐909 Y  Axis  Rail 2 FJ030128
108 310350-­‐909 Y  Axis  Nut  Bracket 1 FJ040004
109 173183-­‐902 Y  Axis  Block 1
110 250789-­‐615 Packing  (Left) 2 FJ010155
111 250788-­‐615 Packing  (Right) 2
112 011102-­‐101 Pin 4*16  Anti-­‐Rust 4 HG020710
113 008304-­‐100 Lock  Nut M6*1.0P(10B*7H) 2 HC040600
115 310282-­‐909 Side  Tube  (Left) 1
116 008006-­‐100 Hex.  Nut M8*1.25P(13B*6.5H) 4 HC010800
117 230049-­‐000 Packing  Screw 4
118 172995-­‐904 Cap SPHC 4
119 310281-­‐909 Rear  Beam 1
120 173342-­‐000 Positioning  Plate 1 FJ030112
121 021375-­‐000 Strain  Relief MGB16-­‐10B(w/Nut) 1
122 250144-­‐615 Winder  Base 2 PH010023
123 172747-­‐000 Plate 1
124 021803-­‐000 Lock  Ring NB-­‐1925 1
125 310280-­‐909 Front  Beam 1
126 173185-­‐000 Y  Axis  Link  Bracket  Assembly 1
127 006001-­‐001 Flat  Washer 4.3*10*1.0t 2 HE010600
128 173184-­‐902 Bracket 1
129 310287-­‐909 Base  Support  Rod    (Front) 1
130 310286-­‐909 Base  Suppor  Rod  (Rear) 1
131 310283-­‐909 Rod  (Right) 1
132 453013-­‐018 Wiring SJT  18AWG*3C*2000mm 1 453011-­‐040
133 021010-­‐000 Mounting  Tie ALT-­‐150M-­‐B  Black 3 021003-­‐000
134 490781-­‐000 Terminal  Block PA-­‐8DS 1
135 006501-­‐100 Serrated  Washer 4.3*8.5(BW-­‐4) 7 HE040600
136 948094-­‐000 Styrofoam  Assembly 1
137 923345-­‐000 Wring  Assembly CSA/UL-­‐110V 1
138 923448-­‐000 Owner's  Manual  and  Software   1
.1 730100-­‐012 i-­‐Picture  1.2   i-­‐Picture1.2 1
.2 923362-­‐000 Image  Liarary 59-­‐Picture+Image  Setting  8  29  2011-­‐v1 1
.3 550001-­‐515 Operational  Manual 1015  Operation  Manual 1
.4 490652-­‐000 USB USB 1
.5 573780-­‐000 Inspection  Lable OK 1
139 520001-­‐675   Cardboard  Box 1100*770*790(mm) 1
140 042005-­‐000 Desiccant  -­‐  Silicon 100g(Silicon) 1
147 310331-­‐909 Cooler  Panel 1
148 041305-­‐051 Polybag 1600*1800(Open)*0.1t-­‐-­‐出110V 1
149 021107-­‐100 Cable  Clip ACC-­‐1.5-­‐Black 3 HP020200
150 540334-­‐000 Card  Board 1
151 023601-­‐001 PVC  Tie BT-­‐1*80mm(Black) 1