Manitwoc W4100 S2 (Shop Data Parts)

TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
4100W
Model
41873
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary

power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
MANITOWOC CRANES, INC.

2401 South 30th Street • PO Box 70
Manitowoc, WI 54221-0070
Phone: 920-684-6621 • Fax: 920-683-6278
01/20/03
• .°
: ' ~ L 41~W -- smuF, S 2

~ 8 M~NITOWOC MODEL 2 3 ~ W THRU 4 1 ~ W
BASIC SPECIFICATIONS
HACH. 140.@ i S7 3 L I ~ X DR/~ ,, CLAMSHELL ~ Sl,K)%,,'EL HOE

S.O. NO. ,4189 DATE ISSUED 8-O2-91 DATE SHIPPED I-2-92
SHIP TOs MASSMAN CONSTAUCTION COMPANY - K A N S A S C I T Y MO
DISTRIBS"K)R, HEM~Y~SEY FORRKSTAL
BIIY~Rs MASSMAN CONST8UCTION COMPANY - KANSAS CITY MO
PURCHASE ORDER NO., ROUTE
EXPORT, ~ NO X PAINTING,
LSTTERM, TRANSMISSION RATIO
MACHII~ D~T~-BASIC HOIST HOIST SWING
ENGINE DRIVE SPROCKET 92124-2 29T 92053-2 21T ~NG SI~T,24446-2 41T 24447-2 37T
DPa~m~ Sm~OC~'T 3~4~-2 145T 92052-2 74T CONVERTER, 24446-2 41T 24446-2 41T
TRANSMISSION I"P 4-8TR 198P(335216) I"P 3-STR 16@P(335215) CHAIN HST, 314"P 6-STR 9OP (335083)
C R A W I ~ SRDE 40246-48" CHAIN SW, 3/4"P 6-STR 84P (335092}
FRONT DRUM, BARE WEDGE, 15836-2 1 1/8" ROPE
REAR DRUM LAGGING, 48935-4 27 5/8" DIA. PLAIN WEDGE, 15836-2 1 118" ROPE
C o ~
49484-2 BOX 3850# FILL 37,650# TOTAL 41,5OO#
194)745-2 BOX 3454)# FILL 35,550# TOTAL 39,000#
190744-2 BOX 4650# FILL 37,250# TOTAL 41,900# TOTAL CWT , 146. 400#
190718-9 BOX 1700# FILL 10,300# TOTAL 12,OOO#
190719-9 BOX 1700# FILL 10,3OO# TOTAL 12,000#
BOOM, DATA BOOM L]~IGTH 2 0 0 / BOOM TYPE NO. 22C

BOOM BUTT 4 8 7 0 5 - 4 - 30" (4) 276963 - 40' 9 314" BASIC
TOP 65773-2 - 4e" (4) 276861 - 10'
BOOM INSERT ( 1 ) 33407-3 - 10" (12) 276863 - 40"
BOOM INSERT (I) 623526-4) - 40' PER DRNG. 50609
BOOM INSERT (2) 623532-0 - 40' PER DRWG. 50609
BOOM ~ T .CWTS FOR CARBODY
BOOM I~SgRT 2-190756-9 BOX 4,950# FILL 25,050#
GANTRY ~ X NO TOT/U, OF I BOX 3 0 , ~
190273-2 17' "~ TOTAL OF 2 BOXES 60,000#
FRONT DRUM CABLE~
RF~R DRW4 CABLE,
BOOM HOIST CABLE, 760' 7/8" 6X26 ALT LAY WS ~.IPS IWRC - #719283
BOOM BRIDLE CABLE
# JIB DATA FT. LONG # JIB BACKSTAY

TOP, PENDANT,
BUTT, PENDANT,
STRUT s PENDANT,
INSERT,
PENDANT-BASIC, CWT. HANDLING PENDANTS
PENDR~]T-INSERT, PENDANT
PENDANT-JIB STOP. PENDANT
P~IDANT-JIB STOP, PENDANT
POWER PLANT DATA
FAN _ _ SUCTION X BLOWER X
ENGINE. CUMMINS NTA-855-C360 SERIAL NO. 11629421
TORQU~ comamT~R YEs x NO
GOVERNOR CONTROL YES X NO
~ R C T R I C STARTING YES X NO
GOVERNED SPEED R.P.M. LOW IDLE 0. S. GOV. S P E E D HIGH IDLE STALL
CAPACITY CHART
LIFTING CAPACITIES 6950-A 6-2zi-91 ; 6934-A 6-24-91
JIB LIFTING CAPACITIES
RANGE 6-24-91
6592-A
LOAD LINE SPECIFICATIONS ...... 5345 6-24-91;
LAGGING: 6105 8-11-80
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES
BUSINESS REPLY MAIL

FIRST-CLASS MAIL PERMIT NO. 276 MANITOWOC, WI
POSTAGE WILL BE PAID BY ADDRESSEE
ATTN: TECHNICAL PUBLICATIONS DEPT.

PO BOX 70
MANITOWOC, WI 54221-9961
Please separate at perforation, fold in half, staple at top, and mail
Name ____________________________________________________________________________
Company _________________________________________________________________________
Address:
City __________________________________________ State _________ Zip ______________
Please note Serial Number and Model of your crane or attachment and check appropriate boxes:
Serial Number _________________ Model __________________
Type of Manual -- ¨ Operator’s / Service ¨ Parts ¨ Service Technician’s
Which of the following best describes your job:
¨ Operator ¨ Oiler ¨ Service Technician
¨ Parts Person ¨ Instructor ¨ Engineer
¨ __________________
Rev. 07-08-97 FG0094

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MANITOWOC, WISCONSIN
NEW PARTS
WARRANTY
Manitowoc Cranes, Inc. (“Manitowoc”) warrants parts manufactured by Manitowoc, to be
free from defects in materials and workmanship under normal use and service for the
applicable warranty period. The applicable general warranty period for each new part is
six (6) months from date of installation or 1,200 hours of operation, whichever occurs
first. The applicable extended warranty period for weldments identified by Manitowoc on
its drawings as “boom and jib sections, strut, mast, backhitch, gantry, rotating bed, car-
body and crawler side frames” is three (3) years from date of shipment by Manitowoc;
provided, however, that the machine is used solely for liftcrane applications. No claims
under this warranty shall be valid unless Customer notifies Manitowoc or its authorized
dealer in writing of the defect within sixty (60) days following its discovery, but in no
event later than the expiration of the applicable warranty period and Customer processes
its claim using proper warranty claim procedures.
Manitowoc’s sole obligation to Customer under this warranty is to repair or replace with
re-manufactured or new part or parts, at Manitowoc’s option, F.O.B. original point of ship-
ment, any part or parts which Manitowoc, in its sole discretion, determines to be defective
in materials or workmanship. Manitowoc may require the return of parts, freight charges
prepaid, to Manitowoc’s designated facility for inspection and analysis. Reasonable
freight charges and reasonable labor expenses incurred for approved warranty repairs dur-
ing the applicable general warranty period for each new machine will be reimbursed by
Manitowoc.
This warranty shall not apply to ordinary wear and tear; vandalism; abuse; misuse;
neglect; accident; overloading; altered, modified or changed equipment; equipment or
parts which have not been properly installed, operated or maintained or which have been
improperly adjusted; or damages caused by failure to follow the maintenance procedures
outlined in the applicable owner’s manual or in technical bulletins issued by Manitowoc’s
technical publications department.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER
WARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. The liability of
Manitowoc arising out of the sale, use or operation of Manitowoc machines or parts,
whether in warranty, contract or tort, including claims for special, indirect or consequen-
tial damages shall not in any event exceed the cost of furnishing a replacement for a defec-
tive part or equipment as hereinabove provided. Upon the expiration of the warranty
period, as hereinabove provided, any such liability shall terminate. The foregoing war-
ranty shall constitute the sole and exclusive liability of Manitowoc.
Rev. 08-18-97 Form No. 1-8506
DISTRIBUTOR TERRITORIES
© 2001 Manitowoc Cranes, Inc.
Rev. 10-15-2001 Distlist-1

United States and Canada
British New
Brunswick
Columbia
Alberta 11 Ontario P.E.I.
Saskatchewan
Manitoba
Quebec
WA
10 ME
MT ND
9 Nova
MN VT Scotia
OR
ID 4 NH
12
SD WI MA
2 NY
WY MI CT
RI
IA PA
5 NE NJ
NV OH MD
IL IN DE
UT WV
CO 8 3
CA KS WV VA
MO KY
NC
2 AZ TN 6
OK 11
AR
NM SC
7
MS AL GA
LA
1
TX
FL
Kauai
Honolulu
11
Kalawao
Maui
Hawaii
1 Coastal Equipment 5 ICM Equipment/ACM Equipment 9 Shawmut Equipment

2 Coast Crane 6 Southeastern Crane 10 Cropac Equipment
3 Crane & Shovel 7 Martin Equipment 11 Manitowoc Cranes, Inc.
4 Equipco Cranes 8 North Central Crane 12 Hayden-Murphy Equipment Co.
Distlist-2
(1) COASTAL EQUIPMENT, INC. (2) COAST CRANE CO. (6) SOUTHEASTERN CRANE (11) MANITOWOC CRANES, INC.
Houston, TX San Leandro, CA Charlotte, NC Manitowoc, Wisconsin, U.S.A.
-- Phone: 713-433-6411 -- Phone: 510-352-0123 -- Phone: 704-597-1051 -- Phone: 920-684-6621
-- 24 Hour Answering Service: -- Fax: 510-352-0417 -- Fax: 704-597-0883 -- Fax: 920-683-6277 (Sales)
713-433-6411 920-683-6278 (Parts
-- Telex: 20-3138 (CSTLHO UR) and Service)
(2) COAST CRANE CO. (6) SOUTHEASTERN CRANE
-- Fax: 713-433-3981 Spokane, WA Conley, GA
-- Phone: 509-535-4266 -- Phone: 404-608-9900 (12) HAYDEN-MURPHY EQUIP. CO.
(1) COASTAL EQUIPMENT CORP. 800-829-4266 -- Fax: 404-608-9600 Minneapolis, MN
Trussville, AL -- Fax: 509-534-7104 -- Phone: 952-884-2301
-- Phone: 205-661-1323 -- Fax: 952-884-2293
(6) SOUTHEASTERN CRANE
-- Fax: 205-661-1364 Jacksonville, FL
(2) COAST CRANE CO.
Surrey, BC Canada -- Phone: 904-737-7730
(1) COASTAL EQUIPMENT CO., INC. -- Phone: 604-888-8474 -- Fax: 904-737-4569
Belle Chasse, LA -- Fax: 604-888-8403
-- Phone: 504-394-7400
-- Fax: 504-394-8544 Pompano Beach, FL
(2) COAST CRANE CO.
Tacoma. WA -- Phone: 954-977-5010
(2) COAST CRANE CO. -- Phone: 253-627-7102 -- Fax: 954-977-3897
Seattle, WA -- Fax: 253-627-7311
-- Phone: 206-622-1151
-- Fax: 206-343-4920 Riverview, FL
(3) CRANE & SHOVEL SALES CORP.
Cleveland, OH -- Phone: 813-671-3700
(2) COAST CRANE CO. -- Phone: 440-439-4749 -- Fax: 813-261-0358
Anchorage, AK -- Fax: 440-439-0362
-- Phone: 907-349-7610
(7) MARTIN EQUIPMENT CO.
-- Fax: 907-344-4613 Dallas, TX
(4) EQUIPCO CRANES, INC
(An L.B. Smith Co.) -- Phone: 972-556-0910
(2) COAST CRANE CO. Somerville, NJ -- Fax: 972-556-0479
City of Industry, CA -- Phone: 908-218-1919
-- Phone: 626-810-1870 -- Sales Fax: 908-218-1959
(8) NORTH CENTRAL CRANE &
800-400-2726 -- Parts Fax: 908-218-9674 EXCAVATOR SALES CORP.
-- Fax: 626-810-0435 Mokena, IL
(5) ICM EQUIPMENT CO. -- Phone: 815-469-0700
(2) COAST CRANE & EQUIPMENT CO. Salt Lake City, UT -- Fax: 815-469-0708
Portland, OR -- Phone: 801-974-0388
-- Phone: 503-288-8100 -- Parts direct phone line: (9) SHAWMUT EQUIPMENT CO., INC.
-- Fax: 503-288-9669 801-975-4242 Manchester, CT
-- Fax: 801-972-1725 -- Phone: 860-643-4161
(2) COAST CRANE CO. -- Fax: 860-649-9825
W. Sacramento, CA (5) ACM EQUIPMENT RENTAL
-- Phone: 916-371-0682 AND SALES (10) CROPAC EQUIPMENT INC.
-- Fax: 916-371-7621 Phoenix, AZ Oakville, Ontario CANADA
-- Phone: 602-232-0600 -- Phone: 905-670-7180
-- Fax: 602-232-0620 -- Fax: 905-825-4658
Distlist-3
International
36
36
28 36
SEE UNITED
STATES AND 25
33
CANADA MAP 23
36 29 36
26 21
36 36
27
33
31 34 29
30 22
36
36
30 36 36
36
36 22
36 24
36
35
36
35
21 Coastal (China) 26 Karun Engineering 33 Simarep

22 Coastal (Singapore) 27 Long International 34 TIL Limited
23 CO.MA.CO 28 Manitowoc Europe 35 Tutts - Tat Hong
24 Geomax 29 Manitowoc Korea 36 Manitowoc Cranes, Inc.
25 H.M.D. Gruas 30 Southeastern Crane
31 Maquinaria UCHA
Distlist-4
(21) COASTAL EQUIPMENT (CHINA) LIMITED (28) MANITOWOC EUROPE LTD.
Beijing, CHINA Northampton, ENGLAND
-- Phone: 86 10 65906688 Ext. 21301 -- Phone: 44 1 604 583334
and 21313 -- Fax: 44 1 604 586448
86 10 65900556
-- Fax: 86 10 65900557
(29) MANITOWOC KOREA CO., LTD.
Seoul, KOREA
(22) COASTAL EQUIPMENT (SINGAPORE) -- Phone: 82 2 508 3361 - 4
PRIVATE LIMITED -- Fax: 82 2 508 3365
REPUBLIC OF SINGAPORE
-- Phone: 65 861 7133
-- Fax: 65 862 4040 Jacksonville, Florida, U.S.A.
-- Phone: 904-737-7730
(23) CO.MA.CO. S.r.l. -- Fax: 904-281-0411
Cesate (MI), ITALY
-- Phone: 39 02 99065169
(31) MAQUINARIA UCHA, S.A. DE C.V.
-- Fax: 39 02 99066809 Cuautitlan, MEXICO
-- Phone: 52 5 872 6877
(24) GEOMAX EQUIPAMENTOS LTDA. -- Fax: 52 5 872 6876
Rio de Janeiro, RJ - BRASIL
-- Phone: 55 21 274 3158
(33) SIMAREP
-- Fax: 55 21 294 8935 Combs La Ville, FRANCE
-- Phone: 33 1 60 34 23 23
(25) H.M.D. GRUAS, EQUIPOS, MOTORES Y -- Fax: 33 1 60 34 23 32
REPUESTOS, S.A.
Madrid, SPAIN
--Phone: 34 1 8594380/8594706/8594349 (34) TIL LIMITED
Calcutta, INDIA
--Fax: 34 1 8594449
-- Phone: 91 33 553 1352
-- Fax: 91 33 553 2546
(26) KARUN ENGINEERING & CONSULTING
LTD.
Ankara, TURKEY (35) TUTTS - TAT HONG
-- Phone: 90 312 468 8200 South Granville, NSW
-- Fax: 90 312 468 8280 AUSTRALIA
-- E-Mail: karun@karun.com.tr -- Phone: 61 2 9780 7200
www.karun.com.tr -- Fax: 61 2 9780 7294
(27) LONG INTERNATIONAL (MEECO) E.C. (36) MANITOWOC CRANES, INC.

Mina Sulman, BAHRAIN Manitowoc, Wisconsin, U.S.A.
ARABIAN GULF -- Phone: 920-684-6621
-- Phone: 973 728757 -- Fax: 920-683-6277 (Sales)
-- Fax: 973 729097 920-683-6278 (Parts & Service)
Distlist-5
, . .. MANITOWOC ENGINEERING CO.
I~,,~o~ of I 1 ~ . ~ . ~ : ~ , k~. Mon~owo~, W',,~e.,~ ,$4220
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160299-2
MANITOWOC ENGINEERING, CO.
Oivision of The M a n i t o w o c Company, Inc. Manitowoc. Wisconsin 54220
WEIGHTS
4100W SERIES-1 and 2
DESCRIPTION APPROXIMATE WEIGHT

(POUNDS)
Liftcrane - - with 70' No. 22C boom, crane counterweight, universal gantry with telescopic
backhitch, 26'6" crawlers with 48" treads, full width tandem drums, independent
swing, independent boom hoist, Cummins NTA-855-C360 engine, 27-5/8"
diameter lagging for rear drum, boom hoist rope, equalizer, telescopic air cush-
ioned boom stop, 200 ton hook block, 15 ton hook and weight ball, single sheave
upper boom point, and upper wire rope guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1 - - 366,575 *
S-2 - - 450,575 *
Upperworks --- with Cummins NTA-855-C360 engine, independent swing, independent boom hoist, and
27-5/8" diameter lagging for rear drum; LESS boom, gantry and backhitch, equalizer, hook
block, weight ball, counterweight, telescopic air cushioned boom stop and catwalk . . . . . . 80,620 *
Upperworks - - as above with gantry and backhitch, equalizer, boom hoist rope, and carbody; LESS
crawlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141,365 *
• Weights do not include hoist line, whip line or fuel. For Caterpillar D-343TA add 1,170 Ibs.; for Caterpillar 3406 P C T A
add 100 Ibs.; for GM 12V-71N add 600 Ibs.
Carbody - - with roller path, ring gear, and king pin; LESS crawlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49,700
Crawlers - - 26'6" with 48" treads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38,405 each
Counterweight
Inner (Self-Removing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41,900
Middle (Self-Removing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41,500
Outer (Self-Removing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39,000
Upper Side (2) (Series-2 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,000 each
Carbody (2) (Series-2 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30,000 each
No. 22C Open Throat Boom Top
Boom T o p - - 40' (with lower boom point assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,770
Basic Pendant - - 40' 9-3/4" (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 each
Upper Boom Point (single sheave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,260
(double sheave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,510
Jib Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
Offset Link (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 each
No. 22A Light Tapered Boom Top
Tapered Boom Top - - 50' (with lower boom point assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,980
Tapered Boom Insert w 30'. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,610
Basic Pendant - - 40' 9-3/4" (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 each
Upper Boom Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720
Wire Rope Anchor Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
No. 22A Hammerhead Boom T o p
Boom Top - - 10' (with boom point and wire rope guide assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,510
Tapered Boom I n s e r t - 30'. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,610
Basic Pendant - - 37'11" (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 each
Upper Boom Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
© Manitowoc 1988. (Continued)

10-2-78 (Rev. 8-30-88) WEIGHTS 4100W SERIES-1 and 2 FOLIO 962-1
Manitowoc Engineering Co.
DESCRIPTION APPROXIMATE WEIGHT

(POUNDS)
N o . 22A and 2 2 C B o o m Butt, Inserts, a n d Pendants
B o o m Butt - - 3 0 ' 0 " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6,320
B o o m I n s e r t - 4 0 ' 0 " ( w i t h J i b B a c k s t a y a n d Wire R o p e R o l l e r G u i d e ) . . . . . . . . . . . . . . . . . . . . . . . . . 4,560
B o o m Insert - - 4 0 ' 0 " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,460
B o o m Insert - - 2 0 ' 0 " . . . . . . . . . . . . . . . . . ....................................................... 2,480
Boom Insert- 10'0". ........................................................................ 1,400
P e n d a n t - - 40' (4 p e r Insert) . . . . . . . . . . . . . .................................................... 215 each
P e n d a n t - - 20' (4 p e r Insert) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 each
P e n d a n t - 10' (4 p e r Insert) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 each
Pendant Spreader Bar ...................................................................... 440
Wire R o p e G u i d e A s s e m b l y ( U p p e r ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
Wire R o p e G u i d e A s s e m b l y ( L o w e r ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Wire R o p e R o l l e r G u i d e A s s e m b l y . . . . . . . . . . . . . . . . . . . ....................................... 55
E q u a l i z e r with P e n d a n t L i n k s . . . . . . . . . . . . . . . . . . . . ........................................... 2,160
Telescopic Boom Stop .......... ........ ; .................................................. 675
P l a t f o r m for B u t t . . . . . . . . . . . . . . . . . ~• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
R e m o v a b l e E q u a l i z e r Rail (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 each
P e n d a n t A t t a c h i n g L u g w i t h L i n k for B o o m H a n d l i n g (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 each
P e n d a n t R u b b i n g F r a m e (4) . . . . . . . . . : ....................................................... 50 each
N o . 123 Jib
J i b T o p - - 15'0" ( w i t h J i b P o i n t ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695
Jib Butt - - 15'0" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600
J i b Insert - - 1 0 ' 0 " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
Basic P e n d a n t - - 3 3 ' 3 - 3 / 4 " (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 e a c h
P e n d a n t - - 10' (2 p e r Insert) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 e a c h
J i b B a c k s t a y P e n d a n t - - 5 0 ' 4 " (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 e a c h
J i b St rut - - 1 2 ' 6 " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
Components
H o o k R o l l e r s w i t h S h a f t s (6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 e a c h
L i g h t Plant w i t h M o u n t i n g P l a t f o r m - - 6.5 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,390
C a t w a l k - - R i g h t a n d Left S i d e w i t h Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,320
L a g g i n g - - 2 7 - 5 / 8 " D i a m e t e r (Plain) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,440
12 - Part G a n t r y w i t h T e l e s c o p i c B a c k h i t c h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,805
B o o m Hoist W i r e R o p e - - 12 Part, 760' o f 7 / 8 " 6x26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,080
H o i s t L i n e - - 1 - 1 / 8 " 6x31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.34 Ibs./ft.
W h i p L i n e - 1 - 1 / 8 " 6x31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.34 Ibs./ft.
15 T o n H o o k a n d W e i g h t Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 865
100 T o n H o o k B l o c k A s s e m b l y (LESS 2-1,225 Lbs. W e i g h t Plates) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,220
200 T o n H o o k B l o c k A s s e m b l y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,815
230 T o n H o o k B l o c k A s s e m b l y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,660
Dragline Fairlead - - Revolving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............. 1,910
Dragline Fairlead -- H i n g e d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,180
N O T E W e i g h t s m a y f l u c t u a t e +5% d u e to m a n u f a c t u r i n g
t o l e r a n c e s . Also, w e i g h t s of v a r i o u s s m a l l c o m -
p o n e n t s have been o m i t t e d f r o m t h i s w e i g h t
sheet.
F O L I O 962-2
A Division ~ the 14oni~,va( C o m p o n y , / n o . Manito~,oc. Wisconsin ,,
: MATERIAL LIST O N BACK

IREV. I MOOEL
0-480-1 I B 3900, 3900T, 3900W, 4000W, 4i00W
TOOL LIST
REF. PART QUANTITY VENDORS

NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
1 722493 WRENCH, Thin (1-I/2") (All) .5#

2 167596 WRENCH, Drum Brake (1-7/8") (Towers) 4.0#
3 722246 WRENCH, Drum Brake (I-7/8") (All) 4.0#
4 13404 WRENCH, Tension Rod (2-I/4") (Models 3900, 3900T, 3900W,
4100W) 8.0#
5 139624 WRENCH, Hook Roller Pin Locking Plate (5-3/4" Hole Centers)
(Models 3900, 3900T, 3900W, 4000W) 5.2#
6 138092 WRENCH, Hook Roller Pin (4-1/2") (Model 4100W) 6.8#
7 21804 WRENCH, 12 Point Socket Type (2-13/16")
(Models 3900, 3900W, 4000W, 4100W) 15.0#
20976 2 WRENCH, 12 Point Socket Type (3") (Model 4000W) 15.0#
20977 1 WRENCH, 12 Point Socket Type (3-5/32")
(Models 3900, 3900T, 3900W) 15.0#
8 13775 WRENCH, Clutch Shaft (2-1/4") (Model 3900T) 10.0#
9 974 WRENCH, Crawler Tread (3-3/16")(Models 3900, 3900W) 17.0#
i0 975 WRENCH, Travel Shaft (3-13/16")(Models 3900, 3900T, 3900W) 15.0#
II 11466 WRENCH, 1-3/4" Nut (All) 10.0#
TOOLS NOT SHOWN
722423 1 WRENCH, Crescent (12")

722463 1 HANDLE, Socket (3/4")
416739 1 EXTENSION, Handle
646449 1 SOCKET (1-1/16")
646450 1 SOCKET (1-1/8")
646451 1 SOCKET (1-3/16")
646452 1 SOCKET (1-1/4")
646453 1 SOCKET (1-5/16")
646454 1 SOCKET (1-7/16")
646455 1 SOCKET (1-1/2")
646456 1 SOCKET (1-5/8")
646457 1 SOCKET (1-3/4")
646458 1 SOCKET (1-7/8")
646459 1 SOCKET (2")
646437 1 SOCKET (2-1/4") (Model 3900)
722515 1 WRENCH, Combination (7/16")
722525 1 WRENCH, Combination (I")
PLEASE GIVE MACHINE SIN W/ORDER

I
REV-B 0-480-1
GROUP A - Rotating Structure
PARTS MANUAL ALPHABETICAL INDEX
GROUP A - Rotating Structure
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP

"A" Frame 48481 F1 02/25/70 11/02/81 A0101
Cab 65413 B2 12/22/75 05/17/91 A0201
Cab 65413 K1 12/22/75 05/17/91 A0201
Cab 95606 - 09/24/75 08/26/85 A0201
Cab 98032 E1 01/18/80 11/01/84 A0201
Cab Heater/Air Conditioner 190449 - 03/01/77 A0209
Cab Heater/Air Conditioner 190449 - 10/31/78 06/07/91 A0209
Cab Rear Support 180856 E1 05/14/69 12/06/89 A0103
Catwalk 65804 D1 06/08/81 11/30/93 A0801
Chain & Gear Case 48691 A1 03/25/69 A0401
Chain & Gear Case 48691 N1 08/20/82 09/28/93 A0401
Chart Holder 93994 D1 04/30/85 11/15/90 A0212
Chart Holder 95639 - 04/30/85 08/07/90 A0212
Counterweight & Cab Rear 190721 E1 03/17/78 12/18/90 A0301
Fuel Tank 167866 B1 07/14/88 04/18/91 A0601
Guards 49267 S1 03/10/78 07/21/92 A0501
Mirror 166906 - 08/13/86 04/22/88 A0211
Operator's Station/Pilothouse 137847 - 07/17/69 09/28/94 A0202
Operator's Station/Pilothouse 65386 C2 09/24/75 08/16/90 A0202
Operator's Station/Pilothouse 65386 R1 02/17/88 03/02/94 A0202
Platform 48583 K1 02/27/69 03/22/95 A0701
Rotating Bed Lubrication Piping 163814 - 06/06/84 05/06/95 A0104
Rotating Bed/Hoist Frame/Transporter Platform 48443 AB1 02/06/86 11/07/90 A0102
Windshield Wiper/Defogger 180880 - 04/24/70 A0210
Windshield Wiper/Defogger 190248 E1 12/17/75 03/02/84 A0210
01/20/03
A Dh,~ of/he Mm#m*m C..mw~W, l i t . ~ W~-o~
tO
UJ
IN
u~
C'4
Ira-
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LU
l.--
U')
I"..
r.O
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% LL-
MATERIALUST O N BACK
C~I,
.--A1.1+
I REV. I MOOEL I
'I 4 8 4 8 1 - i 4100W
" A" FRAME

NO. NUMBER REQUIRED
• i
DESCRIPTION OF PART PART NO.
1 48979-2 i LEG, Center (Shown)
1 48979-9 i LEG, Center (Mach. w/Roof Mounted Aux. Drum)
2 136315 2 LEG, Front
3 160145 i BEAM, Roof (Shown)
3 94535 i BEAM, Roof (w/Roof Mounted Light Plant)

l
4 137529 2 PIN, Support
5 136409 4 WASHER
6 136301 2 PIN, Beam w/cotter pins
7 77076 2 PIN, Front Leg Upper w/cotter pins
8 137105 I BUSHING (S/N 41022 only)
9 137108 2 BUSHING (S/N 41022 only)
10 77350 2 SPACER
12 136375 4 PIN ''
11 596568 4 RING, Snap
13 15345 2 PLATE, Lock w/capscrews and lockwashers
14 77077 2 PIN w/cotter pins
15 667210 2 STRAP, One Hole
16 505803 i LEVEL, Angle
REV.
F 48481 - I
PLEASE GIVE MACHINE S/N W/ORDER
A D~tl~ ot rite M a n l ~ , ~ x Compontl , Inc. ~ Wbc~t~
I
I
9
t~ See Cab Assembly
12
ci
|
MATERIAL LIST ON BACK

-A2. i-
eEv. B I MODEL
65413 - 2
l 4100W-SC200-4100M
LEFT CAB DOOR MECHANISM
REF. PART QUANTI~ VENDORS

, d
i 17869 i BOLT, Eye W/elastic stop nut
5 1204 i SPRING
L~
6 17868 1 HANDLE, Insid~ W/capscrew and elastic stop nut
PO
7 73900 1 LATCH W/mach. screw, capscrew and Jam nut
8 73983 1 HANDLE, Outside W/capscrew and'elastic stop nut
9 631350 2 SHEAVE, Roller
i0 19060 2 PIN W/cotter pin
ii 17866 i CLIP W/capscrew, hex nut and lockwasher

r'rl
12 647410 ii SPACER
co
I,,3
co
L~
>
Po
~J
0
~r
REV.
B 65413 - 2
i
MANITOWOC •ENGINEERING C O .
54
50
16
,62
9
19 23
12 17
10 2o
24
L 38
44 29

.... -A2. I-
IR~. IMODEL
65413£1 K 4100W-4100M-SC200
CAB
REF. PART QUANTITY • VENDORS

NO. NUMBER REQUIRED DESCRIPTION OF PART PART N O ,
1 180859 1 ROOF, Right

O%
2 136757 1 ANGLE, Right Roof
3 180641 i CLOSING SHEET, Roof W/capscrews, hex nuts & lockwashers I--,
4 77055 1 DOOR, Sliding i

5 180860 1 ROOF, Left (See Notes 1 & 2)
6 136758 1 ANGLE, Left Roof
7 92626 1 CLOSING SHEET, Left W/mach. screws, hex nuts & lockwashers
8 17864 1 RAIL, Hand W/hex jam nuts
9 92625 I CLOSING SHEET, Right/mach. screws, hex nuts & lockwashers
49482-6 1 PANEL, Rear (Complete) W/stove bolts, hex nuts & lockwashers
(4100W and SC200)
I0 633256 1 PANEL, R i g h t c o r n e r "
II 49482-2 1 CLOSING SHEET, Rear
12 219784 1 ANGLE
13 633257 1 PANEL, Left Corner
190364-6 1 PANEL, Rear (Compl.) W/stove bolts, hex nuts & lockwashers (4100~
I0 190364-2 1 PANEL, Right Corner
II 49482-2 1 CLOSING SHEET, Rear
12 219784 1 ANGLE
13 190364-3 1 PANEL, Left Corner
49350-6 1 PANEL, Rear (Compl.) W/stove bolts, capscrews, hex nuts &
lockwashers (Mach. W/22-I/2" O.D. Rear Cab Sheaves)
10 I PANEL, Right Corner (Items #2-23 Drwg. #49350)
11 49350-2 1 SHEET, Rear Closing
12 219784 i ANGLE
13 i PANEL, Left Corner (Items 3-24 Drwg. #49350) O%
La
14 92617 1 CLOSING SHEET , Rear W/mach. screws, hex nuts & lockwashers
14 93599 i CLOSING SHEET, Rear W/mach. screws, hex nuts & lockwashers ~o
(Mach. W/22-I/2" Rear Cab Sheaves) DI

15 181251 i CLOSING SHEET, W/mach. screws, hex nuts & lockwashers ,-'rJ
15 181351 i CLOSING SHEET W/mach. screws, hex nuts & lockwashers I",I
o
(Mach. W/22-I/2" O.D. Rear Cab Sheaves) rt
15 161402 1 CLOSING SHEET W/mach. screws, hex nuts & lockwashers
(Mach. W/161365 or 164554 gantry asm.)
33531-6 I PANEL, Left W/stove bolts, capscrews, hex nuts & lockwashers
16 33531-2 1 PANEL, Rear
17 587108 I RAIL, Door
18 633171 i GUIDE, D~or
19 632817 I PANEL, Center
20 632827 1 PANEL, Center
21 31702 I PANEL, Front
22 33529 1 DOOR, Left W/capscrews, lockwashers, flatwashers & cotter pins
180761-6 I FRONT W/mach. screws, stove bolts, hex nuts & lockwashers
23 633231 1 SHEET, Left Upper
24 180761-2 1 DOOR, Left Front
25 140051 1 CLOSING SHEET, Left Rear W/mach. screws, hex nuts & lockwashers
(4100W and SC200)
25 144044 1 CLOSING SHEET, Left W/mach. screws, hex nuts & lockwashers (41001
26 136763 I CLOSING SHEET W/capscrews, hex nuts & lockwashers (W/Catwalk Onl
K 65413-1 Cont.
~EASE G~E MACHINE S/N W/ORDER
" -A2. I- '
I F l 4100W-41OOM-SC200
CAB
REF. PART QUANTITY J VENDORS

NO., NUMBER REQUIRED DESCRIPTION OF PART PARTNO.
27 92627 1 CLOSING SHEET, Left
28 92650 1 CLOSING SHEET, Left Front W/mach. screws, hex nuts & lockwashers
29 136795 1 PLATE, Cover W/mach. screws, hex nuts & lockwashers
30 180668 i CLOSING SHEET, Shutter
31 180667 1 SHUTTER, Radiator W/shackle
95772 1 CLOSING SHEET ASM., Rear Right (See Note) (4100W & SC200)
32 95771 1 CLOSING SHEET, Right Rear W/capscrews, hex nuts & lockwashe fS
34 140163 1 DOOR, Battery Compartment
482058 2 HINGE, Concealed
35 510183 i LOCK, Paddle Handle
4-J
96124 i CLOSING SHEET ASM., Rear Right (4100M)
0 32 96123 1 CLOSING SHEET, Right Rear W/capscrews, hexnuts & lockwashe ?S
34 144045 1 DOOR, Battery Compartment
[ 482058 2 ,HINGE, Concealed
35 ! 510183 I LOCK, Paddle Handle
33 143448 1 CLOSING SHEET
37 138764 1 CLIP
38 180675 1 PANEL, Right W/stove bolts, hex nuts, capscrews, lockwashers &
flatwashers
39 180112 CABINET, Tool W/lock and padlock
40 137011 SHEET, Closing W/capscrews & lockwashers
180644-6 PANEL, Left Inner (Complete) W/mach. Screws, capscrews, hex
nuts & lockwashers
41 SHEET, Upper
42 180644-2 SHEET, Lower
43 208352 ANGLE, Corner Upper
44 208352 ANGLE, Corner Lower
46 145495 COVER W/mach. screws, hex nuts & lockwashers
47 137863 COVER W/stove bolts, hex nuts & shakeproof washers
48
49 73515 CAP, Radiator Roof Opening
50 137522 COVER W/mach. screws, hex nuts & lockwashers
61 145796 SHEET, Closing W/sheet metal screws & lockwashers
62 184628 LADDER (27" wide) (supersedes previous 17-I/2" wide ladder
93898) (See Note 3)
62 160246 LADDER (25-5/8" wide) W/mach. bolt, capscrews & lockwashers
(See Note 4)
MACH. W/OUTSIDE LIGHT PLANT
(Delete Ref. No. 24)
~j 24A 94265 DOOR, Left Front Upper
LJ
24B 94266 DOOR, Left Front Lower
.7
I
MACH. W/OUT TOWER POCKETS IN CAB REAR SUPPORT
.|- 46A 94986 COVER W/mach. screws, hex nuts & lockwashers
0 46B 141995 GASKET
MACH. W/OUT BATTER BOX - DELETE #95772

32A 95770 CLOSING SHEET, Right Rear W/capscrews, hex nuts & lockwashers
(4100W & SC200)
PLEASEGIVEMACHINE S/N W/ORDER IR~ K 65413-I Cont.

'.. , . . ~.. .
• ,.~. i~, .
, i
C~
Lm
654!3-1. rKI .... 4100W-4100M-SC200
CAB
0
! i
f't
REF. PART QUANTITY ; IVENDORS
NO. NUMBER REQUIRED DESCRIPTION OF P A R T : !PART NO.
MACH. W/CATWALK W/LEFT FRONT CORNER RAILING

.(Delete Ref. No. 180761-6 & use the !
following: ) i
182252 I FRONT, Left W/stove.bolts, hex nuts & lockwashers
MACH./REMOTE MOUNTED OPERATOR' S CAB

182653 I CLOSURE ASSEMBLY, Cab
51 70706 1 i GLASS, Window
52; 605.301 I ! CHANNEL, Rubber (Spec.ify 6 " 4 - 1 / 8 '' - 1.934 m)
53 1 8 2 6 4 6 ,I , DOOR W/hing.es . . . .
54 137208 I GASKET "'
55' 475001 I HANDLE
56 510182 1 LOCK ,.
57 137209 1 GASKET
58 136990 1 STRIKER, Lock W/mach. screws, hex nuts & lockwashers
59 4.75000 1 HANDLE
60 190229 I FRAME, Door W/mach..screws, hex nuts & lockwashers
183168 1 SECTION, Deck (In Front. W/closure #182653) (For mach. W/out
Catwalk to Remote Mounted Operator's Cab)
143762 1 RAILING (W/out Catwalk to Remote Mounted Operator's Cab)
NOTE I: FOR MACHINE W/HYDROMECHAN.ICAL THIRD DRUM Delete Left

Roof 180860 & use the following:
0".
k,n
.L".
5 ]83621 I ROOF, Left . l
145554 I COVER .W/capscrews.~&. lqqkwashers..(Not;.:Shgwn.-L, Use to cover

opening in 183621) ~ : I---,
• : . ." 'i " -" L I , ".~

0
NOTE 2: For Machine W/roof mounted hyd. winch '& oil cooler
delete Ref. #180860 & use ~.the. fpZZowlng:
I-t
(First on S/N 41620)

,-~
• : " "*'" "' " : :' ' ' . '", "~'~'"'.."': ' ",~ .i':.,";:
184136 1 ROOF, Left 0

rt
NOTE 3: For machine W/elev'ated cab asm.,"relocate ladder

184628 .to left side of. ca.b.., ,.
NOTE 4: For machine W/elevated cab asm. &..outs±de light

plant asm., replace ladder 184628 With ladder
160246 to :left, side of cab . . . .
pr,
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Model 4100
Model 3900 W/Unlversal Operators Cab
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Models 3900, 3900W and 4000W
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98032 - I E 3900W, 3950D, 3950W, J 4000W, 41 00W ["I'] j
SHUTTER CONTROL
REF, PART QUANTITY VENDORS

1 146744 SUPPORT (3900 and 3950W w/universal operator's cab - 3900

Non-Vicon - 3950D, 3950WT and 4100W)
i
IA 146852 SUPPORT (39009 3900W9 3950W, 4000W)
2 254551 BOLT, Stove
3 546052 NUT, Hex (I/4" -:20 UNC - 2B)
4 146745 CLIP (3900 and 3950W w/universal operator scab - 3950D,

3950WT and 4100W).,
4A 147108 ~ 1 '4CLIP (3900~ 3900 N0n'Vic0n, 3900w, 3950W, 4000w)
5 252807 1 BOLT, Eye
6 624649 1 SHACKLE
7 334034 CHAIN, Sash (Specify 4'8" - 1.422m)
8 146743 BRACKET w/hex nuts
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MATERIAL LIST O N BACK

-AI. 3- o
I REV.E ] MODEL
180856 - i 4100W o, i
CAB REAR SUPPORT

1 48665-2 i COLUMN, Rear
1 48665-9 I COLUMN, Rear (Mach. W/Roof Mounted Aux. Drum)
2 136333 i SHAFT, Sheave
3 77004 2 PLATE, Keeper W/capscrews and lockwashers
4 77006 2 SHEAVE (17½" O.D.) W/gr. fitting and brass screw dowel
5 77005 2 BUSHING
6 77042 2 PIN W/cotter pin and snapL ring
7 136300 2 PIN
9 136303 4 WASHER (1/8") (Useas Required)
10 136304 i0 WASHER (1/16") (Use as Required)
11 140485 2 PIN W/cotter pin
12, 140482 i LINK, Support
13 219111 2 BAR (Weld to Column) oo

o
oo
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14 144412 SPACER, Split W/capscrews, hex nuts and lockwashers O~
NOTE: Ref. Nos. 11-12 added per design change of 4-5-72.

o
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REV.
E 180856 - i
PLEASEGIVE MACHINE SIN W/ORDER
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A Dirts/on c/The Manilowa( Company,/1~ ManJtov, c~, Wlsconsi~
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I,,. A! 4100W I
CHAIN CASE
REF. PART
DESCR IPTIONOF PART
"OUANT 11'~ %
NO. NUMBER
1
REQUIRED
i
1 50786 CASE 9 Chain W/capscrews 9 hex nuts a n d lockwashers 1
2 92819 GASKET 1 l
3 571712 PLUG, Pipe (2~,) i
4 137318 PIPE, Tube W/I/8" pipe plug~ capscrews and lockwashers 1
5 72567 GASKET 2
6 622492 SEAL 9 Oil 2
7 137314 RETAINER, .Seal 2
8 288745 BUSHING, Reducing (3½" x i") 1
9 275451 CAP ~ Breather 1
i0 73353 RING 9 Oil Seal Retaining W/capscrews 3
ii 24759 SEAL, Oil 3
12. 137313 RING, Retaining 2
13 72611 COVER W/capscrews and lockwashers 1
14 72612 GASKET 1
15 24313 SEAL, Oil 3
16 71937 RING 9 Retaining W/capscrews and copper washers 3
17 79819 GASKET 1
18 48337 CASE ~ Chain W/capscrews, hex nuts, lockwashers and copper washer., 1
19 79820 GASKET 1
20 72600 PIPE, Lube W/capscrews and copper washers 1
21 571711 PLUG, Pipe (2") 1
22 73595 PLATE, Cover W/capscrews and lockwashers 1
23 73596 GASKET 1
24i 15078 DIPSTICK, Vented 1
25 304369 CAP, Pipe (%") 1
26 79898 SUPPORT, Pipe W/capscrew, hex nut and lockwasher 1
27 667227 STRAP, Pipe (%") 1
28 543479 NIPPLE (%" x 15~") 2
29 406955 ELBOW, 90 ° (¼") 1
30 72640 SUPPORT W/capscrews ~ hex nuts and lockwashers 1
31 72641 SUPPORT W/capscrews, hex nuts and lockwashers 1
WHEN ORDERING ALWAYSGIVE MACHINE SERIAL NUMBER

A Division ol ~e M o n i ~ o w a c C o m p o n y , Inc. Aelnl~m.e¢, WiK~u~n
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48691-1 I MODEL 3950W, 4100W
F,--~I
CHAIN CASE
REF. ~ PART QTY. DESCRIPTION OF PART I VENDORS

NO. NUMBER REQ, PART NO.
1 50810 1 CASE, Chain w/capscrews, hex nuts and Iockwashers (std)

1 50992 1 CASE, Chain w/capscrews, hex nuts and Iockwashers (H-Speed Rear Drum)
2 92932 1 GASKET
3 571712 1 PLUG, Pipe (21/~'') (see Note 1)
137318 1 PIPE, Lube w/pipe plug, capscrews and Iockwashers
5 72567 2 GASKET
6 71937 3 RING, Retainln 9 w/capscrews and copper washers
7 94186 2 SEAL Oil (see Note 2)
8 140544 2 RING, Oil Seal Mounting (see Note 2)
9 275451 1 CAP, Breather
10 288745 1 BUSHING, Reducing (31/2'' x 1")
11 73353 3 RING, Oil Seal Retaining (see Note 2)
12 24759 3 SEAL Oil (see Note 2)
i3 137313 2 RING, Retaining (see Note 2)
14 72612 1 GASKET
!15 72611 1 COVER w/capscrews and Iockwashers
16 48747 1 CASE, Chain w/capscrews, hex nuts, Iockwashers and copper washers
17 137598 1 GASKET
18 24313 3 SEAL Oil
19 139752 1 SUPPORT. w/capscrews, hex nuts. and Iockwashers
20 72600 1 PIPE, Lube w/capscrews and copper washers
21 571711 1 PLUG, Pipe (2")
22 15078 1 DIPSTICK, Vented
23 304369 1 CAP, Pipe (3/~,,)
24 79898 1 SUPPORT, Pipe w/capscrews, hex nut and Iockwasher (see Note 3)
25 667227 1 STRAP, Pipe p/~")
26 543479 1 NIPPLE (3,~,,x 151/2'')
27 406955 1 ELBOW, 90 ° p,~")
28 73596 1 GASKET (see Note 1) .
29 73595 1 PLATE, Cover w/capscrews and Iockwashers (see Note 1)
30 543768 1 NIPPLE (zh". x 9")
31 139751 1 SUPPORT w/capscrews, hex nuts and Iockwashers
32 79819 1 GASKET
133 ! 38602 1 STRAP w/capscrews and Iockwashers
34 219151 1 PAD, Mounting (weld to case)
35 138874 1 PAD, Mounting (weld to platform support)
36 140543 2 RING, Retaining w/capscrews and copper washers (see Note 2)
37 138701 1 PAD, Mounting
38 139754 1 SUPPORT w/capscrews and Iockwashers C
40 143862 8 CUP, Seal Retainer (see I~lote 2) o~
41 571707 1 PLUG, Pipe (1 ~,~")(Machines after 6-9-78 Revision)
w
Note 1: Ref. Nos. 3, 28, 29 deleted per design change of Aug. 19, 1980. -I'1
Note 2: For Model 3950W w / o Rear Drum Option, delete the following and
install Chain Case Sub-Assembly 161193:
7 94186 2 Seal
8 140544 2 Oil Seal Mounting Ring
11 73353 2 Retaining Ring
12 24759 2 Seal
40 143862 8 Seal Retaining Clip
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER I"'v, ! 48691-1

10-15-93
-A4.1 -
48691-1 MODEL 3950W, 4100W
CHAIN CASE
REF. PART QTY. DESCRIPTION OF PART

VENDORS
NO. NUMBER REQ. PART NO.
Note 3: Alternate .dipstick piping req'd for Model 3950W machines w /

magnet c~ntroller delete pipe support (79898, Ref #24) and add
the following:
544015 NIPPLE, 3,4- Dia x 30" Ig
406938 ELBOW, 45 ° Street (3,4")
406687 ELBOW, 45 ° (3,4,,)
667227 STRAP, Pipe (3,4,,)
ANGLE (1" x 1" x 1/4" x As Req'd) (weld to rotating bed at assembly)
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161193
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 48691 - 1

MANITOWOC ENGINEERING CO. A2 12
Division o~ The M o n t t o w o c Componx Inc Montlowoc Wisconsin 54220
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I 93994 - 1 ALL
CHART HOLDER
REF PART QUANTITY VENDORS

NO NUMBER REQUIRED DESCRIPTION OF PART PART NO
165215 FRAME
165217 DIVIDER
168712 WINDOW
140049 TRACK (one shown)
617786 SCREW, Machlne (10-24 x 5") (one shown)
548340 NUT, Elastlc stop (10-24) (one shown)
334208 CHAIN (speclfy 27" long)
REV
I 93994- 1
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MANITOWOC ENGINEERING CO. A3.1
Division of The Man~towoc Company, I n c . Manifowoc,~sconsin 54220
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-A3. I-
IREV. IMODEL
190721 - 1 E 4100W, 82
I =,,,,
COUNTERWEIGHT
(See Note i)
REF. PART IQUANTITY VENDORS

NO. NUMBER REQUIRED DESCRIPTION OF PART
! PART NO.
1 190744 COUNTERWEIGHT, Ist
2 49484 COUNTERWEIGHT, 2nd (See Note 2)
2 191215 COUNTERWEIGHT, 2nd (w/counterweight mounted boom hoist)
3 190745 1 COUNTERWEIGHT, 3rd

L~
4 190718 1 COUNTERWEIGHT, Right side w/brass plate and self tap screws
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5 190719 1 COUNTERWEIGHT , Left side w/b#ass plate and self tap screws P,3
6 1.36673 4 PIN F..l
7 563891 4 PIN, Quick Release
9 145247 4 BOLT w/hex nut and lockwasher
i0 97123 4 HANGER (Weld to Ref. Nos. 1 and 3)
ii 145428 4 PAD, Spacer (Weld to Ref. Nos. I and 3)
12 1'83649 2 DECAL, CAUTION (One decal on each side counterweight)
Note I: Side counterweights, Ref. Nos. 4 and 5 must be

removed when machine,is used w/a Series 3 Ringer.
CAUTION: Side counterweights Ref. No's. 4 and 5 can only

be used when carbody counterweights are used.
Carbody counterweights must be in place before

attaching side counterweights. Remove side
counterweights before removing carbody
counterweights.
Note 2: For machines w/counterweight mounted boom hoist,

Delete 49484 and add 191215 counterweight.
R~. E I 190721-I
PLEASE GIVE MACHINE S/N W/ORDER , I c~
MANITOWOC ENGINEERING CO. A6. I
Dlvtslon or The NQntTowo¢'Compony Inc. Mortltowoc. Wtsconaln 54220
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MATERIAL LIST ON BACK P,

-A6.1- M,-,,
167866 - i
IRE'VB. I Mooa 4100W ",,4
O0
FUEL TANK I
(See Note I)

NO. NUMBER IREQUIRED DESCRIPTION OF PART PART NO.
1 190706 I TANK, Fuel w/capscrews, hex nuts, and lockwashers

2 49306 1 TANK, Fuel w/capscrews, hex nuts, and lockwashers
3 543774 2 NIPPLE, Pipe (3/4" x 12" Lg.)
4 304425 2 CAP, Vent (3/4")
5 304449 i CAP, F i l l e r , Fuel Tank
6 94738 1 .STRAINER, Fuel Tank
7 460306 I GAUGE, Fuel
8 543409 NIPPLE., Close (2'")
9 '355028 2 . COCK, Steam (2") "
I0 542870 1 NIPPLE, Pipe '(2" x 7-7/8" Lg.) '
11 679310 2 .TEE (2")
12 571711 2. PLUG, Pipe (2" Sq, Hd.)
13 542870 I NIPPLE, Pipe (2" x 7-7/8" Lg.)
14 406960 I ELBOW (2" x 90° )
15 486291 I HOSE, Flex (2" x 7'2" Lg.)
219151 1 PAD, Mounting
667090 1 STRAP, Pipe ( 2 " ) "
612452 1 CAPSCREW (3/8"~16 UNC-2A x 3 / 4 " L g . )
710304 1 LOCKWASHER (3/8")
16 543223 I NIPPLE, Pipe (2" x 9")
17 543444 2 NIPPLE, Pipe (I/21' x 1-1/2" Lg.) ..
18 406953 I ELBOW(I/2". x 90° ) . .
19 571703 2 PLUG, Pipe (.I/2" Sq, Hd.)
20. 406906 i ELBOW .(3/4" X.~1/ 2" x 90o).
21 703054
i
1 ~ALVE, Check.(1/2")
22 304224 i CAP, Pipe.(3/4")
23" 136776 1 SUPPORT, Tank w/capscrews and lockwashers
24 136775 1 SUPPORT, Tank w/capscrews and lockwashers.
28 429652 2 ADAPTER, F i t t i n g (each end of hose)
Machines with optional fuel tank drain, delete Ref. #12 and add
25 288770 BUSHING, Nut (2" x i/2")

26 543404 NIPPLE, Close (1/2")
27 355004 COCK, Steam (I/2")
NOTE I: Machines with Auto Refueling .System, delete Ref. No's.

1,2;3,4,5,6 and add -
96199' AUTO REFUELINGsYSTEM.(See separate parts page)
R 'B I 167866-1
PLEASE GIVE MACHINE S/N W/ORDER - -
Division o f The Monitowoc Company, Inc. Monifowoc, Wisconsin 54220
38
MACIIINE N / A I R C H A M B E R 39
ACTUATED DRUM BRAKES.
M A C H I N E W / R E M O T E OPER.
CAB A N D A I R C H A M B E R
ACTUATED DRUM BRAKES.
2 ~ . 31
29
21
#
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17
20
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MATERIAL LIST 014 BACK

-AS. i -
I 49267 [ 4100W
GENERAL GUARDS
(16" WIDE BOOM HOIST DRUMS)
~0
REF. , PART QUANTI~ VENDORS
NO. NUMBER REQUIRED DESCRIPTION O F PART PART NO.
i 92723 GUARD, Left brake w/capscrews, hex nuts and lockwashers
(See Note 4)
2 184696 GUARD, Left w/capscrews, hex nuts, lockwashers and flat washers
(See Note 4) (machines after design change of 7-21-92)
2 180693 GUARD, Left w/capscrews, hex nuts, lockwashers and flat washers
(See Note 4) (machines before design change of 7-21-92)
3 93769 1 GUARD, Rear drum w/capscrews and lockwashers
4 92722 1 GUARD, Right w/capscrews, hex nuts and lockwashers (See Note 4)
5 139678 2 SUPPORT, Guard (See No~te I )
6 208357 2 ANGLE (2-i/2" x 2-1/2" x 1/4" x I") /
7 184695 1 GUARD, RH Drum Brake wr/capscrews, hexnuts, lockwashers and flat
washers (machines after design change of ~7-2!-92) (See Notes 2
and 5)~'
7 180692 GUARD, Right w/capscrews, hex nuts, iockwashers and flat
washers (See Notes 2, 4 and 5) (machines before design change
of 7-21-92)
8 137482 i SUPPORT w/capscrews and lockwashers
9 503403 1 LATCH
i0 503402 i STRIKE, Latch
II 145795 2 SHEET, Closing w/sheet metal screws and lockwashers
12 94258 1 GUARD, Front drum w/wing head studs and retaining washers
13 93900 i GUARD w/capscrews, hex nuts and lockwashers
14. 95768 1 GUARD, Rear drum w/wing head stud and retaining washers (See
Note i )
!5 406935 ELBOW, 450 Street (I/2',)'
16 429574 INSERT
~17. 485845 HOSE, Flex (5~8" O.D.) (specify length)
'i8 97016 GUARD, Front drum w/capscrews, hex nuts and lockwashers
19 219930 BAR (I/4"' x i" x 4")
kO
20 94661 GUARD, Dragline dirt w/capscrews, hex nuts and lockwashers
(revolving fairlead) O~
".,4
20A 93743 GUARD, Dragline dirt w/capscrews and lockwashers (hinged
fairlead)
20B 95646 GUARD w/capscrews and lockwashers (mach. w/out fairlead)
20C 78564 PAD, Mounting (w/out fairlead) o
21 93902 GUARD w/capscrews and lockwashers t't

23 93901 GUARD w/capscrews and lockwashers
24 93505 GUARD, Boom hoist w/capscrews, h e x nuts and lockwashers (See
Note 3)
25 93504 GUARD, Boom hoist w/capscrews, hex nuts and lockwashers (See
,i Note 3)
26 183084 . GUARD w/capscrews, ,hex nuts and lockwashers (See Note 3)
31 146144 2 COVER, Drum brake guard (See Note 4)
MACH. W/SPRING SET, AIR RELEASE, AIR APPLIED REAR DRUM BRAKE
27 143779 GUARD w/studs and snap rings

29 142829 SUPPORT w/spring fasteners
30 142830 SUPPORT w/spring fastener
R~. S
PLEASE GIVE MACHINE SIN W/ORDER ~ l I 49267-I Cont ~c~

-A5. I-
[49267_i
Cont.IR~Vs [M°°a 4100W
GENERAL GUARDS
(16" WIDE B O O M H O I S T DRUMS)

i |
NOTE i : Machines w/bail limit switch on rear drum, delete Ref.

Nos. 5 and 14. See "Bail Limit Switch" - Page B6.8 for
replacement of these items.
NOTE 2: Machines before design change of 7-21-92 w/remote

mounted operator's cab, delete guard 180692 and use
guard 182661.
o
r~, Machines after design change of 7-21-92 w/remote
g'} mounted operator's cab, delete guard 184695 and use
guard 184697.
NOTE 3: Machines w/spur gear boom hoist delete Ref. Nos.

24, 25, 26 and add -
24 163475 GUARD, Boom hoist w/capscrews, he× nuts and lockwashers

25 163474 GUARD, Boom hoist w/capscrews, hex nuts and lockwashers
NOTE 4: Machines before design change of 7-21-92 w/air chamber

actuator on drum brakes. Delete guards 92723 (Ref. I),
180693 (Ref. 2), 92722 (Ref. 4), 180692 (Ref. 7) and
Cover 146144 (Ref. 31) and add -
Machines after design change of 7-21-92 w/air chamber

actuater on drum brakes. Delete guards 92723 (Ref. I),
184696 (Ref. 2), 92722 (Ref. 4) 184695 (Ref. 7) and
cover [46144 (Ref. 31) and add -
166686 GUARD, Left brake w/capscrews, hex nuts and lockwashers

166684 GUARD, Left brake w/capscrews, hex nuts, lockwashers and flat
washers
166685 GUARD, Right brake w/capscrews, hex nuts, and lockwashers
166683 GUARD, Right brake w/capscrews, hex nuts, lockwashers and flat
washers (See Note 5)
31 166682 COVER, Drum brake guard w/fasteners and retaining washers
32 167580 GUARD, Right brake w/capscrews and lockwashers
33 167581 GUARD, Left brake w/capscrews and lockwashers
34 ~164733 PAD, Mounting
0
NOTE 5: Machine w/remote operator's cab and air chamber
actuated drum brakes use -
35 i166757 GUARD, Right brake w/capscrews, hex nuts, lockwashers and flat
washers
36 166758 COVER, Right brake guard w/fasteners and retaining washers
37 166682 COVER, Drum brake guard w/fasteners and retaining washers
38 ANGLE, Mounting (Ref. #7 drwg. 166757)
39 BAR, Mounting (Ref. #5 drwg. 166757)
40 BAR, Mounting (Ref. #6 drwg. 166757)
IR~S I 49267 - 1
PLEASE GIVE MACHINE ~NW/ORDER
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MATERIAL UST O N BACII
-~2.2-
3900, 3950W, 3950WT, 4100W
DOOR MECHANISM

NO. NUMBER REOUIRED DESCRIPTION OF PART PART NO.
17869 1 EYEBOLT w/elastic stop nut
2 1204 1 SPRING
3 647331 4 SPACER
4 138150 HANDLE, Inside w/capscrew and elastic stop nut
5 138149 HANDLE, Outside w/capscrew and elastic stop nut
6 631350 2 SHEAVE, Bearing
7 19060 2 PIN ~ '
8 19059 GUIDE (Weld to door)
9 143064 LATCH w/capscrews and hex jam nuts
10 95518 GUIDE w/mach, screws and shakeproof washers
11 143062 SEAL (Weld to door)
12 143058 PANEL (Perforated 22 gauge)
492120 As Req. INSULATION, Fiberglass(Not shown)
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REV.
C 65386 - 2
Division of The Manitowoc Company, Inc. Manltowoc, Wisconsin 54220
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INSIDE PANELS
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76
RIGHT FRONT VIEW
r-i

GROUP A2.2
MODEL
3900,3950D, 3950W, 3950WT. 4100W
!
OPERATOR'S CAB
ITEM PART# QTY. DESCRIPTION OF PART
1 65373 1 CAB, Operator's

2 95586 1 DOOR, Rear (standard) with Insulation and perforated plates
4 510163 1 LOCK, Right Hand
5 475004 1 HANDLE, Outside
710747 2 WASHER, Shakeproof (3/le")
620531 2 SCREW, FHSMS (#10 - 24 UNC - 2A x 3/~,,)
- or-
2A 181952 1 DOOR. Rear (remote mounted operator's cab)
4A 510165 1 LOCK, Left Hand
5A 475273 1 HANDLE, Outside
710747 2 WASHER, Shakeproof (3/Ie")
620531 2 SCREW, FHSMS (#10 - 24 UNC - 2A x 34")
- or-
2A 175633 1 DOOR, Rear (remote mounted operator's cab 3950D) (see Note)
4 510163 1 LOCK, Right Hand
5A 475273 1 HANDLE, Outside
710747 2 WASHER, Shakeproof (3/16")
620531 2 SCREW, FHSMS (#10 - 24 UNC - 2A x 3,~,,)
3 475001 1 HANDLE, Inside

7 142531 2 GLASS, Window (remote mounted operator's cab)
6 605301 2 CHANNEL Rubber (specify 6'21/2'' - 1.893 m)
8 623009 1 SEAT, Operator's
9 180800 1 SUPPORT, Seat with machine screws and Iockwashers
10 350326 As Req CLOSURE, Plug Button
11 143701 1 COVER (single manual brakes on rear drum) with screws and Iockwashers
- or-
162401 1 COVER (3900 with manual swing control) with screws and Iockwashers
12 143700 1 COVER (double manual brakes on rear drum) with screws and Iockwashers
13 141574 1 TRACK, Door
19 182556 1 DOOR, Right
20 143135 1 GLASS, Window
6 605301 1 CHANNEL Rubber (specify 9'3" - 2.870 m).
21 93918 1 AWNING, Door with stove bolts, hex nuts and Iockwashers
- or-
96170 1 AWNING. Door with stove bolts, hex nuts and Iockwashers
(with remote mounted cab)
6 605301 1 CHANNEL Rubber (specify 12'1" - 3.683 m)
23 92770 1 RAIL Hand with capscrews and Iockwashers
24 667744 2 WEATHERSTRIP (specify length)
25 899716 1 PLATE, Builder's (181503 stamped)
599293 4 RIVET, Blind
137847 1 MIRROR ASSEMBLY
28 532712 1 HEAD
29 137846 1 ARM with capscrews, hex nuts and Iockwashers
30 140554 1 SUPPORT
93021 1 SLIDING WINDOW ASSEMBLY
31 503423 1 LATCH with self tap screw
36 137805 1 HANDLE
37 338347 1 CHANNEL Felt Line (specify 15'0" - 4.570 m)
38 137633 1 WINDOW, Sliding
39 605161 1 SPACER, Rubber (specify 6'8" - 2.032 m)
40 712900 1 WEATHERSTRIP (specify 3'2" - .965 m)
41 137634 1 WINDOW, Stationary
6 605301 1 CHANNEL Rubber (specify 17'6~,~'' - 5.353 m)
',,,,,,'Y I .,c, I .,v I

65386 I 2 of 3 1 R-1 I PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
GROUP A2.2
MODEL
3900. 3950D. 3950W, 3950WT. 4100W
OPERATOR'S CAB
ITEM PART # QTY. DESCRIPTION OF PART

I
34 143136 1 GLASS. Window
95606 1 WINDOW CLOSURE ASSEMBLY (standard) with studs, springs and snap rings
42 605311 1 CHANNEl Rubber (specify 9'4" - 2.845 m)
43 956O4 1 CLOSURE, Window
44 95605 1 COVER
45 552508 1 GASKET, Neoprene (I/8" x T./8" - specify length)
43A 142532 1 GLASS. Window (optional)
6 605301 1 CHANNEL Rubber (specify 9'23.4'' - 2.813 m)
46 95608 1 PANEL (perforated 22 gauge)
620850 As Rec SCREW, PPHD SMS (#8 - 32 UNC x 1/4")
620850 As Req SCREW, PPHD SMS (#8 - 32 UNC x I/2")
620850 As Req SCREW, PPHD SMS (#8 - 32 UNC x 1/2")
620850 As Req SCREW, PPHD SMS (#8 - 32 UNC x I/2")
52 95639 1 HOLDERS, Charts and Manual
620850 AsReq SCREW, PPHD SMS (#8 - 32 UNC x 1/2")
95652 1 FLOOR MAT ASSEMBLY
58 95702 1 MAT, Floor
59 139954 2 BINDING, Mat
60 143319 1 BINDING, Mat
63 182517 1 LADDER with capscrews, hex nuts and Iockwashers (remote mounted operator's cab only)
66 147377 1 COVER with machine screws (with air brakes or remote cab)
67 147378 1 COVER with machine screws (with pulsating drum rotation indicators)
492120 As Req INSULATION, Fiberglass (not shown)
137669 1 SHADE, Roof Window (not shown)
Note: This door required when model 3950D has a 19 ft elevated operator's cab with rear
and left side catwalk which are not accessible from right side catwalk door.
PLEASE GIVE MA CHINE SERIAL NUMBER WITH ORDER 65386 J 3 of 3.1 R-1
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MANITOWOCENGINEERINGCO. A1.2
~vis;on of The iVlanitowoc Company, I n c . Mon;towoc,W~scons~n $4220
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(SEE NOTE 7) 12
34
3"8 37 35
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FRONT HOOK ROLLER

PRIOR TO DESIGN CHANGE
OF OCT.5, 1979
34
-- MATERIALLISTON BACK fir

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I REV. IMODEL ~:
48443 - 1 AB 4100W - SC 200
ROTATING BED

I 190123 1 BED, Rotating (see Note 4)

2 77041 2 PIN, Counterweight w/cotter pins
3 137107 1 BUSHING (2-3/4" x 2-1/2" x I") 4~
(DO
289565 .L"-
5 1 BUSHING (2-3/4" x 2-i/2" x 1-i/2")
9 92786 1 LO
SUPPORT w/capscrews and lockwashers
7 7226B 1 BUSHING (3" x 2-1/2" x 2-1/2") >
10 91303 1 BUSHING, King pin w/brass screw dowels
Ii 622508 i SEAL, Oil
12 11959 1 RETAINER, Seal w/capscrews and lockwashers
14 137113 1 GASKET
15 13922'3 1 COVER w/capscrews and lockwashers (see Note 6)
16 138045 1 COVER w/capscrews and 10ckwashers
17 13804'6 GASKET
18 137238 i COVER w/capscrews and lockwashers
19 146445 2 COVER w/capscrews and lockwashers
21 137160 1 COVER w/capscrews and loCkwashers
23 137502 8 WASHER (5")
24 137464 2 PIN, Boom hinge (5" dia.) w/gr. fitting and elbow
25 71176 2 PLATE, Lock w/capscrews and lockwashers
26 219120 2 BAR, Backing (weld to frame)
27 136248 8 WASHER, Thrust
28 596897 8 RING, Snap
29 225452 4 BEARING, Roller
30 92186 4 ROLLER, House
32 141936 4 SHAFT, Roller w/gr. fitting
33 79464 6 PIN, Shaft w/cotter pin
34 136392 6 PLATE, End w/capscrews and lockwashers
35 136393 6 PLATE, Locking w/capscrews and lockwashers Co
36 146569 6 PIN, Hook roller w/gr. fitting (see Note 5) .,c-,
bo
37 146570 6 WASHER, Thrust (see Note 5)
38 225653 6 ROLLER, Hook (see Notes 2 and 5)
41 48402 2 HANGER, Hook roller
42 136204 2 BUSHING O
43 19404 2 PLATE, Locking w/capscrews and lockwashers Z
~-3
44 136322 2 SHAFT, Roller w/gr. fitting
45 138558 1 COVER, Housing w/capscrews, lockwashers and pipe plug
46 17579 1 GASKET
47 48814 1 HOUSING w/capscrews, hex nuts and lockwashers (see Notes 8 and 91
48 10493 1 GASKET (see Note 8)
49 17575 4 DOWEL (.995" x 2")
50 10492 ! GASKET
51 143139 1 COVER, Housing w/capscrews, hex nuts and lockwashers
52 10490 2 GASKET
53 163580 i PLATE, Instruction w/self-tapping screws (replaces nameplate 1401 z)
54 20165 2 RING, Oil Seal
55 257202 4 BOLT, Coupling
56 10489 2 GASKET
57 10497 I NAMEPLATE w/capscrew and pin IREV. I
AB 48443-I Cont.
I !
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I IREV" MODE[
48443-1 Cont. AB 4100W - SC 200
ROTATING BED

58 20166 1 COVER, Housing w/capscrews and lockwashers

59 71636 i GASKET
60 182581 1 COVER w/capscrews, hex nuts, flat washers and lockwashers
61 10494 1 GASKET
62 143221 1 COVER (see Note 3)
63 143137 i GASKET (see Note 3)
67 596524 1 RING, "O"
68 138651 1 STICK, Dip
z
69 138557 1 ADAPTER, Dip Stick w/capscrews and lockwashers
o 70 138560 1 GASKET
71 139611 2 COVER w/capscrews, hex nuts and lockwashers
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.< 72 70817 2 GROMMET
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73 141459 2 WASHER
75 141438 2 WASHER
Note 1: Mach. w/out travel function, see following sheet.
Note 2: Mach. w/Double Front Hook Rollers, delete two each

of Ref. Nos. 34, 35, 36 or 36A, 37 or 37A, 38 or 38A
and 40 - Snap Ring (if so equipped). See Assembly
for "Double Hook Rollers."
Note 3: Mach. w/out air joint or collector ring, double

quantity of Ref. Nos. 62-63.
Note 4: Ref. 1 changed to 65711 per design change of

March i0, 1978. This change is for the left bearing
support of the Main Drive Shaft w/vertical bolts only.
See "Main Drive Shaft" - Page BI3.1.
Note 5: Prior to design change of Oct. 5, 1979, the following

were used:
36A 136391 6 PIN, Hook roller w/gr. fitting

0
37A 137614 6 WASHER, Thrust
38A 225460 6 ROLLER, Hook (see Note 2)
< 40 596903 6 RING, Snap
",:2,
--.-2 Note 6: Mach. w/spring applied, air released swing brake,
O0
use cover 420209-9 in place of cover 139223, Ref. 15.
Note 7: For machine w/out boom hoist in rotating bed, add

the following:
76 98225 1 COVER w/capscrews, hex nuts and lockwashers

77 147097 1 HANGER w/capscrews, hex nuts and lockwashers
78 667095 1 STRAP, Pipe (2-1/2")
REV.
AB 48443-1 cont.
-AI. 2-
1 48443_iCont.IREVAB IM°°EL 4100W - SC 200
ROTATING BED

Note 8 : Per design change of March 9, 1981, housing 48814

changed to add .015" more material at base. With this
change gasket 10493, Ref No. 48 is not used. Any oo
replacement of housing 48814 will be the new design

w/primer "N" (Manitowoc 580133) and Loctite 515 >
(Manitowoc 622291). The new housing will be identified
as suffix -9. Gasket 10493 is still available for c)
o
field replacement w/old housing.
Note 9: After bevel gear housing revision of 5-23-79, twenty

Grade 5 hex head capscrews are used to hold housing to
rotating bed. Torque these Grade 5 hex head capscrews
to 300 ft. ibs. using Never-Seez on threads and under
heads.
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AB 48443 - I
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MANITOWOC ENGINEERING CO
A D hme,e,//'h Ha i~,,oc C o m p a n y Inc Monlt~r~oc W ~con in
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PARK P O R T
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SCHEMATIC D I A G R A M e.~
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MANIFOLD Z
MATERIAL LIST ON BACK 3:
-A2 i0- ~-~
MODEL ~D
O
190248 - 1 3900-3950D-3950W-4100W-4600 S4-6000W to
4>
CO
WINDSHIELD WIPER
REF PART OUANTI~ VENDORS

NO NUMBER REOUIRED DESCRIPTION O F PART PART NO
717253 1 ASSEMBLY, Motor and Bracket GS-1396
i 1 MOTOR (Ref 0-439 for Indlvidual Parts) M-550-I-140
2 1 ASSEMBLY, Transmission Shaft GS-1297
3 1 RING, Retaining C-1362
4 i WASHER F-974
5 i LOCKNUT C-1425
6 1 ASSEMBLY, M o u n t i n g Bracket GS-1395
7 i BEARING, Flange S-412
8 3 NUT, Speed Grip (¼" - 28) C-1408
9 1 ASSEMBLY, Idler Shaft GS-1397
10 1 RING, Retaining C-1362
ii 1 RING, Retaining S-2180
12 1 DRIVER, Arm S-2280-I
13 1 NUT, Acorn C-1421-I
14 1 ASSEMBLY, Linkage Arm GS-972
15 1 SCREW, Flat Head (~" - 20) C-1447
16 2 SCREW, Hex Head (~" - 20) C-1435
17 2 LOCKWASHER C-500
18 717252 1 ARM, Pantograph (29") Ci194-i-29
717251 1 BLADE, Wiper (36") GS-I040-I-36
19 1 BAR, Adapter GS-1764
20 2 SADDLE, Blade C-1317
21 4 SCREW, Type U Drive C-1455
22 2 PIN, Blade C-556
23 2 PIN, Cotter C-557
24 2 BLADE, Clearflex C-I140-I-18 CO
717250 1 ASSEMBLY, Pantograph Bearing GC-70-1
25 1 SUB-ASSEMBLY, Pantograph Bearing GC-85 ~o
26 1 ASSEMBLY, Ball Bearing and Sleeve GC-137 o
i,o
27 1 SEAL C-250 co
28 1 SCREW C-961-I
29 2 NUT C-544
30 1 GASKET S450
31 1 NUT, Acorn C-504-1 o
32 717247 1 VALVE, Control GFD-108-90 f~t
33 617789 2 SCREW, Round Head Machine (1" 10-24)
34 710707 2 WASHER, Int. F1. Shakeproof (3/16")
35 710301 2 LOCKWASHER (3/16")
36 546055 2 NUT, Hex (10-24)
37 617269 3 SCREW, Round Head Machlne ~ " - 29 x 1-1/4")
38 710708 3 WASHER, Int. FI. Shakeproof (~")
39 137582 1 GASKET
40 139169 3 HOLDER, Tube ClIp
41 139170 3 CLIP, Tube
42 486056 5 TUBING, Plastic (3/8" 0 D. - Speclfy Length)
43 429624 1 FITTING, Male Connector (1/8 NPT 3/8" O.D. Plastic Tube)
44 429633 6 FITTING, Male Elbow (1/8" NPT 3/8" O.D. Plastxc Tube)
45 429022 1 EXTENSION (1/8" x 1/8" x 3/4")
46 77959 2 FITTING, Bulkhead (1/8" NPT 3/8" O.D. Plastlc Tube)
The Vendor is sprague Devlces, Inc,
Michigan City, Indlana JREV 1
0--147, 9439 E 190248 - 1
' PLEASEGIVE MACHINE S/N W/ORDER
GROUP B - Upperworks Machinery
Group B - Upperworks Machinery

Boom Hoist Chain Case 65930 E1 05/10/79 05/28/91 B0212
Boom Hoist Control, Independent 168770 - 03/02/89 04/17/91 B0204
Boom Hoist Control, Independent 93560 K1 12/27/70 08/07/85 B0204
Boom Hoist Hydraulic Piping 166659 - 03/26/86 01/23/97 B0209
Boom Hoist Hydraulic Pump Drive 48639 Q1 02/05/69 07/28/86 B0206
Boom Hoist Hydraulic Pump Drive 92745 A1 01/27/69 08/14/69 B0206
Drum Brake - Front 31360 - 10/14/52 12/08/87 B0603
Drum Brake - Front 49428 E1 07/23/71 04/01/77 B0603
Drum Brake Booster/Parking Brake 181369 C1 02/04/71 05/01/91 B0604
Drum Rotation Indicator - Front and Rear 65588 B2 03/02/77 09/02/86 B0607
Drum Rotation Indicator - Front and Rear 65588 G1 03/02/77 09/02/86 B0607
Drum Shaft - Front 31359 - 10/05/76 05/06/86 B0601
Drum Shaft - Front 48333 D2 05/17/68 09/04/85 B0601
Drum Shaft - Front 48333 H1 05/17/68 09/04/85 B0601
Foot Pedal Lock 96570 C1 09/22/80 06/10/85 B1203
Foot Pedals 182707 J1 09/16/80 09/26/85 B1202
Front Auxiliary Drum and/or Power Lowering Control 181195 K1 04/16/70 B0902
Independent Swing Control 164623 - 12/05/84 07/15/87 B0403
Independent Swing Outboard Bearing 91083 G1 04/20/84 07/15/87 B0406
Independent Swing Shaft, Horizontal 190062 D2 01/02/75 11/04/93 B0401
Independent Swing Shaft, Horizontal 190062 I1 01/02/75 11/04/93 B0401
Independent Swing Shaft, Vertical 162988 - 11/15/83 04/19/85 B0402
Lubrication Pump & Piping (Sump) 183132 H1 05/20/77 05/16/85 B1401
Lubrication Pump & Piping (Sump) 190463 J1 05/20/77 01/07/91 B1401
Main Drive Shaft 190628 C2 03/10/79 11/13/89 B1301
Main Drive Shaft 190628 D1 05/10/78 11/13/89 B1301
Main Drive Shaft Control 160979 C1 08/18/82 11/28/84 B1302
Main Drive Shaft Control 32340 D1 08/15/60 03/02/84 B1302
Rear or Rear Auxiliary Drum 48334 E2 05/17/68 12/22/92 B0801
Rear or Rear Auxiliary Drum 48334 G1 05/17/68 09/04/85 B0801
Rear or Rear Auxiliary Drum Parking Brake 181995 C1 04/24/73 09/08/83 B0804
Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 92737 F1 01/23/69 03/02/84 B1601
Swing Brake Control 181484 D1 07/23/71 11/26/90 B1802
Swing Lock Control 180760 I1 09/28/70 10/29/90 B1701
Swing Shaft 182814 C1 04/28/76 02/18/85 B1901
01/20/03
MANITOWOC ENGINEERING CO. I B2.13
D~vlsion of The Monltowoc Company, I n c . Monitowoc, Wisconsin 54220
25
52,~/~~7-"
44
59 60
W/OUT ELECTRIC AUTO BOOM STOP
p.--IO , ,2
16
39 38 ,15
17
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30
33
25
32
45

-B2.13-
REV. E I MODEL
I 65930 - i 3950W, 4i00W
4
BOOMHOIST WIRE ROPESPOOLING INDICATOR

I
(SEE NOTE2)
c

143906 2 SHAFT, Roller

145588 .2 SHAFT, Roller (w/out Lebus laggings)
2 144200 4 ROLLER
•
145587 4 ROLLER (w/out Lebus laggings)
143905 2 ROLLER
4 144260 2 RETAINER, Roller
5 429626 2. ELBOW, Female
.6 543181 .2 NIPPLE (i/4" x I - I / 2 " ) .. :
7 ~554113 As Re( PAD, Welding
8 667206 2 STRAP, Cable
617825 2 SCREW, MaCh. (1/4." - 20 UNC - 2A x 3/8")
71,0302 2, LOCKWASHER (1/4")
9 355170 1 VALVE, 3.way
i0 667010 As Req. STRAP, Cable
617825 As Req SCREW, Mach. (1/4" - 20 UNC - 2A x 3/8")
710302 As Req. LOCKWASHER (1/4")
11 .486056 As Req. TUBE, Plastic (3/8" O.D. - Specify Length)
12 96694 I ARM, Right Roller w/set screws (See Note 2)
13 13114 4 SPACER
14 15117 4 SPACER
15 .144853 2 PIN
16 637556 As Req WASHER
'17 .289845 4 BUSHING
i0 50893! 2 LINK, Repair
19" 673364 2 SWITCH, Limit
20 295 6 SPRING
21 144854 2 SHAFT w/cotter pins
22 96908 1 BRACKET w/mach, screws and lockwashers (See Note 2)
23 75747 6 BOLT, Eye w/hex nuts
24 572336 1 PLUG w/12' cord
25 371861 As Req CORD, Portable (#16-2 Type SO) (Specify Length)
26 471682 3 GRIP, Cord
548555 NUT, Lock
27 456767 3 GASKET (1/2")
28 146294 1 BOX, Electrical w/cover and gasket
29 589650 2 RECEPTACLE
548555 2 NUT~ Lock
30 572335 1 PLUG w/6' cord
31 334101 2 CHAIN, No. 5 (Specify 12 Links)
32 145998 2 ANCHOR
33 140685 2 PIN w/cotter pins.
34 143908 2 BRACKET, Cylinder (See Note 2)
35 705409 2 BREATHER, Vent
36 385317 2 C Y L~NDE R ~ - A i ~ -(S e e - N ~ t ~ - ~ ) ............ ~ . . . . . . . . . . . . . .. . . . . . . ~ . . . . . . . . . . . . . . . . . . . . . . . . .-
37 145057 2 PIN w/cotter pin
38 145011 2 END, Rod
39 709460 4 WASHER, Flat (1/2")
40 429622 i ELBOW, 90° (1/4")
41 429623 1 TEE ( i / 4 " )
R~.
•" INCASE GIVE MACHINE S/N W/ORDER F F~fiq~-I ~nni-

I
-B2.13-
I 65930-I Cont. IR~VE IM°°~.I 3950W, 4100W
BOOMHOIST WIRE ROPESPOOLING INDICATOR

(SEE NOTE 2)

NO. NUMBER REQUIRED DESCRIPTION OF PART PARTNO.
l •
42 96693 BRACKET w/mach, screws and lockwashers (See Note 2)

43 96695 ARM, Left, Roller w/set screws (See Note 2)
44 145412 NAMEPLATE
45 146297 PAD, Mounting (3950W Only)
Mach. w/out Electric Automatic Boom Hoist

(Delete Ref. Nos. 5, 6, 8, 9 and 44)
51 371829 As Req• CORD, Portable (#14-1 Type SO) (Specify Length)

C
o 52 364155 2 CONNECTOR, Straight (1/2")
53 268520 1 BOX, Electrical
54 548555 3 NUT, Lock
55 543194 1 NIPPLE, Close
C
56 97784 I BRACKET w/capscrews and lockwashers
57 429621 2 CONNECTOR, Male (3/8" x 1/4")
58 702608 1 SOLENOID (Normally Closed)
59 146293 1 BRACKET
60 146508 1 DECAL, Caution
61 378630 i COVER, Electrical Box
NOTE i: Prior to design changes of Aug. 19, 1980,

Ref. 36 was cylinder 385303.
NOTE 2: Machines equipped w/Spur Gear Boom Hoist,

delete Cyl. Brackets 143908, Brackets 96693
and 96908, Roller Arms 96694 and 96695, and
add -
12 163492 ARM, Right Roller w/set Screws

22 163491 BRACKET w/machine screws and lockwashers
34 163489 BRACKET, Cylinder
42 163490 BRACKET w/machine screws and lockwashers
43 163493 ARM, Left Roller w/set screws
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Part No. Part No.

11692 140104
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MATERIAL UST O N BACK
B2.4- BIT. I-B18.2-D5. I-E6. i td
Ln
REV.K
J 93560- i
I 2900 - 6000W Incl.
O~
0
F~
A I R CYLINDER
(2½" BORE)
• REF. PART QUANTITY VENDORS

NO. NUMBER REQUIRED DESCRIPTION O F PART ' PART NO.
COMMON PARTS
23640 I BODY, Cylinder
140104 1 PISTON, Bottom Half (See Note i)
140103 i CUP, Piston (See Note i)
11693 i PISTON, Top Half
140110** i PISTON, Top Half (Cylinders #385051, #385056, #385057, #385094,
#385097 and #385099)
CYLINDER LIsT
Cyl. No Spring No. Rod No. Suppqrt No.*
385025 106 (2) 74877 74371
385026 12744(2) 72053: 93091
385027 12744 (2) i 71312 93091
385028 12744 70350 70352 w/cup #382530
385029 12744 (w/washer #1894) 70350 70712
385030 12744 78214 77191
385031 16384-12744 70350 74532
385032 18975 79247 138415
385033 71998 70350
385034 71998 78214 70712
385035 71998 74877 136189 w/cup #382530
385036 71998 74877 77468 w/cup #382530
385037 74082 70350 1 39271
385038 139321 78214
385039 12744 77524
385040 12744 70350 ,'707i2 ~o
L~
385041 12744 138287 139168 w/cup #382530 Ln
O~
385043 71998 74877 93279 w/cup #382530 O
385051** 11278 77524
385054 12744 13581
~g
385055 71998 70350 140597
385056** 138321 77524 o
Ct
385057** 11278 (w/washer #140824) 77524
385083 70350 96377 w/cup #382530
385094** 652477 (w/washer #146656) 146653
385095 71998 70350 98604 w/cup #382530
385096 12744 (w/spacer #146861) 146860
385097** 160076-160077 77524
385099** 160076 77524
385242 12744 (2) 71312 93091,
385251 12744 (2) 72053 141979
385260 71998 74877 142500 w/cup #382530
See pertinent assembly for proper cylinder identification.
*Support also shown on assembly.
NOTE i: Piston #140104 w/cup #140103, supersedes piston #11692
w/cup #11691 approx. March 15, 1972. New parts will fit w/old
parts. See front of this sheet for differences of old and new
piston. New piston and new cup as a unit are completely inter-
changeable w/old piston and cup..
K 93560 i
PLEASE GIVE MACHINE S/N W/ORDER !
[] -B2.9-
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. 3 7 5 X I . O 0 LG. NIPPLE 553403 • ELBOW 45" 24 J I C X 1 . 5 0 NPT 429713 [ I . 2 5 X , 1 2 5 X 90" REG. ELBOW 406901 B I LL OF MATERIAL ~l~[,
LOCATE A ~ WELD TO FUEL TANK AT ASSE~LY. . 7 5 CLOSE NIPPLE 553405 il PLUG I0 SAE 429721 I I , 7 5 X 90" STREET ELBOW 40692] 'i>~ ~;I DESCRIPTION I ~ I "~"" .~.'- !~!
1 . 0 0 CLOSE NIPPLE 55340( 13 ADAPTER 04 SAE X . 2 5 NPT 42973C I 1 . 0 0 X 90" STREET ELBOW 40692~ Ir FLEX HOSE 1 . 0 0 I i O , X 85.00 LONG 701031 I I
LOCATE AN0 WELD TO CHAIN CASEAT ASSEMBLY. FLEX HOSE 1 . 0 0 1 . 0 . X 78.00 LONG 70104
MOJNTING PAD 554113 11 F I T T I N G ADAPTER 42984S I . 3 7 5 X 90" ELBOW 406954
~) SYSTEM TO BE FILLED WITH HYD. FLUI0 NO. I . I . O 0 PIPE PLUG 571705 12 CONNECTOR 24 J I C X 1 . 2 5 NPT 429851 I . 7 5 X 90* ELBOW 40695E VENTED OIPSTICK 78056
APPR0X[MATE CAPACITY OF SYSTEM = 25 GAL. HYO. PUMP (SUNSTRAND 24 SERIES) 583454 7 HEX NIPPLE 1 , 0 0 NPT 42991~ I FILTER 427059
11 ELBOW , 2 5 NPT 42997; I FILTER 16 MICRON I I PSI BY-PASS) 42719~ MOUNTING PAO 137542
DIPSTICK ON ITEM 78056 SHOULD BE CUT OFF GASKET 143137
JJST BELOW THE RUBBER STOPPER T0 AVOID C0~CUSION .25-2OUNC X , 5 0 LG. RD.~E).SCREW 517827 I! S P L I T FLANGE A S S ' Y . 431641 I STREET TEE . 2 5 NPT 428005
Pt.ASTIC TIE STRAP ~67005 6 COVER PLATE 143221
AS TO WHAT TFE~ PROPER 01L LEVEL SHOUI_D BE IN
THE 0I L RESERVOIR. STRAP ~67219
I2 S P L I T FLANGE A S S ' Y .
SIGHT GUAGE
1 . 5 0 ( 6 O O 0 P S I ) 43164~
46OI6~
I
2
MALE ELBOW 90" 08 UIC X 06 S~E
TEE .25 NPT
428OIC
428014 MOUNTING PAD 14884~i rl-12-91
K'EvISED PRI~
IX;
TEE 1 . 0 0 NPT 5?9305 VAC~M OUAGE ~60386 iTO FIRST USE

HYO. FLUID LEVEL INDICATOR TAG F0R HYDRAULIC il I 1 . 0 0 X 90" STREET ELBOW 428040 i9-5-91 ix:;
iI HOSE . 3 7 5 I , O , X 8 5 . 0 0 LONG ~80779 I ELBOW 90" 0 8 0RS X 0 8 SAE 428226 BRACKET 1627311 ~EV I SED PRI01
RESERVOIR IS CALLED FOR ON NAHE PLATE ASSEMBLY 'TO M A N L ~
TEMPERATUE SENOER 701037 I H O S E . 3 7 5 I , D . X 9 1 . 0 0 LONG ~8092g I I ELBOW 90" 0 6 0PS x 04 SAE 428236 PPEFORMEO TUBE 166988 j
WITH LOW OIL LEVEL INOICATE0 BY DIENSION "A"
ANO HIGH 01L LEVEL INDICATED BY DIMENSION " B ' . RELIEF VALVE 1702900 7 il HOSE FLEX . 5 0 I.D. X 18.O0 LONG 480993 ELBOW 90" 0 6 ORS X 08 SAE 428290 TEE 06 ORS X 06 0RS X 06 SAE 168971
" A " = 1 . 2 5 0 . "B" = 2 . 7 5 0 . , 2 5 LOCKWASHER ?10302 iI H O S E . 3 7 5 1 . 0 . X 4 0 . 0 0 LONG ~81112 ADAPTER 06 ORS X ,25 NPT 428325 OPIFACE PLUG - . 0 4 7 O.O. 16937~8
PREFORMED TUBE 1 . 5 0 O.D. 171361 j
II~F Hn~F PPnTFRT # 4 9 5 1 ~ g OVER HOSE # 4 8 5 5 7 7 OR
# 4 8 5 5 7 8 AND STRAP TIGHT ( 6 6 7 0 0 8 ) IN ALL AREAS
iI HOSE FLEX 1 , 5 0 I . D , X 2 8 . 0 0 LONG
HOSE FLEX . 5 0 I , O , X 12.OO LONG
i81255
~81310
TEE .08 ORS X 08 SAE
REDUCER 16 SAE × 08 SAE
428390
428397
I
THAT HOSE IS SL~JECTE0 TO WEAR. HOSE FLEX . 5 0 I . D . X I O . 5 0 LONG ~BI502 AOAPTER 08 ORS X . 2 5 NPT 428415 AIR POSITIONER ASSEM. 183359
FOR MACHINES EOUIPPED WITH AUX. PUHP ORIVE ON HOSE FLEX .BO I . O . X 1 4 2 . 0 0 LONG 185129 ELBOW 10 J I C X 10 SAE 429232 OIL RESERVOIR 183451 [
CHARGING PRESSURE SETTINGS=
(ENGINE AT IDLE W/BYPASS RELIEF VALVE # 7 0 2 9 0 0 TRANSMISSION CASE DELETE T E FOLLOWING: HOSE PROTECT ~85189 ~ SPLIT FLANGE A S S ' Y , 1 . 0 0 429550
PRESSURE SETTING TURNED FULLY I N . ) FLEX HOSE 1 . 2 5 I . D . x 1 0 1 . 0 0 LONG 4 8 5 5 7 7 i i ..i H O S E . 3 7 5 I . D . . X 7 9 . 0 0 LONG . i85287 . ELBOW SWIVEL 1 . 0 0 NPSM X I . ~ NPT 4295551 I . 7 5 X . 5 0 RED. BUSHING 288500 I
PUHP: 340 PSI (NEUTRAL POSITION) HOSE FLEX 1125 I I O , X 1 0 1 . 0 0 LONG 185577 ADAPTER SWIVEL 16 SAE X 1 . 0 0 NPSM ~29556 I 1 . 0 0 X , 5 0 RED. BUSHING 208756 I
HOTOR~ 300 PSI (WITH PUMP FULLY STROKED) 2 . 0 0 X 1 , 0 0 RED. BUSHING 288772
-.I--I . 3 ? 5 I , D . PLASTIC HOSE 185844 BARBED INSERT . 5 0 NPT ~295741 II
BYPASS RELIEF VALVE:
AFTER PUMP ~ MOTOR ARE SET, ADO THE FOLLOWING; HOSE FLEX .75 I.D. X 114.00 L ~ G 186194 CO~ECTOR 18 JIC X 1.00 NPT ~295811
BACK OUT RELIEF UNTIL CHARGE 2 FLEX HOSE 1 . 2 5 [ . 0 . X 1 1 8 . 0 0 LONG 485578 ~- i ' I HOSE FLEX . 2 5 I , O , X I I 0 . 0 0 LONG 106643 MALE ELBOW 90" 08 J I C X 12 NPI ~29587] iI .375 STEAMCOCK 355003
PRESSURE BEGINS TO DROP I it HOSE FLEX . 2 5 I . D . X 3 0 0 , 0 0 LONG 186647 ADAPTER ~P9617i I .75 STEAMCOCK 3550061
THEN TURN IN A OUAR[ER TURN.
,I 150 X , 3 7 5 INSERT 191051 2 ~r HEX NIPPLE .25 ~ T 1296181 i "0"-RING REPLACEMENT BILL
INSTALL ORIFICE PLUG 169376 IN TAPPED FITTING ORS " O * - R I N G SAE " O " - R I N G
PORT IN TEE 168971. USE LOCTITE #242
(M.E.C. #622293). 429232 596812
_i 428226 ~{ H / " ~-171361 #/ ~ t 8 3 4 5 1 ~FILTER ~CARTRIDGES 429556 596787
429721 596812
429730 596935
VALVE PANEL H ~ ' ~ ;~J~" ....t / 702900 B, . ~ -- - [ ~ 460162 431647 596795
141357 596787
429550 596693
P_ .... _O_ _O ~-48o929 ~ , ~ - - ~ - 4280t0 596923
---! ; ? i 15897t - - 596791 - - 596923
~ , , . ~ ~L485O2TO I..'..-" -..~ 428290 - - 596791 - - 598695
428236 - - 596791 - - 596935
L_-.~ VIEW ,,B_B,,~./_I__ 428390-- / ~~l l ~
~il , / PRESS. PORT IA
CHARGE / ../ ' i "
SCALE: 4=1 FT
4B,3,0-~ ~
i~
k~ ~ L_ ~
ONMAIN POMP~<~EE ~ V~EW "A ..... A. . . .
//
. . 88647
TO CHARGE .~-701037
428397
428325 - - 596791
596787
|-- '~'~'- 428415 / PRESSURE GUAGE

/ 429849 598692
........ ~429617 VIEW "C" 429730 ~ / ~679305
o- \:0890, sc,,E ,-,., .-" '---4299,,
60366 - : " " " , 429977 / / i/
/-- 42988,-\ ~ . I/ / ./ / /-428040
I \ t ~--,6698B .... ,7~36~ ~-------4280,4 ~6~9~ . . . . , / .----4280L4 / / / /
<'----~ "-- ',, ~-- ~ ~ 4296 B ~">'~ ',
43,647 ~;428°'°- F2887B6 ~, - . ~ "~ _,'-"'t 1~, /. 480993 ...-- ....9894 ,,.9730 ,......~ ..... / I-/"~ _ -"
D. " 7 /,' . ,', / / /
:,..b6
, _ , _ . , _ . . . . . , , , , . _ . . 9 . . . _ . . . . . . . . .. ..... . , ,. . .,. . . . . , . . , . . . , . . _
R0I BED ----
i/ ~ \~ I 1 4 5 5 4 6 --~\ ~ I , \ /" / I / ./ .._ . . . . ~ "'-. /". .... I / // // "IL ,'"o6/21") I
.
mEF.I \. / ,'I \ ,\ \ \ \ J--A-I~L./ / ~ i/ ~~. ~ 4~bba/
To CHARGE 480993...... . [ ~ ' %-ii"~
'-LO / '-I - - - 4 2 8 0 0 5 l / // / .- 4 2955~ '/ 554113
'.,7"'7 iI
I \, i 427,9B ----; \ \ ~i!/,'-'---~--'~/ /.--" / ' PRESSURE GAUGE 70~900 ---- f"~'~'Y".i ,- 2! 429730' i // / -4 / '~,0.$2 48 ....
i I "' ',I \, I ....... ~---~-)i~rVi-~<p,t,'~-" / _._-,8.;,59 428,26--.... l i H ",t .... 2923.-, / , ' .,' ." / .....
' I "
.. , \ ,\ _~- -"-
~ ~ ~ i ~ % - - - - ~ J --~ 83359-
--..~ \"x ..I.D-L-7,4,,'
ii I, - ~
;= - -
I " Z-
-,..:~.w, #
.- "" / r-- '7-
_ ...... h L -~ /
4 ~ II
,, J-'k." %-.~---Z"
\ ." - - ~ -
,7~b~E~---428226 4 2 8 3 9 0 - - - . .~" . ~ ,Ir~= = ~k~, 7"--- , 9 9 ~ B 4 ~__- ~. . .. . ." :~=T~., r -'iT---- -- II // 1
---~= ";'~-;
, i / - SEE 8
428397 ~ ~ ~1 ~1"
42B290 , r"k;\ \', -" 43,64,-"~'!~5~.\ ~ 4 2 8 3 9 0 499'83- ' c ~ - - ~ q ~ - . . ~ l ~ Z - "-. "\,---WL J ......... d '., @tl .'li ,~] BOTTOMPORT
429618 ~
42<,730 L ,I I?"-.-~2;~°Z
~"~701037 ~
\,<." / 429851 ~
_ ' ; : '' ; ~ & ~ " ~ - - - 4 B 1 3 O 48 3 1 0 - -
~~£' "- , - r t - .
1,1.----4B'502[ , I -- ,
h':;-- : , , ,-
:: '
,_(,, / ;.... I ~
'i::jl;:ll',
':,. ~
"--~-- /~..i---428010
TANK RETURN
428014 ~ \ ~~ ~499783 i -'f / ' 4296 I 8 ~ ~, I
428325 'J I, ,, / / \ , .- 42<,72,_--'v~\ v".. ~499,8. ,L._.:~,_~-- .;;;/U I. 4280,4 ~ , ~ , /IH f 7...I,I ;-tJ7-7#.-'1
-- - - J
, i - :" - - -. "--88~454 ./.- 428325 ~=~ -'" LL7.VJ_ t , -, i 4k " '

48 I I I 2 I 34 166988 ~ "
~ / . ,, ,, I ., _4 4-.9550 , I . . . . . . .~ ,,,, ., - . , .-. . .. - . . - .
1 II I / L~R~r~?~ rid \ \ - \ ~ / - II \ I ~428415 " l I I , : / ~L F 4--- ~;-- ;T---" / II / ;'"---43.~9%F,
70,03--.-_.._.. \_ __;!--i-r -4~'- \', '-i_.-' ,/~ \ \ 429730 L"~ ,, ,, / .2" ') / ii:'~====~~l ;1' .....
~
4B8,94 ~
/ 'r'-
"T !', ,I
-\--'._"r---;~-------,-~--~.
X\ -I z/
', 't ~ 4 8 ' 2 5 5 \
\ ~L _ _ 429555
2BB77~
....'~ ""' ,,
II
,1486~4sJ/[..~-~---~--'~---~.-
II . . . . - / # ~ - - , , E . ~ : _ b ~ - - - - ~ ~
I i l l / / ~ /i~=. ! ,,~
i I ----~% //i 429550 70104 ~ . - "~" ~L4 I 4 J --- .... ~-A~--' I\
429555 ~
_,_S,,
I .'1 ~,, ~ \/ / ~ - - ' . ~ 1 ~f%~[1~406927 n\
t',809B8 /
--400,02 -78056-SEE
..
/4 \ 406928--,
"-. <.'-Vt, tl --Jl //
r ' ; c - / - - I ', \ \ I / /,',~l, b~~ ', / ~]~
/ r"
| ~ i .tJL~ ' ~-'q ,-'~',
543403 ~ ; ?- , .4<'3 / ~"~",,{ III1"---J~885007t\ ..-4297,7 / / '--~ .... . L - ' I . _ L ' ~ '~ / I / / rfil I .,.-:I~ ill' , - - il--"----'-'~,' ",~- '
B43403~ _ _'_+:~28B772 " ~ " P " V ' ~ , II1'i ~"i .~-t----%_.,~, At ,_.___.~,t A / ."4".q~_#~ ...q'-- --~-.i". ~.,.F'~o.,42B39,
'/ -- ~'' .. t I ,'- - ~ "........ .:rll. . v.,,;
49 105 I ~ / * ~ " I /--42958 I

:,,It : .... 2, '-,,<L'.NK'PEF,-. i " _00<,'___ II II'"..... L J i l
485844 J~ ,,
~0 -543408
679305 - ~ "'5 " ,I I
1 ~I,," ~ 543408
679.0 \V,,',
,,\' \
Y ;oZ;-..F' _47 .. ,. -- , .,.,i,[
.F~
. I
\ \\ / ) 54~4o5~. /
..... 2059
54~4o6 ,8345, J"q..
!;" ',,~,
}'-.--,:l'c~>'"v-,'~..
,: ~ ~
~--q "%,,,
. . . . . . . . . . . . . . . j~l
.-d --.7~
I _om
~ I
I . . . . . . . . . . :',~/:::,'
"i!~. _L 'l ,
LA__h. ~ . BB772 %'"\\-/ ,3,542--" __~ I ...... ?-v~t , S \ . ', ~42958, ,,,, i. ,,BOV.,~---li~-~;-:_:--'--' il":',-'-l' '
%
" " I. \ " 4 ~ , ~' ', I \ . . . . " ~ ,,
............. k'4 1 E" = - , - - - _ = .=<--.~I~
" . . . . ,_ - _ - . . . . . I ~', = : : , '
HEAT EXCHANGER ~ "~7i705 t ~ , \ i8345i ' W/ ~"1 t ~\ ~--------] , ~ ' - - 6 7 9 3 0 5 1~!._ \. lJ/L . . . . . . . . . . . j/
--- , .. t,t't 'x'. II ....... > -;
{PEP.) ) L,, NOT CE I )',
I 1" ~ ' \: ' " ...... " .....
i . . . . . J ~"- ~ . . . . . . . . . ........ . . . . . . . . . . . . . . . . . I , !~_\~,, ~ _ _ _ \ i'\ u ..... - --_ _." " " .... 85 29 ....
• FUEL TANK ( R E F . ) ~ANITOWOC ENGINIERING CO. ~ ~I --571705
............ ~ ........................ ! \~5434o6 FORMERLY WAS 1 6 8 9 7 5 3_22~"[91
IOE \ o7o305 v,.w ................... PI.NO ASSEM FO.' ".... '
t 543406 ~ z , ~ . ,l'~'~I- S
I PJiRSPJiRGEAR BOOM HOIST WITH
GMPI IWITH MANITOWOC CONTROL) , I ~ I ?C)&

L o~ Co,,t~oZ~d Lo,.e~.g ~or .y..

k
O 3
~ 9
+
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.14
10 c
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25
3
qr
MATERIAL LIST OI . . . . .
-B2.6-
IR~,. Q I'~°°EL
48639-i 3900W, 3950W, 3950D~ 4100W, ~6' P.R.
HYDRAULIC PUM~ DRIVE

NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO. Go
O~
Lo
%0
583149 PUMP, Hydraulic (Boom Hoist) (W/Motor 4#536239 or #536264)
583150 PUMP, Hydraulic (Boom Hoist) (~/Motor #536238) ~D
137151 GASKET
137175 COVER W/capscrews and lockwashers
137176 GASKET
137172 COVER W/capscrews and copper washers
137173 1 GASKET
224106 2 BEARING, Ball
92921i 1 SPROCKET (_40r}
597003 i RING, "0:'
92751 1 RETAINER, Bearing =
612459 6 •CAPSCREW .
138892 '1 PIPE, Lube' (.~") W/c~'pscrews and copper washers (first on S/N
(.41042)
137177 PIPE, Lube (3/8") W/capscrews and copper washers
73364 1 GASKET
48636 1 CASE W/capscrews and lockwashers
583133 1 PUMP, Hydraulic (.Vicon Power Lowering - Optional)
583316 1 PUMP, Hydraulic (Hydraulic Tagline - Optional)
583402 1 PUMP, Hydraulic (.Traveling Ringer). (Optional)
137162 1 GASKET
92753 1 FLANGE, Mounting W/capscrews, lockwashers and copper washers
137161 PLATE, Cover W/capscrews and copper washers (.See Note i)
137185 1 GASKET ,. ~! t~
137152 COUPLING, Pump W/capscrews. &-.
13718~ 1 PLATE, End W/capscrews Go
o~
92749 1 SPROCKET ~40T) Lo
ko
621726 7 CAPSCREW (13/8" x i~" Grade 5 -Drilled Head)
335241 I CHAIN, Drive (5/8" P., 5 strand- 112 pitches')
MACHINES WITH :CONTAINER HANDLING OR WITH GEARMATIC WINCH
'('Del'ete Ref. Nos. 8, i0, I.I) O
96320 SPROCKET (_40r) ~8
144588 COUPLING W/Nylock Socket Head capscrews
96512 RETAINER, Bearing W/capscrews, lockwashers and copper washers
137162 GASKET
583163 PUMP, Hydraulic (Mach. W/CONTAINER HANDLING W/6": Dia. Drums)
583410 PUMP, Hydraulic (Mach. W/CONTAINER HANDLING W/16" Dia. Drums)
583389 PUMP, Hydraulic (Mach. W/GEARMATIC WINCH).
NOTE I: For machines without Vicon power lowering, Traveling
R i n g e r attachment o r hydraulic tagline delete Ref. -=4
Nos. 15, 16, .17, .19 and use cover #137~161, Refo #17A
MACHINE W/CONTROLLEDLOWERING SYSTEM FOR HYD. WINCH

(Delete Ref. /#8, 10 and /i)
96289 1 RETAINER, Bearing W/capscrews, lockwashers and copper washers
144264 I COUPLING W/Nylock Socket head capscrews
144266 1 GASKET
583169 1 PUMP, Hyd.
96320 1 SPROCKET (~40T)
0-328 (1583149) (Sundstrand) ....
R~.
0-463 (583150) (Dynapower)
0-418 (583133) (W/Power Lowering) . Q 48639-1
PLEASE G~E~ACHINE S/N W/ORDER''
MANII"OWOC ENGINEERING CO.
A O i . , ~ , ~ ol lhe Mon,~o*o~ C ~ . p o n v . Inc.
.~/F ¸ "
~tl,."
/
J
ev"
U.J
o- C~

-B2.6-
>
92745- I
I
REV"A i M°DEt 4100W
POWER TAKE OFF IDLER

(CHAIN TIGHTENER)

I
1 71789 CAPSCREW (3/4-)
la 546821: NUT, Jam
2 709151 I WASHER, Copper
3 92743 I SUPPORT W/capscrews and copper washers

' + :
4 2864 I SPRING
5 92742 I BRACKET W/capscrews and lock-washers
6 10768 i PIN W/cotter pins
7 136348 i KEEPER
8 137126 i PIN, Idler
9 136349 2 WASHER, Thrus~
10 225467 2 BEARING, Needle
11 92740 I SPROCKET (20T)

on
12 137127 I SPACER I __4
PLEASE GIVE MACHINE S/N W/ORDER i

~ev. A
I 92745- i
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Y MATERIAL UST O N BACK
.-~ ~-'~
-B6.3-
IMODEL
49428- i I REv" E 4100W OO
t~
FRONT DRUM BRAKE
(MANUAL)
(RIGHT SIDE SHOWN - LEFT SIDE SAME EXCEPT AS NOTED)
i 31581 2 BAND, Brake W/rivets (See Note 1)
2 22662 16 LINING, Block
3 304231 4 CAP, Pipe (2½")
4 3891 6 WASHER,Spring
5 1720 4 iSPRING
6 18998 4 ICUP, Spring
7
8 14856 6 ANCHOR, Pin W/capscrews and lockwashers
9 140193 8 PIN W/cotter p i n
'10 18023 4 BOLT, eye W/hex jam nuts
ii 79236 2 BOLT, Eye W/hex jam nuts ,
12 75141 2 GUIDE, Spring
13 17993 2 SUPPORT, Spring Guide W/capscrews, hex nuts and lockwashers
14 13401 2 SPRING
15 548372 2 NUT, Elastic Stop ~D
16 17979 4 WASHER, Conical
17 70410 2 SPRING oo
18 71729 2 BOLT, Adj us ting
19 70655 2 PLATE, Locking W/capscrew and lockwashers
20 70654 2 PIN
21 17985 2 LINK, Dead End
22 14482~ 2 PIN, Dead End
23 10624 2 PLATE, Keeper W/capscrew and lockwashers
24 140196 2 PIN W/cotter pins
25 138010 2 LINK W/gr. fitting
2~ 71670 2 LEVER, Guide Roller
27 .145659 2 ROLLER, Guide
~28 71671 1 GUIDE, Right Roller Base W/capscrew and jam nuts
28 71672 i GUIDE, Left Roller Base W/capscrew and jam nuts
29 140199 4 PIN W/cot'ter pins and washers •
31 289576 4 BUSHING
32 138000 1 LEVER, Right Brake
32 138001 i LEVER, Left Brake
35 17990 2 SHAFT
36 138080 1 SHAFT W/#25 woodruff keys
38 137999 2 LINK
39 77612 2 LEVER W/capscrew, hex nut and loekwasher
40 3329 i BOLT, Eye W/hex nuts
41 3331 1 SPRING
42 138058 I LINK
43 143549 I LEVER W/capscrew, hex nut and lockwasher
45 140319 i PIN W/cotaer pins
47 10227 1 END, Adjustable Yoke
48 143556 i ROD, Reach W/hex jam nuts
49 143554 1 END, Rod
49 143844 i END, Rod (W/parking brake)
RFV.
PLEASEGIVE MACHINE SIN W/ORDER l E 49428 -I Cont.

-B6.3- , * • I
4100W
FRONT DRUM BRAKE

(MANUAL)
(RIGHT SIDE SHOWN - LEFT SIDE SAME EXCEPT AS NOTED)
|
50 143889 1 P I N w/cotter pin (w/parking brake)

709702 1 WASHER, Flat (w/parklng brake)
51 358154 1 COLLAR, Set
I
NOTE I: Use washers #144434 and #144435 as required to center

r
band on brake flange.
I
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R~. E I 49428 - 1
PLEASE GIVE MACHINE $/N W/ORDER
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MATERIAl lIST O N BACK
=B6 i- tO
IREV JMODEL
J 48333 - 2 D 3950W, 4100W
FRONT DRUM CLUTCH

NO NUMBER REQUIRED D E S C R I P T I O N O F PART PART NO
I 31358 I BAND, C l u t c h
2 22657 I0 LINING, Block W / r i v e t s
6 18045 4 BAR, Tie W/capscrews and lockwashers
3 17959 I PIN W/capscrews, lockwashers and g r f i t t i n g
4 17956 i SPACER
5 17957 I PIN
7 17967 2 GUIDE, R o l l e r W/capscrews and lockwashers
8 17923 i LINK, Dead End
9 17955 I BOLT, Eye W/hex n u t s
10 17960 I PIN W/gr. fitting
ii 70864 I PIN W/cotter pin
13 23924 1 LEVER W/roll pin and gr. fitting
12 289608 2 BUSHING
14 140337 1 PIN W/cotter p i n
15 19303 1 PIN
17 71308 5 GUIDE, Band W/capscrews, f l a t w a s h e r s and lockwashers
18 19532 5 LOCK, Bolt
19 543570 1 NIPPLE (~" x ~')
20 406684 1 ELBOW, 45 ° (~")
21 17666 i HOSE, Flex (10~" or 260 m.)
22 288794 I BUSHING, Reducing (3/8" x ~")
23 714688 i VALVE, Quick R e l e a s e
24 543403 2 NIPPLE, Close ( 3 / 8 " )
25 406954 I ELBOW, 90 o (3/8")
26 288752 I BUSHING, Reducing (3/4" x 3/8") cn
27 22596 I CYLINDER, Air fo
4>
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Use Sheets #0-71,22596

REV
D 48333 - 2
o,=,c= GIVE MACHINE ~ N W / . . . . .
MANITOWOC ENGINEERING CO B6 1
Lllel.
T,
,ql-
ql"
MATERIAL u$1r ON SACK
- B 6 1-
I REV I MODEL OO
Lo
I 48333 - 1 H 4100W, 3950W LO
to
FRONT DRUM SHAFT

(AIR CONTROL - ROLLER BEARING - INTERNAL CLUTCH - SINGLE DRUM)

I
1 597016 1 RING, Snap

2 79807 1 SPACER
3 622683 1 SEAL, Oil
4 596897 1 RING, Snap
6 622492 1 SEAL, Oil
7 79897 1 SUPPORT w/capscrews and lockwashers
8 79887 1 Set SHIM (I/8" set)
9 79896 1 HOUSING, Bearzng
I0 180456 1 FLANGE, Adapter and sprocket (standard)
I0 180353 1 FLANGE, Adapter and sprocket (mach w/front aux drum)
Ii 19809 18 BOLT, Couplzng w/elastlc stop nut
12 30682 1 SPROCKET (51T - 2-1/2" P - Standard)
12 181098 1 SPROCKET (51T 2-i/2" P - Optxonal for Hz-Speed Rear Drum)
-
13 19385 1 SPROCKET, Front Aux. Drum Drlve (Optlonal)

14 15992 6 BOLT, Coupllng
15 21839 1 RING, Outer
16 182159 1 GEAR, Drum (3 5" Wide - Standard) (See Note I)
16 164204 1 GEAR, Drum (5" Wzde - Optlonal) (See Note i)
17 22871 1 RING, Inner
18 90450 1 PLATE, Cover w/capscrews and lockwashers
19 95439 1 SPACER
20 90448 1 SUPPORT, Bearzng w/gr fzttzng and elastzc stop nuts
22 225295 i BEARING, Roller
24 75438 1 SPACER
25 75380 3 NUT, Spllt w/capscrews, castel nuts and cotter pzns
26 31351 2 FLANGE, Brake c~
27 77572 1 SPACER
28 622488 2 SEAL, 011 OO
Lo
29 225306 2 BEARING, Roller Lo
C~J
30 180533 1 DRUM
30 49466 DRUM (19" Dza - Grooved I-1/8" Rope - Optlonal) i--I
31 17964 36 BOLT, Coupllng w/hex nut and lockwasher ~-j
32 16984 1 WEDGE, Anchor (I" Wire Rope) 0
32 70418 WEDGE, Anchor (3/4" Wire Rope)
32 15836 WEDGE, Anchor (i-I/8" Wzre Rope)
32 17926 WEDGE, Anchor (i-i/4" Wzre Rope)
33 33703 1 SHAFT, Drum
34 19080 2 BRACKET w/capscrews and lockwashers
35 32106 1 SPIDER, Clutch
37 70861 1 PLATE, Cover
38 19219 2 Sets SHIM (I/8" Set)
39 92031 I HOUSING, Bearlng w/gr fzttlng and elastlc stop nuts
4O 225260 1 BEARING, Roller
42 70863 4 CAPSCREW
r~ I 48333-1Cont ~q
-B6 I-
48333- 1 IR~ H IMODEL 4100W, 3950W
FRONT DRUM SHAFT

(AIR CONTROL - ROLLER BEARING - INTERNAL CLUTCH - SINGLE DRUM)

NO NUMBER REOUIRED DESCRIPTION OF PART PART NO
43 16667 1 NUT, Ad3ustlng
44 700703 1 UNION, Swlvel
45 139494 2 PLUG, Drum w/capscrew (Use w/out lagglng)
DRUM ROPE CLAMP (DRAGLINE)

46 140386 CLAMP, Rope
47 140376 BOLT, "U" w/lockwasher and hex nut
LAGGING LIST (NOT SHOWN)

48816 LAGGING (27" dza - grooved 1-I/8")
48817 LAGGING (24" dla - grooved i-1/4")
48935 LAGGING (27-5/8" dla. - plaln)
48839 LAGGING (27" dla - grooved 1-i/4")
181753 LAGGING (24" dla - plaln)
NOTE 1 Drum gear 182159 replaces drum gear 32623 per

deslgn change of Aug 2, 1979. Optzonal drum gear
164204 added per deslgn change of Sept 14, 1984
Gear 182159 or 164204 must be used w/drum drlve
plnlon 97779. Gear 32623 must be used w/drum drlve
plnlon 92123.
0-157

[
REV H [
48333 - 1
Oivis;on ol I'he Monilow~C Company, Inc. /v~nitowo(, Wisconsin

-B12.3-
REV. C I MODEL
96570 - 1
I 3900 - 4 1 0 0 W
BRAKE PEDAL LOCK

NO. NUMBER REQUIRED D E S C R I P T I O N O F PART PART NO.
I
1 144746 1 LEVER
2" 98661 1 LOCK,Brake W/set screws
3 396341 1 PIN, Roll (5/32" x I")
4 652481 1 SPRING
5 144801 1 SHAFT
6~ 98331 1 BRACKET, Latch W/capscrews, jam nuts and lockwashers
"4
m
PLEASE GIVE MACHINE SIN W/ORDER I

REV-C
I 96570 - 1
Division of The i~anltowr~ Company, Inc. /vlanlto.oc, Wisconsin
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182707 - 1
IREV,
J
I MODEL "
-BI2 ..2~
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3900, 3950W, 4100W
DRUMIBRAKE FOOT IEDALS

(SINGLE FRONT AND REAR DRUMS OR SPLIT FRONT DRUMS)
C~
1 225509 2 BEARING
3 143550 1 LEVER
2 2255O8 2 BEARING
4 143544 1 LEVER w/coupling bolt, hex nut and lockwasher
5 143515 1 SHAFT w/#25 woodruff keys
6 143535 1 LEVER w/capscrew, hex nut and lockwasher
7 136986 2 COLLAR, Flanged w/capscrews, hex nuts and lockwashers
9 96382 1 LEVER w/gr. fitting
8 289556 2 BUSHING
II 143516 2 LINK
2 Foot ,
15 96383 1 LEVER, w/gr. fitting
8 289556 2 BUSHING
16 143532 2 LINK
17 358128 1 COLLAR, Set
18 143528 1 SHAFT
19 182701 1 SUPPORT, w/weatherstrip, self tap screws, capscrews and
lockwashers
20 139709 ANGLE, Mounting w/capscrews and lockwashers
21 139761 COVER w/capscrews and lockwashers
22 143548 PIN w/cotter pin
U~
FOR MACH. W/SPRING SET~ AIR RELEASED PARKING BRAKE fD
Add the Following:
ho
~j
, 23 143842 LUG O
.~j
24 138597 SPRING
25 1792 BOLT, Eye w/hex n u t s
26 143843 CLIP, Angle P~
O
C3
PLEASE GIVE MACHINE S/N W/ORDER J 182707 - 1

• Oi~)ion ol lhe ~ n ; t o . 0 ( Compony, J~. Monltowo(, Wi~on),"
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B4.7 - B8.1 - B8.4 - B13.3 - B18.2-
181195-1 2900-4600 INCL - 290, 390, 390E
AIR C Y L I N D E R (4" x 4")

(See Notes)
REF. PART QTY. DESCRIPTION OF PART VENDORS

NO. NUMBER RED. PART NO.
Common Parts
72168 COVER, Cylinder w/capscrews, hex nuts and Iockwashers
145976 COVER (use w/cylinders below marked *)
12477 PISTON
12480 CUP, Packing
24280 BODY, Cylinder
97517 BODY, Cylinder (use w/cylinders below marked *)
5"39579 NAMEPLATE ("Caution - Spring Loaded")
Cy!!nder No. Rod No: Spring No. Spacer NO.

385000 i ~137099 3451
385001 79155 3451
!
385002 136603 3451
385003 137100 3451
385004 138030 3451-137503
385005 79822 3451-137503
385006 79822 3451
385007 79689 3451
385008 79156 17732
385009 72167 17732
385010 72052 17732
385011 72238 17732
385012 74142 17732
385013 72167 18010
385014 72292 18010
385015 72515 18010
385016 72052 18010
385017 7251,6 18010
385018 72238 18010
385019 74142 18010
385020 136603 3451:-137503
385023 137100 345i-137503
385042 137099 3451-137503 139515
385052 136603 3451-137503 139515
385053 136603 3451-137503 140468
385058 72052 3451 140903
385059 74142 3451 140903 c
t~
385060 79155 3451 140903
385061 136378 3451 140903
385062 136603 3451 140903
385063 140669 3451 140903 $
385080 74142 345 1- 137053
385081 143423 3451 ! 140903
"1"1
385082 137100 3451-137503' 144123
385084 144657 3451-137503 139515
385088~ 72238 3451
385309*, 137099 3451
385440 72516 3451 140903
385441 ~ 140669 3451 174903
Note 1: See pertinent assembly for proper cylinder indentification.

Note 2: Apply Loctite #242 (MEC 622293) to threads of Rod, Jam Nut, and
Piston 12477.
Note 3: Apply light coat of grease to cylinder bore and springs.
PLEASE GIVE M A C H I N E SERIAL NUMBER WITH ORDER IRE I 181195_1

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MANITOWOC ENGINEERING CO 84
,[~vtslon at The Mamtowo¢ Company Inc M o n l t o w o cWisconsin 54220
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MATERIAl. LIST ON BACk

91083 - 1
IREV G JMODE{ -B4 6-
3900W, 3950D, 3950W, 4100W
INDEPENDENT SWING OUTBOARD BEARING
REF PART QUANTITY VENDORS ~o

NO NUMBER REQUIRED DESCRIPTION OF PART PARTNO o
oo
1 91081 SUPPORT, Bearlng w/grease fzttlng (3900W)
4 71322 BUSHING w/screw dowel
2 257261 BOLT, Coupllng (3-1/2" Lg ) (3900W)
2 257261 BOLT, Coupllng (3-3/4" Lg ) (3950D, 3950W)
2 257263 BOLT, Coupllng (4-1/2" Lg ) (4100W)
2a 257253 BOLT, Coupllng (4-3/4" Lg ) (3900W)
2a 257428 BOLT, Coupllng (6-1/2" Lg ) (3950W)
2a 257253 BOLT, Coupllng (1-3/4" Lg ) (3950D, 3950W)
2a 257173 BOLT, Coupllng (6" Lg ) (4100W)
2b 710308 LOCKWASHER (3/4") (See Note I)
548346 NUT, Elastlc stop
3 70870 SHIM (010)
5 14962 GASKET
6 1606 COVER w/capscrews and lockwashers
7 93164 SUPPORT, Bearlng w/grease fzttlng (3950D, 3950W, 4100W) o~

t~
~o
4 71322 BUSHING w/screw dowel g
oo
k~
NOTE 1 Delete 1Elastlc Stop Nut 548346 when Lockwasher

Ref 2b zs used on 3950D, 3950W, 3900W
0
Z
P.]
G 91083 - 1
PLEASEGIVEMACHINE SIN W/ORDER
Div;s;on of The A4on;fowoc Compony, I n c . )~lonitowoc, V~lscons;n
• .~1..':::.,
g
-B4. I-
I 190062 - 2 i. vo IMOOEL 3950D, 4100W
IND. SWING CLUTCH

(QUANTITIES FOR BOTH CLUTCHES)

I
1 93158 2 CLUTCH SPIDER AND BEVELED PINION w/gr. fitting

3 138146 2 SPACER
4 622478 2 SEAL, Oil (Solid)
4 622354 SEAL, Oil (Split)
5 24008 2 PLATE, Stationary Pressure
7 12795 6 PIN, Driving
6 12744 6 SPRING
9 169370 4 DISC ASSEMBLY, Clutch (See Note)
i0 20849 2 'DISC, Driving
ii 23394 2 PLATE , Movable Pressure.
12 "19769 ,
' RETAINER,I Spring '
13 120-2 i.2 BEARING, Ball (Unbanded) ''
14 70619 2 CAM, Stationary
15 79229 2 BUSHING
16 91698 2 BEARING, Thrust
17 71606 2 LEVER, Stationary Cam w/capscrews and elastic stop nut
18 79228 2 LEVER, Movable Cam w/gr. fitting .and elbow
19 120-3 2 BEARING, Ball (Banded)
22 78549 2 NUT, Pressure Plate
20 613226 4 CAPSCREW
21 3130 2 KEEPER
23 71386 2 .NUT, Split. w/capscrew and. lockwasher
24 716.02 2 LO'CK, Split Nut I
NOTE: Use 169370'in! piace of prevzous'

" ' disc assemblies C
O0
4 9 9 5 7 and 190828
~C
C
C
O"
Ix:
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O
rt
REV.
D 190062 - 2
C~
PLEASE GIVE MACHINE SIN W/ORDER ~O
M A N I T O W O C E N G I N E E R I N G CO.
A O~'ls/ond De A4a~l/o*e( ComponV. Eric, A4am/Im.m(. Wblc~.a/n
3
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[" 190062- 1 (R~" i ,(MOOel 3950D, 4100W
IND. SWING HORIZ. SHAFT

REF. PART LQUANFITY VENDORS
I 18686 1 PLATE, Locking

2 18685 1" PLATE, End W/capscrews
3 92052 1 SPROCKET (74 T. - I" Pitch) (4100W, 3950W)
3 162757 1 SPROCKET (72 T. - I" Pitch) (3950D)
4 142612 2 PLATE, Cover W/capscrews and lockwashers
5 142614 l SPACER
7 142615 1 SPACER
8 182402 1 SUPPORT, Bearing W/pipe plugs and gr. fittings
9 142801 2 sets SHIM (I/16" Set)
I0 18160 3 BOLT, Coupling (6-I18 '' O.A.) W / h e x n u t and lockwasher (4100W)
I0 16786 3 BOLT, Coupling (5-3/8" O.A.) (3950D, 3950W)~
5'48370 3 NUT,~Hex elastic stop (for item l0 a b o v e )
ll '71084 l ' BOLT, Coupling (10-7/8" O.A;) (4100W) '
II 257433 I BOLT, Coupling (7-13/64" O.A.) (3950D, 3950W)~
548370 I NUT, Hex elastic stop (For item II)
12 95288 1 SHAFT, Left
13 182509 1 COUPLING
14 11888 6 BOLT, Coupling W/hex nut and lockwasher
15 142613 1 NUT
16 2 CLUTCH (See Sheet #2)
17 2 SEAL, Oil 622896
17 I SEAL, Oil (Split - For Field Repiacement) 622895
18 225326 BEARING, Roller
19 182403 SHAFT, Right
20 18484 COVER,,Bearing W/capscrews, coupling,bolts, hex nuts and
lockwashers ! •
22 18482 HOUSING, Center Bearing W/coupling bolts, hex"nuts an d
lockwashers
23 18682 1 set SHIM (1/16" Set) '
24 18483 1 COVER, Bearing W/coupling b o l t s , capscrews, hex nuts and
lockwashers
25 91083 SUPPORT ASSEMBLY, Right Bearing
PLEASE GWE MACHINE S/N W/ORDER

,[R~. T [ 190062 -1
-B4.2-
81LL OF MATERIAL ,~,~:(s
~1 DESCRIPTION• ~ ~'~'~ "~" #
:ENTER BEARING SUPPORT 48835
53.93 REF ~RAKE DRUM
TO ~ ROTATION 7
\
REF: INDEPENDENTSWING 3ASKET
HORIZONTAL DRIVE SHAFT 138790 5PACER
ASSEMBLY SEAL RETAINER
3ASKET
SHIM'
BASKET
OO SEAL RETAINER
;ASKET
41NGED COVER
END PLATE
IB1035
END PLATE
;OVER
/ j J SHAFT
3EARING RETAINER
J
J EARING DIRT GUARD
138206--\t ~ ~EVEL GEAR
SHAFT EVEL GEARCOVER
..•EO•,L•E "l
-<... / SPHERICAL ROLLER BEARING
v ~- /
SPHERICAL ROLLER BEARING
v 138206 .?S X ,50 REDUCING BUSHING
.SO PET COCK
SEAL
/ /
/ /
180616. 622536 11.25
/
136481 - - 138202 / BACKLASH FOR ASSEMBLED GEAR SETS
/
GEAR SETS BACKLASH ( I N C H F S )
/ 93159- 180616 012- 020
23692- IGSI62 D20- .034
\ 'x,
NEVER-SEEZ
APPLY NEVER-SEEZ OR EOUIVALENT TO THE FOLLOWING;
II ALL SPLINED SURFACES
21 ALL THREADED SURFACES.
31 ALL BORES.
\ 41 ALL ROLLER BEARING BORES.
I i \ \
136655 \ I 25 6 • O:
29,52
SHAFT I65162 AND DIRT GUARD 165163 CAN BE USED
TO REPLACESHAFT 162613 IN THE FIELD. THIS WOULD
REOUIRE DISCARDINGSPACER 162609.
ROTATING BED
_-- -- J
_%
REF:UPPEB BEARING
HOUSING ON ROTATING
BED ASSEMBLY
\ (/
I
ROTATING
/'+'+
I62GI0
[] FORMERLY WAS 1 8 0 7 8 8
288753 ~ 162611 SUPERSEDES 42018{:3 SHT i OF 6
~
355454
MANITOWOCI~emml~m ©0,[ INDEPENDENTSWI{
~ i T ~ wil=~i. } INTER~I31ATEVERT
"zL41OOw I DRIVE SHAFT ASSEMI
I
[]
A O;v • on o t l h e Ma~nl o ~ o c C o m p o n y , I ~ Man;~owoc. W;Icons;n
,8©
17 7-
10A~
10A
21
17
II-
18 4
13
10 ?
16
.__a

-~I4.L-
I REV. H
I MODEL
I 183132 - 1 3900-4100W Incl.
LUB. OIL PUMP
REF. PART !QUANTITY VENDORS

NO. NUMBER !REQUIRED DESCRIPTION OF PART PARTNO.
i
1 74970 1 SPACER (4-I/2" high) (M3900)

1 75303 1 SPACER (I-I/2" high) (M3900W, 3950W, 3950WT, 4000W, 4100W)
1 136890 1 SPACER (5-I/2" high) (M3900 w/Electric Motor)
2 77098 1 SUPPORT, Pump w/capscrews, hex nuts and lockwashers
3 77099 1 BRACKET w/capscrews, hex nuts and lockwashers
4 90420 I GUARD, Belt (Also shown on "Converter Cooling and Mounting")
5 33019 1 PUMP~ Oil
6 631202 1 SHEAVE, Pump
7 227241 I BELT ~ Vee
8 288756 BUSHING, Reducing (I" x i/2")
9 543404 1 NIPPLE, Close (1/2")
I0 406953 1 ELBOW, 90" (l/2") (M41OOW Only) (See Note I)
11 543406 1 NIPPLE, Close (I")
!2 406899 1 ELBOW, 90" (1-1/4" x i")
13 543852 1 NIPPLE (1-1/4" x 7") (M3900, 3900W, 3950W, 3950WT, 4000W, 4100W)
13 542690 1 NIPPLE (1-I/4" x 9") (M3900T)
14 679306 1 TEE (1-I/4")
15 288762 1 BUSHING, Reducing (1-i/4" x I")
16 571850 1 PLUG, Magnet[c
19 543407 1 NIPPLE, Close (1-1/4")
20 406216 ELBOW, 90" Reducing (2" x 1-1/4")
SENDING UNIT INSTALLATION (M3900t 3 9 0 0 T L 3 9 0 0 W ~ 4000W)

(DELETE REF. NO. I0 ABOVE) (See Note I)
10a i 679303 TEE, Pipe (I/2")

17 288750 BUSHING, Reducing (i/2" x [/8")
o)
18 701017 SENDING UNIT, Pressure
co
Lo
RELOCATION OF SENDING UNIT - OCT. II~ 1979
(M3900~ 3900T 2 3900W z 4000W) r,o
I
c)
21 406924 ELBOW, 90" Street (I/2")

o
I -t
NOTE I : Model 3900, 3950W, 3950WT w/universal

operator's cab. Has the same installation as
Model 4100W. (W/out sending unit.)
0-340
REV.
H 183132 - i
PLEASEGIVE MACHINE S/N W/ORDER
M A N I T O W O C E N G I N E E R I N G CO. .B14.1
D/v/s;on of The Monitowoc Compony, I n c . lu~anitowo¢,Wisconsin 54220
za.
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-BI4.1-
R~.j IMODEL
190463 - I
I 4100W
LUBRICATION OIL PIPING

(SEE NOTES I, 4 AND 6)

NO. NUMBER ,REQUIRED DESCRIPTION OF PART PART NO.
I 17410 HOSE, Flex (I/2" I.D. 7'8" or 2.3368m long)

2 679303 TEE (1/2") (See Note 8)
3 543404 NIPPLE, Close (I/2") (See Note 6 and 8)
4 1355004 COCK (I/2")(See Note 8)
~571703 PLUG, Pipe (1/2") (See Note 8)
6 1288510 BUSHING (3/4" x 1/2")
7 143743 BRACKET w/mach, screws, hex nuts and lockwashers (See Note 5)
8 427090 FILTER, Oil
9 406953 ELBOW (1/2") (See Note 6 and 8)
I0 485756 HOSE, Flex (I/2" I.D. 6'2" or 1.8796m long)
11 703054 VALVE, Check (I/2")
12 667086 2 STRAP, Pipe (for 3/4" pipe)
13, 380955 1 CROSS (1/2")
14 288758' 2 BUSHING (1/2" x 1/4")
15 543402 2 NIPPLE, Close (1/4")
16 406952 2 ELBOW (I/4")
17 485808 1 HOSE, Flex (5/16" I.D. i'7-1/2" or .4953m long)
18 377202 1 COUPLIN@ (1/4") (Machine prior to 11-15-90 Design Change)
18 406952 1 ELBOW (1/4" x 90 ° ) Replace Coupling 377202 Per. 11-15-90 Design
Change)
19 73311 I FITTING, Lubrication
20 485799 I HOSE, Flex (3/8" I.D. 5'5" or 1.6510m long)
21 380977 I CROSS (I14")
22 17848 2 HOSE, Flex (5/16" I.D. I'2-1/2" or 0.3683m l o n g )
23 '406901 3 ELBOW (I/4" x 1/8")
24 429617 3 FITTING, Nipple (1/8")
25 13&509 2 NOZZLE, Oil
26 77959 1 UNION, Bulkhead (I/8" NPT x 3/8" O.D. Tube)
27 486056 1 TUBE, Plastic (3/8" O.D. - specify length)
28 429624 1 CONNECTOR, Male (3/8" O.D. Tube x 1/8" NPT)
29 19840 1 HOSE, Flex (1/2" I.D. 4'11" or 1.4986m long)
30 429618 1 FITTING, Nipple (1/4")
31 700542 1 UNION (1/2")
32 543623 1 NIPPLE (I/2" x 5")
546271 I NUT, Jam (1/2" 20 UNC-2B) (On lower end Ref. 32 against
Tee Ref. 33) (Not shown)
33 679348 TEE (3/8" x 3/8" x 1/2")
34 543515 NIPPLE (3/8" x 3-I/2")
35 406954 ELBOW (3/8")
36 136508 NOZZLE, Oil
37 429913 INSERT, Beaded (2") (See Note 3 or 7)
38 484831 HOSE, Flex (2" x 4'3" - 1.295m) (See Note 3 or 7)
40 96438 TUBE, Oil Suction (welded in rot. bed)
39 406960 ELBOW, 90 ° (2")
42 542628 NIPPLE (2" x 14") (See Note 6)
43 406960 ELBOW (2") (See Note 6)
44 566914 PIPE (2" x 6") (Thd. one end) (See Note 6)
45 345339 CLAMP, Hose (No. 40, 2-I/16" - 3 " ) (See Note 6 or 7)
REV.j
PLEASE GIVE MACHINE S/N W/OROER - I 190463-1 Cont.

L..
-BI4.i-
I MODEL =,...
I 190463-1ContlREvJ 4100W ~

4b 4~bOO5 Z HOSE ~2-i/4" I.D. - specify 6" long) (See Note 6)
47 698494 1 TUBING (2-1/4" O.D. x 3'7-1/2" long) (See Note 6)
48 71911 4 CONNECTION
49 345338 4 CLAMP, Hose (No. 28, i - 5 / 1 6 " - 2-1/4")
50 486067 2 HOSE, Curved 90 ° (1-1/4" I.D.)
51 377209 1 COUPLING (1-i/2")
¢0
52 543423 1 NIPPLE (I-1/2" x 4-I/2")
o
53 406959 2 ELBOW (1-1/2")
54 543436 1 NIPPLE (I-i/2" x 1'1-1/8")
55 543541 1 NIPPLE (1-1/2" x 3")
r~
t~ 56 543444 1 NIPPLE (i/2" x i-1/2")
57 543498 I NIPPLE (1/2" x 7") (See Note 8)
58 543405 1 NIPPLE, Close (3/4")
59 70188 .... 1 HOSE, Flex (1/2" I.D. 9'4" or 2.8448m long) (See Note 6)
60 667090 2 STRAP, Pipe (for 2" pipe) (See Note 6)
61 543223 1 NIPPLE (2" x 9") (See Note 6)
62 543908 1 NIPPLE (2" x 3-I/2") (See Notes 2 and 6)
63 377216 I COUPLING (2") (See Note 6)
64 489442 1 INDICATOR, Flow
65 288750 ~' 1 BUSHING~(I/2 '' x 1/8") (See Note 8)
66 460113 1 GAUGE, Pressure (See Note 8)
147694 1 SUPPORT, Gauge w/hex nuts, capscrews & lockwashers (not shown)
NOTE I: For machines w/hydro-mechanical driven roof mounted

third drum, see separate sheet for location of
filter. (This first on S/N 41560, 41561, 41562
and 41563.)
NOTE 2: Standpipe in boom hoist housing lengthened i/2" per

design change of Jan. 4, 1979. Prior to this change
Ref. 62 was 543909 (2" x 4").
NOTE 3: Installation prior to change of Oct. ii, 1979.

Delete 2 of Ref. 45.
37A 429652 2 UNION, Swivel Adapter (2")

38A 486293 I HOSE, Flex (2" x 4'5" - 1.346m)
NOTE 4: Por machine w/boom hoist mounted in counterweight,

delete Ref. Nos. 42, 43, 44, 47, 61, and 63, rear
Ref. No. 46 w/2 of Ref. 45. Install Ref. 62 in
remaining Ref. 46 w/Ref. 45 and plug w/pipe cap
304230 (2"). Disconnect Ref. 9 from Ref. 3 at boom
hoist and plug Ref. 9 w/pipe plug 571703 (I/2").
NOTE 5: Filter bracket on machines after 6/11/81 revision

delete Ref. No. 7 and add the following:
67 147694 BRACKET, Filter w/capscrews, hex nuts and lockwashers

68 139228 PLATE, Instruction w/drive screws
0-147 J 190463-1 Cont,

~,i'"",: ! - '" '~: ''~ I :'~ '~'~';'')~i,~; :'~ .,:J ~;~:. ,'~ . .
• . °
. . . . . . '. _ B I 4 , I -~. . :"
REV. I MODEL T'
190463-I Cont. I "J 410~w i: :'

'" h,
~EF, . RA~RT QUANTIrl VENDORS
NOTE 6: Machines w/spur gear boom hoist delete Ref. N os.

4~, 43, 4~. 47,, 59, ~61 ag~d,'6'3. LD~elete one e~c~h
of Ref. ~,qs. 3, 9~ 4 6 ~ d I ~ 0 i ~e~ete two each
of Ref. No. 45. Add the loll:owing:
~ ,~
304230 1 CAP, Pipe ('2")
571703 1 PLUG, .Pipe ( I / 2 " sq. h d . )
Use Ref. No. 62 w/pipe cap 304230 to plug sump l i n e .

Use pipe plug 571703 in place of Ref. No: 59 at
Ref. No. 13.
NOTE 7: Machines after 5-16-85 design change, delete Ref. Nos.

37, 38, and 2 e a c h of Ref. No. 45. Add the following:
69 429652 2 ADAPTOR, Swivel

70 485257 1 HOSE, Flex (2" I.D. x 4' 7-1/2" Ig.)
NOTE 8: Machines after 11-6-90 design change, delete t.he~

following: 1 ea Ref. 2, 2 ea. Ref. 3, 1 e~. Ref. 9 and
Ref. ~ 5, 57, 65. Add hose and fittings as follows -
.... (Not shown) "'
8750 i BUSHING, Nut (I/2" x 1/8') el ~

15597 1 HOSE, Flex (.187 ID x 20" Lg. or .1508 m Long)
377200 1 COUPLING (1/8")
E
c
t
(':.
cp.
c
c
=
. , j
.(~", , .
190463 - 1
1IN
PLEASEGIVEMACHINE S/N W/ORDER
g:
J
MATERIAL UST O N ~I~CK
-B8.4-
181995 - 1
F
~" C
I
Mooe 4100W I
REAR DRUM PARKING BRAKE

(SPRING SET, AIR R ~ W A S E ) /
REF. PART QUANTIW I VENDORS
1 94697 I SUPPORT, Cylinder (Weld to Rotating Pad)
385042 1 CYLINDER, Air
139490 1 END, Rod
709490 2 WAS~, Flat (3/4")
94692 1 BELLCRKNK w / c a p s c r e w s , hex n u t s and loc__~washers (W/Hanual Drum -~

Brake) (See Note i) ~,
94696 1 B E I ~ w/eapscrews, hex nuts and lockwashers (W/Air and

Manual Drum Brakes)(See Note i)
141509 1 SHAFT (See Note 2)
543181 1 NIPPLE (1/4" x 1 1/2")
406903 1 ELBOW, 90 ° Reducing (3/8" x 1/4")
542962 1 NIPPLE (3/8" x 2")
714688 1 VALVE, Quick Release
MAC~qTNES BEFORE 3-1-77 REVISION
709490 WASHER, Flat (3/4")
140197 PIN w/cotter pin
NOTE I: Replaces right intermediate lever shown on Rear

Drum Brake.
NOTE 2: Replaces right intermediate brake shaft shown on

Rear Drum Brake.
0-71 (Ref. #181195)

~EASEGWEIvL~CHINE S/N W/ORDER le~ C
181995 - 1
•., . .- . - . . . . • ,
'. . .' .. ..
~
• . .. .
i I
I!
I
1
I
0-"
..., , •

-BI6. I-
92737- 1
i F 3950W-3950D-4100W
INTER. VERTICAL TRAVEL SHAFT x,,

. . (.SLIDE P I N I O N . SHAFT)
REF. PART QUAN~TY VENDORS

i
3 181706 l GEAR, Bevel. (See Note i) ~o

ha
1 596643 '1 RING, Snap
ba
2 17635 1 RING, Locking
3a 33057 1 I GEAR, Bevel (See Notes 1 and. 2)
i 596643 i ' RING, Snap
3a 20001 1 GEAR, Bevel (See Note 2)
1 596643 1 RING, Snap
10157 1 PLATE, Retaining W/capscrews and lockwashers
5 II010 1 BEARING, Roller
6 11009 1 RING, Snap
7 10156 1 WASHER
8 137117 1 SPACER
9 20002 1 PINION
I0 137118 1 SPACER
ii 90426 1 SHAFT, Pinion
12 75482 1 SPACER
13 622384 1 SEAL, Oil
15 75481 i PLATE, End
16 10005 1 SHIM
17 75545 I ADAPTER, Roller Bearing W/capscrews and lockwashers (4100W only
17 73184 1 ADAPTER, Roller Bearing W/capscrews and lockwashers (3950Wonl~
18 17897 I GASKET
19 17896 1 PLATE, Cover W/capscrews, lockwashersand pipe plug
%0
NOTE I: Bevel Gear 181706, Ref. 3, replaces BeTel Gear 33057 , "4
Ref. 3a, on machines W/Independent Boom Hoist ONLY.
"4
BevelGear 33057, Ref. 3a, for machlnes W/standard

Boom Hoist.
o
Bevel Gear 33057, Ref. 3a, may be used in place of l't
Bevel Gear 181706 should 181706 not be available.
NOTE 2: Gear 33057 replaces Gear 20001 and must be used

w/pinlon 75497 on Main Drive Shaft. Gear 20001
must be used W/pinlon 15976. See Service Bulletin
#195. --4
rr,
IR~. F I ~2737 - 1
PLEASE GIVEMACHINE S/N W/ORDER
A~ d II~ MmXm,~ C ~ m q , , Ira. Mm~m,,oc, w~m~/n
I.--
M~
cD
/
~t
Eo
MATERIAL UST ON BACK
-B18.2-
181484 - i
IREV.D IMODEL 4100W
SWING BRAKE CONTROL

(SPRING SET - AIR RELEASED)

oo
1 20567 BAND, Brake W/rivets
oo
2 20567-9 LINING, Woven

F-'
3 12020 BOLT, Adjusting W/hex nut and jam nut
4 1720 SPRING
5 12021 SPACER
6 75027 CLIP W/capscrew, hex nut and lockwasher
7 620168 2 SCREW, Set
8 79815 2 LINK >

10 13420 2 LINK
11 13424 i PIN W/cotter pin
13 79814 i LINK
14 136784 1 SHAFT
15 139852 i BELLCRANK W/set screw
16 74263 i END, Rod oo
oo
f~
18 385005 i CYLINDER, Air

o
19 139850 i PAD, Mounting
20 139851 I BRACKET W/capscrews and lockwashers
21 289515 2 BUSHING
22 145851 1 SUPPORT w/capserews and lockwashers
23 145856 i set SHIM (i - 22 GA., i - 20 GA., 1 - 16 GA.)
REV.
#181195 ' 0-71
D 181484 - i
A [3;vision of lhe Monitowoc Company. Inc. Monlto,,,oc. w~sc~s;n
12
15 ~ 14
16

-BIT,~-
180760- 1 IRwI IM°°EL 4100W
SWING LOCK CONTROL

1 358129 COLLAR, Set

2 137098 SHAFT, w/#25 woodruff keys
3 20116 LOCK, Swing w/capscrew and jam nut
4 219957 BAR, (3/4" x 3/4" x 7") (Welded to rotating bed)
5 1204 SPRING
6 139062 END, Rod
7 10,252 LIFTER, w/capscrews, hex nuts, and jam nut
8 170824 LEVER, w/capscrew, hex nut, and lockwasher (See Note 2)
9 70238 PIN, w/cotter pins
I0 345339 CLAMP, Hose (2-1/4" to 3")
11 139203 BELLOWS
12 345336 CLAMP, Hosle (11116" to I-I1161'')
13 546271 NUT, Hex Jam (1/2" - 20 N.C.) (Machines before 4-29-75 Revision)
14 385189 CYLINDER, Air (Machines before 4-29-75 Revision) (See Note i)
14 385266 CYLINDER, Air (Machines after 4-29-75 Revision) (See Note I)
15 137112 LUG, Cylinder (Machines before 4-29-75 Revision)
15 170823 LUG, Cylinder (Machines after 4-29-75 Revision) (See Note 2)
16 140319 PIN, w/cotter pins (Machines before 4-29-.75 Revision) (See Note II
16 140976 PIN, w/cotter pins (Machines after 4-29-75 Revision) (See Note i)
NOTE I: Complete air cylinder 385189 is not available for

replacement purposes after 4-29-7.5 ~evision. Air
cylinder 385266 and pin 140976 must be ordered and
installed as a replacement for 385189. Use I/2" flat
washers to center air cylinder 385266 on lug 137112. g
0
",-.,I
0'~
NOTE 2: Item 8 was 137103, Item 15 was 142975. If lever 137103 0
is replaced by 170824, Lug 142975 must also be replaced
F.d
by 170823. Per 10-29-90 design change to eliminate
interference Ind. Swing vert. drive shaft. t't
0
t't
0-71
0-318 (9-28-70 thru 10-7-70)
R1 1180760-1
PLEASE GIVE MACHINE S/N W/ORDER ! I
-BI9. I-
I 182814 - i I REV C I MODEL 4100 Do
Do
SWING SHAFT

1 95977 CAP, Bearing w/socket head, capscrews and lockwashers
2 11746 PLATE 9 Locking
3 143793 1 PLATE 9 End w/capscrews and loekwashers
4 224909 1 BEARING~ Ball
6 16646 1 GASKET
7 190316 1 HOUSING~ Upper bearing w/capscrews and lockwashers
8 17575 3 DOWEL (2" long)
9 136654 1 GASKET
10 95978 1 SPACER
11 23692 1 GEAR 9 Swing
12 95980 1 SHAFT, Swing
13 70673 1 WASHER~ Thrust
14 225447 I BEARING~ Roller
15 143794 1 GUARD~ Dirt w/capscrews and lockwashers r~

co
16 24914 1 PINION Do
ixb
Do
17 143795 1 PLATE 9 End
>
18 621735 4 CAPSCREW (5/8" 18 UNF - 2A x 2" ig. w/I/8" hole)
• rtrl
REV.
C
PLEASE GIVE MACHINE SIN W/ORDER J I 182814 - 1
• Oiv,slo~ Of lee/vio~itowoc CempOntto ht< /v~ni~.wec. W/~onl~n
0
2-.-%
I
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"0-.,'-13
~1 '-16
7
I

GROUP C - Air Components & Electrical
Group C - Air Components & Electrical

Air Joint 65912 E1 02/22/79 03/07/84 C0501
Air Piping 141626 - 06/20/73 08/20/93 C0301
Air Piping 182719 C1 02/20/76 01/03/91 C0301
Boom & Mast Lighting 172304 - 12/02/91 C1201
Cab Lighting 191378 - 07/17/81 01/29/93 C1301
Compressor & Piping 182528 E1 06/15/75 12/14/84 C0101
Compressor & Piping 95491 - 06/15/75 01/23/81 C0101
Control Console 190230 C1 11/11/75 05/22/85 C0201
Control Console 65515 I1 08/02/76 05/15/89 C0201
Control Console 65516 Q1 08/10/76 05/06/94 C0201
Control Console 95901 D1 03/02/76 09/30/85 C0201
Electrical Controls 184000 - 05/29/80 10/08/84 C0303
Instrument Panel/Switch 190214 - 10/10/75 09/17/01 C0202
Instrument Panel/Switch 190214 M1 10/10/75 09/06/90 C0202
Instrument Panel/Switch 190216 I1 10/16/75 11/01/93 C0202
Light Plant - Alternator - Generator 190241 - 12/11/75 C1101
01/20/03
~.L , ";J t~ . ¢,, > .)
/--5,,2
~_/.A
! ....
J 2,
21
~ ,4 ~ f
I15 14
20
24
C,
.9
©
jJJ
.+/
12 \ 1T
I--
J C~
J
I,..
.--
- MATERIAL LIST O N B A C K
-C5.1-
REV E
I 65912- I 3900, 3950W/390,OW,3950W, 3950D, 4000W~ 4100W~ 4600 t 4600-S4
AIR JOINT

NO. NUMBER REQUIRED DESCRIPTION O F PART PART NO. O~
l L.n
~0
I'O
i 143537 1 GUARD, Dirt
2 612484 1 CAPSCREW (3/8" - 16 NC x 5½") r'l
3 225246 1 BEARING, Ball

4 183943 1 ADAPTER, Swivel W/capscrews and lockwashers
5 143536 1 GASKET
6 183928 1 SWIVEL, Air W/capscrews and lockwashers
7 143540 1 [ SUPPORT, Air Joint W/capscrews and lockwashers (See Note I)
7 19827 1 S U P P O R T , Air Joint (M4600-~600S~) W/capscrews and lockwashers
8 16149 1 G A S K E T (M4600-4600S4)
8 143137 I 'GASKET (M3900, 3950D, 3950W, 3950W/3900W; 4000W or 4100W)
9 596858 6 RING, "O"
10 596!102 6 SEAL, "O" Ring
Ii 225648 1 BEARING, Ball
12 596103 I RING, Snap
13 596104 1 RING, Snap
14 396279 4 PIN, Dowel
15 596101 I0 RING, "0"
16 182696 1 TUBE, Air Joint (M4600) W/capscrews and lockwashers
16 182697 1 TUBE, Air Joint (M4100W) W/capscrews and lockwashers
16 182794 1 TUBE, Air Joint (4600S4) W/capscrews and lockwashers
16 184122 1 TUBE, Air Joint W/capscrews and lockwashers (See Note 2)
17 95820 1 BASE, Tube
18 429624 4 CONNECTOR, Male (3/8" x I/8")
19 429633 6 ELBOW, 90 ° Male (3/8" x I/8")
20 486056 5 TUBE, Plastic (3/8" O.D. - Specify Length) ~D
21 429621 5 CONNECTOR, Male (3/8" x ¼") L~
22 3473 2 SPACER ~O
~O
23 143539 1 SUPPORT, Tube W/capscrew, hex nuts, flatwashers and l o c k w a s h e r s
24 140997 1 CLIP, Support (M4600S4) W/capscrews, flatwashers and lockwashers o >
24 17455 1 CLIP, Suppor t (M4600) W/capscrews, flatwashers and lockwashers
,-~
24 143538 1 CLIP, Support (M4100W) W/capscrews, flatwashers and lockwashers 0
24 146685 1 CLIP, Support W/capscrews, flatwashers and lockwashers (See
Note 2)
25 93339 GUARD, Air Joint (M4600-4600S4 only) (DELETE on machine
W/dragline dirt guard)
NOTE i: For M3900, 3950D, 3950W, 3950W/3900W, 4000W or 4100W.
NOTE 2: For M3900, 3950D, 3950W, 3950W/3900W or 4000W.
0-147 REV. E I 65912 - 1

DWG, NO. SCALE DATE
MANITOWOC, WIc~CON81N
C O D E NO. °,:D% REVISIONS
MATF..~ I A L
PAI"rERN NO.
4100W, 4600-S4, 6000W, 3900, APP.
MODEL
36 FT. PLATFORM RINGER
| " 1 6'17-74 JWK
/~/ ~ , REQUIRED CODE NO.
12-12-75 ,J.c.sl
. - ~ ~ . ~ D 1 - 3/8i TUBING 8 FT. LG. 486056 ®® ~22.
/~/~< ~ Q~'~ ~ 2"<) 1 - 3/8""TUBING 8 FT. LG. 1 486056 3-4-76' CWH
,~'1 " ' '
C WAS 16-2 COND.
9-22-76 8CHUL%~
Was 12-3 Tirex
- - 371812.
)<16-i7 sc~LT~
~\~ " ~"I ".. ' ~ " ~ ~ ....... I Adaea.
a-2o-8o Jcs
II1"-. ~. I ix ~ox. ~ .o~, ,~=-% I~) DELETED
"i411
IIIIr
| I]"I.
"~
- - ~
~1 I
['!~ ' % < ~DEll'
_
* ~"~"ll'l~)
' S~"I"~:R
>-
f Fiibl~-~'/--
/I/
)/' WIRE IDENTIFICATION N O ' s
I~
I 0~-20-95
'
C. P C
DELETED
' IIIII ~ ~,.,',-,,.. / / // ~' ~'<~'-'""~"'~ "'~ i

', .
, I ' I ";-'" - ;==" -~;=.;:-;-.-., 4 - - . ~ - ~

I I -. -- :-: -- - "
"G:rLo'7
~%\5%
G538G
G9~01
DWG. NO,
K "- E 19.~lss iM.B.TZ DO NOT SCALE THIS DRAWING

A Division oJ [he Monltow(~ Company, IrK, Monitowo(, Wis¢on "
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6~
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-C3.1-
IRev. C
I MODEL
Co ,/
182719 - i 3900, 3950W, 3950WT, 4100W, SC 200 ¢x3
"-.3 .i~
~IR HORN tC)

(WITH OR WITHOUT ELEVATED CAB)

NO. NUMBER REQUIRED
[,,
DESCRIPTION OF PART PART NO.
1 702539 1 VALVE, Control (See Note I)
2 429633 1 ELBOW, 90 ° Male (3/8" x 1/8")
3 486056 3 TUBE, Plastic (3/8" O.D. - Specify Length)
4 429621 I CONNECTOR, Male (3/8" x I/4")
5 429624 3 CONNECTOR, Male (3/8" x I/8")
6 77959 1 UNION, Bulkhead
7 377400 1 COUPLING (1/8") :. . . . .
8 429686 1 ELBOW, 90 ° Street (I/8")
9 1 ADAPTER, Bulkhead (w/horn)
10 710305 1 LOCKWASHER (7/16")
11 143631 1 SUPPORT
i
12 485312 i HORN, Air
bo
NOTE i: Mach. w/control in both lower and upper cab, add CD
one Ref. I and a shuttle valve 714647.
Co
¢-o
>
o
c~
0-147,'0-302
R~.
C 182719 - 1
~, =A == GIVE MACHINE S/N W/ORDER
f
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t ©
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ii!I 0',
i l !!:f
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0
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A O;v~slonol lee ,t4cmi~wo~Compo~V, ~ . A4oalto~e,~ Wi~o*s;.
FEOM COMPRESSOR
(~o~ v z c ~ )
TO CONTROL CONSOLE
TO UNLOADER
FROM :OMPEESSOR /
(UNLOAD~, S~'IION
I
/ _( )
26~1
27-*I
25-.--I
"!2)
~" "i 24
( ~ ~ 23
-<.10
•~ 2o
TO BOOM HOIST
BP,AEE RELEASE
(4ZOO)
\ Zl
2ot"-2o
k33
20 Quick Coupler f o r O u t s i d e
19 a i r (Optional)
\ 28
FROM COZ'~ P~S SOR
(um.o~ S,%"TZo~)
12 I "~I2A
I i
1-17
" '~2 31-6"
13A

-C1.1- I'o
ol
182528-1 i RE~ I MODEL 3900, 3900W, 3950W, 3950WT, 3900T, 4100W
i i
AIR TANK
i
REF. PART QTY. DESCRIPTIONOF PART VENDORS

NO. NUMBER REQ.
i
PARTNO.
1 714609 1 TANK,Air (16" x 38"}
1 714599 1 TANK,Air (16" x 38" - Coast Guard Approved)
2 18708 2 STRAP w/carriage bolls, hex nuts and Iockwashers
3 18710 2 BLOCK,Filler
70817 1 GROMMET
406975 1 ELBOW (1%" galvanized)
6 543136 1 NIPPLE (1 W' x 19V2" galvanized)
7 406881 1 ELBOW (11,4" x 11/2"galvanized)
8 70817 1 GROMMET
9 4O6881 1 ELBOW (1V4" x 11/2" galvanized)
10 543187 1 NIPPLE (1 W' x 2" galvanized)
11 472025 2 GROMMET
12 429375 1 FITTING,Male Elbow Compression (%" O.D. tube x 1A" NPT)
13 702504 1 EJECTOR,Moisture
14 543433 1 NIPPLE (%" x 31/z" galvanized)
15 679401 1 TEE (W' galvanized)
16 355452 1 PETCOCK (W')
17 543171 1 NIPPLE,Close (W' galvanized)
18 288832 1 BUSHING (V4" x %" galvanized)
19 288851 1 BUSHING (11/2"x 3A" galvanized)
20 543172 1 NIPPLE,Close pA" galvanized)
21 679152 1 TEE pA" x 3/£, x 1,~,,galvanized)
22 429622 1 FIFFING,Male Elbow (W' NPT %" O.D. plastic.tube)
23 288840 1 BUSHING pA" x V2" galvanized)
24 542983 1 NIPPLE (1/2" x 3" galvanized)
25 406973 2 ELBOW (V2" galvanized)
26 543174 2 NIPPLE,Close (V2" galvanized)
27 355004 1 COCK (~/='~
28 571627 1 .PLUG,Pipe (1V£'galvanized) (3900-3900W-3900T)
29 288858 1 BUSHING (1V2" x W' galvanized) (4100W)
30 429622 1 FITTING,Male Elbow (W' NPT %" O.D. plastic tUbe) (4100w)
Alter change of February 1, 1980

(Delete Ref. Nos. 12, 13, 14)
12A 429373 1 ELBOW, Reducing (%" X 1/0")
13A 702831 1 EJECTOR, Moisture (supersedes 702808 - 10/23/80
13A 702808 EJECTOR, Moisture c
31 406991 2 ELBOW, 90 ° Street (W')
co
Quick-Coupler for Outside Air m Add: Po
co
20 543172 2 NIPPLE, Close pA" galvanized)
32 679404 1 TEE (aA")
2
33 375332 1 COUPLER "11
571624 1 PLUG, Pipe pA")
0-147
(0-469 2-1-80 and on)
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER ~182528-1

8-26-93
-GI.I-
e~
iii
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A Divilion ot De Manitow¢~ Company, Inc. Monito~oc. Wi~onslt
18 j~5
~,~ ~'~e • ®-e I
W~RE IDENTIFICATION NUMBER
8 Supply fror~Eng. Oil Pressure Switch

27A Rear or Right Rear Drum Ind. Light
27B Front Drum Ind. Light
1
27C Beeper
27D Travel Ind. Light
27E Left Rear Drum Ind. Light
Wlrlng Dlagram
1~ 13
/
Z
I ~ ~" J~
/
~.~"
O
f--
o~
o~
MATERIALLISTON BACK O
-C2. I-
IRL:V. C MooE(
190230 - I 3950W, 4 1 0 0 W F~
r
C)
OPERATING INDICATOR SENSOR

NO. I NUMBER REQUIRED DESCRIPTION O F PART PART NO.
,w |
1 143084 1 BOX, Junction
2 618543 2 SCREW, Machine (#10-30 UNF x I/2")
3 710301 1 LOCKWASHER (#I0)
4 709744 I0 WASHER, Flat (5116")

i
.5 143321 ' i 'BRACKET w/capScrews and lockwashers
i~
6 i~ 667612 STRIP, Terminal ' ' '
q], ' r i " ,i:" if: :
i ,
17 :4171716 1 • GRIPPER, Cord I
8 407014 1 ELBOW,'90 ° Short
9 456767 1 GASKET
I0 548555 1 LOCKNUT
II 350313 i CLOSURE, Knockout

ii
12 710758 8 LOCKWASHER, Shakeproof (5/8") (See Note I)
I
!i 13 429931 , l~ 4, 'I UN!ON/ Bulkhe~ ~ (5/8'~) (See Note l:) F
r
i
1 4 1 5413170 i~,4 ' NIPPLg,i'Close (I/8")' ' : ~'
i ,
i
~!5 406971 ' 3 'E BOW, 90 ° Galv. (1/8") :
(D
16 673220 5 SWITCH, Pressure (Normally Open)
17 678869 1 TEE, GALV. (I18") O

L~
O
18 363100 3 DIODE >F-J
NOTE 1: For machines prior to 11/8/82 design change, Ref. 12

was 1/2", part no. 710.756. Ref. 13 was I/2", part o
no. 77959. ..
,: r
C~
h~
C , 190230 - 1
M~NITOWOC ENGINEERING CO.
A ~¢i|io~1 o4 r~e ~ n i F o w ~ Coml0~ny, ft~, Manilowoc, w ~ : o n s "
©
J.
G
9
1
64
r 20
, ~ 2324
21. ~ d ; 2s 26 27
22. - ~ ~ 24~
~ ~-"/" ]33 35 41
14
1
16-,
36
. 44
~5,
45
45-
46--~
J
e'--
e'--
57 e-.."
MATERIALLISTON BACK
-C2.1-
REV.I I MOOEL
I 65515-1
I 4100W
(3",
kn
.%n
RIGHT CONTROL CONSOLE

1 709151 WASHER, Copper
2 225607 BEARING
3 96073 LEVER, Front Drum Control
4 143374 ADAPTER
5 143251 HANDLE, Drum Control (See Note 4)
6 714440 KNOB, Handle (See Notes #i, 2 and 4)
7 497324 JOINT, Ball
8 143977 ROD, Reach
9 183210 VALVE ASSEMBLY, Drum Control (Straight Lift Machines Only)
9 182873 VALVE ASSEMBLY, Drum Control(Lift Combination Machines Only) t=:l '~ " !
10 542954 NIPPLE
ll 714647 VALVE, Shuttle
12 96074 LEVER, Rear or Right Rear D r u m C o n t r o l
13 143261 ROD, Reach
14 96075 LEVER, Boom Hoist Control
15 HANDLE, Boom Hoist Control (See "Boom Hoist Rotation Indicator")
16 142727 1 ROD, Reach
17 142729 1 EXTENSION, Handle
18 714491 1 VALVE, Boom Hoist Control (Less Handle)
19 143246 1 PIN
20 500837 1 KNOB, Handle
21 614062 i CAPSCREW (3/8" - 24 UNF x 1½")
22 252869 1 BOLT, Shoulder (½")
23 709897 i WASHER, Spring (3/8")
24 709155 2 WASHER, Copper (3/8")
25 143245 i HANDLE, Control
26 143244 1 CAM, Swing Brake Control
27 709150 1 WASHER, Copper (½") i
28 143243 1 iBLOCK, Mounting
29 252868 1 !BOLT, Shoulder (3/8")
30 225397 I !BEARING
31 143780 1 LEVER fD
32 77711 i PIN W/cotter pins ox
Ui
33 709440 3 WASHER, Flat
34 137594 4 SHIM
I
35 702582 2 VALVE, Control ~-,
36 143744 i COVER
37 143950 i NAMEPLATE
0
38 i VALVE, Horn (See "Air Horn") i
i-t
39 350313 1 CLOSURE, Knockout (W/out Minimal Boom Stop)
40 190214 i PANEL, Instrument (See Separate Sheet)
'41 406570 i ELBOW, 45 ° (1/8")
42 429850 i ADAPTER, Male
43 486643 i HOSE, Flex (~" x 9'2" - 2.794 m)
44 525528 i MANIFOLD, Air (See Note 6)
45 543174 2 NIPPLE, Close (½" x 1-1/8")
46 406573 I ELBOW, 45 ° (½")
47 65512 i CONSOLE, Right Control
48 143948 1 NAMEPLATE (Front and Rear Drum)
48 143953 NAMEPLATE (Front and Split Rear Drum)
49 95670 1 COVER, Console W/fasteners and snap rings 'IR~ I
I
65515-1 Cont.
-C2. i-
IREv" I MODEL
65515-i Cont. I 4100W
RIGHT CONSOLE CONTROL
RE& PART QUANTITY VENDORS

I
50 143747 1 COVER W/fasteners and snap rings

51 182297-2 1 VALVE, Treadle (Rear or Right Rear Drum Brake) (Air Brakes
Only)
52 182297-3 1 VALVE, Treadle (Front Drum Brake) (Air Brakes Only)
53 95675 1 MOUNTING PLATE, Treadle Valve (Air Brakes Only)
54 95677 1 ENCLOSURE (Air Brakes Only) W/capscrews, hex nuts and lock-
.u
= washers
O
55 139709 1 ANGLE, Mounting (Air Brakes Only) W/capscrews and lockwashers
56 542964 2 NIPPLE (3/8" x 3")
57 406871 1 ELBOW, 90 ° Reducing (½" x 3/8")
58 485833 1 HOSE, Flex (½" x i'8" - .508 m)
59 679105 1 TEE (%" x %" x 3 / 8 " )
60 485833 1 HOSE, Flex (½" x i'8" - .508 m)
61 142539 1 NAMEPLATE (Hyd. Winch)
62 95259 1 BRACKET, Valve
63 714478 1 VALVE, Hyd. Winch Control (Optional)
64 182372 1 CONTROL ASSEMBLY, Hyd. Tagllne (See Separate Sheet-Optlonal)
65 288835 1 BUSHING, Reducing (½" x 3/8")
66 429937 1 ADAPTER, Bulkhead
67 181964 i CONTROL ASSEMBLY, Container Handling (Optlonal-Not Shown)
68 191095 1 CONTROL, Single Gearmatic Winch (Optional - Not Shown)
68 191059 1 CONTROL, Dual Gearmatic Winch (Optional - Not Shown)
69 146550 1 NAMEPLATE
NOTE I: Mach. W/Vicon Power Load Lowering delete knobs
#714440 and add the following:
1 136328 2 KNOB, Handle (W/out Drum Rotation Indicator)

139690 2 BUSHING
293122 2 SWITCH
NOTE 2: Mach.W/Magnet Control, delete right hand knob

#714440 a n d a d d the following:
1 136328 1 KNOB, Handle

139690 1 BUSHING
293122 i SWITCH
I
INOTE 3: See chart #6338 for "Air Line Identification"
NOTE 4: Mach. W / D r ~ Rotation Indicator, see "Drum Rotation

Indicator."
J NOTE 5: All air lines 3/8" O.D. plastic tube except as noted.
O.
~3
NOTE 6: Prior to design change of Dec. 28, 1976, delete
Ref. Nos. 44, 65, 66 and add:
O
L'%
~0
44 138648 MANIFOLD, Air (CYLINDRICAL)
0-63, 0-147, 0-247. 0-441
(Ref. 182297, 182873, 182372, 181964,
183210, 191059 or 191095)
I 65515 - i
MANITOWOC ENGINEERING CO. C2.1 .:
~,ision of The Monltowoc Company, Inc. Manitowoc, W;scons~n +
85 86
83. -< /.-,
93
89 6 5 <
Sgod 9 +s9
62
89
12
14 10
15
43
~ ~ ~ 23
66
70
~ 0 0~ o 2931
O0 0 I
45
~/2!3 24 68
23
92
41
42
uJ
_1
0
or)
22
0
_1
0
E
t-
Z
O
0
(0
D-
IS
!11
MATERIAL LIST ON BACK --I
GROUPC~I
MODEL
i 4100W
LEFT CONTROL CONSOLE

I ! I
1 65511 1 CONSOLE, Control
2 190216 2 PANEL Instrument
3 143744 1 COVER
4 190206 1 NAMEPLATE (with aux. drum)
4 190205 NAMEPLATE (without aux. drum)
5 143362 1 COVER
6 1 VALVE, Wiper (see Windshield Wiper)
7 702693 12 VALVE
8 673376 10 OPERATOR, Switch
9 500818 5 KNOB
11 500839 ' 4 KNOB
12 500838 2 KNOB
13 1 43368 2 GASKET
14 702703 2 REGULATOR, Air
715537 1 VALVE, Check
15 350320 As Req. ; BUTTON, Plug
16 143367 2 1 GASKET
17 350317 As Req.i BUTTON, Plug
18 472020 1 'i GROMMET
19 182616 1 COVER, Console
20 95950 1 COVER
21 190230 1 CENSOR, Operating
22 95951 1 COVER
171447 3 WASHER
23 429937 4 ADAPTER, Bulkhead ('/2")
571725 As Req. PLUG, Pipe (1/2")
24 429938 As Req. ADAPTER, Bulkhead (1/4" x she")
429938 As Rec ,ADAPTER, Bulkhead (1/4" x 11/2")
429085 As Rec EXTENSION, Male (1/4" x 1/4")
350310 BUTTON, Plug
25 96301 NAMEPLATE
26 542173 NIPPLE, Close (Ys")
27 525528 MANIFOLD; Supply (see Note 3)
28 679301 TEE, Street (1/4")
29" HOSE, Flex (to Boom Hoist Charging Pressure Gauge)
30 95901 FILTER ASSEMBLY, Air
31 543 174 2 NIPPLE (1/2" x 11/8")
32 679403 2 TEE (1/2")
33 406673 1 ELBOW, Street (1/2" x 45 °)
34 19840 1 HOSE, Flex (1/2" x 4'11" - 1.498m)
35 16771 1 HOSE, Flex (1/2" x 2'0" - .610m) (To Brake Pedal)
36 673356 1 SWITCH, Pressure
37 714688 1 VALVE, Quick Release
38 714647 As Req. VALVE, Shuttle
39 543171 2 NIPPLE, Close (1/4")
679401 1 TEE (W')
288832 1 BUSHING, Reducing
40 543171 1 NIPPLE, Close (,/4")
288832 1 BUSHING, Reducing
41 182874 1 PEDAL Foot
42 3894 ,: 1 SPRING
43 497324 I 7 JOINT, Ball
•44 143254 I 1 ROD, Reach with jam nuts
45 143235 i 1 END, Rod
145090 I 1 PIN (1/4") with cotter pins (not shown)
709420 1 WASHER, Flat (1/~,,) (not shown)
46 702582 1 VALVE, Pressure Control
47 137594 4 SHIM
ASS~MB'V ] PAO~ ] "~'. I

65516 I 2 o f 4 J Q - I I PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
GROUP O2.1
MODEL
4100W

48 614062 1 CAPSCREW p/0" - 24UNF x 11/2")
49 252869 1 BOLT, Shoulder (1/2")
50 709897 1 WASHER, Spring
51 709155 2 WASHER, Copper
52 143252 1 HANDLE
53 500837 1 KNOB
54 143236 1 CAM
55 709150 1 WASHER (I/2")
56 96779 1 BLOCK, Mounting
57 709440 3 WASHER ('~'8")
58 225397 1 BEARING
59 146867 1 LEVER
60 77711 1 PIN
61 252868 1 BOLT, Shoulder (¾")
62 714440 As Req. KNOB, Handle (see Note 1)
63 143251 3 HANDLE
64 709151 4 WASHER
65 225607 6 BEARING
66 96081 1 LEVER..
67 143955 1 ROD, Reach
142726 1 ROD, Reach with. hex nuts (replaced by 143955)
68 142729 2 EXTENSION, Handle (3 Hyd. Driven Roof Drum)
69 715511 1 VALVE, Travel Control
70 96082 1 LEVER
71 143956 1 ROD, Reach with hex'nuts
72 715570 1 VALVE, Swing Control
73 96071 1 LEVER (with Hyd. Drive Roof or Winch Drum)
73 96083 1 LEVER (with Split Rear Drum)
74 143374 1 ADAPTER (without Drum Rotation Indicator)
75 144002 1 ROD, Reach (with Hyd. Driven Roof or Winch Drum) with hex nuts
75 143957 1 ROD, Reach (with Split Rear Drum) with hex nuts
76 183210 1 •VALVE, Drum Control (with Split Rear Drum) (shown)
76 714491 1 VALVE, Drum Control (with Hyd. Driven Roof or Winch Drum)
702755 1 VALVE, Relay (For roof mounted Aux. Drums) (not shown)
77 143237 1 PIN
78 182921 1 VALVE, Treadle (Air Applied Aux. Drum Brakes Only) (see Note 4)
78 182297-3 1 VALVE, Treadle (Air Brakes Only)
79 144062 1 PLATE Mounting (see Note 6)
80 543 173 1 NIPPLE (3/8" x 1")
679105 1 TEE (1/2" x 1/2" x 3/s")
81 95676 1 PLATE, Mounting (see Note 7)
83 715570 1 VALVE, Boom Hoist Aux. Brake Control
84 12488 1 SPRING
85 141583 1 HANDLE
86 500812 1 KNOB
87 144240 1 SUPPORT, Clamp with capsrews and Iockwashers
88 144241 1 CLAMP
89 145102 As Req. SHIM (One with each Valve)
90 145020 2 SPACER
92 97729 1 BRACKET, with truss head bolts, hex nuts & Iockwashers
93 171005 1 COVER (For machines without travel)
I ASSEMBLY I PAaE I .Ev.

PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER , 65516 I 3 of 4 I Q-1
GROUP C2.1
MODEL
4100W
J
94 288835 BUSHING, Nut (1/2'~x %')

Note 1: On Magnet machines delete knob, Ref. No. 62 on Swing Control
and add 62a:
On all machines with Full Range Vicon Power Load Lowering
delete knob, Ref. No. 62 on Aux. Drum Control and add 62a:
62A 136328 As Req. KNOB
139690 As Req. BUSHING
293122 As Req. SWITCH
Note 2: All lines %" O.D. plastic tubing except as noted.
Note 3: Prior to design change of NOv. 17, 1976, Ref. No. 27 was part
#138648 with clamps #140352 (2). Ref. No. 26 was not used.
Note 4: Mach. with Roof Mounted Third Drum add or Winch Drum the
~ g :
t
486057 HOSE. Flex (1/4" x 8'9" - 2.667m)

406570 ELBOW, 45 ° (1/8")
200866 ADAPTER, Male
Note 5: Mach. with Hyd. Spotter and Hammer Trip Control - Add:
91 184050 CONTROL ASSEMBLY, Hyd. Spotter and Hammer Trip. (see separate sheet)
Note 6: For machines with air applied roof or left rear di'um brakes and
manual brakes on the other drums.
Note 7: For machines with air applied roof or left rear drum, front drum,
and rear or right rear drum brakes.
0-63, 0-71.0-147, 0-247, 0-441, 0-447

0-294, (8-10-76 thru 6-10~77) (with Hyd. Roof Drum only)
0-294B (6-28-77 on) (with Hyd. Roof Drum Only)
(Ref. #182873, or 183210, 182921)
(Ref. #184050 with Hyd. Spotter)
ASSEMBLY
65516 PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
MANITOWOC ENGINEERING CO. C2.
~v;s;On Of The Monltowoc Compony, Inc. Monitowoc, Wisconsin 542;)0
SEE
NOTE
SEE
NOTE
10
/
~¢o~../"
o ~'~ / 6
"IS
,.8
I
I
O
14 I
WITH ALCOHOL INJECTOR

12
12
\
,,=,
,<
FROM AIR SUPPLY
I
\ NOTE: AIR SUPPLY TO TELESCOPIC BOOM STOP CYLINDERS.
HYDRAULIC BOOM HOIST BRAKE RELAY AND TO POWER ,T
DRAIN LOWERING REGULATOR WHEN SO EOUIPPED. tr

I ' "C2 1 - .....
iil I ': • ' ] REV.
',O
95901 - I
I 3950W, 3950WT, 4100W
Ln
O
~i~
AIR FILTER PIPING

|
FOR MACHINES W/O ALCOHOL INJECTOR
1 485831 HOSE, Flex (I/2" I.D. x 2'I0" Lg.)

2 406873 ELBOW, Reducing (3/4" x I/2".x 90 ° )
3 543[85 NIPPLE (3/4" x 2" Lg.)
4 427130 FILTER, Air
9 679404 TEE (3/4")
I0 288838 BUSHING, Nut (3/4" x i/4")
II 288840 BUSHING, Nut (3/4" x I/2")
12 472025 GROMMET (I")
13 485617 HOSE, Flex (I/2" I.D. x 3'8" Lg.)
14 406993 ELBOW, Street (I/2" x 90 ° ) (See Note l)
15 48:5937 HOSE, Flex (I/2" I.D. x 7'2" Lg.) (Se Notes 1 and 2)
16 486112 HOSE, DRAIN (3/8" O.D. x 12" Lg.)
17 667227 STRAP, Pipe
18 79017 BRACKET, Mounting W/stove bolts, capscrews, lockwashers and
hex nuts
FOR MACHINES W/ALCOHOL INJECTOR - Delete Ref. Nos. 17 and 18

and add the following - cz:
542993 NIPPLE (3/4" x 3" Lg.)

73368 CLAMP W/capscrews, lockwashers and hex nuts
73366 BRACKET, Mounting W/oven hd. bolts, lockwashers and hex nuts \ .P
511111 INJECTOR, Alcohol >
NOTE I: OmLt on machines W/controls in elevated cab only.

o
:zl
l-t
NOTE 2: Omit on machines W/remote mounted operator's cab on
36' Ringer boom carrier.
0-290 W/Alcohol Injector

R~. ~q
D 95901 - I
' - - PLEASE GIVE MACHINE S/N W/ORDER
q
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NTIFICATION l"A~l.~ ~ 0 ~ ~ l NOTE[~ s
Z CQM~ CABl~ t18 W'IRE i l f 8Lit 51:lE NOTI~_~ I ~ ADOED ,i.O

FOR OP~R. CAll MTD. TO MilllCH',CAB OI~ILY. TE~I~IINIL J~lC'fiOl~ ~ "'/ It 2 ~-CONE CA~LEiIISWIRE ~17181~? Ski NOTEEtJ NOTE
i~ I ~ C . O N I ~ CAOLt • 18'v]11~ 3~1~7 SEE ~ l l ~ 3-~4-~ a.C.$
I~l 15 I I ¢ o N o . CABu.r*I4 ~ l l R E l ' l ~ . 3TlO37 wul~.%'~l:'~l

MAl~ll~. ~J/ FO~ll I~tlIG'E VlCOl~ll IIO%~'ER LOliki~ LC~l./Elll~l~ I¢l I tk'l COli~ Okl~L£ Ii~ WlJElt/.'i~ ~..~tlO~kO #l~.l~(l_l i
; NOTE ~l ,j*J ~ll II ~ J~4"-;;~01-14C.~lO.

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I~'i RI3~EPIL IJl~llll~ ~i) l~. ~ , I ~ l I 1l~13~i COVI[R T~Rh'IINAL STRIP ll~,'i'~14~
- I~OA lll~CH'~l. %1"~DRUlll ROTATION INI~IICATOR.~. ~ ~.~ ,l~lf" LOCK%IfASREI~ "/IO2lOP . 5-1fi"i7
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Rr-2H -'l~ ,LC.~..
\ "~ ~ Ilal~E -
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(ON DRLIMCON+TROLHANDLES) (O~ ~ CONTROL HaNDIJE$) ( ' ~ ! ) i l u M C ~ T ~ L MANikin)
- ~ IA -'-'-o ~ "-b-. ' ,' -.'-3""
IN ST!ilij N E N t 5 tl [ O N T~oLSl --, -- I

I"Yw~I-- .,oo ~ / GlE~lEl:bilL ar!cl~NGl[l"~.~llt |
® ~ ~' ® ,-~ ® @
C ~ B B 1N1EIZD1~ 113LNEIN 11 C
~l.oe I BILL OF M A T E R I A L u~J) ~e4
,~-I DESCRIPTION I . .I",
. .. I m'fl~t~-J~m+ l ~
NOTE
NO. REO'D. DW'G. NO. DESCRIPTION
Z
FOR MACH'S. W/OUT CLAM CLOSING ADD:
I 350319 PLUG BUTTON BASIC BILL OF MATERIAL
1 - "I 96047 NAMEPLATE
NOTE
1 - 1 201601 BEEPER
IDENTIFY ALL WIRES THE SAME AS SHOWN ON TERMINAL STRIP
L - AS O. 306008 IDENTIFICATION TAG -SEE NOTE
REO"
[] 1 - 3 5 0 3 0 ~ "7"._UG 5uTTOi~
NOTE
I - 2 350317 PLUG BUTTON
FOR MACH'S. W/OUT M E A T E R ADD:
I 137951 COVER B 4 350319 PLUG BUTTON
AS WAS 673274
8 I - REO'D. 371837 14 GA. WIRE CORRECTED
F1 L - -2 450338 TEMPERATURE GAUGE 4-2-76 EAR
I 460308 PRESS. GAUGE 0 AOO~D
O ~13il L -] I 450388 PRESS. G A U G E
NOTE [] AOOEO
NOTE [] ADDED
0 NOTEB IB was 2
m ~-i '3 483692 LAMPHOLDER
FOR MACH'S. W/OUT GLO I=~_UG OR ETHER STARTING AID ADO:
I 350317 PLUG BUTTON 3 502614 BULB
O 1~-76 ,.ES _
O NOTEB
(I -]
(~ -I
3
I
594819 RESISTOR
594854 RESISTOR
~ /.)WAS 9 ~ 6 5
FOR WIRE IDENTIFICATION NUMBERS SEE CHART NO.SB05 (MASTER NUMBERING INDEX) -77 DS
(i -~ '2 667706 TERMINAL STRIP ADOED
O
NOTE
I ~ ( ~ -] "I 673244 ROCKER SWITCH ~ AS 3
FOR MACH'S. W/OUT ROOF MOUNTED DRUM ADD: IfCH
I 350319 PLUG BUTTON HTI(:. , c : 1 Iq7~$I F~VF~
TION
[](t -~ .3 502639 B U L B 0
~(, -._._~ •3 AOISOB LAMP (BEEDE GAUGE) ~-3-77 REC 411
HOIST CONV. BOOM HOIST N ADOED
OIL TEMP. OIL TEMP. I os
-il
ETED
TERMINAL BOOM HOIST DDED
STRIP CHARGINO PRESS
~ 1-14-77 OAS
WAS 8
ADOED
~..,4 -26-78 TJC
CBNVERTER NOTE~ADDEO
OIL PRESS. I HOIST ~ HOIST AS 5 REO'O.
I i(~_ INGle" O~IL l"-'~J~S'l 1 ~ O R ( ~ ADDED
o 70c~ FOR MACHINES W/CLAM CLOSING NOTEI~II
o 5 c OR I 460310 A I R PRESS. G A U G E DELETED
o 8 c ---_.. I 502614 BULB 4-20-81 DWB
o13c-- CZ
OR WAS "LOW
AIR BRAKES"
o14c ~AS REOD.
AS ~ REOD.
N]
o18c
~TIC-]]DELETED
BEEPER J~ FOR MACHINES W/HEATER
7-14-B1RAF
o27Ac
o27Bc ~
o27Cc
I
34
~ AADSDE7DREOD.
[] ~ -1 673244 ROCKER SWITCH
o c HYDRAULIC DRUM I - IB-82 LPW
oBBc -- CHARGING PRESSURE REDRAW CADAM
CK. 06
o~ c n APP, CWH
C L A M CLOSING ~-~ FGFY i-iArl-iildF i,,i/r,i fi, Pi iiF, ~'Ciligi,4ii4-ql bi,Fi F'4 CAF~ i-i,lgi ",') E~DDED _~]
H_JJDELETED
15-89 C4_C
B : ......
WAS 46~)309 ]
DEFROSTER I WAS 4 REOD I
-5-90 DG
IWAS 460387 I
17-0! DW I
ADDED
8
o Ol T:-i HEATER EM.
FOR M A C H I N E
(CUF-IFI~F~ ~Z/LLLV.LAU
I
l
W/ETHER STARTING A I D .
500839
539734
UF-!L-:-}
KNOB
NAMEPLATE
-I 673380 CONTACT BLOCK
.I 573382 SWITCH-OPER,
o Ol
I - :
4 - i
4 - ; B FOR MACH'S. W/ROOF MOUNTED DRUM B
ETHER S T A R T I N G
AID I 460309 PRESS. GAUGE
I 5 0 2 6 1 4 BULB (STEWART WARNER GAUGE)
REAR DRUM
TERMINAL STRIP ENGAGED
L FRONT DRUM
ENGAGED
HYO.FILTER
BYPASS WARNING
O.LIE
i0-i0-75
WIRING DIAGRAM-REAR VIEW PAIIC~
l INSTRUMENT PANEL
I'~ II '~"~'~':'=~ ASSEM. (R.H.) 24 VOLT
~ ,~(~4100w (UNIVERSAL OPER. CAB)
C 03 I~ m oo ~ ~^L~ ~.,~ ~ ^ . , ~ [] ® I u C
MANITOWOC ENGINEERING CO. C2.2
ManifowOCCompany, I n c .
Division of The Manitowoc,Wisconsin
TERMINAL S T R I P , ~
O 0 0 0 0 0 0 0 0 0 0 0 I [ 0 0 o o o o o o o o o o I
CO
D
0 0 0 0
98 37
o ~__ o
34
o o o ,,o
8B 27C27A27B18 14 13 8 20r70
Z
iz ,.-- / on- -~o~
'~ rl- | oo g~
2 22[
Fr
_~o I I i k,~J
II
I
CLAM -
CLOSING
- 3 . --
It- :
- -- --
--°
°<111 II
I
O•ETHE 7°
RSTART DEFROSTER ]
HOIST CONV...N it BOOM HOIST

OIL TEMP. CHARGINGPRESS.
FRONT DRUM (W/ BULB)
ENGAGED CHARGE PRESS.
WIRING DIAGRAM
(REAR VIEW)
,,/~+
,.,J
17 W
Z
I--
Z
LIJ
:3
a::
!---
(/)
Z
-C2.2-
I MODEL
190214 - I 4100W g
o
RIGHT INSTRUMENT PANEL

(UNIVERSAL OPERATOR'S CAB)
REF. PART QUANTITY l VENDORS

1 96047 I NAMEPLATE w/backing plate

2 483692 3 HOLDER, Lamp
4 350317 2 BUTTON, Plug
5 673244 1 SWITCH, Rocker (Defroster)
6 350319 As Req. BUTTON, Plug
7 460310 I GAUGE, Air Pressure
8 460388 I GAUGE, Pressure
9 460338 2 GAUGE, Temperature
I0 460309 1 GAUGE, Pressure (Byd. Drum Charging Press)
II 594819 3 RESISTOR (w/Ref. Nos. 8 and 9)
594854 1 RESISTOR (w/Ref. No. 5)
12~ 201601 1 i BEEPER
,13 ,, 667706 2 STRIP,.Terminal
14 673244 1 SWITCH!, Rocker (Heater)
14 137951 1 COVER
15 500839 I KNOB
673380 I BLOCK, Contact
502614 As Req. BULB (Ref. Nos. 7, 8, 9, I0 & 18)
371837 WIRE, 14 ga. (specify length)
502639 BULB (Ref. 2)
18 460309 GAUGE, Pressure (0-400 PSI w/ Light) (B.H. Charge Pressure)
18 460387 GAUGE, Pressure (0-600 PSI w/o Light) (B.H. Charge Pressure)
O ¸
PLEASEGIVEMACHINE S/N W/ORDER I Rev.M I 190214 - I

C~
[] [M
/ •1 F O W/OUT
MACH'S. R AUX. DRUM ADO:
LL r l l ~I ' , , , 0~:.
ILL
DESCRIPTION ,,~,,
i LEWIS
B
TM i MATERI~I ~
OF MATERIAL
" If",
~s~:o~~s
e-~
350305 PLUG BUTTON I t., t .... "L'J'65516 I
NO. REO'O. DWG. NO. DESCRIPTION [
(F~ FOR MACH'S. W/OUT EMER. SHUTDOWN OR CUMMINS OR OEUTZ BASICBILL OF MATERIAL I
W/DUAL CONTROLS ADD: ( ~ I 95669 NAMEPLATE - S E E ~ I
] 350317 PLUG BUTTON I 163971 NAMEPLATE - SEE/_6~
3oBoo8 IOENTIFICAT,DNTAG SEE I
IDENTIFY ALL WIRES THE SAME AS SHOWN ON TERMINAL STRIP FOR
ELEC.WIRING IDENTIFICATION NUMBERS SEE CHART NUMBERS SEE RiCO'Of 371837 WIRE-14 GA.-BLACK I
CHART NO.5605.(MASTER NUMBERING INDEX) 460338 TEMP. GAUGE Ev~s~o~s
460308 PRESS. GAUGE - SEE ~ 7EV2fS~ #IS(DR
/~USE 296684 WIRE ON AMMETER
WIOPER.CAB MTO. TO
TERMINALS
MACH.CAB ONLY.
ON MACH. 460176 PRESS. GAUGE - SEE~__6...~ TO MFG.
460310 AIR PRESS. GAUGE '11 -01-93 KC
A7WAS 675751
/~ FOR CAT..CUMMINS OR G.M. POWER PLANT ONLY.
460311 FUEL GAUGE ~WIRINGUPO^ED
0'I-09-01
ETS
460312 WATER TEMP. GAUGE - S E E . ~ r..,
~WAS • 2 RE0'(
~FOR DEUTZ POWER PLANTONLY. 460175 OIL TEMP. GAUGE - S E E ~ _ 6 . ~ FOR DEUTZ
POWERPLANT
460326 AMMETER GAUGE .ONLY'.
E~]~__~ FOR MACHINES WITH OEUTZ POWER PLANT ( 2 ) EACH OF 3 483692 LAMPHOLOER 9-17-01 OW
AOOEO
594814 ARE REOUIRED. 7 502614 BULB
4 594819RESISTOR- SEE~'~
2 6 6 7 7 4 2 TERMINAL
STRIP
2 673243 ROCKER SWITCH
• Io
I I o 350305 PLUG BUTTON -
t . - ~ oi 3 o o o 350317 PLUG BUTTON - SEE
• -- o SO o O R ( ~ 3 363105 DIODE
24A -- o 5 o AS
2'4 296684 WIRE-I2GA.BLACK - SEE / 4 \
I~TACHOMETER /" ...... o 7 o ~ ~ O R 2 AOI60B LAMP (BEEDE GAUGE)
: - - ]o o FOR MACH'S.WICAT. OR G.M. POWER PLANT

ENG. OIL / 34 . ,.- - c:, 11 o ] 5 0 0 8 1 7 KNOB
FuELPRESS ~ 12 o
3~0R19 ;:],,-...~ ENG. OIL
PRESS.
] 5 3 9 6 9 5 NAMEPLATE
/ ~ iOR~ lB l .~ r'-3 Do ~ ~~ ~ ~ ~rl (Wl
Ii | 6873378 SWITCHOPERATOR
7 3 3 8 0 CONTACTBLOCK
AMMETER k s~ I OR FOR MACI'TI-SsW/CUMM[NS OR DEUTZ POWER PLANT
NGLE POWER PLANT)
OR
i: AMMETER ENG. WATER
ENG. WATER TEMP. J ,, L' 3 20 0 ~ I TEMP. ~ ~ ~' I ~ 11 539689500817
1 6 7 3 3 7 9 KNOB
CONTACT BLOCK
~9 , i 1 673377 SWITCH -OPER.

SWINGCONV. -----.324Ao ~
•- I; Cl~. TFMP.
AIR RESERV01R ----L_ -- - - ~ ~
PANEL LIGHTS ~.. ' "--T-- V ...... r ~27Do ,,;1R R~SERVmR ~ i 539690 NAMEPLATE
....... 3 31 o I ; ~ ~ I 673379 CONTACT BLOCK
, , , 673382 SWITCH-OPER.
II
3 0 I' PANEL ~ ,,
DOMELIGHTS , _.I 3 o .~[~' "E
~ ~ II 502639483692 BuLBLAMPHOLDER
STOPSTART ~ ' (_~Z--~-----~_ __, _ _ ii . ~ l .._._(i~ _ (~ FOR MA~H;SoALW/CUMMINS OR OEUTZ POWER PLANT
SWITCH 'IllI ~ , ~}~ ~'~e ~ m l l ~ EMER. SHUTDOWN ( ~ CONTROLS)
a ~ 2m ~ ] 500817 KNOB
AUX. DRUM ~" I L[YWTRAVEl. CUBE AUX.
EIWGAF~.W~D ~ 1 673380 CONTACT BLOCK
LUBEWARNI NG 1 539729 NAMEPLATE

1 500818 KNOB
TRAVEL ~ LOW AIR ] 673379 CONTACT PLATE
CON'OL
- I 673376 SWITCH OPERATOR
WIRING DIAGRAM OR 1 539728 NAMEPLATE
REAR VIEW
/
SUPERSEDES 190216 OF II-15-BI
START SWITCH ~ D * ' E 7- 10-8"i
SWITCH I .IT. .I!. .L~O.

. . . . . . .~. [. 1. . . .IO
. . EI~
. . . . . .#. . . .~. ., . . . ~ ~ A C £ 0.0 " ~ l,. . 120
. . . ~. . * leF. ~ .O30' ~&E~V4CZ ,:,~ "JCS i~ ) Man/~mM~.Wl~Jn INSIRUMENT PANEL ,I
CUMMINS OR OEUTZ POWER PLANT N/ELEVATED CAB ..,'~'E':'--,s.~."
~o ~,.,,.(.,.°"~c"' ~. ,o'~"~':'",.,c,,c,,s
'~.. '" -- //'~////.////.////~.7z{,,,.3o.
.,..c4_cs ,.o,~
. . . . . . . . . ,~"~',~ ~70S
"CWH Oq_ ,~,,:,-41OOW ASSEM. ( L . H .OPER
(UN ] VERSAL )24 . C
VOLT
AB)' 1 ~0~'2i 5
Division of The Manitowoc Compony, I n c , Manitowo(, Wisconsin 54220 C2.2
SWING CONVERTER.-~
TEMP. ~ ENGINEWATER TEMP.
AIR RESERVOIR-~ 1 OR ENGINE OIL
ENGINE o. TEMP. "- P . E S S U R E
STOP-START-~ PA.E,L'GHTS-v f ~ / ,-FUEL
SWITCH \ DOME LIGHTS / \ AMMETER / /
T~AVELOONT.OL ~ -- ~ Z ~ ~ =~Jl I
_ . I Ij I---io---I-1-~
J r~ - ~ - ~ a F I
WIRING DIAGRAM
REAR VIEW
START SWITCH-~ L RUN-STOP

SWITCH
CUMMINS OR DEUTZ POWER PLANT

WITH ELEVATEDCAB
18
12
14
16
13
10 14
10
21
21
g
o'J
I
MATERIAL LIST O N BACk
,=..I.
-C2.2-
190216-1 I MODEL 4100W O~
LEFT INSTRUMENT PANEL

(24 ~/OLT)
REF. PART QTY.

DESCRIPTION OF PART VENDORS
NO. NUMBER REQ. PART NO.
1 95669 1 NAMEPLATE w/backing plate (for Caterpiller, Cummins or Detroit Diesel Engine)
t 163971 1 NAMEPLATE w/backing plate (for Deutz Engine)
2 483692 3 HOLDER, Lamp
3 483692 1 HOLDER, Lamp (see Note 1)
10 673243 2 SWITCH, Rocker
11 460310 1 GAUGE, Air Pressure
12 460308 1 GAUGE, Oil Pressure (for Caterpiller, Cummins or Detroit Diesel Engine)
12 460176 1 GAUGE, Oil Pressure (for Deutz Engine)
13 460338 1 GAUGE, Swing Converter Temperature
14 350319 2 BUTTON, Plug
15 460326 1 GAUGE, Ammeter
16 460312 1 GAUGE, Water Temperature (ior Caterpiiler, Cummins or Detroit Diesel Engine)
16 460175 1 GAUGE, Oil Temperature (for Deutz Engine)
17 460311 1 GAUGE, Fuel :
18 675771 1 TACHOM ETER
675751 1 TACHOMETER (replaced by 675771)
19 594819 4 RESISTOR (w/Ref. 12, 13, 16, & 17 w/Caterpiller, Cummins or Detroit Diesel Engine)
19 594814 2 RESISTOR (w/Ref. 12 & 16 w/Deutz Engine)
19 594819 2 RESISTOR (w/Ref. 13 & 17 w/Deutz Engine)
20 201600 1 BUZZER
21 667742 2 STRIP, Terminal (see Note 4)
22 363105 3 DIODE
502614 7 BULB (w/Ref. 11, 12, 13, 15, 16, 17, & 18)
502639 3 BULB (w/Ref. 2)
502639 1 BULB (w/Ref. 3) (see Note 1)
371837 As Req. WIRE, 14 ga. Black (specify length)
296684 As Req. WIRE, 12 ga~ Black (specify length) (see Note 3)
306008 As Req. TAG, Identification !see Note 4)
Machine w/Emergency Shutdown (Detroit Diesel Only)
4 500838 KNOB (see Note 2)
5 673379 BLOCK, Contact
673382 SWITCH, Operating ~
6 539690 NAMEPLATE
Machine w/Cummins or Deutz Engine - w/Dual Controls

4 500818 KNOB (see Note 2) c
5 673379 BLOCK, Contact ..I,
673376 SWITCH, Operating (D

6 539728 NAMEPLATE
7 500718 KNOB (see Note 2)
673382 SWITCH, Operating "i"1
9 539729 NAMEPLATE B2
Machine w/Caterpiller or Detroit Diesel Engine
500817 1 KNOB
673378 1 SWITCH,Operat!ng
539695 1 NAMEPLATE
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER I REVi J190216-1 cont.
1-1R.Qa
-C2.2-
190216-1
LEFT INSTRUMENT PANEL

(24 VOLT)
REF. PART QW. VENDORS
NO. NUMBER REQ. DESCRIPTION OF PART
PART NO.
Machine w/Cummins or Deulz w/Single Control

500817 KNOB
673379 BLOCK, Contact
673377 SWITCH, Operating
539689 NAMEPLATE
Note 1 If this hole is not used, plug w/plug button 350305

Note 2 It either of these holes are not used, plug w/plug buttons 350317.
Note 3 Use 296684 (12 ga) wire only on Ammeter terminals on machine
w/operator cab mounted to machinery cab.
Note 4 Identify all wire the same as on terminal strip. For Electrical Wire
Identification, see Chart 5605 (Master Numbering Index in Service
Manual).
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

IhEvi I 190216-1
-18-9z
-CI~.I o
='~' H~i ~i~i
! Z
>
illl
--i:---.- ~
=C
da
/
li_
-- ~ !;:, Ii:
°! -= I
i i/~| ,
i ~
•
~
h
,t
,,
i
*1
tI
II
II
II
-C/L I- .. "
BILL OF MArERI/U_ I
iel
b A T T E r Y bOX
CLIP
CLt P
bRP, CKHR
MOUN~ I NG P~O
..... T -I
. . . . :::: ::- . . . . . -------~--~ ......... :~I--:-~': .... ~Y,-/~-~/ ,.,.-,,o, f(, ,' " ' " " -
~UPPOI~T
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I I II # ____ NAM~ PLA'T~L - 5UPPL'Y
I U H L R.~.T U ~ N
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~ - 4 - ........ --:~-- ~--- . _ ~ , r I ~ ,

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~4 - L O C K W A ~ H E ~
FUHL 5UPPL~ I
_ _ . _ ~ . . . . . --,n,~ - - - - - - - - - ~ . . . . ---'~-- j ~i l l
I- LOCKW&~%~I~
FUEL TANK ~,~SF.k~bLY

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l / T s~ N O T E :IT]
ONA,H GK~/ LIGHT PLANT R~TING" R ~
MANITOWOC ENOINEERING CO. G l<t~/ ~ O O O w , ~ , ' T T . S ,.~T'~.N.I~SY - 5 E I ~ V I C E :
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INFO~AI~N CONIAIHEDIHEREONis C0NF~EN~AL NOT E :~
iS tOANED. ~ l TO lENIN UPON DEk6kND. £ND
lilt ~ - Ilt- ~=_yJ-. \ :~RU ON ~RESS COND~N ~HAT[I I~ NO~ TO BECO~ 0 OR
I 4~q~21
Jill / No =-= =
USED DII~EC~IL¥OR INO|Rr:cRYIN ANY WAY WNAI$1~-VER
DETIIMENIALTOOU| INTEIIEST$.
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5 H C T I O N "'£ - " K '
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STA~T~.~ CON"rt~.Ot.. LO(.J~"t'tO RT LIGtiT
O M I T S / i ~ S T O V E ~OLT-~ I N / ~-~G3~O ~P,t'¢. REMO~ ~T~T NOT ~VAtLAb~
C,~N...~ F R O M H E I ~ E FOI'2W, a ~ , ~ ~ /" l q ~ ~-~ FOR THt~ ~O0~L LIGHT P~NT.
5 0 ? q Z6 NOTE :~
f ON~ ~UI~PO~R |40~01 R~PLACE~ 5U~P~R
4~O5&
NL- Z _ _ _ FUEL "I.NLH'I'- FLE~ibLF_

FU~.L LiNH FuI~.Nv~-IE~,
NOTE :
TMI~ ~ M b L Y CAN ~ U~0 W ~
wtTN LIGHT lILli~NT. OR WITHOUT RING£~ ~RCH~E~.
t
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THRU C,a~15 5 , I ~ E a . S U P E . P--S~_.I)ES J~O~-41 OF I?-'II''L~
C L O S t m ~ " 5, H E E T PL,~.T F'OP.M ANC~LE; 55ctl 5 ]r W~L~ ~ HOLES
C,~B,Sd~F-~ ~ C L O S I N G 55~ZSb t E c T
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p.T / ~ EM/BLY
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GROUP D - Power Components
Group D - Power Components

Battery Boxes 48911 B1 02/02/70 05/19/71 D0104
Converter Control 182573 I1 07/16/75 09/29/93 D0601
Converter Piping 184351 - 01/14/84 10/17/95 D0701
Converter Piping 191264 C2 08/13/80 01/28/85 D0701
Converter Piping 191264 D1 08/13/80 07/08/94 D0701
Engine & Clutch Control 183795 L1 03/26/81 12/19/85 D0501
Engine & Clutch Control 184013 A1 05/21/79 D0501
Engine & Clutch Control 184013 C1 05/22/80 05/15/83 D0501
Engine Start 182566 - 05/28/75 12/19/79 D0105
Engine Wiring 182812 - 09/02/81 01/31/90 D0106
Engine Wiring 183713 - 09/12/79 04/05/95 D0106
Engine Wiring 184095 - 01/17/89 10/04/91 D0106
Exhaust Stack 168665 - 03/22/89 01/16/90 D0102
Exhaust Stack 93923 B1 09/17/71 01/08/81 D0102
Power Plant 168666 - 03/22/89 06/16/95 D0101
Power Plant 168667 - 03/29/89 01/02/95 D0101
Power Take Off - Transmission Case 180623 G1 11/12/68 12/17/84 D0401
Power Take Off - Transmission Case 42749 P1 07/14/62 04/25/94 D0401
01/20/03
A4cTn~ WiKomln
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¢100W
,
,,, .....
:
I i
BATTEKY BOX
(MOUNTED LATFORM)
C
'NO.
REF. PA.I~T
NUMBER
O UA NflYY
REQUIRED DESCRIPDON OF PART
I VENDORS
PART NO.
1 48912 1 BOX, Battery W/capscrews and lockwashers

co
ko
5 138472 8 ROLLER W/lo~kwasher and Jam nut
3 145o81 8 SCREW, Shoulder
4 288796 BUSHING, Oillte
6 93248 2 FRAME, Battery

!
7 138475 STRAP, Mounting
,489i3! PLATE I Battery M0unt~mg
9 138474 STUD W/hex nuts and lockwashers

/I
10 563891 2 PIN, Quick Release
-->
r"
. . . . • -" ." -i,
iPL~.A'C-3E:GIVE ~I~;/CHIIq'E ~ / N ',W/ORDER I

R~V. B
I
9 1 I~:8
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A O l v ~ l ~ ~1 I~* ~ l f ~ . * ~ Com~ny, inc. M~t~,,~c, Wbcomtn
7,
101
I
o8
4 11
10
FRONT CONVERTER
REAR CONVERTER
e
-D6.1-
182573-1 RE%. I MODEL 3950W, 3950D, 4100W ,,7,
CONVERTER CONTROL
REF, PART OTY, DESCRIPTION OF PART VENDORS

NO. NUMBER REO. PART NO.

72997 1 LEVER w/capscrews, Iockwashers and hex nuts
75949 1 LEVER w/capscrews and Iockwashers (see Note 1)
73242 2 BRACKET w/setscrews, jam nuts, and elastic stop nuts
17138 2 END, Rod
546273 2 NUT, Jam p~" - 16 UNC - 2B)
5 714532 1 POSITIONER, Rear Converter (see 0-304)
6 96584 1 SUPPORT w/capscrews, hex nuts and Iockwashers (see Note 2)
t0 289827 2 BUSHING, Duralon
6 96583 1 SUPPORT w/capscrews, hex nuts and Iockwashers (see Note 1)
6 24723 1 SuPPOF~T (replaced by 96584).
6 161371 1 SUPPORT (for 3950W - replaces 96584) (deleted per design change of 11-8-84)
6A 96594 1 SUPPORT w/capscrews, hex nuts and Iockwashers (see Note 3)
10 289827 2 BUSHING, Duralon . :
6A 91241 1 SUPPORT (replaced by 96594) .
7 143090 1 LEVER w/capsorews and Iockwashers
8 96593 1 SUPPORT w/capscrews, hex nuts and Iockwashers
10 2 BUSHING, Duralon
8 95548 1 SUPPORT (replaced by 96593)
9 714531 1 POSITIONER, Front Converter (see 0-304)
11 709769 2 WASHER, Flat (1 ")
Note 1; Used when air compressor is mounted for electric drive per MEC Dwg
43402.
Note 2: Deleted per model 4100W when freon compressor is mounted on
transmission case. See freon c,0mpressor sub-assembly ,for positioner
s'upport.
;
Note 3: Use .with magnet generator o r 5 K V A .Alternator. Use when 'freon
Compressor is mounted on transmission case of Models 3950W &
3950D.
O-71, 0-304
PLEASE GIVE MA CHINE SERIAL NUMBER WITH ORDER 182573-1

10-8:93
MANITOWOC ENGINEERING CO. 07.1
Di,i~on of The Monitowo¢ Compony, I n c . Manitowoc,Wisconsin 5,~220
• 16_ 19.~._..20
. . . . . . . . . . 2" .--'~. '~.i.;I=~_ " •
D
-D7.1-
oo
JMOO~L
J 184351 - 1
I
R E V . E 3900W, 3950W, 4100W
LUBRICATION PIPING ~J
u1
I
I,--s
I (TRANSMISSION AND CHAIN CASES)

1 92977 1 MANIFOLD w/pipe plug

2 200848 5 ADAPTER (I/4" x 1/8") (See Note 2)
571700 3 PLUG, Pipe (I/8") (See Note 4) -
3 17842 1 HOSE, Flex (5/16" I.D. x 1'6" Ig.)
4 406952 3 ELBOW, 90" (I/4") (See Note 3)
5 17843 1 HOSE, Flex 5/16" I.D. x 1'4" ig.)
6 406903 2 ELBOW, Reducing 90" (3/8" x 1/4")
7 17847 1 HOSE, Flex (5/16" I.D. x I'9" Ig.)
8 17650 1 HOSE, Flex (3/8" I.D. x 8'0" ig.) (See Note I)
9 3603 .1 HOSE, Flex (5/16" I.D. x 3'6" ig.)
i 10 70185 1 HOSE, Flex (3/4" I.D. x 3'2" ig.)
i1 543405 NIPPLE (3/4'~ x 1-3/8" ig.)
12 14577 1 HOSE, Flex (3/4" I.D. x 2'4" ig,)
13 489442 1 INDICATOR, Flow
14 543740 1 NIPPLE (3/4" x 1-1/2" Ig.)
15 288757 1 BUSHING, Nut (i" x 3/4")
17 427053 1 FILTER
18 543406 3 NIPPLE (1" x I-1/2")
19 701017 1 SENDING UNIT, Pressure (3900W Only)
571700 i PLUG, Pipe (I/8")
20 288766 1 BUSHING, Nut (3/4" x 1/8")
21 679340 1 TEE (3/4" x 3/4" x I")
22 486212 1 HOSE, Flex (3/4" x 6'0" ig.)
23 406687 I ELBOW , 45" (3/4")
24 406909 1 ELBOW, Reducing 90" (I" ~x 3/4")
25 543805 1 NIPPLE (I" x 3")
26 139217 1 SUPPORT, Pump w/capscrews~ hex nuts and lockwashers
27 93548 I BASE, Pump w/capscrews, hex <nuts and lockwashers
28 583337 1 PUMP
29 227237 1 BELT, V (A-51)
30 406956 2 ELBOW, 90" (I")
31 485981 1 HOSE, Flex (I" I.D. x 5'9" ig.)
32 703074 1 VALVE, Check
33 543804 1 NIPPLE (i" x 2-i/2")
34 543408 i NIPPLE (1-1/2" x I-3/4")
35 406904 1 ELBOW, Reducing 90" (1-1/2" x 1-I/4")
36 19765 1 HOSE, Flex (1-I/4" I.D. x 2'4" Ig.)
37 406689 1 ELBOW, 45" (1-1/4")
38 543538 1 NIPPLE (1-1/4" x 2")
39 406955 1 ELBOW, 90" (3/4")
NOTE I : Delete on 3900W, 3950W, 3950WT w / o R e a r Drum.

NOTE 2 : Delete one Ref. #2 on 3900W, 3950W, 3950WT w/o Rear
Drum.
NOTE 3 : Delete one Ref. #4 on 3900W, 3950W, 3950WT w/o Rear
Drum.
NOTE 4 : Delete one Pipe Plug 571700 on 3950W, 3950WT w/Rear
Drum.
0-407 REV.
E 184351 - 1
o, c Acc ,.-.,,,. . . . . . . . . . S/N W/ORDER
® ® Q
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MANITOWOC ENGINEERING CO. D7.1
Division at The Manitowoc Company, Inc. Manitowoc, Wisconsin ~1220
15
18
V
iS
/
I
HOIST
1 15, CONVERTER
I L ~1
/
/
16
I \
I .\
,oI a r s,,,,,,,°\ 1 ,/
CONVERTER
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/
/
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i
' MATERIAL LIST O N BACK
-D7 .I-
I MoDrt 3900W,
"
i 1,1264 _ 2
F
ry C 3950D, 3950 w, 3950WT, 4100W O~
CONVERTER COOLING
REI:. PART QUANTITY VENDORS

352864 4 rLANO~, 90' (1")

72564 4 GASKET
2 543406 2 NIPPLE ( 1 " x 1 - 1 / 2 " )
3 679704 4 TEE ( 1 - ! ! 4 " x 1" x 1 - 1 / 4 " )
4 288519 2 BUSHING, Nut ( 1 - 1 / 4 " x 1 / 2 " )
5 673068 2 SWITCH, Converter o i l temperature
6 543538 2 NIPP~ ( 1 - ! / 4 " x 2")
7 485994 I HOSE, Flex (1" I,D. x 2 ' 3 " long)
8 429542 1 UNION,/ Elbow 45" (1." X 1 " ) ' .
9, .485801 1 HOSE, Flex (1" I,D. x 1 ' 1 0 " long)
i0 429543 1 UNION, Elbow 45" ( 1 , 1 / 4 " x 1 - 1 / 4 " )
ii 486062 2 HOSE, F ! e x ( 1 - 1 / 4 " I , D . x 5 t l '' long)
12 406216 2 ~%BOW, 90"' (2" x 1 " 1 / 4 " )
13 543437 4. NIPPLE ( 2 " x 2 " )
14 352849 2 )'-ANGE, S t r a i g h t ( 1 " )
72564 2 C~KET
15 429555 2 ADApTgR, 90" ( I " x 1")
16 70103 1 HOSE, F l e x ( 1 " I . D . x 7 ' 1 " l o n g )
17 406905 2 ELBOW, 90" (2" x I")
18 701O4 1 HOSE, Flex (I" I.D. x 6'6" long)
, , . .
~O
ro
O~
>
ho
0
i-r
C3
RFv:
C 191264 - 2
MANITOWOC ENGINEERING CO. DT~
)/v;s;On ol The Mon;towoc Compony, I n c . A4on~towo(,Wi~sconsin .54220
\ A ~ # \ 't --7 .z, !.., z

'~ ,,, ~,r'~, },,_. -___\ - - - -
,<
MAIERIAL LIST ON BACK

GROUP D7.1
MODEL
3900W, 3950D, 3950W, 3950WT, 4100W
CONVERTER PIPING

i |
1 183963 1 TANK ASSEMBLY

2 75509 2 BRACKET with capscrews and Iockwashers
3 146154 1 COVER
612452 10 CAPSCREW (%" - 16 UNC - 2A x 3,4" Ig)
709152 10 WASHER, Copper
4 146155 1 GASKET
5 I 78056 1 DIPSTICK, Vented
6 ; 583180 1 PUMP, Charging with key (see Note)
7 147564 1 SUPPORT with capscrews, washers, Iockwashers and hex nuts (see Note)
8 631425 1 SHEAVE (3" P.D.) with set screw
9 76444 1 SHEAVE with key and set screw
- or-
176069 1 SHEAVE with key and set screw (3950D only)
10 227211 1 BELT, V
11 184456 1 GUARD with capscrews, Iockwashers and hex nuts (see Note)
12 145159 i 1 SUPPORT with capscrews and Iockwashers
13 543404 4 NIPPLE (I/2" x 11/B")
14 355004 4 STEAMCOCK (1/2")
15 429574 4 INSERT (1/2" x 1/2")
16 485845 As Req TUBE, Plastic ('/2" O.D.)
17 543403 2 NIPPLE (3/8" x 1" Ig)
18 3550O3 2 STEAMCOCK (3/8")
19 491051 2 INSERT (1/2" x 3/8")
NOTE: Machines prior to design change dated 4-6-81

6 352808 PUMP, Charging with key
7 73259 SUPPORT with capscrews, Iockwashers and hex nuts
11 90420 GUARD with capscrews, Iockwashers and hex nuts
ASSEMBLY ! PAGE I RE~. ]

191264 I 2 of 2 I D-1 I PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
MANITOWOC ENGINEERING CO. D71
Division of The Monitowoc Company, I n c . Manitowoc, Wisconsin 54220
. \'~,~,,~-'37r~,~\ 4o
\- ~ ) ~ " 38'* 37 39
HEAT EXCHANGER OIL DRAIN

(TYPICAL EACH HEAT EXCHANGER)
..\ I
o j- / I
-JJ \ I
~ ,,~-0 k!,
I
~1-,~
!
3
4 .I
10,~ i1 -..,,, ) I"\\ \ 4--.~ 11 34
\ / .I
~--~\ '~- .~.-.-~
HOIST
CONVERTER
/
/
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'\
/
SWING /
CONVERTER
~#%. x ...- /
!~,,x~~ >.- /
L..~
LI
(It

-DT.I--
I Mo~Ei . . . . . . . . . . . . .
191264 - 3.....
I?D J
.3900W, 3950D, 3950W, 3950WT, 4100W
L~
CONVERTER CHARGING SYSTEM
REF. ' PART QUANTITY VENDORS

NO. NUMBER REQUIRED DESCRIPTION O F PART PART :NO.
i I
1 42961.8 13 ADAPTER (I/4")

2 355008 3 STEAMCOCK (1/4")
3 352709 2 ORIFICE, Filter
4 679301 3 TEE (I14" x I14" x I14")
5 427102 1 SCREEN, Filter
6 73341 1 ADAPTER
7 : 406903 2 ELBOW, 90 ~ (3/8" x 1/4")
8 , 571705 1 PLUG, Pipe (I")
9 ! 406952 6 ELBOW, 90" (I/4")
I0! 3603 1 HOSE, Flex (5/16" I.D. x 3'6" long)
iii 485802 1 HOSE, Fiex (3/8" I.D. x 6'7" long)
:12 i 485952 1 HOSE, F iex (1/2" i.D. x 8'3-1/2" long) "
13 17906 1 H O S E , Flex (3/8" I.D. x 9'4" long)
14 19002 1 HOSE, Flex (3/8" I.D. x 7'8" long)
15 15362 1 HOSE~ Flex (3/8" I.D. x 6'0" long)
16 17844 1 HOSE~ Flex (5/16" I.D. x 2'5" long)
17 19346 1 HOSE, Flex (5/16" I.D. x 1'3/4" long)
18 17848 1 HOSE, Flex (5/16" I.D. x I'2-I/2" long) (3900W only)
18 19346 1 HOSE, Flex (5/16" I.D. x I'3/4" 10ng) (4100W only)
19 16986 1 HOSE, Flex (5/16" I.D. x 2'10-1/2" long)
20 76084 1 SUPPORT w/capscrews~ lockwashers and hex nuts
21 667363 2 STRAP ~ Pipe
22 429086 5 ELBOW, Street 90" (1,/4")
23 2887:94 2 BUSHING, Nut (3/8" x 1/4")
24 543557 1 NIPPLE (1/4" x 2")
i~25 429573 2 INSERT (!/8" x 3/8")
26 485844 As Req. TUBING, Plastic (3/8" I.D.) %0
27 543402 2 NIPPLE, (1/4" x 7/8" long) I",3
28 701037 2 SENDING UNIT, Oil temperature
29 406901 1 ELBOW, 90" (1/4" x 1/8"') >
30 429617 2 ADAPTER (I/8")
31 679714 1 TEE (114" x I14" x 118")
o
32 701017 1 SENDING UNIT, Oil pressure
rl,
33 288700 i BUSHING, Nut (I/4" x I18")
34 288751 2 BUSHING, Nut (3/4" x i/4")
35 427162 I, FILTER, Oil
C~
REV.
D 191264 - 3
MANITOWOCENGINEERINGCO.
Division ol The It4anitowo¢ C o m ~ n y , I ~ . A4anilowoc, W i~,c
-.-18
. ,~ ~ '19
~¢J "
24 ..23~ ~ ~- - ~
MATERA
ILLISTONBACK
-DS. 1-
183795 - 1 IMOOEL 3900, 3950D, 3950W, 3950WT, 4100W
ENGINE THROTTLE CONTROL

(MACH. W/UNIVERSAL OPERATOR'S CAB)
"..4
Ln
1 500837 I KNOB
2 143252 I HANDLE w/jam nut
3 143236 I CAM
4 197893 i BLOCK, Mounting w/capscrews and lockwashers
5 !709150 i WASHER (I/2" Copper)
6 252869 I BOLT, Shoulder (1/2")
7 709155 2 WASHER (3/8" Copper)
8 !709897 I WASHER, Spring (3/8")
19 614062 I CAPSCREW (3/8" - 24 UNF x 1-1/2" Lg.)
10 146867 I LEVER
II 709440 3 WASHER, Flat (3/8")
12 252868 i BOLT, Shoulder (3/ 8" )
13 225397 i BEARING
14 ' 7771'1 i PIN w/cotter pins
15 145090 i PIN w/cotter pins
16 709420 2 WASHER, Flat (1/4")
17 143235 I END, Rod
18 144609 I ROD, Reach w/jam nuts
19 497324 I JOINT, Ball (5/16")
20 182874 I PEDAL, Foot w/capscrews, hex nuts, jam nut and lockwashers
21 72445 1 SPRING
22 497318 I JOINT, Ball (1/4") (See Note I)
23 297803 I CABLE, Push-Pull (Cummins NTA-855-C360, NT-855-C310, r
KT-I150-C450, Cat. 3406-PCTA Engines or Duetz BF 12L413F
(D
Engines)
23 297804 CABLE, Push-Pull (Caterpillar D343TA, 3408 or G.M. 12v-7iN OO
Lo
Engines ) ..j
~D
24 97729 BRACKET w/truss head screws, hex nuts and lockwashers (See Lo
Note 2)
t.t
o
NOTE I: Install Ref. No. 22 in top hole of Ref. No. 20 on

machine w/General Motors 12V-71 Engine and Deutz BF
12L413F Engine.
qOTE 2 : Install Ref. No. 24 in left hole position on

machine w/General Motors 12V-71 Engine and Deutz BF
12L413F Engine.
('3
~q
R~.L I ~83795 - i
A Division of The M o n i l o ~ Compony, the Manilowoc, Wiscc "
Li
~\JJ
f6
2
m

-DS. l-
IREV.A ]MODEL o&..
o
184013-1 4100-W o
MANUAL THROTTLE CONTROL

(CUMMINS NTA-855-C360 or NTA-855-C380 ENGINE)

I 239 CLIP
2 3894 SPRING
3 1204 SPRING
4 11564 I END, Rod
5 140909 1 PIN w/cotter pln
6 297803 I CABLE, Push-Pull
7 144589 i SUPPORT, Cable w/hex nuts
8 144587 I BRACKET
9 612464 2 CAPSCREW (3/8"-16 UNC-2A x 2-1/4")
546054 2 NUT, Hex (3/8"-16 UNC-2B)
710304 2 LOCKWASHER (3/8")
REV.

A 184013-1
MANiTOWOC ENGINEERING CO.
A Division of The Moniwo~ Company, Ir~. Manltowoc, Wisconsin
1
5,,. ~
.MATERIAL LIST ON BACK

-D5. i-
REV. C
IMODEL O0
184013-1 3900, 3950W, 4100W
0
L~
M~AL THROTTLE CONTROL
(CUMMINS NT-855-C310, NTA-855-C360, NTA-855-C380 ENGINES)

i
710304 2 LOCKWASHER (3/8")_

146908 i BRACKET W/capscrews and lockwashers (C360 or C380 engines
W/O engine mounted compressor]
2A 146968 1 BRACKET (C310 engine W/O engine mounted compressor)
2B 146891 1 BRACKET (.C360 or C380 engines with engine mounted compressor)
2C 146907 1 BRACKET (C310 engine with engine mounted compressor)
3 709440 2 WASHER, Flat (.3/8"]
4 1792 1 BOLT, Eye W/hexl nuts
5 3894 1 SPRING (4100W only]
5 229 1 SPRING (3950W only)
6 1204 1 SPRING
7 11564 I END, Rod
8 140904 i~ PIN W/cotter pin

~D
9 2978,03 1 CABLE, Push - P ul l Oo
0
i0 144589 1 SUPPORT, Cable W/jam nuts
ii 144587 1 BRACKET
o
12 612470 2 CAPSCREW (3/8" - 16 UNC - 2A ~< 3"] m
546054 2 NUT, Hex (3/8" - 16 UNC - 2A).
710304 2 LOCKWASHER (3/8")
Om
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MANITOWOC •ENGINEERING CO.
A Divls/on of D e Monitowoc C0mp<~*W, k~c.
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| MATERIAL LIST O N BACK
I
• ....
I REV. MODEL
I.
93923 - i B
I 39oo-39oow-4ooo'w'410ow
: MUFFLER
• ,~ .
' , ..
(CUMMINS NT oR NTA AND CATERPILLAR 3406 ENGINE)
REF.
.'NO.
.PART
NUMBER
IQUANTITY,
REQUIRED DESCRIPTION O F PART
VENDORS
PA'RT NO. . "
4
! 304470 i CAP,. Rain '1
]
2 93926 . i TUBE, Exhaust w/capscrews, hex nuts •and 10ckwashers
4J
3 77611 ' 2 GASKET (i/16" asbestos sheet)
4 536956 'i MUFFLER (MaximSilencer #M-31)
L,o i~!
•5 •140081 2 suPPORT W / c a p s c r e w s and lockwashers ~ ill
J
5 13998.4 . : "'2 "suPPoRT W/capscrews a n d lockwashers ( M 4 1 0 0 W only)
.~6 • 19910 2 PAD, Mbunting (Wel~ at ~s'embly)

7 • 95693" • • 1 ELBOw, Exhaust'W/capscrews, hex nuts and i0ckwashers (Cummins)
7. 95678 1 •ELBOW, Exhaust W/capscrews, hex •nuts and lockwashers (Cat.)
8 71030 • i GASKET '(Cummins)

f'fl
8 i37651 "I GASKET (Caterpillar) .. . ,
(I)
0
• (..L3"
.%0
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REV.
B I 93923 - 1
• PLEASE GIVE MACHINE SIN W/ORDER
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"'~ " I I ¢ 4 ,
- D1.1 -
BILq OF MATERIA L
',~f1,I~1~J DESCRIPTION , i ~ '~ ~ , ~ z ~ ; ~
:I:I~ E~ STA','OA~' I I .SO I . D , PLASTIC TIABING ;485845
I 'SUB'ASS'Y SERVICE PARTS LIST 4439
3"2~<34 ,4" ~ 4 0 5 7 1 8 /----- 414155 OPTIONAL 2 'ENGINE BASE STOP L9535
18~1~93 FUEL FILTERS
B SHIM L9538
..3 ,9s M ,84o,3-3 1 REOU,REO i
I IENG]NE BASE 32994

I ISUPPORT 33935
I ISUB'AsS'Y
i
ENGINE WATER HEATER GAS FIR~[ 31135 ~imlO4
I SUPPORT PLATE 73952 "A'IADOED

I ISL~=~PORTPLATE 73953
L--I 4 ,SPACER 75205
~5,8 -tltt~ I ~ ~ <'/J-~ ~ ,o, RE~,REo , E G,~ HOONT~E.RES.R ~y. Cl ADO4EO
101 93 ~C
1 l a i r CLEANER 91781 75752
" i ~
itII~TifaTiI, I , ~ ) - i ~ltl
g -~//Z+
-T T- ~B 7) ~t111~,
U
' ~IIE~" B J I tlIHP ~~ _ _ ,: ~ / ~ 4 R i :HFUEL
; ~ D OPTIONAL, POUNTEO ON TRANSMISSION
CASE.I
I i SUPPORT
] iEXHAUST STACK EXTEh~,-;IDN
l SU~'ASS'Y MUFFLER HAXIM SILENCER
92697
93562
93923 ~WAS 414142
IIIRI ~J#-II_-~JH ~ -- ~ , F~L I 'SHEAVE 94528
....-2.,2/ ~ -~ :~7<>~__ I ,,, ~,j,je/~ ~li2Trr , supPLY l 'FRCi~T ENGIHE SUPRORT
[ 'SUB'ASS'Y EXHAUST STACK
94532
9468]
] 'SUB'ASS'Y AIR COM~'RESSORENG MTO 9549]
0p,,I :SUB'ASS'Y FREON C(~4PRESSOR 96108
1 SUB-ASS'Y FREON COMPRESSOR 97025
~,--..t,~ / I \ 'r-~'-~-388ooi I 'SUB'ASS'Y SNUTTER C(:~TROL 98032
OUTLET-T0 ~ ~ \ ~L-- 5'I008
I 'BRACKET 13T458
2 'SUPPORT ] 4391Di
II i' I~3B I [ 'BUSHING t4S4[Ti
~, !! : ~! , .-2<o~ ~o,, LEVEL ~IP CLEANER 16448E :
UILL...__-IL. ._.____ ~ - 29.~ L :i II =i o o I DIPSTICK TUBE AiR 16866C,
---- I', MA~MI~" ~ -- ...j~ ~ ~ _~__ LEFT SIDE VIEW OF ENGINE SUB'ASS'Y EXHAUST FLEXIBLE
SUB-ASS'Y YOUNG FAD. MTG, & PIPING
18866E,
]6866E,
\ ~HUTTER CLOSING SHEET 18066E 1

SEE FUEL TANK
ASS'Y. REF. I SU~-ASS'Y ~ F L E R MAXIM SPA~ ARRIEST[~
SUB'ASS'Y THROTTLE CONTROL " AiR
il 5L~'ASS'Y THROTTLE CONTROL " MAN
IBE]7E I
I8279:
]B4D[." I
93562
I ISUB'ASS'Y 01L PUMP ~ PIPING 18435 i
l SUEI-ASS'YWATER~ | HEAT EXCMpIOlN~ ]8435;
I ISU~'ASS'YCONV. COOLING I C}'4ARG[i~F~PlP[N~ 191264
'2 '3,00 X 3.00 X ,50 AN~E X 1 7 0 0 LG. 20821~',
. l 99.$2 I !2 ~ATTERY, 12 VOLT HEAVY DUTY 22310~.,
B ,.375 X .75 LG. TRUSS NO. STOVE BOLT 25456",
I ,I
i
,~ATTERY CABLE (SEE DRAWING 184174) 29750C,
S3,OO REF. L -
\>~z--, / O R 94681.939.,
IB.,. I I ,BATTERY CABLE (SEE DRAWING 1841"/41 297501
I ,)ATTERY CABLE (SEE DRAWING 1841741 29750~: r
q. HACHINE 3. 40 I ,'25 X .12 BUSH NUT 28879C,
4 I~ I ~ TO 6.10 T-BOLT CLAMP 345491 i
l ~5"00 SEAL CLAMp 34SSO3
34 l .SO 5TEANCDCK 35500~
] :ONNECTOR " FEMALE 2 CONTACT 364221
1 6 8 6 6 s - ~ m - ~ I Ii)AMPENER 38600
t
2 1 3 . ~ X 45' RU~ER ELBOW 4DSTIE!i
42.47 • -- -- l INSIDE i . . . . . . . . . . . . . . I t,50 X 90" ELBOW 40695~ I
r-.-40S71B Y r-l' CAB ROOF
I ENGINE CUHMINS NTA-BS5-C360 W/COMP. 41413S
i 36.59 .I --345491 ~ ~ 1 6 e 6 6 6 I ,'NGINE CUMMINS NTA'BS9"C380 W/D EOMP.4 [ 4 L 4 1
--I6e660 ] I[NGINE'CUMM]NS NIA*855"C400 W/D CDMP 4L415.c I
=p, r l I~ERT ,50 NPT X .SO I.D. HOSE 429574
DR 164485 345 "~
!--- r
] ~'50 I .O. X 67.00 LG. HOSE
I ,.62 I.O, X IG0.5D LG, HOSE
i
] ~DAPTER FITTING
] ' 40~JRHETER
485946 I
4860 2
42972C
53100E
"".,
2 .50 CLOSE NIPPLE 5434D41
,,~3 !
~. ~
t41 I/_
J
~...,F Mr F
.i
~ I N L E T - FROM FAN
CAB HEATER
~_~:, .
7"o.---.
~4s63 ~
, I II 3 OCK PLATE
i ]CONNECT0~ " MALE 2 CONTACT
$6924 I T
572348[
i,50-13 UNC-2A X 3.O0 LG. CAPSCRER S1256£

: / ~- 3~9~s / ,J|~ OIL F I L T E R ~ ~ ALTERNATOR
' ~
li
FOR ENG L(X~ATION
TO FIN|SHP^OS oN--
- II
/f ~/ ISEAL - CABLE 522872
II ENGINE BLOCK. .- 94532 PRESSURE SWITCH (4 PSI) 1673200
FACE OF FLYWHEEL FILTER Ilil~.~ 1 / i~6924|4528 TACH SENDER p75772
HOUSING
-~- - BY-pAs : E
STARTER I / 612~9 2,
'1 TERMINAL - MALE 680545
-- L - - -
4,4,55 ," I"~ ~J--'C '~ , ~ "--~ "/ Bo.~ ,, I TERMINAL " FEMALE 1580546
! ~R*_,~T _ ; i ~ _ : _ _ _ ~ '~ m. TEHP. SWITCH ALARM [2D5") T0[0[C
DIL PRESSURE SENDING UNIT 701017
WATER TEMP SENDING UNit 70[018
/ ~ - - 208212 143910-- i:~'~ =: = a 0[L PRESSURE SWITCH ALARM (10 PSI) 70[034
AT ~ 408953 ~ "~ 2°.* .375 LOCKWASHER 710304
.RoT, ., v J ~ . . ~ . ~ ~L/..~. ,,,

// AT ASS'Y 54:}404 ,/r~'~
,\,
" BED ~
,
-.
,
, 195~5 ~
/
'
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U - L O.j
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75205
. , ~ , , L~J --m"~r.
\ I,°d ' I I~i /~ ~I / ~ 32994 ~
I I ii ~i il 'I II ii I\ . , ,o,,, i
/
i ~32sB.1L~.-DJ
--~.~- ~
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a_-_~Ji \ '
ICE o E ASS'~ k.~/ I ',
~ 187 ~ " S5, I~ ~F. ~ A T
ENGINE ~ H,D S.
92697
c--.JACK UP TOROU'E CONVERTER TO RELIEVE I
5TRAINONBELL HOUSING .68 DIA. 5150 " J 68. 159 q
10 HOLES USING CONVERTER'SUPPORTS P NOTE :
AS TEMPLATES,FINISH HOLES TO .75D ".OO2 [ DIRECTION OF HOVEHENT OF ENGINE
(~DD ~ FFD8 BASE BEFOREWELDING 92697 SUPPORT.
FIRST ON S.D. 4139
F0~,"~RLY WAS 49946
1."='~,,--.,~T."
. . . . . . . . . . . . ......... o. . . . . . .......
........ " ~ JL0:1~,~o0w I NTA'BOS-C350
CUM'lNSEN°INE
OR C'00~'
4439, 0-500"
m w.x~
a~
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I MATERIAL [IS/" O N BACI
-D4. I-
REV G I MOOEt
180623-I
J 3000W-3600-3900-3900W-3950W-3950D-4000W-4100W
l oo
0
o~
POWER TAKE-OFF
( t~

1 77273 PLATE, Locking w/caPscrews

2 335175 CHAIN (3 strand, I" pitch - 200 links) (36T-145T Combination)
2 335085 CHAIN (4 strand, i" pitch - 196 links) (24T-146T Combination)
2 335264 CHAIN (3 strand, I" pitch - 202 links) (41T-145T Combination)
2 335216 CHAIN (i" P., 4 strand, 198 pitches) (M4100W)
3 91325 SPROCKET, Front (24T - 4 strand)
3 92124 SPROCKET, Front (29T.) (M4100W)
4 65920. 1 CONVERTER ASSEMBLY, Front (See Note I)
9 72544 2: RETAINER, O i l S e a l w/capscrews
596803 4 RING, "O" (I" x 1¼" x I/8").
596524 2 RING, "O,, '(1¼" x 1½" x 1/8") ....
41 65922~ 1 CONVERTER ASSEMBLY, Front (See Note I) (w/full range Vicon
power load lowering or Hydro-Mechanlcally driven roof mounted
third drum)
9 72544 2 RETAINER, Oil Seal w/capscrews
596803 4 SEAL, Oil (I" x 1¼" x I/8")
596524 2 SEAL, Oil (1%" x 1 ½ " x i/8")
5 73171 I PLATE, Locking w/capscrews
6 335084 I CHAIN (3 strand, i" pitch - 258 links) (24T-146T Combination)
6 335267 CHAIN (3 strand, I" pitch, 260 pitches) (30T-145T Combination)
6 335215 CHAIN (I" P., 3 strand, 160 pitches) (M4100W)
7 24500 SPROCKET, Rear (24T - 3 strand) cn
.7 90641 SPROCKET, Rear (30T - 3 strand)
7 92053: l SPROCKET, Rear (21T)(M41OOW)
~o
8' 65921 I CONVERTER ASSEMBLy,' Rear (See Note I) -4
9 '72544 2 RETAINER, Oii Seal w/capscrews %0
596803 4 RING, "O" (I" x 1¼" x I/8") >

596524 2 RING, "O" (1¼" x 1½" x 1/8") ,-~
NOTE 1 : Controlled converters may be replaced only as a

unit; individual repair parts are not available
separately. Contact dealer or factory for exchange
units.
OO
m
REV.
G 180623-1
GROUP D4.1
A Divili~,~~ ~e M,on~ro.oc Coml~ny.~m. ~4enf~e.e(, W~s(on~,n
¢.0
0,4
,,tip
\. ,.-
o=
qr
M A T E R I A L LiST O N BACK
GROUP D4.1
MODEL
3000W-3600-3900-3900W-3950W-3950D-4000W-4100W
TRANSMISSION CASE
(VICON MACHINE)
(Be
PART# QTY. I DESCRIPTION OF PART
1 622505 SEAL, Oit

2 72562 RETAINER. Oil seal with capscrews and Iockwashers
3 225113 LOCKNUT, Bearing
4 225122 LOCKWASHER. Bearing
6 73591 HOLDER, Bearing with capscrews and Iockwashers (see Note 1)
7 72563 GASKET
8 72529 SPACER
9 175667 SPROCKET, 37 Tooth (see Notes 2 & 4)
24447 SPROCKET. 37 Tooth (replaced by 175667)
175666 SPROCKET, 41 Tooth (see Notes 2 & 4)
24446 SPROCKET, 41 Tooth (replaced by 175666)
9 162876 SPROCKET, 34 Tooth tor 3950D only (see Note 2)
10 335092 CHAIN; Rol er (84 pitches) (with one 37 tooth and one 41 tooth sprocket)
335082 CHAIN, Roller (86 pitches) (with two41 tooth sprockets)
335369 CHAIN, Roller (76 pitches for 3950D) (with one 28 tooth and one 34 tooth sprocket)
11 175667 SPROCKET, 37 Tooth (see Notes 2 & 4)
162877 SPROCKET, 28 Tooth for 3950D) (see Notes 2 and 4)
12 175664 SPACER
72528 SPACER (replaced by 175664)
13 335083 CHAIN, Roller (90 pitches) (with two 41 tooth sprockets)
14
335093
72533 1
CHAIN, Roller (88 pitches) (with one 37 tooth and one 41 tooth sprocket)
GASKET iB
15 72531 1 PLATE, Cover with capscrews and copper washers
16 396391 1 PIN. Roll
17 596563 2 RING, Snap
18 73224 2 SPACER
19 224408 2 oUTER RACE. Bearing
224406 2 INNER RACE, Bearing
20 73586 2 PLATE, Cover with capscrews and Iockwashers
21 622580 2 SEAL Oil
22 24444 1 SHAFT. Engine
24 622503 1 SEAL, Oil
25 72530 1 RETAINER, Seal
26 352837 1 SPIDER. Drive (see Note 3)
27 352838 1 RING, Drive (see Note 3)
28 42638 1 HOUSING, Transmission
29 72643 1 SUPPORT with elastic stop nuts (M3000W. 3600, 3900, 3900W,
3950W'1", 3950W, 3950D. 4100W)
257254 2 BOLT, Coupling
29 73376 1 SUPPORT with elastic stop nuts (4000, 4000W)
257254 2 BOLT, Coupling
30 73421 1 GUARD (machine without alternator)
31 175665 SPACER
Note 1 Bearing holder. Ref. #6, not used on M4100W or any machine with
hydraulic pump on shaft, Ref. #22.
Note 2 For sprockets used. see Basic Specification Sheet in front of Parts Manual.
(Be
42749 2 of 3 PLEASE GIVE MACH/NE SERIAL NUMBER WITH ORDER

GROUP D4.1
MODEL
3000W-3600-3900-3900W-3950W-3950D-4000W-4100W
TRANSMISSION CASE
(VICONMACHINE)
ITEM ! PARTff QTY. DESCRIPTION OF PART
Note 3 For machines with electric drive, delete Ref. #26-27 above and add:
26 352022 1 SPIDER. Drive
27 352021 1 RING, Drive
352715 26 BLOCK. Rubber (not shown)
Note 4 Clean splines of shafts and sprockets thoroughly with Loctite Safety
Solvent (MEC 622296). Apply Loctite Retaining Compound #620
(MEC 622285) to engine shaft and converter input shafts. Allow to
cure 24 hours.
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 42749 I 3of3/ P-1
GROUP E - Lower Structure & Control
Group E - Lower Structure & Control

Carbody 182854 - 05/21/76 05/23/77 E0101
Carbody 48397 K1 08/02/68 11/24/81 E0101
Carbody Lubrication Piping 190773 - 04/17/78 10/26/84 E0102
Crawler Lubrication Piping 183564 D1 12/16/81 06/22/82 E0202
Crawlers 48384 Q1 08/28/69 08/01/91 E0201
Gantry Mount 66279 B1 03/24/88 E0104
Horizontal Travel Shaft 32907 B1 09/04/63 02/14/84 E0401
King Pin & Vertical Travel Shaft 182709 C1 01/27/76 04/08/80 E0301
Steering Control 190193 D1 08/27/75 01/24/84 E0501
Travel Lock Control 190264 A1 01/28/76 05/20/80 E0601
Travel Lock Control 93560 K1 12/22/70 08/07/85 E0601
01/20/03
C~ -EL I - o~
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JMODEL
48397 - 1 4100~ - 4 1 0 0 ~ $2
CARBODY

I 180285 1 GEAR, Ring and Roller Path

3 91456 2 JACK, Push-Pull
5 48701 1 CARBODY
9 73550 2 BUSHING, Horizontal Travel Shaft
14 70668 2 CAP, Bearing
15 70689 4 STUD
33 72389 6 LUG, Left Hand
34 72388 6 LUG, Right Hand
6 3215 6 BUSHING, Steering Control Shaft (See Note i)
7 145569 20 NUT (Forging)(See Note 3)
7 139609 NUT (Casting w/expansion piug)(See Note 3 )
8 136149 16 BOLT
Ii 10171 1 PLATE, Cover w/capscrews and lockwashers
12 16993 i GASKET
13 10119 2 BUSHING, Horizontal Travel Shaft (split)
16 137396 1 GASKET, Center Gear Cover
17 i 70692 2 LOCK, Steering Clutch
18 92862 2 COVER, Steering Clutch w/pipe plug, capscrews and iockwashers
20 11467 2 COVER, Hand Hole w/capscrews and lockwashers
21 92861 1 COVER, Center Gear w/capscrews, lockwashers and pipe plug
24 142834 48 BOLTw/elastic Stop nut
25 136216 96 SPACER
26 117'47: 4 WASHER
27 136223 4 BOLT
31 147693 2 ANCHOR, Jack F
32 72387 i LUG, Towing (Optional)(See Note 2)

35 72390 2 PIN w/capscrew and elastic stop nut
NOTE i: After design revision of Nov. I0, 1975, quantity of

Ref. No. 6 is 4.
NOTE 2 : For Series 2 Towing, add extending link #97131. Pin

to lug #72387 w/pin #145514 w/lock #12080.
NOTE 3 : Nuts #139609 and 145569 are interchangeable.
Do
,,-4
R~ K 48397 - 1
PLEASE GIVE MACHINE S/N W/OROER
@ ® -EL 2-
I~iI-L O F ~4AT~IAI-
OPTIONAL BILL m
FOR F I E L D C O N V E R S I O N
(~ , IGREASE PANEL 9B~99
GUARD q7110 JI GR£~%E PANEL I 98G99
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SECTION "C-C'LSEENOTEFZ'] 7OR r I [ L D ~ ~

SCALE~3 = If'T.
TRAVEL SHAFT- OUTSIDE RIGHT
/;;%,./~ ) KING P I N - LOWER ~LISHIblG
/
\ ( ~ ' r R A V E L LOC.K SLIDE
~ ~"~SPRING TWRU%TWASHER- L E F T
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t ? , / ~ SPRING THRUC~T WASHER- RIGHT

-" / /
, L3 'o :, ~.>KING PIN-uP~EI:I ~USHING
\ VIEW "0"0'-sEE NOTE[ ]
\ ,..< / q I \\ • SCALE - 3 = I F ~
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SECTION ~,'-~" S E C T I O N 'B'-'B

SCALE- I - I r T SCALE-I: IRT
NOTICE
I ~ill -- iL~6OlL4
~Mr$ ~ n lille.S ml ~o~lr~ OF
I ;
I. ~ANITOWOC ENGINEERING CO.
.~ !!!
~ • tt I N , O l d , l I O N C 0 N I ~ I N ( o TN(#[O N is CONFI0tNII&L
II 15 tOANED, SUIi[Cl i o I t T U I N U P O N O ( ~ I N O , INO
O N [ X ~ { S ~ {OND~IION tH&l II IS N0T TO i [ CO,lED O I
USE{) OIIECtt1 Ol INOllECt[y IN .N? way W~&I$OEV[I
~EtlIMENI~L TO O U l INTERESTS
%UPE~SE_DC% Ic~O773OF S-q 7~ I-~- 7o

VIEW'E-E"
S C,%LE~ 1' Ir T
0 ;, E A'L E PIPING
I:'OR C A l:lI~ODY
Lqo773
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MANITOWOC ENGINEERING CO. E2.2
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View "A-A"
4 7
View "C-C"
\ \
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I
OD
MATERIAL LIST ON BACI

-E2.2-
IMODEL
J 183564-1
REV D
I 4100W, 4100W-S2
LUBRICATION PIPING
FOR CRAWLER FRAME
(Quantities for Both Crawlers)
i 429010 l0 FITTING, Grease
2 429367 20 CONNECTOR (3/8" x ¼")
3 429694 8 FITTING, Comb. Elbow and Nipple (¼")
5 667204 8 STRAP
f
6 696216 i0 TUBE, Copper (3/8" O,D. Specify Length)
7 710302 8 LOCKWASHER (¼")
8 612350 8 CAPSCREW (~" - 20 UNC - 2A x 3/8" ig.)
9 429688 2 FITTING, Combination Elbow (!/4"i
REV.
D 183564-1
PLEASE GIVE MACHINE 5/N W/ORDER
MANITOWOC E N G I N E E R I N G CO.
I
• Divbk~ =//ho Manlk~.~¢ C¢:~p~V. Inc. Montlowoc. Wlllcon.~
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M A T E R I A L LIST O N BACI
-E2.1-
IREV.Q IMODEL
I 48384 - 1 4100W
(CRAWLERS 26' 6")

(QUANTITIES FOR BOTH CRAWLERS)

I 73445 4 RETAINER, Clutch w/hex nuts and lockwashers

2 90245 2 SHAFT
3 90297 2 BELLOWS
4 75247 2 RING, Retaining w/capscrews and lockwashers
5 75246 2 COLLAR, Split w/capscrews, hex nuts and lockwashers
6 50904 1 FRAME, Right Crawlers (shown)
7 73436 2 BUSHING
6 50905 L FRAME, Left crawler
7 73436 2 B~SHING i
95042 2 SPROCKET, Drive
9 33521~ 2 CHAIN, ~ Driv~ (5.5 " ~. 62 Pitches ...... ) ~
9 509033 124 LINK, Drive chain
9 PIN, w/cotter pin
10 74766 2 HOSE, Flex
II 73553 2 PLATE, Cover w/capscrews
12 73559 8 ROD, Adjusting
14 73562 64 SHIM (Use as required)
15 13332 8 NUT
16 11747 8 WASHER
18 74767 2 BOLT
19 137811 4 SPACER
2o 18787 4 PLATE, Keeper w/mach, sgrewsiand l ockwashers
21 17932 6 BOLT,, ~ !
22 90255 2 ROLLER, F r o n t ,~
23 72020 4 BUSHING ':
24 137087 ~8 WASHER ~'
25 73446 2 SHAFT, Front roller
26 92291 1 CHAIN GUARD, Right w/capscrews and lockwashers
26 92292 1 CHAIN GUARD, Left w/capscrews and lockwashers
27 143969 1 CHAIN GUIDE, Right w/capscrews and lockwashers (See Note 1)
27 143970 1 CHAIN GUIDE, Left w/capscrews and lockwashers (See Note I)
28 166320 28 ROLLER, Intermediate Optional Roller, 73442 (forged)
29 10742 56 BUSHING
29 17290 BUSHING (Aluminum bronze - optional)
30 75652 56 WASHER
31 11712 28 SHAFT; Intermediate roller (use when Ref. #29 10742 is used)
31 77754 SH~FT, l:ntermediate roller (use when Ref, #29 17290 is used)
32 11713 ~ 56 LOCK, Shaft w/capscrews
34 48971 2 SPROCKET, Drive
35 10757 4 BUSHING
36 137101 2 SHAFT, Drive sprocket
37 40246 114 TREAD, Crawler (48") ~
or
37 168479 114 TREAD, Crawler (48" w/45.25 sq. in. tread surface) (Optional)
38 11978 228 PIN, Tread (See Note 2)
40 385177 1 JACK, Hydraulic
41 485957 1 HOSE, Flex
42 583136 1 PUMP, Hydraulic I '~" I
43 74863 4 PLUNGER, Bumper Q 48384-i Co
:ont.
PLEASE GIVE MACHINE ~ N ~ORDER
- ~ g . I-
I 48384- 1 Cont. IREv'Q I M°°El" 4100W
CRAWLERS (26'6")
(QUANTITIES FOR BOTH CRAWLERS)


45 74864 4 BUMPER
46 74862 4 CYLINDER, Bumper
47 74865 4 SPACER
48 74866 64 SHIM (Use as required)
NOTE i: Prior to design change of Aug. i7, 1976 the following

guides were used:
27 138052-2 CHAIN GUIDE, Right w/capscrews and lockwashers

27 138052-3 CHAIN GUIDE, Left w/capscrews and lockwashers
Parts 138052-2 and 138052-3 are 4-I/2" deep at bolt holes.
Parts 143969 and 143970 are 4" deep at bolt holes.
t-
O NOTE 2: Oversize pin 147302 (1-13/16" dia.) is available
I...
I.L to replace pin 11978 (i-3/4" dia.)
0-471
%
0
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'% 48384 - 1
gO
MANITOWOC ENGINEERING CO. ~.'-'.. , ....
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Division of The Manitowoc Company, Inc. Manitogoc, ~ni~n 54220
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LJ.J eD ,
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J MATERIAL LIST ON BACI

-E4 i-
I REV B
I MODEL
I 32907 - i 3950W, 3950D, 4000W, 4100W
HORIZONTAL TRAVEL SHAFT
REF PART QUANTI~ I VENDORS

NO NUMBER REQUIRED DESCRIPTION O F PART PART NO
i
1 90246 2 SHAFT, Travel w/plpe plug
2 10061 2 COLLAR, Sprzng w/capscrews, hex nuts, dowel and shlms

0
3 10397 8 PIN, Sprlng
4 10063 8 SPRING, Clutch
5 11840 2 CLUTCH, Steerlng
6 10095 2 WASHER
8 21330 1 WHEEL, Left Clutch Jaw and Ratchet
9 14864 2 WASHER
10 21334 1 SHAFT, Travel
7 10064 2 BUSHING w/mach screw dowel
11 22372 1 GEAR, Bevel (3950D, 3950W, 4000W)
11 180822 1 GEAR, Bevel (M4100W)
12 19446 1 BEARING, Thrust
13 21331 1 JAW, Right Clutch
R~ B 132907 - 1
PLEASE GIVE MACHINE S/N W/ORDER "' ' I
A 0 ~ o i 1h ~." ~ex C mpu y i~ Mo tOwO¢, W I c o
~3
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13 Z
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!
-E3 I-
I REV MODEL
182709 i- C I 4100W
KINGPIN AND VERTICAL TRAVEL SHAFT
o
REF PART QUANTITY VENDORS ~o
NO HUMBER 'REQUIRED DESCRIPTION OF PART PART NO
1 14436 CAPSCREW
2 14417 1 PLATE, End
3 24467 1 GEAR, Travel
4 17598 1 WASHER, Travel
6 180350 I KINGPIN W/pipe plugs
5 14397 i BUSHING W/mach screw dowel
10 72784 1 BUSHING W/mach screw dowel
7 257380 5 BOLT, Coupling (See Note i)
9 95832 I SHAFT, Vertical Travel
11 70670 i WASHER, W/capscrews, hex nuts and lockwashers
12 92842 1 PINION, Bevel
13 146925 12 BOLT, Coupling w/bar
548372 12 NUT, Elastic Stop (See Note i)
14 17093 i PLATE, End W/lockwashers

o
I ~o
15 612661 4 CAPSCR~
>
16 219111 12 BAR (¼" x i" x 3-g~") (Weld to Bolt, Ref #13)

o
t-t
NOTE i Torque nuts #548372 and bolts #257380 to 600 ft ibs

uslng SAE #20 o11
REV
C 182709 - i
A D Io~ o~ ~ ~a towo~ Compo V I~ M to~oc W
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-E5 i-
MODEL
190193-1
t 950W, 3950W/3900W, 4000W, 4100W, 4600, 4600 S4 0
I"-'
b3
STEERING CONTROL
REF PART IOUANTI~ VENDORS

i 14811 2 SHAFT (M4600-4600 S4) W/#250 and 155 Woodruff keys

i 137352 2 SHAFT (M4100W) W/#25 Woodruff keys
i 2750 2 SHAFT (3950W, 3950W/3900W, 4000W) W/#250 Woodruff keys
2 2749 4 LEVER, Clutch W/capscrews, hex nut and lockwasher
3 17599 2 LEVER W/capscrew, hex nut and lockwasher
4 10050 4 WASHER W/pln #396257, capscrew and lockwasher
5 i1522 4 BLOCK, Slldlng
6 11523 2 YOKE, Clutch
7 95614 1 BRACKET, Left W/capscrews, hex nuts and lockwashers
8 15794 2 LEVER W/set screw
9 15795 2 SCREW, Ad3usting W/hex nut
i0 137751 2 PIN W/cotter pins
ii 3894 2 SPRING
12 10713 2 CLIP
13 143174 2 LEVER
14 497348 2 JOINT, Ball (7/16")
546835 2 NUT, Hex (7/16" - 20 UNF)
15 385269 2 CYLINDER, Air
16 429633 2 ELBOW, 90 ° Male (3/8" x 1/8")
17 486056 8 TUBING, Plastic (3/8" 0 D - Specify length) --!
18 429623 1 TEE, Branch Male (3/8" x 3/8" x 1/4")
20 10227 2 END, Rod
21 14829 2 ROD, Reach W/3 am nut
22 20729 2 CYLINDER, Air W/12478 rod
23 14830 4 SUPPORT, Cyllnder W/capscrews, hex nuts, flat washers and
lockwashers
24 429622 ELBOW, 90 ° Male (3/8" x 1/4")
25 429630 ELBOW, 90 ° Male (3/8" x 3/8")
26 714688 VALVE, Qulck Release
27 77376 BRACKET, Valve %0
O
28 703973 VALVE, Qulck-as-Wlnk %0
29 378 PIN W/cotter pln Lo
30 14812 LEVER
31 14814 SUPPORT, Lever W/capscrews
32 14815 CLAMP W/hex nuts and lockwashers
0
33 429621 CONNECTOR, Male (3/8" x 1/4")
34 95615 BRACKET, Right W/capscrews, hex nuts and lockwashers
35 144000 BRACKET, Valve
0-71, 20729
D 190193-1
MANITOWGC ENGINEERING CO
AD on t/~1 A4a towc~Comp0 y Ir~ Me fowo~ W~conlir
14
20
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M A T E R I A l . LIST O N B A C K
-E6 i-
tMOOEI
190264 - i
I REV A
4100W
TRAVEL LOCKS
(AIR)
REF PART ~QUANTITY VENDORS

NO NUMBER REQUIRED D E S C R I P T I O N O F PART PART NO
i
16978 i BOLT W/elastic stop nut

19244 2 PIN
10760 1 BRACKET, Bearing W/capscrews, hex nuts and lockwashers
10695 2 CLUSTER, Spring
4 10956 2 SPRING
h~
5 10859 2 SPRING
0
6 10761 1 BEARING W/washers t~
7 10783 2 SUPPORT, Spring W/capscrews, hex nuts and lockwashers
8 201430 2 CHAMBER, Air
9 571701 2 PLUG, Pipe (¼")
i0 137350 2 BRACKET
ii 70034 2 GUIDE
12 74795 i ROD, Reach
13 92891 2 DOG, Locking
14 137436 1 ROD, Reach
15 543402 2 NIPPLE, Close (1/4")
16 288794 2 BUSHING, Reducing (3/8" x i/4")
17 714688 2 VALVE, Quick Release
18 429630 1 ELBOW, 90 ° Male (3/8")
19 486056 2 TUBE, Plastlc (Specify Length)
20 429621 2 CONNECTOR, Male (3/8" x 1/4")
21 429631 1 CONNECTOR, Male (3/8")
REV
0-71, 0-123, 0_147 A 190264 - 1
' PLEASE GIVE MACHINE ~NW/ORDER
• DI i ~ o/rh M~l~e~ Comfy h~c M o IIo~m" w/~comh~
"'J - J t
-] ]
-.-I
Part No Part No
11692 140104
REF NO 2
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
j% /
/
\ /
\ /
/ /
/
/
/
/
/
/
/
/
J
/
/
f
\
\

B2 4- BI7 I-BIB 2-D5 I-E6 i ~0
93560 - i
REV K IMODE{ 2900 - 6000W Incl 0
AIR CYLINDER
(2½" BORE)

NO NUMBER REQUIRED DESCRIPTION OF PART PART N O
COMMON PARTS
i 23640 BODY, Cylinder
2 140104 PISTON, Bottom Half (See Note i)
3 140103 CUP, Piston (See Note i)
4 11693 PISTON, Top Half
4 140110** PISTON, Top Half (Cylinders #385051, #385056, #385057, #385094,
#385097 and #385099)
CYLINDER LIST
Cyl No Spr!ng No Rod No Support No *
385025 106 (2) 74877 74371
385026 12744 (2) 72053 93091
385027 12744 (2) 71312 93091
385028 12744 70350 70352 w/cup #382530
385029 12744 (w/washer #1894) 70350 70712
385030 12744 78214 77191
385031 16384-12744 70350 74532
385032 18975 79247 138415
385033 71998 70350
385034 71998 78214 70712
385035 71998 74877 136189 w/cup #382530
385036 71998 74877 77468 w/cup #382530
385037 74082 70350 139271
385038 139321 78214
385039 12744 77524
385040 12744 70350 70712 ~o
Lo
385041 12744 138287 139168 w/cup #382530 k~
385043 71998 74877 93279 w/cup #382530 o~
o
385051** 11278 77524
385054 12744 13581
385055 71998 70350 140597
385056** 138321 77524 o
t~
385057** 11278 (w/washer #140824) 77524
385083 ...... 70350 96377 w/cup #382530
385094** 652477 (w/washer #146656) 146653
385095 71998 70350 98604 w/cup #382530
385096 : 12744 (w/spacer #146861) 146860
385097"~ 160076-160077 77524
385099 *~ 160076 77524
385242 12744 (2) 71312 93091
385251 12744 (2) 72053 141979
385260 71998 74877 142500 w/cup #382530
See pertlnent a s s e ~ l y for proper cyllnder identlflcatlon
*Support also s h o ~ on assembly
NOTE I Piston #140104 w/cup #140103, supersedes plston #11692
w/cup #11691 approx ~ r c h 15, 1972 New parts w111 flt w/old
parts See front of thls sheet for dlfferences of old and new
plston New plston and new cup as a unlt are completely inter-
changeable w/old plston and cup
PLEASE GIVE MACHINE ~ N ~ O R D E R -- F l

K 93560 - I
GROUP F - Attachments
Group F - Attachments

Backhitch & Gantry 49278 K1 05/05/75 09/16/91 F1001
Block Travel Limiter 163614 - 06/17/88 04/05/94 F1602
Block Travel Limiter 164674 A1 12/20/84 04/05/94 F1602
Boom 190693 - 03/01/78 06/21/99 F0101
Boom Angle Indicator 22334 B1 01/07/52 09/20/85 F1101
Boom Point 90940 B1 10/28/66 06/23/81 F0401
Boom Point 91130 A 11/11/65 03/21/85 F0401
Boom Point 91132 B 11/05/65 12/17/97 F0401
Boom Stop, Clutch Throw-Out 191081 - 08/16/79 12/04/80 F0201
Boom Stop, Clutch Throw-Out 97023 C1 03/08/78 03/06/84 F0201
Boom Stop, Mechanical 48555 E1 11/26/68 11/12/85 F0202
Equalizer/Pull-Out 138205 - 12/12/69 03/21/85 F0601
Equalizer/Pull-Out 181055 D1 12/12/69 05/14/78 F0601
Gantry Lifting Device 180590 K1 04/23/69 01/18/91 F1002
Hook & Weight Ball 95111 C1 04/05/74 01/12/96 F1401
Upper Block - Anchor Joint 164674 A1 F1601
Wire Rope Guide 92671 G1 01/20/69 09/11/80 F0701
Wire Rope Guide 93972 E1 10/25/71 07/15/82 F0701
Wire Rope Roller Guide 77090 - 09/15/65 01/21/98 F0801
Wire Rope Roller Guide 77090 C1 F0801
01/20/03
F10.1
Division of The IdonitT)woc Compony, Inc. Monitowoc, W;sconsin 54220
19
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43
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36
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29
I
27
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26
--MATERIAL LIST ON BACK

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I Mooa
I 49278 - 1
]R~'K 4100W
GANTRY AND BACKHITCH
(Mach. w/16" Boom Hoist Drums)
(12 Part Boom Hoist Reeving)

I 77006 4 SHEAVE w/gr. fitting and brass screw dowel (See Note I)
2 77005 4 BUSHING
4 15275 6 LOCK, Shaft w/capscrews and lockwashers (See Note i)
138205 4 SHEAVE ASSEMBLY
5 93174 4 SHEAVE (Casting, 22-1/2" O.D. or 56.51 cm.)
5 96538 4 SHEAVE (Fabrication, 22-1/2" O.D. or 56.51 cm.)
7 138894 8 RETAINER, Bearingw/machine screws
' 8 225503 4 BEARING, Roller
6 139361 2 LINK, Counterweight Handling
9 648145 2 SPACER .' ~L .,
10 181000 1 BRACKET, Sheave
11 138237 1 BUSHING w/dowel
12 142977 2 PIN, Sheave w/grease fittings
13 138238 2 PLATE, End w/capscrews, lockwashers and wire
14 73039 2 PIN, Sheave w/grease fittings
15 73038 4 PLATE,'Keeperw/capscrews and lockwasher.s
16 18433 2 SHEAVE, w/dowel
17 18417 2 BUSHING
18 18251 2 WASHER
19 139480 4 SHAFT, Sheave (See Note I)
20 139112 2 GUARD, Wire Rope w/capscrews and lockwashers (Se,e Note I)
21 190273 1 GANTRY
93182 2 BACKHITCH ASSEMBLY
22 93176 2 STRAP, Upper
23 93643 2 STRAP, L o w e r
24 93012 2 STRAP, Center p
25 569492 4 PLATE, Lock (Weld to Center strap)
26 161036' 8 DECAL, "DANGER"
27 136704-! 2 PIN, Backhitch Lower w/snap rings
28 137835 4 PIN, Backhitch Strap w/cotter pin
91142 4 GUIDE ASSEMBLY, Wire Rope (See Note 3)
29 77120 4 BRACKET, Roller w/capscrews, hex nuts and lockwashers
(See Note 3)
30 77014 KEEPER, Pin w/capscrews, hex nuts and lockwashers
(See Note 3)
31 77200 SHAFT, Roller (See Note 3)
32 75104 BUSHING (See Note 3)
33 75108 ROLLER (See Note 3)
34 12080 LOCK, Shaft w/capscrews and lockwashers
35 77074 PIN, Gantry
36 139319 SUPPORT, Roller w/capscrews and lockwashers (See Note 1)
37: 72350 ROLLER (See Note I)
381 139479 SHAFT, Roller w/cotter pins (See Note l)
40A 182493 GUARD, Left Wire Rope (See Note 2) : l
43! 142845 BUSHING
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JR~. K J 49278-I
-F10.1-
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(3-
¢J REV.
K MOOEL
4100W
GANTRY AND BACKHITCH

(Mach. w/16" Boom Hoist Drums)
C12 Part Boom Hoist Reeving)
REF. I PART QUANTITY VENDORS
45 143745 PIN, w/grease fitting and snap ring
NOTE I: Mach. w/Series 3 Ringer, delete lower sheaves 77006

Ref. #i, w/Bushings 77005 Ref. #2, Shaft Lock 15275
Ref. #4, Shaft 139480 Ref. #19, Guard 139112 Ref. #20
and also'Roller Support 139319 Ref. #36, Roller 72350
Ref. #37 and Shaft 139479 Ref. #38 from both sides of
gantry. Add the following:
36A 139922 GUARD, Wire Rope w/capscrews and lockwashers
NOTE 2: For Ringer Mast raising, there must be 2 rollers

78576 Ref. #41 in outside position in left guard
182493 Ref. #40A.
NOTE 3: Machines after 9-16-91 design change, delete Ref. No's.

29, 30, 3 1 , 3 2 , 33 and add:
46 171878 4 WIRE ROPE GUIDE
REV
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ASSEMBLY
164674 (/)
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MODEL
TRADITIONAL AND M-SERIES
SWITCH, BLOCK-UP LIMIT

I
1 12o4 1 JSPRING
2 1792 ! BOLT, Eye
546054 2 NUT, Hex (3/8-16 UNC-2B)
70091 1 BUSHING
164673 I BRACKET
546837 2 NUT, Hex (#10-32 UNF-2B)
617472 2 SCREW, Flat Head (#10-32 UNC x 3/4" long)
617475 2 SCREW, Flat Head (#10-32 UNC x 2" long)
710301 2 LOCKWASHER (#10)
710747 4 LOCKWASHER, Countersunk External Tooth (#1 O)
612456 3 CAPSCREW (3/8-16 UNC x 1-I/4" long)
71'0304 3 LOCKWASHER (3/8 ~')
546054 3 NUT, Hex (3/8-16 UNC-2B)
162271 I COVER
620760 4 SCREW, Round Head Self-Tapping (#10-24 UNC-2A x 1/2" long)
710301 4 LOCKWASHER (#1 O)
168464 1 LEVER
429259 1 FITTING, 90 ° Grease (I/4-28 UNF)
546763 2 NUT, Hex Jam (3/8-16 UNC-2B)
612458 SCREW, Hex (3/8-16 UNC-2A x I-i/2" long)
7 252881 BOLT, Shoulder (3/4" dia. x i-i/2" long)
8 363657 ELBOW, Conduit
9 471715 CORD, Grip (1/2")
10 543525 NIPPLE (I/2" x 2"'long)
11 624633 SHACKLE (5/16")
12 673364 SWITCH, Limit
13 709151 WASHER. Copper (1 - 1/4" O.D.)
14 539047 NAMEPLATE
ASSEMBLY REVISION
164674 A PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

2 of 2
©
RECOMMENDED FOR VARIOUS B O O M LENG77/~° GENERAL NOTES : I9--1~.___ -
JL~2¢-~ r~e3s~ 62.9526 226861 12~a~e 2 2 6 8 6 9 ? 7 0 9 0 I 93972 12~,o2 q_L]PENDANT RUBBING~ - - R E O ' O ro~ ~orr. T/~u//or~
~OOM IOrr c~O F r 4 0 r-E 40/7"/d/~. PO/DW4FIPEN~I/VT PENOA/~/7 ~ ¢ Ro~ W/R(ROI~ ~OREMSER~'~I~. TOp PEND~/7 rR~d~ ['DR ~G~rl4$ 08~R IfO~E(IN LINE TOP O~LY )
LENGTH INSERT INSERT INSERT ~RCIC~TAY lOFT. ~0 rE 4 0 F F. O~r~'T-~e TIE BAR 20 F'r ~AS/C 800M
80 G. 10 lt"[. O F INSERTS /OFT. OF/:~'NO, SETS 0 0 0 0 2
ONLY Wrr/~ ? 0 " - ~ OF8M- J~ ~orsr~ td~r~ ~£CTEO 90 F E BOOM
DE'~RII~TION RFMAR/C5
9 0 FT. 2 0 F l : OF INSERTS 2 0 F7".O F PENO. 3EF~ 0 I 0 0 £ ~ ) O M 6IGN
IOO FT. 30FT. O r IN,.RERT~ 3 0 F T OF TEND. 3ET~ 0 I 0 I 4
[] SEE ~4NTRF A ~ y FoR IN~FR~JCTION~ON PINMIAIGC~.VTRY ~ B F'T I 0
IIO[-T. 4 0 Fl:. OF INSEITr~ 4-OF E OF E N D . 3ET~ I I 0 I 4 B O O M B U T T -30F7C- ~ d=2A
12OFT: ~ ~ OF INSERT~ I I 0 I 6 L' I~-" ~ G ~ N T R Y ,4~gEMBL Y GEKNOTE3 ( q L ~
130FT. 6 O F T OF I I ~ E R T ~ 60 FT: 0[" PENO. ,SETS 2 I I I 2 800M TOP-4OF~ - "22C , ......
140FT. 2 I I I 4
/SOFT 80F'Z. OF INSERT3 3 I I I 4 A<4X/MUM N/IMB£R OF £OFT/~2ERT3 • 2 / o o ~'r BOOM t~J~MING )MODEL CORR.
@~ r-.I~r~BJNATIOIV0 ~ IOFz. ~ 20 FT I/Y~'3F-RTSCANIVOTEXCEED I ~ I~-~''"~ PIN )w~s TOuRzoo[
PENDANI'5
160F-E
/7OF[.
90 F~. OF I N , EAT3
#30 F'Z. OF INS"ERr3
90F7":0[- PENO. SETS
; /OOF~. OF TEND. ~ET3
3 I I I 'I ~ Z - / o F r ,'~-20Fl ~e/.~oFZ * 2- 20FT. ~ 8 [ - r l O
)O~IRU Ic~C)r~I"
4 I I ~_ '~'" - -
180FT. IIOF'E. OF IN~ERT'~ 113 ~ OF" PEHD. 3ET,$ I
~ 7 PENDANT LINK
BOOM
IZ- ZO-'/8 JN
19orr / d O E OF INSERT5 120 K O F PEIVQ SET3 5 I I I it. /~/SERT _rO_ p~-'~EWLY LO¢AFE /-oW~R " ~ E~_125@'KNO~A/F 'LL_l_~ee LOWER BOOM PO/N?" S/4AFT A,3,T"K ~i d - . ~ O S#EZVE3 ~) %-4A..%I
2 0 0 FT. 130 FE OF IN~ERTS 130 F/: 0~- RE-NO..SETS e[_g_.l_2~'~B PENDANT L I N K ~I%IDDED NOT
5 / I I 6 WIRE ROPE G U I D E . IIOFr~OOM ~_ \~___8~NG~mE
2 1 0 F7: 140b--E. OF IN~E-RT~ 140FE OF PEND. ¢ETS R E M O U : 4 ~ L E EQUALIZER RAIL
O P T I O N K L : - - L~O F'[- II~F_~:~T CODE. NO. GP-3S~% '/ i [ z I ~es~a i 8 0 0 M 14ANDLING LINK ©~DDED
2 2 0 FT., 150 F'E. OF INSERT3 150[-E OF PENO. $ET3 6 I I I (~ QI~. G Z 3 ~ 7 9 MA,'< ~E. U<~E.D NE.X"T "tO T ~ E B U T T . .~:====~1 r
280FT. : 160 FT: O r IN,~ERT~ 16or7:. OF" PENZ~ 3E/"3 P~/RE R O P E GUIO~- I~-tl-50 JN
IPO,¢-/': OF" INSERrS 120l~t: O r PENO. SETS
2~O [-'/: 18o r z o f IN~ERTS 180F7: OF P£NO. SETS
7 I I I ~ [-5]INSERT3 SH~L 6EINST4(L£O IN f/ X \ ill ,-7-~m,o~s I E O U A L I Z E R AS~'Y. DUk. CORR-
B i I I (~ ORDER o F H S C E N O / N 6 LE4/r~TH. I~
26OFT, 1 9 0 r E OFIN,S'ERT3 190 G OF E N D . 3E7~
L 2 B I 6 9 OR ~ CHC~qOMEMBER 963 BA,gIC PENOANT ( 4 O F T 3J/~ LGJ 0WG. 1393S3
33402-3 WRrHMTO.CU/>SFOR ROPEG~DE [] "~'~ 9/132 SEE GE/¢ MOTE [Z]
3342~.3 w/O~TEO~ILIZER17E DOWN LUG2- FOR 8001W TOP I H U N E , PENDANT PIN = ~ l u r [ 4 0 ~ M U S T ~ E
~- 911~S
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580 ~ 8"STAY LUG (ORG834L~) F R o M LOWER B o o e r P O I N T TO ~iLLOW INSERTION OF ¢-242S9 REvisED
SPREADER I N PROPER L O C A T I O N . . S E E S P R ~ R \ OPTIONAL PART3 H~:I - ~, 3 J H S
•32 wtr~ S~,'~A/¢ L'JC~(Ot/G.50~09) I N S T R U C T I O N T ( I B L E 7 0 LOCR"rE . INSERT
I 20/6.9 d/8 ADAPTOR A ~ ' K
P I N S F O R B O O M Top OFFSET V22. 2 ~ 9 ~ 3 - - ~ 2 2 6
27~96_._._.~3 "-93702" ATr~C~fNT TE
;s~ 9,i,s.~ q 3~READER BRACKET USE W/FH P.EV|SED
PEN D A R T NOTE% 9~1521 .~ 9370 ~ ~ ~ _~9~/2~ /4/vo0 PIN ~PRE4OER"1~0~13 ~-9-5% CAP
[D'PE-ND/kN'T c~F-'[S'DO NOT INCLUDE BkSlE. I:)F..NO/kNTS'=2_7 r, o~~o3 M /73Z~ ~NO PLATE
~) DELETED
[ ] E N D A , NTS FURNI%I4EO IN SF--'l'.~ OF FOUF~. 2~ 3o2 -~, / 9o~o i UPPER BOOM PE S~,NFT ~ 3 ~ (~-a~EAVE)
7-/3-B3 ~ J W
[ ] M A T C H LF._NC~'TH5 OF" E N T R A N T S E T S TO LE.NGTHS OF / 9212~ UPPER ~ O O M p E ~ / A FT A ~ GY.( I - ~ I E A VE w~rM THis ASS"Y ~REvI$IO~ "N"
I N 5E.I:4TS FUF~N I S H E D . .eec nos. - x ~ / / ~ ~,,,es 2
9I~S8
91330
P E N O A N T RUBBI/VG FR4ME(~ U#E TOPOM.~ $EE GEN./JOTE / OF_L£TED ~.~0
~} EIGHT 2OFT. I:~.NDA, N T S = ~ . 7 G O G 2 . AP, F.. ~EO.'E). 22090 P E N D A N T ATTACRMENT LUG A~S" Y ~9# 8M,/tANOLING N~'E R~Y~ED
TO LJOCATE %PI=kEA,OE.~=4 FOP. IIO A N D 5 - ~ 6 - 9 3 D.R
I?-O FT. ~K:)Ot~ L E N O T H S W/OFFSET 2 9/9S0 PENDANT CONNECTING L I N K FOR 6M. IM,VOLING ~ ) N O T E AOOED
i
TOP. / 93110 P L A T F O R M FOR 8 0 0 M B U T T ~,~r 6HOWN S - z B - g / D. R
I 9370d UNIV'ER.~AL ~I'IREROPE AH(3(/OR~O/NT A S ~ r ~eo'a.I>,,.~x.r u..r ~ N O T E RE-
2~998 / 9772,.I- BOOM PT. SHAFTASS'y CO/VTAINERHANDLING 7- SHEAVE WORDED
27GBG~
2 1385P0 ¢IIB ~4CK~TAY AHCHOR ( IN LINE TOP O~VI~') ~ E G[t! NOTE 2 6221m99 JAZ
C~)NOTE R E - i
WORDED I
YI/ I. . . . . II~1~ - OPTIONAL PARTS FOR 4Y~" O F T G E F TOP
2 26998 800M ,JOINT P I N
, ~',,~ ~,,~ ,~_L~_- -.p" . / j(-" ..... ,eec '-'-~"'~,~3z8 2 295~6 LINK
I
[
, //LTa~o~ DETAIL "A"
" e__C
,EW S.OW,NG 4 . -
OFFSET BOOM TOP _~t t- t~ __ ~ -- l r -- ] ,
BOOM /-/AN/-JLING I N S T R U C T I O N 3
170 FT 8 0 0 M
PO3/TION "4" ~ ".d
A T FACHMEN T
ARRANC~MENT
EQUALIZER PINNED
~','~='2%%
I
900M LENGn.f 8A~ CONDv'TI~ O~ LIM/TW.rlON~
FJOOM HOI3T R E E V I N G D I A G R A M 22090 - ~[IOWN '~.:: GENERAL NOTES (CONT.)
8 0 0 M HOIST L I N E - 1 2 pART TO RAIL ~ / 8 0 0 M IX)~NI 3 o r r ~./TT ONLY"
MACHINES EQUIPPED WITH GANTRY RANOLING LINK
2 6 0 F # - ~/~i-6 ~ 6 tYARR/NGFON- 3EALE, EXTRA EXTRA
IMPROVEO PLOR ~rEEL, ALTERNATE LA~ IWRC. ;23532
49337 AND EQUALIZER 181348 (FRENCH EQUALIZER I~NNED 1906 9 3
r o RAIL "/BOOM
1309"I- A N D
BREAKING SrRENGTIV 6 ' 2 , 6 0 0 L~S. ( 2 / 9 ~ B 3 ~ ~22 CODE - 16 PART LINE) CAN BE REEVED uP I 20 r E
NANDUNG /..INK 4 0 r r fNSERT
I~HEN HINGED FAIRLEAO 19 M,~'D ON LIE-DRAG /- 9~572 FOR 12 PART LINE BY SKIPPING INBOARD
PENOANTS PINNEDTO POINT OF ArrAC~IMENT
COMBINATION t FURNIS/V B £ 5 FE OF 8 0. .0. .M. 93.922 - 7 9 1 4 6 ~\ /
/ / SHEAVES AND REPLACING GUARDS 183309 I I= A TTACHMENT LUG3 OOtVNI //OFT. BUTT A N O
HOIST LINE INSTEAD OF 7 6 0 FT. -919~8 ~ 4 ~ /I--'-'9";'092 AND 183310 WITH 182492 AND 182493 R E S - /~6 % L19133o)o~ //~ERT~
2-40;7 INSERZ, M U ~ T N O r EZCEEO 8 O Fr
fROM M/NGE PIN
PECTIVELY, IF DESIRED. INBOARD SHEAVE IPENO~Nr~ P/NNED7"0
B U T T ANO OME 40r/~ /N.~ERT"I$ ~VE~ •
AFTACRMENT LuGS UP I 150 F~ /NSERTG LG. fO 8 E CANTI~EVERL-O
/ L. I,~lOE5 ~ ~.j_.__.j.~ ~ ASSEMBLY AND (1) WASHER CAN BE RE-
POSITION "2" ('9/330)OH IN.SEAl3 ~ R A~/YLEA/GTHC~ BOOM
EOuA -IZER PINNED TO PROI/IDE~ NECE,T~ARY
~EE/'JL~-AIL =~ J I THE FOLLOWING DIMENSIONS 16.00" ID. X RAIL{REAR /-IO~E O N PENOANT .¢;(.4('/(
lid
~ J La ~\ ,Ioo O.D x ~oo" WIDE}. EQUALIZER AT uPPER E-OR A~SEMBLI/VG
NOLE ON RAIL) ANO DISA35EM~L//V.G
~IOFT 20FT OR 40FT i
~---~-~ZUZER/~N#EOTO EQUALIZER hTLL M2#MALLV
#22 INSERT POSITION "/"
V~I94B LANO AT TIqIS POSITION
io,o__L~Ta~s ! "_C"
OETA/=_.___ IEOUAL/ZER AT LOWER W/#EN LO~EREO OVTO
J ~ . . o w RAIL) THE BUTT.
vo r-[ liK)~8~4~oji 8 8,4t.C4RRIL'T)/IV ItOR.POSITION
SPREADER ~NSTRUCTIONSFOR BOOM TOP IN LINE-SE£ NOR3 I PENOANTATTACHED
~,~.~.f ..-..~ re/rER. '50'rE.. I/5O/'ZBM:MP dl8 8 0 0 ~ C4RR/EO IN I/OR.
(ROE) 800M ~PREAL~-R ~ q E A D E R LOCATION [ - ~
LENGTH REQUIRED POS/TION LOWER 8 0 0 M POINT ~rop) t>03. 30;'7:1/30"BM.-~O',~d/8 Pos/r/oN. UPPER~K~//TCN 3n~l
=OFT I~zo8~.~o,~ j / 8 CWLY Lr-jrTEJVDED( ,=YNNEO.
?orr-lc~OP7 NO !
I PENo.4,VT ATTACHED wrER. BO0~ C ~ / E O /IVAPROz.N O R
130[-T-~30?T YES "~" d l F r 2"f/=
~40/-'Z'~O.r'[ YES "4" /~l r-"T 25/4:
I FO ,~ooM POINT oo,~. I POS/T~ MOPER E~JJ~ffO(ST~P
O-/~rqBo~-.O J/8 0~.~ EZTENOEO ( Pt//NED
~P~E~OER INSTRUCrIO/V~ ;-OR 8 0 0 M ;rod OF/SET 4 ~ "
:L~.= ,, A L4~705-4 ~ ~353~
BOOM
LENGTH
3PREADER
REOUIRED
~PREAOER
POSITION
LOCATIOM F R O M
LOWER BOOM POINT ".c=~C'22A~TF * 2~ /N3ERT6 ÷¢=2C FOP
I
A D D K',~I/~ER3 TO E ~ H SlOE TO 3-/-P8
t .ROTATION 70 FT- 9O FT
PREVENT 3tOE .~._,4YIN 800M.
'OOF[- Ic~OFT .YE~
o "1" 6 / F r 2~/~
MAX. 3/OE PLaY ALLOWED-Pa O M G R A M 8HOh'/NG LOCAl-ION OF PENOANT 150FT-I ~OFT YE~ "3" 8 l E T 7~/~
ATTACHMENT LUGS F'OR 8001,4 I~ANDLING. 'OOFT-~OF[ YE~ ] "4" 121[-7- 7J/4 uFTCRANE
12 PART E~S>0tA~0~.ST 130693
®
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ILLUST. No. 223.3..4.-.A~.!. - - ~ T E R I A L LISTON BACK

-FII. i-
22334 - i
I REV. B I M°DEL
2000-4600 Incl.
BOOM ANGLE INDICATOR
REF. PART QUANTIW VENDORS

| I
1 22331 1 PLATE, Base W/capscrews, hex nuts and lockwashers

t~
t~
2 17310 1 PIN W/elastic stop nut t~
3 596585 2 RING, Snap
5 17312 i GUARD W/capscrews and lockwashers
6 17316 1 GUARD W/capscrews and lockwashers
7 17311 i POINTER
8 14953 i DIAL, Indicator W/mach. screws
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B 22334 - 1
A Divi|ion gl ~te ~ i ~ o v ~ c CO~l~C~y . Inc. A4o~i~wc~, Wi~o~Jln
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MATERIAL LISTON BACK

eev. B I MODEL o
90940 - i l 40QQ~t 4100W t 4600
UPPER BOOM POINT SHAFT
~D
%
i-
(BOOM #22, 22A, 27)

i 74796 1 GUARD, Rope W/hex screws, hex nuts and lockwashers
91260 1 SHEAVE ASSEMBLY
2 71793 i LOCKNUT, W/roll pin
3 90542 2 SHEAVE (36" O.D.) (i 1/4" Rope) W/gr. fitting
3 91257 SHEAVE (36" O.D.) (i 1/8" Rope) W/gr. fitting
3 90173 SHEAVE (36" O.D.)(i" Rope) W/gr. fitting
4 77488 i SPACER
5 18674 4 RETAINER, Bearing W/capscrews and wire
7 77487 i SLEEVE
8 71593 2 END, Shaft W/capscrews and wire Ln
10 33401 I EXTENSION, Boom W/capscrews, hexnuts and lockwashers
11 71592 i SHAFT, Sheave

cn
33681 i CHEEKPLATE ASSEMBLY t~
%o
o
12 33679 i CHEEKPLATE, Left ko
o
13 91386 I GUIDE, Cable >
14 33680 i CHEEKPLATE, Right O

Ct
PLEASE GIVE MACHINE SIN W/ORDER F

EV. m "1
90940 - I
MODEL
888
SHEAVE
(for 1-1/8" diameter rope)
91130-1 SHEAVE ASSEMBLY

91129 SHEAVE (casting)
429000 FIq"I'ING, Grease (1/8")
75599 PLATE, Retaining
617648 CAPSCREW, Flat Head (5/16-18 UNC-2A x 3/4" long) (see Note)
224150 BEARING
91130-3 SHEAVE ASSEMBLY
97188 SHEAVE (fabrication)
617648 CAPSCREW, Flat Head (5/16-18 UNC-2A x 3/4" long) (see Note)
224150 BEARING
Note:Apply LOCTITE #242 (MEC 622293) to both screw and hole threads at
assembly.
I ASSEMBLY REVIStON

091130 A
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B O O M POINT S H A F T , #22 & 22A B O O M

MODEL
4000W, 4100W, 4600WS4,888
BOOM POINT SHAFT
PART# DESCRIPTION OF PART
71371 PLATE, End

621712 CAPSCREW, Hex (I-I/8-7UNC-2A x 2" long)
77208 GUARD, Rope
612713 SCREW, Hex (3/4-10UNC-2A x 1-1/4 long)
710308 LOCKWASHER (3/4")
91130 SHEAVE ASSEMBLY (1-I/8" rope)
91129 SHEAVE
224150 BEARING
-or-
94410 SHEAVE ASSEMBLY (i- 1/4" rope)

7559,9 PLATE, Retaining
94409 SHEAVE
I
224150 BEARING
77185 SHAFT (79" long)
429010 FITTING, Grease (1/4")
-or-
79876 SHAFT (87" long - for pile driver leads)(see Note)

429010 FITTING, Grease (1/4")
646415 SOCKET WEDGE ASSEMBLY (1-1/4" rope)
165588 WEDGE
3531 PIN w/cotter pin '
"OF
646417 SOCKET WEDGE ASSEMBLY (1" rope)
168916 WEDGE
-or i
646419 SOCKET WEDGE ASSEMBLY (1-1/8" rope)
162234 WEDGE
91151 GUARD, Rope
612768 SCREW, Hex (7/8-9UNC-2A x 2" long)
612764 SCREW, Hex (7/8-9UNC-2A x 1-1/2" long)
710309 LOCKWASHER (7/8")
546060 NUT, Hex (7/8-9UNC-2B)
75639 SPACER (4" long)(not shown)(see Note)
Note: Install spacers (item 12) when 87" long shaft (item 8) is used withou't pile driver
leads.
I
2 of 2
I ] PLEASE GIVE M A C H I N E SERIAL N U M B E R WITH ORDER
-F2./-
BI II OF MATERIAL
m ~
WIRING IDENTIFICATION NUMBERS =1 = . . ~ I-~-Z-I . . . .
SUPI:E)RT 771@2
SO -
50A-
r-jOB"
BOOM STOP UMIT SWITCH TO SOI...£NOIDVALVE.
24. VOLT POWER SUPPLY TO LIMIT swITCH.
GEAR MOTOR.
/I SPACER 771@3
BOOM S~'OP SW. QSSEM 97023 ~E NonI],
BRACKET 9778~
50C- GEAR MOTOR.
JUNCTION BOX 1"1"22B7
JUNCTION BOX H+3OS(<
11-~.-79 A S K
MOUNTING PAD I'+59G3 ~) VIEW
L ADJUSTING ROD 7794"2 CORRECTED
ADJUSTING ROD 137115 5ol -~D T.J.C
:urG50e AODr.D
CAUTION DECAL
"14"1 TYPE SO CORD 371829 / P_.-'Y-80 L.J.K
V, EW "A"-'K © was 30¥8
SCALE:~', m'-O"
B~( DUPLEX CONNECTOR 3~H'ISl @ w~s I -Y/,.
BX STRA~,HT CONNECTOR 3G4.155
"I4-'-N. 'I"Y;E S TIREX CORD ~,71819
-TO 24, V. II~OWERSUPI~Y~ "\~". / I/8" STREET ELBOW ÷29/..o0(,:
~ AT ~ P~T ~_~ ",', / ( +SG7G7
GASKET
\ r TO BOOM HOIST / ~ ' ) . . - - ~ - ~ ", ")',. @ CORD GRIPPER .1'71"71/.o
.,-- 7 PIGTAIL- 4- CONDUCTOR ~773B3 :~EE"9N~8
; 7~ REF, STRAP 34.901~o
'/+" 1.0. LOOM (~'-0+LG.) 51070~o
NAMEPLATE i39G4.0
NAMEPLATE ;39Gu(I
% LOCK NUT ;4"8555
MOUNTING PAD i54,113
I
FEMALE3'-0"PIGTAILRECEPT. ;B9(o2/,,
= 2B~I TOt MACH. bl2351
(~ECTION "B'" "B" STRAP .&7210

S~ITCW ~73235
FZ9/~2
3/B','/,~"MALE ELBOW F29&22
SOLENOID VALVE(N.C.) '0+/,,08
-- I
tI
\ i
,11
I/~- LOCKWASHER PI0302
ii NOTE[ ]
I I
ADJUSTING RO0 "7794"2 OR" I37115 MUST BE REP,,4OVEDWHEN
\ ;_"1
THE MACHINE iS RIGC~DFORTOWERCRANEORERATK)N.Tills MAKES
LTO BOOM HOIST

, i
I THIS SYSTEMINACTIVE. SEE PROPER BOOM STOPASSEMBLY FOR
I
I
TOWE~ MACHINES.
" . ~ CYLINDER l
I
NOTE[]
ALLOW' V8" TRAVELTO ACTIVATE LIMIT SWITCHWITH BOOM IN ITS
~ONT I re. x,/ 20" MA~IMUH POSITION.
!
NOTE [ ]
ii
FOR M~CHINES WITH BOOM BUTT tH-e,'705 OR "4'9772.
I
I NoT.=_~eE-q]
/
LEFT SIDE BOOM HOIST I FOR MACHINES WITH BOOM BUTT "'/.05382.
I
DRUM SPOOLING LIMIT I
SWITCH ('N.C.~ E GEAR MOTOR ( ~ I
BOOM S T O P ~ \TOWER 804)M STOPASSEH.) I
iI
NOTICE
\ ~-Rlr.4.FrSIDE BOOM HOIST LIMIT SWITCH ( N.C..)~Tzl~ ~+~
DRUM SPOOLINGUMIT ~ -+ I
\ I
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I I !/! J +i
\
\ \
IN~O~AI~N CONIAIN~O IN~ItON ~ CON~(N~.
IT t$ r O A N | 0 , ft4JIJ|CT TO IfETU|N UPON OEM,~ND+ &ND
ON B ~ { S $ CONDII$ON ~ i [ fl IS NO~ t O m{ c o m m o l
U$ID OIIICI~t om 4NOlIICP.Y IN .mr w l + w ~ l l $ o I E V l l
D f T I m E m l M t TO O U l IN1EI($1$
/ 8Z °FOR =22A STRAIGHTTOP(SHOWN)

\
ON ROT..BEO (PEr__) il B3° FOR "22A BOOMWT~ +V~°OFFSEt"TOP AND "22A ~AMMEI~I;~DTOP
il L ~ SWITCH IN JUNCTION BOX

~ J U N C T I O N BOX ON ~" FRAME{REF.I
VALVE(N.~.}
~ROM 24' VOLTPOWER SUPERSEDES DWG. " }90192 B - , 7 : - 7~
®
SUPPLY AT POWER PLANT
\ "-- .... J \ I ~ IAUTO.ELEC.TOAIR CONTROL
i. t- 4.'ooW J ~op L,FTCRANES ~ m
® ~/IRING DIAGRAM ~9108~
,~ ¢,o ,.oT l¢.,u.m 'r,,m ~ , ~ , , , , ~ !
MANITOWOC ENGINEERING CO. F2.1
Divlslon of The Mon/fowo( Compony, I n c . MonitowOc, Wisconsin 54220
~t"
"1-
0
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-Y2. I-
97023-1
]R~v C 1MODEl
3950W, 3950D, 41OOW, 4600-$3, .4600-~4, ~i~ger $2 & $3
BOOM STOP SWITCH ASSEMBLY
REf:. PART QUANTITY VENDORS

!
1 95611 1 BRACKET, W/capscrews and lockwashers
2 471716 1 GRIPPER, Cord
3 673364 1 SWITCH, Limit
4 289797 2 BUSHING
5 1715 ! WASHER
6 1720 1 SPRING
7 i43181 i WASHER, Spring i
8 396401 1 ROLL PIN, Dowel
9 145212 1 ROD, Reach
10 143172 1 COVER, W/capscrews and lockwashers
11 350305 2 CLOSURE, Knockout (.For M3950W and 3950D only)
12 350307 2 CLOSURE, Knockout (Delete for M3950W and 3950D only)
O
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REV"C
97023-1
A
MASTER
-48555B1
4" Z
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BOOM STOP
-F2.2-
I REV. E I
MODEt
Oo
Ln
L~
48555 - 1 4100W L~
TELESCOPIC BOOM STOP

(BOOM NO. 22A)

2 136669 2 TUBE, Upper
3 24768 2 TUBE, Lower
4 73333 2 BLOCK, Bumper (See Note I)
6 385139 2 CYLINDER, Air
7~ 406501 2 ELBOW, 90 ° (1/4" ex. heavy)
8 703027 2 VALVE, Check
9 543635 9 NIPPLE, Short
10 406952 6 ELBOW, 90 ° (1/4")
11 667086 2 STRAP, Pipe
12 19002 1 HOSE, Flex (3/8" x 7'8" - 2.337m)
13 679301 1 TEE, Pipe (1/4")
14 3603 1 HOSE, Flex (5/16" x 3'6" - 1.066m)
15 543557 1 NIPPLE (I/4" x 2")

fl)
16 17930 1 HOSE, Flex (3/8" x II'4" - 3.455m)
Oo
MACH. W/VICON POWER LOAD LOWERING br'l

k,rl
(Delete Hose 17930)
16 15918 HOSE, Flex (3/8" x I0'4-I/2" - 3.163m)

0
485919 HOSE, Flex (3/8" x 3'0" - .914m) ~t
NOTE i: Use Locktite 242 on threads.
0-307
REV.
E I 48555-1
PLEASE GIVE MACHINE S/N W/ORDER '
- F&,.I-
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IMODEL
I181055-I Fo 4100W - 4100W Ringer - 36' Platform Rin~er C
l-
EQUALIZER
(12 PART REEVING)
(BOOM #22A)
,NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
1 190404 1 FRAME, Equalizer

138205 6 SHEAVE ASSEMBLY (See Note 3)
3 93174 6 SHEAVE (22%" O.D.) (7/8" Wire Rope)
2 138894 I2 RETAINER, Bearing W/mach. screws
5 138240 2 PIN, Sheave
6 76058 2 KEEPER, Pin
7 77248 2 PIN W/cotter pin and gr. fitting
9 257218 8 BOLT, Coupling
548348 8 NUT, Elastic Stop
I0 225393 8 FOLLOWER, Cam
ii 145387 2 ROLLER W/gr. fittings (See Note I)
12 145386 1 ROLLER W/gr.~flttings (See Note i)
13 72351 2 SHAFT, Roller W/cotter pins (See Note i)
14 93765 1 PLATE, Instruction
NOTE I: Prior to design change of May 14, 1978, the following

were used:
IIA 144238 2 ROLLER W/gr. fittings (See Note 2)
14 70091 4 BUSHING
13A 138338 I SHAFT, Roller W/cotter pins
NOTE 2: Prior to design change of Nov. ,18, 1976, Kef. #II was
1 roller #138339 W/2 bushings #70091 and frame was
#48859.
NOTE 3: For 36' Platform Ringer, delete inner sheave each side
and use 2 spacers #73236.
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m
mm
REV.
D 181055-I
PLEASEGIVEMACHINE S/N W/ORDER
MANITOWOC ENGINEERING co.
A D ~ r l s ~ af Ih~ M a n l ~ w c C ~ a ~ o k.
\
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-FIO.2- ~0
0
180590 4100W
1
GANTRY LIFTING DEVICE
REF. PART QUANTIWI VENDORS

i
1 225393 1 ROLLER, Bearing

2 77456 1 PIN w/snap ring
3 93710 1 LEVER w/gr. fitting, brass dowel (3-8" x 3/4"), capscrews,
h e x nuts and lockwashers
4 77171 COLLAR, Locking w/set screw and jam nut (See Note 2)
5 139603 BUSHING
6 385219 CYLINDER, Hydraulic w/pins and .rod end (Cross)
6 385259 CYLINDER, Hydraulic w/pins (Star)
7 429585 1 FITTING (I/2" x 1/2") :
8 486139 1 HOSE, Flex (4'~" - 1 . 3 2 1 m)
9 583381 1 PUMP AND MOTOR (See Note I)
I0 406928 1 ELBOW, 90 ° Street (I")(See Note 4 )
II 543635 2 NIPPLE (1/4" x I-1/2")
12 679241 1 TEE (I/4")
13 571701 1 PLUG, Pipe (.1/4")
14 288701 1 BUSHING, Reducing (I/2" x I/4")
15 429608 1 FITTING, Adapter (See Note 3)
16 596695 1 RINGj "O"
17 375300 i COUPLER, Quick
18 597029 1 RING, "O"
19 429236 1 FITTING, Adapter
16 596695 1 RING, "O"
539412 1 PLATE, Instruction (Mounted at operator'S left)
NOTE I: Pump #583146 used prior to design change of 6-18-70

Pump #583153 used prior to design change of 7-17-73
Pump #583138 used prior to design change of 5-13-77
NOTE 2,: w/Out Link to "Cab Rear Support", Quantity of Ref. No.
4 is two. (Prior to design change of 4-5-72) r.D
NOTE 3: Installation prior to design change of 5-1-72 co

(:D
15a 429590 FITTING, Adapter 0
NOTE 4: Per design change of July 20, 1981 - Ref. No. 10

replaced w/the following: or (See Note 5) 0
I-I"
406784 ELBOW, 90 ° Reducing Street (i" x 3/4")
288755 BUSHING, Reducing (I" x 3/8")
NOTE 5: Per design change of Jan. 18, 1991 - Ref. No. I0

replaced w/the following:
406923 ELBOW, Street (3/8" x 90 ° )
0-408 (12/2/70 - 5 / 1 / 7 2 )
R~. K I 180590 - 1
PLEASE GIVE MACHINE S/N W/ORDER J I
Division ot The Manitowoc Company, Inc.
3 l
~~~ ~2 5 ~1
14
15~.@. I
11~~\/~ ,~
ASSEMBLY I REVISION
95111 C
1 of 3
MODEL
4000W, 4100W, 4100W RINGER, 888
HOOK AND WEIGHT BALL (15 TON)

I
I 75447 WEDGE (1" wire rope)
75299 WEDGE (1-1/8" wire rope)
2 165588 WEDGE ( !- I/4" wire rope)
3 75298 SOCKET, Wedge (1" and 1-1/8" wire rope)
4 165551 SOCKET, Wedge (1-I/4" wire rope)
5 75368 PIN
562150 I PIN, Cotter (3/8" x 3" long)
6 171214 I PIN ( 1-1/4" wire rope)
562151 1 PIN, Cotter (3/8" x 3-!/2" long)
7 1'77375 I ADAPTER (I-1/4" wire rope)
8 674105 1 SWIVEL (see 0-288)
9 141370 . 2 LINK
10 74805 1 BOLT
546288 I NUT, Jam (1-7/8": 12 UNF -2B)
562109 1 PIN, Cotter (1/4" x 2-1/2 long)
I! 77819 2 SPACER, Split
12 484435 1 IHOOK, 15 Ton with Latch
WITH 500 LB. WEIGHT BALL
13 90312 1 BALL, Weight
14 75006 1 BOLT
546288 1 NUT ( 1-7/8-12UNF-2B)
11747-2 I WASHER (1-7/8")
562109 1 PIN, Cotter (1/4" x 2-1/2" long)
15 539615 , I NAMEPLATE
620641 4 SCREW, Self Tap (#6-32)
WITH 500 LB. WEIGHT BALL & HANDLING RING (ring not shown)
13 141941 BALL, Weight
14 75006 BOLT
546288 NUT ( 1-718-12UNF-2B)
11747-2 WASHER (I-7/8")
562109 PIN, Cotter (1/4" x 2-1/2'" long)
15 539615 NAMEPLATE
620641 4 SCREW, Self Tap (#6-32)
WITH 650 LB. WEIGHT BALL
13 90348 BALL, Weight
14 75121 BOLT
546288 NUT ( 1-7/8-12UNF-2B)
11747-2 WASHER (1-7/8")
562109 PIN, Cotter (!/4" x 2-1/2" long)
15 539616 NAMEPLATE
620641 SCREW. Self Tap (#6-32)
~SEM~Y REVISION"
95111 C PLEASE GIVE SERIAL NUMBER WITH ORDER

2of3
MODEL
4000W, 4100W, 4100W RINGER, 888
HOOK AND WEIGHT BALL (15 TON)
ITEM f PART# QTY. DESCRIPTION OF PART
WITH 650 LB. W E I G H T BALL & HANDLING RING (ring not shown)
14 75121 1 BOLT
546288 1 NUT ( ! -7/8-12UNF-2B)
11747-2 1 WASHER (1-7/8")
562109 1 PIN, Cotter (1/4" x 2-1/2" long)
15 539616 I NAMEPLATE
620641 4 SCREW, Self Tap (#6-32)
WITH 850 LB. W E I G H T BALL
13 91406 ! BALL, Weight
14 75121 1 BOLT
546288 1 NUT (1-7/8-12UNF-2B)
11747-2 l WASHER (1-7/8")
562109 1 i PIN, Cotter (1/4" x 2-1/2" long)
15 539617 1 1NAMEPLATE
620641 4 SCREW, Self Tap (#6-32)
WITH 1250 LB. W E I G H T BALL
14 141371 1 BOLT
546288 1 NUT ( 1-7/8-12UNF-2B)
11747-2 1 WASHER (I-7/8")
562109 1 PIN, Cotter (1/4" x 2-1/2" long)
15 539618 ! NAMEPLATE
620641 4 SCREW,. Self Tap (#6-32)
O-288
ASSEMBLY REV
PLEASE GIVE SERIAL NUMBER WITH ORDER 95111 C

3 of 3
MANITOWOC ENGINEERING OO.
J /I
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-/ ,'~SSEMBLY
164674
1 of 2
MODEL
TRADITIONAL AND M-SERIES
SWITCH, BLOCK-UP LIMIT

I I
1 1204 1 SPRING
2 1792 BOLT, Eye
546054 NUT, Hex (3/8-16 UNC-2B)
70091 ~BUSHING
164673 1 BRACKET
546837 2 NUT, Hex (#10-32 UNF-2B)
617472 2 SCREW, Flat Head (#10-32 UNC x 3/4" long)
617475 2 SCREW, Fiat Head (#10-32 UNC x 2" long)
710747 4 LOCKWASHER, Countersunk External Tooth (#i 0)
612456 3 CAPSCREW (3/8-16 UNC × I-1/4" long)
710304 3 LOCKWASHER (3/8 ~')
546054 3 NUT, Hex (3/8-16 UNC-2B)
162271 I COVER
620760 4 SCREW, Round Head Self-Tapping (#10-24 UNC-2A x I/2" long)
168464 1 LEVER
429259 1 FITTING, 90 ° Grease (1/4-28 UNF)
546763 2 NUT, Hex Jam (3/8-16 UNC-2B)
612458 1 SCREW, Hex (3/8-16 UNC-2A x 1-1/2" long)
7 252881 BOLT, Shoulder (3/4" dia. x 1-1/2" long)
8 363657 ELBOW, Conduit
9 471715 CORD, Grip (1/2")
10 543525 NIPPLE (1/2" x 2" long)
11 624633 SHACKLE (5/16")
12 673364 SWITCH, Limit
13 709151 WASHER, Copper (1-1/4" O.D.)
14 539047 NAMEPLATE
ASSEMBLY REVISION
164674 A PLEASE GIVE MA CHINE SERIAL NUMBER WITH ORDER

2 of 2
AD~.bk~ d the ~ / l o , , ~ x Campa~l.. k~c. t4on~.~c. W / x o m ~
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IREV. IMODEL
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S ,,,,j
92671 - 1 4100W
WIRE ROPE GUIDE

(#22 and #22A BOOM TOP)
REF. PART iQUANTITY VENDORS

NO. NUMBER REQUIRED DESCRIPTION O F PART PARTNO.
1 136780 i ROLLER
8 3215 2 BUSHING
3 7218 3 . SHEAVE W/gr. fitting and dowel (16" O.D.-I-I/8" wire rope)
4 7226 3 BUSHING
5 2696 4 LOCK~ Shaft W/capscrews and 1ockwashers
6 180671 1 FRAME W/capscrews, hex nuts, flatwashers and lockwashers

(See note 2) ' "
7 147243 ' 2 PIN, Sheave
9 136781 i SHAFT, Roller W/cotter pin g)
i0 562132 i PIN, Cotter (5/16" x 4") ~.o

l.J
",4
p.l
ii 76855 i SPACER W/capscrews, hex nuts and lockwashers (See note i)
PREVIOUS INSTALLATION W/BEARING SHEAVES ..... .,.~

o
77436 SHEAVE ASSEMBLY I::I
l':'t
3a 77452 SHEAVE W/gr. fitting (16" O.D. , 1-118" w i r e rope)
I 3b 77435 PLATE, Retaining W/mach. screws
4a 224003 BEARING, Roller
FIELD CHANGEOVER TO•BUSH SHEAVE 777452

(Remove Bearing #22~O03 and Plates #77435)
4 139148 BUSHING
NOTE I : As shown for three sheave installation. For two

sheave installation, delete one of Ref. Nos. 3, 4 ~n
and ii.
NOTE 2: Prior to design change of June 25, 1976:
10a 10888 1 PIN, Anchor
R~.
O. 92671 - 1
o,cA e= ~,,,=M A C H f N E S/N. W/ORDER
MANITOWOC ENGINEERING CO. F7,1
Division ol The A4onitowoc Companv, / n c . Manitow(x, W~scon$in 54220
LU
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!
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IJJ
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MATERIAL LIST ON BAC

-F7, I-
93972-1 V E 1 4100W 4600-$4 t~

%O
I,o
WIRE ROPE GUIDE
(22ABOOM)

1 136780 1 ROLLER w/dowels and grease fittings _
2 3215 2 BUSHING
3 181561 i FRAME w/capscrews, hex nuts, flat washers and lockwashers
4 2696 2 LOCK, Shaft w/capscrews and lockwashers
5 7218 i, SHEAVE w/grease fitting and brass dowel (16" O.D. 1-1/8" wire
rope)
7226 1 BUSHING
136781 i SHAFT, Roller
147243 i SHAFT, Sheave
562132 1 PIN, Cotter (.5/16" x 4" Ig.)
FOR M41OOW TO%[ER CRANE APPLICATION- Add
i0 141576 2 SPACER w/capscrews, hex nuts, flatwashers :and lockwashers Lo

%O
..,j
!
FOR H4600-$4 TOWER CRANE APPLICATION
C~
Delete Ref. Nos. 5 & 6 a n d Add t h e f oi l l o w i n gi -
t~
7i333 SHEAVE w/grease fitting and brass dowel (16" O.D. 1-1/4" wire 0
rope) rt
7226 2 BUSHING
76855 1 SPACER, Split w/capscrews, hex nuts and lockwashers (Centered

on shaft between sheaves, Not Shown.)
--4
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MATERIAL liST O N BAC
-F8. i-
I 77090 - i
REV" C
I°i 4000-4000W o
WIRE ROPE ROLLER GUIDE

(BOOM #22)

i 596823 2 RING, Snap
3 77088 2 BRACKET, Bearing W/capscrews and lockwashers
2 224218 2 BEARING Flange Mounted
4 77089 i ROLLER
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REV.
C 77090 - 1
O-Number
O-NUMBER ALPHABETICAL INDEX
PUBLICATION REV
0-123 A1
0-123 A2
0-147 D2
0-157 A1
0-247 B
0-247 B1
0-288 A1
0-290 E1
0-294 A
0-294 A1
0-294 D1
0-302 A
0-304 G1
0-307 -
0-318 -
0-318 A1
0-340 E1
0-407 B
0-407 B1
0-418 A
0-439 -
0-441 A4
0-441 B2
0-447 -
0-469 E1
0-471 A1
0-500 R
0-63 B
0-63 B1
0-71 -
01/20/03
A Divi|ion oF rne ,v~nilowo~ Comp.Dny, Jm:. hlanitowoc, W i K o n l i n
~4
714557
<[
o
L
-B2.5- B17. I-E6. i-
[ 0_123 _ i IREV'A IM°°n ALL
DIAPHRAGM CHAMBER
REF. PART !OUANTID'" VENDORS

NO. NUMBER IREQUIRED DESCRIPTION OF PART PART NO.
MANITOWOC#201430 -MIDLAND #N-36016

u (Supersedes #714557)
o
!
1 i COVER, Chamber N-15656
2 702441 i DIAPHRAGM N-20151
3 702472 1 SPRING N-13322 >
4 702409 1 PUSH ROD (Special)
5 i BODY, Chamber N-15655-A
6 i PLUG, Pipe 7XII
7 2 NUT, Hex 2X31
8 2 LOCKWASHER 4X19
9 2 CLAMP N-20165
i0 2 BOLT, Clamp N-13367
2 NUT, Clamp 2X30 2X30
MANITOWOC #714557 - WESTINGHOUSE #P16096-I
i 1 COVER, Chamber 225735

2 714685 1 DIAPHRAGM 236665
3 714556 i SPRING 503864
4 714471 1 PUSH ROD 226965
5 i BODY, Chamber 225952
6 714470 i RING, Packing 212264
7 2 NUT, Hex 214526
8 2 LOCKWASHER 202984
9 i CLAMP 236468
i0 i BOLT, Clamp 234146
1 NUT, Clamp 234147
>
Oo
RE"V.
A I 0-123 - i
A Division ot The ~nllowoc Com~ny, Ir~ Manilowo<, Wisconsin
LLJ
714557
I MATERIAL LIST O N BACK

-SZ. I -
I 0
_
123 - 2
JREV.A JMODEL 2900WC
DIAPHRAGM CHAMBER
(MANITOWOC #75000)
REF, PART OUANTITY VENDORS

NO. NUMBER REOUIRED D E S C R I P T I O N O F PART
I PART NO.
i i PLATE, Pressure 225735
2 714682 i DIAPHRAGM 234226

o
i
3 74999 1 SPRING i-J
h.)
4 714471 1 ASSEMBLY, Push Rod (Cut Thread To 3") 226965
5 i PLATE, Non-Pressure 225952
6 714470 1 RING, Packing 212264
7~ 2 NUT . , 214526
8 2 LOCKWASHER 202984
9 1 RING, Clamp 236468
10 i BOLT, Clamp Ring 234146
1 NUT, Clamp Ring 234147
NOTE: This assembly is the same as Manitowoc #714557

(Westinghouse P16096-I) except for the spring.
0
I
1",3
h~
IN
o
I-I"
REV.
A 0 - 123 - 2
PLEASE GIVE MACHINE S/N W/ORDER ' - -
Division ot The Monitowoc Compony, I n c . Monifowoc,Wisconsin 54220
® O
NUT FERRULE
Code Tube Code Tube
TUBING (soft copper) No. O.D. No. O,D.
Code Tube 424603 3/8 424600 1/4
No. O.D. ' 424604 1/2 424601 3/4
696205 3/16 424605 3/4 424602 3/8
696210 1/4 424633 5/16 424616 5/16
696214 5/16 424634 1/4 424617 1/2
696216 3/6 424635 3/16 424618 1/8
696218 1/2 424619 3/16
696219 5/6
696220 3/4
UNION TEE UNION FEMALE CONNECTOR MALE CONNECTOR

Code Tube Code Tube Code Tube Pipe Code T'ube Pipe
No. O.D. No. O.D, No. O.D. Thread No. O.D. Thread
429315 1/4 429349 3/8 429312 3/16 1/8 429324 3/4 3/4
429316 3/8 429361 1/4 429407 1/4 1/8 429328 3/8 1/2
429317.5/16 429362 1/2 429830 1/4 1/4 429351 5/16 1/8
429397 5/16 429358 1/2 3/4
429359 1/2 3/8
429363 1/4 1/8 .
429364 1/4 1/4
429365 3/16 1/8
429366 3/8 1/8
429367 3/8 1/4
429368 3/8 3/8
Or)
O
Z
m
I-
I-
Ll.
Z
O
u
or)
of)
MJ
UNION ELBOW FEMALE ELBOW MALE ELBOW
Code Tube Code Tube Pipe Code Tube Pipe Q.
No. O.D. NO. O.D. Thread No. O.D. Thread
429372 3/8 429066 1/4 1/8 429371 112 112
429378 1/2 429825 1/4 1/4 429373 318 118 O
429381 1/4 429374 114 114 (J
429375 318 114 UJ
429376 1/2 3/8 m
429380 1/4 1/8
429384 3/8 1/2
429385 5/16 1/8 l--
429386 3/16 1/8
429401 1/2 3/4
429422 3/8 3/8 I,M
n
429453 3/4 3/4 Q,
(5 O
CJ
M A N I T O W O C E N G I N E E R I N G CO.
Division of The Manitowo¢ Company, Inc. Mani~woc, W~sconsm54220
1 I_2
TUBING
Code Tube
No. O.D.
486148 I/4 Impolene Polyallomer

696155 I/4 Flexible nylon
696156 I/4 Seml-rigid nylon QUICK COUPLER QUICK COUPLER
486056 3/8 Flexible nylon Code Tube Pipe Code Tube
486061 i/2 Flexible nylon No. O.D. Thread No. O.D.
429645 3/8 i/4 429644 3/8
(W/check valve)
429861 3/8 i/4
f (W/out check valve)
FERRULE
Code No. Code Tube
1 RACK 585739 No. O.D.
2 HOLDER 76688 429657 1/4
3 RACK 585738 NUT 429627 3/8
MALE CONNECTOR Code Tube 429699 i/2
Code Tube Pipe No. O.D.
No. O.D. Thread 429628 3/8
429658 1/4 I/8
429692 I/4 i/4
429624 3/8 I/8
429621 3/8 I/4
429631 3/8 3/8
429939 I/2 3/8
MALE BRANCH TEE
Code Tube Thread
No. O.D. Size
FEMALE ELBOW
429660 3/8 i/8
429623 3/8 1/4 Code Tube Thread
MALE RUN TEE No. O.D. Size
Code Tube Thread 429626 13/8 I/4
No. O.D. Size 429889 1/2 3/8
UNION TEE 429625 3/8 I/4
Code Tube
No. Size
SPECIAL BULKHEAD UNION 429971 i/8
Part Tube Thread 429629 3/8
No. O.D. Size
77959 3/8 1/8
UNION
FEMALE CONNECTOR Code Tube

MALE ELBOW No. O.D.
Code Tube Pipe Code Tube Thread
No. O.D. Size 429643 3/8
No. O.D. Thread BULKHEAD UNION
429659 I/4 1/8 Code Tube 429691 I/4 1/4
429689 I/4 i/4 No. Size 429820 3/8 i/4
429633 3/8 I/8 429888 1/2 3/8
429622 3/8 I/4 429634 3/8
429630 3/8 3/8
429940 1/2 3/8
A ~iYiliOn o~ ~ e MofliPowO¢ Com~g4ny,~ Metrti~O¢, WiKOe')|ip.
LJ.j
2
' E
m
5
f
1 ,0
v
t~
12
,<
J
352912 FAWICK
~ TERIA L LIST ON BACK
-B6. I-B8. I-B9 .I-FI9 .3- F34.1 o!
REV. A IMODEL I,
I
Lm
I 0-157- i ALL
D
SWIVEL UNION

i |
700703 UNION ASSEMBLY, Swivel (Deublin #15-3)

ROTER 15-3
WASHER, Copper 1105-70
SEAL, Bearing 15-35
2 RING, Snap 15-9
1 HOUSING 15-2
2 BEARING, Oilite 15-4
2 WASHER, Backup 15-17
2 RING, "O" 15-5
1 NAMEPLATE 15-45
4 SCREW, Drive 2200-32
i0 1 BEARING, Thrust 15-7
ii 1 RING, Snap 15-10
352912 UNION ASSEMBLY, Swivel (Fawick Rotorseal Type B)

1 PLUG, Flush
HOUSING 8147
352919 KIT, Replacment P/L5106X
3 1 SPRING 8347
4 1 STOP, Spring 8346
5 1 GROMMET 8345
6 1 SEAL, Carbon 8344
i0 1 RING, Exterior Snap 8340
7 1 RING, Interior Snap 8342
8 1 BEARING SDI59X8 >
9 1 COLLAR, Labyrinth 11680
Oo
.ii 1 SHAFT 8338
12 352917 GASKET, Copper SD82XI0 m
PLEASE GIVE MACHINE S/N W/ORDER IR~. A 0-157 - i

A D~vlslon of The M a n i ~ o w ( x C o m p a n y , J~. Man~towoc, W i s c o n s i n ,.
~ 3
14-~ Q.---5
150
,60
7
,18,19,20)
c~

BI2.1 - C2.1 - D5.1
I 0-247 - i
IREV.B IMODEL 3000 thru 4600
CONTROL VALVE
(MANITOWOC #702582 - WILLIAMS WMS-90 DM or WMS BM)

1 1 ROD, Push (WMS 90-DM) 103112

1 1 ROD, Push (WMS 90-BM) 103574
2 i NUT 101114
3 i GUIDE, Rod 101373
4 1 BODY, Inlet 103221
5 1 SCREEN 116456
6 i0 SCREW i14721
7 1 CARTRIDGE, Valve (See Note i)
l
101355
8 ~ 1 PISTON, Balance 105190
9 SPRING, Balance 101367
iO ~ 1 SHIM 101371
11 1 PLUG (1/8" NeT) i15182
i2 1 BODY , Outlet (WMS 90-DM) •100055
12 1 BODY, Outlet (WMS 90-BM) 102557
1 Kit, Seal 114100
13 i BOOT, Dust
14 4 WASHER, Seal
15 1 SEAL, "0" Ring (2.234 I.D.)
16 1 SEAL, "O" Ring (0.734 I.D.)
17 1 SEAL, "U" Cup (0.250 l.D.)(See Note i)
18 i SEAL, "O" Ring (0.487 l.D.)(See Note l)
19 i POPPET, Inlet (0.550 O.D.)(See Note l)
'20 i POPPET, Exhaust (0.609 O.D.) (See Note l)
21 1 SEAL, "U" Cup (1.600 I.D.)
22 1 RING, Piston Thrust i
NOTE i:
~ m
Ref. N0s. 17., i8, 19, 20 included in Ref. No. 7.
Part numbers at right are the Vendors, Williams Air Controls.

Please so specify if ordering from Manitowoc Engineering Co.
REV.
B 0"247 - i
• O;~;i;o,~ oJ I'ke ~ o ~ ; t o . o ( CompO~v, I ~ ~4onleo.0(, W;K~
.8
l,-'-.,,
~ 3
15
,6-0
7
,I 8 ,I 9,20 )
-
f-.
&
BI2.1 - C2.1 - DS.I
I REV.B I MODEI.
I 0-247 - I 30QO thru 4600
CONTROL VALVE
(MANITOWOC #702582 - WILLIAMS WMS-90 DM or WMS BM)
REF. PART QUANTITY VENOORS

1 1 ROD, Push (WMS 90-DM) 103112

i I ROD, Push (WMS 90-BM) 103574
2 1 NUT i01114
3 I GUIDE, Rod 101373
5 1 SCREEN 116456
6 I0 SCREW ii4721
7 I CARTRIDGE, Valve (See Note i) 101355
8 1 PISTON, Balance 105190
9 1 SPRING, Balance i01367
I0 1 SHIM 101371
ii 1 PLUG (1/8" NPT) 115182
12 1 BODY, Outlet (WMS 90-DM) 100055
12 1 BOD?, Outlet (WMS 90-BM) 102557
1 Kit, Seal if4100
13 1 BOOT, Dust
14 4 WASHER, Seal
15 1 SEAL, "O" Ring (2.234 I.D.)
16 1 SEAL, "O" Ring (0.734 I.D.)
17 1 SEAL, "U" Cup (0.250 l.D.)(See Note I)
18 1 SEAL, "O" Ring (0.487 l.D.)(See Note I)
19 1 POPPET, Inlet (0.550 O.D.)(See Note i)
20 1 POPPET, Exhaust (0.609 O.D.)(See Note i)
21 i SEAL, "U" Cup (1.600 I.D.)
22 1 RING, Piston Thrust
NOTE 11: Ref. Nos. 17, 18, 19, 20 included in Ref. No. 7.
Part numbers at right are the Vendors, Williams Air Controls.

R6V
B 0-247 - 1
MATERIAL LISTON BACK j~'~

' lill ~ I
I
(
t ' ! . ~ ~' i ' i .... :i
SW~I~ELI L I N K
(MANITOWOC #674105-MILLER MODEL GG TYPE 3)

I I
1 1 SHANK, Eye GG-7OIA
2 i; 1 SEAL G-705
3 3 BEARING G-704
4 1 BARREL G-702
1 ,NUT, Shank (2½") G-706
6 1 SCREW, Set (5/16"- 18) G-708

I ! ,
i , ' ~i iI ,:, i: .... ; : :
i, il; ,li
7 ' 1' i SCREW, Set ( 5 / 1 6 " - 1 8 ) G-707
1 FITTING, Grease (1/4" - 28 Zerk) G-508
9 1 CAP, Eye GG-703A
NOTE: Numbers to right are Miller. Please so specify when

ordering.
A 0-288- 1
PLEASE GIVE MACHINE S/N W/ORDER - ,i
_ MANITOWOC CRANES, INC.
;i
9~- I~ /8
L_ ~ ~ ~j~/23
~ ~ 1 ~,,, 26
) ~ 27
4~C ~ s @~-29
" ~@~fl 6
Q~19 @
""20 "~22 34
10~
I~ = I ~21 ~
18 I il/19
(~'--"'-~ 13 o
I-
,_1
O
-!-
ASSEMBLY REVISION
O
O
0-290 E ,_1
ILLUST, O-2gO D1 ,¢I:
I of:
MODEL
ALL
ALCOHOL INJECTOR
MCC 511111-0, 511124-0
I!ITEM PART # QTY. I DESCRIPTION OF PART ,
I BODY
TUBE, Siphon (Trim to 7-3/8" long)
FI'ITING, Siphon Tube
BALL, Check
VALVE, Check
6 SIGHT FEED DOME ASSEMBLY (PYREX)
7 PLUG, Fill
8 O-RING
9 . SEAL
9A O-RING (Past Model LI7)
9B . O-RING (Past Model LI7)
io ,RESERVOIR, 1 Quart Metal w/Manual Drain & Sight Glass
I
11 i O-RING
12 PETCOCK, Drain
13 NUT
14 INSERT & GASKET ASSEMBLY
15 GASKET
16 SCREW
17 BRACKET
18 O-RING
19 SEAL
20 GLASS, Sight
21 GUARD, Sight Glass
,22 RESERVOIR, 1 Quart Metal w/Manual Drain (use Ref # 10)
23 SENSOR, Flow(Obsolete Model LI7)
REPAIR KIT MODELS LI7
REPAIR KIT MODEL 10-003-064
24 VALVE ASSEMBLY
25 PLATE, Pressure
26 DISC, Throttling
27 GASKET, Upper Sight-Feed
28 GLASS, Sight-Feed
29 GASKET, Lower Sight-Feed
30 GASKET, Filler Plug
31 BALL, Siphon Tube
32 GASKET, Siphon Tube
33 VALVE ASSEMBLY
34 GASKET, Reservoir
I ASSEMBLY REVISIOIN
0-290 E PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
2 of 2
A ~,, ,~on Ot ~he ~ a n , r o . ~ CompcJn~. Ir~ Mon~fo.~, W,~¢on~,n
C~
Normal ly C Iosed
LLI
NormallyOpen
JREv. IMOD~L
I
I,O
-C2.1- B2.2- kO
I 0-294 A . 3000-4000W Incl.

>
PILOT OPERATED RELAY VALVES

(MANITOWOC #703909-WILLIAMS #WM-126-B - NORMALLY CLOSED)
(MANITOWOC #703928-WILLIAMS #WM-126-A - N O R M A L L Y OPEN)
|
QUANTITIES FOR ONE VALVE

(Parts same except as noted:)
1 CASTING, Top (Normally open relay) 4754
1 cAsTING, Top (Normally closed relay) 4756
2 CASTING, Lower 1543
3 TUBE ASSEMBLY 1544
4 PLATE, Cover 1546
5 702012 DIAPHRAGM 1547
6 SPRING (Normally closed relay)* 1025
6 SPRING (Normally open relay)* 1548
7 WASHER 1549
8 POPPET ASSEMBLY* 1550
9 SPRING, Poppet* 1021
10 FITTING, Inlet 1247
ii SCREW 3-W-68
12 SCREW 3-W-138
13 WASHER* 4-W-29
14 RING, Retaining* 51-W-8
15~ RING9 "0" 52-W-6
BRACKET, Mounting WM-129
SCREW, Mounting 3-W-I12
BREATHER WM-III-B
ELBOW 7-W-40
NOTE: *Included in Repair Kit.
NOTE: Normally closed relay - color "Orange"

Normally open relay - color "Green."

IR~. A 0-294
~ =. .,
Normal ly Closed
u.J
IW
uJ
NormallyOpen QI:
MATERIAL LIST O N BACK,
-C2.1- B2.2-
REV. MODEL
0-294 A 3000-4000W Incl.

PILOT OPERATED RELAY VALVES
(MANITOWOC #703909-WILLIAMS #WM-126-B - NORMALLY CLOSED)
(MANITOWOC #703928-WILLIAMS #WM-126-A - NORMALLY OPEN)
REF. PART iQUANTITY VENDORS
NO. NUMBER !REQUIRED DESCRIPTION OF PART PART NO.
QUANTITIES FOR ONE VALVE

(Parts same except as noted:)
i 1 CASTING, Top (Normally open relay) 4754
1 CASTING, Top (Normally closed relay) 4756
2 1 CASTING, Lower 1543
3 1 TUBE ASSEMBLY 1544
4 1,: PLATE, Cover 1546
5 702012 I DIAPHRAGM 1547
6 i SPRING (Normally closed relay)* 1025
6 i SPRING (Normally open relay)* 1548
7 2 WASHER 1549
8 i POPPET ASSEMBLY* 1550
9 i SPRING, Poppet* 1021
10 i FITTING, Inlet 1247
ii 4 SCREW 3-W-68
12 4 SCREW 3-W-138
13 i WASHER* 4-W-29
14 2 RING, Retaining* 51-W-8
15 2 RING, "0" 52-W-6
i BRACKET, Mounting WM-129
4 SCREW, Mounting 3-W-I12
2 BREATHER WM-III-B
2 ELBOW 7-W-40
NOTE: *Included in Repair Kit.
NOTE: Norma$1y closed relay - color "Orange"

Normally open relay - color "Green."

]
R~. A 0-294
A ~ivi$ion O{ The ,Vlon~towo( Comp(zny, Inc. Monito~o,:, Wisconsin
,Lj
.. ._.._ .__..5
lye 7 0 2 7 5 6 >.
X
6
MATERIAL LIST ON BAC!
-B2.2 - 52.1-
I MODEL o
I
i
REV' D bo
0-294 - 1 3900-6000W Incl. kO
RELAY VALVES
(MANITOWOC NOS. 702755 AND 702756)

I
VALVE 702755 - Williams WM-147-C

(Normally Closed)
2 1 BODY, Center 1625
3 1 BODY, Center 3121
4 1 ASSEMBLY, Diaphragm* 1560
5 1 SPRING 3597
6 1 SPRING, Stem Return 1629
7 1 RING, "O"* 52-W-4
8 1 RING, Retaining* 5i-w- 11
9 i POPPET* 3879
I0 1 SPRING, Poppet* 1021
II 1 NUT, Cap 1081
12 1 STEM* 1630
13 1 RING, Retaining* 51-W-5
14 1 CLEANER, Air WM-III-8
15 6 SCREW* 3-W-10
16 4 SCREW* 3-W-59
17 2 SCREEN* 53-W-2
18 1 GASKET* 4-W-29
Parts marked * are included in kit - Manitowoc 499582

(Williams R-147-C)
VALVE 702756 - Williams WM-147-P R-147-C

(Normally Open)
BODY, Inlet 3119
BODY, center 3243 o
i
BODY, Lower 3290 bo
ko
ASSEMBLY, Diaphragm* 3366
4 DIAPHRAGM 1292
I0 STEM 3361
16 RING, "O" 52-W-I
o
20 SCREW 3-W-76 r~
21 WASHER 4-W-129
22 WASHER 4-W-32
23 WASHER 4-W-I
6 POPPET* 3879
7 SPRING 1021
8 SPRING 1685
9 NUT, Cap 1081
Ii SCREW, Machine* : 3-W-10
12 SCREW, Machine* 3-W-59
13 GASKET* 4-W-29
15 RING, Retaining* 51-W-11
17 RING, "O"* 52-W-4
18 SCREEN* 53-W-2
19 FILTER WM-III-A
Parts marked * are available in kit - Manitowoc 499583

(Williams R-147-P)
IIR~DI
0-294 - I
A O~vfllon d t'ke ~ l ~ w a c Comfx3~V. k.~, /~on~ow~. w i l ~ l l n
~.L.J
ii.°~
13
51
U,./
>_,
X
...4
C~
g
¢ MATERIAL LIST O N BACK
' ., i', r , " r
Io3o
.... F'-,,, I ; '"H ' S ~"
i , i i:i~i~1
AIR .CONTROL VALVE

'(MANITOWOC #702539 - WILLIAMS #WM-148W) i i
REF. PART QUANTITY J VENDORS

O
1 1 SCREW, Button 3-W-2 I

Lo
O
2 1 STEM 1636 tx~
3 1 RETAINER, Seal* 5i-W-6
4 1 SEAL* 52-W-2
5 3 SCREW, Assembly* 3-W-60
6 I SPRING 1467

!, i
8 1 SCREEWN* 53-W-I
9 1 POPPET* 1466
lO 1 SEAL, Body* 52-W-7
ll 1 BODY, Valve 1519
12 1 SPRING, Stem 1526
13 I RETAINER, Stem 51-W-4
14 1 BODY, Mounting 1637
15 I BUTTON, Push 1173

9 !.
NOTE:' Parts marked * available in repair kit, Williams #R-148.
REV. A I 0 - 302
MANITOWOC ENGINEERING CO. 06.1-F191
~vision of The Manitowoc Compony, Inc. Monitowoc, Wisconsin
9 5
?
\ \ \ \ \ \ \ "-, \ \ \ _-~1
//// JJ
I llllIIrllII,~kF ~ ,~
_J L_
CURRENTPRODUCTION
3
I • ~ 4 S 3 3
mF_
PAST PRODUCTION
O
•; ',, L.J
D6.1 - F19.1 u
(.~
MODEL 2i
O-304-1 390, 3g0E, 3900W, 6400
G)
CONVERTER POSITIONER
MEC #714531-0, 714532-0
EF. PART QTY. D E S C R I P T I O N OF PART • '.': ~,;,~

VENDORS
dO. NUMBER REQ. PART NO.
| "11
CURRENT PRODUCTION
(used after design change of 2-25-88)
MEC #714531-0 = Name Plate identification No. P103004-0003 (30 Ib preload)
MEC #714532-0 = Name Plate identilication No. P103004-0002 (20 Ib preload)
714531-5 1 SEAL KIT

1 1 WIPER, Rod
3 714430 1 O-RING, Packing
4 2 RING, Piston
5 1 SEAL. Sirvon
6 1 O-RING, Packing
7 :, 1 O-RING, packing .' ,[ :
714531-6, ,, 1 BEARING KIT
8 ' 1 BEARING, Insert
9 1 RING, Retaining
2 714513 1 SPRING
714532-5 SEAL KIT (use 714531-5)

714532-6 BEARING KIT (use 714531-6)
PAST PRODUCTION
(used before design change of 2-25-88)
MEC #714531-0 = Name Plate ident'ification No. P103004 (30 Ib preload)
MEC #714532-0 = Name Plate identification No. P103004-1 (20 Ib preload)
1714531-7 SEAL KIT

1 WIPER, Rod
2 O-RING. Packing
3 714515 O-RING. Packing
5 714430 O-RING. Packing
6 714521 SEAL, Deep Base
7 714531-8 BEARING. Rod
4 714513 SPRING cU')
O
714532-7 SEAL KIT (use 714531-7) a
co
714532-8 BEARING (use 714531-8) o
u
T1
8

I%! 0-304-1
Oivlsion of The H Q n i l o w o ¢ Company, |no.
- rl-l~
I ~[~
S
12] 2
o 7307 I lo~2
F2.2
MODEL
3000-4000, 888
AIR CYLINDER
MEC #385139-0
385139-5 SEAL KIT

1 RING, Back-Up
2 O-RING
3 O-RING
4 SEAL, Dust
ASSEMBLY J PAG
0-307 2 of PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER
10
6
9 8 1 11
5 3 1

, I ,
-82,.4-82.6-82.1!-B17.1-
0-318
F I 660
AIR CYLINDER
(1½" BORE X 4" STROKE)
(MANITOWOC #385189 - SCNRADER #3171)

'1 CUP, Piston 34SI-4
2 PACKING, Rod 3131-3
3 GASKET 9409-6
i
4 RING, "0" 2709-6
S NUT, Lock 3089-4

/
'6 SCREW, Packing 3131-5
7 NUT, Lock 3089-3
8 ' SPACER 3431-6
9 PISTON 3431-7
10 ROD, Piston* 3104
11 BARREL, Cylinder* 2001
12 ROD, Tle* 2005
Numbers to the right are Schrader. Please so specify when

ordering.
* Specify Cylinder Stroke (in inches)when ordering these parts.
>
C~
--4
r~
J
R E V .
A 0-318
A Division ot The M.anltow~ Company, I,~:. Manltow~, Wisconsln
i , , , ~ "~. ~,~ ~"~. "~ ~. ~ "~ 12
\ \ I//J
i I 9 8 I 11
5 3
z~
C
ao
c~
c~
-B2.4-B6.7-BI7.I-C2.1- O
I
REV. A IMODEL
0-318 660 OO
>
AIR CYLINDER
(i½" BORE X 4" STROKE)
(MANITOWOC #385189 - SCHRADER #3171)

1 2 CUP, Piston 3431-4
2 1 PACKING, Rod 3131-3
3 2 GASKET 9409-6
4 1 RING, "0" 2709-6
5 1 NUT, Lock 3089-4
6 1 SCREW, Packing 313!-5
7 4 NUT, Lock 3089-3
8 1 SPACER 3431-6
9 1 PISTON 3431-7
i0 1 ROD, Piston* 3104
ii 1 BARREL, Cylinder* 2001
12 2 ROD, Tie* 2005
Numbers to the right are Schrader. Please so specify when

ordering.
* Specify Cylinder Stroke (in inches) when ordering these parts.
---4
CF~
R~. A I 0-318
PLEASEGIVE MACHINE S/N W/ORDER
MANIIrowoc ENGINEERING CO.
ii}11 I? 14~5t~
23 4 s ~ 7 ~ 9 ~//.ol i/17~8
IJ r'
_ M !
f~ump No. 337S2
' " - " " " IJ- ~u/2]
I
t /,
Pump No. 330]9
=
MATERiAl. !-IS[ O ~ I~.CK
-BI4. I-
0 - - 1 IREv E [MODEL
I 340 3000-4600 Incl.
LUBRICATING PUMP
(PUMPS #33252 AND 33019)
(VIKING MODEL #GG-195)

COMMON PARTS
1 HOUSING ASSEMBLY, Bearing 3-060-010-999
1 RING, Snap 2-555-005-375 o
1 BEARING, Ball 2-055-005-375 i
2 SETSCREW L,..)
1 HOUSING, Bearing o
583369 1 SHAFT AND ROTOR ASSEMBLY 3-564-210-012-33 t~
5 1 SHAFT, Rotor' 2-617-011-260
i0 1 KEY, Rotor 2-596-003-376C
11 1 ROTOR 2-564-200-i00-33
6 1 RING, Snap 2-555-006-375C
7 1 BEARING, Ball 2-055-006-375
8 1 CASING 2-180-200-100
9 583364 1 SEAL, Mechanical 2-473-003-999
12 2 PLUG, Pipe 2-542-004-376
583370 1 IDLER ASSEMBLY 3-417-204-448-42
13 583356 i BUSHING, Idler 2-091-009-454-02
14 IDLER 2-417-204-281-40
15 RING, "O" 2-511-001-860C
PUMP #33252 ONLY
HEAD ASSEMBLY 3-365-201-015
16 583351 PIN, Idler 2-431-001-281
17 HEAD 2-365-201-100
18 CAPSCREW 2-150-001-255C
PUMP #33019 ONLY
i HEAD ASSEMBLY 3-366-200-015
16 583351 1 PIN, Idler 2-431-001-281
17 1 HEAD 2-366-200-100
18 6 CAPSCREW 2-153-002-255C
c~
19 1 GASKET, Relief Valve 2-316-003-806C
20 4 CAPSCREW 2-150-004-255C
o
21 1 VALVE ASSEMBLY, Relief 3-795-200-000-03
I
498833 1 KEY, Shaft (1/8" x 1/8" x 1.44" Lg.)
o
o
l-t
!E
REV.
E 0 - 340 - 1
II
II
11
u..I
I..-
or)
.<[
,e..-
(,/D,
] MATERIAL LiST O N BACK

-D7. i-
J O- 407
I
R~. B
MODEL
3000-4100W Incl.
LUBRICATING PUM~
(MANITOWOC #583337 - VIKING #5-1062-2231-501)
PART QUANTITY VENDORS

NUMBER REQUIRED DESCRIPTION OF PART PART NO.
1 SHEAVE W/set screw 2-741-034-ii0

i KEY (1/8" Sq. x 1½") 2-460-050-375
BEARING HOUSING ASSEMBLY 3-060-010-999
RING, Snap
BEARING, Ball
SETSCREW
HOUSING, Bearing
583369 SHAFTAND ROTOR ASSEMBLY 3-5~4-210-012-33
SHAFT, Rotor 2-617-011-260
KEY, Rotor 2-596-003-376C
ROTOR 2-564-200-100-33
i RING, Snap 2-555-006-375C
1 BEARING, Ball 2-055-006-375
i CASING 2-180-200-100
583364 1 SEAL Mechanical 2-473-003-999
583370 1 IDLER ASSEMBLY 3-417-204-448-42
583356 1 BUSHING, Idler 2-091-009-454-02
1 IDLER 2-417-204-281-40
1 RING, "0" 2-511-001-860
i PIN, Idler 2-431-001-281
i HEAD: 2-366-200-100
6 CAPSCREW 2-153-002-255C
I GASKET, Relief Valve 2'-316-003-806
CAPSCREW 2-150-004-255C
1 RELIEF VALVE ASSEMBLY 3-795-200-00.0-03
2 PLUG, Pipe 2-542-004-376C
c
l-
t~
ht
0
i-I
IREv'B ....I...0....
-...407
.........
MANITOWOC E N G I N E E R IN G CO.
A Divi$1o~ of Th~ ~onito~o~ Coml~ny, Inc. Moni~,~oc, Wil¢onlin
| ""
L.~j
MATERIAL LIST ON BACK 0
-BI4. i- -D7 . 1-
REV.B IMODEL
0 - 407
I 3000-4100W Incl.
LUBRICATING PUMP
(MANITOWOC #583337 - VIKING #5-1062-2231-501)

SHEAVE W/set screw 2-741-034-110

KEY (1/8" Sq. x 1½") 2-460-050-375
BEARING HOUSING ASSEMBLY 3-060-010-999
0
i RING, Snap
I
i BEARING, Ball
2 SETSCREW 0
'-,.4
i HOUSING, Bearing
583369 i SHAFT AND ROTOR ASSEMBLY 3-564-210-012-33
7 i SHAFT, Rotor 2-617-011-260
12 i KEY, Rotor 2-596-003-376C
13 i ROTOR 2-564-200-100-33
8 i RING, Snap 2-555-006-375C
9 i BEARING, Ball 2-055-006-375
I0 1 CASING 2-180-200-100
ii 583364 i SEAL Mechanical 2-473-003-999
583370 i IDLER ASSEMBLY 3-417-204-448-42
14 583356 i BUSHING, Idler 2-091-009-454-02
15 i IDLER 2-417-204-281-40
16 i RING, "0" 2-511-001-860
17 i PIN, Idler 2-431-001-281
18 i HEAD 2-366-200-100
23 6 CAPSCREW 2-153-002-255C
19 i GASKET, Relief Valve 2-316-003-806
20 4 CAPSCREW 2-150-004-255C
21 1 RELIEF VALVE ASSEMBLY 3-795-200-000-03
22 2 PLUG, Pipe 2-542-004-376C
¢D
0
i-~
0
it"
REV.
B 0 - 407
I O~v;j;on d ~e ~4~nlpo~ C ~ p o n y , in(. ~nd~ow~, Wiscom"
j J~
1 I
../
r
I
f
4 j/
J
j j j J J J J J J 16
15 z/~f
// I
z Z i
/// Z 12 13 14 i//~ S
b~
J /"
I/
I MATERIAL LIST O N BACK

-D8, I-
IREV.A
I 0 - 418 I MOOEL 3600- 3900- 3900T-3900W- 4000W- 4100W-SC 150
HYDRAULIC PUMP
(MANITOWOC #583133 - COMMERCIAL SHEARING #P37X-178-BA-SC25-7)

NO. NUMBER REQUIRED DESCRIPTION OF PART
I PART NO.
1 1 RING, Retainer VI072
2 1 RETAINER, Seal RA1669
3 1 SEAL, Double Lip X73-37-I0
4 1 RING, "O" L3006-33
5 1 BEARING, Tapered Roller X-126-6
6 1 SHAFT, Drive BXII34
7 1 covER, Shaft End HA1686-3
8 [ PLUG T1391
9 1 BUSHING, Shaft AG2010
10 1 SPRING A1327-177
ll 4 BEARING, Roller R1032
12 2 GASKET UB3006-249
13 2 PLATE, Thrust XI058
14 12 SEAL, Pocket K3026-23
15 1 HOUSING, Gear LA1688- 25-40
16 1 set GEARS, Drive and Driven JAI007M- 25
17 I COVER, Port End NAI603
18 8 WASHER
19 8 CAPSCREW, Hex Head
REV.
A 0 - 418
MANITGWOC ENGINEERING CO.
A Division c~ l~e AAonltowm Compony,It,c, Manitow~<, Wisconsin
~ f ~f
MODEL : M-550-l-Deg.

-A2, IO--
I0 - 439
,IREV. IMODEL 3900W, SC240
WINDSHIELD WIPER MOTOR

(SPRAGUE #M-550-I-DEG. )

ASSEMBLY, R.H. Body (sold W/L.H. Body) GF-634-R o

ASSEMBLY, L.H. Body (sold W/R.H. Body) GF-634-L I
GEAR, Transmission F-I067-M-I
L~
BEARING, Plain F-412 %0
BLOCK, Bearing F-421
ASSEMBLY, Piston GF-453-DEG.
6 i RACK, Piston F-1066-M
7 2 RETAINER, Piston F-240
8 2 RING, "O" F-287
9 2 RING, "0" F-459
i0 2 SPACER F-611-DEG.
ii 2 BUMPER, Rubber F-456
12 2 WASHER S-906
13 2 SCREW (I0 - 32 x i") (80 ° or 90 ° sweep) C-1434
13 2 SCREW ( i 0 - 32 x 7/8") (95 ° thru 130 ° sweep) C-1432
13 2 SCREW (i0 - 32 x 11/16") (135 ° or 140 ° sweep)C-1433
14 1 ROD, Reverser F-975-I
15 i TEE, Reverser F-754-M-1
16 2 STOP, Reverser F-774-DEG.
17 2 SPRING F-321
18 2 SEAL, Valve Body F-254
19 2 SCREW (i0 - 32 x ½") C-511
20 2 SCREW (8 - 32 x ½") C-547
1 ASSEMBLY, Valve GF-258-II
21 1 BODY, Valve F-126-B
l 1 ASSEMBLY, Secondary Rod GF-68
22 1 RODS Secondary F-196
23 6 RING, "O" F-272
1 ASSEMBLY, Primary Rod GF-69
24 1 ROD, Primary F-190
23 4 RING, "O" F-272
25 2 GASKET F-255-I
26 1 ASSEMBLY, Parking End Plate GF-62-1
i PLATE, End F-218-M-I
1 DISC, Rubber F-901
27 1 ASSEMBLY, Parking End Plate GF-63-1
1 PLATE, End F-219-M-I
i DISC, Rubber F-901
28 8 SCREW (6 - 32 x ½") F-540
29 i PIN, Valve F-162
30 2 SCREW (lO - 32 x i") C-541
31 i WASHER, Shim (use when End Play Exceeds .010) F-966
The Vendor is Sprague Devices, Inc., Michigan City, Indiana.

Please give wiper motor degrees of sweep for Vendor Part No.
ending with DEG.
REV.
0 - 439
• o,~,1,o~ o4 the Mon,to.a~Co~c,onv, i~. ~,tQn,~c,~a4:.W,~on~

Modulating Valve
CavlCy PLugged 3 Way Valve
48A -,~ I
48C
to Nousing---~ I
FastenRef.#32 4 ~ ' ~
I I
I 49-.-~
I I
I 50A •
i 50B-~c "
58 .~
I
51A -~
57A
52A ~ ~_--_.-x/ I
I
6o--.-,c~ 53 ~:p 528 - - ~
I i
53 -'-"~"
ss----O
56 ~. ss--- O
59 ~
60---'-O
57A~,
sg~
8-0 60----<~
61-" '-
A -';~
e-O
"~
REPAIR AND CONVERSION KITS
RepLace WLth ObsoLete Rep l a c e With

Obsolete
Modulating
3 Way Valve --~ Valve 52B~
52A~
ss--.-(~
55 • (~
O i O s3 - ?
I
I
53 ~~, i
I
I I
56 ,,-~
59 57A--"~
60 - O 59 •,~
6O- - - " 0
O B-.-O o
t. 5
\
h
61~ )
D ~
D~
i
o
-C2.1-
I REV.A JMOOEL 0
I
0-441 - 4 ALL z2-
CONTROL VALVE
(CAVITY 3)
(WESTINGHOUSE,FLEXAIR VALVE)
CAVITY 3-PLUGGED
46 SEAL, Rust P5163

57B RING, Retaining P49438
58 PLUG P60028
60 714441 RING, "0"* P49708-0115
CAVITY 3 - 3 WAY VALVE
48A i EXTENSION (i. 733" )* P55374

49 714552 i RING, Retaining P49882-0037
50A i NUT, Retaining P53131
51A 714444 i SPRING,. Handle Return* P53132
52A i GUIDE, Plunger P61353
53 714506 i RING, "0"* P49708-O011
54 i PLUNGER P54146-0001
55 714504 i RING, "0"* P49708-0116
56 714525 i SPRING, Exhaust Valve* P54144
59 i SEAL, Inlet Valve* P54145
60 714441 i RING, "0"* P49708-0115
61 i VALVE Assembly, Supply* P55429-0001
61A i SPACER, Valve* P59369
61B i INLET, Valve* P5205
61C i SPRING, Supply Valve* P539115
61D i RING, Internal Retaining* P49628-0002
CAVITY 3-MODULATING VALVE
47 i SPRING, Handle Return* P55719

48C ! EXTENSION (1.624")* P55374-0002
49 714552 i RING, Retaining P49882-0037
50B i NUT, Retaining P53131-0001
51C 714502 i SPRING, Control* P52947
52B i GUIDE, Plunger P58310
53 714506 i RING, "0"* P49708-0011
54 i PLUNGER P54146-0001
55 714504 i RING, "0"* P49708-0116
56 714525 i SPRING, Exhaust Valve* P5hlhh
57A 714509 i RING, Retaining* P49882-0038
59 i SEAL, Inlet Valve* PShlh5
60 714441 i RING, "0"* P49708-011~
61 i VALVE Assembly, Supply* P55429-OOO1
61A i SPARES, Valve* P59369
6~B I VALVE, Inlet* P5205
61C i SPRING, Supply Valve* P539115
6LD i RING, Internal Retaining* P49628-0002
*Recommended to be stocked at all times.

Repair kit Manitowoc #715525 (Wabco #P59300) contains
Ref. No's. 25, 27, 52A, 52B, 53, 54, 551REv i
56, 57, 59, 6o, 61. A O-4hl-
I
A D G J N
I
I
I
I
Handle Guide #nser(s for Ref. No. 14
~ 5
ol
~30
28 i
a
• ,~.- 10a (r~.:~. 29b Yoke Spacing
p
~ lOb
Rel. No. 30
Friction Brake ~_.~.~/ 6

I "'
I ~13
] ~r.,.-12
Cavity , ' - ~ " -Cav~ly 2
27 t"] II
65 ~
~. ! , "" ,,.~.~ 29 m
~
ft
_,>
)
32a ,.,,..
m-
d L,a..
t MATERIAL LIST O N BACK
-C2.1-
-- IREV. 1
0-441 2 B
MOOEL
ALL
1 C)
I
FLEXAIR OPERATING ~fE.CHANISM
(COMMON pARTS)
(VENDOR - WESTINGHOUSE)
REF, PARr QUANHTY VENDORS IXj
~2o
NO." NUMBERREQUIRED DESCRIPTION OF PART PARr NO.
1 714440 i KNOB, Standard P60051
4 714547 ! i RING, Retaining P54685
5 714548 i PIN (118" x 518") P54686
6 714425 1 HANDLE, Short (12" - .305 m) P60049
6 714413 HANDLE, Long (20-7/8" - ,530 m) P60049-0001
7 1 COVER, Latch Spring P53134-0001
8 i SPRING, Detent Latch P55681
9 1 COVER, Latch P53143
lOa i SPACER, Cover (See Note l) P58584
lob 714511 i LATCH, Detent P53141-0002
lOc 715529 i RETAINER (No detent) (not shown) P55206
11 714422 i PIN (1/8" x .610") P49877-0018
llb 1 PIN (1/8" x 21/32") (No detent) P49877~0005
12 714538 4 SCREW P49856-0019
13 4 WASHER P49898
14 714534 i COVER w/handle Guide Insert "A" P53153-0003
14 i 714533 COVER w/handle Guide Insert "D" P53153
14 I 714510 COVER w/handle Guide Insert "G" P53153-0005
14 714535 COVER w/handle Guide Insert "J" P53153-0006
14 714439 COVER w/handle Guide Insert "N" P53153-0013
715523 i REPAIR KIT, Common Parts P53460-003
23 i PIN, Roll (I/8" x [-3/4") P49803-0025
24 i BEARING, Handle Shaft P53382
28 396360 I PIN, Roll (3/16" x I") P49803-0002
31 714551 i GASKET P55388
25 546284 ~s Req. NUT, Hex (I W/each Filled Cavity) P49903-0016
26 ! SEAT, Spring (only W/#3 Valve graduating) P49804-0047
27 620339 ks Req. SCREW, Set (i W/each Filled Ca~vity) ~ P49828zO003
29a l SHAFT, Handle P52899
30 714434 1 LEVER, Handle ("A" dim. I-5/8") P53336-2
30 714435 I LEVER, Handle ("A" dim. I-7/8") P53336-3
32a l HOUSING, Spring P53126
63 3 SCREW P49832-008
64 3 WASHER, Lock P49866-0010
65 1 BODY, Valve P52884-0003
VALVE W/FRICTION BRAKE (SPECIAL)

(Delete Ref. Nos. 29a and 32a above)
15 NUT, Hex P49605-0024
16 SPRING, Brake P54161
17 SCREW, Hex Head P49832-0017
18 SCREW P49604-0006
19 SPACER, Brake P57150
20 BODY, Brake W/gr. fitting P54168
21 PIN, Roll P49803-0031
COLLAR P54169
22
SHAFT, Handle P54170
29b
HOUSING, Spring P53126-0002
32c
NOTE I: Later valves, Ref. #10A is incorporated in Re£. #9.
IR~v. I
I B I 0-441 - 2
PtEASE GIVE MACHINE S/N W/OROER
A D;vlsio~ of T~G ,~4on~fQwgC C o r n ~ n y , Inc, Monlto~, Wil(onsin
c~
I.!.1
c~
.e.-,

C2.1-
EV. I MODEL !
I 0-447
F 6000W
REGULATING VALVE
(Manitowoc #702703 - Watts #RI0 - ¼)
:F.
D.
PART QUANTITY
NUMBER REQUIRED DESCRIPTION OF PART
J VENDORS
PART NO.
KIT, Spring Cage and Knob CKRIOY -
LOCK ASSEMBLY
SCREW, Adjustment
KNOB, Adjustment
KNOB
CAGE, Spring
KIT, Repair RKRIOY - ,k
DIAPHRAGMASSEMBLY
DISC ASSEMBLY
NOTE: The vendor is Watts Regulator Co., Lawrence, Mass.

Please so speclfy if ordering from Manitowoc
Engineering Co.
IREV.
0 - 447
__ M A N I T O W O C C R A N E S , !NC=
4 1 4 1 4
Models # 17332
(Discontinued)
8 5 8 6 8
Models # 16240
(Discontinued)
12 9
......... ,2
,~ 'i~ n-
o
"
Models # 15120 & 15243.1
i
,U.I
UJ
n-
l-
m
0
J ASSEMBLY ..I
LLUST.0~16ilD
0-469
1 of 2
r
MODEL
ALL
VALVE, MOISTURE EJECTOR

MCC 702808-0, 702831-0, 702983-0
,TE,,I ,',,,T, Io',',.t OESC,,,,'T,O,,,O,,,RT

VALVE, MOISTURE EJECTOR (MCC 702808-0 SUPERSEDED BY 702831-0))
1 702808-1 1 LOWER BODY ASSEMBLY (model 17332)
2 702808-2 1 CENTER BODY ASSEMBLY (model 17332)
3 702808-3 1 COVER ASSEMBLY (model 17332)
4 702808-4 1 REPAIR KIT (model 17332)
VALVE, MOISTURE EJECTOR (24 VOLT) OVICC702831-0)
5 702831-1 1 LOWER BODY ASSEMBLY (model 16240)
9 702831-5 1 LOWER BODY ASSEMBLY (model 15243.1)
6 702831-2 1 CENTER BODY ASSEMBLY (model 16240)
10 702831-6 I CENTER BODY ASSEMBLY (model 15243.1)
7 702831-3 1 COVER ASSEMBLY (model 16240) :
11, 702831-7 1 COVER ASSEMBLY (model 15243.1)
8 702831-4 1 REPAIR KIT (model 16240)
12 702831-8 1 REPAIR KIT (model 15243.1)
VALVE, MOISTURE EJECTOR (12 VOLT) (MCC 702983-0)
9 702983-1 1 i LOWER BODY ASSEMBLY (model 15120)
[
10 702983-2 1 i CENTER BODY ASSEMBLY (model 15120)

"II 702983-3 i I i COVER ASSEMBLY (model I5120)
12 702983-4 1 REPAIR KIT (model 15120)
AS~ EMBLY
0-469
REVISION
E
I PLEASE GIVE M A C H I N E SERIAL NUMBER WITH ORDER
.2 of 2
MANITOWOC ENGINEER|NG CO.
Division of lhe Monito~o¢ Compony, ;r~. Monieowoc, W,$consin
Ref. No. Part

No. Req. Description No.
pUMP l i Grip C7.550
(Manitowoc #583136 - Enerpac #P-39-5 2 1 Handle C7.900
4 3 1 Beam BI13.060-I
4 2 Pin, Cotter SI.59
5 i Pin, Beam P76.63
6 1 Pin, Cross P75.57
7 1 Plunger, Pump P16.51
8 1 Nut, Retaining P16.54
9 3 Packing, Pump *
I0 1 Nut, Cup Ret. P16.55
ii 4 Cup, Pump *
12 1 Spreader PI.52-2
13 1 Base B121.005-I
14 2 Packing *
15 1 Nut, Packing MJII-I
16 I Ball *
17 1 Spindle J435.900
18 1 Screen, Oil P807.18
22 29 19 2 Ball *
20 l Ball *
25 24 13 21 1 Spring SI.183
22 3 Gasket *
23 1 Plug, Valve CB9.185
24 1 Gasket B159.167
25 1 Valve, By-pass P182.190-2
26 1 Reservoir P16.25
27 i Cap, Reservoir P75.266-I
28 1 Rest., Pump P76.267-I
29 1 Nut P75.181
! 30 i PJug, Filler BIIO.900
• Kit P39K-I
/ JACK
(Manitowoc #385177 - Enerpac #RSP-251)
Part numbers are the Venders, Enerpac, Butler, Wjs. 54220.

Please so Specify if ordering from Manitowoc Engineering ~o.
When ordering parts, please give Model number and Serial
number. See Nameplate for this information.
Ref. No. Part

Noz Req. Description No.
i i Plunger Assembly R251.900

20 i Saddle R251.45
21 1 Pin R251.61
2 1 Spring R225.184
3 1 Bearing Thrust R225.155-I
4 1 Screw, Adjusting R225.143-I
5 1 Nut R225.55
6 i Ring, Stop R77.44-I
7 1 Disc R225.71
8 2 Chevron *
9 2 Separator, Cup *
i0 1 Chevron *
ii 1 Spreader R77.43-I
12 1 Washer, Spring *
13 1 Nut, Retaining R77.35
g. o4;
14 1 Base R225.05
15 1 Gasket *
16 1 Screw, Retaining R225.302
17 1 Protector, Thread R158.271 11
I Coupler, Half AR4OO
1 Cap, Dust Z410-1
1 Decal *
Kit, Cylinder Packing RC251K

Kit, Coupler Packing A604K
o
_ MANITOWOC CRANES, INC.
BATTERY CABLE C O M P O N E N T LOCATIONS

(TOP VIEW)
"H . . . . J"
vV:c,,
ilL.
"K"
I "F" "X"
I
!=
I- I
I "A" _1
-I
IIMII
"N" ~ "Q" ~ "S"
.mll
I I I
i
i" 7" l_
=l- 7"
BATTERY CABLE CHART

DIM CODE WIRE
CODE NO. "A" NO, SIZE
2975OO-POS 96.00 296700 #2/0
297501-NEG 6600 296700 #2/0
297502-JUMP 7.50 296700 #2/0
2975OS-POS 10800 296700 #2/0
297504-NEG 296700 #2/0
297505-POS 296700 #2/0
297506-NEG 296700 #2/0
297507-JUMP 2967Q0 #2/0
297508-POS 296710 #4/0
297SOg-NEG 296710 #4/0
297510-JUMP 298710 #4/0
297511 -POS 296700 #2/0
297512-NEG 296700 #2/0
297513~JUMP 296700 #2/0
297514-POS 296700 #2/0
297515-NEG 296700 #2/0
297516-NEG 296700 #2/0
287517-POS 298700 #2/0
297516-JUMP 296700 #2~
297519-POS 296710 #4/0
297520-NEG 296710 #4/0
297521 -JUMP 296700 #2~
297522-POS 296710 #4/~
297523-NEG 296710 #4K}
297524-JUMP 296710 #4/0
297525-NEG 296700 #2/0
297526-POS 296700 #2~
297527-POS 296700 #2/0
- CONTINUED NEXT PAGE -

ASSEMBLY
0-5OO
1 of 2
BATTERY CABLE CHART

SEE PAGE 1 FOR COMPONENT LOCA't'IONG)
CODE NO. "A' NO. SIZE
297628-POS 84,00 296700 #2/0 B IE J

i
297529-NEG 60.00 296700 #2/0 B E J
297530-POS 72.00 296700 #2/0 B E
297531.NEG 72.00 298700 62/0 B F
297532.POS 132.00 296700 Q2/0 B F
29753~NEG 132.00 299700 #2/0 B E

H
297534-JUMP ' 9.75 296716 #3/0 F G
J
297~r~NEQ
297,~6.POB
1,26.oo
17o.oo
29e716~
2967~8#~o
c
C D
D
I H
297~7-POB ,.2.oo ~67oo 6~o B E J
2976.~Nea 36.00 2987oo~ ' B E J
267~g-POS ,32.oo 2997166~o B E
297540-NEG 132,00 299718 63/0 B F
297541-NEG 108,00 296710 #3/0 8 F
297542-POS 120.00 296716 #3i0 B E
297543-NEQ 96.00 298716 #310 B F
297544-POS 10.00 296716 #310 L E
297545*NEG 16.00 296716 #3/0 K G
297548~POS 156.00 296716 #310 B F J
297547-NEG 126.00 296716 #3/0 B E J
297548-POS '132,00 296716 #3/0 B F J
297549-NEG 150,00 299716#3/0 B E

H
297550~UMP 10.75 299716 #3/0 E G
J
297651-POS 134.00 296716 #3/0 M S Q
297552-NEG 110.00 296716 #3/0 M T R

N
297553-POS 134.00 296710 ~ M SC
P
297554-NEG 110,00 296710 #4/0 M TF
297555- POS 146,00 296716 #3/0 M 9 O
297556-NEG 122.00 296718 #3/0 M T R

N
297557-POS 146,00 296716 #3/0 M S Q
P
297558-NEG 122.00 296716 #3/0 M T
R
297559.JUMP 24.00 298716 #3/0 E O W V
297560-POS 96.00 296716 #3/0 B E W
297561-NEG 78.00 296716 #3/0 B F X
2'97582-POS 84,00 296716 #3/0 B E W
297563-NEG 60,00 296716 #3i0 B F
297564-POS 38.00 296700 #2/0
297565-NEG 36,00 296700 #2/0
297566-JUMP 4.50 296716 #3/0 F D V X
297567-NEG 26,00 296716 #3/0 K D V
297568-POS 60,00 296716 #3/0 K G U

Z
297570-POS 92,00 296716 #3/0 Mi T Q
A1
Z
297571-NEG 62.00 296716 #3i0 MI T Q A1
ASSEMBLY REVISION
0-500 R ILLUST. 0-500 C~
2 of 2
'9
O
L MATERIAl. LIST O N BACK
ALL
J .
SHUTTLE Vt~VE
(~.~A~ITOWOC #714647 - WESTINGHOUSE #P54350- 2)
PART
NUMBER
QUANTITY
REQUIRED DESCRIPTION O F PART ! PART NO.
i BODY P54325-I
714696 I GASI~T* P5111-7
714697 I D IAPIIRAGM* P5112-1
I COVER P54326- I
4 SCREW P49502- I
*Recommended spare parts to be stocked at all times.
°°
.°
e°
eer. B
PLEASE GIVE MACHINE .S.IN W/ORDER l I 0-63- I

MANITOWOC ENGINEERING CO..
• G.o ,1,on ol the ~ 4 o n , t o ~ Comd~on¢. I~¢
[,
°J
q
c~
O
t
! MATERIAL LIST O N BACK
....... 82 . 4 ,-B6.9-C2. l-D8.3-
0-63 - ! [% MOOEL
ALL
SHUTTLE V A L V E
(~NITOWOC #714647 - W E S T I N G H O U S E #P54350-2)

NO. NUMBER I REQUIRED DESCRIPTION OF PART PART NO.
|
1
1 BODY i:54325- I
9 714696 1 GAS k}iT* P 5111 - 7
3 714697 i DIAPHRAGM* P5112-1
4 I COVER F54326- I
S 4 SCREW P49502-1
*Recommended spare parts to be stocked at all times.
~Tr
f~-.-
R~.
H 0-63- i
PLEASE GIVe. MACHINE S/N W/ORDER
A D|vLI/¢~C~h ManlM~c Cottony,/~c. M c m l K WlscotllL'q
MANITOWOC NO. 714688 - WESTINGHOUSE NO. P52935-3
l J ~'
EXPLODED V I E W
PARTS LIST
Manitowoc Westinghouse
Number Number Ref. No. Description
P52966 1 Body, Valve
714693 P5112 2 Diaphragm
714694 P5111-6 3 Gasket
P52967 4 Cover, Valve
P49502 5 Screw, Washer Head
/
,T r rr--
T
t-l/t6
~
,
h,.\ \ ~:",:''
'"",',,',I
T
1-1/4 t -5/16
L'L-2-T
L~ I-II/16
2-1S/16
OUTLINE V I E W
Used Approx. 1962 to _ _ . (See Reverse Side of Sheet)

7-.
A D/vbkm d / ~ e Mm/~,,,.m Company,/m. M=nllm,,,o~ Wbcm~.sln
MANITOWOC NO. 714623 - WESTINGHOUSE NO. 205000
5
3 C Number Number Ref. No. Description
i
200010 1 Body, Valve
4 200011 2 Cover, Valve
714571 232017 3 Diaphragm
2 714605 202587 4 Seat, Spring
714616 202588 5 Spring
Used Approx. 1952 to 1963.
Number Number Ref. No. Description
204847 1 Body, Valve
211028 2 Cover, Valve
203328 3 Dampener
211379 4 Diaphragm
714605 202587 5 Seat, Spring
714616 202588 6 Spring
ILl
_J
<~
>
LU
U~
<[
IJJ
Used Prior to 1952 Approx. LJ

PARTS DRAWINGS REFERENCE
181195
182455
182873
182921
183210
184050
20729
22596
4439
95451
01/20/03
Index

"A" Frame 48481 F1 02/25/70 11/02/81 A0101
Air Joint 65912 E1 02/22/79 03/07/84 C0501
Air Piping 141626 - 06/20/73 08/20/93 C0301
Air Piping 182719 C1 02/20/76 01/03/91 C0301
Backhitch & Gantry 49278 K1 05/05/75 09/16/91 F1001
Battery Boxes 48911 B1 02/02/70 05/19/71 D0104
Block Travel Limiter 164674 A1 12/20/84 04/05/94 F1602
Boom 190693 - 03/01/78 06/21/99 F0101
Boom & Mast Lighting 172304 - 12/02/91 C1201
Boom Angle Indicator 22334 B1 01/07/52 09/20/85 F1101
Boom Hoist Chain Case 65930 E1 05/10/79 05/28/91 B0212
Boom Hoist Control, Independent 168770 - 03/02/89 04/17/91 B0204
Boom Hoist Control, Independent 93560 K1 12/27/70 08/07/85 B0204
Boom Hoist Hydraulic Pump Drive 48639 Q1 02/05/69 07/28/86 B0206
Boom Hoist Hydraulic Pump Drive 92745 A1 01/27/69 08/14/69 B0206
Boom Point 90940 B1 10/28/66 06/23/81 F0401
Boom Point 91130 A 11/11/65 03/21/85 F0401
Boom Point 91132 B 11/05/65 12/17/97 F0401
Boom Stop, Clutch Throw-Out 191081 - 08/16/79 12/04/80 F0201
Boom Stop, Clutch Throw-Out 97023 C1 03/08/78 03/06/84 F0201
Boom Stop, Mechanical 48555 E1 11/26/68 11/12/85 F0202
Cab 65413 B2 12/22/75 05/17/91 A0201
Cab 65413 K1 12/22/75 05/17/91 A0201
Cab 95606 - 09/24/75 08/26/85 A0201
Cab 98032 E1 01/18/80 11/01/84 A0201
Cab Heater/Air Conditioner 190449 - 03/01/77 A0209
Cab Heater/Air Conditioner 190449 - 10/31/78 06/07/91 A0209
Cab Lighting 191378 - 07/17/81 01/29/93 C1301
Cab Rear Support 180856 E1 05/14/69 12/06/89 A0103
Carbody 182854 - 05/21/76 05/23/77 E0101
Carbody 48397 K1 08/02/68 11/24/81 E0101
Carbody Lubrication Piping 190773 - 04/17/78 10/26/84 E0102
Catwalk 65804 D1 06/08/81 11/30/93 A0801
Chain & Gear Case 48691 A1 03/25/69 A0401
Chain & Gear Case 48691 N1 08/20/82 09/28/93 A0401
Chart Holder 93994 D1 04/30/85 11/15/90 A0212
Chart Holder 95639 - 04/30/85 08/07/90 A0212
Compressor & Piping 182528 E1 06/15/75 12/14/84 C0101
Compressor & Piping 95491 - 06/15/75 01/23/81 C0101
Control Console 190230 C1 11/11/75 05/22/85 C0201
Control Console 65515 I1 08/02/76 05/15/89 C0201
Control Console 65516 Q1 08/10/76 05/06/94 C0201
Control Console 95901 D1 03/02/76 09/30/85 C0201
Converter Control 182573 I1 07/16/75 09/29/93 D0601
Converter Piping 191264 C2 08/13/80 01/28/85 D0701
Counterweight & Cab Rear 190721 E1 03/17/78 12/18/90 A0301
Crawler Lubrication Piping 183564 D1 12/16/81 06/22/82 E0202
Crawlers 48384 Q1 08/28/69 08/01/91 E0201
Drum Brake - Front 31360 - 10/14/52 12/08/87 B0603
Drum Brake - Front 49428 E1 07/23/71 04/01/77 B0603
Drum Brake Booster/Parking Brake 181369 C1 02/04/71 05/01/91 B0604
01/20/03

Drum Rotation Indicator - Front and Rear 65588 B2 03/02/77 09/02/86 B0607
Drum Rotation Indicator - Front and Rear 65588 G1 03/02/77 09/02/86 B0607
Drum Shaft - Front 31359 - 10/05/76 05/06/86 B0601
Drum Shaft - Front 48333 D2 05/17/68 09/04/85 B0601
Drum Shaft - Front 48333 H1 05/17/68 09/04/85 B0601
Engine & Clutch Control 183795 L1 03/26/81 12/19/85 D0501
Engine & Clutch Control 184013 A1 05/21/79 D0501
Engine & Clutch Control 184013 C1 05/22/80 05/15/83 D0501
Engine Start 182566 - 05/28/75 12/19/79 D0105
Engine Wiring 182812 - 09/02/81 01/31/90 D0106
Engine Wiring 183713 - 09/12/79 04/05/95 D0106
Engine Wiring 184095 - 01/17/89 10/04/91 D0106
Equalizer/Pull-Out 138205 - 12/12/69 03/21/85 F0601
Equalizer/Pull-Out 181055 D1 12/12/69 05/14/78 F0601
Exhaust Stack 168665 - 03/22/89 01/16/90 D0102
Exhaust Stack 93923 B1 09/17/71 01/08/81 D0102
Foot Pedal Lock 96570 C1 09/22/80 06/10/85 B1203
Foot Pedals 182707 J1 09/16/80 09/26/85 B1202
Front Auxiliary Drum and/or Power Lowering Control 181195 K1 04/16/70 B0902
Fuel Tank 167866 B1 07/14/88 04/18/91 A0601
Gantry Lifting Device 180590 K1 04/23/69 01/18/91 F1002
Gantry Mount 66279 B1 03/24/88 E0104
Guards 49267 S1 03/10/78 07/21/92 A0501
Hook & Weight Ball 95111 C1 04/05/74 01/12/96 F1401
Horizontal Travel Shaft 32907 B1 09/04/63 02/14/84 E0401
Independent Swing Control 164623 - 12/05/84 07/15/87 B0403
Independent Swing Outboard Bearing 91083 G1 04/20/84 07/15/87 B0406
Independent Swing Shaft, Horizontal 190062 D2 01/02/75 11/04/93 B0401
Independent Swing Shaft, Horizontal 190062 I1 01/02/75 11/04/93 B0401
Independent Swing Shaft, Vertical 162988 - 11/15/83 04/19/85 B0402
Instrument Panel/Switch 190214 M1 10/10/75 09/06/90 C0202
Instrument Panel/Switch 190216 I1 10/16/75 11/01/93 C0202
King Pin & Vertical Travel Shaft 182709 C1 01/27/76 04/08/80 E0301
Lubrication Pump & Piping (Sump) 183132 H1 05/20/77 05/16/85 B1401
Lubrication Pump & Piping (Sump) 190463 J1 05/20/77 01/07/91 B1401
Main Drive Shaft 190628 C2 03/10/79 11/13/89 B1301
Main Drive Shaft 190628 D1 05/10/78 11/13/89 B1301
Main Drive Shaft Control 160979 C1 08/18/82 11/28/84 B1302
Main Drive Shaft Control 32340 D1 08/15/60 03/02/84 B1302
Mirror 166906 - 08/13/86 04/22/88 A0211
Operator's Station/Pilothouse 65386 C2 09/24/75 08/16/90 A0202
Operator's Station/Pilothouse 65386 R1 02/17/88 03/02/94 A0202
Platform 48583 K1 02/27/69 03/22/95 A0701
Power Plant 168666 - 03/22/89 06/16/95 D0101
Power Plant 168667 - 03/29/89 01/02/95 D0101
Power Take Off - Transmission Case 180623 G1 11/12/68 12/17/84 D0401
Power Take Off - Transmission Case 42749 P1 07/14/62 04/25/94 D0401
Rear or Rear Auxiliary Drum 48334 E2 05/17/68 12/22/92 B0801
Rear or Rear Auxiliary Drum 48334 G1 05/17/68 09/04/85 B0801
Rear or Rear Auxiliary Drum Parking Brake 181995 C1 04/24/73 09/08/83 B0804
01/20/03

Rotating Bed/Hoist Frame/Transporter Platform 48443 AB1 02/06/86 11/07/90 A0102
Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 92737 F1 01/23/69 03/02/84 B1601
Steering Control 190193 D1 08/27/75 01/24/84 E0501
Swing Brake Control 181484 D1 07/23/71 11/26/90 B1802
Swing Lock Control 180760 I1 09/28/70 10/29/90 B1701
Swing Shaft 182814 C1 04/28/76 02/18/85 B1901
Travel Lock Control 190264 A1 01/28/76 05/20/80 E0601
Travel Lock Control 93560 K1 12/22/70 08/07/85 E0601
Upper Block - Anchor Joint 164674 A1 F1601
Windshield Wiper/Defogger 190248 E1 12/17/75 03/02/84 A0210
Wire Rope Guide 92671 G1 01/20/69 09/11/80 F0701
Wire Rope Guide 93972 E1 10/25/71 07/15/82 F0701
Wire Rope Roller Guide 77090 - 09/15/65 01/21/98 F0801
Wire Rope Roller Guide 77090 C1 F0801
01/20/03
PARTS MANUAL NUMERICAL INDEX
PUBLICATION REV DESCRIPTION START DATE END DATE GROUP

137847 - Operator's Station/Pilothouse 07/17/69 09/28/94 A0202
138205 - Equalizer/Pull-Out 12/12/69 03/21/85 F0601
141626 - Air Piping 06/20/73 08/20/93 C0301
160979 C1 Main Drive Shaft Control 08/18/82 11/28/84 B1302
162988 - Independent Swing Shaft, Vertical 11/15/83 04/19/85 B0402
163614 - Block Travel Limiter 06/17/88 04/05/94 F1602
163814 - Rotating Bed Lubrication Piping 06/06/84 05/06/95 A0104
164623 - Independent Swing Control 12/05/84 07/15/87 B0403
164674 A1 Upper Block - Anchor Joint F1601
164674 A1 Block Travel Limiter 12/20/84 04/05/94 F1602
166659 - Boom Hoist Hydraulic Piping 03/26/86 01/23/97 B0209
166906 - Mirror 08/13/86 04/22/88 A0211
167866 B1 Fuel Tank 07/14/88 04/18/91 A0601
168665 - Exhaust Stack 03/22/89 01/16/90 D0102
168666 - Power Plant 03/22/89 06/16/95 D0101
168667 - Power Plant 03/29/89 01/02/95 D0101
168770 - Boom Hoist Control, Independent 03/02/89 04/17/91 B0204
171296 - Boom Hoist Hydraulic Piping 03/22/91 09/05/91 B0209
172304 - Boom & Mast Lighting 12/02/91 C1201
180590 K1 Gantry Lifting Device 04/23/69 01/18/91 F1002
180623 G1 Power Take Off - Transmission Case 11/12/68 12/17/84 D0401
180760 I1 Swing Lock Control 09/28/70 10/29/90 B1701
180856 E1 Cab Rear Support 05/14/69 12/06/89 A0103
180880 - Windshield Wiper/Defogger 04/24/70 A0210
180880 - Windshield Wiper/Defogger 08/04/76 A0210
181055 D1 Equalizer/Pull-Out 12/12/69 05/14/78 F0601
181195 K1 Front Auxiliary Drum and/or Power Lowering Control 04/16/70 B0902
181369 C1 Drum Brake Booster/Parking Brake 02/04/71 05/01/91 B0604
181484 D1 Swing Brake Control 07/23/71 11/26/90 B1802
181995 C1 Rear or Rear Auxiliary Drum Parking Brake 04/24/73 09/08/83 B0804
182528 E1 Compressor & Piping 06/15/75 12/14/84 C0101
182566 - Engine Start 05/28/75 12/19/79 D0105
182573 I1 Converter Control 07/16/75 09/29/93 D0601
182707 J1 Foot Pedals 09/16/80 09/26/85 B1202
182709 C1 King Pin & Vertical Travel Shaft 01/27/76 04/08/80 E0301
182719 C1 Air Piping 02/20/76 01/03/91 C0301
182812 - Engine Wiring 09/02/81 01/31/90 D0106
182814 C1 Swing Shaft 04/28/76 02/18/85 B1901
182854 - Carbody 05/21/76 05/23/77 E0101
183132 H1 Lubrication Pump & Piping (Sump) 05/20/77 05/16/85 B1401
183564 D1 Crawler Lubrication Piping 12/16/81 06/22/82 E0202
183569 - Rotating Bed Lubrication Piping 04/20/81 12/23/87 A0104
183713 - Engine Wiring 09/12/79 04/05/95 D0106
183795 L1 Engine & Clutch Control 03/26/81 12/19/85 D0501
184000 - Electrical Controls 05/29/80 10/08/84 C0303
184013 A1 Engine & Clutch Control 05/21/79 D0501
184013 C1 Engine & Clutch Control 05/22/80 05/15/83 D0501
184095 - Engine Wiring 01/17/89 10/04/91 D0106
184351 - Converter Piping 01/14/84 10/17/95 D0701
184357 - Converter Piping 08/13/80 01/28/85 D0701
190062 D2 Independent Swing Shaft, Horizontal 01/02/75 11/04/93 B0401
190062 I1 Independent Swing Shaft, Horizontal 01/02/75 11/04/93 B0401
190193 D1 Steering Control 08/27/75 01/24/84 E0501
190214 - Instrument Panel/Switch 10/10/75 09/17/01 C0202
190214 M1 Instrument Panel/Switch 10/10/75 09/06/90 C0202
190216 - Instrument Panel/Switch 07/10/84 09/17/01 C0202
190216 I1 Instrument Panel/Switch 10/16/75 11/01/93 C0202
190230 C1 Control Console 11/11/75 05/22/85 C0201
01/20/03

190241 - Light Plant - Alternator - Generator 04/21/78 C1101
190241 - Light Plant - Alternator - Generator 12/11/75 C1101
190248 E1 Windshield Wiper/Defogger 12/17/75 03/02/84 A0210
190264 A1 Travel Lock Control 01/28/76 05/20/80 E0601
190449 - Cab Heater/Air Conditioner 03/01/77 A0209
190449 - Cab Heater/Air Conditioner 10/31/78 06/07/91 A0209
190463 J1 Lubrication Pump & Piping (Sump) 05/20/77 01/07/91 B1401
190628 C2 Main Drive Shaft 03/10/79 11/13/89 B1301
190628 D1 Main Drive Shaft 05/10/78 11/13/89 B1301
190693 - Boom 03/01/78 06/21/99 F0101
190721 E1 Counterweight & Cab Rear 03/17/78 12/18/90 A0301
190773 - Carbody Lubrication Piping 04/17/78 10/26/84 E0102
191081 - Boom Stop, Clutch Throw-Out 08/16/79 12/04/80 F0201
191264 C2 Converter Piping 08/13/80 01/28/85 D0701
191264 D1 Converter Piping 08/13/80 07/08/94 D0701
191264 D3 Converter Piping 08/13/80 01/28/85 D0701
191378 - Cab Lighting 07/17/81 01/29/93 C1301
22334 B1 Boom Angle Indicator 01/07/52 09/20/85 F1101
31359 - Drum Shaft - Front 10/05/76 05/06/86 B0601
31360 - Drum Brake - Front 10/14/52 12/08/87 B0603
32340 D1 Main Drive Shaft Control 08/15/60 03/02/84 B1302
32907 B1 Horizontal Travel Shaft 09/04/63 02/14/84 E0401
42749 P1 Power Take Off - Transmission Case 07/14/62 04/25/94 D0401
48333 D2 Drum Shaft - Front 05/17/68 09/04/85 B0601
48333 H1 Drum Shaft - Front 05/17/68 09/04/85 B0601
48334 E2 Rear or Rear Auxiliary Drum 05/17/68 12/22/92 B0801
48334 G1 Rear or Rear Auxiliary Drum 05/17/68 09/04/85 B0801
48384 Q1 Crawlers 08/28/69 08/01/91 E0201
48397 K1 Carbody 08/02/68 11/24/81 E0101
48443 AB1 Rotating Bed/Hoist Frame/Transporter Platform 02/06/86 11/07/90 A0102
48481 F1 "A" Frame 02/25/70 11/02/81 A0101
48555 E1 Boom Stop, Mechanical 11/26/68 11/12/85 F0202
48583 K1 Platform 02/27/69 03/22/95 A0701
48639 Q1 Boom Hoist Hydraulic Pump Drive 02/05/69 07/28/86 B0206
48691 A1 Chain & Gear Case 03/25/69 A0401
48691 N1 Chain & Gear Case 08/20/82 09/28/93 A0401
48911 B1 Battery Boxes 02/02/70 05/19/71 D0104
49267 S1 Guards 03/10/78 07/21/92 A0501
49278 K1 Backhitch & Gantry 05/05/75 09/16/91 F1001
49428 E1 Drum Brake - Front 07/23/71 04/01/77 B0603
65386 C2 Operator's Station/Pilothouse 09/24/75 08/16/90 A0202
65386 R1 Operator's Station/Pilothouse 02/17/88 03/02/94 A0202
65413 B2 Cab 12/22/75 05/17/91 A0201
65413 K1 Cab 12/22/75 05/17/91 A0201
65430 - Electrical Controls 12/15/75 07/09/84 C0303
65515 I1 Control Console 08/02/76 05/15/89 C0201
65516 Q1 Control Console 08/10/76 05/06/94 C0201
65588 B2 Drum Rotation Indicator - Front and Rear 03/02/77 09/02/86 B0607
65588 G1 Drum Rotation Indicator - Front and Rear 03/02/77 09/02/86 B0607
65804 D1 Catwalk 06/08/81 11/30/93 A0801
65912 E1 Air Joint 02/22/79 03/07/84 C0501
65930 E1 Boom Hoist Chain Case 05/10/79 05/28/91 B0212
66279 B1 Gantry Mount 03/24/88 E0104
77090 - Wire Rope Roller Guide 09/15/65 01/21/98 F0801
77090 C1 Wire Rope Roller Guide F0801
90940 B1 Boom Point 10/28/66 06/23/81 F0401
91083 G1 Independent Swing Outboard Bearing 04/20/84 07/15/87 B0406
91130 A Boom Point 11/11/65 03/21/85 F0401
91132 B Boom Point 11/05/65 12/17/97 F0401
92671 G1 Wire Rope Guide 01/20/69 09/11/80 F0701
01/20/03

92737 F1 Slide Pinion Shaft (Intermediate Travel or Swing Shaft) 01/23/69 03/02/84 B1601
92745 A1 Boom Hoist Hydraulic Pump Drive 01/27/69 08/14/69 B0206
93560 K1 Boom Hoist Control, Independent 12/27/70 08/07/85 B0204
93560 K1 Travel Lock Control 12/22/70 08/07/85 E0601
93923 B1 Exhaust Stack 09/17/71 01/08/81 D0102
93972 E1 Wire Rope Guide 10/25/71 07/15/82 F0701
93994 D1 Chart Holder 04/30/85 11/15/90 A0212
95111 C1 Hook & Weight Ball 04/05/74 01/12/96 F1401
95491 - Compressor & Piping 06/15/75 01/23/81 C0101
95606 - Cab 09/24/75 08/26/85 A0201
95639 - Chart Holder 04/30/85 08/07/90 A0212
95901 D1 Control Console 03/02/76 09/30/85 C0201
96570 C1 Foot Pedal Lock 09/22/80 06/10/85 B1203
97023 C1 Boom Stop, Clutch Throw-Out 03/08/78 03/06/84 F0201
97381 - Operator's Station/Pilothouse 09/19/78 11/20/85 A0202
98032 E1 Cab 01/18/80 11/01/84 A0201
01/20/03

Manitwoc W4100 S2 (Shop Data Parts)

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Manitwoc W4100 S2 (Shop Data Parts)

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TRADITIONAL CRANE

GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary

MANITOWOC CRANES, INC.

: ' ~ L 41~W -- smuF, S 2

HACH. 140.@ i S7 3 L I ~ X DR/~ ,, CLAMSHELL ~ Sl,K)%,,'EL HOE

BOOM, DATA BOOM L]~IGTH 2 0 0 / BOOM TYPE NO. 22C

# JIB DATA FT. LONG # JIB BACKSTAY

BUSINESS REPLY MAIL

POSTAGE WILL BE PAID BY ADDRESSEE

ATTN: TECHNICAL PUBLICATIONS DEPT.

Please separate at perforation, fold in half, staple at top, and mail

City __________________________________________ State _________ Zip ______________

Serial Number _________________ Model __________________

Type of Manual -- ¨ Operator’s / Service ¨ Parts ¨ Service Technician’s

Which of the following best describes your job:

¨ Operator ¨ Oiler ¨ Service Technician

¨ Parts Person ¨ Instructor ¨ Engineer

Rev. 07-08-97 FG0094

What feature(s) of the manual did you like?

What feature(s) of the manual didn’t you like?

What additional information should the manual include?

Please comment on any responses check “NO.”

Please separate at perforation, fold in half, staple at top, and mail.

© 2001 Manitowoc Cranes, Inc.

Rev. 10-15-2001 Distlist-1

1 Coastal Equipment 5 ICM Equipment/ACM Equipment 9 Shawmut Equipment

21 Coastal (China) 26 Karun Engineering 33 Simarep

(27) LONG INTERNATIONAL (MEECO) E.C. (36) MANITOWOC CRANES, INC.

DESCRIPTION APPROXIMATE WEIGHT

© Manitowoc 1988. (Continued)

DESCRIPTION APPROXIMATE WEIGHT

: MATERIAL LIST O N BACK

REF. PART QUANTITY VENDORS

1 722493 WRENCH, Thin (1-I/2") (All) .5#

TOOLS NOT SHOWN

722423 1 WRENCH, Crescent (12")

PLEASE GIVE MACHINE SIN W/ORDER

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP

" A" FRAME

REF. PART QUANTITY VENDORS

1 48979-2 i LEG, Center (Shown)

1 48979-9 i LEG, Center (Mach. w/Roof Mounted Aux. Drum)

2 136315 2 LEG, Front

3 160145 i BEAM, Roof (Shown)

3 94535 i BEAM, Roof (w/Roof Mounted Light Plant)

4 137529 2 PIN, Support

6 136301 2 PIN, Beam w/cotter pins

7 77076 2 PIN, Front Leg Upper w/cotter pins

8 137105 I BUSHING (S/N 41022 only)

9 137108 2 BUSHING (S/N 41022 only)

12 136375 4 PIN ''

11 596568 4 RING, Snap

13 15345 2 PLATE, Lock w/capscrews and lockwashers

14 77077 2 PIN w/cotter pins

15 667210 2 STRAP, One Hole

16 505803 i LEVEL, Angle

MATERIAL LIST ON BACK

LEFT CAB DOOR MECHANISM

REF. PART QUANTI~ VENDORS

i 17869 i BOLT, Eye W/elastic stop nut

7 73900 1 LATCH W/mach. screw, capscrew and Jam nut

8 73983 1 HANDLE, Outside W/capscrew and'elastic stop nut

9 631350 2 SHEAVE, Roller

City ______________________________________ State _ Zip __________

Serial Number _ Model __