Fuel Transfer Pump Check c6.6

XC
h a n g e Pro
Media Search - REHS3751 - Servicing the Outlet Check Plugs on the Fuel Injection Pum... Page 1 of 10 XChange Pro
F- d F- d
uc
uc
PD
PD
!
!
W
W
t
t
O
O
N
N
y
y
bu
bu
to
to
ww
ww
om
om
k
k
lic
lic
C
C
.c
.c
w
w
tr re tr re
.
.
ac ac
k e r- s o ft w a k e r- s o ft w a
Shutdown SIS
Previous Screen
Product: NO EQUIPMENT SELECTED

Model: NO EQUIPMENT SELECTED
Configuration: NO EQUIPMENT SELECTED
Special Instruction
Servicing the Outlet Check Plugs on the Fuel Injection Pump on C6.6 and C4.4 Engines
{1251, 1290}
Media Number -REHS3751-01 Publication Date -07/05/2010 Date Updated -10/05/2010
i03930509
Servicing the Outlet Check Plugs on the Fuel Injection Pump on

C6.6 and C4.4 Engines{1251, 1290}
SMCS - 1251-PG; 1290-PG
Asphalt Paver:
AP600D (S/N: TFZ201-242)
AP655D (S/N: GNN203-223,225-225,228-231; MAT203-206)
Backhoe Loader:
450E (S/N: EBL171-388)
Industrial Engine:
C4.4 (S/N: 4442325-2334,2336-2742,2745-2943,2945-3644,3647-3748,3750-3762,3764-
4018,4020-4346,4348-4422,4425-4426,4429-4445,4447-4481,4483-4519,4521-4611,4613-
4894,4896-5126,5129-5356,5358-5371,5373-5473,5475-5518,5521-5617,5620-5624,5627-
5636,5638-5778,5783-5980,5982-6020,6022-6022,6024-6113,6115-6127,6129-6380,6382-
6665,6667-6679,6682-6684,6686-6718,6720-6721,6723-6730,6732-6759,6798-6807,6810-
6810,6825-6828,6832-6839,6850-6868,6871-6879,6882-6910,6912-6912,6914-6915,6918-
6929)
C6.6 (S/N: 666825-825,6233-6320,6322-6328,6330-6404,6406-6522,6524-6546,6548-
6616,6618-7010,7012-7013,7015-7045,7047-7084,7086-7215,7217-7340,7342-7354,7356-
7435,7437-7455,7457-7506,7508-7649,7651-7653,7655-7660,7662-7669,7672-7877,7879-
7885,7895-7920,7922-7927,7929-8075,8077-8078,8080-8087,8098-8189,8191-8249,8250-
8252,8254-8268,8270-8299,8301-8353,8355-8544,8546-8718,8720-8821,8823-8863,8866-
9165,9167-9253,9256-9258,9261-9311,9313-9381,9386-9420,9423-9479,9481-9578,9580-
9581,9583-9590,9592-9653,9657-9826,9828-9923,9926-9988,9991-9991,9993-10193,10195-
10196,10198-10198,10202-10203,10205-10206,10208-10210,10213-10217,10219-
10273,10275-10294,10296-10326,10328-10329,10331-10361,10363-10565,10567-
10595,10598-10601,10603-10682,10684-10766,10774-10877,10879-10900,10902-
10907,10909-10911,10913-10913,10915-10921,10924-10931,10933-10939,10941-
10941,10943-10944,10946-10952,10960-11028,11030-11067,11069-11182,11184-
11192,11195-11221,11227-11235,11237-11307,11314-11330,11332-11339,11342-
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 11/25/2019
XC
h a n g e Pro
F- d F- d
uc
uc
PD
PD
!
!
W
W
t
t
O
O
N
N
y
y
bu
bu
to
to
ww
ww
om
om
k
k
lic
lic
C
C
.c
.c
w
w
tr tr
re
11379,11381-11506,11508-11513,11515-11537,11539-11541,11543-11544,11558- re
.
.
ac ac
11567,11580-11585,11587-11609,11611-11615,11620-11657,11659-11659,11661-
11675,11677-11691,11694-11726,11728-11737,11739-11760,11762-11794,11796-
11851,11855-11857,11859-11875,11877-11884,11886-11887,11890-11890,11893-
11893,11895-11896,11898-11901,11904-11904,11906-11910,11913-11913,11920-
11920,11924-11929,11933-11936,11938-11954,11979-11979,11982-11982)
Generator Set:
C4.4 (S/N: D4B404-404,412-415,417-611,614-620,623-623,629-661,663-693,695-1077,1079-
1106,1110-1110; D4D1-1,612-618,622-726,730-730,764-771)
C6.6 (S/N: N6D406-735,737-752,754-755,757-776,778-784,786-789,801-1050,1052-
1081,1083-1199)
Excavator:
M313D (S/N: W3H332-850,852-852)
M315D (S/N: W5M322-338,340-761)
M316D (S/N: W6A705-1102,1104-1105)
M318D (S/N: W8P679-1152,1154-1157; W8R228-325,327-327)
M322D (S/N: W2S282-434; W2T288-431)
Integrated Toolcarrier:
IT38H (S/N: JNJ159-377)
Load Haul Dump:
R1300G Series II (S/N: RSL1-UP)
Motor Grader:
120M (S/N: B9C132-488; B9W1-184)
12M (S/N: B9F14-623)
Pipelayer:
PL61 (S/N: WGS101-175)
Vibratory Soil Compactor:
CP54 (S/N: C5Y1-104)
CP56 (S/N: C5P119-473,475-475; FCP1-130,135-137)
CP64 (S/N: P7F1-105; C6P102-117)
CP74 (S/N: P8F1-105)
CP76 (S/N: C7L1-122; JCP102-125)
CS54 (S/N: C5R114-344; C5W171-301,305-307)
CS56 (S/N: C5S106-787,789-814,816-821,831-831; FCS102-418,420-430,432-432,434-
434,438-438,443-446,463-463,470-481,483-484)
CS64 (S/N: C7F1-139; C6S101-123)
CS74 (S/N: C8F101-285,287-302,305-307,309-309,311-313,316-365; C8S103-121)
CS76 (S/N: JCS1-150; CYX103-288,291-291,294-295,299-299,304-310)
Track-Type Loader:
953D (S/N: LBP706-923,925-925)
963D (S/N: LCS727-1030)
Track-Type Tractor:
D3K (S/N: FFF136-507,510-510,519-519,521-521,530-530,532-532,538-538,540-541,545-
546; LLL165-403,405-453,455-532,534-565,567-570,573-591,593-602,612-612,633-633,638-
638)
D4K (S/N: MMM152-453,456-456,458-460,465-465,471-471,474-477; RRR153-342,350-
355,357-358)
XC
h a n g e Pro
F- d F- d
uc
uc
PD
PD
!
!
W
W
t
t
O
O
N
N
y
y
bu
bu
to
to
ww
ww
om
om
k
k
lic
lic
C
C
.c
.c
w
w
tr tr
re
D5K (S/N: JLF175-207,209-221; WWW212-805,808-814,819-819,829-834,836-837,847- re
.
.
ac ac
847,851-852,862-862; YYY226-777,780-781,785-788,790-790,806-807,813-816,833-838,841-
841)
D6K (S/N: DHA631-1099; NCF30-49; FBH794-1431,1433-1433,1436-1437,1440-1441,1443
-1444)
D6N (S/N: DJA630-1199; JAH156-304,306-310; GHS1-206; MLW1-103; DJY837-
1692,1695-1695,1704-1707,1709-1709)
Wheel Loader:
924H (S/N: HXC334-451,550-1315; JTM228-283,600-840,842-862; KLN1-398)
924HZ (S/N: WLB1-299; PED247-723)
928HZ (S/N: BYD258-404; CXK258-762)
930H (S/N: DHC310-409,600-1560; FTD196-248,650-1160)
938H (S/N: MJC63-681; JKM159-752; LKM144-533,535-538)
Introduction
If the engine turns over but the engine does not start, refer to Operation and Maintenance Manual,
"Fuel System - Prime" and Troubleshooting, "Engine Cranks but Will Not Start".
If the engine will not start, new service parts are available.
The new service parts are the following components.
• 257-2382 Plug
• 257-2381 Pin
• 258-8149 Spring
Removal Procedure
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorised personnel that have the correct
training.
XC
h a n g e Pro
F- d F- d
uc
uc
PD
PD
!
!
W
W
t
t
O
O
N
N
y
y
bu
bu
to
to
ww
ww
om
om
k
k
lic
lic
C
C
.c
.c
w
w
tr tr
re
Before begining ANY work on the fuel system, refer to Operation and re
.
.
ac ac
Maintenance Manual, "General Hazard Information and High

Pressure Fuel Lines" for safety information.
Refer to Systems Operation, Testing and Adjusting Manual,

"Cleanliness of Fuel System Components" for detailed information on
the standards of cleanliness that must be observed during ALL work
on the fuel system.
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses and all plastic tube assemblies for installation purposes.
Plug all plastic tube assemblies. This helps to prevent fluid loss and this helps to keep contaminants
from entering the system.
1. Turn the fuel supply to the OFF position.
2. Turn the battery disconnect switch to the OFF position.
XC
h a n g e Pro
F- d F- d
uc
uc
PD
PD
!
!
W
W
t
t
O
O
N
N
y
y
bu
bu
to
to
ww
ww
om
om
k
k
lic
lic
C
C
.c
.c
w
w
tr re tr re
.
.
ac ac
Illustration 1 g02028780
Typical example
XC
h a n g e Pro
F- d F- d
uc
uc
PD
PD
!
!
W
W
t
t
O
O
N
N
y
y
bu
bu
to
to
ww
ww
om
om
k
k
lic
lic
C
C
.c
.c
w
w
tr re tr re
.
.
ac ac
Typical example
3. Remove one outlet check plug (2) from fuel injection pump (1). Remove the plug, the spring (5)
and the outlet check valve (4) .
4. Clean the components with alcohol or contact cleaner. Inspect the components for wear or
damage. If there is damage to the radius surface of the outlet check valve, replace with a new
outlet check valve.
5. Flush out the head of the fuel injection pump (1) with clean alcohol or contact cleaner. Inspect
the head of the fuel injection pump (1) for damage or debris on the seat area (3) .
6. Use a cotton swab with alcohol or contact cleaner applied, swab threads in counterclockwise
direction. This will remove debris from the threads.
Note: Caution is required to prevent pushing debris into the internal passages. Do not use a
clockwise direction to clean debris from threads as debris could be pushed into the fuel
injection pump.
Installation Procedure
XC
h a n g e Pro
F- d F- d
uc
uc
PD
PD
!
!
W
W
t
t
O
O
N
N
y
y
bu
bu
to
to
ww
ww
om
om
k
k
lic
lic
C
C
.c
.c
w
w
tr re tr re
.
.
ac ac
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorised personnel that have the correct
training.
Before begining ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.
Refer to Systems Operation, Testing and Adjusting Manual,

"Cleanliness of Fuel System Components" for detailed information on
the standards of cleanliness that must be observed during ALL work
on the fuel system.
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Crank the engine until fuel comes out of one of the plug orifices, free of air.
XC
h a n g e Pro
F- d F- d
uc
uc
PD
PD
!
!
W
W
t
t
O
O
N
N
y
y
bu
bu
to
to
ww
ww
om
om
k
k
lic
lic
C
C
.c
.c
w
w
tr re tr re
.
.
ac ac
Typical example
2. Replace the plug, spring (5), and valve (4). Tighten the plug finger tight.
3. Crank the engine again until the fuel comes out the outlet check plug orifice, free of air.
XC
h a n g e Pro
F- d F- d
uc
uc
PD
PD
!
!
W
W
t
t
O
O
N
N
y
y
bu
bu
to
to
ww
ww
om
om
k
k
lic
lic
C
C
.c
.c
w
w
tr re tr re
.
.
ac ac
Typical example
4. Tighten the outlet check plug (2) finger tight. Tighten the outlet check plug (2) to a torque of 40
N·m (30 lb ft).
5. Repeat steps 3 to 6 of the removal procedure for the other outlet check plug (2). Repeat steps 1
to 4 of the installation procedure for the other outlet check plug (2) .
6. Turn the battery disconnect switch to the ON position.
7. Turn the fuel supply to the ON position.
8. Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel
System - Prime" for the correct procedure.
9. Start the engine. Refer to Operation and Maintenance Manual, "Starting the Engine" for the
correct procedure. Check for fuel leaks.""
Note: The threads can retain a small amount of fluid that will seep out during the early hours of
operation and could be confused with a leak.
XC
h a n g e Pro
Media Search - REHS3751 - Servicing the Outlet Check Plugs on the Fuel Injection Pu... Page 10 of 10 XChange Pro
F- d F- d
uc
uc
PD
PD
!
!
W
W
t
t
O
O
N
N
y
y
bu
bu
to
to
ww
ww
om
om
k
k
lic
lic
C
C
.c
.c
w
w
tr re tr re
.
.
ac ac
k e r- s o ft w a Copyright 1993 - 2019 Caterpillar Inc. Mon Nov 25 20:01:32 PST 2019 k e r- s o ft w a
All Rights Reserved.

Private Network For SIS Licensees.

Fuel Transfer Pump Check c6.6

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Fuel Transfer Pump Check c6.6

Încărcat de

Drepturi de autor:

Formate disponibile

XC

Product: NO EQUIPMENT SELECTED

Servicing the Outlet Check Plugs on the Fuel Injection Pump on

The new service parts are the following components.

Maintenance Manual, "General Hazard Information and High

Refer to Systems Operation, Testing and Adjusting Manual,

Care must be taken to ensure that fluids are contained during

Dispose of all fluids according to local regulations and mandates.

1. Turn the fuel supply to the OFF position.

2. Turn the battery disconnect switch to the OFF position.

Refer to Systems Operation, Testing and Adjusting Manual,

Care must be taken to ensure that fluids are contained during

Dispose of all fluids according to local regulations and mandates.

6. Turn the battery disconnect switch to the ON position.

7. Turn the fuel supply to the ON position.

All Rights Reserved.

S-ar putea să vă placă și