Issued March 2019 • Index No. DC/12.

65

Multimatic 220 AC/DC ® MIG, Stick and

AC/DC TIG Package

Light Industrial Applications Processes Input Power 120/240 V, 1-phase, 50/60 Hz

Quick Light fabrication
Maintenance and repair
MIG (GMAW)
Flux-cored (FCAW)
Amperage Range MIG: 30–230 A
AC/DC TIG: 20–210 A
Specs Auto body
Farm/home
AC/DC TIG (GTAW)
Pulsed TIG (GTAW-P)
DC stick: 30–200 A

DC stick (SMAW) Net Weight 56 lb. (25.4 kg)

The Multimatic 220 AC/DC. It does… so you can too. All in One
Ideal for hobbyists and small shops, the Multimatic 220 AC/DC gives you the freedom to
weld any process — MIG, flux-cored, AC/DC TIG, and stick — with one portable, powerful,
easy-to-use machine. Setup and switching processes are fast and easy, all while ensuring
excellent arc quality using either 120- or 240-volt power. MULTIPROCESS
(MIG, STICK, AC/DC TIG)

Multiple processes
with only one machine

Easy to Use

QUICKTECH ™

Auto polarity,
process and settings

L THICK
RIA

MATE

NE
SS
Quick and easy setup

Portable

IMPROVED! WEIGHS
Now with NEW!
MDX Series MIG gun.
56lb.
Light enough to easily
move around your
garage or shop

Welder is warranted for three years, parts and labor.

Gun warranted for 90 days, parts only.

Miller Electric Mfg. LLC Equipment Sales US and Canada MillerWelds.com

An ITW Welding Company Phone: 866-931-9730
1635 West Spencer Street FAX: 800-637-2315
P.O. Box 1079 International Phone: 920-735-4554
Appleton, WI 54912-1079 USA International FAX: 920-735-4125
 Multimatic 220 AC/DC Features and Benefits
®

All in One

Take on more projects with one machine

that has MIG, AC/DC TIG, and DC stick.
MIG: 24 ga.–3/8 in. steel
MULTIPROCESS 18 ga.–3/8 in. aluminum
(MIG, STICK, AC/DC TIG) AC/DC TIG: 24 ga.–1/4 in. steel and aluminum
DC stick: 16 ga.–3/8 in. steel

The Multimatic 220 AC/DC comes equipped with all accessories to

weld any process, unlike other machines where you need to purchase
additional accessories.

Easy to Use
With our innovative QuickTech™ technology, Pro-Set™ (TIG and stick manual modes)
QUICKTECH ™
setup and changing processes is even easier. eliminates the guesswork when setting weld
• Automatically determines the polarity. Work parameters. Simply adjust control until
is always connected to the bottom right Pro-Set appears on the display and the
receptacle. MIG gun and TIG torch can stay
connected at the same time.
PRO-SET ™
number turns blue.

• Automatically switches to the right process. Just hit the trigger or the • AC Balance (AC TIG) — controls the cleaning action (Pro-Set 75%)
foot control and the machine automatically changes, eliminating the • AC Frequency (AC TIG) — controls the width of the arc cone
need to manually change processes. (Pro-Set 120 Hz)
• Automatically recalls the settings from the last process used. • Pulse (DC TIG) — helps focus the arc for increased stability, penetration
and travel speed (Pro-Set 100 Hz)
Auto-Set™ Elite fast and easy • DIG (Stick) — lets you tailor arc characteristics for a wide range of
predefined settings for multiple applications (Pro-Set 30% 7018 electrodes)
materials and processes to help
you get welding quickly.
• Available for all processes Robust, angled wire drive with Quick Select™
(MIG, AC/DC TIG, DC stick) drive roll for easily changing one wire
with the ability to fine-tune type/diameter to another. Quick Select drive
your settings. roll offers three grooves — two for different
size solid wires and a third for flux-cored wire.
• Set weld parameters by selecting:
MIG (shown) – wire diameter and material thickness
AC/DC TIG – tungsten diameter and material thickness
DC stick – electrode type, diameter and material thickness Two shielding gas connections so both gases
can be left connected to the machine, no

Accu L ck
MDX™-100 MIG gun
TM
switching needed. One connection for MIG
with AccuLock™ MDX gas and one for TIG gas.
consumable system features
a dual-locked, front-loading liner
that optimizes wire feedability. Easy-to-understand interface with 3.5-inch
• Install AccuLock contact tips with a color LCD display and intuitive connection
single turn. setup images.
• AccuLock liner locks at front and back of
gun to align with contact tip and power pin
for a flawless wire feed path.
• Durable, ergonomic handle with overmolding
improves grip and comfort.
• Ball-and-socket handle with rear swivel for increased
gun maneuverability while reducing welder fatigue.

2
 Multimatic 220 AC/DC Features and Benefits
®

Portable

Weighing only 56 pounds, the Optional dual cylinder

WEIGHS
56lb.
Multimatic 220 AC/DC can go where the
work is, plus the added convenience of rack cart
one machine versus two or more. Dual cylinder rack cart
offers portability while holding
two gas cylinders.

Versatile
Operates on 120-volt or 240-volt
power letting you work virtually
anywhere. Multi-voltage plug
(MVP™) easily connects to
common 120-volt or 240-volt
power outlets — no tools
required. Choose the plug that fits
the receptacle and connect it to
the power cord.

14-pin controlled operator

alternatives. The standard 14-pin
connector on your Multimatic 220
AC/DC lets you choose your
control for a customized
experience, whether it’s a foot
control, fingertip control, or
wireless foot control.
Optional wireless foot control shown.
Wide range of TIG adjustability.
• AC Balance – adjustable from 60–80%
• AC Frequency – adjustable from 60–150 Hz
• DC Pulse – adjustable from Off–150 pulses per second (PPS)
• TIG Post-Flow – adjustable from Auto–25 seconds (accessible
through service menu screen 12)
• Lift-Arc™ and high-frequency starts
• Tungsten size selection

3
 Multimatic 220 AC/DC Package ®

Comes complete with:

Power source RFCS-14 HD foot control with 20 ft. (6 m) cord Material thickness gauge
10 ft. (3 m) MDX™-100 MIG gun Two flow gauge regulators and gas hoses for 229895
13 ft. (4 m) cable electrode holder and 25 mm argon or AR/CO2 mix Hook-and-loop cord wraps
Dinse-style connector Hobart® spool of .030 in. (0.8 mm) solid wire Note: Shielding gas and
12.5 ft. (3.8 m) Weldcraft™ A-150 (WP-17) TIG Two contact tips for .030 in. (0.8 mm) wire safety equipment not included.
torch with 25 mm Dinse-style connector Quick Select ™ drive roll for .024 in. (0.6 mm) or
10 ft. (3 m) work cable with clamp and 25 mm .030/.035 in. (0.8/0.9 mm) solid wire, and
Dinse-style connector .030/.035 in. (0.8/0.9 mm) flux-cored wire
6.5 ft. (2 m) power cord with MVP™ plugs for AK2C TIG torch accessory kit
120 V and 240 V

Specifications (Subject to change without notice.)

Welding Welding Amps Input at
Mode/ Input Amperage Rated Output, 50/60 Hz Max. Open- Net
Process Power Range Rated Output 120 V 240 V KVA KW Wire Feed Speed Circuit Voltage Dimensions Weight
CV: MIG/ 120 V 30–125 A 105 A at 19.2 V, 60% duty cycle 23.3 — 2.8 2.8 60 – 600 ipm 45 VDC H: 17.5 in. 56 lb.
flux-cored 240 V 30–230 A 200 A at 24 V, 20% duty cycle — 27.2 4.8 4.8 (1.5 –15.2 m/min.) (445 mm) (25.3 kg)
W: 11.25 in.
170 A at 21.5 V, 40% duty cycle — 21.5 3.8 3.8 (286 mm)
CC: TIG 120 V 20–140 A 130 A at 15.2 V, 40% duty cycle 24.0 — 2.9 2.9 — 46 VDC D: 21.5 in.
240 V 20–210 A 210 A at 18.4 V, 20% duty cycle — 22.4 5.4 5.4 (546 mm)
CC: Stick 120 V 30–90 A 90 A at 23.6 V, 40% duty cycle 24.5 — 2.9 2.9
240 V 30–200 A 200 A at 28.4 V, 15% duty cycle — 31.3 7.5 7.5

Certified by Canadian Standards Association to both the Canadian and U.S. Standards.

Performance Data
MIG Duty Cycle Chart TIG Duty Cycle Chart Stick Duty Cycle Chart
240 240 240
220 220 220
240 V
200 200 200
180 180 180
120 V, 20 A 240 V
Output Amperes

Output Amperes

Output Amperes

240 V
160 160 160
140 140 140
120 V, 20 A
120 120 120
120 V, 20 A
100 100 100
80 80 80
120 V, 15 A
60 60 60
120 V, 15 A
40 40 40
120 V, 15 A
20 20 20
0 0 0
10 20 50 100 10 20 50 100 10 20 50 100
% Duty Cycle % Duty Cycle % Duty Cycle

4
Control Panel
1
2
3 8
9
4
10

11

5
12
6
7

1. Material Thickness Buttons 7. TIG Arc Start Buttons 9.Calibrated Tension Knob
2. Auto-Set™ Button (Lift-Arc™ not available for TIG aluminum) 10. Drive Roll
3. Wire/Rod/Tungsten Buttons 8. Plastic Hub with Retaining Ring 11. Gun Securing Knob
4. LCD Display Panel for 8-inch Spools (shaft also accepts 12. Four-pin Trigger Control Cable
5. Process Buttons 4-inch spools) Receptacle
6. Adjustment Knobs

Note: Power switch and gas solenoid are on power source rear panel.

TIG Aluminum Manual Mode TIG Steel/Stainless Manual Mode

Note: Button and knob functions change Note: Button and knob functions change
in TIG manual modes from the main panel above. in TIG manual modes from the main panel above.

1
2 1

3 3
4 4
5
1. Balance Adjustment Buttons (Pro-Set™ 75%) 1. Tungsten Size Buttons
2. Tungsten Size Buttons 2. Pulse Adjustment Knob (Pro-Set™ 100 PPS)
3. Frequency Adjustment Knob (Pro-Set™ 120 Hz) 3. Amperage Adjustment Knob
4. Amperage Adjustment Knob 4. TIG Arc Start Buttons
5. TIG Arc Start Buttons
(Lift-Arc™ not available for TIG aluminum)

5
 Genuine Miller Accessories ®

TIG Torch MVP™ Plugs

Accessory Kit
AK-150MFC
Allows welding 219258
MDX™-100 MIG Gun 1770028
operators to For power cable 6-50P
100-amp MIG gun with Miller® AccuLock™ MDX
customize their (240 V/50 A).
consumables for .030–.035 in. (0.8–0.9 mm)
standard Weldcraft™ Included with machine.
wire. Includes 10 ft. (3 m) cable assembly.
A-150 (WP-17) TIG
torch for their specific application. Kit converts
into 28 different torch styles while using the 219261
existing cable. Features nozzles, collets, collet For power cable 5-15P
bodies, torch heads, handle and more. (120 V/15 A).
Included with machine.

219259
For power cable 5-20P
Spoolmate™ 100 Spool Gun 300371 (120 V/20 A). Optional, not included
Direct-connect spool gun handles .030–.035 inch with machine.
(0.8–0.9 mm) aluminum (4043 only) and
.023–.035 inch (0.6–0.9 mm) steel/stainless
steel wires. Rated at 135 amps, 30 percent duty
cycle. Includes 12-foot (3.7 m) cable assembly
Remote Controls
and custom carrying case. Wireless Remote
Protective Cover 301524
Foot Control
300429
For remote current
and contactor
control. Receiver
plugs directly
into the 14-pin receptacle of Miller machine.
90-foot (27.4 m) operating range.

RFCS-14 HD Foot
Spoolmate™ 150 Spool Gun 301272
Control 194744
Direct-connect spool gun handles .030–.035 inch
Maximum flexibility
(0.8–0.9 mm) 4000/5000 series aluminum and
is accomplished
.023–.035 inch (0.6–0.9 mm) steel/stainless
with a reconfigurable
steel wires. Rated at 150 amps, 60 percent duty
cord that can exit the
cycle. Includes 20-foot (6.1 m) cable assembly.
Dual Cylinder Rack Cart 951770 front, back or either
Package consists of both running gear/cylinder side of the pedal. Foot pedal provides remote
rack 301239 and dual cylinder rack conversion current and contactor control. Includes 20-foot
kit 301454. Cart features durable construction (6 m) cord and 14-pin plug.
with rubber rear wheels, convenient front
handles, cable holders, plastic consumable box,
and dual cylinder rack with tool holder. Holds
two cylinders, each gas cylinder should be no
RCC-14 Remote Contactor and Current Control
greater than 7 inches (178 mm) in diameter or
Weldcraft™ A-150 (WP-17) TIG Torch 151086
65 pounds (29.5 kg) in weight.
WP1712RDI25 (12.5 ft.) East/west rotary-motion fingertip control
150-amp air-cooled torch with 25 mm attaches to TIG torch using two hook-and-loop
flow-through Dinse-style connector. fasteners. Includes 26.5-foot (8 m) control cord
and 14-pin plug.
AK2C
Accessory Kit
Includes one
short back cap,
one of each size (#4, #5, #6) alumina nozzle, RCCS-14 Remote Contactor and Current Control
and one of each size (.040, 1/16, 3/32 inch) 043688
of the following: collet, collet body, and 7-inch North/south rotary-motion fingertip control
2% ceriated tungsten electrode. attaches to TIG torch using two hook-and-loop
fasteners. Includes 26.5-foot (8 m) control cord
and 14-pin plug.

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 Consumables
®
For MDX™-100 MIG Gun For Spoolmate™ 100 Spool Gun For Multimatic 220 AC/DC
Miller® AccuLock™ MDX Consumables
Smaller consumables and components to
access hard-to-reach weldments.
Contact Tips (5 per package)
Contact Tips (10 per package) 199730 .024 in. (0.6 mm)
T-M023 .023 in. (0.6 mm) 186419 .030 in. (0.8 mm)
T-M030 .030 in. (0.8 mm) 186406 035 in. (0.9 mm) Quick Select ™ Drive Roll 261157
T-M035 .035 in. (0.9 mm)
For .024-inch (0.6 mm) or .030/.035-inch
T-M045 .045 in. (1.2 mm)
(0.8/0.9 mm) solid wire, and .030/.035-inch
T-M047 3/64 in. (1.2 mm)
(0.8/0.9 mm) flux-cored wire.
Nozzles
V-Knurled Dual-Groove Drive Roll 202926
NS-M1200B Brass, 1/2 in. ID, flush
Nozzle 186405 For .030/.035-inch (0.8/0.9 mm) or .045-inch
NS-M1200C Copper, 1/2 in. ID, flush
(1.2 mm) flux-cored wire.
NS-MFLX Gasless nozzle
Diffuser D-M100 For Spoolmate™ 150 Spool Gun
Monocoil Replacement Liners (10 ft.)
LM1A-10 .023/.025 in. (0.6 mm)
LM2A-10 .030/.035 in. (0.8/0.9 mm)
LM3A-10 .035/.045 in. (0.9/1.2 mm) Contact Tips (5 per package)
199387 .030 in. (0.8 mm)
199388 .035 in. (0.9 mm)
Note: Miller ® FasTip™, M-Series and Bernard
Centerfire™ diffusers and consumables are
NOT compatible with MDX Series guns.

Nozzle 050622

For Both Spool Guns

Drive Roll (1) 186413

For .030/.035-inch
(0.8/0.9 mm) wire.

Push Roll (1) 186414

For .030/.035-inch
(0.8/0.9 mm) wire.

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 Ordering Information
Power Source and Options Stock No. Description Qty. Price
Multimatic 220 AC/DC
® 907757 120/240 V, 50/60 Hz
Guns
MDX™-100 Gun 1770028 10 ft. (3 m), .030 –.035 in (0.8 – 0.9 mm) wire
Spoolmate™ 100 Spool Gun 300371 12 ft. (3.7 m). Includes custom carrying case
Spoolmate™ 150 Spool Gun 301272 20 ft. (6.1 m)
Accessories
Weldcraft™ A-150 (WP-17) TIG Torch WP1712RDI25 12.5 ft. (3.8 m) cable
TIG Torch Accessory Kits AK2C For use with Weldcraft™ A-150 (WP-17) Torch
AK-150MFC For use with Weldcraft™ A-150 (WP-17) Torch
Protective Cover 301524
Dual Cylinder Rack Cart 951770 Includes running gear/cylinder rack 301239 and dual cylinder rack
conversion kit 301454. Must be assembled together
MVP™ Plugs See page 6
Material Thickness Gauge 229895
Replacement Screen Cover 271493 Replacement cover for LCD display panel
Flow Gauge Regulator for Argon or AR/CO2 Mix 31-50-580-6 Replacement standard regulator
Flow Gauge Regulator for CO2 31-50-320 Required if using 100 percent CO2 gas
Remote Controls
Wireless Remote Foot Control 300429 Foot control with wireless 90 ft. (27.4 m) operating range
RFCS-14 HD 194744 Heavy-duty foot control (included with TIG kit and TIG package)
RCC-14 151086 Fingertip control
RCCS-14 043688 Fingertip control
Consumables
Contact Tips See page 7
Nozzles See page 7
Diffuser See page 7
Monocoil Replacement Liners See page 7
Drive Rolls See page 7

Date: Total Quoted Price:

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© 2019 Miller Electric Mfg. LLC