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Call: OTT-JAKOB/Lengenwang:
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II
CONTENTSINHALT
Power drawbars for steep taper tools SK
• SK-30 gripper / Inside spindle intensifier 3-5
• SK-40 gripper / Inside spindle intensifier 7 - 11
• SK-50 gripper / Inside spindle intensifier 13 - 18
• SK-50 reinforced design 19
• SK-60 gripper / Inside spindle intensifier 20 - 21
• Technical data 22 - 23
IV
UNSER DENKEN PHILOSOPHY
OUR THINKING
V
TRENDSERKENNEN
RECOGNIZING
VI
PERFEKTIONFERTIGEN
FINISHING
The employee and his
knowledge are the
center of attention
Ott employees have years of
experience and are innovative.
They are familiar with complex
speed calculations and
limitations thereof for machine
tool applications, necessary
unclamp forces and other
parameters.
High-tech manufacturing
machines and latest CAD
software are employed with
perfection.
Years of experience,
cooperation with leading
machine and spindle manufac-
turers, internationally recog-
nized competence and coopera-
tion with universities in the
development of standards
maximise our performance.
OTT-JAKOB maintains a close
contact with engineers in
research and development.
This guarantees user-specific
products, which work efficiently
in practical applications.
OTT-JAKOB –
Success through perfection.
VII
COMPLETESYSTEMS
X
HSC - High Speed Cutting:
Accelerated machining in the machine tool and mold A shorter tool changing
making industry and in the cutting industry through time represents a con-
High-Speed-Cutting (HSC) requires solutions for faster stant challenge, which
tool change. even increased with
OTT-JAKOB's new clamping units, rotary unions and HSC-manufacturing.
unclamp units meet these requirements. Fast working automatic
clamping systems are
necessary which have
to be more accurate,
rigid and universal than
conventional systems.
OTT-JAKOB met these
requirements by devel-
oping a complete new
HSC-clamping unit.
XII
KÜRZESTER SK-50 SPANNER
SHORTEST SK-50 GRIPPER
XIII
OTT-JAKOB HILFSGERÄTE
ACCESSORIES
E.M. ±0,1
unclamping position Steep taper assembly tool for
gripper units
l1
Gage for HSK spindle edge
XIV
Nomenclature - Information
We developed a new nomenclature system to be able to define complete tool clamping systems before
the actual design process. This system characterizes the single modules and assembly units:
➨
➨
➨
➨
➨
➨
➨
➨
➨
– -> Spindle length (mm)
The following pages describe the different variations. All other forms are special designs and not part of this
standard catalog:
I S – 4 0 – A 1 – 2 – G – 0 0 2 5 – 0 5 5 0 , 0
I F H 1 0 0 A K – 4 V K – 0 5 2 1 – 1 0 8 2 , 5
XV
Form of the power drawbar
1 2 Nomenclature position
Power drawbar for steep taper tools
A S Power drawbar
E S Inside spindle drawbar
I S Spindle integrated power drawbar
HSK-clamping units
I F Spindle integrated spring loaded power drawbar
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
A S Power Drawbar
The complete power drawbar (spring stack, patented intensifying mechanism, piston, etc) is built into an
added-on cylinder outside the spindle shaft to accomodate a short and narrow spindle:
Intensifying mechanism and piston are built into an added-on cylinder outside the spindle shaft.
The spring stack is built inside the spindle shaft. A signal ring enables position indication at the end
of the spindle:
XVI
I S Spindle integrated power drawbar
The complete power drawbar is built into the spindle shaft. This form is used mainly for higher RPM:
Function:
Grippers with preloaded spring stacks or special springs and standard retention knobs pull the cutting
tools into the spindle. A special intensifying mechanism amplifies the spring force of OTT-JAKOB steep
taper power drawbars. The clamping system is locked at the same time. The pull force is a measure
for the transmittable horsepower or torque of the motor. The compact design of the Ott-Jakob power
drawbars offers high pull forces and system safety in the smallest installation spaces.
HSK-clamping units use only one form, similar to the IS-form for steep taper power drawbars:
Function:
During clamping of the hollow shaft taper (HSK), the clamping cone of the clamping unit presses the
gripper segments radially to the outside. The spindle and the tool support the gripper segments. They
pull the oversize hollow shaft taper into the spindle and clamp it against the axial face of the spindle.
The patented design of the OTT-JAKOB HSK-clamping units amplifies the spring force of the intensifier.
The friction between the taper and the face contact as well as the keyways transmit the torque.
Spring stack or special springs generate the pull force.
XVII
High-speed unit
3 Nomenclature position
H High-speed unit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Attention:
Please note that high-speed units can only be designed after technical consultation and discussion of
the intended application. Complex calculations are necessary to determine the RPM limit of the power
drawbar. We will also give you all necessary parameters like unclamp pressure, clamping force, etc. with
the drawing. Contact us!
4 5 6 Nomenclature position
HSK-clamping units
Form of the hollow shaft taper
A B E F AB
H S K 2 5 X
H S K 3 2 X X X
H S K 4 0 X X X X
H S K 5 0 X X X X X
H S K 6 3 X X X X X
H S K 8 0 X X X X
H S K 1 0 0 X X X
H S K 1 2 5 X X
H S K 1 6 0 X X
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
XVIII ,
Code for steep taper tool standards
7 8 Nomenclature position
Power drawbar for steep taper tooling
DIN 69871/2
A 1
ISO 7388 / 1 / 2 Typ A
ANSI B.5.50 - 78
C 1
ISO 7388 / 1 / 2 Typ B
E 1 MAS 403-1982 BT/PT 30-degree
F 1 MAS 403-1982 BT/PT 45-degree
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
SK-standards
tool standard code
DIN 69872
ISO/DIS7388/2 Typ A
DIN 69871/69872
B+/-0,25
ISO 7388/1/2 Typ A
A1
C+/-0,25
A B C
+/-0,25 +/-0,25
øA
ANSI B5.50-78
J +/-0,3 ISO7388/1/2 Typ B
C1
K
A J K
+/-0,3 +/-0,3
øA
+/-0,25 +/-0,25
MAS 403-1982 BT SK 60 - - -
XIX
Code for HSK-standards
7 8 Nomenclature position
HSK-clamping units
DIN 69893 - part 1 - form A
A K
with gripper grove
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
HSK-standards
hollow shaft tapers DIN 69893; Form A
features
• central, axial coolant supply with
KSM-tube
• keyways at the taper end
application
• machining centers,
milling machines
application
• machining centers,
heavy milling machines
application
• HSC-spindles
application
• HSC-spindles e. g. machining
XX of wood and plastic
Medium transfer for steep taper power drawbars
Nomenclature postition 10
Power drawbar for steep taper tooling
Without medium transfer 1
With central
medium transfer
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
without transfer
axial transfer
radial transfer
radial transfer:
coolant
XXI
Medium transfer for HSK-clamping units
Nomenclature position 10
HSK-clamping units
Without medium transfer 1
With central
medium transfer
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
without transfer
2 axial transfer for closed HSK-tool axial transfer for open HSK-tool
radial/axial
transfer
axial transfer;
air transfer through spring
XXII location
Position indication
Nomenclature position 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
XXIII
Unclamp unit
Nomenclature position 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
XXIV ,
Rotary union
Nomenclature position 16 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
,
Spindle length
Nomenclature position 19 20 21 22 23 24
Spindle length 0 0 0 0 , 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
, XXV
Fax-Cover
Sender
Technical data:
Tool standard:
Form of the
power drawbar: AS ES IS IF
Pull force: N
Spindle length: mm
SK
Gauge dimension to be adjusted only in
unclamped position of the gripper
stroke
Gripper SK 30
M10-5H
30
3
k1±0,2
23
l1
rated quantity SK 30
code A1 C1 E1 F1
medium transfer 1/2/3
[N]
ø42
ø60
0,005 A-B
0,03 A-B
ø50
SW 36
ø36 H6
94
B
ES
30
°
25
13
6
6
17
M35x1,5
22,5 unclamped
ø35,5
118 +0,2
ø30
4
7*
0,02 A-B *
30
length of spindle
ø29H8* *only at
spindle length
ø19+0,5 >350
min. 260
0,01 A-B
0,4
ø19 H6
15°
30° ø20,2+0,2
ø23
138 +1
Y ø22,5 G7
5
ø27+0,2
+0,5
22°
76 +0,2
91
59 +0,1
ø19,5+0,1
8°17'50"
A
X Y (ø22,5 G7)
ø31,75
0,01 A-B
0,8
15°
harden to
60+2HRC
+0,4
depth min. 1
(ø31,75)
R0,2
0,03 A-B
M42x1,5
IS
ø38H8
B
30°
1
10,5
1,5
0,01 A-B
1,5
ø42,2+0,2
74+0,1
0,2
8,5 indicating position
15,8
5
M4-3x120°
11,2 +0,1
1,5
4 -0,1
30
ø38,2 +0,2
145 +0,1
ø35+0,1
length of spindle
7*
only at
0,02 A-B * medium transfer 3
min. 360
*only at
ø34,5 H8* spindle length
>460
ø19 +0,5
ø3
ø19 H6
Z 0,01 A-B
only at medium transfer 3 Z edge
rounded
15° edge rounded to a
0,4
0,8
105
Y ø27 +0,2
91+0,5
22°
76 +0,2
15°
ø19,5 +0,1
+0,1
59
8°17'50" harden to
(59+0,1)
A 60+2HRC
R0,2
+0,4
depth min 1
X
ø31,75
(ø31,75)
Grippers
6
SK 30/40/50/60
E.M. ± 0,1
Gauge dimension to be adjusted only in
unclamped position of the gripper
stroke
SK
Gripper SK 40
ejection path k2±0,15
M14x1,5-5H
tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A
ANSI B 5.50 - 78
MAS 403-1982 BT/PT 2 (30°)
MAS 403-1982 BT/PT 1 (45°)
medium transfer
without transfer
k1±0,2
1
l1
24,5
rated quantity SK 40
code A1 A1 C1 C1 E1 F1
medium transfer 1 2 1 2 1/2 1/2
[N]
M14x1,5-5H
40
8
k1±0,2
24,5
l1
rated quantity SK 40
code A1 C1 E1 F1
medium transfer 3
[N]
Gripper SK 40
40 M14x1,5-5H
9
k1±0,2
24,5
l1
rated quantity SK 40
code A1 C1 E1 F1
medium transfer 4
[N]
0,005 A-B
Inside spindle drawbar
ø75
0,03 A-B
ø65
118
ø36 H6
SW50
B
30°
13
25
ES 6
6
1
18
24,5 unclamped
M35x1,5
ø 35,5
226,5 +0,2
10
40
ø33+0,2
6*
0,02 A-B *
only at
H8
*only at medium transfer
ø32 * spindle length >520 03/04
spindle length
ø27 +0,5
min. 415
ø4
ø27 H8 Z edge
0,01 A-B rounded
Z
(ø34 G7 )
only at medium transfer
0,4
Y
edge rounded to a max.
of 0,5 and polished
15°
10°
ø34,5
ø34 G7
170
(79,5+0,1)
7
Y harden to
139-0,5
ø40 +0,2
60+2 HRC
R0,2
25°
79,5 +0,1
ø27,6+0,1
8°17'50"
A X (ø 44,45)
X
ø44,45
Not a spindle manufacturing drawing!
0,005 A-B
10,5
IS 1
drawbar IS 40
ø42,2+0,2
1,5
1,5
only at
Rp0,5
74+0,1
0,01 A-B
11,2+0,1
15,8+0,2
0,2
8,5
1,5
M4-3x120°
4-0,1
ø38,2 +0,2
11
156,1+0,1
ø35 +0,1
40
7*
ø27 +0,5
ø4
ø27 H8 Z edge
rounded
Z 0,01 A-B
03/04
0,01 A-B
0,8
10°
15°
ø34,5
ø34 G7
170
Y
(79,5 +0,1)
139 -0,5
R0,2
ø27,6 +0,1
8°17'50"
X X (ø44,45)
ø44,45
SK
ejection path k2±0,15
Gripper SK 50
M16x1,5-5H
50
13
k1±0,2
31,5
l1
rated quantity SK 50
code A1 C1 E1 F1
medium transfer 1/2
[N]
M16x1,5-5H
14
tool standard
DIN 69871/69872 ISO 7388/1/2 Typ A
SK
k1±0,2
code
A1
l1
31,5
50
medium transfer
radial transfer 3
rated quantity SK 50
code A1
medium transfer 3
[N]
page 22/23
no.
Gripper SK 50
M16x1,5-5H
15
tool standard
k1±0,2
SK
code
l1
31,5
50
DIN 69871/69872 ISO 7388/1/2 Typ A A1 Technical data for the combination
ANSI B 5.50 - 78 ISO 7388/1/2 Typ B C1 inside spindle intensifier - rotary
union/unclamp unit in ES/IS-power
medium transfer drawbar
radial / axial transfer 4 page 22/23
Subject to modification due to technical advance!
rated quantity SK 50
code A1 C1
medium transfer 4
[N]
k1 14,75 14,75
k2 18,1 9,5
l1 79,7 87,9
order
no.
0,005 A-B
0,03 A-B
ø75
Inside spindle drawbar
ø65
118
SW50
ø48H6
B
13
25
30°
6
6
24,5 unclamped
20
3
257+0,2
ES
ø46
ø41,5+0,2
16
6*
0,02 A-B *
*only at
ø41H8* spindle length >615
ø30
0,01 A-B
length of spindle
50
ø40 H8 only at
medium transfer
min. 500
Z 03/04
only at
0,4
ø4
medium transfer
03/04
0,8
Y
ø56 +0,2
192-0,5
15°
+1
25°
163
(116,5 +0,1)
+0,1
ø43 +0,1
116,5
harden to
R0,2
60+2HRC
depth min. 1 +0,4
8°17'50"
X ø69,85 X (ø69,85)
0,03 A-B
14
drawbar IS 50
2,5
ø52,2
1
only at
100,5 +0,1
Rp0,5
indicating position
2x180°
0,2
0,01 A-B
16,5+0,2
16+0,1
8,5
IS 1,5
5-0,1
6* M5-3x120°
ø48,2 +0,2
17
271+0,1
ø41,5+0,2
0,02 A-B *
ø41H8 *
*only at spindle length
ø30 >700
length of spindle
ø40 H8 only at
min. 610
medium transfer
50
Z 0,01 A-B
03/04
only at Z
ø4
medium transfer
0,4
03/04
0,01 A-B
ø49 G7
0,8
8
230
Y Y
ø56+0,2
192-0,5
15°
+1
163
25°
(116,5 +0,1 )
harden to
ø43 +0,1
+0,1
60+2HRC
116,5
R0,2
8°17'50"
X ø 69,85
X (ø69,85)
0,005 A-B
0,03 A-B
M62x1
H8
ø60 B
30°
drawbar IS 50 G
15
1
2,5
ø62,1 +0,2
1
Rp0,5
102+0,1
0,2
0,01 A-B
+0,2
+0,1
11,5
23
17
1,5
6-0,1
18
M6-3x120°
ø60,2+0,2
151+0,1
ø55,5 +0,2
IS
5*
ø55H6* 03/04
*only at spindle lenght >700
ø35
ø4
ø40 H8
03/04
0,01 A-B
50G
0,8
Y
edge rounded to a max.
of 0,5 and polished
15°
10°
ø49,5
(116,5+0,1 )
ø49 G7 harden to
230
Y
60+2HRC
R0,2
ø56+0,2
192 -0,5
25°
163
ø43 +0,1
116,5+0,1
8°17'50"
X (ø69,85)
X ø69,85
Not a spindle manufacturing drawing!
E.M. ±0,1
Gauge dimension to be adjusted only in
unclamped position of the gripper
stroke
M25x1,5-5H
Gripper SK 50
increased
19
SK
k1±0,2 32,5
l1
50
without transfer 1 Power drawbar and spindle contour for
axial transfer 2 reinforced design upon request
radial transfer 3
Subject to modification due to technical advance!
k1 14,75 14,75
k2 18,1 9,5
l1 94,6 103,2
order
no.
M30x1,5-5H
SK
20
k1±0,2
52
l1
60
tool standard code
DIN 69871/69872 ISO 7388/1/2 Typ A A1
ANSI B 5.50 - 78 ISO 7388/1/2 Typ B C1
medium transfer
without transfer 1
axial transfer 2
tool standard SK 60
code A1 C1
medium transfer 1/2
[N]
0,03 A-B
ø76,5
158
ø76H6 B ø118
58
70
ø106
3
30°
29,3
27,3
20
2,5
10
ES 60
unclamped
26
ø75,5
2,5
60
ø73
21
fitting length
ø55 H8 *
°
15*
30
1
ø56+0,5 ø62,5 H8
0,8
45° R0,6
length of spindle
90
30°
R0,2
0,4
2
Z R0,6
ø66,2 4 5°
Subject to modification due to technical advance!
harden to
Z 60+2HRC
depth min.1+0,4 (ø65 G7)
39
ø66,2
Y
ø78 +0,2
255+0,5
15°
235,9-0,1
25°
230
(181,3+0,1)
181,3 +0,1
ø65 +0,1
R0,2
X (ø107,95)
8° 17'50"
X ø107,95
ES
Technical data
Dah
Dav
Dav
Graphic for
120 type ES 50
1K
110
-O
il
22 105
2K
A
/
2K
L
/
100 2K
LR
95
ES 30 1K-Oil n-1
90
spindle speed max. [min-1] 10000 6000 7000 8000 9000
1K
110
-O
il
105 2K
A
Gripper SKData
/
30
2K
100 L
95
Technical
n-1
90
6000 7000 8000 9000 10000
D ah
Dav
HSC-module
IS 30 1K-Oil 2KA 2KL 2KLR LE 95+GD LE 95+GDR LE 92 LE 150P 23
spindle speed max. [min-1] 10000 10000 10000 on request
piston area [cm2] 11,34 10,39 10,56 10,56 19,36 19,36 16,5 ➔ data sheet
release pressure max. [bar] 120 120 120 120 100 100 100 –
release pressure max. [bar] 160 160 160 160 160 160 160 –
IS 50
Subject to modification due to technical advance!
release pressure max. [bar] 160 160 160 160 160 160 –
a1
spindel
Hollow-shaft-taper
SW 1
drawbar shaft
1
d
FSp
HSK-Clamping-Unit/Form A
lock screw
SW2
HSK
H0
A H1 Hmax.
95.601.112.3.1
95.601.113.3.1
95.601.114.3.1
95.601.115.2.1
95.601.116.2.1
95.601.117.2.1
95.601.118.2.1
mounting tool
HSK
pulling head
spring stack
AK
with Clamping Unit HSK-AK
Inside spindle Intensifier
drawbar shaft
spacer
gripper
clamping cone
4
spindle inside contour AK
length of spindle
l25
l11
l8
0,002 A-B l9 bei d3
not convex l1
l4 l 24 l 22
(2°
51
0,4
0,01 A-B 0,005 A-B
l 20
'45
0,01 A-B l 31
")
-0,5 l10 l 21
l19 l30 0,03 A-B
t R0,2
X
d30
l2
R1
W
d7
2x180°
G
d1
d2
d22
d3
1,6
d21
d5
d25
d19
d24
d6
d23
1:10
0,2
Rp0,5
d8
l5 0,4
l23
30°
l 27
B
0,01 A-B l
26
A
30
° 0,02 A-B
l3 When drive keys are inserted the taper hole
may be concial over the total length l 1
l7
b1
30 ° ±
3'
X
hardened to
Y
700+100 HV 100
0,01 A-B
45°
d4
d5
0,5 0,4
depth min. = 0,8 +0,4
R0,2
20°
0,05 A-B
l6
r1 tangent with band b 1 and d4
d1 32 40 50 63 80 100 125 160
b1 +0,05
-0,05 6,8 7,8 10,3 12,3 15,8 19,78 24,78 29,78
d2 23,998 29,998 37,998 47,998 59,997 74,997 94,996 119,996
*
DIN 69063-1 1996-01 bzw. ISO / WD 12164-2
d3 H10 17 21 26 34 42 53 67 85
d4 +0,1 23,28 29,06 36,85 46,53 58,1 72,6 92,05 116,1
e1 8,91 11,08 14 18,11 22,07 27,56 35,58 44,54
e2 4,9 5,9 7,65 9,15 11,9 14,89 18,39 22,89
l1 +0,2 16,5 20,5 25,5 33 41 51 64 81
l2 3,2 4 5 6,3 8 10 12,5 16
[mm]
on request
a1
Hollow-shaft-taper spindle
SW1
drawbar shaft
d1
FSp
HSK-Clamping-Unit/Form B
lock screw
SW 2
HSK
H0
A H1H max.
FSp 5 6,8 11 18 28 45 70
A 0,5 0,5 0,5 0,5 0,5 0,5 0,5
E.M. ±0,1 8,5 8,5 10,5 10,5 13 13 16,5
Hmax. 7,5 8 9 10 11 12,5 15,8
[mm]
95.601.115.2.1
95.601.116.2.1
95.601.117.2.1
95.601.111.3.1
95.601.112.3.1
95.601.113.3.1
mounting tool
Subject to modification due to technical advance!
spacer
spring stack
pulling head
gripper
drawbar shaft
HSK
clamping cone
Inside spindle Intensifier
7
BK
with Clamping Unit HSK-BK
8
spindle inside contour BK
lenght of spindle
l25
l7
l8
0,0025 A-B l9 bei d3
not convex l1
l24 l22
(2
0,4
°5
f1 0,005A-B
0,01 A-B
1'4
0,2 0,01 A-B l20
5"
l31
)
-0,5 l 10
l30 l21 0,03 A-B
l19
R0,2
t
X
d30
l2
W
R1
d7
G
2x 180°
d1
d2
d22
1,6
d21
d3
d23
d5
d25
d19
d24
d6
1:10 0,2
l3 Rp0,5
d8
0,4
l23
30°
l 27
B
0,01 A-B
l26
A
30
° 0,02 A-B
e1 e1
hardened to
W
700+100 HV 100
30° ±
3'
depth min. = 0,8 +0,4
Y
X
0,01 A-B
0,5 0,4
b1
b2 all around
R0,2
20°
BK hardened to
js8 at d3
l10 +0,2 3 3,6 3,6 4,2 4,2 4,2 4,7
[mm]
l26 1 1 1 1 1 2
l27 1,5 1,5 1,5 2,5 2,5 1,5
l24spindle-0,2
at a length of more than: 350 450
d19 31,5 31,5 34,5 41 43,5 71,5
l19 6 7
at position indication G:
d30 8,5 8,5 8,5 8,5 8,5 13
l30 +0,2 19 20 20 21 22,5 32
l31 +0,1 2,5 2,5 2,5 2 2 7
a1
spindel
Hollow-shaft-taper
SW1
drawbar shaft
d1
F Sp
HSK-Clamping Unit/Form E
lock screw
HSK
SW 2
H0
A H1 H
95.601.111.3.1
95.601.112.3.1
95.601.113.3.1
95.601.114.3.1
mounting tool
Subject to modification due to technical advance!
spacer
spring stack
pulling head
gripper
drawbar shaft
clamping cone
EK
HSK
Inside spindle Intensifier
11
length of spindle
l 25
l7
8
l
0,0025 A-B l9 bei d 3
not convex l4
l 24 l 22
(2°
0,4
51
0,01 A-B 0,005 A-B
l 20
'45
0,01 A-B l31
")
-0,5 l 10 l21
l30 0,03 A-B
l19
t R0,2
X
d30
l2 R1
d7
2x180°
G
d1
d2
d22
1,6
d3
d21
d5
d23
d25
d19
d24
d6
1:10
0,2
l3 Rp0,5
d8
0,4
l 23
30°
l27
B
0,01 A-B
l26
A
30
° 0,02 A-B
l1
EK
30 ° ±
3'
hardened to
Y
700+100 HV 100
X
0,01 A-B
0,5 0,4
depth min. = 0,8 +0,4
hardened to
700+100 HV 100
-1
d1 25 32 40
EK 50 63
DIN V 69063-5 1996-01*
l22
13
+0,1 65,5 65,5 65,5
l23 1,5 1,5 1,5
[mm]
a1
spindel
Hollow-shaft-taper
SW 1
drawbar shaft
d1
F Sp
HSK-Clamping-Unit/Form F
lock screw
SW 2
HSK
H0
A H1 Hmax.
FSp 6,8 11 18
A 0,5 0,5 0,5
E.M. ±0,1 8,5 10,5 10,5
Hmax. 8 9 10
[mm]
95.601.113.3.1
95.601.114.3.1
mounting tool
pulling head
HSK
spring stack
15
spacer
gripper
clamping cone
16
spindle inside contour FK
length of spindle
l25
l7
l8
0,0025 A-B l9 bei d 3
not convex l1
l24 l22
(2°
0,4
51
0,01 A-B 0,005 A-B
l 20
'45
0,01 A-B l
31
")
-0,5 l10
X
l 30 l21
l19 0,03 A-B
R0,2
t
Y
d30
l2 R1
d7
2x180°
G
d1
d2
d22
1,6
d3
d21
d5
d23
d25
d19
d24
d6
1:10
0,2
l3 Rp0,5
d8
0,4
l23
30°
l27
B
0,01 A-B
l26
A
30
° 0,02 A-B
30 ° ±
3'
700+100 HV 100
Y
X
0,01 A-B
depth min. = 0,8 +0,4
0,5 0,4
l2
Dimensions not approved for spindle manufacturing! Subject to modification due to technical advance!
4 5 6,3
l3 +0,2 0,8 1 1
t** 0,0015 0,0020 0,0020
d5 +0,2 26,5 33 41,6
l7 -0,2 78 84 94
l8 ±0,1 58 61 69
l9 js8 at d3 44 45 52
l10 +0,2 3,6 3,6 4,2
G M42x1,5 M42x1,5 M42x1,5
d21 +0,2 42,2 42,2 42,2
d22 H8 38 38 38
d23 +0,2 38,2 38,2 38,2
d24 +0,2 32 32 35
d25 +0,2 20 20 27
l20 +0,2 10,5 10,5 10,5 17
l21 1,5 1,5 1,5
inside spindle intensifier
a1
Hollow-shaft-taper spindel
SW1
drawbar shaft
d1
F Sp
HSK-Clamping-Unit / Form A
lock screw
SW2
H0
HSK
A H1 Hmax.
Series B
d1 32 40 50 63 80 100
[kN]
FSp 5 6,8 11 18 28 45
A 0,5 0,5 0,5 0,5 0,5 0,5
E.M. ±0,1 8,5 8,5 10,5 10,5 13 13
Hmax. 7,5 8 9 10 11 12,5
[mm]
spring stack
AB
with Clamping Unit HSK-AB
Inside spindle Intensifier
drawbar shaft
19
spacer
gripper
clamping cone
20
spindle inside contour AB
length of spindle
l25
l11
l8
0,002 A-B l9 bei d3
not convex l1
l4 l 24 l 22
(2°
51
0,4
0,01 A-B 0,005 A-B
l 20
'45
0,01 A-B l 31
")
-0,5 l10 l 21
l19 l30 0,03 A-B
t R0,2
X
d30
l2
R1
W
d7
2x180°
G
d1
d2
d22
d3
1,6
d21
d5
d25
d19
d24
d6
d23
1:10
0,2
Rp0,5
d8
l5 0,4
l23
30°
l 27
B
0,01 A-B l
26
A
30
° 0,02 A-B
l3 When drive keys are inserted the taper hole
may be concial over the total length l 1
l7
b1
30 ° ±
3'
X
hardened to
Y
700+100 HV 100
0,01 A-B
45°
d4
d5
0,5 0,4
depth min. = 0,8 +0,4
R0,2
20°
0,05 A-B
l6
r1 tangent with band b 1 and d4
d1 32 40 50 63 80 100
b1 +0,05
-0,05 6,8 7,8 10,3 12,3 15,8 19,78
d2 23,998 29,998 37,998 47,998 59,997 74,997
*
DIN 69063-1 1996-01 bzw. ISO / WD 12164-2 d3 H10 17 21 26 34 42 53
d4 +0,1 23,28 29,06 36,85 46,53 58,1 72,6
e1 8,91 11,08 14 18,11 22,07 27,56
e2 4,9 5,9 7,65 9,15 11,9 14,89
l1 +0,2 16,5 20,5 25,5 33 41 51
l2 3,2 4 5 6,3 8 10
[mm]
l8 ±0,1 43 58 61 69 72 93
l9 js8 at d3 30 44 45 52 56 70
l10 +0,2 3 3,6 3,6 4,2 4,2 4,2
l11 -0,2 62,5 78 84 94 98 124
G M42x1,5 M42x1,5 M42x1,5 M52x1,5 M52x1,5
d21 +0,2 42,2 42,2 42,2 52,2 52,2
d22 H8 38 38 38 48 48
d23 +0,2 38,2 38,2 38,2 48,2 48,2
d24 +0,2 32 32 35 41,5 44
d25 +0,2 20 20 27 27 36
l20 +0,2 10,5 10,5 10,5 14 14 21
l21 1,5 1,5 1,5 1,5 1,5
inside spindle intensifier
HSC-Module
E 25 LE 60 LE 150 P
pull force [N] 2.800 2.800
spindle speed max. [min-1] on request
piston area [cm2] 5,8
➔data sheet
oil volume [cm3] 12
release pressure max. [bar] 100 8
cleaning air; n=0; max. [bar] 10 10
air pressure max. [bar] –
➔data sheet
coolant pressure max. [bar] – –
A 32 / B 40 / E 32 LE95+GD LE95+GDR LE 60 LE 92 LE 150 P
pull force [N] 5.000
spindle speed max. [min-1] on request
piston area [cm2] 19,36 19,36 5,8 16,5
➔data sheet
Technical data
HSC-Module
A 63 / B 80 / E 63 / F 80 1 K-Öl 2 KA 2 KL 2 KLR LE95+GD LE95+GDR LE 92 LE 150 P
pull force [N] 18.000 18.000 18.000
spindle speed max. [min-1] 10.000 10.000 10.000 on request
piston area [cm2] 11,34 10,39 10,56 10,56 19,36 19,36 16,5
➔data sheet
oil volume [cm3] 11,4 10,4 10,6 10,6 45 45 38
release pressure max. [bar] 160 160 160 160 160 160 160 8
cleaning air; n=0; max. [bar] – 10 10 10 10 10 10 10
air pressure max. [bar] – – – 10 5 5 –
➔data sheet
coolant pressure max. [bar] – 80 – – 80 50 –
A 80 / B 100 1 K-Öl 2 KA 2 KL 1 KLR LE95+GD LE95+GDR LE 92 LE 150 P
pull force [N] 28.000 28.000 28.000
spindle speed max. [min-1] 10.000 10.000 10.000 on request
piston area [cm2] 18,1 17,15 17,3 17,3 19,36 19,36 16,5
➔data sheet
Technical data
oil volume [cm3] 20 18,9 19 19 45 45 38
release pressure max. [bar] 160 160 160 160 160 160 160 8
cleaning air; n=0; max. [bar] – 10 10 10 10 10 10 10
air pressure max. [bar] – – – 10 5 5 –
➔data sheet
coolant pressure max. [bar] – 80 – – 80 50 –
A 100 / B 125 1K-Öl 2KA 2KL 2 KLR LE95+GD LE95+GDR
pull force [N] 45.000 45.000
spindle speed max. [min-1] 10.000 10.000 10.000 on request
piston area [cm2] 18,1 17,15 17,3 17,3 19,36 19,36 23
oil volume [cm3] 22,6 21,4 21,6 21,6 45 45
release pressure max. [bar] 160 160 160 160 160 160
cleaning air; n=0; max. [bar] – 10 10 10 10 10
air pressure max. [bar] – – – 10 5 5
coolant pressure max. [bar] – 80 – – 80 50
A 125 / B 160 1 K-Öl 2 KA 2 KL 2 KLR
4
and polished
l 41
length of spindles- l47
Y
15°
1,6
15°
length of spindle
l44
l43
d43
d42
Medium transfer 4
l45
Y
Z
l 42
30°
Z
0,02 A-B
l40
(l 46 )
l7
24
l40 l41 l42 l43 l44 l45 l46 l47 d40 d41 d42 d43
A32/B40/E32 on request
A40/B50/E40/F50 120±0,2 7 53,1+0,1 1,1H13 1 1,5 82,9 201,5 2 21+0,2 20H8 21+0,15
A50/B63/E50/F63 125±0,2 8 55,3+0,1 1,3H13 1 1 88,7 209,5 3 25+0,2 24H8 25,7H12
A63/B80/E63/F80 135±0,2 8 55,3+0,1 1,3H13 1 1 98,7 219,5 3 33+0,2 32H8 33,7H12
A80/B100 142±0,2 9 58,3+0,1 1,3H13 1 2 102,7 247,5 3 33+0,2 32H6 33,7H12
A100/B125 178±0,2 9 66,8+0,1 1,85H13 1 1 134,2 287,5 4 47+0,2 46H6 49,5H12
A125/B160
on request
A160
Unclamp Units
Rotary Unions
72 37
unclamping
16,5
ø6,6
2,5
0°
maximum acting
M10x1
12
16,5 +0,2
axial force=300N
12
Z hydraulik
70 unclamping "L"
+0 L (M10x1)
,1
18-0,3
air or
hydraulic
S
LE
clamping "S"
M10x1
(M10x1)
ø60 H7
stroke max. 17,9
meter
,5
pilot
79
32 -0,2
clamping 68
gripper contour
4 ±0,1
Z 1x45°
60
10° R1
R0,5
ø29-0,2
R1
ø25-0,2
code
0 2
technical data
Unclamp Unit LE 60
features
2
50
84 54
22 22 unclamping 18
ø6,6
2,5
maximum acting ¯
0°
axial force=300N
M10x1
12
14
M4 hydraulic
Z
8tief L unclamping "L"
G1/8
(M10x1)
25
17
M10x1
28 +0,2
17
air or
hydraulic
S
M6
clamping "S"
LE
(M10x1)
ø92H7
stroke max. 20
10
diameter
5+
118
0,
pilot
clamping
2
99 ± 1
gripper contour
5 ±0,1
1,5
Z
30°
10° R1
92
R 0,8
ø50-0,2
R1
ø44-0,2
code
0 1
Subject to modification due to technical advance!
technical data
Unclamp Unit LE 92
features
3
94 32
4,8
12 unclamping
ø11
ø6,6
0° ca.2
45°
maximum acting
axial force=2100N
0°
12
14
ø107±0,1
x1
Z
10
hydraulic unclamping
M
L (M10x1)
air or hydraulic
clamping "S"
(M10x1)
ø83
S
x1
10
M
ø120
68
ø95 H7
stroke max. 23
±0
,1
M6
diameter
0,05 A-B
pilot
clamping
LE
133
gripper contour
5,5 ±0,1
Z 1,5
30°
10° R1
R0,8
ø46-0,2
R1
95
ø40-0,2
code
3 6
Unclamp Unit LE 95
technical data
piston area “L“ [cm2] 19,36
piston area “S“ [cm2] 17
hydraulic pressure “L“ max. [bar] 160
air or hydr. pressure “S“ min. [bar] 5
features
• low bearing load
• easy to assemble
• RPM independant
• suitable for holding 1K-rotary unions
4
94 32
4,8
12 unclamping
ø6,6
ø11
0° ca.2
45°
maximum acting
LE
axial force=2100 N
0°
12
14
ø107±0,1
x1
L (M10x1)
air or hydraulic
clamping "S"
(M10x1)
ø83
S x1
10
ø120
M
68
ø95 H7
stroke max. 23
±0
,1
M6
0,05 A-B
diameter
clamping
pilot
95
133
gripper contour
5,5 ±0,1
Z 1,5
30°
10° R1
R0,8
ø46-0,2
R1
ø40-0,2
B
code
5 8
Subject to modification due to technical advance!
technical data
piston area “L“ [cm2] 19,36
piston area “S“ [cm2] 17
hydraulic pressure “L“ max. [bar] 160
air or hydr. pressure “S“ min. [bar] 5
features
• purge passage
• low bearing load
• easy to assemble
• RPM independant
• suitable for holding 1K-rotary unions
5
117 32
unclamping
12 4,8
ø11
ø6,6
0° 14 ca.2
45°
maximum acting
axial force=2100 N
0°
slot
12
with 10
ø107 0,1
x1
L (M10x1)
air or hydraulic
clamping "S"
(M10x1)
ø83
S
x1
10
ø120
M
ø6
H7
8
proximity
±0
LE
,1
ø95
M6
switch
diameter
0,05 A-B
pilot
stroke max. 23
92,5
clamping
gripper contour
5,5 ±0,1
Z
1,5
30°
10° R1
95
R0,8
ø46-0,2
R1
code
ø40-0,2
0 5
for indicating position
technical data
Unclamp Unit LE 95
features
features
• suitable for indicating position at spindle end
• low bearing load
• Drehdurchführung zum hydraulischen Lösen des
• easy to assemble
Werkzeugspanners
• RPM independant
• suitable for holding 1K-rotary unions
6
maximum acting
LE
axial force=2100 N
62,2 32
4,8
ø102 H7
12
diameter
0° ca.2
ø6,6
45°
pilot
0°
ø11
12
Z
unclamping hydraulic
ø115 ±0,1
unclamping "L"
x1
L (M10x1)
10
M
ø52
air or
S hydraulic
102
clamping "S"
x1 (M10x1)
10
M
68
clamping
ø83
±0
,1
5,5
M6
ø128
0,03 A-B
gripper contour
5,5 ± 0,1
Z
1,5
B
30°
10° R1
R0,8
code
ø78-0,2
0 3
Subject to modification due to technical advance!
R1
ø72-0,2
features
• purge passage
• low bearing load
• easy to assemble
• RPM independant
• suitable for holding 1K-rotary unions
• optional with analog clamping stroke scan
7
LE
only one connector for
all contacts
182* / 190,5**
clamping optional
cleaning air position scanning release stroke
G 3/8 max. 36,5* / 46**
ai
r
max. 17* / 25** 11
Ø133
Ø159
2,5
p
c lam
l am
unc
p
133
unclamping
spindle bearing release
air or leakag e hydraulic with integrated optional: analog signal
hydraulic clamping unclamping leakage connection
G 1/2 G 1/2 for stroke clamping
min. 5 bar leakage G 1/4 max. 160 bar little radial
optional: position scan relief stroke
runout
through
solid housing
connection
code
* 1 2
** 1 3
technical data
release pressure at 160 bar [kN] 80
piston area “unclamping“ [cm2] 50,27
Unclamp Unit LE 133
features
• purge passage
• spindle bearing release
• easy to assemble
• RPM independant
• leakage connection
• suitable for holding 1K-rotary unions
• no moving or extended parts
• optional position scan for release stroke and relief
stroke and analog signal for clamping stroke
8
LE
121,5
15
16
° 45
° 13
45 unclamping
0°
hydraulic unclamping "L"
x9
ø9/4
x1 ±0
,1
10 8
M ø9
ø115 h5
ø70h5
ø83
ø46
S x1
95
10
M
ø6
8
±0
air or hydraulic
,1
clamping "S"
M8/4x90° stroke max. 23
clamping
F 0
code
4
Subject to modification due to technical advance!
technical data
piston area “L“ [cm2] 19,36
piston area “S“ [cm2] 17
hydraulic pressure “L“ max. [bar] 160
air or hydr. pressure “S“ min. [bar] 5
features
• easy to assemble
• suitable for holding 1K-rotary unions
• RPM independant
9
139,5
105,5
GD-threaded connection M6 hydraulic/air
air 2 adjustment disc unclamping
clamping
G 1/4
G 1/4
18
air
ø115g5
Ø70h5
Ø33f7
Ø98±0,1
LE
L
M8
hydraulic 13,5 clamping
GD-threaded connection M6
release G 1/4
Proximity switch
not included
115 1
code
0
Unclamp Unit LE-115
technical data
piston area “L“ [cm2] 50,6
piston area “S“ [cm2] 42,9
hydraulic pressure “L“ max. [bar] 120
air or hydr. pressure “S“ min. [bar] 5
features
• easy to assemble
• suitable for holding 1K-rotary unions
• RPM independant
10
LE
ø
124- 0,2 53
+ 0,2
6
air or hydraulic stoke max. 22,5
clamping G 1/4 10
taper cleaning 2
G 1/8
clamp
air
117-0,1
85g6
G5
ø 44
ø
ø
124 unclamp
F-B 1
code
1
Subject to modification due to technical advance!
features
• short design
• easy to assemble
• RPM independant
• leakage connection
• purge passage
• suitable for holding 1K-rotary unions
11
LE
taper cleaning
G1/8"
53,4
clamping
G1/4"
3,5 ±0,3
2
17
L
unclamping 20
ø150 -0,2
38,8
ø22
unclamping
150
G3/8"
45 2 FSpring = 400 N ±100N
stroke 16,75
clamping
P technical data
“L“ [mm]
3
LE 150 - P1
80
1 3
LE 150 - P2
code
125
2 3
LE 150 - P3
170
3
Unclamp Unit LE 150-P
features
12
LE 53,4
S
clamping
G 1/4
2
L
unclamping
52,5
37- 0,2
ø150 -0,2
38,8
Ø48G5
L
Ø22
unclamping
G 3/8
150
stroke 16,75 FSpring = 800 N ±10 0 N
45
clamping
PA
code
4 1 4 2 4 3
Subject to modification due to technical advance!
features
• low bearing load
• enclosed housing
• modular
• RPM independant
• suitable for holding 1K-rotary unions
13
clamping
G 1/4
LE 47,75 39,5
unclamping
G 3/8
2
L
unclamping
20
Ø119- 0,2
unclamp
clamp
16,4
Ø22
119
14,4
stroke 16,75
FSpring = 400 N ±10 0 N
taper cleaning
G 1/8 clamping
P technical data
“L“ [mm]
piston area [cm2]
max. piston stroke [mm]
2
LE 150 - P1A
80
119
21
1 2
code
LE 150 - P2A
125
238
21
2 2
LE 150 - P3A
170
357
21
3
Unclamp Unit LE 119-P
features
• low bearing load
• enclosed housing
• modular
• RPM independant
• optional suitable for holding 1K-rotary unions
14
hydraulic
only at standstill - no pressure
while spindle is rotating
1K
7/16”20UNF
SW12 SW10
M12x1,5 2,8 -0,1
g5
ø6,1
ø8,2
ø14
ø9,1
5,5
ø4,3
ø12
¯
ø4
¯ ¯
37°
24°
5
7
14-0,1
10
32
28
ÖL
connection M12x1,5 connection 7/16”
code code
1 1 1 2
Subject to modification due to technical advance!
technical data
spindle speed max. (min-1) 10.000
-1
hydr. pressure max.; n=0 min [bar] 160
features
• rotary union for hydraulic
unclamping of power drawbar
15
101
air 20 15
only at hydraulic
G1/4
standstill only at standstill - no pressure
SW22
while spindle is rotating
ø28
ø55
2 47,5
1
code
4
KL
Rotary Union 2KL
technical data
spindle speed max. (min-1) 10.000
hydr. pressure max.; n=0 min-1 [bar] 160
-1
air pressure max.; n=0 min. [bar] 10
features
• cleaning air during tool changing
• hydraulic unclamping of power drawbars
16
2
101
90
air
air blast while spindle is rotating;
47,5 cleaning air during standstill
hydraulic
M10x1; radial or axial
only at standstill - no pressure
while spindle is rotating
ø55 h11
ø45
KLR
57,5
code
2 8
Subject to modification due to technical advance!
technical data
Rotary Union 2KLR
features
17
106,5
88,5 19,5
drain hydraulic G1/4
M5; 2 x 180° coolant
cleaning air during standstill
29
Ø59
2 29
30°
drain coolant M10x1; 2 x 180°
8
Ø60e8
hydraulic
64 M10x1 (printed with a 30° offset)
75
flow volume
at orifice ø5
pressure
KA
(bar)
80
60
40
20
code
0 (l/min) 2 5
10 20 30 40 50 60 70 80
technical data
spindle speed max. (min.-1) 10.000
coolant pressure max. [bar] 80
Rotary Union 2KA
-1
hydr. pressure max.; n=0 min. [bar] 160
-1
air pressure max.; n=0 min. [bar] 10
required media purity according to -/16/13
ISO 4406 filter grade [µm] <50
features
18
signal ring 132
114 19,5
for position indivation
drain hydraulic G1/4
M5; 2 x 180° coolant
2
cleaning air during standstill
29
Ø59
29
drain coolant M10x1; 2 x 180°
8
Ø60e8
30° hydraulic
89,5 M10x1
100,5
flow volume
at orifice ø5
pressure
(bar)
80
60
40
KA
SR
20
code
0
10 20 30 40 50 60 70 80 (l/min) 2 6
Subject to modification due to technical advance!
technical data
spindle speed max. (min-1) 8.000
coolant pressure max. [bar] 80
Rotary Union 2KA-SR
-1
hydr. pressure max.; n=0 min. [bar] 160
-1
air pressure max.; n=0 min. [bar] 10
required media purity according to 4406 -/16/13
filter grade [µm] <50
stroke of signal ring max. [mm] 12,5
features
• suitable for dry operation
• hydraulic unclamping of power drawbars
• central coolant supply
• cleaning air during tool changing
• signal ring for position indication
19
88
37-0,1 G1/4
10
22
h7
ø48
ø16
ø68
stroke max. 15
drain hole
G1/8
1K
max.8 deep
51,5
flow volume
at orifice ø5
pressure
(bar)
80
60
40
GD
20 code
2 1
0
10 20 30 40 50 60 70 80 (l/min)
technical data
spindle speed max. (min-1) 36.000
coolant pressure max. [bar] 80
-1
cleaning air max.; n=0 min [bar] 10
Rotary Union 1K-GD
features
• hybrid bearing
• closed sealing surface
• balanced design
• coolant
• minimum volume lubrication
(mixed externally) pmax = 5 bar
• dry operation
20
115
1K
37-0,1 57,8
32,5 20
coolant / air
G 1/4
2x M6, 10 deep
G5
Ø48 h7
18
Ø68
Ø16
stroke max. 15
drain hole
G1/8
max . 8 deep
GDA
flow volume 51,5
at orifice ø5
pressure
(bar)
80
60
40
code
20 2 2
0
10 20 30 40 50 60 70 80 (l/min)
Subject to modification due to technical advance!
technical data
spindle speed max. (min-1) 36.000
coolant pressure max. [bar] 80
-1
cleaning air max.; n=0 min [bar] 10
Rotary Union 1K-GDA
features
• hybrid bearing
• closed sealing surface
• balanced design
• coolant
• minimum volume lubrication
(mixed externally) pmax = 5 bar
• dry operation
21
88
37-0,1 G1/4
10
2xM6, 10 deep
19,5
22
ø48 h7
ø16
ø68
stroke max. 15
drain hole
G1/8
1K
max. 8 deep
51,5
flow volume
at orifice ø5
pressure
(bar)
80
60
40
GDR
20 code
2 3
0
10 20 30 40 50 60 70 80 (l/min)
technical data
spindle speed max. (min-1) 16.000
coolant pressure max. [bar] 50
Rotary Union 1K-GDR
-1
cleaning air max.; n=0 min [bar] 10
pressure air max.; n < 10000 min-1 [bar] 5
required media purity according to -/16/13
ISO 4406 filter grade [µm] <50
features
22
18
1K G 1/4
2x M6, 10 deep
Ø68
G5
Ø48 h7
Ø16
32,5
37-0,1
115
57,8
20
coolant / air
GDR
flow volume
at orifice
pressure
(bar)
80
ø5
stroke max. 15
G1/8
max . 8 deep
51,5
drain hole
A
60
40
code
2 4
20
0
Subject to modification due to technical advance!
10 20 30 40 50 60 70 80 (l/min)
technical data
spindle speed max. (min-1) 16.000
Rotary Union 1-K-GDRA
coolant pressure max. [bar] 50
-1
cleaning air max.; n=0 min [bar] 10
pressure air max.; n < 10000 min-1 [bar] 5
required media purity according to -/16/13
ISO 4406 filter grade [µm] <50
features
23
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