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Environment, London South Bank University, London SE1 0AA, United Kingdom
a b s t r a c t
The pre-treatment of used cooking oil (UCO) for the preparation of biodiesel has been investigated using Novozyme
435, Candida antarctica Lipase B immobilised on acrylic resin, as the catalyst. The reactions in UCO were carried
out using a jacketed batch reactor with a reflux condenser. The liquid chromatography–mass spectrometry (LC–MS)
method was developed to monitor the mono-, di- and triglyceride concentrations and it was found that the method
was sensitive enough to separate isomers, including diglyceride isomers. It was found that the 1,3 diglyceride isomer
reacted more readily than the 1,2 isomer indicating stereoselectivity of the catalyst. This work showed that Novozyme
435 will catalyse the esterification of free fatty acids (FFAs) and the transesterification of mono- and diglycerides
typically found in UCO when Novozyme 435 is used to catalyse the pre-treatment of UCO for the formation of
biodiesel. A kinetic model was used to investigate the mechanism and indicated that the reaction progressed with
the sequential hydrolysis esterification reactions in parallel with transesterification.
© 2014 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Keywords: Biodiesel; Liquid chromatography; Used cooking oil; Novozyme 435; Kinetic model; Fatty acid methyl esters
(FAMEs); Esterification; Ping Pong Bi Bi mechanism
1. Introduction (Patil et al., 2009), by-products from oil refining such as palm
fatty acid distillate (Talukder et al., 2009), animal fats, algal oil
Biodiesel is defined as mono-alkyl esters of long chain fatty (Semwal et al., 2011) and used cooking oil (UCO) (Akoh et al.,
acids derived from renewable sources, particularly vegetable 2007; Enweremadu and Mbarawa, 2009) are currently being
oil and animal fats (Knothe, 2010; Zainal-Abidin-Murad et al., investigated to mitigate these issues. The advantage of UCO is
2012). The most common commercial process is to convert that a waste material is diverted from landfill, simultaneously
vegetable oil to biodiesel by means of a transesterification eliminating the competition with food and reducing the cost.
reaction, with methanol in the presence of a basic catalyst, The cooking process causes the vegetable oil, TGs, to break-
such as sodium hydroxide, resulting in the formation of fatty down to form, DGs, MGs, and free fatty acids (FFAs). The FFAs
acid methyl esters (FAME), as shown in Fig. 1. This reaction pro- react with the basic catalysts used during transesterification
ceeds in a stepwise manner with the triglycerides (TG) being in a saponification side reaction which can form an emulsion
converted to diglycerides (DG) and the DGs subsequently con- and reduce product yield. In addition, most biodiesel speci-
verted to monoglycerides (MGs). fications impose an upper limit on the FFAs content as FFAs
Vegetable oil is an expensive raw material and there are can cause deposits and engine damage (Knothe, 2005). Ester-
ethical concerns with using a potential food source for fuel. ification can be used to convert the FFAs to biodiesel and a
As a result alternative raw materials such as Jatropha curcas schematic of the esterification process is shown in Fig. 2.
∗
Corresponding author. Tel.: +44 02078157190; fax: +44 02078157699.
E-mail address: b.saha@lsbu.ac.uk (B. Saha).
Received 26 July 2013; Received in revised form 2 December 2013; Accepted 4 January 2014
0263-8762/$ – see front matter © 2014 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.cherd.2014.01.006
714 chemical engineering research and design 9 2 ( 2 0 1 4 ) 713–719
The heterogeneous catalysts used to investigate esterifi- mixtures is that the response is based on the concentration
cation for biodiesel production can be classified as inorganic and number of double bonds. MS detectors are useful because
acid catalysts (Cordeiro et al., 2008; Park et al., 2010), ion- they can also provide structural information.
exchange resin catalysts (Ozbay et al., 2008; Russbueldt and Kinetic modelling has been used to investigate the esterifi-
Hoelderich, 2009) and immobilised enzymes (Talukder et al., cation of FFAs to form biodiesel. In most cases a model system,
2009; Souza et al., 2009). Ion-exchange resins and immobilised with a single fatty acid is used and it has been found that
enzymes are more suitable for an environmentally benign the reaction follows a Ping Pong Bi Bi kinetic model (Al-Zuhair
process because relatively high conversions are possible at rel- et al., 2006; Mahmud et al., 2010). A schematic of the Ping Pong
atively benign conditions (Enweremadu and Mbarawa, 2009; Bi Bi mechanism for esterification is shown in Fig. 3 with an
Zainal-Abidin-Murad et al., 2012) FFA first reacting with the enzyme to form a complex (E·FFA)
Novozyme 435, Candida antarctica Lipase B immobilised leading to the formation of water. Methanol (MeOH) can then
on acrylic resin, was investigated for the esterification react with the surface to form the E·FAME and the FAME is
pre-treatment of biodiesel from UCO and the catalytic per- subsequently released.
formance was compared to an ion-exchange resin catalyst, Three mechanisms were assessed for the transesterifi-
Purolite D5082 (Haigh et al., 2013). It was found a faster conver- cation of palm oil, using immobilised Pseudomonas sp. and
sion was possible at more benign conditions when Novozyme ethanol based on the variation of the TG, MG, DG, biodiesel and
435 was used compared to Purolite D5082. In addition, it was alcohol concentrations (Cheirsilp et al., 2008). Mechanism 1
found that at the higher reaction temperatures (50–60 ◦ C) the assumed hydrolysis followed by esterification with the overall
amount of FAME formed was greater than the amount of FFAs reactions following a Ping Pong Bi Bi mechanism. Mechanism 2
consumed based on the esterification reaction as shown in assumed that the complexes bound the enzyme surface react
Fig. 2. Lipases including Novozyme 435 have also been inves- fast and was a simplified version of Mechanism 1. Mechanism
tigated for transesterification and hydrolysis (Ganesan et al., 3 assumed that transesterification (direct alcoholysis) of the
2009; Lam et al., 2010; Tongboriboon et al., 2010) although triglycerides occurred in parallel with the hydrolysis esterifi-
it has been found that the reaction rate is slow compared cation reaction sequence. The mechanism which best fitted
to esterification. In order to determine if Novozyme 435 can the experimental data was Mechanism 3.
simultaneously catalyse esterification and transesterification This work has investigated the use of LC–MS to determine
reactions in UCO, it is necessary to monitor the MG, DG and the concentration of TG, DG and MGs in the reaction mixture
TG concentrations in addition to FAME and FFAs. Gas chro- during the esterification pre-treatment of UCO for the produc-
matography (GC) and liquid chromatography (LC) are the most tion of biodiesel. This data was subsequently analysed based
common methods for investigating the production of biodiesel on the model proposed by Cheirsilp et al. (2008) for simulta-
(Li et al., 2008). Substances with high molecular weights, high neous esterification and transesterification, i.e., Mechanism
boiling points and low volatility are not easily vapourised 3. The aim of this work was to determine the components
and separated by GC, although this problem can be over- and reactions that contribute to the additional FAME forma-
come by means of a silylation reaction and the use of internal tion during the esterification pre-treatment of UCO for the
standards (Holcapek et al., 1999; Li et al., 2008). LC is a ver-
satile analytical technique and most samples do not require
derivatisation and as a result numerous methods have been
investigated for the separation and quantification of biodiesel
components (Holcapek et al., 1999; Li et al., 2008; Santori et al.,
2009). Ultra violet (UV) and mass spectrometry (MS) detectors
have been investigated for the detection of biodiesel compo-
nents (Holcapek et al., 1999; Türkan and Kalay, 2006; Santori Fig. 3 – Schematic representation of the Ping Pong Bi Bi
et al., 2009). The disadvantage of UV detectors for complex mechanism for esterification of UCO.
chemical engineering research and design 9 2 ( 2 0 1 4 ) 713–719 715
2. Experimental
2.1. Materials
d[G]
= (VmM [W] + VeM [Al])[E∗ ] (4)
dt
d[F] −d[W]
=
dt dt
= ((VmT [T] + VmD [D] + VmM [M])[W] − VeEs [F][Al])[E∗ ] (5)
d[Es] −d[Al]
= = (VeT [T] + VeD [D] + VeM [M] + VeEs [F])[Al][E∗ ]
dt dt
(6)
where the [E*] is: Fig. 6 – Selected ion LC–MS chromatograms showing
depletion of 1,3 positional isomer of dioleoyl-glycerol
[ET ] [M+Na]+ ion at m/z 643.5 and comparison with the
[E∗ ] = (7)
1 + KmT [T] + KmD [D] + KmM [M] + KmF [F] + (Al/KI ) dioleoyl-glycerol standard containing predominantly 1,3
positional isomers.
VmT , VmD and VmM are the hydrolysis rate constants and are
defined as: VmT = k3 k1 /k2 , VmD = k7 k5 /k6 and VmM = k11 k9 /k10 .
therefore an extracted ion chromatogram for each species can
VeEs is the esterification rate constant and is defined as
be generated based on the mass-to-charge (m/z) ratio. Each
VeEs = k15 k13 /k14 . VeT , VeD and VeM are the rate constants
component has a positive charge due to the incorporation of
for transesterification and are defined as: VeT = k4 k1 /k2 ,
an environmental Na+ ion. The extracted ion chromatogram
VeD = k8 k5 /k6 and VeM = k12 k9 /k10 . The equilibrium constants
for dioleoyl-glycerol is shown as an inset in Fig. 5.
KmT , KmD , KmM , KmF and the inhibition constant KI are defined
UCO has a complex composition and in order to simplify
as: KmT = k1 /k2 , KmD = k5 /k6 , KmM = k9 /k10 , KmF = k13 /k14 and
the method it has been assumed that each component of a
KI = k17 /k16 .
given species gives a similar mass spectrometric response.
The unknown parameters were determined by fitting the
Two calibration standards were used for each of the MG, DG
model equations to the batch experimental data using MAT-
and TG species. It can be seen from the inset in Fig. 5 that
LAB.
many of the components form multiple peaks due to isomers
and as a result the total area under all peaks for the relevant
4. Results and discussion
component was used as the peak area.
It has been found that individual diglycerides can be
4.1. Results of the LCMS analysis
separated into two peaks corresponding to the 1,2 and 1,3 posi-
tional isomers of the diglyceride. During the reaction these
A typical chromatogram generated by LC–MS for UCO is shown
peaks disappear at different rates, an example of this is shown
in Fig. 5 using the base peak ion (BPI) setting. UCO is known
in Fig. 6. The peaks at two reaction times for dioleoyl-glycerol
to consist of a mixture of various MG, DG and TGs, and as a
have been compared to the 1,3 diolein standard which is com-
result the chromatogram for UCO has a large number of peaks.
posed predominantly of the 1,3 isomer. These data show that
The analysis was carried out using a mass spectrometer and
the second peak corresponds to the 1,2 isomer, and that this
isomer is transesterified preferentially over the 1,3 isomer by
the Novozyme 435 enzyme catalyst. A comparison of the con-
centration of the two palmitoyl-oleoyl-glycerol isomers during
the reaction is shown in Fig. 7. The concentration data has
been calculated for this species because there is better sep-
aration of the isomers than dioleoyl-glycerol and it has been
than the literature values. From this data it can be seen that
the DGs and MGs react more readily than the TGs. As expected
the parameter of the esterification of FFAs (Ves ) is greater than
the literature value because Novozyme 435 has been shown to
favour the esterification reaction (Tongboriboon et al., 2010).
Overall the data indicates that Novozyme 435 can catalyse
the transesterification reaction in parallel with the hydroly-
sis esterification reaction sequence. The value for the alcohol
inhibition constant (KI ) is greater than the literature value and
this can be accounted for because methanol was used instead
of ethanol. The two catalysts exhibit different levels of alcohol
tolerance.
5. Conclusions
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