NI/J33388I/171620-R0

DOC NO :

CLIENT M/s. TOSHIBA WATER SOLUTIONS PRIVATE LIMITED

CONSULTANT --

GENERAL
TAG NO. PCV
LINE/EQUIPMENT --
P& ID NO. --
SERVICE PRESSURE REDUCTION
MAKE
MODEL NO
TYPE GLOBE

QUANTITY 1 NO.

SERVICE CONDITION
FLUID STATE NITROGEN GAS
FLOW RATE-MIN/OP/MAX -- -- 209 Nm³/hr
INLET PRESSURE-MIN/OP/MAX 9 15 30 kg/cm²g
OUTLET PRESSURE-MIN/OP/MAX 6 6 6 kg/cm²g
DP SIZING 3 9 24 Kg/cm²
TEMP-MIN/OP/MAX 55 55 55 °C
SP.GRAVITY/MOL.WT. 0.97 28.02
VISCOSITY 1.4

DIMENSIONS L A ±5 ØW ±5 H≤ H1 SET PRESSURE 6 kg/cm²g

IN MM 197 100 216 620 100 SET PRESSURE RANGE 4.5 TO 6.5 BARG
* L = DIMENSIONS ± 1.5mm
REMARKS : VALVE SIZING DATA
-- REGULATION DOWNSTREAM
CALCULATED Cv 1.814
SELECTED Cv 6.4
PREDICTED NOISE LEVEL dBA-at 1m <85 dBA

VALVE & ACTUATOR CONSTRUCTION

BODY SIZE 25 NB
END CONNECTION FLANGED (RF) END ANSI
B16.5 (300#)--125 -250 AARH
RATING

HYDRO TEST PRESSURE FOR BODY 77 Kg/Cm2

IMPULSE CONNECTION INTERNAL
IMPULSE SIZE NA
LEAKAGE CLASS CLASS VI

'O' RING NITRILE

9 CAP ALUMINUM
8 SET SCREW SS304
7 SPRING CASING C.S.
6 SPRING SPRING STEEL
5 DISC NITRILE
4 DIAPHRAGM NITRILE
3 TRIM PARTS SS316
2 BOTTOM CS
1 BODY A216 Gr. WCB
 DOC NO : NI/J33388I/171621 -R0

GENERAL
CLIENT
CONSULTANT

TAG NO. SRV

VALVE SR. NO 171621

TYPE ANGLE
QUANTITY 01 No.
INLET/CLASS & FACING 1" x 300# RF SERRATED
OUTLET/CLASS & FACING 2" x 150# RF SERRATED

SERVICE CONDITION
FLUID STATE NITROGEN GAS/VAPOUR

RELIEVING TEMP. 550C

SET PRESSURE 9.00 Kg/cm2 g
SET PRESSURE RANGE 8.00 to 11.00 kg/cm² g
BACK PRESSURE ATM
COLD DIFFERTIAL TEST PR. (CDTP) 9.00 Kg/cm2 g
TEST MEDIUM. AIR
HYDRO TEST PR NOZZLE 80.00 kg/cm² g
HYDRO TEST PR BODY 31.00 kg/cm² g
SEAT TIGHTNESS PR. 8.10 kg/cm² g
DIMENSIONS A B E H H1 PNEUMATIC TEST PR. 2.10 kg/cm² g
TOLERANCE ± 5.0 ± 5.0 ± 3.0 ± 25.0 -- OVER PRESSURE 10%
IN MM ### 114.0 32.5 420.0 ###
VALVE SIZING DATA
SR NO PART NAME MATERIAL MAX FLOW CAPACITY 468.58 Nm3/hr
1 BODY A216 GR WCB SELECTED ORIFICE AREA (cm2) 0.71
2 BONNET A216 GR WCB ORIFICE DESIGNATION (LETTER) "D"
3 CAP A216 GR WCB
4 NOZZLE RING PIN A479 GR 316 OPTIONAL ASSECORY YES / NO
5 SPINDLE A479 GR 316 TEST GAG REQUIRED NO
6 NOZZLE A351 GR CF8M NOZZLE/DISC STELLITED NO
7 DISC A479 GR 316 VALVE WITH LEVER ASSEMBLY NO
8 PISTON A479 GR 316 SPECIAL PAINT REQUIRED NO
9 NOZZLE RING A351 GR CF8M SPARE REQUIRED NO
10 BALL SS304 NDT REQUIREMENT NO
11 GUIDE A351 GR CF8M DEGREASING REQUIRED FOR OXYGEN SER. NO
12 & 13 BONNET STUD & NUT A193 Gr. B7 / A194 Gr. 2H
14 SPRING SS316
15 SPRING WASHER A479 GR 304
16 ADJUSTING BOLT A479 GR 304
17 ADJ BOLT NUT A479 GR 304
18 & 19 CAP STUD & NUT A193 Gr. B7 / A194 Gr. 2H
20, 21 & 22 GASKET GRAPHOIL WITH SS304 FILLER
25 DRAIN PLUG A479 GR 304
 NI/J33388I/171622-R0
DOC NO :

CLIENT
CONSULTANT

GENERAL
TAG NO. BLANKET VALVE
LINE/EQUIPMENT --
P& ID NO. --
SERVICE PRESSURE REDUCTION

QUANTITY 1 NO.

SERVICE CONDITION
FLUID STATE NITROGEN GAS
FLOW RATE-MIN/OP/MAX -- -- 209 Nm³/hr
INLET PRESSURE-MIN/OP/MAX 2 4 6 Barg
OUTLET PRESSURE-MIN/OP/MAX 50 50 50 mmWCg
DP SIZING 1.995 3.995 5.995 Bar
TEMP-MIN/OP/MAX -- -- 55 °C
SP.GRAVITY/MOL.WT. 0.97 28.02
VISCOSITY 1.4
COMPRESSEBILITY FACTOR --
DIMENSIONS L D H H1 SET PRESSURE 50 mmWCg
IN MM 235 155.4 700 100 SET PRESSURE RANGE 40 TO 175 mmWCg

REMARKS : VALVE SIZING DATA

DOWNSTREAM
-- REGULATION
CALCULATED Cv 4.889
SELECTED Cv 8
PREDICTED NOISE LEVEL dBA-at 1m <85dBA

VALVE & ACTUATOR CONSTRUCTION

BODY SIZE 40 NB
END CONNECTION FLANGED (RF) END ANSI B16.5
(300#)--125 -250 AARH
RATING

IMPULSE CONNECTION EXTERNAL

IMPULSE SIZE ½" NPTF
LEAKAGE CLASS CLASS VI

11 O' RING NITRILE

10 CAP ALUMINIUM
9 SET SCREW SS304
8 SPRING SPRING STEEL
7 SPRING CASING CS
6 PILOT BODY CS
5 TRIMPART SS316
4 DIAPHRAGM NITRILE
3 DISC NITRILE
2 BOTTOM CS
1 BODY A216 Gr. WCB
 NI/J33388I/171623-R0
DOC NO :

CLIENT
CONSULTANT

GENERAL
H1

TAG NO. PSV-1404

LINE/EQUIPMENT --
P& ID NO. --
SERVICE PRESSURE RELIEF
H

QUANTITY 1 NO.

SERVICE CONDITION
D1

FLUID STATE NITROGEN GAS

FLOW RATE-MIN/OP/MAX -- -- 206 Nm3/hr
B

INLET PRESSURE-MIN/OP/MAX -- 75 -- mmWCg

OUTLET PRESSURE-MIN/OP/MAX ATM
A -- 75 -- mmWC
DP SIZING
D 55 °C
TEMP-MIN/OP/MAX
SP.GRAVITY/MOL.WT. 0.97 28
VISCOSITY --
COMPRESSEBILITY FACTOR --
DIMENSIONS D D1 H H1 A±5 B±5 SET PRESSURE 75 mmWCg
IN MM 228.6 279.4 900 100 210 197.5 SET PRESSURE RANGE 50 TO 150 mmWCg

REMARKS : VALVE SIZING DATA

REGULATION PRESSURE RELIEF
CALCULATED Cv 95.33
SELECTED Cv 140
PREDICTED NOISE LEVEL dBA-at 1m < 85 dBA

VALVE & ACTUATOR CONSTRUCTION

BODY SIZE 4" x 6"
END CONNECTION FLANGED RF SERR.
RATING ANSI 150# x 150#
IMPULSE CONNECTION EXTERNAL
IMPULSE SIZE 3/8" NPTF
LEAKAGE CLASS CLASS VI
IBR CERTIFICATION NO

11 O RING NITRILE
10 SET SCREW SS304
9 CAP ALUMINIUM
8 SPRING SPRING STEEL
7 SPRING CASING CS
6 PILOT BODY CS
5 DIAPHRAGM NITRILE
4 DISC NITRILE
3 TRIM SS316
2 BOTTOM CS
1 BODY A216 GR. WCB
 NI/J33388I/171624-R0
DOC NO :
JOB NO :
PLANT :

CLIENT
CONSULTANT

H1
GENERAL
TAG NO. BR-1401, BR-1402
LINE/EQUIPMENT --
P& ID NO. --
SERVICE PRESSURE CUM VACCUM
RELIEF

H QUANTITY 2 Nos

SERVICE CONDITION
FLUID STATE N2+VAPOUR GAS
FLOW RATE-MIN/OP/MAX -- 206 209 Nm³/hr
LINE PRESSURE-MIN/OP/MAX -- 100 -25 mmWCg
L TEMP-MIN/OP/MAX -- -- 55 °C
SP.GRAVITY/MOL.WT. 1 1.54
VISCOSITY --
COMPRESSEBILITY FACTOR --
SET PRESSURE (PRESSURE) 100 mmWCg
SET PRESSURE (VACUUM) -25 mmWCg
DIMENSIONS L H H1
IN MM 570 500 100

REMARKS : VALVE SIZING DATA

REGULATION PR./VAC. RELIEF

BUILD UP FOR RELIEF PR. 10%

BUILD UP FOR VACUM PR. 10%

VALVE & ACTUATOR CONSTRUCTION

BODY SIZE 100 NB
END CONNECTION FLANGED (RF) END ANSI
RATING B16.5 (150#)--125 -250
AARH
1 kg/cm2g
HYDRO TEST PRESSURE FOR BODY

8 O' -RING PTFE

7 SCREEN HOLDER CS
6 PLUG -(Pressure & Vacuum) SS316
5 DISC FEP
4 TOP COVER - Vacuum CS
3 GUIDE RO - (Pressure & Vacuum) SS316
2 SEAT-(Pressure & Vacuum) SS316
1 BODY A216 GR. WCB
 DOC No.: NI/J33388I/SP/01-R0

SPARES LIST JOB No.:

PLANT :
CLIENT : M/s. SWELORE ENGINEERING PVT.LTD DATE :
CONSULTANT : MADE BY :

Item Tag Sr. No. Description MOC TOTAL

No. Quantity

1 PCV 171620 Diaphragm, Disc & Set of O'rings SET 1

2 SRV 171621 Nozzle, Disc, Spring & Set of Gaskets SET 1

3 BLANKET VALVE 171622 Diaphragm, Disc & Set of O'rings SET 1

4 PSV-1404 171623 Diaphragm, Disc & Set of O'rings SET 1

5 BR-1401, BR-1402 171624-171625 Disc & Set of O'rings SET 2

 DOC. NO. : NI/J33388I/ITP/01-R0
INSPECTION & TEST PLAN JOB NO. :
PLANT :

CLIENT : M/s. TOSHIBA WATER SOLUTIONS PRIVATE LIMITED

CONSULTANT :
P.O.NO. : TWS/PO/1920100824/ONGC LTD-MEHSANA NORTH SANTHAL DTD. 09-Oct-2019
DRG. NO. :
ITEM : PRESSURE CONTROL VALVES; EMERGENCY RELIEF VALVES & BREATHER VALVES

SR.NO. TEST & EXAMINATION TYPE OF % CHECK ACCEPTANCE FORMAT OF INSPECTION

NORM RECORD
TYPE CHECK NIRMAL CLIENT/ TPI

1 VALVE BODY & TRIM MATERIAL CHEMICAL & 100% APPROVED MATERIAL T.C. R R
MECH. ANALYSIS G.A.DRAWING

2 IN-PROCESS HYDROTEST OF VALVE STRENGTH / 100% ANSI B16.34 INTERNAL T.C. P R

BODIES SOUNDNESS

3 DIMENSIONAL & VISUAL INSPECTION DIMENSION & 100% APPROVED INTERNAL T.C. P W
VISUAL CHECK G.A.DRAWING

4 PERFORMANCE TEST SET POINT TEST 100% APPROVED INTERNAL T.C. P W

G.A.DRAWING

5 FINAL DOCUMENTATION -- 100% -- DOCUMENT P R

DOSSIER

LEGENDS :- P : PERFORM
R : REVIEW
W : WITNESS

REV. DATE REVISION PREPARED CHECKED APPROVED