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J Surfact Deterg (2018)

DOI 10.1002/jsde.12018

ORIGINAL ARTICLE

Evaluation of Soy Lecithin as Eco-Friendly Biosurfactant


Clathrate Hydrate Antiagglomerant Additive
Tinku Saikia1 · Vikas Mahto1

Received: 15 July 2017 / Revised: 7 October 2017 / Accepted: 10 November 2017


© 2018 AOCS

Abstract Hydrate plug formation is one of the most chal- Abbreviations


lenging problems in upstream oilfields. The most preferred CMC carboxymethyl cellulose
option to prevent hydrate plug formation is the use of CTAB cetyltrimethylammonium bromide
antiagglomerants in the oil/gas flowlines and in drilling fluids. KCl potassium chloride
Antiagglomerants do not prevent hydrate formation but restrict PAC polyaninonic cellulose
the hydrate crystals from agglomerating. In this study, experi- THF tetrahydrofuran
ments were conducted on of soy lecithin (biosurfactant) at dif- wt/vol% weight/volume percentage
ferent concentrations to measure its effectiveness as an
antiagglomerant additive. In all the experiments, tetrahydrofu-
Introduction
ran (THF) hydrate was used, and to study the antiagglomerant
efficiency of the additive, visual observation was utilized. Soy
Gas hydrates are crystalline solids in which the host mole-
lecithin was compared with cetyltrimethylammonium bromide
cules (water) entrap the guest molecules (CH4, CO2, etc.) in
(CTAB), and the former was found as a good environmentally
cage-like structures (Saikia & Mahto, 2016a). Gas hydrate
friendly antiagglomerant additive. Soy lecithin at 0.1 wt% in
structures are classified as cubic (I), cubic (II), and hexago-
the experimental solution increased the agglomeration time of
hydrate crystals by more than 1440 min and showed agglomer- nal (H). In these structures, the size of the guest molecule
ation state III at 1  C. Soy lecithin at 0.01 wt% increased the varies between 0.4 and 0.55 nm, 0.6 and 0.7 nm, and 0.8
agglomeration time of hydrate crystals to 1000 min. The effect and 0.9 nm, respectively (Sloan, 2003). Natural gas mix-
of soy lecithin on the rheological characteristics and filtration tures usually form gas hydrates of structure II (Kelland,
properties of drilling fluid was also studied. Even at the highest Svartas, & Andersen, 2009). A favorable environment for
concentration of 1.0 wt% soy lecithin and at a temperature of hydrate formation is found in permafrost and offshore
1  C, the rheological parameters of the drilling fluid remained fields. The gas hydrate stability zone in permafrost extends
within permissible limits. Soy lecithin was thus found to effec- from 150 to 1100 m, and offshore below the ocean floor it
tively restrict the agglomeration of hydrate crystals. extends from 300 to 2000 m (Sloan & Koh, 2007).
Gas hydrate plug formation becomes severe with time as
Keywords Hydrate crystal  Antiagglomerant  drilling of unconventional reserves goes deeper and deeper
Rheological properties  Biosurfactant and the offshore oil/gas pipelines go into greater water
depths. High-pressure and low-temperature conditions lead
J Surfact Deterg (2018). to the formation of gas hydrate crystals in the oil/gas pipe-
lines and drilling fluid flowlines. Hydrate formation not
only affects the rheology of the drilling fluid but may also
* Vikas Mahto lead to the blockage of drilling fluid flowlines due to the
vikas.ismpe@hotmail.com
agglomeration of hydrate crystals. Two major accidents
1
Department of Petroleum Engineering, Indian Institute of reported in the oil/gas industry, which took place in Santa
Technology (Indian School of Mines), Dhanbad, 826004, India Barbara, California, and Green Canyon, Gulf of Mexico,

Published online:
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were due to gas hydrate formation and agglomeration in the Houston, & Spratt, 2005; York & Firoozabadi, 2008). Dif-
drilling fluid (Saikia & Mahto, 2016b). ferent research articles present different biosurfactants that
To prevent hydrate plug formation in the fluid flowlines, can be used as AA. York and Firoozabadi (2008) compared
different methods have been suggested, such as lowering rhamnolipid biosurfactants with quaternary ammonium
the pressure, removal of water, raising the temperature/ salt surfactants in tetrahydrofuran (THF) hydrates. Li
heating, and the use of antifreeze chemicals. These methods et al. (2010) evaluated the effectiveness of rhamnolipid and
have proven to be very expensive or only partially effec- methanol mixture as AA in cyclopentane hydrates (Li,
tive. The most effective preventive measure out of all the Negadi, & Firoozabadi, 2010).
above-mentioned methods is the use of chemical additives. To study the effectiveness of AA, different researchers
The additives used for the prevention of hydrate formation use different experimental setups such as high-pressure sap-
are known as hydrate inhibitors. Hydrate inhibitors used phire rocking cell apparatus, wheel loop, high-pressure
are broadly classified as thermodynamic inhibitors and autoclave, etc. (Chua & Kelland, 2013; Kelland, Svartaas,
low-dosage hydrate inhibitors (LDHI). LDHI are again vsthus, Tomita, & Mizuta, 2006). York and Firoozabadi
classified as kinetic inhibitors (KHI) and antiagglomerants (2008) used THF hydrates in a multiple screening tube
(AA). Thermodynamic inhibitors prevent hydrate formation rocking apparatus for measuring the effectiveness of AA
by shifting the hydrate dissociation/stability curve toward (York & Firoozabadi, 2008). Abojaladi and Kelland (2016)
higher pressure and lower temperature. Kinetic inhibitors found that cyclopentane hydrates along with visual method
do not shift the hydrate dissociation/stability curve but could be used for the initial screening of AA (Abojaladi &
delay the crystal growth and nucleation (induction) of the Kelland, 2016). THF hydrates form at an equilibrium tem-
hydrates (Kashchiev & Firoozabadi, 2003). perature of 4.4  C and atmospheric pressure. Because of
Whereas thermodynamic and kinetic inhibitors prevent the high water solubility of THF, hydrate formation takes
hydrate formation, AA do not prevent hydrate formation place in the solution (Peixinho, Karanjkar, Lee, & Morris,
but restrict the hydrate crystals from agglomerating. AA in 2010). THF hydrates can be used in place of methane
the condensate will result in the dispersion of hydrate crys- hydrate because their thermal and mechanical properties
tals and formation of hydrate slurry, which is flowable and are similar (Lee, Yun, Santamarina, & Ruppel, 2007). In
do not block the flowline (Kelland, Svartaas, & Dybvik, this work, we study the effectiveness of soy lecithin as AA
1994). This characteristic of AA can be explained by two and compared it with cetyltrimethylammonium bromide
mechanisms. Workers at IFP discovered the first mecha- (CTAB) at 1  C and atmospheric pressure using THF
nism in which polymeric emulsifiers were used. These hydrate and visual inspection. Soy lecithin (C35H66NO7P)
emulsifiers form water-in-oil emulsions and prevent extracted from soybean oil is a surfactant with a hydro-
agglomeration of hydrate crystals by confining hydrate for- philic head and a lipophilic tail. Soy lecithin usually con-
mation to water droplets only (Behar, Kessel, Sugier, & tains 65–75% phospholipids (PL), 34% triglycerides, and
Thomas, 1991). In the second mechanism, discovered by traces of pigments, carbohydrates, sterol glycosides, and
Shell, surfactants were used to prevent agglomeration. sterols (Dickinson, 1993). Soy lecithin PL are of three dif-
These surfactants have a hydrate-philic head and a hydro- ferent types, i.e., phosphatidylcholine, phosphatidylethanol-
phobic tail. The polar head of the surfactant gets attached amine, and phosphotidylinositol (Szuhaj & List, 1985). PL
to the hydrate crystal surface and slows down hydrate are amphipathic, i.e., they have hydrophobic nonpolar fatty
growth. The hydrophobic tail allows the hydrate crystals to acid tails and hydrophilic polar heads. Because of this
disperse in the condensate and makes the hydrate slurry structural property, the soy lecithin molecule gets adsorbed
flowable (Klomp, Kruka, & Reijnhart, 1995). In 1990, qua- on surfaces or interfaces. Soy lecithin is considered as a
ternary ammonium surfactants were found to be effective biosurfactant because of its natural origin and also because
AA (Kelland, 2006). Since then, different single-and the World Health Organization has confirmed its safety
double-tail quaternary ammonium surfactants were devel- (WHO, 1974). For many years, soy lecithin has been used
oped as AA (Klomp & Rejnhart, 1996; Klomp et al., 1995). in the food industry as an emulsifier. It is also used along
Other classes of surfactants identified as AA are oxazolidi- with synthetic surfactants to reduce the use of the latter
nium surfactants, phosphonium with ester/amide linkages, (Rust & Wildes, 2008). Soy lecithin have a hydrophilic–
and betaine and amine oxide surfactants (Leinweber & lipophilic balance (HLB) value of 8 and a sufficiently long
Feustel, 2006; Panchalingam, Rudel, & Bodnar, 2005; carbon chain (C35). All these properties make soy lecithin a
Rivers, Tian, & Hackeroot, 2008; Tian & Bailey, 2012). promising candidate to be tested as a hydrate crystal AA.
Later on, the interest in the use of biosurfactants as AA Quaternary ammonium surfactants have been used as
increased. Biosurfactants show very desirable properties hydrate AA additives (Kelland, Grinød, & Dirdal, 2015;
with respect to the environment, such as higher biodegrad- York & Firoozabadi, 2008). Earlier studies had found that
ability and lower toxicity, and are safer to use (Fu, most of the cationic surfactants, in comparison to anionic

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Fig. 1 Chemical structure of (a) CTAB and (b) soy lecithin

and nonionic surfactants, are better hydrate AA additives beaker. This beaker was connected to a cold bath using
(Abojaladi & Kelland, 2016). CTAB, (C16H33)N(CH3)3]Br, well-insulated flexible pipes. The temperature of the experi-
is a quaternary ammonium (cationic) surfactant with 16 car- mental solution was controlled by circulating the coolant
bon atoms attached to a polar/hydrophilic headgroup and a from the cold bath to the beaker jacket using a circulation
hydrophobic tail (Fig. 1). It is easily available as a commer- pump. The experimental solution was kept in a dynamic
cial surfactant. Therefore, the performance of soy lecithin state by stirring the solution using a magnetic stirrer at
was compared in this work with that of CTAB. To the best 100 rpm for the reduction of mass and heat transfer resis-
of our knowledge, this paper presents the first account of tance. The experimental solution used was a mixture of
soy lecithin as an AA and its application in drilling fluids. THF (75 mL), distilled water (25 mL), and the AA additive
The drilling fluid is required to perform various impor- at different concentrations. Real-time temperature of the
tant functions such as the removal of drill cuttings, mainte- experimental solution was recorded with the help of a digi-
nance of hydrodynamic pressure in the well, cooling and tal thermometer. The induction of hydrate crystals and their
lubricating the drill string, etc. To perform all these func- agglomeration were recorded using a Logitech C521 web-
tions properly, the drilling fluid’s rheology must be main- cam. The hydrate induction time can be defined as the time
tained. The rheological characteristics of a drilling fluid are at which the hydrate crystals become visible in the experi-
its plastic viscosity (PV), apparent viscosity (AV), yield mental solution after the experimental solution was sub-
point (YP), and gel strength. PV is the viscosity of the dril- jected to hydrate stability pressure and temperature
ling fluid at infinite shear rate. AV is the viscosity of the conditions (Zheng, Huang, Wang, Long, & Kusalik, 2017).
drilling fluid at a particular shear rate and fixed tempera-
ture. The YS at zero shear rate is the yield point of the dril- Experimental Procedure
ling fluid. The effect of soy lecithin and CTAB on all these
rheological parameters of the drilling fluid was also studied Determination of Agglomeration Time
and compared in this work.
The experimental solution was prepared by mixing THF,
distilled water, and AA additive (soy lecithin and CTAB)
Experimental using a Hamilton beach mixer. The concentration of soy
lecithin and CTAB was varied in the experimental solution
Materials as 0.01, 0.05, 0.1, 0.5, and 1.0 weight/volume percentage
(wt/vol%). This mixture was then placed in the jacketed
The soy lecithin studied in this work was purchased from beaker, and the temperature of the experimental solution
the Central Drug House Pvt. Ltd, New Delhi, India. Dril- was lowered by circulating the coolant in the jacket of the
ling fluid additives such as xanthan gum, carboxy methyl beaker. The temperature of the experimental solution was
cellulose (CMC), polyanionic cellulose (PAC), CTAB, and maintained at 1  C. Continuous stirring of the solution was
potassium chloride (KCl) were purchased from LOBA done with the help of the magnetic stirrer at 100 rpm. The
Chemie Pvt. Ltd. THF was purchased from Merck Speciali- change in the state of experimental solution with time was
ties Pvt Ltd, Mumbai, India. recorded using a Logitech C521 webcam, which was con-
nected to a computer system. The counting of hydrate crys-
Apparatus tal agglomeration time started when the temperature of the
experimental solution went below 4.4  C, which is the
To test the effectiveness of AA, an experimental setup fab- equilibrium temperature of THF hydrate crystals. The time
ricated in-house, shown in Fig. 2 was used. In this setup, taken for the hydrate crystals to agglomerate and to stop
the experimental solution was placed in a 500-mL jacketed the stirring of the Teflon-coated magnetic bar was recorded.

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Fig. 2 Experimental setup for hydrate crystal agglomeration studies

The first appearance of hydrate crystals in the experimental fine dispersion of hydrate crystals (Teflon magnetic bar
solution, as could be seen by the naked eye, was recorded still stirring); category B represents high-viscosity, slushy
as the induction time of the crystals. The longer it takes for hydrates (Teflon stirrer bar eventually not moving); and
the hydrate crystals to agglomerate, the greater the effi- category C represents hydrate crystals forming hard
ciency of AA additive. lumps (Teflon stirrer bar stops quickly) (Abojaladi & Kel-
land, 2016).
Study of Hydrate Crystal Agglomeration State In this work, we have classified the hydrate crystals’
state of agglomeration in visual observation experiments as
Different research articles present and define the agglomera- follows: state I, plugging; state II, initial agglomeration in
tion state of hydrate crystals in different ways depending the walls but no plugging; and state III, static dispersion. In
upon the experimental results. York and Firoozabadi (2008) state I, large hydrate crystals were formed in the solution,
in their work classify the hydrate crystal agglomeration state which shows that the additive used does not have any effect
into four categories, i.e., plugging, immediate agglomera- on the hydrate crystal growth and that the agglomeration is
tion upon vial walls, metastable dispersion, and stable dis- so rigid that it stops the magnetic Teflon bars rotation. In
persion (York & Firoozabadi, 2008). Chua and Kelland state II, smaller hydrate crystals are formed, which only
(2013) ranked their AA additives depending upon the agglomerate on the walls of the beaker but remain in dis-
hydrate crystal agglomeration state: Rank (A) represents persed form in the rest of the solution. In state III, the
finely dispersed hydrates and no increase in run time; hydrate crystals are smaller, do not show any agglomera-
(B) no plugging and run time increase; (C) significant tion, and remain in dispersed form in the solution.
deposit; (D) plug of hydrates; and (E) hard plug of hydrates
(Chua & Kelland, 2013). Abojaladi and Kelland (2016) Rheological Studies
used a visual method to identify the hydrate crystal
agglomeration state and classified the tested AA into A water-based drilling fluid was used for rheological stud-
three categories: Category A is the best and represents ies. In the base drilling fluid, xanthan gum (0.4 wt/vol%)

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Fig. 3 (a) Experimental solution free of hydrate crystals. (b) Completely agglomerated hydrate crystals in the experimental solution without any
antiagglomerant additive

was used as viscosifier and PAC (0.4 wt/vol%) and CMC Kelland, 2016). The main concern in visual observation is
(0.4 wt/vol%) were used as filtration loss control additives. the variability in the obtained results. To solve this, we con-
KCl (5.0 wt/vol%) was added for shale inhibition. The ducted agglomeration studies of each concentration of addi-
effect of different concentrations of soy lecithin and CTAB tive five times and took the average value as the final result
on the drilling fluid’s rheology was studied with the help of (Pakulski, 1997). It was seen that the scattering in the
an Ofite eight-speed viscometer. Controlled shear rate was agglomeration times obtained in different experiments was
maintained in the viscometer. The OFITE Pulse-Power 15–25% of the average value.
electronic speed regulator was used to constantly monitor
and adjust the viscometer motor rpm, which in return main-
Effect of Soy Lecithin and CTAB on the Agglomeration
tained a constant shear rate under varying shear conditions
of Hydrate Crystals
of drilling fluid and varying power inputs. The filtration
characteristics of the base drilling fluid and the effect of
Determination of Agglomeration Time
soy lecithin and CTAB were also studied using a Fann API
filter press. The different formulas used to calculate the rhe-
The hydrate crystals have a high tendency to agglomerate
ological parameters of drilling fluid were as per the field-
and form a hydrate plug. In Fig. 3a, the experimental solu-
testing standard procedure recommended by API, which
tion free of hydrate crystals is shown and in Fi3b a
are as follows:
completely agglomerated experimental solution with no
Plastic viscosity ðPVÞ = 600 – 300 ðcPÞ ð1Þ AA additive. From the experimental results of the agglom-
eration time study shown in Table 1, it is clear that the for-
Apparent viscosity ðAVÞ = 600 =2 ðcPÞ ð2Þ mation of hydrate plug in the experimental solution (with
 no AA additive) took place in a relatively short time period
Yield point ðYPÞ = 300 – plastic viscosity lb=100 ft 2
of 40 min. The experimental results of the surfactant
ð3Þ CTAB showed that, to increase the agglomeration time
beyond 1440 min, the concentration of CTAB in the exper-
Results and Discussion imental solution must be ≥0.05 wt/vol%. At a lower con-
centration of 0.01 wt/vol% CTAB, the agglomeration time
In this work, soy lecithin’s AA characteristics were studied was 1200 min. The use of soy lecithin in the experimental
and compared with those of the cationic surfactant CTAB. solution showed promising results as an AA additive. The
The experimental solution was a 100-mL solution of THF concentration of soy lecithin above 0.10 wt/vol% increased
and distilled water. The soy lecithin was added at different the hydrate crystal agglomeration time to more than
concentrations to the experimental solution and the temper- 1440 min. It was seen also that a concentration of 0.01 wt/
ature of the solution was maintained at nearly 1  C, so that vol% soy lecithin increased the agglomeration time from
only hydrate crystals and no ice crystals formed in the 40 to 1000 min. By increasing the concentration of soy lec-
experimental solution. The state of the THF hydrate crys- ithin to 0.05 wt/vol%, the agglomeration time increased to
tals was observed visually. The results of visual observa- 1200 min. These results are nearly on a par with those
tion can be correlated with other methods used for the of CTAB.
study of hydrate crystal formation and agglomeration, such The performance of the AA can be explained by the
as by using high-pressure testing equipment (Abojaladi & adsorption mechanism of surfactants on the hydrate crystals

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Table 1 Agglomeration time of hydrate crystals (at 1 C) Hydrate crystals’ dielectric constant is 58 (at 273 K), which
Antiagglomerant Induction Agglomeration Agglomeration is less than that of water, i.e., 88 (Sloan & Koh, 2007).
concentration time (min) time (min) state Because of the lower dielectric constant of the hydrate crys-
(Wt/Vol%) tals, the surfactant’s tail has more affinity toward the hydrate
crystal surface and covers it, as shown in Fig. 4b, i.e., lie-
Lecithin
0.00 10 40 I down configuration. In the presence of the oil phase in the
0.01 9 1000 I experimental solution, the surfactant’s tail extends into the
0.05 9 1200 I oil phase, which provides repulsion between nearby hydrate
0.10 5 >1440 III crystals. This means that the experimental solution without
0.50 4 >1440 III any oil phase requires less AA concentration than the experi-
1.00 4 >1440 III mental solution with oil phase and oil-in-water emulsion.
CTAB Comparing the molecular structure of CTAB and soy leci-
0.01 8 1200 I thin (Fig. 1), it is clear that the carbon chain lengths of
0.05 6 >1440 II CTAB (C16) and soy lecithin (C35) are sufficiently long.
0.10 7 >1440 II Therefore, soy lecithin also has high flexibility similar to
0.50 5 >1440 III CTAB to cover the hydrate crystal surface when the head
1.00 4 >1440 III group gets adsorbed on the hydrate crystal. Hence, soy leci-
thin’s performance is on a par with that of CTAB.
(Sun & Firoozbadi, 2013). The molecules of the surfactant The surfactant chain’s headgroups and tails both adhere to
in water are mostly in the form of micelles, as shown in the surface of hydrate crystals at relatively low concentra-
Fig. 4a. When the hydrate crystals start to form in the solu- tions (Fig. 4b). With the increase in the surfactant concentra-
tion of water and THF, some of these micelles start dissoci- tion in the aqueous phase, the number of surfactant chains
ating and get adsorbed on the surface of the hydrate crystals. adsorbed on the hydrate crystal surface increases and the

Fig. 4 Surface adsorption mechanism of surfactant in THF/water system; (a) surfactant in micelles form in hydrate free aqueous phase; (b) disso-
ciated micelles adsorbed on the hydrate crystal surface in aqueous phase showing lie-down configuration; (c) saturation of first layer adsorbed sur-
factant; (d) adsorption of the second layer of surfactant

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Fig. 5 State of hydrate crystals agglomeration after 1440 min

headgroups of these surfactants prefer to interact with the interface will be the key to the development of new and
hydrate crystal surface because of which surfactant chain more effective AA (Somasundaran & Krishnakumar, 1997).
tails start to align themselves parallel to one another. This,
along with the hydrophobic force between surfactant chains,
Study of Hydrate Crystal Agglomeration State
results in the change of configuration or alignment of the
surfactant chains when the concentration increases (Fig. 4c).
As defined earlier, the agglomeration state of hydrate crystals
The surfactant chains in the monolayer with their head-
was classified into three states, i.e. I, II, and III. At different
group attached to the hydrate crystal and tail towards the
concentrations of the surfactant, the agglomeration time dif-
aqueous phase become the adsorption sites for more surfac-
fers and so does the state of agglomeration of hydrate crys-
tant adsorption. This second layer of adsorbed surfactant
tals. In the experimental solution without any AA additive,
chains has their tails interacting with the first layer and head-
large hydrate crystals are formed and agglomerate to form
groups aligned toward the aqueous phase (Fig. 4d). The phe-
the hydrate plug. The agglomeration of the hydrate crystals
nomenon of surfactant adsorption at the solid–liquid
starts at the circumference of the beaker wall in the form of a

Fig. 6 Effect on rheological parameters of drilling fluid with increase Fig. 7 Effect on rheological parameters of drilling fluid with increase
in CTAB concentration at 25  C in CTAB concentration at 10  C

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Fig. 8 Effect on rheological parameters of drilling fluid with increase Fig. 10 Effect on rheological parameters of drilling fluid with
in CTAB concentration at 01  C increase in soy lecithin concentration at 10  C

rigid ring-like structure and expands toward the center of the Soy lecithin showed very good results, on par with
beaker. The agglomeration of hydrate crystals is so rigid that CTAB. It increased the agglomeration time of hydrate crys-
it stops the movement of the teflon magnetic stirrer bar tals and also improved the state of hydrate crystal agglom-
within 40 min of hydrate induction in the experimental solu- eration. At lower concentrations of 0.01 and 0.05 wt/vol%
tion (Fig. 5). The addition of CTAB to the experimental solu- of lecithin, the hydrate agglomeration represents state I,
tion does show the desirable effect of AA. At lower and for concentrations equal to and higher than 0.1 wt/vol
concentrations (0.01 wt/vol%), CTAB increases the agglom- % of lecithin, the hydrate crystals represent state III in the
eration time to 1200 min, but after that it forms rigid hydrate experimental solution, i.e., hydrate crystals remain in slurry
plugs and represents state I of hydrate crystal agglomeration. form for more than 1440 min.
Concentrations of CTAB equal to and greater than 0.05 wt/
vol% prevent the formation of a rigid hydrate plug for more
than 1440 min. But 0.05 and 0.10 wt/vol% CTAB showed Effect Soy Lecithin and CTAB on Rheology
hydrate agglomeration at the beaker wall, representing state of Drilling Fluid
II of hydrate crystal agglomeration. A higher concentration
of 0.5 and 1.0 wt/vol% of CTAB represents state III of The effect of CTAB and soy lecithin on the rheology and
hydrate agglomeration, i.e., hydrate crystals remain in the filtration characteristics of the drilling fluid at ambient pres-
dispersed condition and form a slurry of hydrate crystals. sure and temperature was studied and compared. The

Fig. 9 Effect on rheological parameters of drilling fluid with increase Fig. 11 Effect on rheological parameters of drilling fluid with
in soy lecithin concentration at 25  C increase in soy lecithin concentration at 01  C

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Table 2 Comparison of the most preferred drilling fluid system with CTAB and lecithin

Drilling fluid system Plastic Apparent Yield point Gel strength (lb/100 ft2) Filtration
viscosity (cP) viscosity (cP) (lb/100 ft2) loss (mL)
10 (s) 10 (min)

System A [Lecithin 14 28.0 29 6 11 10


(0.10) +
CMC(0.4) + PAC
(0.4) +
XG(0.4) + KCl (5.0)]
System B [CTAB(0.10) + 15 28.5 28 6 11 10
CMC(0.4) + PAC
(0.4) +
XG(0.4) + KCl (5.0)]

rheological parameters such as PV, AV, YP, and gel Both surfactants do not have any considerable effect on
strength were measured. Increasing the concentration of the gel strength at lower concentrations. In Figs. 6–11, the
CTAB in the drilling fluid increases the PV from 10 to increasing values of different rheological parameters at dif-
13 cP at 1.0 wt/vol% concentration at 25  C. PV controls ferent temperatures are shown. It is clear that both CTAB
the drilling rate and is directly proportional to the mud and soy lecithin increase the rheological parameters, but the
weight (Tang, He, Xiong, & Zheng, 2014). The effect of increase due to soy lecithin was within permissible limits in
the decrease in drilling fluid temperature can also be seen: comparison to CTAB. It was also found that the filtration loss
The PV value increases. For 0.01 wt/vol% CTAB, the PV of the developed drilling fluid was about 10 mL in 30 min
value at 25  C is 10 cP, which increases to 14 cP at 1  C. and remained (on the average) the same for all concentrations
The same increasing trend of PV value is seen for all the of CTAB and soy lecithin in the drilling fluid.
other concentrations. The most preferred drilling fluid systems with CTAB and
An increase in AV and YP of the drilling fluid was also soy lecithin is presented in Table 2. System A drilling fluid
seen with increasing concentrations of CTAB to 28.5 and has 0.10 wt% of soy lecithin in the base drilling fluid and
31 cP from the initial value of 20.5 and 21 cP (at 25  C), increases the agglomeration time of hydrate crystals by more
respectively. Similar to the PV value, both AV and YP than 1440 min with state III agglomeration. The rheology of
show an increase in their values with the decrease in tem- the system A drilling fluid is presented in Table 2 and com-
perature from 25 to 01  C (Fig. 6–8). The YP of the drilling pared with system B drilling fluid having 0.1 wt% of CTAB
fluid measures the cuttings carrying capacity from the in the base drilling fluid. The rheology of both drilling fluid
drilled hole, but an increase in YP also increases the pump systems is equivalent. System B drilling fluid increases the
pressure required for the initial mud flow. The YP/PV ratio agglomeration time beyond 1440 min and presents state II
is a measure of shear thinning behavior of the drilling fluid: agglomeration. So, system A using soy lecithin as a good
the higher the value of the YP/PV ratio, the greater the eco-friendly AA additive was found to be a better drilling
shear thinning of the drilling fluid (Caenn, Darley, & Gray, fluid system for preventing agglomeration of hydrate crystals.
2012; Mahmoud & Dardir, 2011). The variation in the dril-
ling fluid’s rheology with the addition of different concen-
Conclusions
tration of soy lecithin showed almost similar results. The
increase in the PV, AV, and YP of the drilling fluid can be
The following conclusions can be drawn from this work:
seen with increasing concentration of soy lecithin. In
1.0 wt/vol% of soy lecithin, the increase of PV, AV, and 1. Comparing the AA characteristics of CTAB and soy
YP from 10 to 12 cP, 20.5 to 25.5 cP, and 21 to 27 lb/ lecithin, it was found that soy lecithin performs on par
100 ft2 (at 25  C) was seen, respectively. A nominal with CTAB.
increase in the gel strength of the drilling fluid was seen at 2. Soy lecithin, even at a concentration of 0.01 wt%,
higher concentrations of CTAB and soy lecithin with increases the agglomeration time of hydrate crystals to
decreasing temperature. CTAB at 1.0 wt/vol% concentra- 1000 min.
tion in the drilling fluid increased the gel strength of the 3. Soy lecithin at a concentration of 0.1 wt% in the exper-
base fluid from 4 lb/100 ft2 (10 s) and 8 lb/100 ft2 imental solution increases the hydrate crystal agglom-
(10 min) to 5 and 10 lb/100 ft2, respectively at 25  C. Soy eration time beyond 1440 min and gives state III
lecithin also increased the gel strength of the drilling fluid agglomeration, whereas CTAB at 0.1 wt% gives state
to 5 lb/100 ft2 (10 s) and 9 lb/100 ft2 (10 min) at 25  C. II hydrate crystal agglomeration.

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4. The effect of CTAB on the drilling fluid rheological Klomp, U. C., & Rejnhart, R. (1996) International Patent Application
characteristics represents an increasing trend and mar- WO 96/34177.
Lee, J. Y., Yun, T. S., Santamarina, J. C., & Ruppel, C. (2007) Obser-
ginally surpasses the limiting value. The effect of soy vations related to tetrahydrofuran and methane hydrates for labora-
lecithin represents the same increasing trend of rheo- tory studies of hydrate bearing sediments. Geochemistry,
logical characteristics, but the increase is within the Geophysics, Geosystems, 8:Q06003.
permissible limits in comparison with CTAB. Leinweber, D., & Feustel, M. (2006) International Patent Application
WO/2006/040013.
5. The increasing trend in the rheological properties of
Li, X., Negadi, L., & Firoozabadi, A. (2010) Antiagglomeration in
the drilling fluid was due to the increase in concentra- Cyclopentane hydrates from bio- and co-surfactants. Energy &
tion of the AA additive and also to the decrease in Fuels, 24:4937–4943.
temperature. Mahmoud, S. A., & Dardir, M. M. (2011) Synthesis and evaluation of
6. Soy lecithin, which is a biosurfactant, can be effectively a new cationic surfactant for oil-well drilling fluid. Journal of Sur-
factants and Detergents, 14:123–130.
used as an AA additive to prevent hydrate plug forma- Pakulski, M. (1997) High efficiency non-polymeric gas hydrate inhib-
tions in oil/gas pipelines and drilling fluid flowlines. itors. SPE 37285. International Symposium on Oilfield Chemistry.
Houston, Texas.
Acknowledgment The authors would like to acknowledge Panchalingam, V., Rudel, M. G., & Bodnar, S. H. (2005) International
IIT(ISM), Dhanbad, India, for providing financial support and neces- Patent Application WO/2005/042675.
sary laboratory facilities to carry out this work. Peixinho, J., Karanjkar, P. U., Lee, J. W., & Morris, J. F. (2010) Rhe-
ology of hydrate forming emulsions. Langmuir, 26:11699–11704.
Rivers, G. T., Tian, J., & Hackeroot, J. A. (2008) International Patent
Application WO/2008/063794.
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Biographies

Tinku Saikia received the B.Tech degree in Mechanical Engineering


from North Eastern Regional Institute of Science & Technology, Nir-
juli, India, in 2009 and M.Tech in Petroleum Engineering form
Department of Petroleum Technology, Dibrugarh University, Assam,
India in 2012. He received the Ph.D. degree in petroleum Engineer-
ing from Indian Institute of Technology (Indian School of Mines),
Dhanbad, India in 2017.

Dr. Vikas Mahto is an Associate Professor in the Department of Petro-


leum Engineering of Indian Institute of Technology (Indian School of
Mines), Dhanbad, Jharkhand, India. He has completed his Ph.D.
Degree in Petroleum Engineering from the same institute in the year
2004. Six research scholars have awarded Ph.D. degree under his
supervision and currently he is supervising ten research scholars for
their PhD degree. He is the author of more than 100 research papers
published in the different national/international journals & confer-
ences of repute. He is reviewer and member of editorial boards of
many national and international journals.

J Surfact Deterg (2018)

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