Costing for Green Sand Filter

Flow rate 8.5 m3/hr

Velocity 10 m3/hr m2
Dia of the vessel 1.040578 m Round up
the Dia 1 m
LOS 1.5 m
Filter Media
Considering 200mm
Free Board 1880.468 Kg
Pipe Size 41.39435 mm Round up
Pipe Size 50 mm
Nozzle Plate 0
Flanges 0
Weight of the vessel
No. Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 1 1.5 6 226.08
Dish 2 1 1.5 8 144.6912
Nozzle 1 1 1.5 12 91.06944
Flanges 1 1 1.5 16 84.4032
Man Hole 0
Hand Hole 15
Legs & Lugs 35
Total Wt 596.24384 125 74530.48
Paninting of Vessels
Dia Hos Thick Area Rate Total Rs.
Shell internal 1 1.5 R/L 4.71 350 1648.5
External 1 1.5 4.71 350 1648.5
Dish internal 1 1.5 R/L 2.186068 350 765.1238
External 1 1.5 2.186068 350 765.1238
Nozzle plate 1 1 1.5 1.8997 350 664.895
Flanges 2 1 1.5 12 1.60790608 350 562.7671
Total Painting Cost
Filter Media sand 1880.47 kg 2.5 4701.169
Green Sand 735.938 Kg 225 165585.9
Valves 50 mm 4 qty Butterfly valv 2500 10000
50 mm 2 qty Ball Valve 450 900
Pressure Guage 2 qty 1250 2500
Frontal Piping 50 mm 15000 15000
Strainer Flow Rate 8500 lit/hr 150 56.6666667 50 2833.333
Top Distributor 1 8500 8500
Flow Indicator 0 8000 0
Nut & Bolts 1500 1500

RMC of the Pressure Sand Filter 292105.8

 Costing for Horizontal actvated carbon Filter
Flow rate 180 m3/hr
Velocity 10 m3/hr m2
Dia of the vessel 1.7 m Round up
the Dia 1.5 m
LOS 4.5 m
Filter Media
Considering 200mm
Free Board 6346.578 Kg
Pipe Size 190.4881 mm Round up
Pipe Size 125 mm
Nozzle Plate 0
Flanges 0
Weight of the vessel
No. Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 1.5 4.5 6 1017.36
Dish 2 1.5 4.5 6 230.79
Nozzle 0 1.5 4.5 12 0
Flanges 0 1.5 4.5 16 0
Man Hole 90
Hand Hole 0
Legs & Lugs 150
Total Wt 1488.15 60 89289
Paninting of Vessels
Dia Hos Thick Area Rate Total Rs.
Shell internal 1.5 4.5 R/L 21.195 350 7418.25
External 1.5 4.5 21.195 350 7418.25
Dish internal 1.5 4.5 R/L 4.698853 350 1644.599
External 1.5 4.5 4.698853 350 1644.599
Nozzle plate 0 1.5 4.5 0 350 0
Flanges 0 1.5 4.5 12 0 350 0
Total Painting Cost
Filter Media sand 6346.58 kg 1.5 9519.867
Activated carbon 608.5 967.287 Kg 65 62873.64
Valves 125 mm 5 qty Butterfly valv 1400 7000
50 mm 2 qty Ball Valve 500 1000
Pressure Guage 2 qty 800 1600
Frontal Piping 125 mm 9000 9000
Strainer Flow Rate 180000 lit/hr 150 1200 20 24000
Top Distributor 1 9000 9000
Flow Indicator 0 15000 0
Nut & Bolts 2500 2500

RMC of the Pressure Sand Filter 233908.2

 Costing for pressure Sand Filter
Flow rate 16 m3/hr
Velocity 16 m3/hr m2
Dia of the vessel 1.128665 m Round up
the Dia 1.075 m
HOS 1.8 m
Filter Media
Considering 200mm
Free Board 2317.99 Kg
Pipe Size 56.792577 mm Round up
Pipe Size 100 mm
Nozzle Plate 0
Flanges 0
Weight of the vessel
No. Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 1.075 1.8 8 388.8576
Dish 2 1.075 1.8 10 206.58767
Nozzle 0 1.075 1.8 12 0
Flanges 0 1.075 1.8 12 0
Man Hole 25
Hand Hole 0
Legs & Lugs 85
Total Wt 705.44527 120 84653.432
Paninting of Vessels
Dia Hos Thick Area Rate Total Rs.
Shell internal 1.075 1.8 R/L 6.0759 300 1822.77
External 1.075 1.8 6.0759 300 1822.77
Dish internal 1.075 1.8 R/L 2.5024328 300 750.72984
External 1.075 1.8 2.5024328 300 750.72984
Nozzle plate 0 1.075 1.8 0 400 0
Flanges 0 1.075 1.8 12 0 400 0
Total Painting Cost
Filter Media sand 2317.99 kg 2.5 5794.974
Valves 100 mm 4 qty 2500 10000
50 mm 1 qty Ball Valve 1250 1250
Pressure Guage 2 qty 800 1600
Frontal Piping 100 mm 15000 15000
Strainer Flow Rate 16000 lit/hr 150 106.66667 55 5866.6667
Top Distributor 1 8000 8000
Flow Indicator 0 8000 0
Nut & Bolts 1500 1500
RMC of the Pressure Sand Filter 138812.07
 Costing for Activated Carbon Filter
Flow rate 15 m3/hr
Velocity 16 m3/hr m2
Dia of the vessel 1.092825 m Round up
the Dia 1.075 m
Hos 1.2 m

Filter Media
Considering 200mm
Free Board 941.0936 Kg

Pipe Size 54.98918 mm Round up

Pipe Size 100 mm
Nozzle Plate 0
Flanges 0
Weight of the vessel
No. Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 1.075 1.2 10 324.048
Dish 2 1.075 1.2 12 247.905
Nozzle 0 1.075 1.2 10 0
Flanges 0 1.075 1.2 10 0
Man Hole 25
Hand Hole 0
Legs & Lugs 85
Total Wt 681.9532 80 54556.25584

Paninting of Vessels
Dia Hos Thick Area Rate Total Rs.
Shell internal 1.075 1.2 4.0506 1200 4860.72
External 1.075 1.2 4.0506 600 2430.36
Dish internal 1.075 1.2 5.00487 1200 6005.83875
External 1.075 1.2 5.00487 600 3002.919375
Nozzle 0 1.075 1.2 0 350 0
Flanges 0 1.075 1.2 12 0 350 0
Total Painting Cost
Activated carbon 608.5 552.01 Kg 100 55201.02828125
Filter Media 941.09 Kg 1.5 1411.640429063
Valves 100 mm 4 qty Butterfly valve 7500 30000
50 mm 1 qty Butterfly valve 850 850
Pressure Guage 2 qty 800 1600
Frontal Piping 100 mm 25000 25000
Strainer Flow Rate 15000 lit/hr 150 100 40 4000
Flow Indicator 0 15000 0
Top Distributor 25000 25000
Nut & Bolts 1500 1500

RMC of the Activated Carbon Filter 215418.7626753

Sand filter 195000

Pump 40000
Flow meter 15000

Total 465418.7626753

Load 1.2

558502.5152104
0.45

450
 Costing for Weak Acid Cation
Flow rate 30 m3/hr
Hardness 200 ppm
Working Hours 20 Hr

OBR 600 m3

Exchange Capacity 45.45

Resin Quantity 2640.264

Resin Quantity m3 2.65 Round up the resin qty in m3

Vessel Height 1.5 Take Height as 1,1.2,1.5

Dia Calculated 1.499797

Round-Up Dia 1.55

Volume of the vessel 2.735691 Velocity of vessel will be 15.907

Final Dia is 1.55

Final Height 3 Considering 100 % free board

Weight of the vessel

nos Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 1.55 3 6 700.848
Dish 2 1.55 3 8 327.366
Nozzle 0 1.55 3 16 0
Flanges 1.55 3 0
Man hole 1.55 3 35
Legs & Lugs 1.55 3 80
Total Wt 1143.21 40 45728.57
Paninting of Vessels
Nos Dia Hos Thick Area Rate Total Rs.
Shell internal 1.55 3 14.601 900 13140.9
External 1.55 3 14.601 200 2920.2
Dish internal 1.55 3 5.00237 900 4502.136
External 1.55 3 5.00237 200 1000.475
Nozzle 0 1.55 3 0 200 0
Flanges 0 1.55 3 16 0 200 0

Resin Qty 2650 lts 145 384250

Valves 6 Butterfly 6500 39000
Frontal Piping 10000
Pressure Guages 2 1000 2000
Ejectors 1 5500 5500
Top Distributor 1 15000
Strainer Flow Rate 30000 lit/hr 150 200 0 0
Rejeneration tank NaCl Qty #VALUE! kg 2600 HDPE 6 15600
Nut & Bolts 1500

Softner qty2 1080285

Degasser Tower qty 1 63000
Degasser Sump qty 1 110000
Degagger blower qty 1 35000
Sand Filter qty 2 210,000
Raw Water Pump qty 2 90000
Acid Dosing System qty 2 24000
pH System qty 2 24000
Cabling & Earthing Lot
MCC 1 No. 80000
Piping and Valving Lot 100000

Total 1816285
 Costing for Weak Acid Cation
Flow rate 30 m3/hr
Hardness 200 ppm
Working Hours 10 Hr

OBR 300 m3

Exchange Capacity 45.45

Resin Quantity 1320.132

Resin Quantity m3 1.32 Round up the resin qty in m3

Vessel Height 1.25 Take Height as 1,1.2,1.5

Dia Calculated 1.159544 Not to change

Round-Up Dia 1.2

Volume of the vessel 1.356998 Velocity of vessel will be 26.53928

Final Dia is 1.2

Final Height 2.5 Considering 100 % free board

Weight of the vessel

nos Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 1.2 2.5 6 452.16
Dish 2 1.2 2.5 8 202.608
Nozzle 0 1.2 2.5 16 0
Flanges 1.2 2.5 0
Man hole 1.2 2.5 35
Legs & Lugs 1.2 2.5 80
Total Wt 769.768 40 30790.71
Paninting of Vessels
Nos Dia Hos Thick Area Rate Total Rs.
Shell internal 1.2 2.5 9.42 900 8478
External 1.2 2.5 9.42 200 1884
Dish internal 1.2 2.5 3.0772 900 2769.48
External 1.2 2.5 3.0772 200 615.44
Nozzle 0 1.2 2.5 0 200 0
Flanges 0 1.2 2.5 0.16 0 200 0

Resin Qty 1320 lts 125 165000

Valves 6 Butterfly 6500 39000
Frontal Piping 8000
Pressure Guages 2 1000 2000
Ejectors 1 5500 5500
Top Distributor 1 15000
Strainer Flow Rate 30000 lit/hr 150 200 18 3600
Rejeneration tank NaCl Qty #VALUE! kg 2600 HDPE 6 15600
Nut & Bolts 1500

Softner qty 2 599475.3

Degasser Tower qty 1 63000
Degasser Sump qty 1 110000
Degagger blower qty 1 35000
Sand Filter qty 2 210,000
Raw Water Pump qty 3 90000
Acid Dosing System qty 2 20000
NaoH dosing system qty 2 20000
pH indicator cum controler qty 1 40000
Cabling & Earthing Lot
MCC 1 No. 80000
Piping and Valving Lot 100000

Total 1367475
0 0
 Costing for SAC
Flow rate 16 m3/hr
Total cationic load 318.9 ppm
Working Hours 12 Hr
OBR 192 m3
Regeneration Level 80
Sodium / Total Cation
Exchange Capacity 60
Resin Quantity 1020.48
1173.552
Resin Quantity m3 1.173552 Round up the resin qty in m3
Resign Height 1.45 Take Height as 0.95,1.2,1.45
Vessel Height 1.5 Total Hetght as 1,1.25,1.5
Dia Calculated 1.015132 Not to change
Round-Up Dia 1.075
Volume of the vessel 1.315893 Velocity of vessel will be 17.6374
Final Dia is 1.075
Final Height 1.8
Pipe Size 56.793 mm Round up
Pipe Siz 65 mm
Weight of the vessel
nos Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 1.075 1.8 6 291.6
Dish 2 1.075 1.8 8 165.3
Nozzle 2 1.075 1.8 10 173.2
Flanges 4 1.075 10 226.08
Man hole 1.075 0
Hanh Hole 1 25
Legs & Lugs 45
Total Wt 926 60 55570.73592
Paninting of Vessels
Nos Dia Hos Thick Area Rate Total Rs.
Shell internal 1.075 1.8 6.076 950 5772.105
External 1.075 1.8 6.076 350 2126.565
Dish internal 1.075 1.8 2.469 950 2345.989672
External 1.075 2.469 350 864.3119844
Nozzle 1 1.075 2.168 350 758.6534375
Flanges 4 1.075 1.8 0.16 0.64 350 224
Resin Qty 1.315893 lts 97 127.6416068
Valves 6 Butterfly 750 4500
Frontal Piping 2500 2500
Pressure Guages 2 600 1200
Ejectors 1 3000 3000
Strainer Flow Rate 16000 lit/hr 150 106.67 18 1920
Rejeneration tank HCl Qty 93.88416 kg 938.842 HDPE 8 7510.7328
Nut & Bolts 1500
Rmc For SAC 89920.73542

Costing for DGT

Flow rate 10 m3/hr
Velocity 45 m/sec
Dia of Tower 0.531923 m
Dia of Tower 0.55 mm Round up dia Calculated
Hos of tower 1.5 mm
Weight of the vessel
nos Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 0.55 1.5 6 124.3
Dish 2 0.55 1.5 8 49.94
Nozzle 0 0.55 1.5 0 0
Flanges 1 0.55 1.5 12 36.17
Man hole 0
Legs & Lugs 0
Total Wt 210.5 80 16836.62976
Paninting of Vessels
Nos Dia Hos Thick Area Rate Total Rs.
Shell internal 0.55 1.5 2.591 1200 3108.6
External 0.55 1.5 2.591 250 647.625
Dish internal 0.55 1.5 0.776 1200 931.4967
External 0.55 0.776 250 194.0618125
Nozzle 0 0.55 0 0 0
Flanges 2 0.55 1.5 0.5 1 0 0
Packing Media 0.333165 m3 3500 1166.076201
Pressure Guages 2 0 0
Strainer Flow Rate 10000 lit/hr 150 66.667 18 1200
Rmc For DGT 24084.48947

Costing for DGS

Flow rate 10 m3/hr
Retention time 10 min
Volume 1.666667 m3
Dia of vessel 0 m
Los of Vessel 0 m
Weight of the vessel
nos Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 0 0 6 0
Dish 2 0 0 0 0
Nozzle 0 0 0 12 0
Flanges 0 0 0 16 0
Man hole 0
Legs & Lugs 0
Total Wt 0 40 0
Paninting of Vessels
Nos Dia Hos Thick Area Rate Total Rs.
Shell internal 0 0 0 0 0
External 0 0 0 0 0
Dish internal 0 0 0.126 0 0
External 0 0.126 0 0
Nozzle 0 0 0 0 0
Flanges 0 0 0 0.5 0 0 0
0
Rmc For DGS 0 0

Costing for DGB

Capacity 200 M3/min
Head 100 mmswg
Cost 0

Costing for DGP

Capacity 20 M3/hr
Head 30 mwc
Cost 0

Costing for SBA

Flow rate 16 m3/hr
Total ationic load 318.9 CaCo3
Working Hours 12 Hr
OBR 192 m3
Regeneration Level 70
Sodium / Total Cation
Exchange Capacity 37.15
Resin Quantity 1648.151
1829.447
Resin Quantity m3 1.829447 Round up the resin qty in m3
Resin Height 1.45 Take Height as 0.95,1.2,1.45
Vessel Height 1.5 Take Height as 1, 1.25,1.5
Dia Calculated 1.267451 Not to change
Round-Up Dia 1.378
Volume of the vessel 2.162231 Velocity of vessel will be 10.7338
Final Dia is 1.378
Final Height 1.8
Pipe Size 56.793 mm Round up
Pipe Siz 65 mm
Weight of the vessel
nos Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 1.378 1.8 6 373.8
Dish 2 1.378 1.8 8 262.3
Nozzle 2 1.378 1.8 10 274
Flanges 4 1.378 10 287
Hand hole 25
Legs & Lugs 45
Total Wt 1267 60 76030.35562
Paninting of Vessels
Nos Dia Hos Thick Area Rate Total Rs.
Shell internal 1.378 1.8 7.788 950 7399.0332
 External 1.378 1.8 7.788 350 2725.9596
Dish internal 1.378 1.8 3.923 950 3727.129694
External 1.378 3.923 350 1373.153045
Nozzle 2 1.378 6.859 350 2400.747916
Flanges 4 1.378 1.8 0.16 0.64 350 224

Resin Qty 1829.447 lts 140 256122.625

Valves 6 Butterfly 750 4500
Frontal Piping 2500 2500
Pressure Guages 2 600 1200
Ejectors 1 3500 3500
Strainer Flow Rate 16000 lit/hr 150 106.67 20 2133.333333
Rejeneration tank HCl Qty 128.0613 kg 1280.61 HDPE 8 10244.905
Nut & Bolts 1500
Rmc For SBA 375581.2424

Costing for MB
Flow rate 16 m3/hr
Velocity 30 m/sec
Dia 0.824052 m
Dia 0.925 m Round Up dia
Hos 1.8 m
Resin Height SAC 0.45 m
SBA 0.45 m
Qty Of Resin SAC 0.30225 m3 302.25
SBA 0.30225 m3 302.25
Weight of the vessel
nos Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 0.925 1.8 6 250.9
Dish 2 0.925 1.8 8 125.5
Nozzle 2 0.925 1.8 10 131.8
Flanges 4 0.925 1.8 10 195.9
Man hole 25
Legs & Lugs 45
Total Wt 774.2 60 46449.31512
Paninting of Vessels
Nos Dia Hos Thick Area Rate Total Rs.
Shell internal 0.925 1.8 5.228 950 4966.695
External 0.925 1.8 5.228 350 1829.835
Dish internal 0.925 1.8 1.879 950 1784.887372
External 0.925 1.8 1.879 350 657.5900844
Nozzle 0 0.925 0 350 0
Flanges 0 0.925 SBA 0.16 0 350 0

Resin Qty SBA 302.2495 lts 150 45337.42969

SAC 302.2495 lts 60 18134.97188
Valves 13 Butterfly 450 5850
Frontal Piping 6500 6500
Pressure Guages 2 600 1200
Ejectors 2 3500 7000
Strainer Flow Rate 30000 lit/hr 150 200 20 4000
Rejeneration tank HCl Qty 18.13497 kg 181.35 HDPE 8 1450.79775
NaoH 18.13497 Kg 181.35 8 1450.79775
Rmc For MB 146612.3196
Interconecting Piping

RMC for DM Plant

PSF
PSF pump
Pannel and cabling
Total
2
44
Grand Total

89920.735
24084.489
0

0
375581.24
146612.32
20000

656198.79
40000
40000
20000
756198.79
1512397.6
34372.672 $ USD
 Costing for Softner
Flow rate 10 m3/hr
Hardness 385 ppm
Working Hours 10 Hr
OBR 100 m3
Regeneration Level 120 Hardness below 200 regeneration level 120
Sodium / Total Cation 0.9 Hardness above 200 regeneration level 130
Exchange Capacity 60 Regeneration Level 120 Exchange Capacity 60
Resin Quantity 712.962963
Resin Quantity m3 0.71296296 Round up the resin qty in m3
Resin Bed Depth 1.2 Bed Debth as 0.95,1.2,1.45
Vessel Height 1.25 Total Hetght as 1,1.25,1.5
Dia Calculated 0.86975734 Not to change
Round-Up Dia 0.925 m
Volume of the vessel 0.806307 Velocity of vessel will be 14.88836
Final Dia is 0.925 m
Final Height 1.25 m Consider free board 80%
Round Up Height 1.25 m
Pipe Size 44.898475 mm Round up
Pipe Size 125 mm
Weight of the vessel
nos Dia Hos Thick Wt in Kg Rate Total Rs.
Shell 1 0.925 1.25 6 174.27
Dish 2 0.925 1.25 6 94.11
Nozzle 1 0.925 1.25 8 52.7162
Flanges 4 0.925 10 195.936
Man hole 35
Legs & Lugs 85
Total Wt 637.032 125 79629.025
Paninting of Vessels
Nos Dia Hos Thick Area Rate Total Rs.
Shell internal 0.925 1.25 3.63063 1100 3993.6875
External 0.925 1.25 3.63063 350 1270.7188
Dish internal 0.925 1.25 1.89107 1100 2080.1823
External 0.925 1.89107 350 661.87618
Nozzle 1 0.925 1.64948 350 577.31844
Flanges 4 0.925 1.25 16 2.78041 350 973.14362
Resin Qty 806.31 lts 95 76599.144
Valves 125 7 Butterfly 2500 17500
Frontal Piping 15000 15000
Pressure Guages 2 1250 2500
Ejectors 1 12000 12000
Top Distributor 1 15000 15000
Strainer Flow Rate 10000 lit/hr 150 66.66667 50 3333.3333
Rejeneration tank NaCl Qty 96.757 kg 967.5681 HDPE 10 9675.6813
Mixer in tank 0
Nut & Bolts 5000
Rmc For Softner 245794.11