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0.8 up to 40mm thickness Rolled I- or H-section with welded cover plate U/B> 0.8 over 40mm thickness Rolled I- or H-section with welded cover plate U/B<0.25 up to 40mm thickness Rolled I- or H-section with welded cover plate U/B<0.25 over 40mm thickness Rolled H-section up to 40 mm thickness with or without cover plate 0.25 < U/B<0.8 Rolled H-section over 40mm thickness with or without cover plate 0.25 < U/B<0.8 Welded box section up to 40mm thickness Welded box section over 40mm thickness Round, square or flat bar up to 40mm thickness Round, square or flat bar over 40 mm thickness Rolled angle, channel, T-section, battened or laced compound sections Find the Perry coefficient, which is given by: 1 = 0.001a(A — Ao) Find the Euler strength, which is given by: wE PE= X-X axis 2 2 2 35 55 35 38 35 55 35 35 35 58 55 YY axis 35 35 35 55 8.0 55 8.0 35 55 35 35 55176 Structural Steelwork Step 11 Step 12 Find the compressive strength p., which is given by: =— PHS _ where g = Px tn + Wipe o+@ —pepy)'? 2 For sections fabricated from plates by welding, the design strength p, should be reduced by 20N/mm. For slender elements of a section, pe should be found by using a reduced value of p, as found in Step 9. Alternatively, use Tables 25, 26 and 27 of BS 5950: Part I to find the compressive strength pc. Use a reduced value of p, as appropriate. Pe Determine compressive resistance For plastic, compact and semi-compact sections the compressive resist- ance P, is given by: Pc=Agpe where Ag=gross cross-sectional area For slender section, each clement of the section may have a different Pe depending on the classification of the element and its reduced py. ‘The compressive resistance will be the sum of the compressive resist- ance of each of the component elements. Unity check of columns with nominal moments Columns with nominal moments in simple construction may be checked using the unity equation of Clause 4.7.7 of BS 5950: Part 1. Find L, which is the distance between points on a strut or a column where the column is restrained about both axes. . L Aur = equivalent slenderness ratio of the column = os(Z) 7 ry = radius of gyration about the minor axis of the column or strut So EN} Axo = limiting equivalent slenderness ratio = 0.4( © y mr = Perry coefficient = 0.007 (Aur ~ Aro) > 0 (for a rolled section) = 2x 0.007 x Ato (for a welded section) <2 x 0.007(ALt — Avo) > 0 2 0.007 Arr — Avo) 2 0 Mp=plastic moment capacity=S,p, where 5, =plastic modulus of section Mpr-E 2 ‘iT Py Mg =elastic critical moment: MzMp $0 + (63 — MeMp}t Mp + (mt + 1I)Mg My = buckling resistance moment = where dz =Design of Struts 177 Step 13 Alternatively, the buckling resistance moment of the column or the strut can be found by reference to Clauses 4.3.7.3 and 4.3.7.4 and Tables 11 and 12 of BS 5950: Part 1. The following relationship should be satisfied: Fo Me My ey Agpc * Mes wa ~ where F,=ultimate compressive load M,=ultmate nominal bending moment about the X-X axis (major axis) acting simultaneously with F. M,=ultimate nominal bending moment about the ¥-Y axis (minor axis) acting simultaneously with F. Ag= gross cross-sectional area Pc= compressive strength as found in Step 10 (see also Step 11) Py = design strength as found in Step 10 Z,=elastic section modulus about the Y-¥ axis (minor axis) Mys=Mp= buckling moment of resistance of the simple column. For circular hollow sections, rectangular hollow sections and box sections with uniform wall thicknesses My =pySx= Mp, provided the slenderness ratio \ does not exceed the values given in Table 38 of Appendix B of BS 5950: Part 1. Unity checks for columns|struts with moments This unity check has to be done in two stages. Firstly the local section capacity check has to be carried out, and then an overall member buckling check has to be satisfied Local section capacity check Check shear capacity P, where: Pe =0.6pyAy Ay =eflective shear area =tD for rolled sections = for built-up sections =0.94 for solid bars and plates D+B =0.64 for circular hollow sections = ( 2 5) for rectangular hollow sections where 1= thickness of the web D=overall depth of section d=depth of web only A=area of section Find the applied shear force F, from Step 3. For F,<0.6P, M, for plastic and compact sections is given by: Mex = PySx < urpyZ, and Mey = pySy < urpyZy178 Structural Steelwork where, = average load factor for ultimate limit state. For F,x>0.6P,x and Fyy>0.6P,, Mex = py(S — Suxpix) S br PyZx and Mey = py(S — SwyPry) S pry. Agn Fn 15 and py = 22% _ 115 F,,and F,, are applied shears about the XX and ¥-Y axes respectively. Pyx and Pyy are section shear capacities about the X-¥ and ¥-Y axes. S,, and S,, are the plastic moduli of the shear area only about X-¥ and ¥-Y axes respectively. Pix = For all values of F,100 < 180 O.6pyZ for Lirvy > 180 < 300 For uniform sections with equal flanges Find 8, which is the ratio of the smaller end moment to the larger end moment on a span equal to the unrestrained length. where M; is the smaller moment at end 1 and M; is the larger moment at end 2. * To “tay INDY END 2 ENDS 6M END 2 BETA POSITIVE BETA NEGATIVE MEMBER END MOMENTS WHEN 6 <|1.0| SK 5/4 The sign convention for B.180 Structural Steelwork Bis positive when both end moments are of the same sign (i.e. hogging or sagging). 3 is negative if the end moments are of opposite sign. Find equivalent uniform moment factor m given by: m = 0.57 + 0.338 + 0.108? > 0.43 for uniform sections with equal flanges m = 1.0 for all other sections Overall buckling check FmMs mMy ApPc My * pyZy where p.=the compressive strength as found in Step 10 F = ultimate axial compressive load ata section in the member M,=ultimate bending moment about X-X axis (major axis) at the same section in the member acting simultaneously My=ultimate bending moment about Y—Y axis (minor axis) at the same section in the member acting simultaneously Ag= the gross cross-sectional area at the section of the member py=the design strength My = buckling resistance moment Alternatively Me My a Mae May or and My = where Pa =Agpqx and Pe = A, le Poy To find pex and pey as shown in Step 10, use Ax and A, corresponding to Lexity and Ley/ryy respectively. Use reduced value of py where appropriate. Note: For small values of M, and My do not use this alternative method. Note: Box sections of uniform wall thickness need not be checked for lateral torsional buckling if the slenderness ratio \ does not exceed the values given in Table 5.6.Design of Struts 181 Step 14 Table 5.6 Limiting values of slenderness ratio for rectangular box sections. DIB 1 2 3 4 350 x 275 225 x 275 170 x 275 Py Py Py D=overall depth of box section; B = overall breadth of box section. Design of lacing systems General rules: (1) Lacing should not vary in section or inclination throughout the length of the member. (2) Inclination of the lacing should be between 40° and 70° to the axis of the member. (3) Lacing can be double intersection (cross) or single intersection. Single intersection lacing should not be opposed in direction on opposite faces of the main members. This would give rise to torsion in the member. (4) Tie panels in the form of battens should be provided at the ends of the lacing system. (5) Slenderness ratio A, should not be greater than 50 for individual main members connected by the lacing, where L. (effective length) is the length between the points of intersections of the lacing with the main members. Radius of gyration of the main members about the minor axis is used to compute A; = Le/ryy- Select a type and section of lacing to satisfy the general rules. Find effective lengths of the lacing bars from the sketches in Table 5.2 in Step 5. Check that the slenderness ratio of the lacing bars do not exceed 180. Find shear force V across a plane perpendicular to the axis of the member, which is given by: 2.5 r=(38)ron where F=ultimate maximum axial compression in the member V,=transverse shear in the member at any section acting with F The lacing bar should be checked for an axial tension or compression equal to Ni, which is given by: where J=number of lacing bars cut by a plane perpendicular to the axis of the member ¢=angle of inclination of the lacing bars to the axis of the member Pcc=capacity of lacing bar in compression = Ag Pc Ag= the gross cross-sectional area of the lacing bar182 Structural Steelwork The compressive strength p. may be obtained from Table 21(¢) of BS 5950: Part 1 corresponding to the slenderness ratio of the lacing bar and its design strength p,. Note: If the lacing system is connected to the main member by one fastener only, then the capacity Puc should be multiplied by 0.8. The capacity of the lacing bar in tension Pur = A, py, where Ag is the effective area of the section, which equals the gross area less deduction for holes, if any. Check that Pic and Pr are both greater than Ny, The load in the tie panels at the end of lacing is Nisin. The tie panel should be designed as a batten, as in Step 15. Step 15 Design of battens General rules: (1) The joints between the main components and the battens must be rigid. Use welded connections or connection by at least two bolts along the axis of the main member on each main member. (2) Battens should be provided opposite each other in each plane at the ends of the members and at the point of lateral restraints. (3) Intermediate battens on opposite faces of main members should be uniformly spaced throughout the length of the member. (4) The maximum slenderness ratio A, of the main member between end welds or end fasteners of adjacent battens should not exceed 50. (Xe = Le/ryy ~ see point (5) of Step 14.) (5) The slenderness ratio of the compound column about an axis perpendicular to the plane of the battens A, is given by: Ay = VO +22) > 14 where An = Le/r, Le =effective length of the compound col- umn about an axis perpendicular to the plane of the battens, and r =radius of gyration of the compound column about the same axis. (© The thickness of the plate used as batten should not be less than 1/50 of the minimum distance between welds or fasteners on the batten connecting the main members, i.c. the free length of batten. (7) The slenderness ratio of the batten should not be less than 180 where the length of the batten is taken as the minimum distance between welds or fasteners on the batten connecting the main members, i.e. the free length of batten. (8) Width of the end battens should not be less than the distance between the centroids of the main members of the compound column, (9) Width of the intermediate battens should not be less than half the distance between the centroids of the main members of the compound column, (10) Width of any batten should not be less than twice the width of the narrower connected element of the main members of the compound column.Design of Struts 183 Select a type and section of end batten and intermediate batten. Decide on a spacing of the intermediate battens. Satisfy maximum slendemess ratio \. of the main members. ‘Check thickness, slenderness and width limitations of the battens. Find transverse shear force V across a plane perpendicular to the axis of the compound column, which is given by: V=0.025F + Ve where F=ultimate maximum axial compressive force in the com- pound column V,= transverse shear in the compound column at a batten position acting with F The batten should be checked for axial load tension or compression equal to V/2 for two parallel planes of battens. Pac=capacity of the batten in compression = Agpc Ags the gross cross-sectional area and p. is the compressive strength, which can be obtained from Table 27(c) of BS 5950; Part 1 corre- sponding to the slenderness ratio and design strength p, of the batten. The capacity of the batten in tension Par is given by: Pr = Acpy where A, is the effective area of the batten after deduction of holes, if any. Check that Pyc and Ppr are both greater than V/2. 5.5 WORKED EXAMPLES 5.5.1 Example 5.1a: Design the internal compression member of a roof truss Step 1 Choose the roof truss in Example 3.1 in Chapter 3. Select member 16. SK 5/5 Truss showing the member selected for design. Select type of strut and a trial section By reference to Table 5.1, the most cost-effective option should be an angle in Grade 43 steel. From inspection of the basic load table, it is evident that maximum compression is of the order of 25 KN. Assuming a compressive strength p. equal to 125N/mm”, the mininmum area required for the strut will be 200 mm®. The design will be based on the minimum slenderness ratio. Choose RSA 50 x 50 x 6 x 4.47 kg/m as a trial section.184 Structural Steelwork ‘Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 Step 10 Determine combined ultimate axial loading Basic load cases: Dead load (DL) 6.96KN (compression) Imposed load (IL) 8.36KN (compression) Wind load (WL) 5.81KN (compression) or 5.42KN (tension) Combination 1: 14DL + 1.6/L=23.12KN (compression) Combination 2: 1.2DL + 1.2/L + 1.2WL =25.36kN (compression) Combination 3: 1.4DL + 1.4WL=17.88KkN (compression) Determine ultimate bending moments and shear forces Ignore eccentric end connection and use the slenderness ratio given in Table 5.3 Determine local bending moments Not required, Determine effective length Le= 1.0L =1550mm to centre of last row of fasteners. Determine the slenderness ratio Refer to Table 5.3. Single angle connected by a single fastener. Lea = Lop = Ly = 1550mm; ran = Pot A= LOLy/roy = 1550/9.7 = 160 = 0.7 Ly /ty +15 = 127 = 1.0La/raa = 1550/15 = 103 = 0.7Laa/raa + 30 = 102 15mm; ry = 9.7mm A= 160, which is the greatest Check minimum slenderness ratio Check 4 = 160 < 180. Satisfied. Check classification of section b/T = d/T = 50/6 =8.3 <8.5e where © = y/(275/p)) The section classification is plastic. Determine strength reduction factor Not required. Determine compressive strength Use Table 27(c) of BS 5950: Part 1. Pe = 61 N/mm” for = 160 and py = 275 N/mm?Design of Struts 185 Step 11 Steps 12 to 15 5.5.2 Example 5.1 ‘Determine compression resistance Pc = Agpe X 0.8 (see Table 5.3 and note on page 173) = 569 x 61 x 0.8 = 27.8KN > 25.36KN (see Step 2) Section check is satisfied. Not required. Chosen section (RSA 50 x 50 x 6 connected by one fastener at each end) satisfies all conditions of loading. : Same member as in Example 5.1a but use CHS Grade 50 Choose circular hollow section (CHS) 42.4 x 2.6 x 2.6 kg/m as first trial. Arca=325mm2; radius of gyration=14.1mm; py=355N/mm?; effective length = 1550mm; = L/r = 110 < 180 Refer to Table 7 of BS 5950: Part 1 for section classification. D/t = 42.4/2.6 = 16.31 < 40e? =31 where ¢ = V(275/py) The section classification is plastic. Compression strength from Table 27(a) of BS 5950: Part | pe=145N/mm? for \=110 and p,=355N/mm’, Compression resistance P,=325 x 145=47 100N > 25.36KN. CHS 42.4 x 2.6 x 2.6kg/m satisfies all loading conditions. By using CHS there is a potential saving in weight of material of up to 40%, but, the CHS may cost 60% more in price of material and fabrication. 5.5.3 Example 5.2a: Design the rafter of a roof truss Step 1 Choose the roof truss in Example 3.1 in Chapter 3. Select member number 1 (see SK 5/5). ‘Select type of strut and a trial section By reference to Table 5.1, the most cost-effective option should be a T-section in Grade 50 steel. From inspection of the basic load table, it is evident that the maximum compression in the member is of the order of 120KN. Assuming pe=120N/mm?, the minimum area of section required is 1000mm’. Choose 102 x 127 x 13kg/m structural T-section in Grade 50 steel. B=101.9mm; d=128.5mm; Z,=26.6 x 10° mm’; =61mm; T=8.4mm; Z;=75.3 x hx = 39.6mm; ryy=214mm,; A=186 Structural Steelwork Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Determine combined ultimate axial loading Basic load cases: Dead load (DL) _35.34kN (compression) Imposed load (/L) 42.41 kN (compression) Wind load (WL) 11.52KN (compression) and 29.40 KN (tension) Combination 1: 1.4DL + 1.61L=117KN (compression) Combination 2: 1.2DL + 1.21L + 1.2WL=107kN (compression) Combination 3: 1.4DL+ 1.4WL =66kN (compression) Determine ultimate bending moment and shear forces Ignore eccentric end connections. Determine local bending moments Assume a purlin is located half way between nodes. The ultimate end reaction of this purlin on the rafter is given by: spacing of truss = 4.0m Ultimate dead load and imposed load of sheeting and purlins = (14 x 0.15) +(1.6 x 0.6) = 1.17 kN/m? End reaction of purlin= W=1.17 x 4m x 2.02m (spacing of purlins) OkN Design local bending moment = WL/6=(10 x 2.02)/6=3.4kNm, where L is taken as the spacing of the nodes of the truss. This local bending moment in the rafter may be taken to be hogging at the intersection points with the internal members and sagging midway between the nodes. Determine effective length Distance between nodes on the rafter =2.02m Effective length L=2020 mm Determine slenderness ratio Lox = Lyy=2020 mm; ryq = 39.6 mM; ry = 214mm 2020 oe a Check maximum slenderness ratio A= 94 < 180 for a strut. Satisfied. Check classification of section Refer to Table 7 of BS 5950: Part 1 for section classification. € (F)- 88 Py 6 1019 Fr aha — Ol < 8.5e = 7.48 #85 ais ive= 1672 ct 61 The flanges of the T-section are classified as plastic but the stem is classified as slender.Design of Struts 187 ‘Step 9 Determine strength reduction factors for slender elements Compression reduction factor As per Table 8 of BS5950:PartI the strength reduction factor for the stem of a T-section is given by: 4 14 (@jte)— 5 (21.1/0.88) — 5 which gives py = 0.738 x 355 = 262N/mm’. Web moment and axial load combined reduction factor The factor ¢ has to be increased such that the section classification becomes at least semi-compact. After finding this increased «, the design strength py corresponding to this increased ¢ has to found. In all strength calculations for this element using design strength py this revised value will be used. = 0.738 21d Srevves = 7g 75 X 088 = LAL which gives Py= ces = 223.2N/mm? revised Use py =223.2N/mm? for all computations involving compression in the stem of the T-section. ‘Step 10 Determine compressive strength p. For a flange classified as plastic use py=355 N/mm? z\t B\t non 02(B2) = 02x (HARP Yas Py 355 The Robertson constant a is found from Table 5.5 to be 5.5 for both axes of buckling. Perry coefficient 7 = 0.001a(A ~ Ao) = 0.001 x 5.5 x (94 — 15) = 0.4345 PE _ x 205 x10 Euler strength pe = 5 pe = 229'Njmam? y ++ Vp _ 355 + 1.4345 x 229 2 ~ 2 = 341.8 N/mm? i PePy Design strength p, = ——P#?* —_ $+ per, cE = 153N/mm* ~ 341.8 + 41.8 — 229 x 355)188 Structural Steelwork Step 11 Step 12 Step 13 For stem of T-section classified as slender using py = 223.2 N[mm? Calculating in the same manner as for the fianges we get: Ao = 19; a = 5.5; 9 = 0.4125; pp = 229N/mm?; 6 = 273.2N/mm?; Pe = 119.7 N/mm? Determine compression resistance Po = Agrpes (for area of flange) + AgwPew (for area of stem) Agy = dx 1= 128.5 x 6.1 = 784mm?; Age = A — Agw = 1610 — 784 = 826mm? Pe = [(826 x 153) + (784 x 119.7)] x 10-3 = 220.2kN Unity check for columns with nominal moments Not required, Unity check for columns or struts with moments Py = 223N/mm? for the stem of the T-section. Shear capacity of the stem = Py =0.6 pyAy = 0.6 x 223 x 784x107 = 104.9kN F,=W/2=SKN (see Step 4) <0.6P, Fora slender section: Mex = pyZ = 223 x 26.6 x 10? x 10 = 5.93kNm. Local capacity check FM, 117 34 Aupy * Mex [C784 x 223) + (826 x 355)] x 103 * 5.93 = 0.823 < I (Satisfied) See Steps 2 and 4 for F and M,. Overall buckling check Determine buckling resistance M, about the major axis: \ = 94; py = 223.2 N/mm? Equivalent slenderness ratio A-t=nuvA n= 1.0; u=0.641 (from published tables); x= 15.4 (from published tables); Yx=6.1 N=0 (for the stem of a T-section in compression) =1.21 from Table 14 of BS 5950: Part 1 Att = 1 x 0.641 « 1.21 x 94 = 72.9 Limiting equivalent slenderness ratio Ao = 0.4V/(x?E/py) = 38.1 Perry coefficient mr = 0.007(\t — Avo) > 0 = 0.007 x (72.9 — 38.1) = 0.24 Mp = Sxpy = 47.6 x 10° x 223.2 x 10-6 = 10.62kNmDesign of Struts 189 Elastic critical moment Mg is given by: 10.62 x x? x 205 x 10° Tag x 232 «KN _ Mp + (mr + 1)Mg _ 10.62 + (1.24 x 18.12) _ 16.5kNm os 2 2 Buckling resistance moment My is given by: ae MeMp 18.12 x 10.62 on +(0R—MeMp) 16.5 + [16.57 — (18.12 x 10.62)F =7.57kNm FM, 117 =0.98<1 Pt My 2202 7.57 ’. Overall buckling check is satisfied. Steps 14 Not required. and 15 The T-section chosen (102 x 127 x 13 kg/m) is adequate for all condi- tions of loading. 5.5.4 Example 5.2b: Design the same rafter as in Example 5.2a using a rectangular hollow section Choose 100 x 50 x 3.2 x 7.18kg/m RHS. Area of section=914mm?; 7. =35.8mm; ry =20.70mm; Zxe= 23.5em’; S,=29.2.cm’, Steps 1 to 5 as before. Step 6 Slenderness ratio 2020 397 = 98 < 180 ‘Step 7 Check maximum slenderness ratio Slenderness ratio A = 98 < 180 (satisfied) Step 8 Section classification b = 50-31 = 50-3 x 3.2) =40.4mm d=D-31=100- (x 3.2)=90.4mm b/T = 40.4/3.2 = 12.6 < 28e = 28 x 0.88 = 24.6 djt =90.4/3.2 = 28.25 < 39 = 39 x 0.88 = 34.3 The section is classified as plastic. Step 9 Determine strength reduction factor Not required.190 Structural Steelwork Step 10 Determine compressive strength Py=355Njmm?; \=98; Pc=176N/mm? from Table 27(c) of BS 5950: Part 1 Step 11 Determine compression resistance Po = 914 x 176 x 10 = 160.9KN > F= 117kN, Step 13, Unity check Shear is negligible. Mex = PySx = 355 x 29.2 x 10? x 10-6 = 10.37kNm < MPyZx = 12.51kNm ultimate loading 117 _ "service loading ~ 77.75 ~ Local capacity check FM nT Agpy | Ma 914 x 355x109 69 < 1 (Satisfied) 10.37 Overall buckling check Box sections of uniform wall thickness need not be checked for lateral torsional buckling effects provided the slenderness tatio X is not greater than the limiting values given in Table 5.6. pee Bese 271, which is not exceeded. There is a potential saving in weight of material of up to 45% if RHS is used in place of the structural T-section, but the price of raw material and the additional fabrication costs could be 60% higher, 5.5.5 Example 5.3: Design the vertical leg of a portal frame Consider the pitched portal frame in Example 3.7. Design the frame using the elastic analysis results factored to ultimate limit state. Step 1 Select type of strut and trial section In the elastic analysis in Example 3.7 UB457 x 191 x 98kg/m has been chosen for the column. Select Grade 50 steel A=125cm?; D=467.4mm; B= 192.8mm; t= 1.4mm; T=19.6mm; 4=407.9mm; rx=19.10m; ry =4.33cm; Z, 960cm?; Z,= 243 cm’; S,=22300m’, S, = 378em?; v= 0.88; x= 25.8,Step 2 Step 3 Step 4 Step 5 Design of Struts 191 15460 3750) 516.7 17500 30000 SK 5/6 Sketch of portal showing bending moment diagram. Determine combined ultimate axial load From Example 3.7: F=154.6kN. Determine ultimate bending moment and shear force Sce Step 4 of Example 3.7 (Table 3.5): At base of column = +481.40kNm At top of column — —516.70kNm Shear force 133.10kN Not required. Determine effective length (See Table 5.2.) One could use an effective length Le = 1.5 when the frame is unbraced, fixed at the base and partially restrained in direction at the top. By limited frame method 15460 30000 SK 5/7 Sketch of portal frame with stiffness for limited frame method.192 Structural Steelwork Step 6 Step 7 Assume the stiffness of foundation is equal to the column stiffness, The sway frame critical buckling mode of the beam is in double curvature, (See page 165.) Team = 36250cm4; Lyeam = 15460mm Teeam _ 1.5 x 36250 x 104 Ls =35171mm> Lear 15460 Feotumn _ 45770 x 104 3 oe = 61027 Teoma 7500 01 027mm’ 61027 .63 ** 1027+ 35171 k3=0 for unrestricted side sway. Using SK 5/3b or Figure 24 of BS 5950: Part 1, it is found: oa 15S. Lg = 1.55 x 7500 = 11625mm Assume two longitudinal restraints connecting all the portal frames in the building at mid-height and at the top of the column, which connect to a vertical bracing system. Assume that the column is rigidly fixed to the foundation about both orthogonal axes. The top section of the column above the restraint is held in position along the X-X axis at the top and held in position and direction at the bottom, where it is continuous. About the minor axis &;=0.5 at the bottom and k= 1.0 at the top for the top half of the column. The frame is fully braced about the minor axis and using SK. 5/3a or Figure 23 of BS 5950: Part 1: 3188mm 0.85 which gives Ley = 0.85 x C) Slenderness ratio x _ 11625 eT Ley 3188 _ ny 43.3 74 Check maximum slenderness ratio Amax = 74 < 180 (Satisfied)Design of Struts 193 Step 8 Step 9 Step 10 Step Step 12 Step 13 Classification of section Assume py=355N/mm? for web<16mm and p,=345N/mm? for flanges > 16mm. RTS 275 eed = 55g = 088 and range = 4.92 < 7.5er = 6.7 (Flange is plastic) 0.89 = 35.8 > 39¢w = 34.3 (Web is slender) sa IS At or near the point of contra-flexure the whole section of the web is in compression and therefore, by definition, the web of the rolled section is classed as slender. Determine strength reduction factor The web should be designed with a reduced value of design strength py. 0.88 x 35.8 erevied = 92 215 : revised = ag = 325 Nm’ Prseied = G gay rm Determine compressive strength ‘Axis of buckling is about the Y-¥ axis. Use Table 27(b) of BS 5950: Part 1 A=74; py=345N/mm?; p= 226 N/mm? for flange. N=T74:; py =325N/mm; pe=217N/mm? for web. Determine compression resistance ‘Area of web = Agw = [467.4 — (2 x 19.6)] x 11.4= 4881 mm? Area of flange = Age= total area — 4881 = 12 500 — 4881 = 7619 mm” Compression resistance = P, =[(4881 x 217) + (7619 x 226)] x 10-> = 2781 KN Not required. Unity check with axial load and moment Local capacity check P, = 0.6pyAy = 0.6 x 217 x LL4 x 467.4 x 107 = 694KN F, = 133.1 < 0.6 x 694 = 416.4kN.194 Structural Steelwork Shear is low. The section is classified as slender because the web is slender. Mex = pyZx = 345 x 1960 x 10° x 10-6 = 676.2kNm < My Fo My 154.6 x 10% 516.7 AgPy | Mex 4881 x 325) + (7619 x 345) * 676.2 = 0.80 < 1 (Satisfied) Overall buckling check Aur= mud; A= 74; x= 258; n=1.0; u=0.88; Nx =287; N=05 .’, From Table 14 of BS 5950: Part 1 y=0.91. Aur=1 x 0.88 x 0.91 x 74= 59.3 From Table 11 of BS 5950: Part 1 p»=241 N/mm? for y= $9.3 and Py=325N/mm?. Mp = Sx Pp = 2230 x 10° x 241 x 10-6 kNm = 537.4kNm. Determine the value of 2: My = +481.4kNm; M = ~516.7kNm M_ 481.4 = as = -0.932 Ma ~~ 316.7 = ~93 m= 0.57 + 0.338 + 0.108? > 0.43 =0.35>0.43 or m=0.43 F mM, 154.6 0.43 x 516.7 . he 7 Baar + 537g — = 0-47 < 1 atishi Ayre’ My 2781 537.4 0.47 < 1 (Satisfied) Alternative method of overall buckling check Find pox and pey about X-¥ and Y-¥ axes respectively. From Step 6: 4,=61 and y =74, Take py=345N/mm? for flanges and 325 N/mm? for the web. From Table 27(a) of BS 5950: Part 1 find for 4,.=61: Pex for flange = 289N/mm? and p,, for web =275 N/mm?, From Table 27(b) of BS 5950: Part 1 find for 4y=74: Pey for flange = 226 N/mm? and pey for web = 217 N/mm,Design of Struts 195 See step 11. Pex = ((4881 x 275) + (7619 x 289)] x 10-7 = 3544 KN Poy =2781 KN (2) x 3544 (i OS x54, 3544 = 632.9kNm or =m(1 R= 537.4 x ( - Far)= 507.5kNm Alternative overall buckling check: mM, 43 x 516.7 Mx 507.5 Conclusion: the section chosen (457 x 191 x 98 kg/m UB) is adequate for the purpose. = 0.44 < 1 (Satisfied) 5.5.6 Example 5.4: Design the corner column of a multistorey building 3000 3000, s000 conn om RE | | | | 9000 SK 5/8 Floor plan showing typical column and beam layout. Design a corner column at the ground floor level in a simple beam— column construction of a multistorey building, where side sway is prevented by shear walls and plan bracing. The beams are carrying concrete floors. The main beams sit on very stiff brackets connected to the flanges of the columns. The secondary beams are connected to the web of the columns by web cleats. The storey height is 5 metres. ‘Step 1 Select type of strut and a trial size Table 5.1 shows that a cost-effective option could be a UC in Grade 50 steel.196 Structural Steelwork Step 2 Step 3 From basic load cases it is seen that maximum axial compression is approximately 4000kKN. The minimum sectional area required, assuming pe=200N/mm’, is given by: 4000 x 107 = 2 Ain = 200 = 20000 mm’ Select UC 305 x 305 x 158 kg/m as a trial size in Grade 50 steel. Determine combined ultimate axial loading For simple construction it is not necessary to carry out analysis with patterned loading on the beams to find the maximum load on the column. Assume all beams are fully loaded Basic loads ~ end reactions on the corner column Main beam: At roof level Dead load=1S0kN Imposed load =75kN At levels 3, 4 and 5 Dead load=200KN Imposed load=75kN At levels 2 and 1 Dead load=200kN Imposed load = 150kN Secondary beam: At roof level Dead load=75kN Imposed load = 37.5kN. At levels 3, 4 and 5 Dead load=100kKN Imposed load =37.5kN At levels 2 and 1 Dead load= 100kN Imposed load = 75.0kN_ Maximum ultimate axial load on the column at ground floor level F, is given by: Fe = 1.4 x (150 + (3 x 200) + (2 x 200) +75 + (3 x 100) + (2 x 100)] + 1.6 x [75 + (3 x 75) + (2 x 150) + 37.5 + (3 x 37.5) + (2 x 75)] = 3855kKN Determine ultimate bending moments and shear forces Assume that the columns are continuous, with full strength splices where required. For the column at ground floor, only eccentricity of beam reactions at the first floor level has to be considered for simple construction. Assume 200mm wide stiff bearing for the main beams. Eccentricity of the main beam reaction to the centre of column = 100mm +D/2=263.6mm about the major axis of the column. (D = overall depth of column.) Eccentricity of the secondary beam reaction =100mm (minimum to be allowed in the design) The beams are not designed with partial fixity at the columns. Assume that the column size is 305 x 305 x 137kg/m at the first floor level. The column stiffnesses at the ground floor and first floor level are given by: z Hi = 65.6 at first floor; Ig _ 38700 Ja > —s99 =774 at ground floorDesign of Struts 197 Step 4 Step 5 Step 6 Step 7 The ratio of stiffness is not more than 1.5, therefore the moment due to beam eccentricities at first floor level may be equally divided between the columns immediately above and below that level. These moments will have no effect on columns at any other level. Ultimate main beam reaction at the first floor level = (1.4 x 200) + (1.6 x 150) = 520KN. Ultimate secondary beam reaction at the first floor level =(1.4 x 100) +(1.6 x 75) = 260KN The bending moments at the beam-column joint at the first floor level are given by: My; = 520 x 0.2636 = 137.1kKNm My; = 260 x 0.100 = 26kNm Column bending moments are half of these moments: M,=137.1/2=68.6kNm My =26/2=13kNm Not required. Determine effective length It is assumed that the column is pinned at the base, braced against side sway, continuous at first floor level, restrained in position and direction at the top, and restrained in position only at the bottom. By reference to the sketches in Table 5.2 it can be concluded that Lp =0.85L. By limited frame method: ‘Column braced against side sway, hence ky = 00 Column pinned at the base, hence k)=1 Column continuous at the top, hence k= 0.5 .*. Effective length Lz =0.825 from SK 5/3a. Conservatively, take Lp = 0.852 =0.85 x 5000=4250mm Determine slenderness ratio Lrg = Ley = 4250 mm; rxq= 139 mM; ryy= 78.9 mM. 4250 4250 =306 Y= T= e129 53.9 Check slenderness limit Ymax = 53.9 < 180 (Satisfied)198 Structural Steelwork Step 8 Check classification of section €=0.88 for py=355N/mm? and ¢=0.89 for py=345N/mm? = 6.21 < 8.5¢ = 7.57 (The section is classified as plastic) 5.1 < 392 = 343 sr Ne Step 9 Not required, Step 10 Determine compressive strength Step 1 Step 12 Flange thickness 7=25.0mm. Assume py = 345N/mm? governed by the flange thickness. 2 do = 0.2 (= ) =153 Py Robertson constant a, = 3.5 for buckling about X-X axis a, = 5.5 for buckling about ¥-Y axis Perry factor 7, =0.001a, (Ax — Ao) = 0.0536 My =0.00 1a, (Ay — Ao) = 0.2123 aed = 2160.8 N/mm? Euler strength px Pry ae = 696.4N/mm? % Pts Drea 1310.8 N/mm? by = 263 DP» _ 504.6 N/mm? Pox =——PEPY__ = 34,5 N/mm? ot (GB — pespy Pey = PeyPy = 258.0N/mm? $y +(G — peyrs) Determine compression resistance Pox = AgPox = 20 100 x 324.5 x 107? = 6522kN Poy = AgPey = 20 100 x 258.0 x 10™ = 5185.8KN Unity check for columns with nominal moments L=distance between points where the column is restrained about both axes = 5.0m.Design of Struts 199 Equivalent slenderness ratio Ay is given by: LY _0.5 x 5000 vr =05(=) Ep BLT ts Ato = 04(22) = 30.6 Py Perry coefficient m7 = 0.007 (ALT — ALo) 20 =0.0077 Plastic moment capacity of section about the major axis = Mp= Spy = 2680 x 345 x 10-7 =924.6kNm Elastic critical moment My is given by: MprE Me= AérPy = 5396kNm Mp + (mr + I)ME 2 Buckling moment of resistance My, is given by: oe 3181 kNm MpMp == 916.1kNm My, ==? __ $n + (Oh — MeMry? Buckling unity check for simple column: Fe My + My 3855 68.6 13 345 x 806 x 10-5 = 0.865 < 1 (Satisfied) Conclusion: the chosen section (UC305 x 305 x 158kg/m) is ade- quate for the purpose.200 Structural Steelwork 5.5.7 Example 5.5: Design the compound column of an industrial building with a heavy-duty crane | | Jeoo ‘UPPER ROOF ee 2 wool Ff : 5000 | + HH |sa00 19000 | sooo | ool It soo I 2 200 £ ¢£ CRANE L8¢ LOWER ROOP LBC SK 5/9 Compound side column with roof leg and crane leg in a steel plant. After analysis, the basic load table is as follows: Location Dead Imposed Wind load Wind load Crane load Crane load load load_—vertical_~— horizontal __vertical horizontal (KN) (KN) (KN) (kN) (kN) (kN) A (Truss) 240180 60 48 - B (Crane) 60 - 1840 n AC (Cladding) = 200 90 - CD (Cladding) = 30, - 150 -Design of Struts 201 ‘Step! ‘Assume that the upper roof stanchion is made from UB914 x419 x 388 kg/m. To get adequate end clearance for the crane, the minimum centre-to-centre distance between the lower roof stanchion and the crane stanchion is 2000mm. The compound column will be checked against only one load com- bination to show the procedure, There are several possible load combinations, with the basic loads as given in Table 4.1. Most of these conditions have to be properly investigated. Select type of strut and trial sections For a very heavy industrial building column select fabricated section in Grade 50 steel. It is assumed that the lacing will be spaced at about 2500mm along the longitudinal axis of the compound stanchion. Ae = Lelryy should be kept below 50 for an individual component of the compound column. 2500 yminimum = —Zq~ = 50mm. ‘The maximum anticipated load on the crane leg by inspection of the basic load table is of the order of 6000KN. Assuming a design strength p. of 200N/mm”, the minimum area required for this leg will be of the order of 30000mm?. Minimum J,y required is (rmin)” x area = 50? x 30000mm* =75 x 10°mm*. Assume a depth of section d= 800mm and the trial section is shown in SK 5/10. Area of crane leg =(2 x 300 x 25) + (750 x 25) =33750mm?=2.65kN/m Area of lower roof leg =(2 x 300 x 20) + (760 x 25) =31000mm?=2.43kN/m CRANE LEG LOWER ROOF LEG SK 5/10 Section through the compound column showing trial size.202 Structural Steclwork Step 2 Crane leg Moment of inertia about ¥-X axis = Ig. = 2 [5% 300 25° +200 25 x 400 ~ 12.57 +e x 25 x 750% = 3132 x 10°mm* Moment of inertia about ¥—Yc axis =Iyy =2x is x 25 x 200 ‘ 4 x 750 x 25° = 113.48 x 10° mm* Lower roof leg Moment of inertia about XX axis= J, =2740 x 10°mm* Moment of inertia about ¥,-Y, axis = Jyy=90.99 x 10°mm* Centre of gravity of the compound stanchion is given by: 31000 x 2000 33750531000 = 958mm from the centre-line of the crane leg Compound column Moment of inertia about X-X axis=(3132 x 10°) + (2740 x 105) = 5872 x 10°mm* Moment of inertia about Y—Y axis = (113.48 x 10°) + (33 750 x 9487) + (90.99 x 10°) + 31 000 x 10527) = 64843 x 10°mm* Radius of gyration r= 4/— Crane leg rox = 304.6 mm; ryy = 580mm Lower roof leg Fax = 297.3 mM; Fy = 54.2mm_ Compound column rex = 301.1 mm; ry = 1000mm Determine combined ultimate axial loading For the purpose of this example, consider only one load combination. Combination 1: 1.2DL + 1.2CLV+1.2CLH+1.2WLV + 1.2WLH (1) Vertical load from the upper roof leg=1.2 x (240+ 60 +20) =384KN acting 467.5mm from the centre-line of the lower roof leg. F. =load on crane leg = (384 x 467.5)/2000=90 kN Fa =load on lower roof leg =384—90 = 294kNStep 3 Step 4 Step 5 Design of Struts 203 (2) Bending moment at the base of combined column due to wind = 1.2 x [(48 x 30) + (90 x 5.5) + (90 x 19) + (150 x 9.5)] 6084 kNm. Fa=load on crane leg = 6084/2 = +3042 kN F,2=load on lower roof leg= +3042kN (3) Bending moment at the base of combined column due to crane surge 1.2.x 72 x 20=1728kNm load on crane leg = 1728/2.0 = +864kN joad on lower roof leg = +864kN (4) Self-weight and sheeting on lower roof leg Fes = 1.2 x [30 + 2.43 x 19)]= 70 KN (5) Crane vertical load and self-weight of crane leg Foq= 1.2 x {1840-+ (2.65 x 19)] = 2260 kN Maximum compressive load on the crane leg = Fe= Fo + Fea + Fes + Feg= 6256 kN Maximum compressive load on the roof leg= Frg=4270KN =FatFa+Fa+ Determine ultimate bending moments and shear forces There is no bending moment in each component of the compound column. The maximum bending moment about the ¥-¥ axis of the compound column at the base of the column is: ~384 x (1.042 — 0.4675) + 6084 + 1728 — (70 x 1.042) + (2260 x 0.958) = 9683.5kNm. Maximum vertical load on the compound column = 384 + 70 + 2260 = 2714kN Maximum transverse shear = 1.2 x (48 +90 + 150) =345.6kN Not required. Determine effective lengths See Table 5.2. ‘Lower roof leg: Axis X-X: Lp=0.85L=0.85 x 19000= 16 150mm Axis YY: Lp= 1.0L, =2500mm Crane leg: Axis XX: Lp =0.85L = 16 150mm Axis Y-¥: 1.0L. =2500mm Compound colum Axis X-X: Le =0.85L= 16 150mm Axis ¥-¥: Lp=1.5L=1.5 x 19000=28 500 mm204 Structural Steelwork Step 6 Step 7 Step 8 and Step 9 Determine slenderness ratio Lower roof leg: Axis XX: ye = 16 150/297.3 = 54.3 Axis YY: Ayy = 2500/54.2 = 46.1 Crane leg: Axis XX: Asx = 16 150/304.6 = 53.0 Axis ¥-Y: Ay, = 2500/58 = 43.1 Compound column: Axis XX: Ay. = 16 150/301.1 = 53.6 Axis YY: Ayy = 28 500/100 = 28.5 Check maximum slenderness ratio Roof leg: remax = 46.1 < 50 (Satisfied) Crane leg: Acmax=43.1 < 50 (Satisfied) Compound stanchion Ajax = 53.6 < 14 x Ap= 1.4 x 46.1 = 64.5 Assume slenderness ratio of the compound stanchion is equal to 64.5. Check classification of section Determine strength reduction factors For sections which are built up by welding and are in compression, the design strength py should be reduced by 20N/mm?. All elements are above 16mm but less than 40mm in thickness. For Grade 50 steel the design strength p, = 345 — 20=325 N/mm’. 275 = 0.92 Crane leg 6=137.5mm; T=25 mm; t=25mm; d= 750mm Flanges: b/7'=5.5 <7.5¢= 9. (Element is class 1 plastic) Web: djt=30 > 28 =25.76 (Element is slender) Slenderness reduction of design strength py: 30 Erevised = 0.92 x = 10714 25.76 275 say Nj? Pysevised = [971 qe = 240 N/mm’ Py.pange = 325 N/mm? Pyweb = 240 N/mm? Roof leg b=137.5mm,; T=20mm; 1=25mm; d=760mm Flanges: b/7=6.875 <7.5¢=6.9 (Element is class 1 plastic) Web: d/t=30.4 > 28 = 25.8 (Element is slender)Design of Struts 205 Slenderness reduction of design strength py: Erevisea = 0. Pysevised = 7 9g752 9 y 30 * <6 275 Pysfange = 325 N/mm? Pyywed = 233 N/mm? 1.0857 = 233N/mm? Step 10 Determine compressive strength p. Leg Flange Web xX ry xx y-Y A Py Pe Py Pe Py Be Nyc Crane leg 53.0 325 269 43.1 325 267 53.0 240 205 43.1. (240 209 Roof leg 54.3 325 267 46.1 325 264 54.3 233 198 46.1 233 196 Comb. leg 53.6 325 267 64.5 325 219 53.6 233 198 645 233 168 Use Table 27(b) for X-X axis and Table 27(c) for ¥-Y axis from BS 5950: Part 1. Step 11 Determine compression resistance Crane leg Flange: Pein =267 N/mm”; area ‘Compression resistanc Web: Pein = 205 N/mm”; area Pes x 300 x 25=15000mm” 5.000 x 26 50 x 25 = 18 750mm? 4005 x 10°N Compression resistance Pow = 18750 x 205 = 3844 x 10°N Total resistance = P, = Por + Pew = 7849 KN > 6256KN (see Step 2) Roof leg Flange: Pevin=264N/mm®; area =2 x 300 x 20= 12000mm? Compression resistance = P, Web: Peenin= 196 N/mm”; area = 760 x 25 Compression resistance Poy Total resistance = P.= Compound column Flange: pein =219 N/mm”; area Compression resistance = Per Web: Pemin= 168N/mm?; area Compression resistance Py Total resistance = P.= Pet + Pew 12.000 x 264 = 3168 x 10°N 19 000mm? 9000 x 196 = 3724 x 10°N Pot + Pew = 6892 KN > 4270KN (see Step 2) 15000 + 12000 =27000 mm? 27000 x 219 = 5913 x 10°N 18.750 + 19 000 = 37 750mm” 7750 x 168 = 6342 x 10°N 5913 + 6342= 12255kN206 Structural Steelwork ‘Step 12 Unity check of column in simple construction The unity check is carried out for the compound column as one unit. The crane leg is the compression flange of this compound section. The web of this compound section is the lacing system. The web of the crane leg may be considered as an internal clement of the compression flange. The section classification of the web may be carried out as follows: 6=750mm; b/T=30 > 28e= 24.92 Strength reduction factor for the flange 21 = Te =0.786 as per Table 8 of BS 5950; Part 1 Design strength for the web acting as a flange = 345 x 0.786 = 271.2 N/mm? Equivalent slenderness of the compound column = Att = 0.5Amax = 64.5 x 0.5 = 32.2 (see Step 7) fee [2 x 205 x 108 =0.4,/—=04 ———_——_ = 34.6 Ato = 0. 5 04x a 34, Ato > Aut Pc= Py = 345N/mm? and 271.2N/mm? for the flanges and the web respectively 2000 Cae ¢ CRANE LEG LOWER ROOF LEG m Os 345N/mm* PLASTIC 2 Cy —7 NEUTRAL 271.2N/mm' es Aus! o = 5.8mm SK 5/11 Stress diagram at plastic state as a compound column.Design of Struts 207 The crane leg in compression can provide a resistance in bending of the compound column given by: (Area of flanges x 345) + (Area of web x 271.2) = (15000 x 345) + (18 750 x 271.2) = 10 260 kN The roof leg in tension can provide a resistance in bending of the compound column given by: Area of roof leg x 345 = 31 000 x 345 = 10695 kN. This means that the plastic neutral axis must lie in the roof leg because 10695KN is higher than 10260kN. Assume that the neutral axis is amm from the tip of the flange of the roof leg in tension, as shown in SK 5/11. C,=Area of flanges of crane leg x 345 =5175kN Cy =Area of web of crane leg x 271.2 x 5085KN. C3=2x 20 xa x 345 x 107? = 13.8 x aN T= Total area of roof leg — (2 x 20 x a) x 345 x 107 = 10695 — (13.8 x a) KN C+Q4+G=57 or 10260 +(13.8 x a) = 10695 — (13.8 x a) or a=158mm The plastic moment of resistance of the compound column is obtained by taking moments of these internal forces about the centre-line of the crane leg: Mp = |2.x 20 x (300 — 15.8) x 345 x (2000 +152) + [760 x 25 x 345 x 2000] — [2 x 15.8 x 345 x 20 x (2000 — 150 + 7.9)} = 20580 x 10°Nmm mr = 2 x 0.007 x Ao = 0.4844 < 2 x 0.007 x (Ar ~ Ato) =-ve=0 My = Mp Re, My 2714 9683.5 Unity cheek: 5+ 37° = T3955 * 30580 0.69 <1 (Satisfied) Step 13 Not required.208 Structural Steelwork Step 14 Step 15 Step 16 Design of lacing system Inclination of the lacing system is given by: 2.5 ° tana = 55 = 1.08695; a = 47.4 The inclination of the lacing system to the axis of the column ¢ is therefore: $=90° — 47.4° = 42.6° > 40° (Satisfied) Length of the diagonal lacing bar=3400mm. \ = //r should not exceed 180. Trinimum =~ = 19mm. Transverse shear = a x F+Vs eee, 345.6 = 413.4 KN (sce Step 3) 4 Load on the diagonal lacing bar = = 305.4kN ind Assuming p.=100N/mm* for the lacing bar, Aminimum = 3054 mm? Select a channel section 203 x 89 x 29.78kg/m Area =3790mm?; Fin = 26.4 mm. 1 _ 3400 An p= 36g = 288 From Table 27(c) of BS 5950: Part 1 for A= 128.8 and p,—=355N/ mm’, p.=94N/mm’, Compression resistance = Puc = Agpe = 3790 x 94 = 356.3 x 10? N > 305.4kN (Satisfied) Not required, Check deflection at service load (wind or crane surge) Check that the horizontal deflection due to service crane surge and wind load combined (not strictly necessary) at the top of the canti- lever column is less than the height divided by 300, Use the section properties of the compound column found in Step 1 Upper roof leg Jgx = 7193 x 10-°m*; length = 11m from compound stanchion. Horizontal load at top of this column=48KN and uniformly distri- buted load on the side of this column =90KN.Design of Struts 209 Deflection at the top of this roof leg only is given by: PR WE 8x1 90 x 18 3EI * BET 3x 205% 7193 "8 x 205 x 7193 Lower compound column Iyy= 64873 x 10 m*; Iength=19m from foundation to crane gantry level. Horizontal shear at top of this column =72+90 +48 =210KN. Distributed load on the side of this column = 150KN. Deflection at top of this compound stanchion is given by: _ 210 x 19% 150 x 19% 23 x 205 x 64873 Slope at the top of this compound column is given by PR WE 20x19 150 x 19 DEI GET — 2 x 205 x 64873 | 6 x 205 x 64873 = 0.003529 radians 53 = 0.003529 x 11 = 0.0388m 5 = 61 +62 + 63 = 0.109 m > H/300 = 30/300 =0.10m (May be allowed) 0.02459 m_ j= x 205 x 64873 ~ 0.04577 m. e=Chapter 6 Design of Ties 6.1 PRINCIPAL ISSUES (1) The effective area of the section in tension. (2) The design strength of the material py. (3) The bending moments due to eccentric connections. (4) The reduced contribution in tension of unconnected legs of simple tension members like angles, channels and T-sections. (5) The effect of stress concentration around holes or discontinuities. (6) Compound tension members made up by lacing or batten. 6.2 DESIGN BASIS The effective area is determined by finding the net area of an element of a section (ie. deducting the area of holes for connections) and multiplying by a correction factor to allow for some stress concentra~ tion effects. At or near the holes, the tensile stress in a purely tensile member may be allowed to go up to the ultimate stress. On this basis, the correction factor is higher in the case of Grade 43 steel because the ratio of tensile stress at the ultimate stress level to that at yield is higher in Grade 43 steel. This factor becomes | for Grade 55 steel. Such an increase in stress around holes is not allowed in simple tension members, where the effect of eccentric connection is neglected. The basis of finding the effective area in a simple tension member con- nected by one element of its section is by using the net area of its connected clement and adding a proportion of the area of the uncon- nected element. For other types of tension members, full account of any eccentric connection must be taken. The capacity in tension of a member is simply its effective area multiplied by its design strength. 6.3 COMBINED AXIAL TENSION AND BENDING MOMENT 6.3.1 Principal issues (1) Axial capacity of the member in tension. (2) Plastic moment capacity of the section about both axes. (3) Lateral torsional buckling of member due to bending moment. ‘The axial capacity can be found, as usual, by multiplying the effective area by the design strength. The plastic moment of resistance depends on the section classification and the design strength. The lateral torsional buckling effects are much less pronounced when the member 211212 Structural Steelwork is in tension, but, depending on the level of axial tension compared to its axial capacity, this effect may be severe if applied tension loads are small. The steel design code does not require checking of the effect of lateral torsional buckling when a member is under axial tension, but designers should use their own judgement when dealing with slender members with low axial tension and high bending moments, The residual compressive stress in the compression flange after allowing for axial tension may give rise to elastic instability owing to buckling 6.3.2 Design basis Using a fully elastic approach the maximum tensile stress at a corner of the member subjected to biaxial bending and tension should not exceed the design strength p,. This expressed in stress notation gives: Geto, + oy Spy where o_=direct stress in tension o,=stress due to applied moment M, a, =stress due to applied moment M, py = design strength Dividing both sides by py and also expressing the stresses in terms of the applied direct tension (F), applied moments (AM, and M,), effective area (4,) and section moduli (Z, and Z,), the equation can be rewritten in the form given below: Fol Me | My AePy PyZx” PyZy <1 where F= applied direct tension M,=applied moment about the X-¥ axis M,=applied moment about the ¥-Y axis ffective area in tension =section modulus about the ¥-¥ axis Z,=section modulus about the ¥-¥ axis The plastic moment capacity of the section may be used instead of the elastic moment of resistance. Depending on the section classi- fication and the design strength, Ma and Mg, should replace pjZ, and p,Z, respectively. Therefore: FM AcPy where Me,= plastic moment of resistance of section about X-¥ axis Mcy= plastic moment of resistance of section about ¥-Y axis This modified equation is in the code BS 5950: Part 1, but this is only a local section capacity check and not a full member capacity check. The lateral torsional buckling effects of members with axial tension should be checked with moments alone, ignoring the axial tension which has a beneficial effect. The equivalent uniform moment factor m should be used to represent the effect of the variation of bending moment over My wet Mex Mey ~Design of Ties 213 the whole length of the member. The unity equation of the member with moments only is given by: mh, my My pyey where m=equivalent uniform moment factor (see Step 13 in Chapter 5) ‘My= buckling resistance moment of the member (see Step 13 in Chapter 5) 1 Alternatively, for greater economy of plastic and compact sections the local capacity may be checked by reference to published tables where values of M,, and M,, are given corresponding to the level of axial load present. The following relationship should be satisfied: MY (MV oy Mn My) ~ Z, is a constant taken as: 2.0 for I- and H-sections 2.0 for solid and hollow circular sections $ for solid and hollow rectangular sections 1.0 for all other cases Zp is a constant taken as: 1.0 for J and H-sections 2.0 for solid and hollow circular sections $ for solid and hollow rectangular sections 1.0 for all other cases M,x=teduced local section moment capacity about the X-X axis in the presence of axial load ‘M,y=teduced local section moment capacity about the Y-Y axis in the presence of axial load The values of M,, and Mz, are derived by interaction formulation based on the principles explained in Chapter 4. The constants Z; and Zp are based on experimental results. It should be borne in mind that this is only a local section capacity check and the overall member buckling is ignored. 6.4 STEP-BY-STEP DESIGN OF MEMBERS IN TENSION Step 1 Select type of tie and trial section ‘The guidance given for struts in Table 5.1 is also valid for ties. However, the star ratings are for general guidance and may vary from site to site. Use Grade 50 steel whenever possible; angles are difficult to obtain in higher grades of steel. Structural hollow sections used as ties cost substantially more than other rolled sections. The trial section is best chosen by dividing the axial load by the design strength py to get a minimum area required, and then, by making an allowance for the holes for connection, an approximate214 Structural Steelwork Step 2 Step 3 Step 4 Step 5 area of section can be determined. Select from the published section tables a section which has an area closest to this area. When a combined moment and axial tension load is present, a further allowance has to be made in the area required for the trial section. Check that the member slenderness ratio does not fall below 350 where reversal of stress can occur due to wind. Determine ultimate axial tension From analysis of basic load cases, find the combination which causes the maximum axial tension. Determine ultimate bending moments and shear forces From analysis of basic load cases, find the various combinations of axial tensions with bending moments and shear forces. Use the load combination principle given in Table 4.1. Find moments due to eccentric connection Except for angles, channels and T-sections designed as simple tension members, all other members should be designed with an allowance for eccentric connection. Find net area of an element of a tension member with fasteners biRection oF [" s7REss Sp 7 Sp Sp SK 6/1 Determination of net area from staggered holes in elements. Net area Ay is gross area of the element Ay less the deduction for bolt holes, ()) For holes in a row perpendicular to the line of action of the tensile force on the element the net area A, is given by: An = Ag ~Saxd where 1= thickness of element d= diameter of hole in a row perpendicular to the direc- tion of tensile force (2) For staggered holes on the element, as shown in SK 6/1, the net area Ay is the smaller of Aq; or Ayo given by: An = Ag~ xd where all holes are considered in one row perpendicular to the line of action of the tensile load, and: Sit das Ay Tixds Bee Ay215 where all holes are considered in a line inclined to the direction of load. (The correction is applied to allow for the increased strength due to stagger.) Here Sp g spacing of holes along the direction of load the distance measured between the holes at right angles to the direction of the tensile load. For an angle with holes on both legs, the gauge length g may be taken as the sum of the back marks less the leg thickness. Step 6 Determine effective area of an element of a section with fasteners The code allows the stress across the net area to go beyond yield to approach the ultimate tensile strength. Therefore, to find the effective area from the net area, an increase of the net area may be allowed by multiplying it by a factor. The ratio of ultimate strength to yield strength is higher for lower grades of steel and therefore this factor is higher for lower grades of steel as given in Table 6.1. Ae = effective area = Ke x An < Ag U,=specified minimum ultimate tensile strength Y, =specified minimum yield strength Table 6.1 Values of Ke. Grade 43 Grade 50 Grade 55 Any Grade 12 A 1.0 0.75 x (UJ ¥) < 1.2 Step 7 Determine effective area of simple tension members The members in Table 6.2 are connected eccentrically to their cen- troidal axes. To account for some bending moments due to the adtiouwE i F ANGLE CONNECTED BY CHANNEL CONNECTED SINGLE 7-SECTION DOUBLE ANCLES ONE LEC ‘BY WEB CONNECTED BY FLANGE CONNECTED BY ONE LEC OF RACH ANCLE DOUBLE ANCLE BACK-T0- DOUBLE ANGLE BACK-70~ ‘BACK INTERCONNECTED; BACK INTERCONNECTED; CONNECTED 70 ONE SIDE CONNECTED 70 BOTH SIDES ‘OF A GUSSET PLATE — OP A CENTRAL GUSSET PLATE SK 6/2 Connection diagrams of simple tension members.216 Structural Steelwork juauoduios a[Bue yovo 10) 0g 54/7 = ones ssousopua|s ay) JeyA Yons rRIUCD UI 40 SuPysed pyos ynosp °7 ySuay Jo spearowur swjnFos ye paumbos s1 sofFue Jo uonsouuosiuy] ¢ dais 2ag 5 dag 20g s daig 20g s daig 20g stuowiala Ue Jo "Y vore you Jo wins 257) swuurale We Jo *y ware tu Jo wns asp) om Jo are syd saSuey 0g Jo “py kare 19u a7) S89] 0g Jo “y ware you 9s) assn8 yestua0 B JO Sapis yI0g 01 paroautO —_Yoeq-o7-yY9eq son aPBUE aqnoq so8uey yioq Aq parsouuos 891 yr0q Kq parsautio aidue asus uonaas ¥ 40 1assnB +Papeuuosr3qu mais pur soduey yj0q 10 wars £q paroauuo,) ones: J, af8uig jouueyo 2p8urg Parseuuoousjur sa payoouuooun jo vare ss018 = Fy one 9] parsouuooun Jo vaxe sso13— “Hy = ajfue uonoouuoas1ut 29] paroouudo Jo vase ou =p AVE) ot 4 ony ova Jo 8a] au0 Kq parzouuo3, moun san au ajqnoy J Sere z | 240 Kg, pa r BuB aIQnoq us Jo vare ssoa8 = Cane aBuey Jo vare jou = My (“E*) ty i my eBuey kq paroouuo vores, puts auny Jo vase ssou8 = By Bye 4 wages, (CALA cay cig prey — Ber petouooun yo va soi8 = ty y+ "¥0\ gg - J] Paroauudd jo vain ou = My Se remy 29] 2u0 Aq paroouuo ajdue aug 2y ware oansopa wonouu0> wonsog syeurey svoquiot woisual ajduiis yo vase aanoaya 7'9 aaDesign of Ties 217 Note: Step 8 Step 9 Step 10 Step 11 eccentricity, correction factors are introduced. The net area of the ele- ments after deduction of holes is used to find the effective area for simple members. Do not apply the factor K, to these elements. Double angles back to back should be separated by a distance not exceeding the aggregate thickness of the legs. Solid packing pieces should be used when they are designed as interconnected, Determine tension capacity Determine design strength py (see Step 10, Table 5.4 in Chapter 5). The tension capacity P, is then: Pi = AcPy where A,=effective area as found in Step 6 or Step 7 as appropriate. Check classification of section This should be checked with reference to Clause 3.5.2 and Table 7 of BS 5950: Part 1. Check lateral torsional buckling for moment only Follow Step 12 of Chapter 7. Unity check of tension members with moments The condition is: Foo My, My Fepy * Max” Moy =! where F=the applied ultimate tension load ‘M, =the applied ultimate moment about the major axis acting simultaneously with F M, = the applied ultimate moment about the minor axis acting simultaneously with F Mg.=the plastic moment capacity of the section about the major axis Mgy=the plastic moment capacity of the section about the ina Tes ‘The shear capacity P, is given by: Py=0.6pyAy where 4,—effective shear area= 1D for rolled sections d for built-up sections =0.94 for solid bars and plates = (2) forsee 7 hollow sections =0.64 for circular hollow sections t= thickness of web D=overall depth of section depth of web only A=area of section The applied shear force F, comes from Step 3.218 Structural Steelwork Note: Step 12 F, <0.6P,: plastic and compact sections The plastic section moment capacity for plastic and compact sections is given by: Mex = PySx < wepyZx; Mey = pySy < uspyZy where juy= average load factor for ultimate limit state Fx > 0.6Py, and F,y >0.6P,y: plastic and compact sections Mex = Py(S— Sexpix) < mePyZxi Mey = py(S— Suypry) < urpyZy 2.5Fvx 2.5K, PTS py = ea 2 Pix = -15 where Fy, =applied shear about the X-X axis Fey = applied shear about the ¥-Y axis Py, = section shear capacity about the X-X axis Psy = section shear capacity about the Y-Y axis Sux = plastic modulus of shear area only about YX axis Svy= plastic modulus of shear area only about Y-¥ axis For all values of F,< P,: semi-compact and slender sections The plastic section moment capacity M, for semi-compact and slender sections is given by: Mex = DyZx3 Mey = PyZy For slender elements in compression, use a reduced value of py as per Clause 3.6 and Table 8 of BS 5950: Part 1. The plastic moment capacity of section Mz for plastic and compact sections is reduced in the presence of high shear only in the ortho- gonal direction in which the shear exceeds the limit of 0.6P,. Design of lacing or batten system General rules: lacing (1) Lacing should not vary in section or inclination throughout the length of the member. (2) Inclination of the lacing should be between 40° and 70° to the axis of the member. (3) Lacing can be double intersection (cross) or single intersection. Single intersection lacing should not be opposed in direction on opposite faces of the main members. This will give rise to torsion in the member. () Tie panels in the form of battens should be provided at the ends of the lacing system. (5) Slenderness ratio A, = L¢/ry should not be greater than 80 for indi- vidual main members connected by the lacing, where L, (effective length) will be the length between the points of intersection of the lacing with the main members and r, is the radius of gyration of the main members about the minor axis.Design of Ties 219 General rules: batten (1) The joints between the main components and the battens must be rigid. Use welded connection or connection by at least two bolts along the axis of the main member on each main member. (2) Battens should be provided opposite each other in each plane at the ends of the members and at the points of lateral restraint. (3) Intermediate battens on opposite faces of main members should be uniformly spaced throughout the length of the member. (4) The maximum slenderness ratio , of the main member between end welds or the end fastener of adjacent battens should not exceed 80. (5) The thickness of the plate used as battens should not be less than 4 of the minimum distance between welds or fasteners on the batten connecting the main members. (© The slenderness ratio of the batten should not be less than 180, where the length of the batten is taken as the minimum distance between welds or fasteners on the batten connecting the main members. (1) Width of the end battens should not be less than the distance between the centroids of the main components. (8) Width of the intermediate battens should not be less than half the distance between the centroids of the main components. (9) Width of any batten should not be less than twice the width of the narrower connected element of the main members. The transverse shear force acting parallel to the planes of lacing or batten, V, is the greater of V; or V2, as given by: W=I% F, 2=V, where F=the ultimate maximum axial tensile force in the com- pound member V,=the maximum ultimate transverse shear in a direction parallel to the planes of the lacing or battens The lacing bar should be checked for an axial tension or compression equal to N, given by: where J—number of lacing bars cut by a plane perpendicular to the axis of the member =angle of inclination of the lacing bars to the axis of the member The capacity of lacing bar in compression Prc is given by: Pic=Agpe where Ay Pe ‘oss cross-sectional area of lacing bar compressive strength, which may be obtained from Table 27(c) of BS5950: Part 1 corresponding to the slendemess ratio of the lacing bar and its design strength py220. Structural Steelwork Note: If the lacing system is connected to the main member by one fastener only, then the capacity Pic should be multiplied by 0.8. The capacity of lacing bar in tension Pry is given by: Pur=Aepy where 4, =effective area of the section = gross area less deduction for holes, if any The batten should be checked for axial load tension or compression equal to V/2 for two parallel planes of battens. The capacity of batten in compression Pyc is given by: Pac= Ashe where y= gross cross-sectional area fhe compressive strength to be obtained from Table 21(c) of BS 5950: Part 1 corresponding to the slender- ness ratio and design strength py of batten The capacity of batten in tension Pgr is given by: Par AcPy where A, = effective area of batten after deduction of holes, if any Check that Pgc and Pgr are both greater than V/2. 6.5 WORKED EXAMPLES 6.5.1 Example 6 Step 1 Design the main tie of the roof truss in Example 3.1 SK 6/3 Roof truss of Example 3.1. Basic load cases for member 9: Dead load =32.81 kN (tension) Imposed load = 39.38kN (tension) Wind load = 25.45KN (tension) Select type of tie and trial section Refer to Table 5.1, where some guidance is given about the choice of type of section. An angle section in Grade 43 steel could be the most cost-effective solution. The maximum tension in the member is of the order of 117KN, so the minimum area of section required = (117 x 10°)/275 = 425 mm?.Design of Ties 221 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 There is no reversal of stress in any part of the tie in the truss and therefore there is no limitation of the slenderness ratio of the member. Try RSA75 x 50x 6x 5.65kg/m in Grade 43 steel with area of section equal to 719mm? Determine ultimate axial tension Combination 1: 1.4 (dead load) + 1.6 (imposed load) 4x 32.81) +(1.6 x 39.38) = 108.9kN Combination 2: 1.2 (dead load) + 1.2 (imposed load) + 1.2 (wind load) (1.2 x 32.81) + (1.2 x 39.38) + (1.2 x 25.45) =117.2kN Combination 3: 1.4 (dead load) + 1.4 (wind load) = (1.4 x 32.81) + (1.4 x 25.45) =81.60KN Determine ultimate bending moment and shear Not required. Determine moments due to eccentric connection Not required for angles, channels and T-section used as simple ten- sion members. Determine net area of an element of a section with fasteners Assume one bolt hole of diameter 22mm for an M20 Grade 4.6 bolt of capacity 39.2KN in the 6mm thick leg of the angle. This capacity is enough for all internal members connecting to the tie. Net area=4,=4,—-¢xd Ag= gt0ss area of element rea of the longer leg of the angle tie length of the long leg —} thickness of leg) x thickness 75 —3) x 6= 432mm? Given 1= thickness of leg=6 mm and d= diameter of hole= 22mm: An = 432 — (6 x 22) = 300mm? Determine effective area of an element Not required for simple tension members. Determine effective area of simple tension members See Table 6.2. For a single angle, the effective area is given by: 3Ane Ae = Ane + Ago (as) Here, Ago =area of outstanding leg = (50 — 3) x 6 = 282 mm. ) 3x 300 —— 4.7mm? Bx 300) +282) = 47M Ae = 300 4282 x (222. Structural Steelwork Step 8 Determine tension capacity Design strength py = 275N/mm?. Therefore: Pu = Aepy = 514.7 x 275 x 10 = 141. SKN < 117.2KN (Satisfied) ‘Steps 9, 10, 1] and 12 are not required because there is no bending in the member. 6.5.2 Example 6.2: Design the tie of a 75m span latticed girder for the roof of an aircraft hangar The spacing of the nodes in the girder is 5m and the girder is 4.5m deep. A runway beam is connected to the tie half-way between the nodes. The capacity of the hoist is 2 tonnes. fn mm Ss XS JINN 4500 — ‘5000 ‘5000 ‘5000 5000 ‘FUNWAY BEAM SK 6/4 Part elevation of latticed girder with runway beam between nodes. Basic loads: Dead load 12KN (tension) Imposed load =940KN (tension) Wind load 86 KN (tension) and 513kN (compression) Under the worst adverse loading condition the tie may suffer reversal of stress. The tie is assumed continuous Bending moment due to runway beam and hoist: =29kNm (sagging) at midpoint between nodes 3.4KNm (hogging) at the nodes Step 1 Select type of tie and a trial section Refer to Table 5.1. Compound channels in Grade 50 steel should be the most cost-effective solution. From inspection of basic loads, the maximum load in tension is of the order of 2500kN. Assuming Py=355 N/mm’, the area of section required is given by: 2500 x 10° 2 Ansin = Se— = 7050 mmDesign of Ties 223 Step 2 Step 3 Select two channels 254 x 89 x 35.74kg/m battened. The area of each channel is 4550 mm?. The plastic moment capacity of each channel is given by: SxPy = 414 x 355 x 107 = 147kNm This is well in excess of the requirement. Because there is a possible reversal of stress due to wind, the maxi- mum slenderness ratio must be below 350. Given L=5000mm and rx =98.8mm, which is the minimum for the combined section. max —_ 50.6 < 350 (Satisfied) Tx The channels are placed face to face as shown in SK 6/5. The back- to-back distance is kept the same as the depth of the vertical compression member in the latticed girder, which is 203mm. 203 LACED OR BATTENED CHANNEL 254%89%35.75 Kg/’m > ‘RUNWAY BEAM ko SK 6/5 The trial section of the tie in the latticed girder. Determine ultimate axial tension Combination 1: 1.4DL + 1.61L=(1.4 x 612) +(1.6 x 940) = 2360.8kN Combination 2: 1.2DL+1.20L + L.2WL = 1.2 x (612 + 940 + 586) 566 kN. Combination 3: 1.4DL + 1.4WL=1.4 x (612 + 586) = 1677.2KN Determine ultimate bending moments and shear force Ultimate bending moment due to runway beam hoist in Combination 2: =1.2x29=34.8kNm (sagging) 1.2.x 13.4= 16.1 kNm (hogging)224 Structural Steelwork Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 Step 10 Maximum ultimate bending moment due to runway beam hoist: 1.6 x 29=46.4kNm (sagging) 1.6 x 13.4=21.4kNm (hogging) Shear force may be regarded as negligible Determine moment due to eccentric connection Not required. Determine net area of an element of a section Assume that the runway beam is connected to the bottom flange of the channels using 4 M12 Grade 8.8 bolts. The runway beam is assumed spliced at the girder and each section is connected by two bolts to the flange of a channel. Deduct the equivalent of one 14mm diameter hole from each flange. Ag = gross area of flange = (2 a) Tr = (s89 1) x36 = 147mm? Aq = net area of flange = 1147 ~ (13.6 x 14) = 957mm? Determine effective area of an element Ac= KeAq and K,= 1.1 from Table 6.1. Ac=1.1 x 957 = 1053 mm? < 1147 mm? Loss of area due to holes in each channel = 1147 — 1053~94mm?, Therefore, the total effective area of the tension member is: Ag =2 x (4550 — 94) = 8912 mm? Not required. Determine tension capacity Pr = AePy = 8912 x 355 x 10-3 =3164 kN > 2566kN (Satisfied) Check classification of section 7 654< 852 = 748 d 19 aa rare section classification is plastic. Check lateral torsional buckling for maximum bending moment Mesnax = 46.4kNm.Design of Ties 225 Step 11 Step 12 For individual channel sections: Iyy=302em*; Area=45.5em?; Cy=2.42em. Moment of inertia about the ¥-Y axis of the compound tie is given by: =2x [so2as @ 2 -2. 42) F 6041.5om* Vlyy/A) = y(6041.5 + 45.5) = 11.520m .89 cm from steel section table Lyy=5000mm ws Amax=500-+9.89 = 50.6 Assume x = D/T = 254 + 13.6 = 20. *, v=0.47 for N=0.5 from Table 14 of BS 5950: Part 1 Take v=0.9. y= M[M, = —2, approximately; 6=1.0 ©. from Table 15 of BS 5950: Part | n= .81 Dur = nuvd = 0.81 x 0.9 x 0.47 x $0.6 = 17 Po=355N/mm? for A-7=17 from Table 11 of BS 5950: Part 1 w. My = Mex = Sypp=2 X 414 x 355 x 10-3 = 294 KNm > 46.4kNm (Satisfied) where M = mM, = M, because m Unity check of tension members with moment For combination 2 in Step 2, the unity check is as below: F_ | My _ 2566 348 Acpy | Mex 3164” 294 = 0.93 < | (Satisfied) Design the batten system Shear force in the batten system=V = F/100=25.7kN Use flats of same grade of steel as the channels: py = 355N/mm? Area of flat required = 25 700 + 355 =72 mm? Limiting value of maximum slenderness of main members = 80 Minimum radius of gyration of each channel =2.58cm . maximum spacing of the battens = 80 x 2.58=200cm Use battens at 100cm centres. Minimum thickness of battens=length of batten +50=200+50= 4mm Width of batten should be twice the width of the narrower main component. <. minimum width of batten=2 x 89 = 178mm Use Smm x 200mm battens at 1000mm centres. Area of battens = 5 x 200= 1000mm? Minimum moment of inertia of battens = + x 200 x 5° = 2083mm* a : 208. Minimum radius of gyration of batten = 3 1000 Minimum slenderness of batten = 200 + 1.44= 139 < 180 = 144mm226 Structural Steelwork Step 13 Local capacity check At the attachment of the runway beam to the flange of the channel, a local capacity check should be carried out. The tensile stress in the bottom flange of the channel due to combined axial tension and bending is very close to the design strength py. If vertical stiffeners are provided in the channel at the point of attachment of the runway beam, then further checks are not necessary.Chapter 7 Design of Beams 7.1. PRINCIPAL ISSUES ‘The principal issues governing the design of beams are as follows: (1) The section capacity at the point of maximum moment is the first criterion to be investigated. This section capacity depends on the design strength of the material, the geometry of the section and the slenderness of the elements in the section. This section capacity also depends on the shear force that is acting simultaneously. (2) Lateral torsional buckling of the compression flange as a whole is another very important consideration in the design of a beam. This relates to the degree of restraint of the compressive flange, the distribution of bending moment along the length of the member, the slenderness ratio of the member about the minor axis, the tor- sional index of the section as a whole, the buckling parameter of the section and the slenderness factor of the compression flange relative to the tension flange. (3) Local buckling of the compression flange, where the flange could buckle locally due to the application of a concentrated load, is another major issue. This may cause failure in the event of a sudden change in the line of action of compressive force in the flange. This phenomenon is accompanied by web compression buckling. Web stiffeners are needed to overcome this problem. (4) Similarly, local failure of the web due to buckling, compression, crushing or stress concentrations around openings may occur and web stiffeners are also required to overcome these problems. (5) Beams have to be checked for excessive deflection. It is necessary to limit deflection for user comfort, aesthetics and protection of secondary attachments. Even if a small amount of compressive force is present, the secondary effect of this force can be ampli- fied several times by large in-plane deflections, causing failure. 7.2. DESIGN BASIS 7.2.1 Local capaci This check is carried out to find if the maximum bending moment at any section is within the plastic moment of resistance of the section. An important factor which governs the local capacity is 227228 Structural Steelwork the slenderness of the elements in the cross-section. The section is normally made of plate elements. The thickness of the plate in the elements determines if the failure will occur at or before the full plastic moment of resistance is reached. The full plastic moment of resistance is reached when the stress at every part of the section reaches the design strength py. The fundamental issues here are the overhangs of flanges from the web and the depth to thickness ratio of the web. There are factors which influence the local buckling of the elements in a cross-section, namely the manufacturing process (i.e rolled or welded), the depth of neutral axis, the material strength and the presence of high shear load at the section. The classification of sections in BS 5950: Part 1 addresses most of the issues mentioned above. The sections are classified as plastic, compact, semi-compact and slender. The basis of their classification is by the slenderness of their constituent elements. The slenderness is measured as the ratio of the longest dimension over the shortest dimension. A factor relating to the material strength is also intro- duced. It is proportional to the inverse of the square root of the design strength, which means that the Grade 43 materials have a factor of unity. The higher the design strength, the higher the probability that the whole section will not become fully plastic and this is reflected in the limitation on the slenderness ratio. Because of the presence of residual stresses and, also, possible geometric irregularities, welded built-up sections suffer from a further reduction in the limiting ratios for compactness. Class 1 plastic sections are defined as sections in which a plastic hinge can form with full hinge rotation capability. In a plastic analysis of a rigid redundant frame, plastic hinges are allowed to form pro- gressively as incremental load is applied. The first hinge to form in the structure must have sufficient rotational ductility to allow sub- sequent hinges to form in the structure. So, for plastic analysis of a structure the section must be class 1. These sections have local capacity such that the full design strength p, can develop at all points in the section, resulting in a plastic moment of resistance equal to Mex = Spy, where S, is the plastic modulus of the section. Class 2 compact sections are similar to class 1 sections in all respects except that the full rotational ductility may not be available. Plastic analysis may not be valid using a member with compact section. The design strength p, may develop at all points in the cross-section, but, very soon after, a collapse mechanism may form with slightly more rotation resulting in a considerable degradation of rotational stiff- ness. The plastic moment of resistance for these sections may also be taken a8 Mex = Sy py, as in class 1 Class 3 semi-compact sections show only partial plastic behaviour, depending on the slenderness of the elements. The compressionDesign of Beams 229 flange and/or the web can be slender when compared to the limiting values given in Table 7 of BS 5950: Part 1. The design strength may be achieved at the extreme fibres but the rest of the section may not see full py before failure occurs by local buckling of the slender clement. The moment capacity of the section is taken as Mex = ZxPys where Z, is the elastic modulus of the section. Class 4 slender sections may be governed more by local buckling than the design strength p,. The design strength has to be reduced to accommodate this deficiency. Clause 3.6 and Table 8 of BS 5950: Part 1 give rules to find the reduced design strength. The moment capacity is take as M.x = Z, py where py is the reduced value of the design strength of the slender element. For semi-compact and slender sections the stress distribution in the web is triangular, whereas for plastic and compact sections the stress distribution is rectangular at the ultimate limit state. 7.2.2 Lateral torsional buckling In the case of a column, failure may take place suddenly at the critical axial compression due to elastic instability. Similarly, a beam loaded in the plane of its web may fail at the elastic critical load by deflecting sideways and by twisting about its longitudinal axis. It can be shown by theoretical analysis that the elastic critical load for failure of the beam depends on the boundary conditions at the supports, the unrestrained length of the compression flange, the torsional index of the section of the beam, the shape of the bending moment diagram and the type of loading. Some other factors which are equally important and cannot be properly accounted for in the theoretical analysis are the initial out-of-correctness of the geometry of the beam, the residual stresses in the beam as a result of the manufacturing process, the eccentricity of applied loading etc. The formulas in the BS5950 code of practice for checking the lateral torsional buckling of a beam are based on theoretical analysis as well as laboratory testing, and take into account the effects of all other factors contributing to elastic instability. ‘The check for lateral torsional buckling of a beam includes finding the equivalent slenderness Azz, which is equal to the minor axis slenderness A of the beam multiplied by the appropriate correction factors. These correction factors include u and v, which are functions of the geometry of the section of the beam, and 7, a slenderness correction factor which depends on the nature of loading on the beam. Conservatively, this n may be taken as equal to 1 Mg =elastic critical moment Aur = equivalent slenderness ratio of beam sign strength of material of beam Mp= plastic moment of resistance of the beam section = pyS230. Structural Steelwork The relationship between My and Azz is given by: Mp E Me=—y iPr Me or r= oe ae Py VMs The bending strength p, may be taken as equal to design strength p, if the equivalent slenderness ratio of the beam corrected for section geometry and loading condition is less than or equal to Ato, which is given by: Ao = limiting equivalent slenderess ratio = 0.4, {= Py This means that a beam with a value of /(Mp/M) < 0.4 may be designed without consideration of lateral torsional buckling effects. Also, if the lateral restraints of the compression flange of the beam are designed in such a way that Avr does not exceed Arp, then the lateral torsional buckling effects can again be ignored. 7.2.3. Buckling of web The behaviour of the solid web in shear is similar to that of open- web latticed girders in which distinct lines of compression and tension diagonal members are used to carry the vertical shear force. Web buckling duc to vertical shear occurs in thin webs along lines of compressive stress acting diagonally within the web. Assuming a is the spacing of transverse stiffener and d is the web depth, as the aspect ratio (a/d) increases, the length of the diagonal compressive strut increases. This results in a decrease of the elastic critical load along the diagonal in compression. The elastic critical shear stress derived from elastic theory is expressed as follows: 1_] [1000]? Case t:afd<1 qe= [ors +a eal 0.75} (1000)? Case 2:afd>1 ge= [i 0+ om] lanl q.= elastic critical shear stress spacing of transverse stiffeners lepth of web a d.Design of Beams 231 = thickness of web Veq= shear buckling resistance of web = gerdt cr = critical shear strength which depends on the web slenderness factor Aw =web slenderness factor = /10.6(pyw/4e)] Pyw=design strength of web The relationship between dy and the critical shear strength ger for design purposes is given by: (1) If Ay $0.8, then gep=0.6pyy and no web buckling is expected where the maximum shear stress is kept below this level. (2) If 0.8 < Ay < 1.25, then ger = 0.6pyw{l — 0.8(w — 0.8)] (3) Aw > 1.25, then ger=4e 7.2.4 Tension-field action in thin webs Tt has been shown experimentally that the shear buckling resistance of thin webs can be considerably improved if properly designed transverse stiffeners are used and the flanges are capable of carrying an additional force due to tension-field action. The flanges must be anchored properly at the ends to allow the tension-field action to develop. The tension-field action in solid webs of beams may be used for all beams except gantry girders. The rules of detailing as specified in BS 5950: Part 1 should be adhered to. Vs = shear buckling resistance of a stiffened panel of web = gydt qo = buckling shear strength % lala) + 1+ aay} vy = basic tension field strength of web = Phu ~ 3aee + dF — be (ys Ser Vl+(aldy If there is residual capacity in the flanges, i.e. they are not fully stressed at the point of interest, then the shear resistance of the web may be further enhanced to: = Gert Vo = (gv + arV/Kiddt < 0.6pyndt232 Structural Steelwork Me (,_ Sf where Kp = —™ ( 2 4Mpw \"~ Bye 49¢ = flange dependent shear strength _ 0 fe = («vasin 3p) Pm 6= tant? a Mpc = plastic moment capacity of the smaller flange about its centroidal axis parallel to the flange Mow = plastic moment capacity of web about its centroidal axis perpendicular to the web f= mean longitudinal stress in the smaller flange due to applied loads 7.3. STEP-BY-STEP DESIGN OF BEAMS Step 1 Determine design strength Table 7.1 Design strength py. Grade of Thickness Value of py steel (mm) (N/mm) 43 <6 215 <40 265 <63 255 <100 245 50 <6 355 <40 345 £63 340 <100 325 35 <6 450 <25 430 <40 415 <63 400 Step 2 Carry out analysis Calculate ultimate loading and load combinations, Assume size of members. Determine boundary conditions. Analyse using manual methods or a computer. Rules for trial size of plate girder:Design of Beams 233 where L=span of beam L Lae SK ‘7/1 Determination of trial size of plate girder. Step 3 Determine internal forces Determine bending moment for relevant load combinations. Deter- mine shear force for relevant load combinations. Find maximum coacting direct loads with bending moments. Step 4° Select trial section and carry out section classification Rules for choice of section’ with equal flanges and normal loads: a @ When the compression flange is fully restrained along its length, choose a section from the Steelwork Design Guide to BS 5950: Part I (pages 128 to 133 for Grade 43 steel; pages 256 to 261 for Grade 50) if using UB sections. Use a section with Mg, greater than the maximum applied moment M. When the compression flange is not fully restrained laterally and the beam is loaded between lateral restraints, use the equivalent slenderness method. Find n from Table 15 or 16 of BS5950: Part 1. Choose a section from the Steelwork Design Guide to BS5950: Part | using appropriate n, L, and grade of steel such that the buckling resistance moment My is greater than the maxi- mum applied moment M. In this case the equivalent uniform moment factor m is taken as equal to 1.234 Structural Steelwork (3) When the compression flange is not fully restrained laterally and there is no load between lateral restraints on the beam, the equivalent moment method of design may be adopted. From the bending moment diagram between restraints find m from Table 18 of BS5950: Part 1. Choose a section from the Steelwork Design Guide to BS 5950: Part 1 which has My greater than mM. In this case n= 1 and My is obtained using the effective length of the beam = F ROLLED BRAS ROLLED. RAS b=B-3t ANGLES ers & COWUNS: CHANNELS a=D-3t cet Phy Pte ity "f Ty T I ‘Tle FABRICATED SECTIONS py + a4 r b DOUBLE ANGLES BUILT-UP SECTIONS SK 7/2 Relevant dimensions for section classification. For the chosen section, determine ¢ = y(275/py). Find djt and b/T. Find from Table 7 of BS5950: Part 1 the section classification: plastic (1), compact (2), semi-compact (3) or slender (4). Check web for shear buckling if dji > 63¢ For webs of semi-compact sections find: roN Apy where N-=direct axial load (+ve, compression and —ve, tension) A=area of sectionDesign of Beams 235 (1) When R is positive d 120e ‘41 7Siyisr mS (G- sje for sections built up by welding, and d__120e ‘AL ; 7 T415R and << (-2)e tor rolled sections (2) When R is negative 12 “< a “ and < 250¢ for built up and rolled sections Step 5 Determine section properties QZ t, 7 Wb a Cymas [hoy SHADED AREA = Ay; x x = bo SK 7/3 Determination of sectional properties. area of the section shear area of the section =tD for rolled I-, H- and channel sections = td for built-up sections and boxes =0.94 for solid bars and plates D = (s25)4 (for rectangular hollow sections) =0.6A for circular hollow sections236 Structural Steelwork =location of the neutral axis from the major axis (Y-X) location of the neutral axis from the minor axis (¥-Y) second moment of area about the neutral axis parallel to the major axis (XY) second moment of area about the neutral axis parallel to the minor axis (Y-Y) rx=radius of gyration about the major axis (XX) =Vh/A adius of gyration about the minor axis (Y-Y) =Vi/A Zxo= elastic modulus about the major axis to the bottom fibre (see SK 7/3) =h/d Zx.=elastic modulus about the major axis to the top fibre (see SK 7/3) =h/d Z, =clastic modulus about the minor axis =21,/B (for sections symmetrical about the ¥-Y axis) B= width of the larger flange or width of section =1,/C} (for unsymmetrical sections - see SK 7/3) * Use Cymax for minimum Z and maximum stress ‘5, = plastic modulus about the major axis 5y= plastic modulus about the minor axis J=torsion constant (1 + Bb2 + hy) (for flanged section — see SK 7/3) A 2 a + ae (for rectangular hollow sections ~ see SK 7/3) Jeg Te + he Jee =second moment of inertia of compression flange about the minor axis Jq= second moment of inertia of tension flange about the minor axis Het t2b1b} 2(t,b} + 1263) u= buckling parameter x= torsional indexDesign of Beams 237 For flanged sections symmetrical about the minor axis: oe ua (45 ivy Ane AN = 0.566h,(& ee) yy (4) For flanged sections symmetrical about the major axis: ua (WS t ~ Vat ‘AH x= 1132( FF For box sections: Step 6 Check shear djt<63e P,=shear capacity = 0.6pyAy Check P, > Fi,max (applied maximum shear) Step 7 Check minimum web thickness for built-up section Without intermediate stiffeners = 250 © 250 \345 Py= design strength of compression flange Thickness of web = +> <4 or 4 (&) (whichever is the greater) With transverse stiffeners a=spacing of stiffeners d=depth of girder PTT [PTT TT | SK 7/4 Spacing of stiffeners in a stiffened girder.238 Structural Steelwork Step 8 Note: Step 9 dd (oy 2x 01 x When a> d, 1 > 555 or 350 (485) 4 d (a\Y When a < d, >35(4) d (py When a < 1.5d, 1255 (%) Py is the design strength of the compression flange Check shear buckling of thin webs d/t > 63¢ Ve,=shear buckling resistance > F, (applied shear force) Design with no web stiffeners Ver = Gert cr. the critical shear strength, may be obtained from Table 21(a) to (d) of BS 5950: Part 1 as appropriate, taking a/d = oo. Design with web stiffeners but not using tension-field action Ver = Gerdt Gee May be obtained from Table 21(a) to (d) of BS 5950: Part 1 as appropriate, taking a suitable value of a/d. Design with web stiffeners and using tension field action Vy (Shear buckling resistance) > F, = qudt uy the basic shear strength, may be obtained from Table 22(a) to (4) of BS 5950: Part 1 as appropriate, taking a suitable value of a/d. (1) When end panels are designed using tension-field action the bearing stiffeners and the end posts must be designed to resist additional moments and shears. See Step 18 for stiffener design. (2) The shear buckling resistance of gantry girders will-be calculated without using tension-field action (Clause 4.11.4 of BS 5950: Partl), Section moment capacity with low shear and djt < 63e Check Fy <0.6P, P, is obtained from Step 6 Check both conditions: Maximum moment with coacting shear Maximum shear with coacting moment For plastic (1) and compact (2) sections The section moment capacity M, is given by: Me = pyS < kpyZDesign of Beams 239 Step 10 joment due to factored ultimate load oment due to unfactored service load S=plastic section modulus about the relevant axis Z=dlastic section modulus about the relevant axis For semi-compact (3) sections Mc = pyZ For slender (4) sections Mc = RpyZz ot pyZ, (whichever is the lower) The reduction factor R may be obtained from Table 8 of BS 5950: Part 1. Z,=
63e Moment and axial load will be carried by flanges and shear will be carried by the web For plastic (1) and compact (2) sections Me= pySt < kpyZp 5;= plastic modulus of flanges only, ignoring web Z;=elastic modulus of flanges only, ignoring web j-— Moment due to factored ultimate load ~ moment due to unfactored service load For semi-compact (3) sections Me = pyZs For slender (4) sections M, = RpyZie ot pyZn (Whichever is the lower) The reduction factor R may be obtained from Table 8 of BS 5950: Part | Z c= clastic section modulus of the compression flange, when flanges only are considered, ignoring web Zp= elastic section modulus of the tension flange, when flanges only are considered, ignoring web Member moment capacity (lateral torsional buckling) Destabilising load is one which is applied to the top flange of a beam at a point which is not laterally braced or restrained, and the load and the flange are both free to deflect laterally because the top flange is not laterally and rotationally restrained. Lateral restraint of the com- pression flange of a beam becomes effective only when the restraint is connected to an appropriate bracing system which transfers the load to the support of the structure.Design of Beams 241 Torsional resiraint effectively holds the flanges of the beam in posi- tion relative to each other. Determination of effective lengths (1) For beams with no lateral restraint in span the effective length Ly. will be as shown in Table 7.2. Table 7.2 Effective length Ly of beam. Condition at support Loading condition Normal _Destabilising Case 1 Compression flange laterally restrained O.7L 0.85L Full torsional restraint Both flanges restrained to rotate on plan Case 2 Compression flange laterally restrained O.85L 1.0L Full torsional restraint Both flanges partially restrained to rotate on plan Case 3. Compression flange laterally restrained 1.0L 1.2L Full torsional restraint Both flanges free to rotate on plan Case 4 Compression flange laterally unrestrained 10L+2D 1.2L+2D No torsional restraint Both flanges free to rotate on plan Bottom flange only fixed to support CaseS Compression flange laterally unrestrained 12L+2D 14L+2D No torsional restraint Both flanges free to rotate on plan Bottom flange simply resting on support Dis the depth of beam; L is as illustrated in SK 7/6. Note: (2) For beams with intermediate lateral restraint in the span, the effective length Lp will be 1.0L for normal loads and 1.2L for destabilising loads, where L is the distance between the lateral restraints. (3) For a section of beam between a lateral restraint and a support, use mean value of Le as obtained from point (1) for condition at support and from (2) for intermediate lateral restraint. (4) For effective lengths of cantilever beams use SK 7/7. When torsional restraint is provided by torsional stiffener see Step 18 for the design of torsional stiffeners. Determine \ = slenderness ratio = Le/ry Determine \/x and N (obtain x and N from Step 5) Determine v=slenderness factor from Table 14 of BS 5950: Part 1 or, alternatively: 1pry 4 4 v= [(sva -+35(2) +¥) +44 where = 0.8(2N — 1) for N> 0.5 and p= 1.0(2N 1) for N<0.5242 Structural Steelwork “7 yySuaq pauyesysasun pu yroddns ye weaq Jo uompucy 9/2 ¥S 9 asv9 z 2509 5319 ‘spua sayy pue syioddns ye SuoRpuod uo paseq swieaq sOAaIQUED Jo SHBUD] ANAT L/L MS SS gusmuysos measy0) yen snamus7u0y anvoreisry arrenorsaas axy |) raiser oe) CONT a == = [eis [ewsrneensg roan] GENIVEISTH > anmota oa || CE 7 eee » Lh sane ma Gantvassay aTIvagavT (ONG JY FONVIE OL als || Se > snomspeg sz | ez [E duscsngoysag rosy] ana aaa ve = Tal ml ssaneondDesign of Beams 243 (pruos) L/L HS (piuos) L/L MS aanireasae caseirassee ATIVNOISHOL CAV ATtVNoIstos ONY AITASIVT ONT ‘ATIPAGLYT ONT aw [le [FE 7 [90 |y | osoneonad masoy auxiveisee asgrnassre ATIVNOISHOL ONE ATVNOIStOL ONT ro TE t st] 80 |e v0 | 90 |e [Gurssn gee rewsey) I Pesrneorag| remuoy our asuivaisae srrvasuv1 e poreueat amrmussee arrraaivt (ONE JY SONIA OL _ muna. in ONE AV SONVIE dO L-~ Menenusiu) c 7 aa = 7 [sz [eo [F nm [#0 [e [owsenaen rows fssneeri] my Fas ounisiot ang ama 3 juraujsas ang anata mayo) Yn ; + J“ syousruay i z x lop f = rm | eo [E | i) LL ° tw) ee ae Lt fessneerog| ray244 Structural Steelwork If there is no load in the span or in the unrestrained length of the beam, then the equivalent moment factor m obtained from Tables 13 and 18 of BS 5950: Part | converts the end moments of the length of the beam under consideration into a uniform equivalent moment. Similarly, if there is applied load on the beam between restraints, then a slenderness factor n is used, which is obtained from Tables 15 and 16 of BS 5950: Part 1. Find the equivalent uniform moment factor m from Tables 13 and 18 of BS 5950: Part 1 or, alternatively, use: m = 0.57 + 0.338 + 0.108? > 0.43 for beams of uniform section with equal flanges m = 1.0 for all other sections where fis the ratio of the smaller end moment to the larger end moment on a span equal to the unrestrained length. When m is determined from Table 18 of BS 5950: Part 1, then n is taken as equal to 1.0. Similarly, when n is determined from Tables 15 and 16 of BS 5950: Part 1, then m is taken as equal to 1.0. Mo= bending moment at mid-length on a simply supported span equal to the unrestrained length = M/Mo (hogging moments are positive and sagging moments are negative) M=numerically larger end moment of the beam in the unrestrained length ‘woccING MoWENTS +¥E a iil 7 4 lion, | Au (4 rm fil LUT voy > py “ELA 5) UNRESTRAINED LENGTH OF BEAM UNRESTRAINED LENGTH OF BEAM, @ 46) @ -¥E) P 1, fe =, * (-¥8) (7) | uz 1p UNRESTRAINED LENGTH 1 T= = -V8 te tp jo fm mM +¥8) jeval ON oti it |e 2 1, 1 Le. y= M= HVE y= = +E Me Mo SK 7/8 Sign convention of 3 and +.Design of Beams 245 ‘© For members subject to destabilising forces m and n are always taken equal to 1.0 For members with unequal flanges the factors m and n are taken equal to 1.0 © For cantilevers without intermediate lateral restraint m and n are taken equal to 1.0 Find slenderness correction factor n from Tables 13, 15 and 16 of BS 5950: Part 1. Determine u from Step 5 Dar =equivalent slenderness = nuvA Select appropriate p, based on plate thickness The limiting equivalent slenderness ratio Azo is given by: Et avo = 04 @) The Perry coefficient nur is as follows: For rolled section nr = 0.00707 — Ato) > 0 For welded section mt = 2 x 0.007 x Axo 2x 0.007Arr — Ato) > 0 > 0.007(ALr — Ato) > 0 Mp = plastic moment capacity = Sxpy Sx =plastic modulus of section Mer E Mg = elastic critical moment = Xe LTPy MeM; ‘My = buckling resistance moment = ————#“?_ on + ($5 — MeMp)* Mp + (nr + Me where ¢p = 7 Alternatively find bending strength p, from Table 11 of BS5950: Part 1 My = SxPo Check M = mM < My M-=maximum ultimate moment in the member or portion of the member under consideration o= bending strength Note: For gantry girders, m and n should be taken as equal to 1.0.246 Structural Steelwork Step 13 Alternative conservative method for rolled steel equal flange sections Find pp from Table 19 of BS 5950: Part 1 for the appropriate p, using the following: = Le/ry and x from Step 5 My=Sxpo Check M < Mp M=applied maximum ultimate moment in the member or portion of member under consideration Check web buckling: unstiffened web (a) Are the following conditions satisfied? (1) Load is applied through flange, as in bearing on bottom flange or external loads on top flange. (2) At the point of application of load, the flange is restrained from rotating relative to the web. (3) At the point of application of load, the flange is restrained from movement relative to the other flange If s0, slenderness of the web = d= 2.5d/t depth of web thickness of web Find p, from Table 27(c) of BS 5950: Part 1 using A and an appropriate Py for the web thickness T t Pek Aer ed b " [ug eae SK 7/9 Dimensions to check web buckling with unstiffened web. Determine by and ny following SK 7/9 and SK 7/10. 6; = stiff bearing length which cannot deform appreciably in bending nm, =the length obtained by dispersion at 45° through half the depth of the section Determine Py = buckling resistance of unstiffened web = (b; + m)tpe Check Py > F, applied load through flange = reaction at the bearing. Use stiffeners if this condition is not satisfied.Design of Beams 247 (b) Are conditions (2) andJor (3) not satisfied? Then slenderness of the web= d= 3.5djt Find p; from Table 27(c) of BS 5950: Part 1 using \ and an appropriate Py for the web thickness. Determine 5, and m, following SK 7/9. Determine Py = buckling resistance of unstiffened web= (b1 + m)(pe Check Py > F,=applied load through flange. Use stiffeners if this condition is not satisfied, ‘Step 14 Check web bearing: unstiffened web ma mae na = (047) + ~~ F85 7 | b/2 ae ny = 25(r47) SK 7/10 Dimensions to check web bearing with unstiffened web. Piw=local capacity of web at bearing or under concentrated load = (bi + m)tPyw where py =design strength of web 7) =the length obtained by dispersion through the flange to the flange-to-web connection at a slope of 1:2.5 (see SK 7/10) Check Pyw > R.=maximum ultimate reaction or maximum applied load on flange. Use bearing stiffener if this condition is not satisfied.248 Structural Steelwork Step 15 Web check between stiffeners ‘w/UNIT LENGTH \P a (0 ammeter i er ia /2) TUVET TTT Pe Poe & d Step 16 Lact SK 7/11 Load configurations on stiffened girder for web check between stiffeners. This is required only when loads are applied between web stiffeners. Consider a panel of the beam between two stiffeners loaded with P. W and w, as described below. P=applied point load between stiffeners W= total distributed load over a length shorter than panel dimension a w=distributed load per unit length over the whole panel a t=thickness of web E=modulus of elasticity of steel fea = compressive stress in web at the compression edge of web Pea= compressive strength due to edge loading (whichever is the greater) When the compression flange is restrained against rotation relative to web: 2 E Pas [p75+ sala When the compression flange is not restrained against rotation relative to web: 2 E waatlegat Check pea > fea pa= [i Use closer spacing of stiffeners if this condition is not satisfied. Intermediate transverse web stiffener Maximum outstand of stiffener = 19%,./(275/py) Maximum value of outstand to be considered in the design calcula- tions = 13¢,/(275/py)Design of Beams 249 Check minimum stiffness Transverse web stiffeners not subject to external loads or moments should have a minimum stiffness /, given by: 1,>0.75d0 for a> V2d 1sd34 ae depth of web minimum web thickness required for spacing of stiffeners equal to a using tension field action Le for a< V2d basic shear strength obtained from Tables 22(a) to (d) of BS 5950: Part 1 4J,=minimum stiffness of transverse web stiffener é [e. +9 | (for the type of stiffener shown in SK 7/12) thickness of stiffener plate thickness of web width of stiffener plates by Calculate J, for other types of stiffeners from first principles. it TE lor ala se “lh ‘TYPICAL INTERMEDIATE — TYPICAL INTERMEDIATE STIFFENER SECTION 1-1 CORE SECTION OF aera! aa Pre ts Ani ype Wy es OP PLAN OF Ml Mts | | STIFFENER WITH ° 4 SK 7/12 Web stiffeners.250 Structural Steelwork Note: COMPRESSION FLANGE ‘SK 7/13 Lateral and eccentric loads on stiffeners. OF GIRDER Transverse web stiffeners subject to lateral loads or moments due to eccentricity of transverse loads relative to the web should have a minimum stiffness J, given by: 2FD? | M.D? I, > 0.75d + Fy (fora> vid 1.5d38 | 2D? | M,D? b> id Lett Cora < v2 F= lateral load on the stiffener applied at the compression flange of beam ‘M,=moment on the stiffener due to eccentricity of transverse load relative to web E=modulus of elasticity of steel D=overall depth of section af 3 LF [2b +9 #°] (for the type of stiffener shown in SK 7/12) Calculate 1, from first principles for other types of stiffeners. When transverse load is in line with the web, no increase in stiffness of transverse stiffener is required. Check buckling of intermediate transverse web stiffeners Transverse web stiffeners not subject to external loads should be checked for stiffener force Fy given by: V-V 0.8Rtipy A=area of stiffener in contact with flange = 251, M,=applied moment due to transverse eccentricity of Ry, teral load at the bearing J,=second moment of area of stiffeners only about the centre-line of the web £E=celastic modulus of steelDesign of Beams 253 Cc en CENTRE OF CRAVITY OF EFFECTIVE SECTION Fi ‘SECTION PLAN SHOWING EFFECTIVE SECTION ‘SK 7/14 Bearing stiffeners. Age = equivalent area of stiffeners with or without including 20 times the thickness of web I4g= equivalent moment of inertia with or without including 20 times the thickness of web Pcx = compressive strength of strut corresponding to x i é [2b, + 9? — A] (for stiffeners shown in SK7/14) > 0.7540 +m MD for a> V2d 3, LSP DED? MDT tor a < Vd e Ht Et Calculate J, from first principles for other types of stiffeners. Note: Conservatively the effective section of web (201) may not be included to find the buckling resistance of bearing stiffeners. For the stiffener shown in SK 7/14: Ag: = 20? + 2bst, if the web is included = 2byt if the web is not included 1 a, 1 1 aoa he = 75 Hb +) + aH (20-3) if the web is included =D 4(2b; + 0) if the web is not included b,should be taken as equal to the actual b, or 134,./(275/py) (whichever is the smaller).254 Structural Steelwork Note: The radius of gyration about the minor axis of the effective section is given by: Calculate from first principles for other types of stiffeners. kLs te ae where , =slenderness ratio of the effective section of bearing stiffener L,=length of bearing stiffener At the point of application of the load, if the flange is restrained against rotation in the plane of the stiffener by other structural elements, k=0.7. At the point of application of the load, if the flange is free to rotate, k=10. Corresponding to 4; find P.x from Table 27(c) of BS 5950: Part 1. Check Py = AscePax > Ri when the web is not included in the effective section of the bearing stiffener. Check Prw + Apy > Rt See Step 14 for Puy P, =buckling resistance of a load carrying stiffener Piw=local capacity of web at bearing or under concentrated load Reduce py by 20 N/mm? if the stiffener is welded to a welded section. A bearing stiffener is designed as a column. For a bearing stiffener it is important to note that the applied reaction R, at the bearing is eccentric along the centre-line of the web to the equivalent effective section, including 20 times the thickness of the web. If it is necessary to include the effective section of the web in the calculation of the buckling strength of the bearing stiffener, then the centre of gravity of the equivalent effective section should be found and the eccentricity of the reaction R, from the centre of gravity of the effective section along the centre-line of web should be treated as an applied moment on the section. The procedure of analysis is as follows © Design as a column in simple construction as per Clause 4.7.7 of BS 5950: Part 1. Determine the applied moment M on the effective section of the bearing stiffener = Rre (where ¢ is the eccentricity of reaction Ry, from the centre of gravity of effective section along the centre-line of web). See SK 7/14.Design of Beams 255 Step 18 © Determine the plastic modulus S, of the effective section about the equal area axis perpendicular to the web. © Determine effective slenderness Apt = 0.5(Ls/rac) (where L, is the length of the bearing stiffener and ric is the radius of gyration about the minor axis of the effective section of the stiffener). © Determine the bending strength pp from Table 12 of BS 5950: Part 1 using Ar and the design strength py. @ Determine My = Sx Pp M ta tms' (ree and Ay, are determined with the web included) © Check the unity ratio: Bearing stiffeners using tension-field action Use of transverse stiffeners results in an increase in shear buckling resistance Ve, of the web due to decreased values of the a/d ratio. The transverse web stiffeners also increase the shear strength of web due to the development of tension field action. If a panel of web between transverse stiffeners buckles in shear due to the diagonal compressive stress, then the tension field develops along the other diagonal to carry the additional shear force. In SK 7/15 the solid web girder is shown to behave like a typical ‘N-truss with tension diagonals. Prior to the buckling of the compres- sion diagonal, equal compressive and tensile principal stresses develop in the plane of the web. The tension field appears after the buckling along the compression diagonal. The progressive shortening along the compression diagonal results in plastic hinge formation in the flanges. ‘The shear buckling resistance Vz is composed of the basic shear strength g,, which combines the buckling strength q., and the post- buckling strength due to tension-field action. The elastic critical shear stress of the panel a x d is called qe. The shear buckling resistance also has a component based on the flange-dependent shear stress qr. The flanges are required to carry the end anchor forces of the tension diagonal after development of tension-field action. The flanges must have some spare capacity to carry this anchoring force in addition to the stresses due to moment and axial load. Hence this flange- dependent shear strength is multiplied by a factor (\/Kj) to allow for the state of stress in the flange due to the bending moment and axial load present at the point of interest. The smaller flange should be considered to determine the state of stress. Vp=shear buckling resistance v= basic shear strength r= flange-dependent shear strength er = critical shear strength pacing of transverse stiffeners d=depth of web256 Structural Steelwork Conservatively, Vy=qudt, where the flange-dependent shear strength factor gr is ignored, Otherwise, V, is given by: Vo = law + ai(Ki}ldt < 0.6pydt Go = Ger + —_—2»> ___ 5 a a 7 t+ @)}] Yo = basic tension field strength = (py — 342, + 42)! — ok LS der The factor K; depends on the mean longitudinal stress fin the smaller flange due to the applied moment and axial load. = Me (;_ f Keg (1 ) Mpr= plastic moment capacity of the smaller flange about its own equal area axis parallel to the flange =0.25bT py idth of the smaller flange T= thickness of the smaller flange Pyc=design strength of flange lastic moment capacity of the web about its own equal area axis perpendicular to the web=0.25d7pyy d=depth of web t= thickness of web lesign strength of web ean longitudinal stress in the smaller flange due to moment and axial load on the beam at the point of interest pw Note: ‘The mean longitudinal stress f in the smaller flange may be taken as the highest stress state in the length of a panel bounded by two stiffeners at a spacing equal to a. ‘The tension-field forces require the anchorage of the elements forming the boundary of the panel of the web. The anchorage force Hq from the tension-field action is given by:Design of Beams 257 Note: If f. t a= [Lor eel (asl qe= elastic critical shear stress ‘a= spacing of transverse stiffeners d= depth of web t=thickness of web Vez=shear buckling resistance of web =gerdt e,=critical shear strength, which depends on the web slenderness factor wy =Wweb slendemess factor = ¥/[0.6(Pyw/4)] Pyw=design strength of web The relationship between Ay and the critical shear strength ge, for design purposes is given by: (1) If Aw $0.8, ger = 0.6pyw and no web buckling is expected where the maximum shear stress is kept below 0.6pyw. (2) Tf 0.8 < Aw < 1.25, ger = 0.6pyw{1 — 0.8(Aw — 0.8)]- (3) If Aw > 1.25, ger = qe Using afd, d/t and py: Find qe from Table 21 of BS 5950: Partl. Find q, from Table 22 of BS 5950: Part 1. Find gr from Table 23 of BS 5950: Part 1 The longitudinal anchor force H, is resisted by the end panel of the girder or the end stiffener as a vertical beam spanning between the two flanges of the beam. The longitudinal horizontal shear force and the bending moment in this vertical beam are given by: Mu=T5- To calculate Ry and My, use a value of a/d for the panel nearest to the bearing which has been designed using tension-field action. There are three possible ways that girders may be designed using tension-field action.258 Structural Steelwork Case 1 Intermediate panels (B and C) are designed by using tension-field action; the end panel (A) is not. The shear force F, in the end panel is limited to the shear buckling resistance V,, of the panel, which depends on the spacing of stiffeners in the end panel. The end panel is designed as a vertical beam between the two flanges resisting the shear Ry and bending moment My. (a) PART ELEVATION OF GIRDER .————— Web buckled due to diagonal compression Tension field develops SOW! | ‘web buckling (0) EQUIVALENT N-GIRDER Tension field after tte te p24 Panel = Hat Ri = Fa || panet|| ponet panel al Repl] _ (itis = 8 (=e 3 ? me, = L Rey = 8 Bearing stiffener RL + Hyd fe) CASE 1: Panel A not designed by tension-field action oe Panel B.C ete. designed by tension” field action Panel A 7 ~ — Ry Hg | panet|} panet || panel q| Le p= ‘A 2 c Ry Bearing stiffener Ri (a) CASE 2: Panel A,B,C ete. designed using tension-field action SK 7/18 Web panels designed using tension-field action.Design of Beams 259 pot Panel A ind Ra Hea a lity » He post | | Riz || (ar =) R (@) CASE & Panel 4,3,0 ete designed using tension - field action t ‘ Bearing stiffener 4 fff Lk post bs PLA Note: MT pe | @ = Bearing stiffener \N OF GIRDER PLAN OF GIRDER WITH END PosT SK 7/15 (contd) Select the stiffener spacing (a) for the end panel such that a/d for the end panel closest to the support gives ger (from Table 21 of BS 5950: Part 1) greater than or equal to the shear stress f, Ry and My are obtained for the panel which is designed using tension-field action. To calculate Rirand My use the values of a/d for that panel. The flanges of the vertical beam spanning between the flanges of the girder are the two vertical stiffeners bounding panel A. The bending moment My; is resisted by these two stiffeners acting as flanges at a lever arm equal to a, the spacing of the stiffeners. Therefore, the additional vertical forces in the stiffeners = My/a. Follow Step 17 completely but instead of Ry use (Rr. + Mu/a). ‘Check that end panel A has adequate capacity for horizontal shear Ry. To check the shear capacity of the vertical beam the following procedure should be used, © Determine a/t ratio of the vertical beam where the depth of the vertical beam is the spacing a of the stiffener in end panel A. @ If this ratio is greater than 63e, the web is classed as slender and Tables 21(a) to (d) of BS 5950: Part 1 can then be used to find gz,. © Determine Ve;=qeat and check that Ve, > Ry. Note that the depth of this beam is the spacing a of the stiffeners in end panel A. If the web of the vertical beam is not slender then check 0.6pyyta> Ry, where a is the spacing of the stiffeners in the end panel A.260 Structural Steelwork Note: Case 2 Intermediate panels (B and C) and the end panel (A) are designed using tension-field action and a single bearing stiffener. The single end bearing stiffener in this case has to resist the tension- field force of end panel A. This stiffener, spanning vertically between the flanges, has to resist the vertical end reaction Ry of the girder as axial compression, a bending moment equal to {My about the vertical axis and a horizontal shear force equal to Rir © Design as a column in simple construction as per Clause 4.7.7 of BS 5950: Part 1. Determine applied moment M on the effective section of bearing stiffener = Rye (where e is the eccentricity of reaction Ry from the centre of gravity of effective section along the longitudinal axis of the beam when the effective section of the bearing stiffener includes 20 times the thickness of the web). Determine plastic modulus S, of the effective section about the equal area axis perpendicular to the web. © Determine effective slenderness Apr = 0.5(Ls/rsc) (Where Ls is the length of the bearing stiffener and r.. is the radius of gyration about the minor axis of the effective section of the stiffener). © Determine the bending strength p, from Table 12 of BS 5950: Part | using Apr and the design strength py. Determine My =Sxpo- | RL, M+iMe ‘the ity == +$ —S—— < @ Check the unity ratio: 3+“ Determine P, according to method described in Step 17. 1.0. Conservatively the effective section of the bearing stiffener may not include the contribution from 20 times the thickness of web along the longitudinal axis of the beam. In that case the term M vanishes from the unity equation. Check that the bearing stiffener has adequate shear capacity against horizontal shear Rip: 0.6pyw(2bsts) > Ree. The width and the thickness of the bearing stiffener should not exceed those of the smaller and thinner flange of the beam. In practice, a single bearing stiffener designed using tension-field action becomes very thick and uneconomical. Case 3 Intermediate panels (B and C) and the end panel (A) are designed using tension-field action and also using a pair of end stiffeners spaced e apart In this case a bearing stiffener is placed in line with the centre-line of the bearing and the web is allowed to project beyond the centre-line of the bearing by a distance e, where the end post is located. The end post and the bearing stiffener jointly form the vertical beam which carries the anchorage force H, from tension-field action. This systemDesign of Beams 261 requires the availability of space beyond the centre-line of the bear- ing for the web to project, and in most practical applications it becomes difficult to accommodate. The vertical beam has to resist the horizontal shear Ry and the moment My resulting from tension-field action. The bearing reaction R is resisted by the bearing stiffener. The length of web equal to ¢ projecting over the bearing resists the horizontal shear Ry. To check the shear capacity of the vertical beam the following procedure should be used. © Determine the e/t ratio of the vertical beam where the depth of the vertical beam is the spacing e of the bearing stiffener and the end post. If this ratio is greater than 63c, the web is classed as slender and Tables 21(a) to (d) of BS 5950: Part 1 can then be used to find gee. © Determine Ver=qeret and check that Ver > Ry. Note that the depth of this beam is the spacing ¢ of the end posts. © If the web of the vertical beam is not slender then check 0.6py wie > Ry, where ¢ is the spacing of bearing stiffener and the end post (see SK 7/15), Pyw is the design strength of the web and 1 is the thick- ness of the web. The moment My is resisted by the vertical beam, with flanges as the bearing stiffener and the end post spaced at a lever arm equal to e. Design of end post The width of the end post b, should be taken as equal to the actual be oF 13tex/(275/py) (whichever is the smaller). t= thickness of end post width of bearing stiffener thickness of bearing stiffener thickness of web The vertical end beam has width of flanges equal to 2be +1 and 2b, + t and the depth of web is e. The procedure for determining the buckling moment of resistance of this vertical beam is as follows. Determine the vertical equal area axis of this beam and determine the plastic modulus S, of the section of the vertical beam about the equal area axis. Determine the section area A, of this vertical beam and determine the moment of inertia J, of the vertical beam section about the minor axis, which is horizontal through the centre-line of the web along the longitudinal axis of the beam. @ As =2(be +b.) tet and I, = [(2b, + t)*te + (2bs + ft, + ef°)/12. Determine the radius of gyration r, = /(Js/As)- ¢ Determine the slenderness ratio of ‘the vertical beam == Ls/rs, where L, is the length of the stiffener. (be + tte (Abe + te + (2by + tty Determine N =262 Structural Steelwork © Determine x=e/t, or e/t, (whichever is the smaller). © Determine /x and, using the value of N, find the slendemess factor v from Table 14 of BS 5950: Part 1. © Determine the equivalent slenderness it =nuvA, where n and w may be taken equal to 1.0. © Using 1 and the design strength p, find the bending strength p, from Table 12 of BS 5950: Part 1. © Determine the buckling resistance moment My~= S,pv. © Check Mu 0.8R1/py, assuming that 80% of the load is transferred at the contact surface. F=lateral load at the bearing A=area of stiffener in contact with flange = 25/1, thickness of the bearing stiffener ts 3 4 = FIQb, +9? - P) >0.75de + = for a> Vid > Lae a 2FD* 2a eh For e > 20: Age = 40P + 2bety fora < V2d 1 3 Tee 16(2b, + 1) + B 12 For e < 208: Conservatively, ignore the contribution of 20 times the thickness of web on either side of the centre-line of the stiffener. Otherwise, the reaction R, may be assumed to act eccentrically to the equivalent effective section and the section has to be analysed accordingly. Aug = Qbs + DtsDesign of Beams 263 At the point of application of load, if the flange is restrained against rotation in the plane of the stiffener by other structural elements, k=0.7. At the point of application of load, if the flange is free to rotate, k=10. Corresponding to x find pax from Table 27(c) of BS 5950: Part 1. Check Py = AsePex > Ri Check Pyw + Apy > Ri See Step 14 for Pyw. Note: Deduct 20 N/mm’ from py if the stiffener is welded to a welded section. Webs with openings ¢ Ifany dimension of the opening exceeds 10% of the minimum dimen- sion of the panel where it occurs, then the panel shear capacity must not exceed Voy. © The tension-field action of a panel with an opening should be ignored. © The panel adjacent to a panel with an opening should be designed as an end panel. Step 19 Torsion stiffener When stiffeners are required to provide torsional restraint at the supports of the beam, the following condition must be satisfied: I, 2 0.340,D°T. SECTION SK 7/16 Torsion stiffener. COMPRESSION FLANGE ‘Te (MAXIMUM THICKNESS IN SPAN) PLAN264 Structural Steelwork where = F510, +0? —F] (for stiffener shown in SK 7/16) = (rom Step 12) y a, =0.006 for 1 < 50 0 = for 50.< a < 100 T.= maximum thickness of the compression flange Step 20 Connection of stiffeners to web Connection of intermediate stiffeners w.=shear per unit length between the web and stiffener to be resisted by weld P=external load on the stiffener in kN , a PRLS leg of stiff w= 35 + Tay kN/mm per leg of stiffener a area of stiffener as found in Step 16 when 1, b, t, and L, are in mm for the type of stiffener shown in SK 7/14. Calculate from first principles for other types of stiffeners. Connection of bearing stiffener Ry =reaction in KN W5= Ribss/Ascls OF bytspy/L,kN/mm (whichever is the smaller for the stiffener shown in SK 7/14) Step 21 Biaxial bending Local capacity check Mey My 19 Mex Mey See Step 9, Step 10 and Step 11 as appropriate for Mo and Mey Overall buckling check See Step 12 for My Step 22 Deflection due to imposed load Load factor on imposed load = 1.0 for deflection checks at service- ability limit state.Design of Beams 265 Step 23 Note: Table 7.3 Limits of deflection of beams. Type of beam Deflection limit Cantilever L/180 vertical Beams carrying plaster L/360 vertical All other beams £/200 vertical Gantry girders {600 vertical (for static wheel loads) Gantry girders L300 horizontal (due to crane surge) Local stresses Check local bearing stresses under wheel in gantry girders. Allow 45° dispersion of wheel load through rail of depth Hp and flange thickness of the gantry girder 7. Xp =2AHR+T) Assuming continuously welded rail, check bearing stress fy given by: We =aot< Sw Xpt— a where W, is the wheel load and 1 is the thickness of web. If there are joints in the rail, then load from the wheel cannot disperse at 45° either side of the joint. Check also web buckling under wheel. See Step 13. Use 4 = 3.5(d/t). Rall tn |e ‘ FLANGE OF- (in + 1 CIRDER ata) GIRDER SK 7/17 Local bearing stress under wheel gantry girder.266 Structural Steelwork Step 24 Note: Connection of flange to web in welded plate girders An =area of top flange (SK 7/18) Agy =area of bottom flange (SK 7/18) I,=moment of inertia about major axis Q,.=first moment of area of top flange about neutral axis Qx» = first moment of area of bottom flange about neutral axis V=ultimate shear at the section under consideration h, = distance from neutral axis to centroid of top flange listance from neutral axis to centroid of bottom flange jorizontal shear per unit length at the connection between top flange and web _ YOu ra Vy» =horizontal shear per unit length at the connection between bottom flange and web _¥Ow a The capacity of two runs of fillet weld or butt weld should be greater than Vz. or Vyp as appropriate. The capacity of weld runs in kN/mm can be obtained from Table 11.3 y——— AREA = Ag CENTRE-LINE OF TOP FLANGE Me 4 NEUTRAL AXIS hy CENTRE-LINE OF BOTTOM FLANGE Ht AREA = Apy SK 7/18 Connection of flange to web of plate girder. For built-up gantry girders it may be assumed that the wheel loads of the crane are transferred from the top flange to the web by the weld between the top flange and the web.Design of Beams 267 TOP FLANGE OF GANTRY GIRDER CL WELDED CONNECTION & HLEVATION OF GIRDER SK 7/19 Connection of top flange in gantry girder. Vy = vertical shear per unit length due to wheel load in gantry girder Viet Vi, KN/mm Select capacity of two runs of fillet weld which is greater than V;. Step 25. Check special requirements for gantry girders Find the following parameters (see SK 7/20): Crane live load including hook load = Weap Weight of crab= Wa, Weight of crane bridge = W. Span of crane bridge = Le Wheel spacing in end carriage = ay Minimum hook approach =, Total number of wheels = am r END CLEARANCE ‘C* crap r CRANE BRIDGE Loe lasers GANTRY GIRDER CmoK be a ft, END CARRIAGE GANTRY GIRDER L SK 7/20 Geometric layout of gantry girder.268 Structural Steelwork Class of utilisation U, to Uy (Table 1 of BS 2573: Part 1). State of loading Q; to Q, (Table 2 of BS 2573: Part 1), Nominal load spectrum factor K, (Table 2 of BS2573: Part 1). Maximum number of operating cycles (Table | of BS 2573: Part 1). Impact factor 7 (Table 4 of BS 2573; Part 1) The maximum unfactored static wheel load W,, is given by: 2M (Le~ ay) Was = 5 [pe + Wer + Weap) CLV =vertical unfactored load on the gantry girder per wheel of CLH,= horizontal surge acting transversely at the level of the rail on the girder = 0.1(Wey + Weap)/N CLH,=crabbing action of the travel of the crane, acting horizon- tally in the transverse direction as two equal and opposite forces at the level of the rail= L,Wy;/40ay > Wys/20 CLH, =longitudinal traction per wheel = 0.05 Wy, DL=W,=self-weight of gantry girder + walkway etc. IL =imposed load on the walkway Refer 10 Chapter 4 for load combinations LCIS to LC40. Note: Crabbing action need not be considered for gantry girders carrying loading classes Q, and Q>. Note: By inspection most of these load combinations may be ignored. aw OAD CONFIGURATION FOR MAXIMUIE P nay aw iP pon ape A dw 7 44 LN BRS BBS L L {2 | CRABBING ACTION HORIZONTAL LOADS ‘SPAN MOMENT Gy Ty rade Lf L/e PPB LOAD CONFICURATION FOR MAXIM ‘SUPPORT REACTION SK 7/21 Loading diagrams on gantry girders.Design of Beams 269 Note: Fatigue checks may be necessary for crane gantry girders. See Example 7.4.5. For a compound flange the following ratios should be maintained (see SK 7/22). Q BP <8. @ 2 <2 Tp @ GaP? 2 a.56 | 1 SK 7/22 Properties of compound section of gantry girders. 7.4 WORKED EXAMPLES 7.4.1 Example 7.1: Beam supporting the floor of a workshop Span of beam =6.0m centre-to-centre of bearing on concrete walls Centre-to-centre of beams on plan=3.0m Assume 10mm floor plates. Imposed loading on the floor =5kN/m” The beam is carrying two legs of a water tank with four legs and containing 18m? of water. 1500 |_ 1500 _f] 3000 3000 SK 7/23 Elevation of floor beam supporting two legs of a four-legged water tank.270 Structural Steelwork Step 1 Step 2 Step 3 Note: Determine design strength py Choose design Grade 43. See Table 6 of BS 5950: Part 1. Py=275N/mm? up to 16mm thickness of material Py=265N/mm? up to 40mm thickness of material Carry out analysis Determine loading: Self-weight of flooring = 1.2kN/m? Self-weight of floor on beam = 1.2 x 3m=3.6kN/m Self-weight of beam assumed =1kN/m Self-weight of water tank =16kN Concentrated dead load of water tank per leg of tank =4kN Imposed load from floor on beam=5 x 3m=15kN/m Concentrated load of water in tank per leg of tank =45kN Ultimate distributed load =(1.4 x 3.6) + (1.4 x 1) + (1.6 x 15) = 30.44 KN/m Ultimate concentrated load from each leg of tank = 1.4 x (4-445) =68.6KN Service distributed load = 4.6 kN/m Service concentrated load per leg of tank =49 kN 68.6 EN 68.6 EN 90.44 EN/m 159.92 EN 159.92 EN SK 7/24 Loading diagram for the beam. Ultimate reaction at supports = 68.6 + (30.44 x 3) = 159.92 KN Ultimate bending moment at midspan: W, = (68.6 x 1.5) + (30.44 x 6? Service bending moment at midspan: W,=(19.6 x 6 +8) + (49 x 1.5)=161.7kNm A section with a plastic moment of resistance Me, greater than 239.88kNm is required. Select from the steel section handbook UB 457 x 152 x 52kg/m with M.,=300kNm. Draw bending moment and shear force diagrams For a simply supported beam using rolled section and designed on the basis of maximum bending moment and shear force, these diagrams are not necessary.Design of Beams 271 Step 4 Step 5 Step 6 Steps 7 and 8 Step 9 1500, 1500, 1500 LN 239.88 BENDING MOMENT DIACRAM 14.26 A ecg [== 14.28 159.92 ‘SHEAR FORCE DIACRAM SK 7/25 Bending moment and shear force diagrams. Carry out section classification Py=275N/mm? for UB 457 x 152 x 52kg/m e= Py 2. 6.99 < 8.5 and f- 53.6 < 79¢ (see Table 7 of BS 5950: Part 1) Section classification is plastic (class 1) Find section properties From the section handbook the following section properties are found: A=66.5cm” /D =7.6 x 449.8 = 3418 mm? J,=21300cm*; Iy=645cm*; 17.90m; ry =3. Z,=949cm>; Z, =84.6em>; S, = 1090em*, Sy =133cm* u= 0.859; x= 43.9 Check allowable shear force Py=0.6pyAy .6 x 275 x 3418 x 10-3 KN = 564 KN > 159.92KN (see Step 2) Not required. Section moment capacity with low shear F,=159.92KN (maximum) 0.6P, =0.6 x 564=338.4kN > F, Design for moment capacity is based on low shear force. The section classification is plastic (see Step 4). _ We 239.88 _ 4g k= W, 1617272 Structural Steelwork See Step 2 for W, and W,, Mex = pySx = 275 x 1090 x 10° x 10-6 = 299.75kNm KpyZq = 1.48 x 275 x 949 x 10° x 10-§ = 386.24kNm My = 239.88 < Mex = 299.75 < kpyZx = 386.24 (Satisfied) Steps 10 Not required. and 11 Step 12, Member moment capacity (lateral torsional buckling) The compression flange of this simply supported beam is laterally restrained by the floor plate. The lateral torsional buckling of this beam is not critical. ‘Step 13 Web buckling of unstiffened web At the bearing, the bottom flange rests on concrete and is restrained from rotating by bolts fixed to the concrete. The top flange is restrained from movement relative to the bottom flange by the continuous floor plates and edge angles. Therefore, the slenderness ratio A of the effective web in bearing is given by: An254225x536= 134 From Table 27(c) of BS 5950: Part 1, using A = 134 and Py=275 N/mm’, p.=81 N/mm? From SK 7/26, 6; = 100mm and n,=225mm. Pw = (bi + m)tpe = (100 + 225) x 7.6 x 81 x 10°? = 200KN > F, = 159.92 kN (Satisfied) No bearing stiffeners are required. UB 457162252 > tyne \ 25 10.9) | 225 SUPE 1:25 nal LEVELLING STIFF PLATE 100mm WIDE ROUT -CENTRE-LINE OF HOLDING ‘DOWN BOLT SK 7/26 Detail of beam at the bearing.Design of Beams 273 Step 14 Web bearing of unstiffened web From SK 7/26, ny is derived as follows: ny = 2.5 x (10.9 + 10.2) = 52.75 Pyw = (b1 + m2)tPyw = (100 + 52.75) x 7.6 x 275 x 107 =319.2KN > Fy Web strength in bearing is satisfactory. Steps 15 Not required. to 21 Step 22 Deflection due to imposed loads Distributed service imposed load = 15 kN/m= Concentrated service load from the weight of water =45KN per leg of tank =P Defiection at midspan 6 is given by: 5 wh PD 3a fa\ 384 ET” GET \4L \L -fS 15 x x 10? [384 205 x 21300 x 10° x 205 x 21300 x 108 * 734mm < 1/200 ( 45 x 63 x 10° 6000/200 = 30mm. Deflection limit is satisfied. 7.4.2 Example 7.2: Main beam in a multistorey building using simple construction Centre-to-centre of columns = 12m. Secondary beams are at 3m centres. Main beam is assumed as simply supported on the column and laterally restrained at the column. The compression flange of the main beam is laterally restrained at the secondary beams. Main beams are at 6m centres, Overall depth of concrete floor slab= 200mm = 0.2 x 25 =SkN/m?. Imposed load on floor=$kN/m? during use after completion, Construction live load = 5kN/m?. Step 1 Determine design strength py Select steel = Grade 50. Py=355 N/mm’ for thickness of material up to 16mm Py=345N/mm? for thickness of material up to 40mm.274 Structural Steelwork 3000, 3000 3000 000 a nooo 2800 = tg COWNIN come | ti — SECONDARY __| Al BEY 3000 |-—MAIN BEAM | 000 000 | == ¢ coWwMN 6000 ‘6000 ‘SK 7/27 General arrangement of beam. Step 2 Carry out analysis Ultimate loads on the beam are assumed to be the same at the construction stage as they are during use after completion. Span of beam =centre of bearings=11.6m Self-weight of beam assumed = 1.4kN/m Concentrated load from secondary beam: Dead load = 90kN (5kN/m? x 3m x 6m =90KN) Imposed load = 90kN —~ 76mm. IN-SITU TOPPING 125mm PRECAST PERMANENT SHUTIERING +eee a} ‘SK 7/28 Details of beam-column and beam-beam connection.Design of Beams 275 Ultimate limit state load casel = 1.4DL + 1.6/L ‘Ultimate end reaction of beam at A and E= (14 x L4KN/m x wea 5x (14x 90+ 1.6 x 90)] = 416.4kN Ultimate bending moment at B and D= 2 (1.4 x 90) + (1.6 x 90) = 270kN Ultimate bending moment at C= 2.87 (416.4 x 28) — (14x 14x == )=1158.2kNm 2 (s164 x 5) -en x3)- (14 x 14x u*)- 1572.2kKNm Serviceability limit state end reaction of beam at A and E= 14 3 ( 16x 1A) (180 x 3) 278.12KN Serviceability limit state bending moment at C= 2 (278.2 <8) aso x 3)— ("*)- 1049.5kNm Step 3 Draw bending moment and shear force diagrams (270 EN (270 EN 270 EN ot es roe ow BENDING MOMENTS kvm 158.2 158.2 15722 SK 7/29 Bending moment and shear force diagrams of the beam.276 Structural Steelwork Step 4 Step 5 Step 6 Steps 7 and 8 Step 9 Steps 10 Step U1 Choose trial section and carry out section classification Maximum bending moment in the beam = 1572.2kNm. Required plastic modulus without consideration of any buckling = 5, -M_ 152.2 x 108 a nr) Select section UBO686 x 254 x 152kg/m (with S,=5000cm*) Thickness of web Thickness of flange b/T =6.06 and djt= 46.6 Py=345N/mm? for flange and=355 N/mm? for web For fiange: = y/(275/345) = 0.89 For web: © = (275/355) = 0.88 b/T = 6.06 <8.5¢ and djt = 46.6 <79¢ Therefore, the section classification is plastic (class 1) as per Table 7 of BS 5950: Part 1 = 4557 x 10° mm? Section properties Area of section = A = 194cm? Shear area of section = 1D = 13.2 x 687.6 = 9076 mm” Moment of inertia of section: /,=150000cm* and 1, =5780cm* Radius of gyration of section: r,=27.80m and r,=5.46cm Elastic section modulus: Z, =4370em? and Z, = 454cm> Plastic section modulus: S,=5000cm* and S,=710cm* u=0.871; x= 35.5; N=0.5 Check shear capacity 6pyAy 6 x 355 x 9076 = 1933 x 10° N > F,=416.4KN (Satisfied) Not required. Section moment capacity with low shear Ultimate maximum shear force = Fy = 416.4 KN < 0,6Py =0.6 x 1933 =1159.8kN Therefore, the design is based on low shear force. Wy _ 1572.2 k= p= jpapg Soe Step 2) Mex = pySx = 345 x 5000 x 10° x 107° = 1725kNm kpyZx = 1.5 x 345 x 4370 x 10° x 10-* = 2261kKNm > Mex (Satisfied) Not requiredDesign of Beams 277 ‘Step 12 Member moment capacity Mg (lateral torsional buckling ) At the construction stage the floor slab is unable to offer lateral restraint to the beam. See SK 7/27. Self-weight of the beam is neg- ligible. Consider the beam as unloaded between restraints. It is assumed that: (1) there is no destabilizing load on the flange; (2) at the supports A and D, there is lateral restraint and torsional restraint; and (3) the flanges are partially restrained against rotation. 2 3000=L3 3000=13 2800=L4 In=0.9251 I=1.00L2 Ig=0.92514 — i 4 B c D E SK 7/30 Effective length of beam. Effective length Ly = 1.0L =3000mm between B and C and C and D. Effective length of the beam for sections AB and DE may be obtained as an average because of the end conditions at A and B. Based on end condition at A the effective length Le Based on end condition at B the effective length Le Therefore effective length of sections AB and DE= Lee = 0.925L = 0.925 x 2800 = 2590mm Check sections BC and CD, where the bending moment is at the maximum and the effective length is also greatest. =3e ~ = 55 for sections BC and CD A 5S g735s7 LSS N=0.5 for symmetrical sections 0.97 (from Table 14 of BS 5950: Part 1) 0.871 (as found in Step 5) _My_ 1158.2 “Mh, 15722 (which gives m=0.82 from Table 18 of BS 5950: Part 1) n=1.0 (from Table 13 of BS 5950: Part 1) nuvd= 1.0 x 0.871 x 0.97 x 55=46.5 345 N/mm? for flange 300N/mm? (corresponding to \:r=46.5 and py=345 N/mm? from Table 11 of BS 5950: Part 1) My = Sx Pv» = 5000 x 10° x 300 x 10-6 = 1500kNm 0.74278 Structural Steelwork Equivalent moment = M = mM = 0.82 x 1572.2 = 1289.2kNm < My The section chosen is satisfactory By inspection, the other sections of the beam need not be checked for lateral torsional buckling. Step 13 Web buckling of unstiffened web This check is not required because the connection of the beam to the column is made by the use of web fin plates (see SK 7/28) Step 14 Web bearing of unstiffened web This check is not required. Steps 15 Not required to 21 Step 22° Deflection due to applied imposed load 000 1 = 1600 SK 7/31 Deflection due to imposed loads. At the serviceability limit state, with a load factor equal to 1.0, the concentrated end reactions of the secondary beams on the main beam equal 90.0kN from each secondary beam. PL PL {3a (a\* Soo = ABET aac (2) | _ 90 x 11.6% x 10° © 48 x 205 x 150000 x 10* 90x 11.6 x10 [3.x 2800 (2800 \? * 6x 205 x 150000 x 10% * |4x 11600 ~ \i1600 = 22.2mm < 1/360 = 32.2mm Defiection of the beam due to imposed load is within limits. 7.4.3 Example 7.3: Main beam with full end fixity to concrete wall The clear span of beam between concrete walls is 12m. Secondary beams are spaced at 3m centres and are resting on the top flange of the main beam, but do not provide it with any lateral restraint. The loading from the secondary beams may be considered as destabilizing, Step 1 Determine design strength py Select steel = Grade 50, py=355N/mm? for thickness of material up to 16mm Py=345N/mm? for thickness of material up to 40mmDesign of Beams 279 3000 ‘3000 ‘9000 ‘3000 SK 7/32 Elevation of main beam with full end fixity to concrete walls. Step 2 Carry out analysis Assume a self-weight of beam equal to 2.5kN/m. Unfactored con- centrated loads from secondary beams are as follows: At B: Dead load=30kN Imposed load = 180kN At C: Dead load=60kN Imposed load = 240kN At D: Dead load=30kN Imposed load = 60kN 330 BW 468 EN 138 kW 3.5EN/m 7 nT Tn ne TA TTT SK 7/33 Loading diagram. Load combination at ultimate limit state = 1.4DL +1.61L Load factored self-weight of beam = 1.4 x 2.5=3.5kN/m=w Loads from secondary beams at ultimate limit state: At (1.4 x 30) + (1.6 x 180) = 330 KN At (1.4 x 60) + (1.6 x 240) = 468 KN At D: P3=(1.4x 30)+(1.6 x 60) = 138kN Fixed-end moment at A= Ma, given by: Ma= -(= . Piayb} , Prarb} A a) RP RB LB 12 peace pe ees = -1378.5kNm (ES 330 x 3x9? 468 x 6 x 6 eens)280 Structural Steelwork Note: Step 3 Step 4 Fixed-end moment at E= Mg, given by: 7 7B ): —1162.5kNm The reaction at A = Ra, given by: = 1378.5 ~ 1162.5 | 330x9 | 468 138 x = an 2 12 = S55KN 5x 12 A Similarly, reaction at E= Rp = 423kN Bending moment at B = Mg, given by: 2 Mp = (555 x 3) — 1378,5 25% = +4271kNm Similarly Mc= +898.5kNm and Mp= +91 kNm Sagging moments are positive and hogging moments are negative. Draw bending moment and shear force diagrams 78.5 555.0 r 545 204.0 2 5 4 2 ls s eg 3 ee ee g 3 E ¢ g > ‘SHEAR FORGE DIACRAN SK 7/34 Bending moment and shear force diagrams. Section classification For a member with a destabilizing load between the restraints, m and n should be taken as equal to 1.0. The effective length Ly =0.85Z for a member with the compression flange laterally restrained, the beam fully restrained against torsion atDesign of Beams 281 Step 5 Step 6 Steps 7 and 8 Step 9 the supports and both flanges fully restrained against rotation on plan at the supports. This is achieved by the full moment connection at the concrete wall. Ly =0.85 x 12000 = 10 200mm Minimum plastic modulus required = 355 = 3883 x 10°mm? From steel section tables find a section with plastic modulus greater than 3883cm’. This is found to be UB686 x 254 x 125 kg/m with a minimum radius of gyration r, = 5.24cm and torsional index x = 43.9. Using these values, the slenderness ratio 4 = Ly/ry = 10 200/52.4 = 195. Obtain p, = 73 N/mm? from Table 19(d) of BS 5950: Part 1. Revised plastic modulus required = (1378.5 x 109/73 = 18884 x 10°mm? This is a very conservative estimate, and a first trial section could be UB914 x 305 x 289kgim with a plastic modulus equal to 12600 x 10°mm*, For the chosen section the following dimensions are relevant: D=926.6mm; B=307.8mm; f= 19.6mm; T= 32mm; b/T=4.81; djt=42.1; Ia 505 x 106 mm?; Py =6.51 cm Zex = 109 x 10° mm, Py=345N/mm? for material thickness over 16mm. = 0.89 b/T=481 <85Se and d/t=42.1 < 79 Therefore, the section is classified as plastic. ‘Section properties Area of section = A = 369m? Shear area = Ay 19.6 x 926. S,=12600cm?; buckling parameter = 18161 mm? 0.867; torsional index x = 31.9 Check shear capacity P,=0.6pyAy =0.6 x 345 x 18 161 x 10-3 = 3759 KN > F,=555KN, Shear capacity is satisfied. Not required. Section moment capacity with low shear 0.6P, = 0.6 x 3759 = 2256 KN > Fy282 Structural Steelwork The section moment capacity is based on low shear force. Mex = PySx = 345 x 12600 x 1073 = 4347kNm service moment kpyZ, = 1.56 x 345 x 10900 x 107 = 5866kNm M < Mex 1449 kNm M=1378.5< My= 1449 kNm (Satisfied) Step 13 Web buckling of unstiffened web At the supports, full moment connection with the concrete walls will require end plates and hence the end reaction of the beam will not be transferred directly through the web. Web buckling at the supports need not be checked. The secondary beams are resting on the top flange of the beam, and the concentrated load from the secondary beam is applied through the top flange. The top flange is assumed to be unrestrained from movement and rotation relative to web at the point of application of load. The flange with applied load is also not restrained from move- ment relative to the other flange. The effective length of web carrying the applied load in compression is equal to the full depth of the section under these circumstances, which gives the slenderness ratio as follows: was 4235x421 = 147 Compressive strength p.=75N/mm? from Table 27(¢) of BS 5950: Part 1, corresponding to A= 147 and py =345 N/mm’Design of Beams 283 UB 670x305x149 D/2 = 463.3 =n3 ~ n= 65 a moat SLOPE OF DISPERSION 1:25 8 z us| los he 4 5127.75 S704 = 127.75 D/2 = 463.3 Ae 2 up 9143051289 SK 7/35 Distribution of concentrated load from secondary beam through web of main beam. Size of secondary beam = 610 x 305 x 149kg/m 1.9mm; 7, =19.7mm; r)=16.5mm Ty + th +1167 =(2 x 19.7)-+ 11.9 + (1.16 x 16.5)=70.4mm =926.6mm_ Pw =(b1+m)ipe= (10.4 -+926.6) x 19.6 x 75 x 10-3 = 1466kN Pw > F,=468KN (Satisfied) Web stiffeners are not required. Step 14 Web bearing for unstiffened web y= 2x 2.5(T +1) = 5 x (32+ 19.1) =255.5mm Local bearing capacity of the web Pry is given by: Prw = (61 + 2)iPyw = (10.4 +255.5) x 19.6 x 345 x 10-3 =2004KN > F, (Satisfied) Bearing stiffeners are not required. Steps 15 Not required. to 21 Step 22 Deftection due to imposed load Imposed loads at the serviceability limit state are as follows: at B=180KN; at C=240KN; at D=60kN This gives maximum deflection in span equal to 4.85 mm. Maximum allowable deflection = //200= 60mm (Satisfied)284 Structural Steelwork 7.4.4 Example 7.4: Design of a stiffened plate girder The plate girder will be used in a sports stadium where the columns are spaced at 24m centres. The secondary beams carrying the seats for the spectators are assumed to be resting on the top flange of the plate girders. The secondary beams are at 6m centres. The girder is 6000_,_ 6000_,_ 6000_, 6000, seconpaRy = 112000 lpuare_| ‘BEAM |GiRDERS 2000 f PLATE GIRDER } ee =a |12000 | | | = = = SUCTION SECONDARY BEAMS PARP PLAN OF STRUCTURE + 50 r - +/+ +H ato} ++I eh +f +} i +} { +} = | ee | 40 50. f coun CONNECTION USING PART DEPTH END PLATE ALTERNATIVE COWLUN DETAIL SK 7/36 Plan, section and connection detail of the plate girder structural arrangement.Design of Beams 285 Step 1 Step 2 connected to the web of the columns or, alternatively, placed on a capping plate on top of the column. Determine design strength Select steel = Grade 50, For thickness of material up to 16mm py=355N/mm? For thickness of material up to 40mm p, = 345 N/mm? ! Carry out analysis The plate girder is assumed to be simply supported at the columns. The span of the plate girder is taken as 24m, centre-to-centre of bearings. The self-weight of the girder is assumed to be 6kN/m. Factored ultimate self-weight of girder = 1.4 x 6=8.4kN/m Concentrated dead load from the secondary beams =300KN per beam Concentrated imposed load from the secondary beams =300KN per beam Factored ultimate concentrated load from secondary beams = (1.4 x360) + (1.6 x 300) =984KN per beam Ultimate end reaction of the plate girder = (8.4 x12) -+ (984 x 1.5) =1576.8kN Ultimate bending moment at B (see SK 7/37) e = (15768 x 6) — (8 x 5) = 9309.6kNm Ultimate bending moment at C 12? = (157638 x 12) ~ (984 x 6) — (8.4 x = 12412.8kNm Service bending moment at C=8352kNm286 Structural Steelwork ‘Step 3 Draw bending moment and shear force diagrams Step 4 4 984 EN SHEAR FORCE EN SK 7/37 Bending moment and shear force diagrams of plate girder. Choice of section and section classification Select depth of girder =D = - 2 =2000mm D _ 2000 Select thickness of web = Mrnax _ 12.4128 x 106 A Deeg 000 <34S eee Select equal flange size = 500 x 40=20000mm? each flange Section geometry: 1920mm; t= 12mm; T= 40mm; B=500 mm; b=0. )= 244mm (see SK 7/38) Design strength for flange = pyr = 345 N/mm? Area of flange required = p= Design strength for web = pyy = 355N/mm? 75 er= 4/72 =089 and ey= 4/75 =088 Py Pyw b 244 = = 61 < 1566 = 6.6 Pa Gy = Ol < Tee = 6.675 «1920 _ 160 > 1204 = 105.6 1 12 Flanges are classified as plastic but the web is classed as slender.Design of Beams 287 me LJ te 500 SK 7/38 Section of the plate girder selected. Step 5 Determine section properties Area of section= A= (1920 x 12) + (2 x 500 x 40) = 63040 mm? Shear area Ay=td=12 x 1920=23 040mm? = 1 3 k= (Gx 12 1920") + (235 « son x a0?) + (2 x 500 x 40 x 9807) = 4.55 x 10! mm* t= (fx 192012) (2 «40x 500?) = 8.34 x 108 mm* fr [4.55 x10 _ 1h Etta i 4.55 x 10! 3 y= Tyg = 455 x 107 mm 8.34 x 108 63 Seg = 3.336 x 10mm: Sz = (500 x 40 x 1960) + (12 x 1920? + 4) = 5.026 x 10’ mm? 3 (fbi + Bba + Be ; [(40? x 500 x 2) + (123 x 1920)] = 2.244 x 10’ mm* N=0.5 for equal flanged section Aitynb}D}__ 1960? x 40 x 40 x 500° x 500? _ ys gie * 12h} + 63) 12 x [40 x 5009) + 40 x 500]288 Structural Steelwork Step 6 Step 7 Step 8 commun 0.834 x 10° 4.55 x 110 ~ 0982 Not required. Check minimum web thickness d _ 1920 aaa dy (pw \_ 350 359 = 68m and 250% ($i )= 768mm d d (py ; =12. a Ay (Pt (= 1mm>35 and ox (Bs (Satisfied) Check shear buckling of slender web The plate girder can be designed to resist shear by using four differ- ent methods. Method 1: Without using tension-field action In sections AB and DE of the plate girder the maximum shear force is 1576.8KN (see SK 7/37) Fy _ 1576.8 x 10° a 1920 12 i = 68.4N/mm? min 160, pyy = 355 N/mm”, select o- 0.95 This gives ge, = 73N/mm? from Table 21(d) of BS 5950: Part 1, which is greater than f, = 68.4N/mm? For this design condition to be satisfied, use stiffeners at spacing a=0.95d= 0.95 x 1920 = 1824mm. Use stiffeners at 1500mm centres in sections AB and DE (SK 7/39). coun _s00 4 LI to TT TTY te a 7500 1500 1500 1600 ZT] ® -pharoter 1500 7500" 1500 1500 SK 7/39 _Stiffener arrangement by first method of checking shear buckling.Design of Beams 289 In sections BC and CD of the plate girder, the maximum ultimate shear force is 542.4KN. Fy _ $42.4 x 10° A Shear stress fy = 7 = 559 yy = 23.54N/mm Assume a/d= oo which means that there are no stiffeners in sections BC and CD, From Table 21(4) of BS 5950: Part 1 qe-=39N/mm’, corresponding to py = 355N/mm” and a/d= oo. Because ger is greater than f,, no stiffeners are required (see SK. 7/40). Method 2: Using partial tension-field action of the web The first panel nearest to the bearing is designed without using tension-field action and the rest of the plate girder web is designed using tension-field action. com COW 1800 4200 BQ mm 4200 1800 SK 7/40 Stiffener arrangement by second method of checking shear buckling. It is assumed that under each secondary beam there is a stiffener. It has been found in the first method that a spacing of 1800mm to the first stiffener from the bearing is adequate for web buckling without using tension-field action. The next stiffener is under the secondary beam 6m from the bearing. The spacing between the first and the second stiffener in the web is 6 — 1.8=4.2m. This gives: a_ 4200 d 192 The maximum ultimate shear force at 1800mm from the support is: 1576.8 — (1.8 x 8.4) = 1561.7kN fe 1561.7 x 10° 1920 x 12 oo = 67.8N/mm? From Table 22(d) of BS 5950: Part 1 gp =80 N/mm’, corresponding to afd=2.2, p,=355 N/mm? and dit = 160. The second panel is adequate for shear buckling using tension-field action because gp > fi Method 3: Using full tension-field action and single bearing stiffeners Assume stiffeners are at 3.0m centres in sections AB and DE (see SK 7/41). a_ 3000 d 1920290 Structural Steelwork commun commun 24000 } | 3000 Steps 9 and 10 Step 11 Step 12 ee ae ee 3000 R me ‘3000 ~*~ 3000 SK 7/41 Stiffener arrangement by third method of checking shear buckling. From Table 22(d) of BS 5950: Part 1 q,=94N/mm?, corresponding to a/d=1.6, py=355N/mm? and djt=160. The stiffener arrange- ment is adequate using tension-field action because qy is greater than fy=68.4N/mm? (see method 1). Method 4: Using full tension-field action and double stiffeners See Step 18 for the design of stiffeners using this method. Not required. Section moment capacity with slender web where djt > 63e Plastic modulus of flanges only = St= Achr= 500 x 40 x 1960 =3.92 x 10’ mm? The flanges are classified as plastic (see Step 4). Mc = pySt = 345 x 3.92 x 107 x 1076 = 13524kNm > 12412.8kNm (Step 2) je ~ Wovimae _ 12412.8 Weerice 8352 .A9 (Step 2) Zr = clastic modulus of flanges only 1 eel | (ale 3 a sa | (75% $00» 40) +2 500 x 40x 980%) = 3.842 x 107mm? kpyZs = 1.49 x 3.842 x 107 x 345 x 10-6 = 19750kNm > 12412.8kNm Section moment capacity is adequate. Member moment capacity (lateral torsional buckling ) ‘Assume normal loading on the flange and that the secondary beams provide lateral restraint 10 the compression flange. At the support with the alternative detail of connection to the column, as shown inDesign of Beams 291 SK 7/36, the compression flange is assumed to be laterally unre- strained, and both the flanges are free to rotate on plan. The girder is not fully restrained against torsion at the support. Effective length for this condition at the support is given by: LOL + 2D = 6000 + (2 x 2000) = 10000 mm. Effective length of the girder between intermediate restraint =10L= 6000mm Average effective length for sections AB and DE = 410000 + 6000) = 8000 mm Assume that the girder is not loaded between restraints, ignoring the self-weight of the girder, and use the equivalent moment method. For sections AB and DE 0 0 B= F996 = and .57 (from Table 18 of BS 5950: Part 1) 000 = Fig = 70 (see Step 5) 70 3y76 = 12 (see Step 5) .98 (from Table 14 of BS 5950: Part 1) .898 (from Step 5) Att = nuvd = 1 x 0.898 x 0.98 x 70 = 62”. py = 204.N/mm? (from Table 12 of BS 5950: Part 1) .026 x 10’ mm? (from Step 5) Pe = 5.026 x 107 x 204 x 10-6 = 10253kNm. M = mM = 0.57 x 9309.6 = 5306kNm < My (Satisfied) a x 5 N=0.5 (Step 5) y 4 For sections BC and CD 9309.6 = pe giag = 075 (ee Step 3) m = 0.875 (from Table 18 of BS 5950: Part 1) =e _ 600 _ 4 AL a= ry OLS = 595 5g 76 7 08? N=0.5 (which gives v = 0.99 from Table 14 of BS 5950: Part 1) u = 0,898 (from Step 5) Aur = nuvd = 1 x 0.898 x 0.99 x 52 = 46 <. Py = 266N/mm? (from Table 12 of BS 5950: Part 1) My = Supp = 5.026 x 107 x 266 x 10-6 = 13369kNm M = mM = 0875 x 12412.8 = 10861.2kNm < My (Satisfied) The plate girder has adequate buckling resistance.292 Structural Steelwork 7 Step 13 Check web buckling of unstiffened web Not required: see Step 17. Step 14 Check web bearing of unstiffened web Not required: see Step 17. Step 15 Web check between stiffeners P=concentrated load between stiffeners =0 W = distributed load over shorter length than the panel length a=0 w= distributed load per unit length over the whole length of the panel =8.4kN/m a=6m in sections BC and CD (see Step 8) $x3 fa - | 8.4N/mm - 2 a aa 1 707 N/mm = [+ 2 | E = (+3) Pe ala | aioe | Tbe =9.79N/mm? > fea (Satisfied) Step 16 Intermediate transverse web stiffeners The maximum allowable outstand of stiffener is given by: ars _ (z= i] 19x 12x 355 ~ 200mm 140 40 2000) 12 4 250 L_| ‘500 ‘SECTION PLAN OP TOP PLANCE SK 7/42 Details of intermediate stiffeners.Design of Beams 293 The maximum value of outstand to be considered in the design b, is given by: 1314) Py Select 12 mm thick x 140mm stiffeners (see SK 7/42). Design of intermediate stiffener with load ‘Load on the intermediate stiffener from secondary beam = F, = 984kN Effective area of stiffener in contact with the flange allowing for 12mm notch: b, 137mm. bit, = 2 x (140 — 12) x 12 = 3072 mm? where bf = 140 — 12 = 128mm Required minimum area of contact for web bearing: O.8F, 0.8 x 984000 ry 355 = 2217 mm? < 3072mm? The web bearing condition is satisfied. The applied load on the stiffener from the secondary beam is central on the web without any eccentricity and there is no lateral load on the stiffener at the level of the compression flange. Therefore: F=0KN; M,=0kNm 6, =outstand of stiffener = 140mm 1,= thickness of stiffener = 12mm 1 =thickness of web = 12mm /,=moment of inertia of the stiffeners about the centre-line of the web a4 3 12) 3 193 =p lebst 9 -fl=5x {lex 140) + 12) — 12} = 24.9 x 106mm* 0.75dt? = 0.75 x 1920 x 12° = 2.49 x 10°mm* < J, (Satisfied) 2 500 ‘PLAN OF GIRDER SK 7/43 Equivalent section of stiffener against buckling.294 Structural Steelwork Take 6,= 137mm instead of the actual 140mm for the capacity cal- culations because of outstand limitations. Ase = 40P + 2bsty = (40 x 12?) + (2 x 137 x 12) = 9048 mm? pat —&)_ © m4 egy 6b 4 OG 2 (20 ) = 2339 « 10mm Tee _ [23.39 x 108 ne= qe = V—opag — = 50-84mm The buckling resistance of an unloaded intermediate stiffener is given as follows: Stiffener force Fy=V—V,< Py V=1526.4KN (sce Step 3) (applied maximum shear force) V.= dexdt = 42 x 1920 x 12 x 10? = 967.7 KN (shear buckling resis- tance without tension-field action) Ger is obtained from Table 21(d) of BS 5950: Part I, corresponding to d/t=160, a/d=3 and p,=340 N/mm? The slenderness ratio of an intermediate stiffener = 0.7L _ 0.7 x 2000 20 30.8 Py = 355 — 20 = 335 Nimm? =27.5 Compressive strength pe=312N/mm? (from Table 27(¢) of BS 5950: Part 1) Py = DeAge = 312 x 9048 x 1073 = 2823 KN V— V, = 1526.4 ~ 967.7 = 558.7 < Pa (Satisfied) The buckling resistance of a loaded intermediate stiffener is given as follows. Assume that the flange is restrained against rotation by the second- ary beams. OTL, _ 0.7 x 2000 _ 4 Tee 50.8 and p, = 312N/mm? (as before) =2823 kN F,=external load on the stiffener = 984 KN > F, ax This gives Py= The following condition has to be satisfied: Fy-F. Fe Ms 5 < -K= = PtP. M 1 (Fy-F, =0 and M, = 0) Fy 984 eee een eee is Pa a <1. (Satisfied)Design of Beams 295 Step 17 Note: Design of intermediate stiffener without load Select 10x 75 flats to be used as stiffeners. The maximum allowable outstand is given by: 194, = = 167mm > 75mm y The maximum outstand to be considered for strength is given by: 13ts cee 114mm > 75mm Py 4 ts 3 _10 3 _ 493 Tp lbs +0) ~ f= G2 x75) + 12) = 125) = 3.54 x 10°mm* 0.75dt = 0.75 x 1920 x 123 = 2.488 x 10°mm* < J, (Satisfied) Ase = 40P + 2bgts = (40 x 127) + (2 x 75 x 10) = 7260 mm? I, a we 4) _ 6 mam! B t,(2by + 0) +¢ P(20r $)=361 x 10° mm‘ te= 4 = = 23mm 0.7L, _ 0.7 x 2000 _ rn G Py = 355 — 20 = 335 N/mm? Peq = 227.5 N/mm? (from Table 27(¢) of BS 5950: Part) Pq = Pog Ase = 227.5 x 7260 x 10-> = 1651.6KN V, = 967.7KN and V = 1551.6kN Fy = V— V, = 583.9 KN < Pa (Satisfied) Bearing stiffener without tension-field action For a plate girder connected to the web of the column using flexible end plates or web cleats, the conventional bearing stiffener for the girder is not required. The alternative connection detail at the column shows that the plate girder rests on the bottom flange on a stiff bearing area (see SK 7/36). Refer to Step 8 (Method 1), Assume that the stiffeners in sections AB and DE are at 1500mm centres. Select 15mm x 150 mm flats to be used as bearing stiffeners. End reaction = Ry = 1576.8kN t= 15mm; 6,= 150mm; t= 12mm; a= 1500mm296 Structural Steelwork + ta=t5 " 150 a 500 180 | \ a=1500 PLAN OF GIRDER SK 7/44 Bearing stiffener arrangement of the plate girder. A= area of stiffener in contact with the bottom flange = 2x 15 x (150-12) = 4140mm? (allowing for 12mm notch) OBR, _ 0.8 x 1576.8 x 10° Py 355 = moment due to ecoentricity of end reaction Ry = OkNm lateral load at the bearing = 0kN h= é [2b, +1) — 8] = 37.96 x 10° mm* a Rr (Satisfied) ‘A = area of stiffener in contact with the bottom flange. Step 18 Bearing stiffener using tension-field action Note: The plate girder in this example is connected to the web of the column using flexible end plates or web cleats, or alternatively is placed on top of a column capping plate. To illustrate the method of design of bearing stiffeners, it is assumed that the plate girder is placed on a stiff bearing area, as shown in SK 7/36. ED 150 12 500 150 1800 PLAN OF GIRDER SK 7/45. Stiffener arrangement of the plate girder using tension-field action. Refer to Step 8 (Method 2). Place the first intermediate stiffener at 180mm from the centre-line of the bearing. The second web panel 4200mm x 1920mm is designed using tension-field action whereas the first panel is not. End reaction = Ry = 1576.8kN Shear force at the first intermediate stiffener = F, = 1561.7KN a_ 4200 a7 19207 2.19 for the first panel with tension-field action298 Structural Steelwork djt= 160 and p, =355N/mm? which gives: er =45N/mm? (from Table 21(d) of BS 5950: Part 1) q=80N/mm? (from Table 22(d) of BS 5950: Part 1) 3 Shear stress = f, = * = 1561.7 x10 = 67.8N/mm? < qp dt 1920x 12 H = 075ap,[1 -#] corel = 075 x 19205123385 [I~ ges x (GES) = 3549kKN. Ry = t= ITTSKN Mg = Had 3349 519? _ 651 4kNm a= 1800mm for the end panel The shear capacity of this end panel subjected to a horizontal shear force equal to Ry is calculated as follows. Determine a/t ratio of the vertical beam: 1800/12 = 150 > 63e. The web is classed as slender for this vertical beam. The spacing of the flanges of the plate girder is used to find the stiffener spacing ratio afd for the vertical beam: 1920/1800 = 1.0 approximately. Therefore, from Table 21d of BS 5950: Part 1 the critical shear strength ge, = 78 N/mm?. The shear capacity = Ver = Gert = 78 x 1800 x 12 x 10- = 1685KN < Ry The 1800mm wide end panel has not got adequate horizontal shear capacity. Use a horizontal stiffener at the centre of the vertical beam and no further calculations are necessary. Use two 10 x 75 flats as horizontal stiffeners based on the calculations in Step 16 in the section covering the design of an intermediate stiffener without load. Additional vertical load on the bearing stiffener due to tension- field action is given by: Me E 378.6KN a 18 Total vertical load on the bearing stiffener = Fy = Ry + 378.6 = 1955.4kN Follow method in Step 17 to design the bearing stiffener.Design of Beams 299 Step 19 Note: Select 20 x 150 flats as bearing stiffeners. A=area in contact with the flange= 2 x 20 x (150-12) 5520 mm? (allowing for 12mm notch) Contact area required to satisfy bearing stress: O8F, _ 0.8 x 1955.4 x 10° Py 355 = 4406.5mm? < A (Satisfied) 1, = 20mm; 6, = 150mm; 1 = 12mm L= 4 [(26, + ° — P) = 50.62 x 10°mm* a= 1800mm < V2d = 2715mm 1.502 _ 1.5 x 19203 x 128 @ «1800? Age = 2boty = 6000 mi (ignoring contribution of 20 times the thickness of web) > = 5.66 x 10°mm* (Satisfied) a a 14(2b, + 1) = 50.62 x 10°mm* (ignoring contribution of web) The maximum permitted outstand of stiffener 6 is given by: 134/225 = 172mm > 150 Py 0. a= ores Py = 355 — 20 = 335 N/mm” From Table 27(c) of BS 5950: Part 1, px =335N/mm? Px = AsePex = 6000 x 335 x 10-9 = 2010KN > Fy = 1955.4KN (Satisfied) Check bearing Prw + Apy = 596.4 + (5520 x 355 x 10°3) = 2556KN > 1955.4KN (Satisfied) See Step 17 for Piw. Torsion stiffener The girder is not fully restrained torsionally at the support where it rests on the column capping plate. See Step 12 where the lateral torsional buckling has been checked without torsional restraint at the300 Structural Steelwork support. If part depth flexible end plate or web cleats are used to connect the girder to the column, then full end torsional restraint may be assumed. Step 20 Connection of stiffeners Maximum vertical load on the stiffener = 1955.4 kN = F (see Step 18) ,= 150mm; t= 20mm; 1= 12mm Axc= 6000 mm" (see Step 18) P Fbsts__ 12 __ 1955.4 x 150 x 20 5b, Aad ~ 3x 150 *— 6000 1929 9-70KN/mm or wy = PelePy — 150% 20% 355 _ 9 55 pnt Ts 2000 Two runs of 6mm fillet weld are required. Step 21 Not required. ‘Step 22 Deflection due to imposed load Imposed concentrated load at the service limit from the secondary beams = P= 300kKN Moment of inertia = = 4.55 x 10'°mm* (see Step 4) 19PL3 19 x 300 x 103 x 24.0007 Deflection = sg4e7 ~ 384 x 205 x 10? x 4.55 x 10 I =22mm< 200 = 20mm Step 23 Check for local stresses Not required. Step 24 Connection of flange to web A= 40 x 500= 20000 mm? 1,=4.55 x 10° mm* hy=hy=980mm, Oxe = Oxp = Ag hy = 20000 x 980 = 196 x 105mm? Venax = 1576.8 KN Shear flow per unit length Ve 1576.8 x 196 x 105 ko «455 x 1010 ‘Use two continuous runs of 6mm fillet weld=1.34kN/mm at = Yab 0.68 kN/mm 7.4.5 Example 7.5: Design of a gantry girder for an electric overhead travelling crane Basic data Heavy duty overhead travelling crane selected for the maintenance bay in a workshop.