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A report on
CARBON CAPTURE AND STORAGE
Under subject of
DESIGN ENGINEERING – 1A (3130008)
Submitted by:
GROUP ID: 199517
GUIDED BY:
PROF. SHIREEN SINGH
Academic Year
(2019-2020)
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CHEMICAL ENGINEERING
CERTIFICATE
This is to certify that project work embodied in this report Entitled “Carbon Capture And Storage”
was carried out by Parth Gandhi(180420105013), Krina Vaghani(180420105061) studying at
“Sarvajanik College of Engineering and Technology” for partial fulfillment of the subject Design
Engineering- 1A.This project work has been carried out under my guidance and supervision and
it is up to my satisfaction.
Date:
Place: Scet, Surat.
Abstract
Ever since industrialization occurred, there has been an increase in the burning of fossil
fuels to meet the high energy demands. The use of such fuels causes emission of carbon
dioxide (CO2) and other greenhouse gases which lead to global warming. Such a warming
may have a highly injurious impact to life on Earth. One way to alleviate this is to reduce
the use of such fuels. An alternative method is to capture and store the emitted CO2 to
stop it from polluting the atmosphere. This is known as carbon capture and storage. This
study discusses the methods and economics associated with the same.
Keywords:
Carbon Capture by Scrubbing
Absorption
Storage
Transportation
Development of Amine Scrubbing
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Introduction
Most industries and power stations today are dependent upon the exploitation of fossil
fuels, i.e. coal, oil and natural gas to meet their demands. While these energy sources
are able to meet the needs to a large extent, they have various problems associated with
them. The aforesaid fuels are all hydrocarbons and primarily release carbon dioxide (CO 2)
on combustion.
Apart from CO2, these fuels are also known to emit other gases such as methane, oxides
of sulphur, oxides of nitrogen and carbon monoxide, to name a few. These gases, which
allow the incoming solar radiation to pass through but do not allow the trapped heat to
escape, are known as greenhouse gases (GHGs). These gases, in the right proportions
are necessary for human survival on planet Earth. However, their excessive release
causes rise of temperatures on Earth. This process is known as global warming.
Over the last 100 years, global mean surface temperature has increased by 0.74 ±
0.18°C. Moreover, the rate of warming over the last 50 years (0.13 ± 0.02°C per decade)
is double that over the last 100 years (0.07 ± 0.02°C per decade). Figure 1 shows this
warming very effectively. This rise is alarming as it could lead to widespread melting of
polar ice-caps which might result in submerging of low-lying areas.
This crisis can be solved by reducing the current energy thrust on fossil fuels and shifting
to unconventional sources of energy. However, such sources have a high establishment
cost, are location-dependent and their pricing has not been competitive enough. Hence,
if we are to meet the 8–9% economic growth, drastic cuts in fossil fuel usage cannot be
considered feasible.Nevertheless, efforts to reduce CO2 emissions have been
undertaken. The maximum potential to reduce is present in five sectors, viz. power,
energy-intensive industry, transport and habitats, forestry and agriculture. It is a myth that
these reductions are low cost. However, according to the MARKAL model, the
undiscounted incremental energy system costs are US$ 800 billion and the undiscounted
energy system costs are in excess of US$ 1 trillion for CO2 reduction of 30% (ref. 2). Even
then, these reductions may not prove to be enough given the harm that human civilization
has already caused to the Earth.
• Carbon dioxide removal (CDR) techniques which remove CO2 from the
atmosphere, which involve several methods including enhancing CO2 sinks, the use of
biomass for carbon sequestration, use of natural weathering processes to reduce CO 2 in
air, etc.
• Solar radiation management (SRM) techniques that reflect a small percentage of
the Sun’s light and heat back into space
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Literature Survey
Canvases
1. AEIOU SUMMARY
First we Define the purpose of our project. In this we covered “ Provide the healthy & cool
environment. After that we define our product experience and product function. Our main
components are Sodium Hydroxide , Lithium Hydroxide , Amine as a scrubber & minarals.
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3. Emphathy Canvas
In this canvas we know about our project. For the different reviews we conclude that it is
useful for society. Or on bad stories we define how we work on it. It is useful for writer to
help in his future work.
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4. Ideation Canvas
In Ideation Canvas we explained Activities like Scrubbing, etc. Also give a Situation And
Location. In Props we use pipe lines, CO2 Purifier, Trim cooler, Absorber.
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This canvas highlight our whole project work included Product Functions, Components
etc.
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6. Prototype
The first step of CCS is to separate CO2 from other gaseous substances since the
chimney smoke in power-plants contains only 10–12% CO2. This process is known as
carbon capture. Technologically, this is considered to be the most difficult part of the entire
CCS mechanism. Also, carbon capture happens to be an expensive process as per the
current developments. Capturing CO2 can be achieved using three following methods.
Post-combustion separation:
This involves chemical adsorption of the gas in a solvent. For instance, certain amines
such as monoethanolamine or ammonia (using the chilled ammonia process) can be used
as solvent . Fuel gas is passed through the solvent at relatively low temperatures of about
40– 50°C and then the CO2 is obtained by regeneration of the solvent at temperatures of
more than 100°C. The energy penalty for this method is regeneration of the solvent.
Oxy-fuel separation:
Oxyfuel separation is the scientifically most advanced way of CO 2 capture. Whenever a
fuel such as coal, oil or natural gas is burnt in air, the emitted CO2 combines with other
components of air including nitrogen whose composition in air is about 78%. The oxyfuel
separation method thus involves filling of the entire combustion chamber with almost-pure
oxygen and hence the emission obtained is almost entirely CO2. This is done using an air
separation unit (ASU), which works on the cryogenic principle. The energy penalty in this
method is in the working of the ASU .
Pre-combustion separation:
Pre-combustion separation involves gasification of the fuel such as coal. The fuel is
reacted with steam so as to convert it to carbon monoxide and hydrogen. This mixture is
known as synthesis gas (syngas) mixture.
C + H2O → CO + H2
Carbon Steam Carbon monoxide Hydrogen This mixture is then again reacted with
steam to form carbon dioxide and hydrogen in a reaction known as the ‘water-gas shift’
reaction.
CO + H2O → CO2 + H2
Carbon monoxide Steam Carbon dioxide Hydrogen Carbon dioxide so formed is captured
and the hydrogen obtained in the above two steps is used as a clean fuel. For further
reading on CO2 capture.
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After CO2 has been captured by any of the aforesaid methods, it needs to be transported
to the storage site. This can be done in several ways – pipelines, boats, railways or trucks.
It is suggested that the initial pilot projects may involve transportation through trucks or
boats, but it may prove to be costly when done on large-scale. Therefore, pipeline
transportation is considered to be most viable6. The pipelines used must be of good
quality as any compromise with it may lead to CO2 leak, which is discussed later. Of
course, carbon dioxide is not combustible like natural gas, which is rather inflammable.
So, CO2 transportation is more of an economic rather than a technological barrier.
Achieving the ambitious emissions reductions of the CTS would require an additional
USD 9.7 trillion in investment in power generation, transformation and industry, above
that of the RTS. To achieve the same CO 2 emissions with limited availability of CO2
storage, this additional investment would need to increase by 40%, to USD 13.7 trillion.
Most of the additional investment in the LCS relative to the CTS would be in power
generation, with an additional USD 3.1 trillion needed to accommodate the increased
electricity demand from the industrial sector and for the production of synthetic
hydrocarbon fuels from electrolytic hydrogen. An additional USD 0.9 trillion in investment
would flow directly into the industrial and fuel transformation sectors. These investment
figures do not account for the economic losses associated with early retirement of existing
assets, including an estimated additional USD 1.8 trillion in lost revenue (on an
undiscounted basis) from coal-fired power generation retirement in the LCS compared
with the CTS.
With limited availability of CO2 storage, the marginal CO2 abatement cost in the power,
industrial and fuel transformation sectors would increase significantly compared with the
CTS. By 2060, the marginal abatement cost in the power sector and in fuel transformation
would approach USD 450/tCO2, compared with USD 250/tCO2 in the CTS. For industry,
the marginal abatement cost would double to around USD 500/tCO 2 in 2060 compared
with USD 250/tCO2 in the CTS. The higher marginal abatement costs in industry and fuel
transformation would shift mitigation efforts to other parts of the energy system.
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After the captured CO2 has been transported to a potential storage site, it needs to be
stored. The CO2 may be stored in geological formations or oceans. The choice of the
storage site depends upon the CO2 storage potential and cost-effectiveness. CO2 storage
in oceans was initially conceived as a possible option, but due to very high environmental
risks, it is no longer considered one.
Limiting availability of CO2 storage means that power generation with CO2 capture would
almost vanish in the LCS relative to the CTS, which has around 615 GW of CCUS
capacity attached to coal, gas and biomass facilities in 2060. Coal-fired power plants
would be phased out more rapidly in the LCS, at an average of 60 GW of capacity per
year in the period 2025–40 compared with an average of 45 GW per year in the CTS. The
earlier retirements would result in lost revenue of around USD 1.8 trillion between 2017
and 2060.
Limiting availability of CO2 storage means that power generation with CO2 capture
would almost vanish in the LCS relative to the CTS, which has around 615 GW of
CCUS capacity attached to coal, gas and biomass facilities in 2060. Coal-fired
power plants would be phased out more rapidly in the LCS, at an average of 60
GW of capacity per year in the period 2025–40 compared with an average of 45
GW per year in the CTS. The earlier retirements would result in lost revenue of
around USD 1.8 trillion between 2017 and 2060.
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Carbon dioxide is an important chemical for several industries and has numerous
industrial applications. In fact, enhanced oil recovery (EOR) and enhanced coalbed
methane recovery (ECBM) are considered as industrial applications by many.
• Additional revenues which can result in more demonstration projects and accelerate the
reduction of technology costs, specifically those related to capture.
• CCS project delivery experience of addressing financial, environmental and regulatory
barriers.
• Public acceptance of technologies and projects.
In the LCS, almost 24 Gt CO2 would be captured from industry, fuel transformation
and power generation for storage and use in the period to 2060, representing
around 20% of the cumulative CO2 capture rate in the CTS. CO2 use would grow
by 77% in the LCS relative to the CTS, with 13.7 Gt CO2 used cumulatively for the
production of methanol, urea and synthetic hydrocarbon fuels. The use of CO 2 in
the LCS would be less than 13% of the CO2 stored in the CTS.
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The process technology using 30 wt% monoethanolamine (MEA) that has been evaluated
by NETL to give a baseline for the solvent scrubbing process can no longer be used as a
representative baseline for post-combustion capture. A number of vendors, including
Fluor and MHI have developed processes and completed evaluations that give energy
performances substantially better than that reported in the NETL analyses. Inaddition
,arecentpaperbyAhnetal.hasillustrated all the different types of flowsheet configurations
for the amine scrubbing.
Fig. gives an example of a second generation, optimised process for CO 2 capture by
amine scrubbing using 8 molal (m) piperazine (PZ). Compared to 30 wt% MEA it has
twice the rateof CO2 absorption, 1.8 times the intrinsicworking capacity, 5 to 10% lower
heat of absorption (a disadvantage), and a maximum stripper T/P of 150 C/8 bar.
In addition to the absorber, the process would probably include SO 2 polishing with
sodium alkali scrubbing and direct contact cooling of the flue gas before the PZ absorber.
It would also usually include a water wash and aerosol removal aer the absorber. Much
of this additional flue gas contacting could be incorporated into the same vessel as the
CO2 absorption.
Flowsheet:
Stripper operating T:
In processes relying upon temperature swing regeneration, the stripper should be operated at the
maximum temperature allowed by solvent degradation or by the available heat supply. This
maximises the pressure of the CO2 in the first stage of the compressor. Elevated stripper T also
reduces the ratio of water vapour to CO 2 in the simple stripper overhead. The example uses
reboiler conditions of 150 C and 8 bar.
Steam pressure should be reversibly reduced before it is used in the reboiler. In this example the
steam pressure is 6 bar and could be consistent with steam extracted between the intermediate
and low pressure turbine stages of a typical coal- fired power plant. The reboiler approach
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temperature should be minimised consistent with the tradeoff of reboiler capital cost and
equivalent work loss, typically 5 to 10 K. The equivalent work of the stripper and compressor
system should be estimated from the work value of the steam heat and the compressor work to
a final pressure (typically 150 bar) by equations such as those offered by Van Wagener (above).
Effective cross exchange between the cold rich and hot lean solvent eliminates much of the
energy cost of operating with a large solvent rate. Plate-and-frame exchangers appear to permit
an economic approach T of 5 K. A cold rich bypass41 can be used to address imbalance between
the heat capacities of the rich and lean streams. With a typical working capacity of 0.8 moleCO2
kg(H2O + amine) 1 and a heat capacity of 3.5 kJ K-1 kg(H2O + amine)-1 , the 5 K approach requires
only 22 kJheat mole CO2 -1 or 3.5 to 4.4 kJequivalent work mole CO2 -1 (with stripper at 120 to 150 C).
Reversible stripping:
When the lean loading (or solvent low rate) is optimised to minimise energy consumption, there
is a tradeoff of sensible heat loss at high solvent rate (high lean loading) and stripping steam use
at low solvent rate (low lean loading). With a close exchanger approach T (5 K), the stripper
typically only removes enough CO2 from the rich solvent to leave the maximum lean loading that
allows for adequate CO2 removal.40 An intercooled absorber using a solvent with a fast rate of
CO2 absorption (such as 8 m PZ) should be able to achieve 90% CO 2 removal with a lean loading
that gives an equilibrium CO2 partial pressure of 0.5 kPa at 40 C and a rich loading that gives an
equilibrium CO2 partial pressure of 5 kPa at 40 C.44 Therefore, the difference between the CO 2
loading at these rich (5 kPa CO2 at 40 C) and lean (0.5 kPa at 40 C) conditions will give a useful
estimate of the working capacity of the solution.
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Vapour losses , Because practical amines usually include at least two or more hydrophilic
groups such as amine, alcohol, or ether, residual amine volatility at the top of the stripper can be
managed to less than 1 ppm by a water wash. Nguyen measured amine volatility in water and
showed that two or more hydrophilic groups usually produce an amine volatility less than 100 ppm
at absorber lean conditions. In solutions loaded with CO 2, diamines such as piperazine are
substantially less volatile because of speciation to ions including protonated amine and
carbamate. Hindered amines and tertiary amines with methyl groups tend to have greater
volatility. Aliphatic monoamines without other polar groups have unacceptable volatility. Several
investigators68 have been developing systems with amino acids (partially neutralised by K+ )
which should be nonvolatile ions. Other vendors may be using amines such as
hydroethylpiperazine with three or more hydrophilic groups that have practically no volatility and
may not require a water wash.
Amine aerosols. Vapour amine may condense in the absorber on submicron hydrophilic aerosol
or particulate to produce small aerosol drops that are not removed by typical contacting internals
in the absorber or water wash.69 Several pilot plants have reported amine emissions as high as
200 ppm from pilot plants with 1 to 3 ppm SO 3 in the inlet flue gas.The resulting aerosol can be
effectively removed by a fibre filter mist eliminator with a pressure drop of 150 to 250 mmH2O.
Aker Clean Carbon and MHI claim solutions to this problem. This problem could also be
addressed by using an amine or amino acid with low or no volatility.
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Future Work
Abstract
Direct structural information of confined CO2 in a micropore is important for elucidating its
specific binding or activation mechanism. However, weak gas-binding ability and/or poor
sample crystallinity after guest exchange hindered the development of efficient materials
for CO2 incorporation, activation and conversion. Here, we present a dynamic porous
coordination polymer (PCP) material with local flexibility, in which the propeller-like
ligands rotate to permit CO2 trapping. This process can be characterized by X-ray
structural analysis. Owing to its high affinity towards CO2 and the confinement effect, the
PCP exhibits high catalytic activity, rapid transformation dynamics, even high size
selectivity to different substrates. Together with an excellent stability with turnover
numbers (TON) of up to 39,000 per Zn1.5 cluster of catalyst after 10 cycles for
CO2 cycloaddition to form value-added cyclic carbonates, these results demonstrate that
such distinctive structure is responsible for visual CO2 capture and size-selective
conversion.
Brief Introduction
Porous coordination polymers (PCPs) or metal-organic frameworks (MOFs) are emerging
as a promising class of crystalline porous materials with wide applications, including gas
adsorption and storage and heterogeneous catalysis. PCPs therefore have an advantage
over other catalysts with respect to CO2 chemistry because of their integration of the
inherent sorptive behavior with the uniform Lewis/Brønsted acidic or basic active sites
endowed by their facile tunability and modular nature, as well as their ultra-high surface
area and heterogeneous nature. Furthermore, flexibility and softness in spatial and
electronic structures can provide a dynamic space that transforms in response to guest
trapping. Flexible structures usually have lower thermal stability than rigid structures in a
single network; however, this problem can be overcome by interpenetration. Despite this,
the location of CO2 molecules in an interpenetrated PCP crystal has not yet been
reported. PCPs also impose size-slective and shape-selective restrictions through readily
fine-tuned channels and pores, displaying a molecular sieving effect. Thus our aim is to
introduce local flexibility, so effectively that CO 2 are captured by size and shape-induced
fit, and also that all the reactants still possess degree of freedom for the coupling reaction.
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Conclusion
CCS is an important transition technology such that we minimize the CO 2 emissions and
at the same time develop renewable resources.
CCS is largely regarded as the technology of the future, the knowledge of CCS should
not be restricted to scientists and professors, but also be shared with school and college
students through various invited talks, articles, exhibitions, etc.
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References
1. Int J Environ Res Public Health. 2011 May;8(5):1460-77. doi:
10.3390/ijerph8051460. Epub 2011 May 9.
7. Jordal, K., Anheden, M., Yan, J. and Strömberg, L., Oxyfuel combustion for
coal-fired power generation with CO2 capture– opportunities and challenges. In
Proceedings of the 7th International Conference on Greenhouse Gas
Technologies, Vancouver, Canada, September 2004.
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