Manual de Parte Genie

Serial Number Range
Z-45/25 from SN Z452505-27000 to

Z452507-34010
Z-45/25J from SN Z452507A-34011 to

Z452516A-55298
from SN Z452516N-55299
DC & Bi-Energy from Z452512B-2245
from SN Z452513D-101
Part No. 110933

Rev F
December 2015
December 2015
2 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

December 2015
How to Read Your Serial Number
Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 3

December 2015
Table of Contents
309.1 Kubota Z482 E4B-1 Engine, View 2 (from serial number

This manual is updated frequently. If you have a Z452513A-48923)................................................................54
printed manual, you can keep it up to date by 310.1 Kubota Z482 E4B-1 Engine, View 3 (from serial number
downloading new figures from the Genie website at Z452513A-48923)................................................................56
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
400 Turntable Components
Genie website at www.genielift.com.
401.1 Turntable Rotator.......................................................58
402.1 Turntable Components - View 1 - Bi-Energy Models..60
How to Read Your Serial Number..........................................3 403.1 Turntable Components - View 1 - DC Models............62
Parts Stocking List.................................................................7 404.1 Turntable Components - View 2.................................64
How to Order Parts................................................................8 405.1 Turntable Components - View 3.................................66
Service Parts Fax Order Form...............................................9 406.1 Ground Control Box - View 1.....................................68
407.1 Ground Control Box - View 2.....................................72
408.1 Turntable Covers - View 1..........................................74
Electronic Version 409.1 Turntable Covers - View 2..........................................76
Click on any page number to view the figure. 410.1 Wire Harness Diagram - DC Models (to SN
Z452515A-53480, Z452515B-4518 and Z452515C-532).....78
411.1 Wire Harness Diagram - Bi-Energy Models (to SN
100 Decals Z452515A-53480, Z452515B-4518 and Z452515C-532).....82
101.1 Word Decals - Bi-Energy...........................................10 412.1 Wire Harness Diagram - DC and Bi-Energy Models (from
102.1 Symbol Decals - Bi-Energy........................................14 SN Z452515A-53481, Z452515B-4519 and
Z452515C-533)...................................................................86
103.1 Word Decals - DC Power...........................................16
104.1 Symbol Decals - DC Power.......................................20 500 Boom Components
501.1 Boom Pins and Bearings...........................................88
200 Drive Chassis Components
502.1 Secondary Linkage....................................................90
201.1 Steer End...................................................................22
503.1 Upper Pivot................................................................92
202.1 Non-steer End...........................................................24
504.1 Primary and Extension Booms (to SN 37889)...........94
203.1 Battery Packs.............................................................28
504.2 Primary and Extension Booms (from SN 08A-37890 and
204.1 Battery Charger (to SN Z4525-9999)........................30
from 12B-2245 and from 13D101).......................................98
204.2 Battery Charger (from SN Z4525-10000)..................32
505.1 Cable Track (to SN 37889).......................................100
205.1 Power Cables (to SN 08A-35694)..............................34
505.2 Cable Track (from SN 08A-37890 and from 12B-2245
205.2 Power Cables (from SN 08A-35695 and from 12B-2245 and from 13D101)..............................................................102
and from 13D-101)..............................................................36
506.1 Non-Jib Platform Leveling and Rotation (Z-45/25)...104
507.1 Jib Platform Leveling (Z-45/25J)..............................106
300 Engine Components
301.1 Engine Components..................................................38 508.1 Jib Platform Rotation (Z-45/25J)..............................108
302.1 Kubota Z482 E2B-GNI-1 Engine, View 1 (to serial 509.1 Jib Detail (Z-45/25J)................................................110
number Z452510A-39345)..................................................40
303.1 Kubota Z482 E2B-GNI-1 Engine, View 2 (to serial 600 Platform Components
number Z452510A-39345)..................................................42 601.1 Platform Components..............................................112
304.1 Kubota Z482 E2B-GNI-1 Engine, View 3 (to serial 602.1 Platform Controls (to SN Z452515A-53323 and
number Z452510A-39345)..................................................44 15D-554)............................................................................116
305.1 Kubota Z482 E3B-1 Engine, View 1 (from serial number 602.2 Platform Controls (from SN Z452515A-53324 and
Z452510A-39346 to Z452513A-48922)...............................46 15D-555)............................................................................120
306.1 Kubota Z482 E3B-1 Engine, View 2 (from serial number 603.1 Joystick Controller, Drive/Steer Functions...............124
Z452510A-39346 to Z452513A-48922)...............................48 604.1 Rotational Controller................................................126
307.1 Kubota Z482 E3B-1 Engine, View 3 (from serial number
Z452510A-39346 to Z452513A-48922)...............................50 700 Pumps and Manifolds
308.1 Kubota Z482 E4B-1 Engine, View 1 (from serial number 701.1 Hydraulic Power Unit...............................................128
Z452513A-48923)................................................................52 702.1 Function Manifold....................................................130

December 2015
Table of Contents (continued)
703.1 Jib Boom and Platform Rotate Manifolds................132
800 Hydraulic Hoses and Fittings

801.1 Drive and Steer Hoses............................................134
802.1 Turntable Components.............................................136
803.1 Boom Components - Z-45/25..................................138
804.1 Boom Components - Z-45/25J................................140
900 Accessories
901.1 Flashing Beacon......................................................142
902.1 Platform Options......................................................144
903.1 Half-height mesh and Swing Gate Options.............146
904.1 Air Line to Platform..................................................148
905.1 Cold Start Package..................................................150
906.1 Platform Overload Option........................................152
907.1 Hostile Environment Package - View 1....................154
908.1 Hostile Environment Package - View 2....................156
909.1 Drive Lights..............................................................158
910.1 Tow Package............................................................160
911.1 Aircraft Protection Package, Standard (from SN 37297
to 51049)...........................................................................162
912.1 Aircraft Protection Package, Deluxe (from SN 37297 to
51049)...............................................................................164
912.2 Aircraft Protection Package (from SN 51050)..........166
912.3 Aircraft Protection Package With Swing Gate (from SN
Z4514A-51050)..................................................................168
913.1 Pipe Cradle Accessory............................................170
914.1 Traveling Fall Arrest Anchor System........................172
915.1 Operators Protection Alarm.....................................174
916.1 Operator Protective Structure..................................176
Indices
Part Number Index.............................................................178
Part Description Index.......................................................184
Cross References
Fittings Cross Reference...................................................194

December 2015
Notes

December 2015
Parts Stocking List

December 2015
How To Order Parts

December 2015
Fax Order Form

100 Decals December 2015
101.1 Word Decals - Bi-Energy

December 2015 100 Decals
Item Part No. Description Qty. Item Part No. Description Qty.
-- 822005 DECAL KIT,Z45 PLAT,WORD,ANSI 13 28174 DECAL,POWER TO PLATFORM

Platform Decal Kit, ANSI (from SN 230V................................................2
33948 to 34010) (from SN 34011) 14 28175 DECAL,COMPARTMENT
(from SN 07B-101)(from SN 13D-101) ACCESS..........................................1
-- 822010 DECAL KIT,Z45 COMP,WORD,ANSI 15 28176 DECAL,LABEL,MANUAL NOT
Complete Decal Kit, ANSI (from SN HERE...............................................1
33948 to 34010) (from SN 34011)
(from SN 07B-101)(from SN 13D-101) 16 28177 DECAL,WARN,CRUSH HAZARD
PLAT................................................2
-- 822013 DECAL KIT,Z45 PLAT,WORD,AUS
Platform Decal Kit, AUS (from SN 17 28181 DECAL,WARN,FALL HAZARD........1
Z452511A-40560) (from SN 18 28235 DECAL,POWER TO PLATFORM
11B-1726) (from SN 13D-101) 115V................................................2
-- 822018 DECAL KIT,Z45 COMP,WORD,ANSI 19 28236 DECAL,WARN,IMPROPER
Complete Decal Kit, AUS (from SN OPERATION....................................1
Z452511A-40560) (from SN
20 28372 DECAL,NOTICE,BATTERY
11B-1726) (from SN 13D-101)
CABLES..........................................2
21 30080 DECAL,NOTICE,MAX LOAD 500
Platform Decal Kit, AUS (from SN
LBS..................................................1
11A-34011 to 11A-40559) (from SN
07B-101 to 11B-1725) 22 31060 DECAL,DANGER DO NOT ALTER
SWTC..............................................3
-- 822043 DECAL KIT,Z45 COMP,WORD,ANSI
Complete Decal Kit, AUS (from SN 23 31508 DECAL,DANGER,ELECT
11A-34011 to 11A-40559) (from SN HAZARD,PLUG...............................1
07B-101 to 11B-1725) 24 31785 DECAL,NOTICE,CHARGER
1 114020 DECAL KIT, Z45 DC & BI, INSTRUC.........................................2
WORDS...........................................1 25 31786 DECAL,NOTICE,BATT
from SN 27000 to 33947; includes CONNECTION................................2
items 2-5, 8, 11, 14-17, 19, 20, 22, 23, to SN 32944
25, 27, 28, 30, 31, 45, 47 and 50
26 31787 DECAL,DANGER,TIP-OVER
2 27204 DECAL,ARROW BLUE....................1 BATTERY.........................................2
3 27205 DECAL,ARROW YELLOW LRG 27 31788 DECAL,DANGER,BATTERY
9".....................................................1 SAFETY***......................................2
4 27206 DECAL,TRIANGLE,BLUE...............2 28 32728 DECAL,OPTION GENERATOR***...1
5 27207 DECAL,TRIANGLE,YELLOW..........2 29 40434 DECAL,LANYARD ANCHORAGE
6 27564 DECAL,DANGER,ELEC.HAZ.STAY POINT..............................................8
CLR.................................................2 30 43595 DECAL,DANGER,TIP-OVER,TIRES***.4
to SN 33947
31 43658 DECAL,LABEL,PWR TO CHARGR
7 28159 DECAL,DIESEL...............................1 230V................................................1
8 28161 DECAL,WARN,CRUSH HAZARD 32 44248 DECAL,NOTICE,MAX CAP 440
HAND..............................................3 LBS..................................................1
9 28162 DECAL,WARNING,CRUSHING......1 models with aircraft protection
package
10 28164 DECAL,NOTICE,HAZARDOUS
MAT'LS*...........................................1 33 44980 DECAL,LABEL,PWR TO CHARGR
115V................................................1
11 28165 DECAL,INSTRUCT,FOOTSWITCH
OPER..............................................1 34 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
12 28171 DECAL,DANGER,NO SMOKING 35 44986 DECAL,INSTR,SIDE
***....................................................1 FRC/WIND,AUS...............................1
to SN 33947


(continued)
36 46468 DECAL,FUNCTION OVERRIDE.....1 62 133278 DECAL,LOW/ULTRA LOW SULFR

(for aircraft protection package, from FUEL...............................................1
SN 37297) 63 139306 DECAL,NOTICE,SPEC,Z482..........1
37 52664 DECAL,LABEL,CONTRLR STATUS 64 219160 DECAL, INSTRUCTION, OPS.........1
LT.....................................................1 option
38 52672 DECAL,DANGER,TIPOVER 65 227214 DECAL,OPER INST,Z45BE AUS.....1
HAZARD***......................................1
66 1000027 DECAL,INSTR,OP INST,BI.............2
39 52865 DECAL,ANNUAL INSP***................1 ANSI
40 52969 DECAL,COSMETIC,GENIE
BOOM,HORZ..................................1
41 62068 DECAL,COSMETIC,BI-ENERGY.....1
Z-45/25J..........................................1
jib
Z-45/25............................................1
non-jib
44 65301 DECAL,NOTICE,FOAM-FILLED
TIRES..............................................4
45 72444 DECAL,GROUND CONTROL
PANEL.............................................1
46 72833 DECAL,LABEL,OPEN,LATCH.........2
47 72867 DECAL,LABEL,LIGHTS***..............1
48 82279 DECAL,PLATFORM CONTROL
PANEL.............................................1
49 82366 DECAL,CHEVRON RANDO HD.....1
50 97602 DECAL,EXPLOSION HAZARD.......2
to SN 33947
51 97815 DECAL,LABEL,LOWER MIDRAIL....1
52 97887 DECAL,INSTR,MAX SIDE
FRC,ANSI........................................1
53 110282 DECAL,NOTICE,SPEC,Z482 T2.....2
to SN 33947
54 114025 DECAL,LABEL,WHEEL LOAD
Z4525DC.........................................4
55 114114 DECAL,LABEL,TRANSPORT.........2
56 114117 Instructions — Battery Connection...1
from SN 33948
57 114221 DECAL,LABEL,RELAYS,Z45DC,BE.2
58 114258 DECAL,DANGER,NO SMOKING.....1
from SN 33948
59 114389 DECAL,DANGER,GENERAL
SAFETY...........................................2
60 114390 Danger — Electrocution Hazard......2
61 114397 DECAL,DANGER,TILT ALARM.......1


(continued)
This Page Intentionally Left Blank

102.1 Symbol Decals - Bi-Energy

102.1 Symbol Decals - Bi-Energy
-- 27 82604 DECAL,DANGER,SIDE FRC

1 82774 DECAL KIT,Z45 DC & BI,SYMB 400N................................................1
(includes items 2-5, 9, 18, 20-23, 28 82612 DECAL,DANGER,MAX
29-33, 35-38 and 42) CAP,200KG......................................1
2 27204 DECAL,ARROW BLUE....................1 29 82647 DECAL,DRIVE ENABLE PATCH.....1
3 27205 DECAL,ARROW YELLOW LRG 30 97815 DECAL,LABEL,LOWER MIDRAIL....1
9".....................................................1 (CE models)
4 27206 DECAL,TRIANGLE,BLUE...............2 31 114025 DECAL,LABEL,WHEEL LOAD
5 27207 DECAL,TRIANGLE,YELLOW..........2 Z4525DC.........................................4
6 28159 DECAL,DIESEL...............................1 32 114114 DECAL,LABEL,TRANSPORT.........2
7 28174 DECAL,POWER TO PLATFORM 33 114247 DECAL,LABEL,FALL HAZARD***....1

230V................................................2 34 114248 Label — Tip-over Hazard, Tilt
8 28235 DECAL,POWER TO PLATFORM Alarm...............................................1
115V................................................2 35 114249 DECAL,LABEL,TIPOVER,TIRES,SYMB.4
9 40434 DECAL,LANYARD ANCHORAGE 36 114251 DECAL,LABEL,NO
POINT..............................................3 SMOKING,SYMB............................2
10 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 37 114252 Label — Tip-over Hazard.................2
11 46468 DECAL,FUNCTION OVERRIDE.....1 38 114334 Label — Electrocution Hazard, AC
12 52969 DECAL,COSMETIC,GENIE Power Supply...................................1
BOOM,HORZ..................................1 39 114343 DECAL,LABEL,EMERGENCY
13 62068 DECAL,COSMETIC,BI-ENERGY.....1 DOWN.............................................1
14 62926 DECAL,COSMETIC,GENIE 40 114345 Label — Tip-over Hazard,

Z-45/25J..........................................1 Batteries..........................................1
15 62927 DECAL,COSMETIC,GENIE 41 114391 DECAL,WARNING,CRUSHING......1

Z-45/25............................................1 42 133067 DECAL,DANGER,ELEC.HAZ.STAY
16 72444 DECAL,GROUND CONTROL CLR.................................................2
PANEL.............................................1 43 133286 DECAL, POWER TO CHARGER,
17 72867 DECAL,LABEL,LIGHTS***..............1 UNIV................................................1
18 82240 DECAL,LABEL,105 DB...................1 44 219160 DECAL, INSTRUCTION, OPS.........1

option
PANEL.............................................1 45 T112773 TAPE, PROTECTIVE MASK............2
20 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................3
21 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
22 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................2
23 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
24 82548 DECAL,WARN,CRUSH HAZARD
PLAT................................................2
25 82601 DECAL,LABEL,MAX
CAPACITY***...................................1
26 82602 DECAL,DANGER,MAX SIDE
FRC,667N........................................1

103.1 Word Decals - DC Power

-- 822005 DECAL KIT,Z45 PLAT,WORD,ANSI 13 28181 DECAL,WARN,FALL HAZARD........1

Platform Decal Kit, ANSI (from SN 14 28235 DECAL,POWER TO PLATFORM
33948 to 34010) (from SN 34011) 115V................................................2
(from SN 07B-101)(from SN 13D-101)
15 28236 DECAL,WARN,IMPROPER
-- 822006 DECAL KIT,Z45 COMP,WORD,ANSI OPERATION....................................1
Complete Decal Kit, ANSI (from SN
33948 to 34010) (from SN 34011) 16 28372 DECAL,NOTICE,BATTERY
(from SN 07B-101)(from SN 13D-101) CABLES..........................................2
-- 822013 DECAL KIT,Z45 PLAT,WORD,AUS 17 30080 DECAL,NOTICE,MAX LOAD 500
Platform Decal Kit, AUS (from SN LBS..................................................1
Z452511A-40560) (from SN 18 31060 DECAL,DANGER DO NOT ALTER
11B-1726) (from SN 13D-101) SWTC..............................................3
-- 822014 DECAL KIT,Z45 COMP,WORD,AUS 19 31508 DECAL,DANGER,ELECT
Complete Decal Kit, AUS (from SN HAZARD,PLUG...............................1
Z452511A-40560) (from SN
20 31785 DECAL,NOTICE,CHARGER
11B-1726) (from SN 13D-101)
INSTRUC.........................................2
21 31786 DECAL,NOTICE,BATT
Platform Decal Kit, AUS (from SN
CONNECTION................................2
11A-34011 to 11A-40559) (from SN
to SN 33947
07B-101 to 11B-1725)
22 31787 DECAL,DANGER,TIP-OVER
-- 822039 DECAL KIT,Z45 COMP,WORD,AUS
BATTERY.........................................2
Complete Decal Kit, AUS (from SN
11A-34011 to 11A-40559) (from SN 23 31788 DECAL,DANGER,BATTERY
07B-101 to 11B-1725) SAFETY***......................................2
1 114020 DECAL KIT, Z45 DC & BI, WORDS 24 32728 DECAL,OPTION GENERATOR***...1
from SN 27000 to 33947; includes 25 33952 DECAL,DANGER,TILT ALARM.......1
items 2-5, 7, 8, 12-14, 16, 17, 19, 20, to SN 33947
21, 23, 24, 26, 27, 41, 43 and 45
26 40434 DECAL,LANYARD ANCHORAGE
2 27204 DECAL,ARROW BLUE....................1 POINT..............................................8
3 27205 DECAL,ARROW YELLOW LRG 27 43658 DECAL,LABEL,PWR TO CHARGR
9".....................................................1 230V................................................1
4 27206 DECAL,TRIANGLE,BLUE...............2 28 44248 DECAL,NOTICE,MAX CAP 440 LBS
5 27207 DECAL,TRIANGLE,YELLOW..........2 (for aircraft protection package)
6 27564 DECAL,DANGER,ELEC.HAZ.STAY 29 44980 DECAL,LABEL,PWR TO CHARGR
CLR.................................................2 115V................................................1
to SN 33947 30 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
7 28161 DECAL,WARN,CRUSH HAZARD 31 44986 DECAL,INSTR,SIDE
HAND..............................................3 FRC/WIND,AUS...............................1
8 28165 DECAL,INSTRUCT,FOOTSWITCH Australia models
OPER..............................................1 32 46468 DECAL,FUNCTION OVERRIDE.....1
9 28174 DECAL,POWER TO PLATFORM (for aircraft protection package, from
230V................................................2 SN 37297)
10 28175 DECAL,COMPARTMENT 33 52664 DECAL,LABEL,CONTRLR STATUS
ACCESS..........................................1 LT.....................................................1
11 28176 DECAL,LABEL,MANUAL NOT 34 52672 DECAL,DANGER,TIPOVER
HERE...............................................1 HAZARD***......................................4
12 28177 DECAL,WARN,CRUSH HAZARD 35 52865 DECAL,ANNUAL INSP***................1
PLAT................................................2


(continued)
36 52947 DECAL,OPERATING 59 227130 DECAL,OPER INST,Z45DC PLAT

INSTR,GROUND.............................1 AUS.................................................1
ANSI models Australia models
37 52969 DECAL,COSMETIC,GENIE 60 227213 DECAL,OPER INST,DC BOOM GND
BOOM,HORZ..................................1 AU....................................................1
38 62070 DECAL,COSMETIC,DC POWER.....1 Australia models
39 62926 DECAL,COSMETIC,GENIE 61 1000001 DECAL, INSTR, OP INST,DC..........2

Z-45/25J..........................................1 ANSI models
Jib models
Z-45/25............................................1
Non-Jib models
41 65301 DECAL,NOTICE,FOAM-FILLED
TIRES..............................................4
42 72444 DECAL,GROUND CONTROL
PANEL.............................................1
43 72833 DECAL,LABEL,OPEN,LATCH.........2
PANEL.............................................1
46 82366 DECAL,CHEVRON RANDO HD.....1
47 97815 DECAL,LABEL,LOWER MIDRAIL....1
48 97887 DECAL,INSTR,MAX SIDE
FRC,ANSI........................................1
ANSI models
49 97890 DECAL,DANGER,GEN SAFETY
RULES.............................................2
to SN 33947
50 114025 DECAL,LABEL,WHEEL LOAD
Z4525DC.........................................4
51 114114 DECAL,LABEL,TRANSPORT.........2
52 114117 Instructions — Battery Connection...1
from SN 33948
53 114221 DECAL,LABEL,RELAYS,Z45DC,BE.1
54 114350 DECAL,AC INVERTER
POWER,115V..................................2
55 114389 DECAL,DANGER,GENERAL
SAFETY...........................................2
from SN 33948
56 114390 Danger — Electrocution Hazard......2
from SN 33948
57 114397 DECAL,DANGER,TILT ALARM.......1
from SN 33948
58 219160 DECAL, INSTRUCTION, OPS.........1
option


(continued)

104.1 Symbol Decals - DC Power

104.1 Symbol Decals - DC Power
1 82774 DECAL KIT,Z45 DC & BI,SYMB 26 82612 DECAL,DANGER,MAX

includes items 2-5, 8, 20, 22, 23, 25, CAP,200KG......................................1
26, 33-41, and 43 27 82647 DECAL,DRIVE ENABLE PATCH.....1
2 27204 DECAL,ARROW BLUE....................1 28 97815 DECAL,LABEL,LOWER MIDRAIL....1
3 27205 DECAL,ARROW YELLOW LRG CE models
9".....................................................1 29 113067 DECAL,DANGER,ELEC.HAZ.STAY
4 27206 DECAL,TRIANGLE,BLUE...............2 CLR.................................................2
5 27207 DECAL,TRIANGLE,YELLOW..........2 30 114025 DECAL,LABEL,WHEEL LOAD
6 28174 DECAL,POWER TO PLATFORM Z4525DC.........................................4
230V................................................2 31 114114 DECAL,LABEL,TRANSPORT.........2
7 28235 DECAL,POWER TO PLATFORM 32 114247 DECAL,LABEL,FALL HAZARD***....1
115V................................................2 33 114248 Label — Tip-over Hazard, Tilt
8 40434 DECAL,LANYARD ANCHORAGE Alarm...............................................1
POINT..............................................8 34 114249 DECAL,LABEL,TIPOVER,TIRES,SYMB.4
9 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 35 114252 Label — Tip-over Hazard.................3
10 46468 DECAL,FUNCTION OVERRIDE.....1 36 114334 Label — Electrocution Hazard, AC
11 52969 DECAL,COSMETIC,GENIE Power Supply...................................1
BOOM,HORZ..................................1 37 114343 DECAL,LABEL,EMERGENCY
12 62070 DECAL,COSMETIC,DC POWER.....1 DOWN.............................................1
13 62926 DECAL,COSMETIC,GENIE Z-45/25J 38 114345 Label — Tip-over Hazard,
jib Batteries..........................................2
14 62927 DECAL,COSMETIC,GENIE 39 114350 DECAL,AC INVERTER
Z-45/25............................................1 POWER,115V..................................2
non-jib 40 133067 DECAL,DANGER,ELEC.HAZ.STAY
15 72444 DECAL,GROUND CONTROL CLR
PANEL.............................................1 41 133286 DECAL, POWER TO CHARGER,
16 72867 DECAL,LABEL,LIGHTS***..............1 UNIV................................................1
17 82279 DECAL,PLATFORM CONTROL 42 219160 DECAL, INSTRUCTION, OPS.........1
PANEL.............................................1 option
18 82472 DECAL,WARNING,CRUSHING 43 T112773 TAPE, PROTECTIVE MASK............2
HAZARD..........................................1
19 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
20 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................2
21 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................1
22 82548 DECAL,WARN,CRUSH HAZARD
PLAT................................................2
23 82601 DECAL,LABEL,MAX
CAPACITY***...................................1
24 82602 DECAL,DANGER,MAX SIDE
FRC,667N........................................1
25 82604 DECAL,DANGER,SIDE FRC
400N................................................1

200 Drive Chassis Components December 2015
201.1 Steer End

December 2015 200 Drive Chassis Components
201.1 Steer End
-- 54436 GROUND STRAP,18"LG.................1 -- 30255 WASHER,SHIM,1.27 X 2.13 X .062

(models with non-marking tires and/or 17 6175 SCREW,HHC,3/8-16 X 1
models with EE rating)
18 46337 AMMETER, 39243/47906/66412.....1
1 Ref., COVER, DRIVE, DRIVE LIGHT
OPT. 19 54141 TIRE & WHEEL ASSY,9
models with drive lights (refer to 909.1) LUG,FOAM......................................2
1 77434 COVER W/DECALS,STEER,NON -- 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
OSC.................................................1 20 6888 SCREW,HHC,1/4-20 X 1
2 Ref. Battery Charger 21 6356 WASHER,LOCK,.25
refer to 204.1
22 56912 SPRING CLIP,1/4-20,.025-.15X.5
3 88337 CYLINDER,STEER.........................2
23 52734-S YOKE ASSY.RH'2WD'Z45IC...........1
-- 88338 SEAL KIT, 88337
-- 25817 BEARING,1.00IDX1.25ODX1.00L....2
4 19440 PIN,CLEVIS,1 X 2.5 LG...................4
-- 5361 PIN,COTTER,.125 X 1.5
5 50397-S TIE ROD WELDMENT NARROW....1
6 52733-S YOKE ASSY.LH'2WD'Z45IC............1
-- 25817 BEARING,1.00IDX1.25ODX1.00L....2
7 54840 HUB ASSEMBLY,9 BOLT***............2
-- 45112 WASHER,SPINDLE
-- 45113 NUT,SPINDLE,1-14
-- 45114 PIN,COTTER,.219 X 1.75
-- 54959 CAP,DUST (54840 HUB ASSY)
-- 54960 SEAL-GREASE,9-BOLT HUB 54840
-- 54961 BEARING,INNER,9 BOLT HUB***
-- 56962 PLATE,EXT.TUBE SIDE
8 21166 LUG BOLT,5/8-18,WHEEL HUB***
-- 54627 NUT,LUG,5/8-18 X 90 DEGREE,Z45
9 88752 PIN,1.50DIAX4.25LG,GR/H............4
-- 825796 SNAP RING,EXTERNAL,1.50,ZAG
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
11 6021 WASHER,LOCK,.375
12 45226 ROD END,.375 X 3.69
13 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................2
14 45071 BEARING,1.5IDX1.75ODX1.5L
15 52735 FRONT AXLE
ASSY,NRRW,Z45/25.......................1
includes item 14; to SN 31771
-- 119981 AXLE ASSY,FRONT,NARROW
Z45/Z51
includes item 14; from SN 31772
-- 34245 BEARING,1.25IDX1.50X1.25L
16 54542 PIN,1.50DIAX20.00LG,CHAMFER...2

202.1 Non-steer End

202.1 Non-steer End
1 52707-S COVR W/DECALS,NON-STEER 19 19418 SCREW,SHC,5/8-11 X 1.75

Z45/25.............................................1 20 13064 WASHER,FLAT,.625 HARDENED
2 6090 SCREW,HHC,1/4-20 X .75 21A 139351 BRAKE, NEMA, 1200 IN/LB............2
3 6638 WASHER,FLAT,USS,1/4"Y -- 139352 BEARING KIT,AUSCO 1200 IN/LB**
4 56912 SPRING CLIP,1/4-20,.025-.15X.5 for 139351
5 18576 FUSE,200 AMP...............................2 -- 139353 STACK KIT, AUSCO 1200 IN/LB
6 66717 FUSE BLOCK, ANN & ANL FUSE...1 for 139351
7 74268 CONTACTOR,AUX PUMP -- 139354 O-RING KIT, AUSCO 1200 IN/LB

24V,80A***.......................................1 for 139351
-- 22262 CONTACT,MOVING,19549RELAY* -- 139355 GASKET KIT, AUSCO 1200 IN/LB

for 139351
-- 22263 CONTACT,STATIONARY,19549RELAY*
-- 233807 BRAKE REPLACEMENT KIT..........1
-- 74495 SPRING, RETURN (FOR 74268) for 101966 brake
8 74267 CONTACTOR,DRIVE,24V,180A***...1 -- 65618 SEAL KIT,BRAKE***
-- 74468 SPRING, RETURN (FOR 74267) for 101966 brake
-- 74469 FIXED CONTACT (FOR 74267) -- 94879 LINING KIT***
for 101966 brake
-- 74470 MOVING CONTACT (FOR PN 74267)
-- 94880 BEARING KIT
9 128337 CONTROLLR,SEPEX
for 101966 brake
MOTOR,Z45DC/BE.........................1
22A 106148 WHEEL DRIVE,4HB,48:1***............2
-- 1263554 PROGRAMMER, PMC 1313K-4401
(verify component before ordering)
for Genie Service Techs only
(Do Not use with 218570)
-- 128551 PROGRAMMER PMC1311M-1101
-- 106121 ROD,DISCONNECT 4HP/4HB***
USER
for 106148 torque hub
-- 128598 HARNESS RETRO 24V RELAY
-- 106122 CAP,DISENGAGE,4HP/4HB***
-- 56561 TOOL,TERMINAL for 106148 torque hub
CRIMPER,MOLEX***
-- 106123 O-RING,END COVER,4HP/4HB***
-- 56562 TOOL,TERMINAL for 106148 torque hub
EXTRACTOR,MOLEX
-- 106508 SEAL KIT,WHEEL DRIVE,4HB***
10 70657 PLATE, CONTACTOR MOUNT, for 106148 torque hub
Z45..................................................1
-- 128839 PIPE PLUG,.563 MAG***
11 6708 SCREW,HHC,3/8-16 X 2.25 for 106148 torque hub
12 6021 WASHER,LOCK,.375 -- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
13 5397 WASHER,FLAT,USS,5/16",Y for 106148 torque hub
14 50668-S BAR, AXLE ROTATION STOP.........2 -- 74714 BEARING KIT-74097 TORQUE HUB**
for 106148 torque hub
22B 218570 WHEEL DRIVE, NON-BRAKE,
16 54226 PLATE DOUBLER,MACHINED,RH 47.6:1...............................................2
17 4828 NUT,NYLOCK,3/8-16 (verify component before ordering)
18 110737 AXLE ASSY,NON-STR,NARROW (Do Not use with 106148)
BASE...............................................1 -- 139965 WHEEL STUD,5/8-18,OMNI***
to SN 31771 for 218570
-- 119980 AXLE ASSY,REAR,NARROW -- 139966 ROD,DISCONNECT,OMNI***
Z45/Z51 for 218570
from SN 31772 -- 139967 CAP,DISENGAGE,OMNI***
-- 45071 BEARING,1.5IDX1.75ODX1.5L for 218570

202.1 Non-steer End

(continued)
-- 139968 O-RING,END COVER,OMNI*** 25 70655 AXLE COVER, NARROW................1

for 218570 26 8915 SCREW,HHC,1/4-20 X 1.25
-- 147034 PIPE PLUG KIT,OMNI*** 27 6091 NUT,NYLOCK,1/4-20
for 218570
28 8914 SCREW,HHC,1/4-20 X .625
-- 229833 BEARING KIT, OMNI
for 218570 29 49818 SCREW,PHILLIPS,PHM,10-32 X .38
-- 229834 SEAL KIT, OMNI 30 6607 WASHER,LOCK,#10 PLTD
for 218570 31 74266 CONTACTOR,LIFT PUMP 24V
-- 58531 ORING,568-908 N552-90 NBR,10PK 180A**.............................................1
for 218570 -- 62695 CONTACT,STATIONARY (56434)**
23 54141 TIRE & WHEEL ASSY,9 -- 62696 CONTACT-MOVEABLE (56434)**
LUG,FOAM......................................2
-- 74471 SPRING,RETURN (74266)
-- 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
32 13002 SCREW,HHC,5/16-18 X 1 GR5
24A T108673 KIT, 24V SEP-EX DRIVE MOTORS
Replacement kit for GE motor 94197;
check stamp on part prior to ordering 34 18503 NUT,LOCKING-LG.FLANGE,5/16-18
(kit contains qty 2 x 56282 motor) 35 43179 FUSE,500 AMP,VERY FAST
-- 147187 BRUSH KIT, DRIVE MOTOR ACTING...........................................1
for AMD motor 56282 36 50576 SCREW,SHC,1/2-13 X 3.00
-- 37190 BEARING, MOTOR 37 77677 SCREW,PHILLIPS,PHM,10-24 X 1
for AMD motor 56282
38 73575 SPRING CLIP,10-24,ZINC
-- 40175 BRUSH SPRING, DRIVE MOTOR
for AMD motor 56282 39 56912 SPRING CLIP,1/4-20,.025-.15X.5
-- 56282 MOTOR,SEP-EX,24V*** 40 56930 DIODE,PCB DRIVE

AMD motor; check stamp on part prior CONTACTOR**................................1
to ordering 41 50669 SHIM,AXLE ROTATION
-- 62105 BRUSH HOLDER(56282) STOP,22GA......................as-needed
for AMD motor 56282 to SN 29757
24B 94315 BRUSH KIT,GE DRIVE MOTOR*** -- 119209 SHIM,AXLE ROTATION

for GE motor 94197; check stamp on STOP,22GA......................as-needed
part prior to ordering from SN 29758
24B 94316 BRUSH RETAINING SPRING,DR 42 119210 SHIM,AXLE ROTATION

MTR STOP,12GA......................as-needed
for GE motor 94197; check stamp on to SN 29757
part prior to ordering -- 119210 SHIM,AXLE ROTATION
24B 94317 BEARING KIT,GE DRIVE MOTOR*** STOP,12GA......................as-needed
for GE motor 94197; check stamp on from SN 29758
part prior to ordering 43 36372 FUSE,50 AMP,VERY FAST
24C 56282 MOTOR,SEP-EX,24V*** ACTING...........................................1
check stamp on part prior to ordering DC models with Inverter
-- 147187 BRUSH KIT, DRIVE MOTOR 44 66717 FUSE BLOCK, ANN & ANL FUSE...1
for AMD motor 56282 DC models with Inverter
-- 37190 BEARING, MOTOR 45 6782 NUT,NYLOCK,5/16-18.....................2

for AMD motor 56282 for 36372
-- 40175 BRUSH SPRING, DRIVE MOTOR 46 17626 SCREW,FHM,10-32 X .75...............2

for AMD motor 56282 for 66717
-- 62105 BRUSH HOLDER(56282)

for AMD motor 56282

202.1 Non-steer End

(continued)
Item Part No. Description Qty.
47 79452 CONVERTER, DC-DC, 48-26

VOLT**.............................................1
from SN Z452513A-48153 and from
Z452513B-3078 (mounting hardware
not included)
-- 6146 WASHER,FLAT,MS,#10,Y...............4
(not shown, not included)
-- 6607 WASHER,LOCK,#10 PLTD.............4
-- 73575 SPRING CLIP,10-24,ZINC...............4
-- 73587 SCREW,PHIL,10-24 X .75...............4

203.1 Battery Packs

203.1 Battery Packs
1 94001 LID-BATTERY BOX W/DECALS**....2 16 36424 THUMB SCREW W/SHOULDER

2 51147 BOOT,CABLE 3/8-16
TERMINAL,LG,RED,2/0..................4 17 29868 SPRING CLIP,3/8-16,.05-.20X.73
3 19520 BATTERY CABLE
ASSY,9.5"JUMPER.........................6
4A 36579 BATTERY, 350AH,GROUP
L16G(DRY)......................................8
4B 823684 BATTERY,AGM,6V/390A,L16..........8
models with AGM option from SN
46035
5A 94003 BATTERY BOX ASSY,CONTRL
SIDE**.............................................1
includes items 1, 8, 11, 12, 16 & 17,
to SN Z452513A-48672
-- 36369 BEARING,0.75IDX1.00ODX0.75L....2
5B 161941 BATTERY BOX ASSY, LH
decal not included, refer to section
100, from SN Z452513A-48673
-- 36369 BEARING,0.75IDX1.00ODX0.75L....2
6 36212 WASHER,THRUST,.75 X 1.38X.13
7A 94002 BATTERY BOX ASSY,TANK
SIDE***............................................1
includes items 1, 8, 11, 12, 16 & 17,
to SN Z452513A-48672
-- 36369 BEARING,0.75IDX1.00ODX0.75L....2
7B 161940 BATTERY BOX ASSY, RH
decal not included, refer to section
100, from SN Z452513A-48673
-- 36369 BEARING,0.75IDX1.00ODX0.75L....2
8 45209 WEAR PAD,4X2X.5 W/INSERT***....2
9 6888 SCREW,HHC,1/4-20 X 1
10 6638 WASHER,FLAT,USS,1/4"Y
11A 66900 LATCH,ROTARY, W/KNOB,
LEFT................................................1
(shown)
11B 66901 LATCH,ROTARY,W/KNOB,RIGHT....1
12A 101425P FORMING,BATTERY BOX LATCH
LH....................................................1
(shown)
12B 101426P FORMING,BATTERY BOX LATCH
RH...................................................1
13 13000 SCREW,HHC,5/16-18 X 1.25
14 6002 NUT,LP NYLOCK,5/16-18
15 106241 INSULATION,48V BATT.BOX LID.....2
models with AGM option from SN
46035

204.1 Battery Charger (to SN Z4525-9999)

204.1 Battery Charger (to SN Z4525-9999)
-- 101703 CHARGER,48V,100-125VAC,50H,25A 13 60060-S FORMING,CHARGER

(replaced by 139720 from SN 10000 PLATE,PAINTED.............................1
to 38701)
-- 139720 KIT,UNIV CHRGR
UPGRADE,Z40/Z45
(from SN Z4525-10000 to
Z4525-38701)
-- 54794 CHARGER,48V,110VAC,60H,25A
(replaced by 139720 from SN 10000
to 38701)
-- 54795 CHARGER,48V,200-250VAC,50H,25A
to 38701)
-- 54796 CHARGER,48V,200-250VAC,60H,25A
to 38701)
-- 54797 CHARGER,48V,100-125VAC,60H,25A
to 38701)
-- 58494 CHARGER,48V,110/60,12A,EERATNG
to 38701)
1 40532 CASE COVER ONLY
18710/18720....................................1
2 52916 SCREW,10ABX.50",PNHD,ST(41896)
3 13008-3 CAPACITOR,6
MFD,660VAC-CHARGR*.................1
4 27262 HEATSINK ASSY W/DIODES
(23442)............................................1
5 52918 SCREW,HH,10-32 X 3/4"(41896)
6 6146 WASHER,FLAT,MS,#10,Y
7 6178 NUT,NYLOCK,10-32
8 119403 CONN,PLUG 120 AC/15A
DOMESTIC......................................1
-- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
9 52917 SCREW,8ABX3/8",PNHD-S.T(41896)
10 27263 TIMER (23442)(41896)(36314).......1
-- 18078 RELAY,CHARGER TIMER**
-- 19533 RELAY,CHARGER .TIMER(19531/32)
-- 27830 TIMER(24059,41897,41898,41899).1
11 52919 SCREW,PHM, NO.7X0.625"(41896)
12 13008-6 FUSE ASSY-BOOM CHARGER......1

204.2 Battery Charger (from SN Z4525-10000)

204.2 Battery Charger (from SN Z4525-10000)
-- 228946 ASSY,LED,IES CHARGER

-- 228947 CLIP,RETAINING,IES CHARGER
1 128375 CHARGER 48V/30A AUTO AC
X-LED..............................................1
(includes item 6)
-- 133286 DECAL, POWER TO CHARGER,
UNIV................................................1
-- 139857 HARN.CHARGER INTERLOCK
Z45..................................................1
(not shown)(option)
2 Ref. Chassis
3 6326 SCREW,HHC,3/8-16 X 3
4 6097 WASHER,FLAT,USS,3/8",Y
5 4828 NUT,NYLOCK,3/8-16
6 228973 KIT,ASSY,LED,IES CHARGER........1
7A 36511 OPTION,US 110V PLUG,UNI
CHGR..............................................1
7B 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
7C 25388 PLUG,FUSED,250V,13AMP,U.K.**
8A 128118 BUSHING,STRAIN RELIEF,.875/.40
(domestic)
8B 139318 BUSHING,STRAIN RELIEF,.875/.30
(UK)
9 128825 BRACKET, CHARGER CORD AND
LED
10A 128615 CORD US AC IEC320-19 PIGTAIL
10B 128377 CORD AC IEC320-C19 TO 110US
10C 128376 CORD EURO AC
IEC320-C19PIGTAIL

205.1 Power Cables (to SN 08A-35694)

205.1 Power Cables (to SN 08A-35694)
1 54471 CABLE ASSY,#2 RED, 78"..............1

2 62091 CABLE ASSY,#2 BLACK, 12"..........1
3 110896 CABLE ASSY, #2 BLACK, 96".........1
4 110896 CABLE ASSY, #2 BLACK, 96".........1
5 62094 Cable Assembly (Bi-Energy)............1
6 110897 CABLE ASSY,#2 RED, 88"..............1
7 110895 Battery Connector Cable Assembly
(Bi-Energy)......................................1
-- 128138 CONN HOUSING SBX175, BATT
-- 62097-S WIRE ASSY-PWR PAN TO ENG
HARN
-- 77723 Battery Connector Cable Assembly
8 77721 HARN ASSY,POWER PACK BE
LH....................................................1
9 62099 Cable Assembly...............................1
10 62099 Cable Assembly...............................1
11 110894 CABLE ASSY,#2 BLACK, 15"..........1
12 62101 CABLE ASSY-14" RED (45/25).......1
13 62100 CABLE ASSY-17" RED (45/25).......1
14 62102 CABLE ASSY-31" RED (45/25).......1
15 77719 HARNESS ASSY,POWER
PACK***...........................................1
-- 77720 HARNESS ASSY,POWER PACK
16 77719 HARNESS ASSY,POWER
PACK***...........................................1

205.2 Power Cables (from SN 08A-35695 and from 12B-2245 and from 13D-101)

205.2 Power Cables (from SN 08A-35695 and from 12B-2245 and from 13D-101)
-- 51147 BOOT,CABLE 19 139011-S SERV KIT,HARN ASSY,PWR BATT

TERMINAL,LG,RED,2/0 PK....................................................1
1 139058 CABLE ASSY #2 RED PR3/AP-DI...1 Bi-Energy only; right side
2 139049 CABLE ASSY #2 BLK -- 128465 CABLE ASSY #2 RED BATT

AP-A2/LP-A1...................................1 -- 128466 CABLE ASSY #2 BLK AP1/AP2 BATT
3 139063 CABLE ASSY #2 BLK
ALT(-)/GND......................................1
Bi-Energy only
4 139052 CABLE ASSY #2 BLK
AP-A2/GND.....................................1
5 139064 CABLE ASSY #2 RED ALT(+)/F2.....1
Bi-Energy only
6 139057 CABLE ASSY #2 RED
PR2/LP-D1......................................1
7A 139048 HARN ASSY,POWER PACK AP2.....1
DC only
-- 128488 CABLE ASSY #2 RED AP1/FU1 DRIV
-- 128489 CABLE ASSY #2 BLK AP1/AP2 DRIV
7B 139062 HARN ASSY,POWER DRIVE CHASS
Bi-Energy only
-- 128491 CABLE ASSY #2 RED AP2/FU2 DRIV
-- 128492 CABLE ASSY #2 BLK AP2/FU1 DRIV
8 139047 HARN ASSY,POWER PACK AP1.....1
-- 128489 CABLE ASSY #2 BLK AP1/AP2 DRIV
-- 128490 CABLE ASSY #2 RED AP2/FU1
9 139020 WIRE ASSY #10 RED F1/F2...........1
10 139054 CABLE ASSY #2 RED B(+)/PR1.....1
11 139050 CABLE ASSY #2 BLK B(-)/GND.....1
12 139051 CABLE ASSY #2 BLK B(+)/A2........1
13 139055 CABLE ASSY #2 RED M(-)/A2........1
14 139056 CABLE ASSY #2 RED A1/A1
15A 139011-S SERV KIT,HARN ASSY,PWR BATT
PK....................................................1
DC only
-- 128465 CABLE ASSY #2 RED BATT
-- 128466 CABLE ASSY #2 BLK AP1/AP2 BATT
15B 139041 HARN ASSY, POWER PACK AP2....1
Bi-Energy only; left side
-- 128486 CABLE ASSY #2 RED AP2 BATT
-- 128487 CABLE ASSY #2 BLK BE AP2 BATT
16 139053 CABLE ASSY #2 RED PR2/F2.......1
17 139059 WIRE ASSY #10 RED F2/F1...........1
18 139060 WIRE ASSY #10 RED F1/F2...........1

300 Engine Components December 2015
301.1 Engine Components

December 2015 300 Engine Components
301.1 Engine Components
1 54193 PLATE,ALTERNATOR 33 50427-S EAR,ENGINE TRAY

ADJUSTMENT................................1 PIVOT,PAINTED..............................1
2 56057 MODULE,IGNITION/START,12/24V.1 34 6175 SCREW,HHC,3/8-16 X 1
3 6888 SCREW,HHC,1/4-20 X 1 35 6021 WASHER,LOCK,.375
4 6638 WASHER,FLAT,USS,1/4"Y 36 44586 SENSOR,LEVEL 4.5***...................1
5 6091 NUT,NYLOCK,1/4-20 -- 23083-S FUSE HOLDER,WATERPROOF
6 62085 REGULATOR-VOLTAGE(Z482-E)....1 -- 27488 FUSE,1 AMP
7A 56302 RELAY,24VDC,40/30A,SEALED***..5 37 6889 NUT,LP NYLOCK,1/4-20
7B 823226 POWER RELAY, 24V COIL.............1 38 107826 ASSEMBLY,ENGINE
8 49826 SCREW,PHILLIPS,PHM,10-32 X.625 TRAY,BI-ENERGY
9 6146 WASHER,FLAT,MS,#10,Y 38 25817 BEARING,1.00IDX1.25ODX1.00L....2
10 6178 NUT,NYLOCK,10-32 39 56050 BATTERY,450 CCA***.....................1
11 56912 SPRING CLIP,1/4-20,.025-.15X.5 40 60078 BATTERY HOLD DOWN.................1
12 6090 SCREW,HHC,1/4-20 X .75 41 6145 SCREW,HHC,1/4-20 X 1.5
13 6356 WASHER,LOCK,.25 42 24038 SHOCK MOUNT,SMALL.................8
14 60146 RELAY PANEL COVER...................1 43 60092P PLATE,ENGINE MOUNT

PAINTED.........................................1
15 147094 ASSY, CIRCUIT BREAKER 15A.....1
includes mounting fasteners 44 14033 SCREW,HHC,3/8-16 X 2.75
16 7339 SCREW,HHC,1/4-20 X .5 45 15086 WASHER,FLAT,.375 X 1.5 X .125
17 70658 FORMING, RELAY PANEL, Z45 46 60096 BRACKET,ALTERNATOR ADJ........1

BE....................................................1 47 10597 SCREW,HHC,1/2-13 X 1.25 GR5
18 42315 DIN RAIL,6.38"................................1 48 6033 WASHER,LOCK,0.5"
19 60000P BULKHEAD,SWING 49 13005 SCREW,HHC,1/2-13 X 6,GRD.8
CHASSIS,LH,PAIN..........................1 50 54463-S ALTRNTR,48VDC 100A,SERV
20 4828 NUT,NYLOCK,3/8-16 VERS**............................................1
21 5397 WASHER,FLAT,USS,5/16",Y -- 54446 REGULATOR,48 VOLTAGE,BI
22 8516 SCREW,HHC,3/8-16 X 1.50,GR5 ENERGY
23 19418 SCREW,SHC,5/8-11 X 1.75............2 -- 56283 PULLEY,3.15 OD
24 6036 WASHER,LOCK,.625 PLTD -- 56290 NUT,LOCK,5/8-18
25 13064 WASHER,FLAT,.625 HARDENED....2 -- 56291 WASHER,HARDENED,5/8
26 17712 SCREW,FHS,3/8-16 X 1.75 -- 56292 KEY,WOODRUFF,5/32X3/4 KEY #506
27 50519 LOAD PAD,ENGINE TRAY 51 56007 BRACKET,ALTERNATOR

SUPPORT.......................................1 MOUNT...........................................1
28 60100-S BRACKET,ENGINE PLATE REST 52 21604 SCREW,HHC,3/8-16 X 3.25

PTD..................................................1 53 7713 NUT,LP NYLOCK,3/8-16
29 6198 NUT,NYLOCK,1/2-13 54A 56302 RELAY,24VDC,40/30A,SEALED***..1
30 6095 WASHER,FLAT,USS,1/2",Y to SN Z452513A-49731
31 22788 SCREW,HHC,1/2-13 X 1.75 54B 823226 POWER RELAY, 24V COIL.............1

from SN Z452513A-49732
32 107803 PIN,1.00DIAX15.56LG,CHAMFER
55 27126 LATCH,DRAW,ADJUSTABLE..........1
-- 25284 ROD END,.375 X 2.25***.................1
not shown

302.1 Kubota Z482 E2B-GNI-1 Engine, View 1 (to serial number Z452510A-39345)

1 52806 GASKET-VALVE COVER Z482-E.....1 32 23472 GASKET,WATER

2 22903 O-RING,OIL FILLER PUMPWG750B/Z482-E...................1
PLUG,KUBOTA*..............................1 33 62129 HOSE,WATER PUMP RETURN
3 52808 PLUG,OIL FILLER (Z482)..............................................1
Z482,Z34/22BE*..............................1 34 62130 PIPE,WATER RETURN (Z482-E).....1
4 52807 COVER-VALVE Z482, Z34/22BE.....1
5 54332 SWITCH,WATER TEMP..................1
6 52810 STARTER MOTOR Z482,
Z34/22BE.........................................1
-- 23457 SOLENOID,STARTER,WG750B
7 23057 SCREW,HHC,M8 X 20MM
8 49408 WASHER,LOCK,M8
9 54603 MUFFLER, KUBOTA, Z45 BE.........1
10 27363 GASKET,MUFFLER,KUBOTA
GAS***.............................................1
11 52812 GASKET-EXHAUST MANIFOLD
Z482................................................1
12 52813 EXHAUST MANIFOLD, Z482-E.......1
13 110286 ALTERNATOR,KUBOTA,Z482.........1
14 6782 NUT,NYLOCK,5/16-18
16 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
18 54605 BRACKET,EXHAUST,Z45 BI...........1
19 7713 NUT,LP NYLOCK,3/8-16
20 6550 U-BOLT,3/8 X 1 YZ
21 84044 STAY,ALTERNATOR***....................1
22 22934 SWITCH,OIL,PRESSURE,KUBOTA.1
23 22106 FILTER,OIL,KUBOTA
24 52532 PLUG,ENGINE OIL
DRAIN,D-905***..............................1
-- 52517 GASKET-OIL DRAIN, DF750
25 32067 HOSE,WATER PUMP,KUBOTA**.....1
26 32066 CLAMP,HOSE,KUBOTA WG750
27 52816 BELT,FAN,KUBOTA
DF972/Z482-E.................................1
28 23469 PULLEY,FAN,WG750B***................1
29 52818 FAN, KUBOTA Z482-E.....................1
-- 54323 GUARD,FAN,2 CYL.KUBOTA
30 52819 PUMP-WATER, KUBOTA Z482-E.....1


1 119684 AIRCLEANER ASSEMBLY..............1 28 56079 FILTER ASSY-FUEL,COMPLETE

includes items 2 and 53 Z482................................................1
-- 119685 BRACKET, AIRCLEANER MT. -- 52875 O-RING,FUEL FILTER,UPPER Z482E
2 52867 FILTER-AIR CLEANER Z482-E.......1 -- 52876 O-RING,FILTER,LOWER Z482-E
3 22672 CLAMP,HOSE,1.75 -- 52877 FILTER,FUEL FILTER Z482-E
4 60108 HOSE,AIR CLEANER INTAKE........1 -- 52880 RING-RETAINING,FUEL FILTER
5 60107 HOSE,AIR CLEANER TO -- 52886 HOUSING,FUEL FILTER ELEMENT
ENGINE...........................................1 29 22956 ROD,CHOKE (KUBOTA)****............1
6 62115 GLOW PLUG,D905.........................1 30 22446 SPRING,COMPRESSION .835 X
7 52822 INJECTOR,KUBOTA Z482-E...........1 2.......................................................1
8 52824 PIPE, INJECTOR 2 KUBOTA 31 6091 NUT,NYLOCK,1/4-20
Z482-E.............................................1 32 6090 SCREW,HHC,1/4-20 X .75
9 52823 PIPE, INJECTOR 1 KUBOTA 33 6175 SCREW,HHC,3/8-16 X 1
Z482-E.............................................1
10 62043 CLAMP-OVERFLOW
PIPE(Z482-E)..................................1 35 32077 PETCOCK,DRAIN,KUBOTA
WG750B..........................................1
11 62044 PIPE ASSY-OVERFLOW
(Z482-E)..........................................1 36 52836 DIPSTICK, KUBOTA Z482-E...........1
includes item 10 37 52837 RING GEAR,KUBOTA Z482-E........1
12 52825 PUMP-INJECTION, KUBOTA 38 52838 ADAPTER
Z482-E.............................................1 FLANGE-PULLEY,Z482-E...............1
13 52826 GASKET-INJECTION PUMP, 39 23057 SCREW,HHC,M8 X 20MM
Z482-E.............................................1
40 56068 BUSHING,SH 1-1/8.........................1
14 52949 SPEED CONTROL ASSEMBLY**....1
41 56067 BALANCER,HARMONIC,2-3V-500-SH.1
15 5094 SCREW,RHM,10-32 X .5
42 60112 BELT,3VX-335.................................2
16 6178 NUT,NYLOCK,10-32
43 8915 SCREW,HHC,1/4-20 X 1.25
17 56101 BRACKET,STOP LEVER.................1
18 56102 BRACKET,IDLE LEVER..................1
45 56086 KEY,1/4 X 1.25
19 52832 GASKET-SPEED CONTROL
46 13002 SCREW,HHC,5/16-18 X 1 GR5
ASSEMBLY......................................1
20 27089 HOSE,5/16 FUEL,SAE 30R7
48 6002 NUT,LP NYLOCK,5/16-18
21 52834 CLAMP-HOSE, .375, FUEL PUMP
49 42662 COOLANT RECOVERY BOTTLE1.5
22 52835 PUMP ASSY-FUEL, KUBOTA
QT*..................................................1
Z482-E.............................................1
-- 227833 HOSE,PVC,CLEAR,36.00"
23 27089 HOSE,5/16 FUEL,SAE 30R7
not included with coolant bottle
24 56110 ROD,ENGINE IDLE & STOP...........1
50 54243-S BRKT,AIRCLEAN,COOLRES.MNT,PNTD.1
25 21496 NUT,HEX,1/4-28
51 62133 HOSE CLAMP-AIR
26 20780 SOLENOID,2 SPEED CLEANER/LOWER..........................1
TROMBETTA***...............................1
52 32084 CLAMP,AIR CLEANER
-- 52514 BOOT,THROTTLE SOLENOID HOSE,WG750**..............................1
27 60105-S BRACKET,SOLENOID MOUNT 53 52866 EVACUATOR VALVE-AIR
PAINTED.........................................1 CLEANER........................................1


1 32066 CLAMP,HOSE,KUBOTA WG750.....1 31 23473 THERMOSTAT ASSY, WG750B......1

2 52841 HOSE-RADIATOR,UPPER 32 27367 THERMOSTAT COVER,KUBOTA
Z482-E.............................................1 GAS.................................................1
3 32087 CLAMP,HOSE,KUBOTA WG750.....1 33 49375 SCREW,HHC,M6 X 16
4 119242 RADIATOR ASSY,KUBOTA Z482E 34 49407 WASHER,LOCK,M6
AL....................................................1 35 25926 WASHER,FLAT,M6 PLTD.
5 52843 CAP-RADIATOR, 14PSI Z482-E.....1 36 119507 KIT,Z482 RAD SUPPORT...............1
6 110749 BRACKET,AIR INTAKE....................1
7 32090 HOSE,LWR RADIATOR,KUBOTA
WG750............................................1
8 6090 SCREW,HHC,1/4-20 X .75
10 6091 NUT,NYLOCK,1/4-20
11 28963 RADIATOR STAY, KUBOTA 1702.....1
12 52539 WASHER,RADIATOR
CUSHION,KUBOTA
13 28155 CUSHION,RADIATOR,KUBOTA
1702**..............................................2
14 52847 BRACKET-RADIATOR
SUPRT,OUTBRD.............................1
1702**..............................................2
16 52540 SCREW,RADIATOR MOUNT,
KUBOTA
17 52541 CLIP,RADIATOR MOUNT, KUBOTA
18 22676 SCREW,HHC,M10 X 1.25 X 30MM**
20 60088-S BRACKET,ENGINE MNT,KUBOTA
13HP................................................1
21 8516 SCREW,HHC,3/8-16 X 1.50,GR5
23 4828 NUT,NYLOCK,3/8-16
24 60092-S PLATE,ENGINE MOUNT
PAINTED.........................................1
27 33277 WASHER,FLAT,M8,YELLOW ZINC
28 54316 COVER,FLYWHEEL,2
CYL.KUBOTA..................................1
SUPRT,INBOARD............................1
30 27366 GASKET,THERMOSTAT,KUBOTA
GAS.................................................1

305.1 Kubota Z482 E3B-1 Engine, View 1 (from serial number Z452510A-39346 to
Z452513A-48922)

Z452513A-48922)
-- 139292 ENGINE KIT, KUBOTA Z482 T4 32 32069 CLAMP,HOSE,KUBOTA WG750

3 52808 PLUG,OIL FILLER (Z482)..............................................1
4 139427 CYLINDER HEAD COVER, Z482.....1
Z34/22BE.........................................1
GAS***.............................................1
Z482................................................1
13 84044 STAY,ALTERNATOR***....................1
15 6782 NUT,NYLOCK,5/16-18
17 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
20 7713 NUT,LP NYLOCK,3/8-16
21 6550 U-BOLT,3/8 X 1 YZ
22 139423 ALTERNATOR GUARD,Z482
24 139419 OIL FILTER,Z482 T4**USE 866400
DRAIN,D-905***..............................1
-- 52533 GASKET (52532) OIL DRAIN, D905
DF972/Z482-E.................................1
29 23469 PULLEY,FAN,WG750B***................1
30 52818 FAN, KUBOTA Z482-E.....................1
31 139421 WATER PUMP, Z482 T4

Z452513A-48922)

Z452513A-48922)
1 119684 AIRCLEANER ASSEMBLY..............1 -- 52875 O-RING,FUEL FILTER,UPPER Z482E

-- 119685 BRACKET, AIRCLEANER MT. -- 52876 O-RING,FILTER,LOWER Z482-E
2 52867 FILTER-AIR CLEANER Z482-E.......1 -- 52877 FILTER,FUEL FILTER Z482-E
3 22672 CLAMP,HOSE,1.75 -- 52880 RING-RETAINING,FUEL FILTER
4 60108 HOSE,AIR CLEANER INTAKE........1 -- 52886 HOUSING,FUEL FILTER ELEMENT
5 60107 HOSE,AIR CLEANER TO 29 22956 ROD,CHOKE (KUBOTA)****............1
ENGINE...........................................1 30 22446 SPRING,COMPRESSION .835 X
6 62115 GLOW PLUG,D905.........................1 2.......................................................1
7 139436 INJECTOR, Z482 T4 31 6091 NUT,NYLOCK,1/4-20
-- 139656 SERVICE KIT, INJECTOR, Z482 32 6090 SCREW,HHC,1/4-20 X .75
Z482-E.............................................1 34 6886 WASHER,LOCK,.313
9 52823 PIPE, INJECTOR 1 KUBOTA 35 32077 PETCOCK,DRAIN,KUBOTA
Z482-E.............................................1 WG750B..........................................1
10 62043 CLAMP-OVERFLOW 36 52836 DIPSTICK, KUBOTA Z482-E...........1
PIPE(Z482-E)..................................1
37 139422 RING GEAR, Z482 T4
11 62044 PIPE ASSY-OVERFLOW
(Z482-E)..........................................1 38 52838 ADAPTER
FLANGE-PULLEY,Z482-E...............1
12 52825 PUMP-INJECTION, KUBOTA
Z482-E.............................................1 39 23057 SCREW,HHC,M8 X 20MM
13 52826 GASKET-INJECTION PUMP, 40 56068 BUSHING,SH 1-1/8.........................1
Z482-E.............................................1 41 56067 BALANCER,HARMONIC,2-3V-500-SH.1
14 52949 SPEED CONTROL ASSEMBLY**....1 42 60112 BELT,3VX-335.................................2
15 5094 SCREW,RHM,10-32 X .5 43 8915 SCREW,HHC,1/4-20 X 1.25
16 6178 NUT,NYLOCK,10-32 44 6356 WASHER,LOCK,.25
17 56101 BRACKET,STOP LEVER.................1 45 56086 KEY,1/4 X 1.25
18 56102 BRACKET,IDLE LEVER..................1 46 139434 REAR END PLATE, Z482
19 52832 GASKET-SPEED CONTROL 47 13002 SCREW,HHC,5/16-18 X 1 GR5
ASSEMBLY......................................1
20 27089 HOSE,5/16 FUEL,SAE 30R7
49 6002 NUT,LP NYLOCK,5/16-18
21 52834 CLAMP-HOSE, .375, FUEL PUMP
50 42662 COOLANT RECOVERY BOTTLE1.5
22 52835 PUMP ASSY-FUEL, KUBOTA QT*..................................................1
Z482-E.............................................1
-- 227833 HOSE,PVC,CLEAR,36.00"
23 27089 HOSE,5/16 FUEL,SAE 30R7 not included with coolant bottle
24 56110 ROD,ENGINE IDLE & STOP...........1 51 54243-S BRKT,AIRCLEAN,COOLRES.MNT,PNTD.1
25 21496 NUT,HEX,1/4-28 52 62133 HOSE CLAMP-AIR
26 20780 SOLENOID,2 SPEED CLEANER/LOWER..........................1
TROMBETTA***...............................2 53 32084 CLAMP,AIR CLEANER
-- 52514 BOOT,THROTTLE SOLENOID HOSE,WG750**..............................1
27 60105-S BRACKET,SOLENOID MOUNT 54 52866 EVACUATOR VALVE-AIR
PAINTED.........................................1 CLEANER........................................1
28 56079 FILTER ASSY-FUEL,COMPLETE
Z482................................................1

Z452513A-48922)

Z452513A-48922)

Z482-E.............................................1 GAS.................................................1
5 52843 CAP-RADIATOR, 14PSI Z482-E.....1
6 110749 BRACKET,AIR INTAKE....................1
7 32090 HOSE,LWR RADIATOR,KUBOTA
WG750............................................1
8 6090 SCREW,HHC,1/4-20 X .75
10 6091 NUT,NYLOCK,1/4-20
CUSHION,KUBOTA
1702**..............................................2
SUPRT,OUTBRD.............................1
1702**..............................................2
KUBOTA
18 22676 SCREW,HHC,M10 X 1.25 X 30MM**
13HP................................................1
21 8516 SCREW,HHC,3/8-16 X 1.50,GR5
23 4828 NUT,NYLOCK,3/8-16
PAINTED.........................................1
CYL.KUBOTA..................................1
SUPRT,INBOARD............................1
GAS.................................................1

308.1 Kubota Z482 E4B-1 Engine, View 1 (from serial number Z452513A-48923)

A 161884 ENGINE KIT, KUBOTA Z482, E4B 31 139421 WATER PUMP, Z482 T4
B 62085 REGULATOR-VOLTAGE(Z482-E) 32 32069 CLAMP,HOSE,KUBOTA WG750
3 52808 PLUG,OIL FILLER (Z482)..............................................1
4 1251796 CYLINDER HEAD COVER, Z482.....1
Z34/22BE.........................................1
GAS***.............................................1
Z482................................................1
13 84044 STAY,ALTERNATOR***....................1
15 6782 NUT,NYLOCK,5/16-18
17 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
20 7713 NUT,LP NYLOCK,3/8-16
21 6550 U-BOLT,3/8 X 1 YZ
22 139423 ALTERNATOR GUARD,Z482
24 139419 OIL FILTER,Z482 T4**USE 866400
DRAIN,D-905***..............................1
-- 52533 GASKET (52532) OIL DRAIN, D905
DF972/Z482-E.................................1
29 23469 PULLEY,FAN,WG750B***................1
30 52818 FAN, KUBOTA Z482-E.....................1


1 119684 AIRCLEANER ASSEMBLY..............1 -- RETAINING RING, FUEL FILTER

-- 119685 BRACKET, AIRCLEANER MT. (for illustration only; component not
available separately)
2 52867 FILTER-AIR CLEANER Z482-E.......1
-- 139428 HOUSING, FUEL FILTER, Z482
3 22672 CLAMP,HOSE,1.75
-- 139429 ELEMENT, FUEL FILTER, Z482
4 60108 HOSE,AIR CLEANER INTAKE........1
-- 147206 CUP ASSY, FUEL FILTER, Z482
5 60107 HOSE,AIR CLEANER TO
ENGINE...........................................1 -- 147208 O-RING, FUEL FILTER, Z482
6 1251793 GLOW PLUG, KUBOTA Z482.........1 29 22956 ROD,CHOKE (KUBOTA)****............1
7 1251794 INJECTOR, Z482 T4 30 22446 SPRING,COMPRESSION .835 X

2.......................................................1
-- 139656 SERVICE KIT, INJECTOR, Z482
31 6091 NUT,NYLOCK,1/4-20
8 52824 PIPE, INJECTOR 2 KUBOTA
Z482-E.............................................1 32 6090 SCREW,HHC,1/4-20 X .75

Z482-E.............................................1 34 6886 WASHER,LOCK,.313
10 62043 CLAMP-OVERFLOW 35 32077 PETCOCK,DRAIN,KUBOTA
PIPE(Z482-E)..................................1 WG750B..........................................1
11 62044 PIPE ASSY-OVERFLOW 36 52836 DIPSTICK, KUBOTA Z482-E...........1
(Z482-E)..........................................1 37 1251795 RING GEAR, Z482 T4
12 52825 PUMP-INJECTION, KUBOTA 38 52838 ADAPTER
Z482-E.............................................1 FLANGE-PULLEY,Z482-E...............1
13 52826 GASKET-INJECTION PUMP, 39 23057 SCREW,HHC,M8 X 20MM
Z482-E.............................................1
40 56068 BUSHING,SH 1-1/8.........................1
14 52949 SPEED CONTROL ASSEMBLY**....1
41 56067 BALANCER,HARMONIC,2-3V-500-SH.1
15 5094 SCREW,RHM,10-32 X .5
42 60112 BELT,3VX-335.................................2
16 6178 NUT,NYLOCK,10-32
43 8915 SCREW,HHC,1/4-20 X 1.25
17 56101 BRACKET,STOP LEVER.................1
18 56102 BRACKET,IDLE LEVER..................1
45 56086 KEY,1/4 X 1.25
19 52832 GASKET-SPEED CONTROL
ASSEMBLY......................................1 46 139434 REAR END PLATE, Z482
20 27089 HOSE,5/16 FUEL,SAE 30R7 47 13002 SCREW,HHC,5/16-18 X 1 GR5
21 52834 CLAMP-HOSE, .375, FUEL PUMP 48 5397 WASHER,FLAT,USS,5/16",Y
22 52835 PUMP ASSY-FUEL, KUBOTA 49 6002 NUT,LP NYLOCK,5/16-18
Z482-E.............................................1 50 42662 COOLANT RECOVERY BOTTLE1.5
23 27089 HOSE,5/16 FUEL,SAE 30R7 QT*..................................................1
24 56110 ROD,ENGINE IDLE & STOP...........1 -- 227833 HOSE,PVC,CLEAR,36.00"
not included with coolant bottle
25 21496 NUT,HEX,1/4-28
51 54243-S BRKT,AIRCLEAN,COOLRES.MNT,PNTD.1
26 20780 SOLENOID,2 SPEED
TROMBETTA***...............................2 52 62133 HOSE CLAMP-AIR
CLEANER/LOWER..........................1
-- 52514 BOOT,THROTTLE SOLENOID
53 32084 CLAMP,AIR CLEANER
27 60105-S BRACKET,SOLENOID MOUNT HOSE,WG750**..............................1
PAINTED.........................................1
54 52866 EVACUATOR VALVE-AIR
28 147205 ASSEMBLY, FUEL FILTER, Z482.....1 CLEANER........................................1



Z482-E.............................................1 GAS.................................................1
5 52843 CAP-RADIATOR, 14PSI Z482-E.....1 36 54323 GUARD,FAN,2 CYL.KUBOTA..........1
6 110749 BRACKET,AIR INTAKE....................1 37A 52847 BRACKET-RADIATOR
7 32090 HOSE,LWR RADIATOR,KUBOTA SUPRT,OUTBRD.............................1
WG750............................................1 37B 82851 BRACKET-RADIATOR
8 6090 SCREW,HHC,1/4-20 X .75 SUPRT,INBOARD............................1
10 6091 NUT,NYLOCK,1/4-20
CUSHION,KUBOTA
1702**..............................................2
SUPRT,OUTBRD.............................1
1702**..............................................2
KUBOTA
18 22676 SCREW,HHC,M10 X 1.25 X 30MM**
13HP................................................1
21 8516 SCREW,HHC,3/8-16 X 1.50,GR5
23 4828 NUT,NYLOCK,3/8-16
PAINTED.........................................1
CYL.KUBOTA..................................1
SUPRT,INBOARD............................1
GAS.................................................1

400 Turntable Components December 2015
401.1 Turntable Rotator

December 2015 400 Turntable Components
401.1 Turntable Rotator
1A 74712 SCREW,SHC,5/8-11 X -- 220255 SEAL KIT,MANIFOLD TO MOTOR

2.75,A574......................................12 for 128446; to SN Z452511A-40410
to SN 38872 -- 48904 ELBOW,90D,520220-4-4
1B 139861 SCREW,HHC,5/8-11 X 2.75 GR8 not included, must order seperately
BO.................................................12 -- 77246 SEAL KIT,SWING MOTOR***
from SN 38873 for 77082; to SN Z452511A-40410
2 13064 WASHER,FLAT,.625 19B SWING DRIVE ASSY***
HARDENED..................................36 147209 is no longer available; used
3A 21175 SCREW,SHC,5/8-11 X 4,A574........6 from SN Z452511A-40411 to
to SN 38872 Z452514A-50078 and to
3B 139865 SCREW,HHC,5/8-11 X 4.00 GR8 Z452514B-3302
BO...................................................6 -- 147210 SEAL KIT,SWING DRIVE***
from SN 38873 for 147209; from SN Z452511A-40411
4 8255 SCREW,HHC,3/8-16 X .75 to Z452514A-50078 and to
Z452514B-3302
-- 147211 BRAKE KIT, SWING DRIVE
6 50469 BRACKET,DRIVE for 147209; from SN Z452511A-40411
SENSOR,ENABLE..........................1 to Z452514A-50078 and to
7 88719 HARNESS,FUNCTION,Z45 DC/BI Z452514B-3302
8 88356-11103 SWITCH,LIMIT,W/RLR -- 147212 MANIFOLD KIT, SW DRIVE
ARM,NO/NC....................................1 for 147209; from SN Z452511A-40411
to Z452514A-50078 and to
-- 106427 LS ROT.HEAD W/O LEVER (ZCE01)
Z452514B-3302
-- 110160 HARNESS,LS,D.E. Z45
-- 220255 SEAL KIT,MANIFOLD TO MOTOR
-- 97128 ROLLER ARM,LIMIT SWITCH*** for 147212; from SN Z452511A-40411
9 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5 to Z452514A-50078 and to
Z452514B-3302
-- 48904 ELBOW,90D,520220-4-4
11 6178 NUT,NYLOCK,10-32 not included, must order seperately
12 54145-800 RETAINING PIN, ASSY...................1 19C 824050 SWING DRIVE ASSEMBLY
13 50776P PLATE,SWING LOCK,PAINTED.....1 from SN Z452514A-50079 and
14 6198 NUT,NYLOCK,1/2-13 Z452514B-3303
15 6095 WASHER,FLAT,USS,1/2",Y -- 48904 ELBOW,90D,520220-4-4

not included, must order seperately
16 50576 SCREW,SHC,1/2-13 X 3.00
-- 824051 SEAL KIT, SWING DRIVE
17 101815 BEARING,SWING CHASSIS..........1 for 824050; from SN Z452514A-50079
-- 88635-4024 HOSE ASSY 1/4,STR and Z452514B-3303
FEM,PIPETHRE..............................1 -- 824052 VALVE BLOCK, SWING DRIVE
18A 25068 SCREW,SHC,5/8-11 X 4.5,A574....16 for 824050; from SN Z452514A-50079
to SN 38872 and Z452514B-3303
18B 139866 SCREW,HHC,5/8-11X4.50GR8 20 56680 SCREW,SHC,1/2-13 X 4.50 ZINC
PLAIN............................................16 21 17712 SCREW,FHS,3/8-16 X 1.75
from SN 38873
19A Ref: Swing Drive Assy
77082 is no longer available; used to 23 4828 NUT,NYLOCK,3/8-16
SN Z452511A-40410 24 50519 LOAD PAD,ENGINE TRAY
-- 128446 MANIFOLD,TURNTABLE SUPPORT.......................................1
ROTATION*** 25 107651 PROTECTOR,SLEW BOLT.............1
for 77082; to SN Z452511A-40410

402.1 Turntable Components - View 1 - Bi-Energy Models

402.1 Turntable Components - View 1 - Bi-Energy Models
1 54694 FUEL
CAP,BI-ENERGY,Z45***%%............1
2 62131-S FUEL TANK ASSY
W/DECAL(Z45/25)...........................1
3 60103 STRAP
ASSY,TANK,44"LG,5/16-18.............2
4 54206 HOSE END,BARB,1/4
MNPTX3/16,90................................1
5 31982 CLAMP,HOSE,1 EAR, 15/32...........1
6 54286 HOSE,3/16,FUEL,SAE 30R7,103"
7 7713 NUT,LP NYLOCK,3/8-16
9 54287 HOSE,5/16,FUEL,SAE 30R7,86"
10 54123 CLAMP,HOSE,1 EAR, 5/8...............1
11 54205 HOSE END,BARB,1/4
MNPTX5/16,90................................1
12 4828 NUT,NYLOCK,3/8-16
13 60102-S PLATE,FUEL TANK,PAINTED.........1
14 17712 SCREW,FHS,3/8-16 X 1.75
15 60170 GAUGE,FUEL,SIDE MOUNT Z45....1
includes mounting fasteners

403.1 Turntable Components - View 1 - DC Models

403.1 Turntable Components - View 1 - DC Models
1 6019 SCREW,HHC,3/8-16 X 1.25 GRD 22 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....2

5.......................................................6 23 5397 WASHER,FLAT,USS,5/16",Y...........2
2 6097 WASHER,FLAT,USS,3/8",Y...........15 24 50974 BUMPER,RUBBER,COVERS.........2
3 4828 NUT,NYLOCK,3/8-16.......................6 25 54363 BRACKET,RUBBER
4 150026 INVERTER,48VDC,120VAC/60HZ...1 BUMPER,ENGCOVER....................2
5A 94981 STUD,POWER 3/8" RED.................1
red
5B 94982 STANDOFF, 3/8" BLACK.................1
black
6 110382 LEVEL SENSOR,LS60,YL,2.5X4.5
CE
6 94077 SENSOR,LEVEL,4.5 DEG..............1
ANSI/CSA/Australia
7 8255 SCREW,HHC,3/8-16 X .75..............3
8 6021 WASHER,LOCK,.375......................3
-- 37184 MOTOR, 24V (36179)
-- 37185 PUMP ASSEMBLY (36179)
-- 37186 VALVE,CHECK (36179)
-- 37187 SEAL KIT, 37185 PUMP
for 37185
-- 37191 GASKET, PUMP / MOTOR (36179)
-- 37192 COUPLER, PUMP / MOTOR (36179)
-- 49878 NYLON WASHER,(36179)
9 6888 SCREW,HHC,1/4-20 X 1.................5
10 6638 WASHER,FLAT,USS,1/4"Y............10
11 6091 NUT,NYLOCK,1/4-20.......................5
12 60106P FORMING,SWING CHASSIS TRAY
PTD.................................................1
13 HYDRAULIC POWER UNIT
Refer to 701.1
14 36179 POWER UNIT,AUX PUMP
24VDC.............................................1
15 18506 5/16-18 X .75
LG.FLG.LCK.SCREW.....................2
16 6178 NUT,NYLOCK,10-32........................3
17 6146 WASHER,FLAT,MS,#10,Y...............3
18 49816 SCREW,PHILLIPS,PHM,10-32 X
.75....................................................3
19 128319 FORMING,DRAW LATCH
MOUNT...........................................1
20 45363 LATCH,FLEXIBLE...........................2
21 13268 CLAMP,0.75,#12 X 1/4,RUB
CUSH..............................................1

404.1 Turntable Components - View 2

1 13002 SCREW,HHC,5/16-18 X 1 GR5 20 4828 NUT,NYLOCK,3/8-16

2 6886 WASHER,LOCK,.313 21 5397 WASHER,FLAT,USS,5/16",Y
3 6638 WASHER,FLAT,USS,1/4"Y 22 8516 SCREW,HHC,3/8-16 X 1.50,GR5
4 8255 SCREW,HHC,3/8-16 X .75 23 50570 WEAR PAD,PRIMARY BOOM,NON
5 6021 WASHER,LOCK,.375 JIB...................................................1
6 5397 WASHER,FLAT,USS,5/16",Y 24 70647P PLATE,FRONT COVER

PAINTED.........................................1
7 70574P COVER,CENTER SWING
CHASSIS.........................................1 25 43956 WIRE CABLE,14/3 CON.TPE
to SN 31386 JKT*.................................756-inches
-- 119784 COVER,CENTER SWING CHASSIS 26A 119403 CONN,PLUG 120 AC/15A

from SN 31387 DOMESTIC......................................1
8 36179 POWER UNIT,AUX PUMP -- FUSE,13 AMP,220V PLUG

24VDC.............................................1 (component no longer available) refer
Bi-energy models to BS1362 BUSS TDC180-13A
-- 37184 MOTOR, 24V (36179) -- 119404 CONN,RECEP 120AC/15A

DOMESTIC
-- 37185 PUMP ASSEMBLY (36179)
-- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
-- 37186 VALVE,CHECK (36179)
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
-- 37187 SEAL KIT, 37185 PUMP
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
-- 37191 GASKET, PUMP / MOTOR (36179)
26B 128646 CORD AC IEC320-C19 TO
-- 37192 COUPLER, PUMP / MOTOR (36179) 110UK..............................................1
-- 49878 NYLON WASHER,(36179) UK
9 6782 NUT,NYLOCK,5/16-18 -- 139318 BUSHING,STRAIN
RELIEF,.875/.30...............................1
10 13000 SCREW,HHC,5/16-18 X 1.25
26C 128645 CORD AC IEC320-C19 TO
11 81579 HORN,24VDC,SPADE
220EU..............................................1
TERMINALS***................................1
Europe
12 8516 SCREW,HHC,3/8-16 X 1.50,GR5
-- 139318 BUSHING,STRAIN
13 4828 NUT,NYLOCK,3/8-16 RELIEF,.875/.30...............................1
14 Ref. Hydraulic Power Unit (refer to 27 10597 SCREW,HHC,1/2-13 X 1.25 GR5
701.1)
Bi-energy models
29 6198 NUT,NYLOCK,1/2-13
15 56927 PAD,REST,2"THICK,W/STUDS*......1
16 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
17 6935 LOCKNUT,ELEC,1/2"......................1
18 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
19 45462 ALARM,CHIME TONE
5-25VDC***......................................1
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1


1 54231 WEAR PAD,4.88 X 1.5 X .5.............1 33 45162 STRAINER ASSEMBLY,1.25" NPT***

2 4828 NUT,NYLOCK,3/8-16 34 54443 BULKHEAD,SWING
3 5397 WASHER,FLAT,USS,5/16",Y CHASSIS,DC/BI..............................1
4 6175 SCREW,HHC,3/8-16 X 1 35 6888 SCREW,HHC,1/4-20 X 1
5 14033 SCREW,HHC,3/8-16 X 2.75 36 78622 FILTER ASSY,SAE8,10

MIC,PAPR**.....................................1
-- 44788 FILTER
7 7713 NUT,LP NYLOCK,3/8-16 ELEMENT,10MICRON,PAPER*
8 6090 SCREW,HHC,1/4-20 X .75 37 50744-S BRACKET, RETURN FILTER..........1
9 6356 WASHER,LOCK,.25 38 54360 CUP,PROP ROD,DC/BI...................1
11 6091 NUT,NYLOCK,1/4-20
12 Ref. Ground Controls (refer to 405.1
or 406.1)
13 88557 BRACKET,GROUND CONTROL
BOX.................................................1
15 6090 SCREW,HHC,1/4-20 X .75
16 6175 SCREW,HHC,3/8-16 X 1
18 39223 BULKHEAD FITTING,PLASTIC X
8**....................................................1
Includes item 19
19 62088 WASHER/BULKHEAD***................1
20 60065 TUBE,PLASTIC .5 NPT X 18".........1
21 50959-S FORMING,SWING
CHASSIS,RH,PAINT.......................1
22 7713 NUT,LP NYLOCK,3/8-16
23 Ref. Function Manifold
(refer to 702.1)
24 54231 WEAR PAD,4.88 X 1.5 X .5.............1
25 10597 SCREW,HHC,1/2-13 X 1.25 GR5
26 6033 WASHER,LOCK,0.5"
29 8255 SCREW,HHC,3/8-16 X .75
30 42019 TANK BREATHER,NYLON **..........1
31 54479 STRAP
ASSEMBLY,29.25LG,5/16-18..........2
32 50966 TANK,HYDRAULIC,8
GALLON,DC/BI...............................1
-- 56022 PLUG,3/4 MAGNETIC PIPE
SQ.DRV...........................................1

406.1 Ground Control Box - View 1

1A 96008-S KEYSWITCH,3 POS.W/KEYS***.....1 -- 27246 BOOT,TOGGLE SWITCH,SHORT*

-- 21982 KEY,SINGLE*** 7 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 37947 KEYS,10 PACK*** MOM................................................1
Function Enable; includes boot and
-- 83093 KEY SINGLE*** hardware
with rubber boot
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 88827 GASKET,KEYSWITCH,PLASTIC***
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
-- 94506 BASE,W/3 NC CONTACTS SHDR
1B 83131 KEYSWITCH,3 POS -- 27246 BOOT,TOGGLE SWITCH,SHORT*
W/KEYS,LOCKING.........................1
8 21858 PLUG,NYLON .38 BLACK
-- 83093 KEY SINGLE*** DOMED...........................................1
-- 85239 NUT,RETAINER (96008) 9 128202 SWITCH TOGGLE ASSY DPDT 3P
2 66812 BUTTON,PUSH,RED MUSHROOM MOM................................................1
HEAD...............................................1 Secondary Boom Up/Down; includes
boot and hardware
-- 66818 CONTACT,NC
-- 73805 BASE,W/2 NC CONTACTS***
includes 2 each N.C. contacts -- 128582 SWITCH TOGGLE DPDT 3P MOM
SHDR
3 19506 HOUR METER,10-80 VOLTS***......1
includes mounting bracket -- 27246 BOOT,TOGGLE SWITCH,SHORT*
4 229567 PLUG, SANTOPRENE .5 BLACK 10 147094 ASSY, CIRCUIT BREAKER 15A.....1
DOME includes mounting fasteners
from SN 41671 -- 56234 O-RING,ORFS,-6
4 45384 PLUG,NYLON .50 BLACK -- 77061 BOOT,CIRCUIT BREAKER
DOMED...........................................3 PROTECTOR
from SN 27000 to 41670
11A 229567 PLUG, SANTOPRENE .5 BLACK
5 128200 SWITCH TOGGLE ASSY SPDT 3P DOME
MOM................................................1 (Z-45/25) from SN 41671
Glow Plug (Bi-Energy); includes boot
and hardware 11A 45384 PLUG,NYLON .50 BLACK
DOMED...........................................1
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 (Z-45/25) from SN 27000 to 41670
-- 128580-S SWITCH TOGGLE SPDT 3P MOM 11B 128202 SWITCH TOGGLE ASSY DPDT 3P
SHDR MOM................................................1
-- 229567 PLUG, SANTOPRENE .5 BLACK Jib Boom Up/Down (Z-45/25J);
DOME includes boot and hardware
DC models from SN 41671 -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 45384 PLUG,NYLON .50 BLACK SHDR
DOMED...........................................1 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
DC models from SN 27000 to 41670
12 128202 SWITCH TOGGLE ASSY DPDT 3P
6 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1
MOM................................................1 Primary Boom Ext/Ret; includes boot
Engine Start; includes boot and and hardware
hardware
-- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 128580-S SWITCH TOGGLE SPDT 3P MOM SHDR
SHDR
-- 27246 BOOT,TOGGLE SWITCH,SHORT*


(continued)
13 128202 SWITCH TOGGLE ASSY DPDT 3P -- 119063 CONN PLUG 12 WAY ENDCAP DT
MOM................................................1 GR
Primary Level; includes boot and -- 119064 CONN PLUG 12 WAY ENDCAP DT
hardware BR
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK
-- 128582 SWITCH TOGGLE DPDT 3P MOM -- 61801 SEAL DT SERIES-12W
SHDR
21A 88721-72000 HARNESS,18/19 BOOM CABLE
-- 27246 BOOT,TOGGLE SWITCH,SHORT* #1.....................................................1
14 128202 SWITCH TOGGLE ASSY DPDT 3P (Z-45/25); brown and green
MOM................................................1 connectors
Turntable Rotate; includes boot and 21B 88721-70700 HARNESS,18/19 BOOM CABLE #1
hardware (Z-45/25J)
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 22 88719 HARNESS,FUNCTION,Z45 DC/BI...1
-- 128582 SWITCH TOGGLE DPDT 3P MOM 23 73751 CONN,PLUG 40 WAY,DRC
SHDR SERIES...........................................1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 24 73754 CONN,RECEP 40
15 128202 SWITCH TOGGLE ASSY DPDT 3P WAY,W/FLANGE..............................1
MOM................................................1 25A 88723-71000 HARNESS,12/3,12V TO PLAT.........1
Platform Rotate; includes boot and (Z-45/25)
hardware
25B 88723-69700 HARNESS,12/3,12V TO PLAT
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 (Z-45/25J)
-- 128582 SWITCH TOGGLE DPDT 3P MOM 26 60527 CONN,PLUG 4 WAY,12-14GA.........1
SHDR
-- 60528 LOCK,PLUG 4 WAY,12-14GA
27 73754 CONN,RECEP 40
16 6090 SCREW,HHC,1/4-20 X .75 WAY,W/FLANGE..............................1
17 6638 WASHER,FLAT,USS,1/4"Y -- 60526 LOCK,RECEP 4 WAY,12-14GA
18 88691 COVER PLATE,CONNECTOR........1 28 128202 SWITCH TOGGLE ASSY DPDT 3P
shown; DC models MOM................................................1
-- HARNESS,ENGINE,Z45BI..............1 Engine Idle; includes boot and
Bi-Energy models; refer to section hardware
410.1 -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 73749 CONN,PLUG 24 WAY,DRC SERIES -- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 73753 CONN,RECEP 24 WAY,W/FLANGE SHDR
19 73736 CONN,RECEP 48 WAY,4 X 12........1 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 119061 CONN PLUG 12 WAY ENDCAP DT 29 128202 SWITCH TOGGLE ASSY DPDT 3P
GY MOM................................................1
-- 119062 CONN PLUG 12 WAY ENDCAP DT Primary Boom Up/Down; includes boot
BK and hardware
-- 60435 LOCK,PLUG 12 WAY,14-18GA,BLK -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 61801 SEAL DT SERIES-12W -- 128582 SWITCH TOGGLE DPDT 3P MOM

SHDR
20A 88722-72000 HARNESS,18/19,BOOM CABLE
#2.....................................................1 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
(non-jib); gray and black connectors 30 128201 SWITCH TOGGLE ASSY DPDT 2P
20B 88722-70700 HARNESS,18/19,BOOM CABLE #2 MOM................................................1
(Z-45/25J) Auxiliary Power; includes boot and
hardware


(continued)

SHDR


1A ASSY,TERMINAL -- 23404 NUTSERT,1/4-20,STEEL CAD

RAIL,Z45DC/BE..............................1 PLTD................................................2
(94639 no longer available, use kit 3 56302 RELAY,24VDC,40/30A,SEALED***..6
217046) to SN Z452513A-47173
-- 34053 ASSY,RELAY SOCKET, AUTO
-- 56994 DIN RAIL,11.25" components no longer available
(for 94639) to SN Z452513A-47173
4 73736 CONN,RECEP 48 WAY,4 X 12........1
-- 74911 TERMINAL BLOCK, WIELAND***
(for 94639) to SN Z452513A-47173 -- 54255 LOCK,RECEP 12 WAY, 14-18GA
-- 74912 TERMINAL BLOCK END PLATE 5 45462 ALARM,CHIME TONE
(for 94639) to SN Z452513A-47173 5-25VDC***......................................1
-- 74913 END STOP, DIN RAIL,SCREW
CLAMP -- 72326 NUT - PLASTIC,RING FOR ALARMS
(for 94639) to SN Z452513A-47173 6 824878 LIGHT,LED IND. RED 24V NH
-- 74917 JUMPER COMB, 2-WAY,WIELAND original light no longer available
(for 94639) to SN Z452513A-47173 7 73754 CONN,RECEP 40
1B 217046 KIT, TERMINAL BLOCK WAY,W/FLANGE..............................1
(replaces PN 94639) to SN 8 73717 CONN,RECEP 4 WAY,12-14GA
Z452513A-47173 FL***................................................1
-- 216791 TERMINAL BLOCK,WIELAND -- 60526 LOCK,RECEP 4 WAY,12-14GA
(for kit 217046) to SN
9 101844 GROUND CONTROL BOX ASSY
Z452513A-47173
W/DEC*...........................................1
-- 74912 TERMINAL BLOCK END PLATE
-- 30997 CORROSION INHIBITOR,FOAM
(for kit 217046) to SN
Z452513A-47173 -- 88637 GASKET,GROUND CONTROL
BOX***
1C 218083 ASSY,TERMINAL RAIL,Z45DC/BE
from SN Z452513A-47174 10 128045 MODULE,LOAD SENSE 2007........1
-- 216791 TERMINAL BLOCK,WIELAND......28 -- 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
from SN Z452513A-47174 -- 6178 NUT,NYLOCK,10-32
-- 216793 TERMINAL BLOCK END PLATE 11 6888 SCREW,HHC,1/4-20 X 1
from SN Z452513A-47174
-- 56994 DIN RAIL,11.25"
from SN Z452513A-47174 13 6091 NUT,NYLOCK,1/4-20
-- 74913 END STOP, DIN RAIL,SCREW 14A 1258768 CONN, PLUG 8 WAY, BLOCKED
CLAMP............................................2 GROMMET
from SN Z452513A-47174 models without telematics
-- 74917 JUMPER COMB, 2-WAY,WIELAND 14B 119060 CONN PLUG 8 WAY ENDCAP DT
from SN Z452513A-47174 models with telematics
2A 54534 ANGLE,RELAY 14C 60447 LOCK,RECEP 8 WAY,14-18GA

MNT,W/NUTSERTS,PNT................1 models with telematics
includes nutserts, to SN 14D 60433 LOCK,PLUG 8 WAY, 14-18GA
Z452515A-53270 not shown, models with telematics
-- 23404 NUTSERT,1/4-20,STEEL CAD 14E 60757 PLUG,SEAL,12-18 GA
PLTD................................................2 not shown, models with telematics
2B T106699 BRACKET,RELAY MOUNT 15 87755 CONN,RECEP 8 WAY 14-18GA,FL
W/INSERTS.....................................1 from SN Z452515A-53271
includes nutserts, from SN
Z452515A-53271

408.1 Turntable Covers - View 1

1 106069 STRUT,GAS,200 LB***....................2 23F 60110 COVER,TURNTABLE,LH,BI-ENERGY

-- 33555 BALL STUD** decals not included, refer to section
one for decals
2 27114 BALL STUD,1/2" BALL,3/8-16X1.2
23G 50784 COVER,TURNTABLE,LH,DC/BE
3 6638 WASHER,FLAT,USS,1/4"Y decals not included, refer to section
4 4828 NUT,NYLOCK,3/8-16 one for decals
5 6178 NUT,NYLOCK,10-32 24 110382 LEVEL SENSOR,LS60,YL,2.5X4.5
CE models
24 94077 SENSOR,LEVEL,4.5 DEG..............1
7 49816 SCREW,PHILLIPS,PHM,10-32 X .75
ANSI/CSA/Australia models
8 50990-S FORMING,ENG.COVER
24A 6091 NUT,NYLOCK,1/4-20
SUPPORT,PNTD.............................1
24A 6638 WASHER,FLAT,USS,1/4"Y
9 75073 HINGE,.375X.120THK.,SLOTTED...2
24A 6888 SCREW,HHC,1/4-20 X 1
10 6091 NUT,NYLOCK,1/4-20
25 Ref: Adjustable draw latch
11 12906 WASHER,FENDER,.25 X 1.25 X.062
refer to 301.1
12 8915 SCREW,HHC,1/4-20 X 1.25
13 6888 SCREW,HHC,1/4-20 X 1
15 8516 SCREW,HHC,3/8-16 X 1.50,GR5
16 54363 BRACKET,RUBBER
BUMPER,ENGCOVER....................2
17 50974 BUMPER,RUBBER,COVERS.........2
18 45363 LATCH,FLEXIBLE...........................2
18 75076 KEEPER,LATCH (45363)................2
19 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
20 107594 FORMING,GAS STRUT
MOUNT,PNTD.................................1
21 50790 PLATE,COVER LATCH
BACKING........................................2
22 60126-S COVER PLATE,AIR
INTAKE,GRAY.................................1
23A 101860 COVER ASSY W/WRD DECALS,LH
BI.....................................................1
Bi-Energy
23B 101863 COVER ASSY W/SYM DECLS,LH DC
Bi-Energy
23C 101861 COVER ASSY W/WRD DECALS,LH
DC
DC
23D 101864 COVER ASSY W/SYM DECALS,LH
DC (to serial number
Z452508A-35522)
23E T115412 COVER ASSY W/SYM DECALS,LH
DC (from serial number
Z452508A-35523)


1 42078 SCREW,HHC,1-8 X 3 GRD.5..........4

2 29605 WASHER,LOCK,1"
3 38859 WASHER,FLAT,USS,1",Y
4A 50924 COUNTERWEIGHT,CAST,Z45 DC
(Z-45/25)
4B 60145 COUNTERWEIGHT,CAST,DC/BI,W/JIB.1
(Z-45/25J)
5 6888 SCREW,HHC,1/4-20 X 1.................6
6 12906 WASHER,FENDER,.25 X 1.25
X.062...............................................6
8 6091 NUT,NYLOCK,1/4-20
9A 101858 COVER ASSY W/WRD DECALS,RH
BI.....................................................1
Bi-Energy
-- 77034P FORMING,CLEVIS PROP ROD,DC/BI
-- 77524 TUBE,PROP ROD,18.63",W/CAP
9B 101859 COVER ASSY W/WRD DECALS,RH
DC
DC
9C 101862 COVER ASSY W/SYM DECLS,RH
BIDC
Bi-Energy and DC
9D 77032 COVER,TANK SIDE,DC/BI
decals not included, refer to section 1
for decals
11 75076 KEEPER,LATCH (45363)................2
12 50790 PLATE,COVER LATCH
BACKING........................................2
13 6178 NUT,NYLOCK,10-32
14 139417 DOUBLER,BENT,COVER,DC/BI,RH.1
15 75073 HINGE,.375X.120THK.,SLOTTED...2
17 45363 LATCH,FLEXIBLE...........................2
18 7265 RIVET,STEEL,P, .25 X .375.............4
19 77034P FORMING,CLEVIS PROP
ROD,DC/BI......................................1
20 8179 SCREW,HHC,1/4-20 X 2.25
21 54455P TUBE,PROP
ROD,12.25"LG,DC/BI......................1

410.1 Wire Harness Diagram - DC Models (to SN Z452515A-53480, Z452515B-4518 and

Z452515C-532)


Z452515C-532)
-- 19520 BATTERY CABLE 16 43956 WIRE CABLE,14/3 CON.TPE JKT*

ASSY,9.5"JUMPER (756 inches)
(power panel) 17A 88722-72000 HARNESS,18/19,BOOM CABLE #2
-- 77721 HARN ASSY,POWER PACK BE LH (non-jib models); gray and black
(power panel) connectors
1A 128908 HARNESS,PBOX,Z45BE................1 17B 88722-70700 HARNESS,18/19,BOOM CABLE #2
(to SN 38912) (jib models); gray and black
1B 139126 HARNESS,PBOX,Z45DC................1 connectors
(from SN 38913 to 45734) 18A 88721-72000 HARNESS,18/19 BOOM CABLE #1
-- 128937 RELAY HARN,PBOX STANDARD (non-jib models); brown and green
(from SN 38913 to 45734) connectors
-- 128938 HARNESS,LIFT/DRIVE CUTOUT,24V 18B 88721-70700 HARNESS,18/19 BOOM CABLE #1

(from SN 38913 to 45734) (jib models); brown and green
connectors
1C 234924 HARNESS,PBOX,Z45DC/BE..........1
(from SN 43735) 19 88725 HARNESS,LS,PRIM/EXT................1
-- 234954 HARNESS,RELAY,STANDARD 20 88724 HARNESS,LS,PRIM/EXT/SEC........1

(from SN 43735) 21 128816 HARN LIMIT SW DE Z45DC/BE
2 1266606 HARN, AC PROTECTION 22A 88723-71000 HARNESS,12/3,12V TO PLAT
BYPASS...........................................1 (non-jib models)
option, aircraft protection 22B 88723-69700 HARNESS,12/3,12V TO PLAT
3 110657 HARNESS,PROX.KILL,24V.............1 (jib models)
option, aircraft protection 23 94683 HARNESS,BASE Z45DC/BE
-- 27391 PROXIMITY SENSOR*** 24 88717 HARNESS,BASE,Z45,BI/DC JIB
-- 78098 RELAY,24VDC,40/30A,SLD W/BRKT* 25 88832 HARNESS,PLUG,NON-LOAD
5A 101080 HARNESS,JIB SELECT WEIGHING
MANIFOLD......................................1 26A 88719 HARNESS,FUNCTION,Z45 DC/BI
(jib models) (to SN 37283)
5B 128939 RELAY HARN,PBOX JIB OPTION...1 26B 128812 HARN FUNCTION MAN Z45DC/BE
(jib models) (from SN 37284 to Z4525A-45250)
6A 128828 HARNESS, Z45DC DRIVE LT, 48V 26C 218154 HARN FUNCTION MAN
DC models Z45DC/BE.......................................1
7 234958 HARNESS,RELAY,LVI from SN Z4525A-45251
8 128941 HARNESS LVI/BCI ENGAGE II 27A 128814 HARN DRIVE CHASSIS Z45DC
9 128939 RELAY HARN,PBOX JIB OPTION (from SN Z452508A-37283 to
Z452513A-48152 and to
10 88713 HARNESS,PLATFORM,Z45DC,BI,JIB Z452513B-3077)
11 121848 ASSY,LS,LOAD SENSE,38.5 IN......1 27B 822777 HARNESS, DRIVE CHASSIS,
12A 216769 HARNESS,JUMPER,LOAD SENSE Z45DC.............................................1
AUS models (from SN Z452513A-48153 and from
Z452513B-3078
12B 216769 HARNESS,JUMPER,LOAD SENSE
CE models (from SN 53324) 28 1261450 ASSY,RECEP,24V,CSA TILT............1
for CSA models to SN
13 147432 HARNESS, LOAD SENSE
Z452515A-53030
CE models (from SN 39314 to 53323)
29A 1260219 HARNESS,TILT ALARM,24V,CSA....1
14 234956 HARNESS,RELAY,LIFT/DR CUTOUT
for CSA models to SN
15 227617 ASSEMBLY,FOOT SWITCH Z452515A-53030
(refer to 601.1)


Z452515C-532)
(continued)
29B 1261845 HARNESS,TILT 24V,CSA PROD

for CSA models from SN
Z452515A-53031


Z452515C-532)
(continued)

411.1 Wire Harness Diagram - Bi-Energy Models (to SN Z452515A-53480, Z452515B-4518

and Z452515C-532)


and Z452515C-532)
-- 119985 HARNESS,ALARM OPTION,Z45 12B 88722-70700 HARNESS,18/19,BOOM CABLE

1A 94684 HARNESS,PLAT Z45 DC/BE...........1 #2.....................................................1
(to SN 38912) (jib models); gray and black
connectors
1B 128908 HARNESS,PBOX,Z45BE................1
(from SN 38913 to 45734) 13A 88721-72000 HARNESS,18/19 BOOM CABLE
#1.....................................................1
-- 128937 RELAY HARN,PBOX STANDARD (non-jib models); brown and green
(from SN 38913 to 45734) connectors
-- 128938 HARNESS,LIFT/DRIVE CUTOUT,24V 13B 88721-70700 HARNESS,18/19 BOOM CABLE
(from SN 38913 to 45734) #1.....................................................1
1C 234924 HARNESS,PBOX,Z45DC/BE..........1 (jib models); brown and green
(from SN 43735) connectors
-- 234954 HARNESS,RELAY,STANDARD 14A 88723-71000 HARNESS,12/3,12V TO PLAT.........1
(from SN 43735) (non-jib models)
2 110657 HARNESS,PROX.KILL,24V.............1 14B 88723-69700 HARNESS,12/3,12V TO PLAT.........1
option, aircraft protection (jib models)
-- 27391 PROXIMITY SENSOR*** 15 88725 HARNESS,LS,PRIM/EXT................1
-- 78098 RELAY,24VDC,40/30A,SLD W/BRKT* 16 88724 HARNESS,LS,PRIM/EXT/SEC........1
3B 128296 HARNESS, Z45BE DRIVE LT, 48V 17 128816 HARN LIMIT SW DE Z45DC/BE.....1
Bi-energy models 18A 94683 HARNESS,BASE Z45DC/BE..........1
4A 101080 HARNESS,JIB SELECT 19 88832 HARNESS,PLUG,NON-LOAD
MANIFOLD......................................1 WEIGHING......................................1
4B 128939 RELAY HARN,PBOX JIB OPTION...1 20A 88719 HARNESS,FUNCTION,Z45 DC/BI...1
-- 56302 RELAY,24VDC,40/30A,SEALED***..2 (to SN 37282)
5A 234958 HARNESS,RELAY,LVI.....................1 20B 128812 HARN FUNCTION MAN
(non-jib models) Z45DC/BE.......................................1
(from SN 37283 to Z452514A-45250)
5B 128940 RELAY HARN,PBOX LVI
OPTION...........................................1 20C 218154 HARN FUNCTION MAN Z45DC/BE
(jib models) (from SN Z452514A-45251)
6 128941 HARNESS LVI/BCI ENGAGE II.......1 21A 128815 HARN DRIVE CHASSIS Z45BE......1
(from 37283 to 45734)
7 121848 ASSY,LS,LOAD SENSE,38.5 IN
21B 822778 HARNESS, DRIVE CHASSIS,
8A 147432 HARNESS, LOAD SENSE..............1
Z45BE..............................................1
CE models (from SN 39314 to 53323)
(from 45735)
8B 216769 HARNESS,JUMPER,LOAD SENSE
22A 88718 HARNESS,ENGINE,Z45BI..............1
CE models (from SN 53324)
(to 38211)
8C 216769 HARNESS,JUMPER,LOAD SENSE
22B 139368 HARNESS,ENGINE,Z45BE............1
AUS models
(from 38212)
9 T108109 LIFT/DRIVE CUTOUT, Z45/Z51IC....1
23 1261450 ASSY,RECEP,24V,CSA TILT............1
10 Ref. Foot Switch...............................1 for CSA models to SN
(refer to 601.1.1) Z452515A-53030
11 43956 WIRE CABLE,14/3 CON.TPE 24A 1260219 HARNESS,TILT ALARM,24V,CSA....1
JKT*.................................756-inches for CSA models to SN
12A 88722-72000 HARNESS,18/19,BOOM CABLE Z452515A-53030
#2.....................................................1 24B 1261845 HARNESS,TILT 24V,CSA PROD
(non-jib models); gray and black for CSA models from SN
connectors Z452515A-53031


and Z452515C-532)
(continued)
25 1266606 HARN, AC PROTECTION

BYPASS...........................................1
option, aircraft protection


and Z452515C-532)
(continued)

412.1 Wire Harness Diagram - DC and Bi-Energy Models (from SN Z452515A-53481,

Z452515B-4519 and Z452515C-533)

412.1 Wire Harness Diagram - DC and Bi-Energy Models (from SN Z452515A-53481,

Z452515B-4519 and Z452515C-533)
1 1262220 HARNESS, PBOX, Z45DC/BE........1 17B 88721-70700 HARNESS,18/19 BOOM CABLE

jib models #1.....................................................1
2 1266606 HARN, AC PROTECTION jib models
BYPASS...........................................1 18 823774 HARNESS, 48V DRIVE LIGHTS.....1
option, aircraft protection option
3 110657 HARNESS,PROX.KILL,24V.............1 19A 1259323 HARNESS,BASE BOX
option, aircraft protection Z45BI-ENERGY...............................1
-- 27391 PROXIMITY SENSOR*** models
-- 78098 RELAY,24VDC,40/30A,SLD W/BRKT* 19B 1259322 HARNESS,BASE BOX Z45DC

models
4 101080 HARNESS,JIB SELECT
MANIFOLD......................................1 20 1262512 HARNESS, JIB, BASE BOX............1
jib models
5 1261221 HARN,RELAY Z45DC/BE,PBOX.....1
21A 822777 HARNESS, DRIVE CHASSIS,
6 128941 HARNESS LVI/BCI ENGAGE II.......1 Z45DC.............................................1
7 REF: Foot Switch.............................1 DC models
refer to 601.1 21B 822778 HARNESS, DRIVE CHASSIS,
8 88713 HARNESS,PLATFORM,Z45DC,BI,JIB.1 Z45BE..............................................1
Bi-Energy models
9 216769 HARNESS,JUMPER,LOAD
SENSE............................................1 22 1259639 HARN,GBOX Z45DC/BE RELAY
ASSY...............................................1
10 823774 HARNESS, 48V DRIVE LIGHTS.....1
option 23A 1261899 HARNESS,Z45DC,TELEMATICS
READY.............................................1
11 121848 ASSY,LS,LOAD SENSE,38.5 IN......1
DC models
12 1262223 HARNESS,RELAY,PBOX,Z45DC,CE.1
23B 1261900 HARNESS,Z45BE,TELEMATICS
CE models
READY.............................................1
13A 30794 WIRE,12/3 Bi-Energy models
SJEOW,BK-WH-GR/YL.....756-inches
24 128812 HARN FUNCTION MAN
non-jib models
Z45DC/BE.......................................1
13B 30794 WIRE,12/3
25 1260173 HARNESS ASSY, RELAY, CE.........1
SJEOW,BK-WH-GR/YL.....732-inches
CE models
jib models
26 88832 HARNESS,PLUG,NON-LOAD
14 823774 HARNESS, 48V DRIVE LIGHTS.....1
WEIGHING......................................1
option
27 128816 HARN LIMIT SW DE Z45DC/BE.....1
15A 88723-71000 HARNESS,12/3,12V TO PLAT.........1
non-jib models 28 88724 HARNESS,LS,PRIM/EXT/SEC........1
15B 88723-69700 HARNESS,12/3,12V TO PLAT.........1 29 88725 HARNESS,LS,PRIM/EXT................1
jib models 30 REF: Flashing Beacon.....................1
16A 88722-72000 HARNESS,18/19,BOOM CABLE refer to 901.1
#2.....................................................1 31 139368 HARNESS,ENGINE,Z45BE............1
non-jib models; gray and black Bi-Energy models
connectors
32A 1255858 HARN,PBOX,OPA,HW,24V.............1
16B 88722-70700 HARNESS,18/19,BOOM CABLE option
#2.....................................................1
jib models 32B 1255030 PLUG,BLANKING............................1
17A 88721-72000 HARNESS,18/19 BOOM CABLE 33 1261845 HARNESS,TILT 24V,CSA PROD

#1.....................................................1 for CSA models from SN
non-jib models; brown and green Z452515A-53031
connectors

500 Boom Components December 2015
501.1 Boom Pins and Bearings

December 2015 500 Boom Components
501.1 Boom Pins and Bearings
1 88676 PIN,2.00DIAX24.00LG,CHAMFER***.1
2 8177 SCREW,HHC,1/2-13 X 1.5
4 30418 ROD END,0.5 X 3.75***
(replaced 107589)
6 18720 BEARING,2.0IDX2.25ODX1.50L....16
7 45071 BEARING,1.5IDX1.75ODX1.5L.......2
8 107727 PIN,1.50DIAX7.50LG,1HOLE***.....2
9A 54156 BEARING,FL,1.5IDX1.75ODX1.10LG.4
9B 1258159 KIT, BOOM BEARING.....................1
jib models from SN Z452511B-1727
to Z452513B-2766
11 4828 NUT,NYLOCK,3/8-16
12 14033 SCREW,HHC,3/8-16 X 2.75
13 50455 PIN,1.50DIAX13.88LG,2HOLE........2
14 54726 WEAR PAD,SECONDARY
CYL,NON/JIB..................................1
15 6326 SCREW,HHC,3/8-16 X 3
17 7713 NUT,LP NYLOCK,3/8-16
18 88203 CYLINDER,ELEVATE,Z45/25***......2
-- 77303 VALVE,CNTRBAL 3500PSI,ATM VEN
-- 77521 SEAL KIT,ELEVATE (88203)
(replaced 107589)

502.1 Secondary Linkage

502.1 Secondary Linkage
1 6175 SCREW,HHC,3/8-16 X 1 23 110308 LOWER SECONDARY ARM

2 6021 WASHER,LOCK,.375 ASSY***...........................................1
3 6097 WASHER,FLAT,USS,3/8",Y 24 49775 SCREW,PHILLIPS,PHM,10-32X 1.75
4 237688 COVER, UPPER PIVOT..................1 25 6178 NUT,NYLOCK,10-32
5 88356-11163 SWITCH,LIMIT,W/RLLR 26 8914 SCREW,HHC,1/4-20 X .625

ARM,NO/NC*...................................1 27 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
-- 106427 LS ROT.HEAD W/O LEVER (ZCE01) 28 50548P HOSE COVER,LOWER
-- 97128 ROLLER ARM,LIMIT SWITCH*** LEVEL,BOT,PAI...............................1
6 43960 WIRE CABLE,16/4 CON.TPE 29 49772 WEAR PAD,6 X 1.5

JKT...................................360-inches X.50,W/INSERT...............................1
7 110305 UPPER SECONDARY ARM 30 Ref. Upper Pivot Assembly(refer to

ASSY-Z45**.....................................1 503.1)
8 7713 NUT,LP NYLOCK,3/8-16 31 94529 CLAMPING BLOCK,HOSE***.........2
9 6638 WASHER,FLAT,USS,1/4"Y 32 94531P BRACKET,HOSE CLAMP

PAINTED***.....................................1
10 88370P HOSE COVER,UPPER
ARM,PAINTED 33 94530 CLAMPING BLOCK,CABLE............1
11 110306 UPPER LEVEL ARM 34 6888 SCREW,HHC,1/4-20 X 1

ASSY,SERV***.................................1 35 88356-11205 SWITCH,LIMIT,W/RLLR ARM
12 50517-S HOSE COVER,LOWER NO/NC.............................................1
LEVEL,TOP,PAI...............................1 -- 89756 NECK/HEAD-LIMIT SWITCH (88356)
13 110307 LOWER LEVEL ARM ASSY***........1 -- 97128 ROLLER ARM,LIMIT SWITCH***
14 110310 MIDPIVOT ASSY Z45IC***..............1 36 70685P FORMING, HOSE CLAMP, PAINTED
USA/Canada/Australian 37 56849 PAD,REST,1"THICK,W/STUDS*......1
-- 106972 WELDMENT,MID 38 1697-400 TRIMLOCK,BLACK,3/16 X 4
PIVOT,MACHINED*** INCHES...........................................2
Europe/Asia/ South America
39 42941-75 HOSE,3/8",FUEL,30R7
15 Ref., WEAR PAD
refer to 504.1
15 50952 WELDMENT,BOOM REST****........1
Z-45/25J
16A 10587 SCREW,HHC,1/2-13 X.75
Z-45/25
16B 8177 SCREW,HHC,1/2-13 X 1.5
Z-45/25J
Z-45/25J
Z-45/25J
19 107881 WEAR PAD,MID PIVOT***...............2
Z-45/25
20 6637 SCREW,HHC,1/4-20 X 1.75
21 6091 NUT,NYLOCK,1/4-20
22 50479 CONNECTING LINK,MACHINED
***....................................................1

503.1 Upper Pivot

503.1 Upper Pivot
1 6175 SCREW,HHC,3/8-16 X 1 10 70534 PIN,1.75DIAX11.88LG,CHAMFER...1

2 6021 WASHER,LOCK,.375 11 110309 UPPER PIVOT W/BEARING-Z45/25**
3 25284 ROD END,.375 X 2.25*** -- 55753 BUMPER, PLASTIC, 1.25 O.D.
4 77362 CYLINDER,MASTER,Z45***...........1 12 30370 BEARING,1.25IDX1.5ODX1.00L.....1
-- 77364 SEAL KIT,MASTER & SLAVE CYL 13 88676 PIN,2.00DIAX24.00LG,CHAMFER***.1
5 34276 PIN,1.25DIAX3.37LG,1HOLE..........1 14 Ref. Primary Boom Tube Assembly
6 50542 PIN,1.75DIAX9.25LG,1HOLE..........1 (refer to 504.1)
7 45226 ROD END,.375 X 3.69 15 10597 SCREW,HHC,1/2-13 X 1.25 GR5
8 18720 BEARING,2.0IDX2.25ODX1.50L.....2 16 30418 ROD END,0.5 X 3.75***
9A 77187 CYL,PRIM.LIFT,NON JIB,Z45***.....1 17 70671 PIN,1.25 DIA X 3.19 LG, PLATE.....1

includes item 18 (used in production 18 30221 BEARING,1.75IDX2.O0ODX1.50LG.4
from SN 19887 to SN 40637 and from 19 8177 SCREW,HHC,1/2-13 X 1.5
SN 42132)
-- 77014 VALVE,COUNTERBALANCE,3800
PSI 21 8516 SCREW,HHC,3/8-16 X 1.50,GR5
for 77187 (from SN 19887 to SN 22 4828 NUT,NYLOCK,3/8-16
40637 and from SN 42132) (identify
part number on cylinder before
ordering)
-- 77189 SEAL KIT,CYL,Z45 (77187&77188)
for 77187 (from SN 19887 to SN
ordering)
9B 77188 CYLINDER,PRIM LIFT,JIB,Z45***....1
includes item 18 (used in production
from SN 19887 to SN 40637 and from
SN 42132)
PSI
ordering)
-- 77189 SEAL KIT,CYL,Z45 (77187&77188)
ordering)
9C 50480 VALVE,COUNTERBALANCE,3800
PSI*
42131) (identify part number on
cylinder before ordering)
9D 147284 SEAL KIT,147260***
42131) (identify part number on
cylinder before ordering)

504.1 Primary and Extension Booms (to SN 37889)

1 88356-11205 SWITCH,LIMIT,W/RLLR ARM 17 50698 WEAR PAD,EXTENSION

NO/NC.............................................1 CYLINDER......................................1
-- 97128 ROLLER ARM,LIMIT SWITCH*** 18 6091 NUT,NYLOCK,1/4-20
2 49775 SCREW,PHILLIPS,PHM,10-32X 1.75 19 6638 WASHER,FLAT,USS,1/4"Y
3 6178 NUT,NYLOCK,10-32 20 6637 SCREW,HHC,1/4-20 X 1.75
4 50584 PIN,1.25DIAX9.38LG,THREADED...1 21 824164 SNAP RING,EXTERNAL,1.25,ZAG
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 22 30255 WASHER,SHIM,1.27 X 2.13 X .062
6 6021 WASHER,LOCK,.375 23A 50315 EXTENSION BOOM
7 45226 ROD END,.375 X 3.69 WELDMNT,NON-JIB
(Z-45/25)
8 8255 SCREW,HHC,3/8-16 X .75
23B 119649 WELDMNT,EXTENSION
9A 34125 WEAR PAD,5 X 1.5 X .75 BOOM,JIB,Z45................................1
W/NUTS..........................................5 (Z-45/25J) (from SN 33750 to 37889)
(Z-45/25)
23B 50304 EXTENSION BOOM
9B 54131 WEAR PAD,PRIMARY WELDMNT,JIB,Z45.........................1
BOOM,TOP.....................................5 (Z-45/25J) (from SN 27000 to 33749)
(Z-45/25J) to SN 33749
24 50546 PIN,1.25DIAX6.36LG,2RING..........1
-- 30138 WEAR PAD,5 X 1.5 X .625
W/NUTS..........................................2 25 50552 WEAR PAD,EXTENSION BOOM.....1
(Z-45/25J) from SN 33750 26 30138 WEAR PAD,5 X 1.5 X .625
10 38620 SHIM,WEAR PAD,5 X W/NUTS..........................................4
1.5,14GA..........................as-needed 27 4828 NUT,NYLOCK,3/8-16
11 34125 WEAR PAD,5 X 1.5 X .75 27A 4828 NUT,NYLOCK,3/8-16
W/NUTS..........................................4 to SN 37889
12 38620 SHIM,WEAR PAD,5 X 27B 6091 NUT,NYLOCK,1/4-20
1.5,14GA..........................as-needed from SN 37890
13 29080 SHIM,WEAR PAD,5X 1.5 28A 6097 WASHER,FLAT,USS,3/8",Y
16GA................................as-needed to SN 37889
14 54157 WEAR PAD,PRIMARY BOOM,JIB....1 28B 6638 WASHER,FLAT,USS,1/4"Y
15A 8516 SCREW,HHC,3/8-16 X 1.50,GR5 from SN 37890
(Z-45/25) 29 54530 CLAMP,HOSE,ALUMINUM.............1
15B 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8 to SN 37889
(Z-45/25J) 30 77106 CLAMP,CABLE &
16A 54570 CYLINDER,EXTEND,Z45 NON HOSE,PLASTIC..............................2
JIB...................................................1 30A 77106 CLAMP,CABLE &
(Z-45/25) HOSE,PLASTIC..............................2
-- 54063 VALVE,CB.CBBC-LHN@1000*** to SN 37889
-- 65788 SEAL KIT CYL Z45 (54570) 30B 128601 CLAMP, PRI, HOSE/CABLE,
Z45/51.............................................3
-- 77410 VALVE,COUNTERBALNCE,1500 from SN 37890
PSI**
30B 128995 FORMING, HOSE CLAMP
16B 54569 CYLINDER,EXTEND,Z45J***..........1 RETAINER.......................................3
(Z-45/25J) from SN 37890
-- 54063 VALVE,CB.CBBC-LHN@1000*** 30B 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
-- 65790 SEAL KIT CYL.Z45(54569) from SN 37890
-- 77410 VALVE,COUNTERBALNCE,1500 31A 110384 PRIMARY BOOM ASSY,STD,Z45/25
PSI** to SN 37889 (Z-45/25)


(continued)
31B 110385 PRIMARY BOOM

ASSY,JIB,Z45/25J...........................1
to SN 37889 (Z-45/25J)


(continued)

504.2 Primary and Extension Booms (from SN 08A-37890 and from 12B-2245 and from
13D101)

504.2 Primary and Extension Booms (from SN 08A-37890 and from 12B-2245 and from
13D101)
1 88356-11205 SWITCH,LIMIT,W/RLLR ARM 17 50698 WEAR PAD,EXTENSION

NO/NC.............................................1 CYLINDER......................................1
-- 97128 ROLLER ARM,LIMIT SWITCH*** 18 6091 NUT,NYLOCK,1/4-20
2 54239 SCREW,PHILLIPS,PHM,10-32 X 2.0 19 6638 WASHER,FLAT,USS,1/4"Y
3 6178 NUT,NYLOCK,10-32 20 6637 SCREW,HHC,1/4-20 X 1.75
4 50584 PIN,1.25DIAX9.38LG,THREADED...1 21 824164 SNAP RING,EXTERNAL,1.25,ZAG
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 22 30255 WASHER,SHIM,1.27 X 2.13 X .062
6 6097 WASHER,FLAT,USS,3/8",Y 23A 50315 EXTENSION BOOM
7 45226 ROD END,.375 X 3.69 WELDMNT,NON-JIB
Z-45/25
8 8255 SCREW,HHC,3/8-16 X .75
23B 128304 WELDMENT,EXT. BOOM,Z45 JIB
9A 34125 WEAR PAD,5 X 1.5 X .75 Z-45/25J
W/NUTS..........................................1
Z-45/25 24 50546 PIN,1.25DIAX6.36LG,2RING..........1
9B 34125 WEAR PAD,5 X 1.5 X .75 25 50552 WEAR PAD,EXTENSION BOOM.....1

W/NUTS..........................................2 26 30138 WEAR PAD,5 X 1.5 X .625
Z-45/25J W/NUTS..........................................8
10 38620 SHIM,WEAR PAD,5 X 1.5,14GA 27 128601 CLAMP, PRI, HOSE/CABLE,
11 34125 WEAR PAD,5 X 1.5 X .75 Z45/51.............................................3
W/NUTS..........................................4 28 79456 BOLT,CARRIAGE,1/4-20 X
12A 147560 PRIMARY BOOM ASSY,STD,Z45/25 1.00,G2............................................3
Z-45/25 Z-45/25J
12B 128639 PRIMARY BOOM ASSY,JIB,Z45/25J 29 77376 SPACER,NYLON,2.00 X 1.33

Z-45/25J X.310...............................................1
13 128995 FORMING, HOSE CLAMP 30 77375 SPACER,NYLON,2.01 X 1.28

RETAINER.......................................3 X.135...............................................1
14 54157 WEAR PAD,PRIMARY BOOM,JIB....1

Z-45/25J only
15A 8516 SCREW,HHC,3/8-16 X 1.50,GR5
Z-45/25
15B 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8
Z-45/25J
16A 54570 CYLINDER,EXTEND,Z45 NON
JIB...................................................1
Z-45/25
-- 54063 VALVE,CB.CBBC-LHN@1000***
-- 65788 SEAL KIT CYL Z45 (54570)
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**
16B 54569 CYLINDER,EXTEND,Z45J***..........1
Z-45/25J
-- 54063 VALVE,CB.CBBC-LHN@1000***
-- 65790 SEAL KIT CYL.Z45(54569)
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**

505.1 Cable Track (to SN 37889)

505.1 Cable Track (to SN 37889)
1 Ref. Primary Boom Tube Assembly 17A 54460 TUBE,CABLE TRACK ARM NON-JIB
(refer to 504.1) (Z-45/25)
2 18504 NUT,LOCKING-LG.FLANGE,1/4-20 17B 54461 TUBE,CABLE TRACK ARM,JIB......1
3 6638 WASHER,FLAT,USS,1/4"Y (Z-45/25J)
4 54830 SCREW,BHSC,1/4-20 X .88,Y/ZINC

5 6326 SCREW,HHC,3/8-16 X 3
7 4828 NUT,NYLOCK,3/8-16
8 106804P BACKING, HOSE CLAMP PTD.......2
9 106585 CLAMP,HOSE Z-45 PRIMARY........2
10 106581 CLAMP,JIB HOSE Z45....................2
-- 107901 CLAMP, ARCTIC HOSE
Arctic Option
11A 54981 WELDMENT,CABLE TRACK
TRAY,NJIB
(Z-45/25)
11B 54983 WLDMNT,CABLE TRACK
TRAY,JIB..........................................1
(Z-45/25J)
12 6091 NUT,NYLOCK,1/4-20
13 14297 SCREW,BHHS,1/4-20 X .75
14 7713 NUT,LP NYLOCK,3/8-16
15A 54985P CHANNEL,CABLE TRACK
COV,NONJ,P
(Z-45/25)
15B 54984P CHANNEL,CABLE TRK
COVER,JIB,PA................................1
(Z-45/25J)
16A 50452 CABLE TRACK,PLASTIC,35 LINK
(Z-45/25)
-- 58919 REPAIR LINK,7 LINKS***
for 50452
-- 58920 REPAIR LINK END SET (42763)*
for 50452
-- 58927 LINK,NYLATRAC KS6-5.4***
for 50452
16C 50451 CABLE TRACK,PLASTIC,26
LINK*...............................................1
(Z-45/25J)
for 50451
for 50451
for 50451

505.2 Cable Track (from SN 08A-37890 and from 12B-2245 and from 13D101)

505.2 Cable Track (from SN 08A-37890 and from 12B-2245 and from 13D101)
1 PRIMARY BOOM ASSY 16C 50452 CABLE TRACK,PLASTIC,35 LINK

refer to section 504 Z-45/25J to SN Z452509A-38978
2 6091 NUT,NYLOCK,1/4-20 -- 58919 REPAIR LINK,7 LINKS***
3 6638 WASHER,FLAT,USS,1/4"Y for 50452
4 12343 SCREW,HHC,1/4-20 X 3 -- 58920 REPAIR LINK END SET (42763)*

for 50452
5 128862 BACKING PLATE, PULLTUBE........1
6 128310 CLAMP, JIB HOSE/CABLE, for 50452
Z45/51.............................................1
16D 139702 CABLE TRACK, NP400, 23 LINK.....1
7 128311 CLAMP, JIB HOSE/CABLE, Z-45/25J from SN Z452509A-38979
Z45/51.............................................1
-- 111051 REPAIR LINK,7 LINKS NP400-7***
8 6888 SCREW,HHC,1/4-20 X 1 for 139702
9 6878 BOLT,CARRIAGE,1/4-20 X .75,G2 -- 111052 REPAIR LINK,NP400-7***
10 12011 SCREW,BHHS,1/4-20 X .5,Y/ZINC for 139702
11 54271 SPACER,HOSE -- 111053 REPAIR END BRKT SET,NP400-7***
CLAMP,RUBBER.............................4 for 139702
12 4828 NUT,NYLOCK,3/8-16 17A 128597 TUBE, CABLETRACK ARM, Z51.....1
Z-45/25
17B 128309 TUBE, CABLETRACK ARM,
14A 128596 COVER, CABLETRACK TRAY,
Z40/45.............................................1
Z51..................................................1
Z-45/25J
Z-45/25
18 14297 SCREW,BHHS,1/4-20 X .75
14B 128308 COVER,CABLETRACK
TRAY,Z40/45....................................1
Z-45/25J
15A 139779 WELDMENT, CABLETRACK
TRAY...............................................1
Z-45/25
15B 139781 WELDMENT, CABLETRACK
TRAY...............................................1
Z-45/25J
16A 50452 CABLE TRACK,PLASTIC,35 LINK
Z-45/25 to SN Z452509A-38978
for 50452
for 50452
for 50452
16B 139701 CABLE TRACK, NP400, 31 LINK.....1
Z-45/25 from SN Z452509A-38979
-- 111051 REPAIR LINK,7 LINKS NP400-7***
for 139701
-- 111052 REPAIR LINK,NP400-7***
for 139701
-- 111053 REPAIR END BRKT SET,NP400-7***
for 139701

506.1 Non-Jib Platform Leveling and Rotation (Z-45/25)

506.1 Non-Jib Platform Leveling and Rotation (Z-45/25)
1 Ref. Primary Boom Tube Assembly 24 6638 WASHER,FLAT,USS,1/4"Y

(refer to 504.1) 25 6091 NUT,NYLOCK,1/4-20
2 8516 SCREW,HHC,3/8-16 X 1.50,GR5 26 6888 SCREW,HHC,1/4-20 X 1
3 5397 WASHER,FLAT,USS,5/16",Y 27 21619 CLAMP,1.50,#24 X 1/4,RUB CUSH
4 7713 NUT,LP NYLOCK,3/8-16 28 21618 CLAMP,1.13,#18 X 1/4,RUB CUSH
5 45226 ROD END,.375 X 3.69
6 50543 PIN,1.25DIAX8.88LG,1HOLE..........1
7 30222 BEARING,FL,1.25IDX1.41ODX1.50L.2
8 233716 ROTATOR,PLAT,Z45........................1
includes item 7; non-jib units
-- 147369 SEAL AND BRG KIT,4.5K ROTATOR*
for 94402
-- 233745 SEAL AND BRG KIT,4.5K ROTATOR
for 233716
9 73807 MANIFOLD,ROTATOR,CB***...........1
10 6145 SCREW,HHC,1/4-20 X 1.5
12 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
13 33278 WASHER,FLAT,.75 HARDENED.....1
14 54520-S WELDMNT,PLATFRM
SUPPORT,NJIB**............................1
non-jib models
15 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
16 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
17 25683 BEARING,POLYGON,20DU12........4
18 77363 CYLINDER,SLAVE,Z45***...............1
includes item 17
-- 54065 VALVE,COUNTERBALANCE,3500***
-- 77364 SEAL KIT,MASTER & SLAVE CYL
19 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
20 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1
21A 106526 CLAMP,HOSE
ROUTE,2X#4,LOOM.......................1
(to SN 39070)
21B 139687 CLAMP, #4 HOSE, AIR AND LOOM
(from SN 39071) (shown)
22A 107595 BRACKET,HOSE CLAMP
SUPPORT.......................................1
(to SN 39070)
22B 139688 BRACKET, HOSE CLAMP SUPPORT
(from SN 39071) (shown)
23 36294 SCREW,HHC,1/4-20 X 2.75

507.1 Jib Platform Leveling (Z-45/25J)

507.1 Jib Platform Leveling (Z-45/25J)
1 Ref. Primary and Extension Booms -- 54065 VALVE,COUNTERBALANCE,3500***

(refer to 504.1) -- 77364 SEAL KIT,MASTER & SLAVE CYL
2 50546 PIN,1.25DIAX6.36LG,2RING..........1 28 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
3 30255 WASHER,SHIM,1.27 X 2.13 X .062 29 35675 BEARING,FL,1.25IDX1.5ODX1.25L.6
4 824164 SNAP RING,EXTERNAL,1.25,ZAG 30 52760 BELLCRANK ASSY,JIB,Z45/25.......1
5 50543 PIN,1.25DIAX8.88LG,1HOLE..........1 includes item 29
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 31 25683 BEARING,POLYGON,20DU12........2
7 5397 WASHER,FLAT,USS,5/16",Y 32 49863 CLAMP,1.13,#18 X 3/8,RUB
8 45226 ROD END,.375 X 3.69 CUSH*.............................................1
9 4828 NUT,NYLOCK,3/8-16 33 106581 CLAMP,JIB HOSE Z45....................2
10 T107883 PIN,1.25DIAX7.88LG,1HOLE..........2 -- 107876 ACCESSORY,ARCTIC HOSE,Z45J

Artic Option
11 8516 SCREW,HHC,3/8-16 X 1.50,GR5
34 6090 SCREW,HHC,1/4-20 X .75
12 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................2 35 119536 BRACKET,HOSE CLAMP***...........1
13 SERVICE KIT, 5FT JIB....................1 36 119542 CLAMP,TWO HOSE........................1

Refer to section 509.1 for jib detail 37 56912 SPRING CLIP,1/4-20,.025-.15X.5
14 106540P CABLE COVER,JIB PAINTED.........1
15 6091 NUT,NYLOCK,1/4-20
17 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1
18 61306-S COMPR.LINK,MACHINED,GND
CONTR*..........................................2
19 54994 CYLINDER,JIB,Z45,#4 PORTS***....1
includes item 20
-- 147283 SEAL KIT,147259
for 147259
-- 43018 SEAL KIT (39345)
for 50480
PSI*
-- 65789 SEAL KIT (54994)
for 54994
20 47377 BEARING,1.25 ID X 1.5 OD X .75....4
21 REF: Jib Platform rotator.................1
Refer to section 508.1 for jib rotator
22 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
23 Ref. Counterbalance Manifold (refer
to 703.1)
24 8915 SCREW,HHC,1/4-20 X 1.25
26 81175 PIN,1.25DIAX14.45LG,2HOLE........2
27 77363 CYLINDER,SLAVE,Z45***...............1
includes item 31

508.1 Jib Platform Rotation (Z-45/25J)

508.1 Jib Platform Rotation (Z-45/25J)
1 6091 NUT,NYLOCK,1/4-20
3 36294 SCREW,HHC,1/4-20 X 2.75
4 13002 SCREW,HHC,5/16-18 X 1 GR5
5 49863 CLAMP,1.13,#18 X 3/8,RUB
CUSH*.............................................1
7 6782 NUT,NYLOCK,5/16-18
8 106163 FORMING,CABLE GUIDE..............1
-- 55067 GROMMET,RUBBER 3 X .19 X
3.5....................................................2
9 110671 PLATE,JIB,ROTATE MANIFOLD.....1
10 6090 SCREW,HHC,1/4-20 X .75
12 94195 SCREW,HHC,3/8-16 X .75,GR 8.....6
13 54510-S WELDMENT,PLATFORM SUPPORT
for models with the Platform Overload
option, refer to 907.1
14 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
15 33278 WASHER,FLAT,.75 HARDENED
16 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
17 Ref. Jib Manifold (refer to 704.1)
18 233715 ROTATOR,PLAT,Z45........................1
(from SN 43878)
-- 147369 SEAL AND BRG KIT,4.5K ROTATOR*
for 94401 (to SN 43877)
-- 233745 SEAL AND BRG KIT,4.5K ROTATOR
for 233715 (from SN 43878)
-- 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
for 94401 and 233715
-- 88516 SCREW,BLEEDER,M5X0.8............2
for 94401 and 233715

509.1 Jib Detail (Z-45/25J)

509.1 Jib Detail (Z-45/25J)
1A 128513 SERVICE KIT,5FT JIB

required for first time replacement
(includes part number 128534)
1B 128534 JIB BOOM ASSY W/WORD
DECAL.............................................1
use ONLY if service kit 128513 has
been installed on the machine
2 8255 SCREW,HHC,3/8-16 X .75
4 81640 WEAR PAD,3 X 1.5 X.625
W/NUTS..........................................1
5 119542 CLAMP,TWO HOSE........................1
6 56912 SPRING CLIP,1/4-20,.025-.15X.5.....1
7 119536 BRACKET,HOSE CLAMP***...........1
8 6090 SCREW,HHC,1/4-20 X .75
10 6091 NUT,NYLOCK,1/4-20
11 8915 SCREW,HHC,1/4-20 X 1.25
12 128482 HOSE GUIDE, JIB...........................1
13 128483 BACKING PLATE, HOSE BLOCK,
JIB...................................................2
14 128510 CLAMP,JIB HOSE/CABLE,Z45/51...2
15 128724 BOLT,CARRIAGE,1/4-20 X 2.75,G2
16 128454P COVER, JIB HOSES/CABLES........1
17 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
18 5224 SCREW,HHC,3/8-16 X 2
19 4828 NUT,NYLOCK,3/8-16
20 77181 CLAMP,1.63,#26 X 3/8,RUB
CUSH..............................................2

600 Platform Components December 2015
601.1 Platform Components

December 2015 600 Platform Components
-- 101385 PLAT ASSY, COMP, 4', CE/UK/UK 10 56912 SPRING CLIP,1/4-20,.025-.15X.5

European models 11A 73931 GUARD,FOOTSWITCH,W/DECAL
-- 101387 PLAT ASSY,COMP,4',ASIA/SO. AM. ALUM...............................................1
Asia and South American models USA/Canada/Australia (to SN 39173)
-- 101388 PLAT ASSY, COMP, 5', CE/UK/UK -- 63766 COVER,FOOT SWITCH
European models CE/Asia/South America (to SN 39173)
-- 101390 PLAT ASSY,COMP,5',ASIA/SO. AM. 11B 147221 GUARD,FOOTSWITCH,W/DECAL
Asia and South American models ALUM
-- 101391 PLAT ASSY, COMP, 6', CE/UK/UK USA/Canada/Australia (from SN
European models 39174)
-- 101393 PLAT ASSY,COMP,6',ASIA/SO. AM. -- 147121 COVER, FOOT SWITCH, LARGE

Asia and South American models CE/Asia/South America (from SN
39174)
-- 52093 PLAT.ASSY,6FT-S40/S60-95'& S80
USA and Canadian models 12 73610P-S STEP PLATFORM ENTRY
PAINTED.........................................1
-- 77834 PLAT.ASSY,4 FT,SERV,S80 ANSI
USA and Canadian models 13 60160P FLOORING,4 FT
PLATFORM,PAINTED.....................1
-- 77836 PLAT.ASSY,5 FT,SERV,S80 ANSI
USA and Canadian models -- 54247P FLOORING,5 FT
PLATFORM,PAINTED
1 4828 NUT,NYLOCK,3/8-16
-- 73477P FLOORING, 6'FT PLATFORM
14A 77838 WELDMENT W/DECALS,4FT,500LB
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 AN....................................................1
4 Ref. Platform Controls (refer to 602.1 USA and Canadian models
or 603.1) 14B 77840 WELDMENT W/DECALS,5FT,500LB
5A 73233 ASSEMBLY,FOOT SWITCH***........1 AN
(to SN 41836) USA and Canadian models
-- 119058 CONN PLUG 4 WAY ENDCAP DT 14C 73975 PLATFORM RAIL ASSY, 6FT ANSI
for PN 73233 USA and Canadian models
-- 20262 MICROSWITCH,13482 14D 101373 PLATFORM
FOOTSWITCH ASSEMBLY,4FT,CE/UK...................1
for PN 73233 European models
-- 43960 WIRE CABLE,16/4 CON.TPE 14E 101376 PLATFORM ASSEMBLY,5FT,CE/UK
JKT.....................................66-inches European models
for PN 73233 14F 101379 PLATFORM RAIL ASSY,6FT,CE/UK
-- 73739 BOOT,PLUG 4 WAY European models
for PN 73233 14G 101374 PLAT
5B 228468 KIT, FOOTSWITCH, Z45 & Z51.......1 ASSEMBLY,4FT,AUSTRALIA..........1
upgrade kit (to SN 41836) Australian models (to SN
Z452511A-40559)
-- 227617 ASSEMBLY,FOOT SWITCH
for PN 228468 14H 60042-S PLATFORM WELDMENT,4 FT
Australian models (from SN
5C 227617 ASSEMBLY,FOOT SWITCH............1
Z452511A-40560) does not include
(from SN 41837)
decals, please refer to section one
6 73587 SCREW,PHIL,10-24 X .75
14J 101377 PLAT ASSEMBLY,5FT,AUSTRALIA
7 73575 SPRING CLIP,10-24,ZINC Australian models (to SN
8 6888 SCREW,HHC,1/4-20 X 1 Z452511A-40559)


(continued)
14K 50294 WELDMENT,5 FT PLATFORM

14L 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
Australian models (to SN
Z452511A-40559)
14M 73900 WELDMNT,6 FT PLATFORM
14N 101375 PLAT ASSEMBLY,4FT,ASIA/S
AM...................................................1
Asia and South American models
14O 101378 PLAT ASSEMBLY,5FT,ASIA/S AM
14P 101381 PLAT ASSEMBLY,6FT,ASIA/S AM
15 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC
16 4828 NUT,NYLOCK,3/8-16
17A 73574P PLATE,PLATFORM DECALS***......1
USA/Canada, all models; Australia, to
SN Z452511A-40559
17B 228781 ASSY, DECAL PLATE, Z45DC........1
Australia (from SN Z452511A-40560)
17C 228780 ASSY, DECAL PLATE, Z45BE
Australia (from SN Z452511A-40560)
17D 101578 DECAL PLATE W/ SYMBOL DECALS
Europe/Asia/South America
18 44743 MANUAL BOX W/DECALS***..........1
USA/Canada/Australia
-- 24514 BOX,INSTRUCTION STORAGE
Europe/Asia/South America
20 Ref. Platform Support
(refer to 508.1) jib models
-- Ref. Platform Support
(refer to 906.1) models with platform
overload option


(continued)

602.1 Platform Controls (to SN Z452515A-53323 and 15D-554)

-- 101579 PLAT. CONTROL BOX W/DECAL -- 128581 SWITCH TOGGLE DPDT 2P MOM
-- 147253 TIME DELAY RELAY,2 SEC,24VDC SHDR
from SN 10A-39314 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
1 8914 SCREW,HHC,1/4-20 X .625 7 128200 SWITCH TOGGLE ASSY SPDT 3P
2 6638 WASHER,FLAT,USS,1/4"Y MOM................................................1
Drive Enable; includes boot and
3A 119794 ACC RETRO KIT LVI/BCI E II Z......1 hardware
Can only be used to upgrade
machines which already have the -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
LVI/BCI option installed from the -- 128580-S SWITCH TOGGLE SPDT 3P MOM
factory; to SN 31014 SHDR
-- 107992 HARN RETRO LVI/BCI ENGAGE II -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 110651 LVI/BCI 36/48 VOLT ENGAGE II 8 42725 LIGHT,INDICATOR,RED 28V..........1
-- 110652 GASKET LVI/BCI ENGAGE II 9A 45384 PLUG,NYLON .50 BLACK DOMED
-- 110653 BRACKET ENGAGE II (Z-45/25)
-- 110654 CONN PLUG 8 WAY MOLEX 9B 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
3B 110651 LVI/BCI 36/48 VOLT ENGAGE II (Z45/25J) Jib Boom Up/Down;
from SN 31015 includes boot and hardware
-- 110652 GASKET LVI/BCI ENGAGE II -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 110653 BRACKET ENGAGE II -- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 110654 CONN PLUG 8 WAY MOLEX SHDR
-- 110655 HARN LVI/BCI ENGAGE II Z45DC -- 27246 BOOT,TOGGLE SWITCH,SHORT*
from SN 31015 to 38913 10 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 128940 RELAY HARN,PBOX LVI OPTION MOM................................................1
from SN 38913; must order with Platform Rotate; includes boot and
128941 hardware
-- 128941 HARNESS LVI/BCI ENGAGE II -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
from SN 38913; must order with -- 128582 SWITCH TOGGLE DPDT 3P MOM
128940 SHDR
3C 128939 RELAY HARN,PBOX JIB OPTION -- 27246 BOOT,TOGGLE SWITCH,SHORT*
from SN 38913
4 122513 KIT,HORN SVC BB&SM BOOM MOM................................................1
-- 66813 BUTTON,PUSH,BLACK W/SEAL*** Platform Level; includes boot and
hardware
-- 66815 BASE, W/1 N.O. CONTACTS***
5 229567 PLUG, SANTOPRENE .5 BLACK
DOME -- 128582 SWITCH TOGGLE DPDT 3P MOM
from SN 41671 SHDR
5 45384 PLUG,NYLON .50 BLACK -- 27246 BOOT,TOGGLE SWITCH,SHORT*
DOMED...........................................3 12 824878 LIGHT,LED IND. RED 24V NH
from SN 27000 to 41670
13 36557 ROTATIONAL CONTROLLER,24V***
MOM................................................1 14 128202 SWITCH TOGGLE ASSY DPDT 3P
Auxiliary Power; includes boot and MOM................................................1
hardware Glow Plug; includes boot and
hardware


(continued)
-- 128582 SWITCH TOGGLE DPDT 3P MOM 26 54534 ANGLE,RELAY

SHDR MNT,W/NUTSERTS,PNT................1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 27 45383 ALARM,WARBLE TONE 5-30
15 Ref. Joystick, Drive/Steer (refer to VDC***.............................................1
603.1 or 604.1) Does not include 72326 nut
16A 128200 SWITCH TOGGLE ASSY SPDT 3P -- 72326 NUT - PLASTIC,RING FOR ALARMS
MOM................................................1 28 56302 RELAY,24VDC,40/30A,SEALED***..1
Engine Star (Bi-Energy); includes boot 29 128202 SWITCH TOGGLE ASSY DPDT 3P
and hardware MOM................................................1
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 Primary Boom Ext/Ret; includes boot
-- 128580-S SWITCH TOGGLE SPDT 3P MOM and hardware
SHDR -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 128582 SWITCH TOGGLE DPDT 3P MOM
16B 229567 PLUG, SANTOPRENE .5 BLACK SHDR
DOME -- 27246 BOOT,TOGGLE SWITCH,SHORT*
(DC) from SN 41671 30 128202 SWITCH TOGGLE ASSY DPDT 3P
16B 45384 PLUG,NYLON .50 BLACK DOMED MOM................................................1
(DC) Primary Boom Up/Down; includes boot
17 13037-S SWITCH,TOGGLE,SPDT,3POS and hardware
MOMEN*.........................................1 -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
18 45384 PLUG,NYLON .50 BLACK DOMED -- 128582 SWITCH TOGGLE DPDT 3P MOM
19 122514 KIT,ESTOP SVC BB&SM BOOM SHDR
-- 146478 BOOT(BELLOWS),E-STOP,BLACK -- 27246 BOOT,TOGGLE SWITCH,SHORT*

(from SN 39986) 31 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 66812 BUTTON,PUSH,RED MUSHROOM MOM................................................1
HEAD Secondary Boom Up/Down; includes
boot and hardware
-- 66818 CONTACT,NC
-- 66821 BASE,WITHOUT CONTACTS
20 45385 PLUG,NYLON 1.12 BLACK DOMED SHDR
21 45385 PLUG,NYLON 1.12 BLACK DOMED -- 27246 BOOT,TOGGLE SWITCH,SHORT*
22 45385 PLUG,NYLON 1.12 BLACK DOMED 32 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 43957-8300 WIRE CABLE,14GA/4 CON.TPE JKT MOM................................................1
Turntable Rotate; includes boot and
23 73233 ASSEMBLY,FOOT SWITCH***
hardware
23 73723 CONN RECEPT,FLANGED
-- 54259 TERM,NI PIN, 14-16GA,BULK
-- 60443 LOCK,RECEP 4 WAY,14-18GA SHDR
-- 73233 ASSEMBLY,FOOT SWITCH*** -- 27246 BOOT,TOGGLE SWITCH,SHORT*
24 73717 CONN,RECEP 4 WAY,12-14GA FL*** 33 81096 BRACKET,POWER TO PLAT,
-- 60526 LOCK,RECEP 4 WAY,12-14GA DOM................................................1
-- 73711 TERM,DEUTSCH, PIN #12-14 34 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................2
25 73736 CONN,RECEP 48 WAY,4 X 12........1
-- 6935 LOCKNUT,ELEC,1/2"
-- 54255 LOCK,RECEP 12 WAY, 14-18GA
35 57075 SCREW,PHIL,8-32X.50,SELF
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL TAP..................................................4


(continued)
35A 35461 WASHER,FLAT,MS,#8,Y.................4

37 4828 NUT,NYLOCK,3/8-16
38 10775 T-BOX,2.75 X 4.5 X 2.0....................1
39 13585 OUTLET,110V GFCI***....................1
USA/Canada
-- 74006 COVER,GFCI,HORIZONTAL,WEATHER
USA/Canada
40 81096 BRACKET,POWER TO PLAT,
DOM................................................1
41A T112563 SVC KIT,UK
RECEPT.REPLACEMENT...............1
Europe to SN 43390 (need for first
time replacement)
-- 33629 PLATE,UK POWER TO PLATFORM
-- 63375 SCREW,FHM,6-32 X .75
for 33629
-- 74052 GASKET,COVER,GFCI,WEATHERPROOF
-- T112561 PLATE,UK,POWER TO PLAT
41B T112560 RECEPTACLE,UK,110V..................1
from SN 43390
42 10777 COVER,BLANK...............................1
-- 33724 KIT,GASKET,UK POWER TO PLAT.
-- 81458 GASKET, UK POWER TO PLAT
43 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

602.2 Platform Controls (from SN Z452515A-53324 and 15D-555)

-- 101579 PLAT. CONTROL BOX W/DECAL 11 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 147253 TIME DELAY RELAY,2 SEC,24VDC MOM................................................1
Platform Level; includes boot and
1 8914 SCREW,HHC,1/4-20 X .625 hardware
2 6638 WASHER,FLAT,USS,1/4"Y -- 128578 SCREW T-SWITCH PH/PH 6-32X1/4
3 110651 LVI/BCI 36/48 VOLT ENGAGE II -- 128582 SWITCH TOGGLE DPDT 3P MOM
-- 110652 GASKET LVI/BCI ENGAGE II SHDR
-- 110653 BRACKET ENGAGE II -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 110654 CONN PLUG 8 WAY MOLEX 12 824878 LIGHT,LED IND. RED 24V NH
4 122513 KIT,HORN SVC BB&SM BOOM 13 36557 ROTATIONAL CONTROLLER,24V***
-- 66813 BUTTON,PUSH,BLACK W/SEAL*** 14 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
-- 66815 BASE, W/1 N.O. CONTACTS***
Glow Plug; includes boot and
5 229567 PLUG, SANTOPRENE .5 BLACK hardware
DOME
MOM................................................1
SHDR
Auxiliary Power; includes boot and
hardware -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 15 Ref. Joystick, Drive/Steer (refer to
603.1 or 604.1)
SHDR 16A 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
Engine Star (Bi-Energy); includes boot
7 128200 SWITCH TOGGLE ASSY SPDT 3P and hardware
MOM................................................1
Drive Enable; includes boot and
hardware -- 128580-S SWITCH TOGGLE SPDT 3P MOM
SHDR
-- 128580-S SWITCH TOGGLE SPDT 3P MOM
SHDR 16B 45384 PLUG,NYLON .50 BLACK DOMED
(DC)
17 13037-S SWITCH,TOGGLE,SPDT,3POS
8 42725 LIGHT,INDICATOR,RED 28V..........1
MOMEN*.........................................1
9A 45384 PLUG,NYLON .50 BLACK DOMED
18 45384 PLUG,NYLON .50 BLACK DOMED
(Z-45/25)
19 122514 KIT,ESTOP SVC BB&SM BOOM
9B 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1 -- 146478 BOOT(BELLOWS),E-STOP,BLACK
(Z-45/25J) Jib Boom Up/Down; -- 66812 BUTTON,PUSH,RED MUSHROOM
includes boot and hardware HEAD
10 128202 SWITCH TOGGLE ASSY DPDT 3P -- 66818 CONTACT,NC
MOM................................................1
Platform Rotate; includes boot and -- 66821 BASE,WITHOUT CONTACTS
hardware 20 45385 PLUG,NYLON 1.12 BLACK DOMED
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 21 45385 PLUG,NYLON 1.12 BLACK DOMED
-- 128582 SWITCH TOGGLE DPDT 3P MOM 22 45385 PLUG,NYLON 1.12 BLACK DOMED
SHDR 23 73233 ASSEMBLY,FOOT SWITCH***
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 23 73723 CONN RECEPT,FLANGED


(continued)
-- 54259 TERM,NI PIN, 14-16GA,BULK -- 128582 SWITCH TOGGLE DPDT 3P MOM

-- 60443 LOCK,RECEP 4 WAY,14-18GA SHDR
24 73717 CONN,RECEP 4 WAY,12-14GA FL*** -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 60526 LOCK,RECEP 4 WAY,12-14GA 33 81096 BRACKET,POWER TO PLAT,

DOM................................................1
-- 73711 TERM,DEUTSCH, PIN #12-14
34 7056 CONN,SQUEEZE,1/2NPT
25 73736 CONN,RECEP 48 WAY,4 X 12........1 .38-.50,SM.......................................2
-- 54255 LOCK,RECEP 12 WAY, 14-18GA -- 6935 LOCKNUT,ELEC,1/2"
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL 35 57075 SCREW,PHIL,8-32X.50,SELF
26 T106699 BRACKET,RELAY MOUNT TAP..................................................4
W/INSERTS.....................................1 35A 35461 WASHER,FLAT,MS,#8,Y.................4
27 45383 ALARM,WARBLE TONE 5-30 36 5397 WASHER,FLAT,USS,5/16",Y
VDC***.............................................1
does not include 72326 nut 37 4828 NUT,NYLOCK,3/8-16
-- 72326 NUT - PLASTIC,RING FOR ALARMS 38 10775 T-BOX,2.75 X 4.5 X 2.0....................1

must order serparately 39 13585 OUTLET,110V GFCI***....................1
28 56302 RELAY,24VDC,40/30A,SEALED***..6 USA/Canada
29 128202 SWITCH TOGGLE ASSY DPDT 3P -- 74006 COVER,GFCI,HORIZONTAL,WEATHER

MOM................................................1 USA/Canada
Primary Boom Ext/Ret; includes boot 40 81096 BRACKET,POWER TO PLAT,
and hardware DOM................................................1
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 41 T112560 RECEPTACLE,UK,110V..................1
-- 128582 SWITCH TOGGLE DPDT 3P MOM 42 10777 COVER,BLANK...............................1
SHDR -- 33724 KIT,GASKET,UK POWER TO PLAT.
-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 81458 GASKET, UK POWER TO PLAT
30 128202 SWITCH TOGGLE ASSY DPDT 3P 43 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
MOM................................................1
Primary Boom Up/Down; includes boot 44 43181 CAPACITOR,TIME DELAY..............1
and hardware 45 13268 CLAMP,0.75,#12 X 1/4,RUB
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 CUSH..............................................1
SHDR
MOM................................................1
Secondary Boom Up/Down; includes
boot and hardware
SHDR
MOM................................................1
Turntable Rotate; includes boot and
hardware


(continued)

603.1 Joystick Controller, Drive/Steer Functions

603.1 Joystick Controller, Drive/Steer Functions
A 56773 JOYSTICK,5K-0 OHM

(10-pin connector) (to SN
Z452513A-45734)
B 234923 JOYSTICK,5K-0 OHM,W/RELAY
(12-pin connector) (from SN
Z452513A-45735)
-- 78098 RELAY,24VDC,40/30A,SLD W/BRKT*
(from SN Z452513A-45735, for
234923, includes bracket)
1 43038 BOOT-THUMB ROCKER**
BLACK.............................................1
2 52887 HANDLE HALF (56274)..................2
3 52895 SCREW,PHM,M3 X .5 X 12MM
4 52928 NUT-HEX,3M X 0.5MM
5 43040 NUT,JS,36867/42032/44988/40612.1
6 21427 BOOT,CONTROLLER**...................1
8 74362 WASHER,NYLON, JOYSTICK
9 43042 GASKET,JOYSTK.SHAFT36867/42032.1
10 58987 CASTING 42032..............................1
11 46227 SHAFT ASSY, JOYSTICK***...........1
includes gear
12 74368 SPACER-POT.PLATE,JOYSTICK56773.1
13 65546 SCREW,PHM,M3.5 X 12MM (57890)
14 74367 TERM.BUSS,10POLE,JOYSTICK56773.1
15 65529 COUPLING-POT,JOYSTICK
(56579)............................................1
16 72298 POTENTIOMETER (56773)............1
17 21434 SPRING & BUSHING
KIT,RETURN***...............................1
18 19731 GEAR, SLAVE, MS4,45048.............1
19 74364 CAM ASSEMBLY,
JOYSTICK(42032)...........................1
20 19712 MICROSWITCH,V3L-139-D8..........1
21 74365 C-CLIP, SHAFT, JOYSTICK.............1
22 74366 WASHER, FLAT, SHAFT, JOYSTICK
23 19722 MICROSWITCH-V319M***..............2
24 65178 ROCKER ASSY W/ROLLPIN***......1

604.1 Rotational Controller

604.1 Rotational Controller
-- 36557 ROTATIONAL CONTROLLER,24V***

1 35679 KNOB, 45048 CONTROLLER.........1
2 35680 LEGEND,PLSTC,"CREEP TO
9"***.................................................1
3 35678 MOUNTING PLATE, 45048.............1
4 19731 GEAR, SLAVE, MS4,45048.............1
5 29943 PCB,ASSY,29643 CONTROLLER
%%..................................................1
includes item 6
6 19729 POTENTIOMETER,56886...............1

700 Pumps and Manifolds December 2015
701.1 Hydraulic Power Unit

December 2015 700 Pumps and Manifolds
701.1 Hydraulic Power Unit
1 48504 MOTOR,FUNCTION,48V DC..........1

2 44750 SPRING-BRUSH,40844, SCISSORS
3 58936 BRUSH COVER -PLATE-(48504)*...1
4 58932 BRUSH SET 4 EA...........................1
5 52913 SCREW,HH TAPETITE
THRD8-32X.50
6 52914 SCREW,HHTAPTITE
THREAD8-32X.38
7 32317 SCREW,HHC,3/8-24 X 1 GR 8 YEL
9 77981 PUMP,LIFT,3CC,CCW***.................1
-- 77990 KIT,SEAL,3CC PUMP***

702.1 Function Manifold

702.1 Function Manifold
-- 94860 MANIFOLD,FUNCTION DC/BI*** -- 119825 COIL, 24V, DEUTSCH NO DIODE

1 52897 VALVE,SOLENOID, 2POS/3WAY*** (from SN 45251)
A, Primary boom retract 9C 218433 BRACKET,MUFFLER,RIGHT
-- 52371 SEAL KIT, VALVE (includes new coil 119825, coil adapter
harness, and instructions)
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD
-- 119825 COIL, 24V, DEUTSCH NO DIODE
2 39346 VALVE,SOLENOID 3 POS.4 WAY***
B, Primary boom up/down -- 216603 HARNESS, ADAPER, FLOW COIL
-- 44229 SEAL KIT, VALVE 10 56820 SWITCH,PRESS,#6SAE,600 PSI F**

J, Brake circuit
11 52897 VALVE,SOLENOID, 2POS/3WAY***
3 39346 VALVE,SOLENOID 3 POS.4 WAY*** K, Primary boom extend
C, Secondary boom up/down
-- 44229 SEAL KIT, VALVE
12 94618 VALVE,FLOW CONTROL,.4 GPM
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD L, Platform rotate and turntable rotate
4 39346 VALVE,SOLENOID 3 POS.4 WAY*** circuits
D, Turntable rotate left/right 13 101055 VALVE,NEEDLE,FINE
-- 44229 SEAL KIT, VALVE ADJUSTMENT**
M, Platform level circuit
14 101114 VALVE RELIEF,2500PSI(88513)**
N, Platform level circuit
E, Platform rotate left/right and jib
15 52906 VALVE-RELIEF,3200 PSI
O, System relief
16 52907 VALVE-CHECK, #4 SAE, 5 PSI*
boom up and down
P, Brake circuit
17 52910 ORIFICE PLUG, 0.060
F, Platform level up/down
Q, Steer circuit
18 101067 ORIFICE PLUG,030,1/16-27 NPT
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD R, Proportional valve circuit
7 826779 VALVE,SHUTTLE 19 101056 VALVE,DIRECTIONAL,2-WAY,3 POS
G, Platform level circuit S, Brake circuit (coil not included,
8 52912 VALVE-SOLENOID,3POSITION,4WAY* order separately)
H, Steer left/right 19 101067 ORIFICE PLUG,030,1/16-27 NPT
-- 44229 SEAL KIT, VALVE T, Brake circuit
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD 19 84385 COIL,20VDC DEUTCSH W/DIODE
9 101057 VALVE,PRESS COMP,PROP -- 101067 ORIFICE PLUG,030,1/16-27 NPT
DIRECT T, Brake circuit
I, Controls flow to functions 20 55558 ORIFICE,LONG, .037***
-- 101058 COIL,24 VDC DUAL SPADE,#8 U
9A 101057 VALVE,PRESS COMP,PROP 21 75453 VALVE,CHECK,DUAL PILOT***
DIRECT V, Platform level circuit
I, Controls flow to functions 22 101277 VALVE,RELIEF,2100 PSI***
-- 101058 COIL,24 VDC DUAL SPADE,#8 W, Secondary boom down circuit
(to SN 45250)
9B 101057 VALVE,PRESS COMP,PROP
DIRECT
I, Controls flow to functions

703.1 Jib Boom and Platform Rotate Manifolds

703.1 Jib Boom and Platform Rotate Manifolds
1 89862 VALVE-SOLENOID,2POS
3WAY,JIB**
G, Jib boom / platform rotate select
-- 89864 SEAL KIT,SOLENOID VALVE, SV07
2 94859 MANIFOLD,JIB SELECT,20V***
3 62506 VALVE - COUNTERBALANCE**
E, Platform Rotate Right Circuit
-- 43018 SEAL KIT (39345)
4 62506 VALVE - COUNTERBALANCE**
F, Platform Rotate Left Circuit
-- 43018 SEAL KIT (39345)
5 73807 MANIFOLD,ROTATOR,CB***
-- 62507 O-RING, ROTATOR MANIFOLD
Manifold to Platform Rotator

800 Hydraulic Hoses and Fittings December 2015
801.1 Drive and Steer Hoses

December 2015 800 Hydraulic Hoses and Fittings
801.1 Drive and Steer Hoses
-- 28750 O-RING KIT,FIELD SVC,ALL PROD*

-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48904 ELBOW,90D,520220-4-4.................2
2 48906 TEE,RUN,520428-4.........................2
3 49119-2078 HOSE ASSY,1/4,STR FEM,STR
FEM*................................................2
4 49117-11091 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
5 49117-9991 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
6 48890 FITTING,TEE,BRANCH,520429-4***.1
7 49117-4691 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
8 48904 ELBOW,90D,520220-4-4.................1

802.1 Turntable Components

802.1 Turntable Components
-- 28750 O-RING KIT,FIELD SVC,ALL PROD*

-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
KIT-SERVICE,ORFS*
1 48944 CONN,520102-8-8...........................2
2 49143-2535 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
3 48947 ELBOW,90D,520220-8-12...............1
4 48948 CONN,520120-8-12.........................1
5 77059-2986 HOSE ASSY,MULTI USE***............1
6 45162 STRAINER ASSEMBLY,1.25" NPT***
from SN 27000
7 48916 FITTING,CONN,520120-6...............2
8 48911 ELBOW,90D,520220-4-6***.............3
9 49164-2043 HOSE ASSY 1/4,90 DEG FEM,STR
F ......................................................1
to SN 40593
-- T115351 HOSE ASSY,1/4,STR FEM,STR FEM
from SN 40594
10 77059-4086 HOSE ASSY,LIFT
PUMP/F.MANIF***...........................1
to SN 40593
-- T115350 HOSE ASSY,1/2,90 FEM,STR FEM
11 48975 CONN,520120-12-10.......................1
12 48999 VALVE,CHK,#8PORT-#8MALEORFS.1
13 48939 TEE,BRANCH,520433-8.................1
FEM.................................................2
15 77059-2986 HOSE ASSY,MULTI USE***............1
16 49143-2029 HOSE ASSY,1/2,90 FEM,STR
FEMM..............................................1
17 48912 CONN,520120-4-6***....................15
18 48942 ELBOW,90D,520220-8-6.................1

803.1 Boom Components - Z-45/25

803.1 Boom Components - Z-45/25
-- 28678 SLEEVE,NYLON,2"I.D.,BULK(100').18-inches 15 49119-36378 HOSE ASSY,1/4,STR FEM,STR

protective hose sleeve, 2.00" diameter FEM.................................................2
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* 16 49119-35678 HOSE ASSY,1/4,STR FEM,STR
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** FEM.................................................1
-- 48767 SLEEVE,NYLON,1.42 ID....25-inches 17 Ref. Hose Assembly (refer to 801.1)

protective hose sleeve, 1.42" diameter 18 48942 ELBOW,90D,520220-8-6.................1
KIT-SERVICE,ORFS*
-- 77103 SLEEVE,NYLON,3.13 ID....48-inches
protective hose sleeve, 3.13" diameter
1 48904 ELBOW,90D,520220-4-4.................2
FEMM..............................................2
3 48912 CONN,520120-4-6***....................21
4 48917 CONN,LONG,520122-6...................2
5A 49119-26078 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
to SN 38910
5B 49119-26078 HOSE ASSY,1/4,STR FEM,STR FEM
from SN 38911
FEM.................................................1
to SN 38910
from SN 38911
7 48919 TEE,BRANCH,520429-6.................2
8 49120-33381 HOSE ASSY 1/4, STR FEM,STR
FEM.................................................2
FEM*................................................2
to SN 38910
from SN 38911
10A 49119-37978 HOSE ASSY 1/4,STR FEM,STR
FEM.................................................2
to SN 38910
from SN 38911
FEM.................................................1
12 48916 FITTING,CONN,520120-6...............5
13 48923 PLUG,090109A-6............................2
FEM.................................................2

804.1 Boom Components - Z-45/25J

804.1 Boom Components - Z-45/25J
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* 20 49119-36378 HOSE ASSY,1/4,STR FEM,STR

-- 33994 PLUG AND CAP KIT-SERVICE,37ø** FEM.................................................2
-- 49612 O-RING KIT (ORFS FITTINGS) 21 49117-11091 HOSE ASSY,1/4,90 FEM,STR

FEM.................................................1
KIT-SERVICE,ORFS* 22 48942 ELBOW,90D,520220-8-6.................1

FEM*................................................2
to SN 38910
1B 139099 HOSE ASSY, 1/4", 22.00
from SN 38911
2 48904 ELBOW,90D,520220-4-4.................2
3 48905 CONN,520120-4***..........................5
4 49121-27788 HOSE ASSY 1/4,STR FEM,STR
MALE...............................................2
FEM.................................................2
6 48912 CONN,520120-4-6***....................23
MALE...............................................2
8 48917 CONN,LONG,520122-6...................2
FEM.................................................1
FEM.................................................1
11 48919 TEE,BRANCH,520429-6.................2
FEM.................................................2
FEM*................................................2
to SN 38910
from SN 38911
FEM.................................................2
FEM.................................................1
16 48923 PLUG,090109A-6............................4
17 48916 FITTING,CONN,520120-6...............1
FEM.................................................2
to SN 38910
from SN 38911
FEM.................................................1

900 Accessories December 2015
901.1 Flashing Beacon

December 2015 900 Accessories
901.1 Flashing Beacon
1 49821 SCREW,PHILLIPS,PHM,8-32 X 1.25

2 56704 STROBE,FIREBOLT,12-80VDC,AMB**.1
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282 LENS,AMBER,STROBE,FIREBOLT
4 18605 NUT,NYLOCK,8-32

902.1 Platform Options

902.1 Platform Options
-- 122278 AUX TOP RAIL,6',SWG GT, SRV 16 6145 SCREW,HHC,1/4-20 X 1.5

-- 122279 AUX TOP RAIL,8',SWG GT, SRV 17 6356 WASHER,LOCK,.25
-- 28322 OPTION,PLAT.PINCH GUARD,5 FT. 18 55753 BUMPER, PLASTIC, 1.25 O.D........2
-- 28323 OPTION,PLAT.PINCH GUARD,4 FT. 19 88607P COVER,CONTROL BOX LEFT
-- 53157-S PINCH GUARD,6'(1.31")SERVICE** SIDE***............................................1
-- 53807-S AUX TOP RAIL,8'(1.25")SERVICE 20 88606P COVER,CONTROL BOX RIGHT

SIDE**.............................................1
-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE
21 102785P CONTROL BOX COVER,LID,PTD....1
-- 60922 OPTION,EURO TOEBOARD
includes item 5 -- 102786P FORMING,LATCH,CTRL BOX LID
PTD.................................................2
-- 88609-S CONTROL BOX COVER ASSY*** (not included - sold seperately)
includes mounting fasteners
-- 30468 LATCH,SLIDE, FLUSH MOUNT
1 7339 SCREW,HHC,1/4-20 X .5 STYLE.............................................2
2 6091 NUT,NYLOCK,1/4-20 (not included - sold seperately)
3 9599-S TOOL TRAY ACCESSORY***.........1 -- 43392 BUMPER,BATTERY BOX &
RAILS..............................................2
-- 7746 BRACKET-TOOL TRAY
(not included - sold seperately)
MOUNTING.....................................2
-- 88606P COVER,CONTROL BOX RIGHT
4 28329 RAILING,PINCH GAURD,4 FT........1
SIDE**.............................................1
-- 28328 RAILING,PINCH GAURD,5 FT. (not included - sold seperately)
5 94745P TOEBOARD,ENTRY EUROPEAN -- 88607P COVER,CONTROL BOX LEFT
PNTD**............................................1 SIDE***............................................1
6 139958 KIT, AUX TOP RAIL SUPPORT.....10 (not included - sold seperately)
to SN 34908 22 88904 WORKLIGHT,110V,150WATT,HALOGEN.1
-- 122073 SUPPORT, RAILING.....................20 Replacement lamp for the Halogen
from SN 34909 Worklight option; includes items 15-17
7 4266 SCREW,HHC,1/4-20 X 2 23 34619 BUMPER,RUBBER***.....................2
to SN 34908 24 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD
-- 122231 SCREW,BHSC,1/4-20 X 1 25 111526 HINGE,PLAT CONTROL BOX
from SN 34909 COVER............................................1
9 8914 SCREW,HHC,1/4-20 X .625
11A 107857 LIGHT, 12 VOLT...............................2
-- REF: Harness, Z45 Drive Lights......1
refer to 410.1, 411.1 or 412.1
-- 35960 BULB,WORKLIGHT,12V 35W
11B 107858 LIGHT,48 VOLT
-- REF: Harness, Z45 Drive Lights......1
refer to 410.1, 411.1 or 412.1
12 13002 SCREW,HHC,5/16-18 X 1 GR5
15 35956 BRACKET,WORK LIGHT MOUNT
5/16"................................................2

903.1 Half-height mesh and Swing Gate Options

903.1 Half-height mesh and Swing Gate Options
1 8914 SCREW,HHC,1/4-20 X .625

3 54932 CLAMP,1.25,#20 X 1/4,RUB CUSH
4 6091 NUT,NYLOCK,1/4-20
5 54458 MESH,HALF,LH,6'PLATFORM........1
-- 101852 MESH,HALF,LH 5' PLATFORM
6 54465 MESH,HALF,RH,6'PLATFORM.......1
-- 101853 MESH,HALF,RH 5' PLATFORM
7 55753 BUMPER, PLASTIC, 1.25 O.D........2
8 52752-S PLATFORM,1/2 MESH
W/GATE,ANSI*................................1
ANSI and CSA
-- 52753-S PLAT.ASSY,6FT,1/2 MESH, CE
CE
9 54165 PLATE,FOOT SWITCH COVER......1
10 54457 MESH,HALF,SWING GATE***.........1
11 128368 KIT,SWING GATE W/SPRING
-- 128374 WELDMENT,SWING
GATE,ALUMINUM
-- 42104 SPRING,SHORT PLATFORM GATE
-- 43392 BUMPER,BATTERY BOX & RAILS
11A 119950 KIT,FIELD INSTALL,SWING GATE
includes 128368, 1487, 1488 and
33674
12 7265 RIVET,STEEL,P, .25 X .375
13 1487 GATE LATCH CASTING--DRILLED
14 1488 RAILING CATCH
CASTING--DRILLED
15 33674 PIN,LOCK,SHORT***
16 73901 DECAL PLATE,MESH.....................1

904.1 Air Line to Platform

904.1 Air Line to Platform
1 70644-75792 HOSE ASSY,3/8 STR FEM STR

FEM*................................................1
-- 16073 CLAMP,0.63,#10 X 1/4,RUB CUSH
2 49212 FEMALE BULKHEAD
CONNECTOR-8..............................2
3 49214 MALE PIPE THD,1/4"
SER,3/8"X18....................................1
4 70642P BRACKET,AIR HOSE TO PLAT
PAINT..............................................1
5 49215 MPT,CPLR,1/4"SER,3/8"X18..........1

905.1 Cold Start Package

905.1 Cold Start Package
-- 70707 COLD START PKG,120V BI-ENERGY

1 28853 BLANKET,BATTERY........................1
2 70683 FREEZE PLUG HEATER,Z45.........1

906.1 Platform Overload Option

906.1 Platform Overload Option
-- 147509 KIT,LOAD SENSE MECH,Z45 JIB 25 61987 WELDMENT,ROTATOR MOUNT.....1

(from SN Z4510A-39314 and from SN 26 99174 PIN,0.75DIAX8.75LG,CHAMFER.....2
Z4510B-1488) (Z-45/25)
-- 128045 MODULE,LOAD SENSE 2007 -- 94643 ZERK,GREASE,5/16-24,STRAIT
1 98154 WELDMENT,PLAT SUPPORT,LS.....1 27 110789 WASHER,SHIM .0151
non-jib models with platform overload THK..................................as-needed
option
28 5365 NUT,NYLOCK,10-24
2 4266 SCREW,HHC,1/4-20 X 2
3 6091 NUT,NYLOCK,1/4-20
4 94492P PANEL,ACCESS PAINTED.............1
5 6090 SCREW,HHC,1/4-20 X .75
7 56912 SPRING CLIP,1/4-20,.025-.15X.5
8 61998P WELDMENT,PLATFORM
SUPPORT.......................................1
jib models with platform overload
option
9 6888 SCREW,HHC,1/4-20 X 1
10 45748 ROD END,.250 X 2.75 LG
11 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4
-- 94643 ZERK,GREASE,5/16-24,STRAIT
12 25685 BEARING,GARLOCK,12FDU12.....4
13 73634 SCREW,PHIL,PHM,10-24X1.5 ZINC
15 4828 NUT,NYLOCK,3/8-16
16 61975 RETAINER,SPRING,1.21 X .375
17 61974 SPRING,COMP,1" OD,232 LB/IN
18 101512 LOAD SUPPORT WITH
BEARINGS......................................1
includes item 12
19A 94642 SWITCH,LOAD LIMIT
(to SN Z452510A-39313) Z-45/25
19B 147786 ASSY, LS, LOAD SENSE, 89 IN
(from SN Z452510A-39314) Z-45/25
19C 94549 SWITCH,LOAD LIMIT
(to SN Z452510A-39313) Z-45/25J
19D 121848 ASSY,LS,LOAD SENSE,38.5 IN
(from SN Z452510A-39314) Z-45/25J
21 61972 MOUNT,SWITCH.............................1
22 34619 BUMPER,RUBBER***.....................2
23 15086 WASHER,FLAT,.375 X 1.5 X .125
24 21604 SCREW,HHC,3/8-16 X 3.25

907.1 Hostile Environment Package - View 1

-- 54883 BELLOWS,CYL.KIT,Z45&Z51 JIB

-- 54884 BELLOWS,CYLINDER KIT,Z45 N/JIB
1A 54637 BELLOWS,PRIMARY
CYLINDER,N/JIB.............................1
1B 54638 BELLOWS,PRIMARY
CYLINDER,JIB................................1
2 54640 BELLOWS,MASTER CYLINDER.....1
3 54989 BELLOWS,STEERING
CYLINDER......................................1
4 54652 BELLOWS,SECONDARY,ELEVATE
CYL..................................................1
5 54639 BELLOWS,SLAVE CYLINDER........1
6 54635 BELLOWS,JIB CYLINDER..............1
Z-45/25J


-- 147183 KIT, WIPER, Z-45/25

-- 147184 KIT, WIPER, Z-45/25J
1 5224 SCREW,HHC,3/8-16 X 2
4 128852 TUBE,RD,STL,DOM,.75X.438X1.25.2
5 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
8 147042 FORMING WIPER MOUNT.............2
9 101932 TUBE,RD,STL,DOM,.75X.38X.78....2
10 147041 FORMING WIPER MOUNT.............2
11 45400 SPACER TUBE,.50 LG....................2
12 128973 PLATE,WIPER BACKING................2
13 147181 WIPER,PRIMARY BOOM................1
14 147044 WIPER,PRIMARY BOOM................1

909.1 Drive Lights

909.1 Drive Lights
1 107858 LIGHT,48 VOLT................................2

includes items 3-5 and 7-9
2 128956 COVER, DRIVE, DRIVE LIGHT
OPT..................................................1
3 10107 SCREW,HHC,5/16-18 X .75............2
4 5397 WASHER,FLAT,USS,5/16",Y...........2
5 6782 NUT,NYLOCK,5/16-18.....................2
6 53517 GROMMET,RUBBER .5 X .014 X
.75....................................................2
7 4828 NUT,NYLOCK,3/8-16.......................2
8 5397 WASHER,FLAT,USS,5/16",Y...........4
9 6175 SCREW,HHC,3/8-16 X 1.................2
10 823226 POWER RELAY, 24V COIL.............1
-- 54365 SCREW,PHIL,PHM,10-32 X
.5,SSTL............................................1
-- 6146 WASHER,FLAT,MS,#10,Y...............2
-- 6178 NUT,NYLOCK,10-32........................1
12 128204 SWITCH TOGGLE ASSY SPDT 2P
MNT.................................................1
-- 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
13 6578 CABLE TIE,7 3/8"............................5
14 REF: Harness, Z45 Drive Lights......1
refer to 410.1, 411.1 or 412.1

910.1 Tow Package

910.1 Tow Package
-- 29104 DECAL,TOWING 29 70632 WELDMENT,STEER AXLE TOW

INSTRUCTIONS..............................1 CRADLE..........................................1
-- 35526 DECAL,CAUTION,TOWING 30 70633 U-BOLT,1/2-13 X 3 X 5.25***...........2
SPEED............................................2 31 49119-1328 HOSE ASSY,1/4,STR FEM,STR
1 48908 FITTING,TEE,RUN,SWIVEL520432-4.2 FEM.................................................1
2 49117-1466 HOSE ASSY,1/4,90 FEM,STR 32 70635P BRACKET,TOW PKG VALVE
FEM.................................................1 MOUNT***.......................................1
3 48912 CONN,520120-4-6***......................2 33 4266 SCREW,HHC,1/4-20 X 2.................2
4 25282 VALVE,NEEDLE,BRAKE 34 6638 WASHER,FLAT,USS,1/4"Y..............4
RELEASE........................................1 35 6091 NUT,NYLOCK,1/4-20.......................2
5 54145-1200 RETAINING PIN,ASSY....................2
6 Ref., TOW STORAGE BRACKET
7 70634 PIN,CLEVIS,1 X 3.5 LG***..............2
8 30748 WASHER,SHIM,1.01 X 1.63
X.062...............................................3
9 51474 BEARING,1.00IDX1.25ODX0.75L....2
10 54793P PLATE,DRAG LINK,NRRW
AXLE,PNT.......................................1
11 25817 BEARING,1.00IDX1.25ODX1.00L....2
12 70638 MACHINING,TOW HITCH***...........1
13 74389 RUE RING 1.00...............................1
14 54789 NUT,SLOTTED,2-4-1/2 UNC...........1
15 36937 WASHER,THRUST,2.0 X 3.0 X
.188..................................................1
16 54757 BEARING,UHMW,2.75"DIAX.50"LG.2
17 18720 BEARING,2.0IDX2.25ODX1.50L.....1
18 77087 PIN,COTTER,.25 X 3.0....................1
19 54786 WELDMENT,HITCH
TONGUE,Z45..................................1
20 106339 PIN,TOW
HITCH,1.5DIAX8.25"GRIP..............1
21 18595 WASHER,FLAT,1.78 X 2.50 X
.057..................................................1
22 30255 WASHER,SHIM,1.27 X 2.13 X
.062..................................................1
23 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
24 5397 WASHER,FLAT,USS,5/16",Y...........2
25 54432 LANYARD,LYNCH PIN ASSY..........1
26 4828 NUT,NYLOCK,3/8-16.......................1
27 6198 NUT,NYLOCK,1/2-13.......................4
28 6095 WASHER,FLAT,USS,1/2",Y.............4

911.1 Aircraft Protection Package, Standard (from SN 37297 to 51049)

911.1 Aircraft Protection Package, Standard (from SN 37297 to 51049)

MOM................................................1
-- 139882 HARN, AC PROTECTION
BYPASS...........................................1
2 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
3 Ref. DECAL,FUNCTION
OVERRIDE......................................1
(refer to 101.1)
4 106044 U-BOLT,3/8-16X4X4.63X3.00..........1
5 66472 U-BOLT, SQR, 3/8-16X2X5,
PLTD................................................2
6 139904 WELDMENT, SKIDPLATE**............1
7 88384 SPRING, SS, 3/4-EO750-69-4500...4
8 88385 SPRING, SS, 1/2-EO500-49-4500...4
9 4828 NUT,NYLOCK,3/8-16
11 6888 SCREW,HHC,1/4-20 X 1
13 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
15 6091 NUT,NYLOCK,1/4-20
17 75617-1675 PADDING,FOAM 3.5"OD X
1.50"ID.............................................2
18 75636 PADDING,FOAM,3.0"X1.50ID
90DEG.............................................4
19 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................16
20 6090 SCREW,HHC,1/4-20 X .75
21 56426-700 CHAIN,NO.2 (11 LINKS).................8
1.50"ID.............................................2
23 139181 WELDMENT,AIRCRAFT SENSOR
BUMPR............................................1
1.50"ID.............................................1
25 77797 WELDMENT, SENSOR MOUNT.....1
26 88390 NUT,HEX,M8,PLASTIC
27 81532 HARNESS,PROX.KILL....................1
includes 27391 proximity sensor
-- 27391 PROXIMITY SENSOR***

912.1 Aircraft Protection Package, Deluxe (from SN 37297 to 51049)

912.1 Aircraft Protection Package, Deluxe (from SN 37297 to 51049)
1 46188 WELDMENT, AIRCRAFT TOP 30 Ref. DECAL,FUNCTION

BUMPER.........................................1 OVERRIDE......................................1
2 55753 BUMPER, PLASTIC, 1.25 O.D........4 (refer to 101.1 or 103.1)
3 122231 SCREW,BHSC,1/4-20 X 1 31 75617-4788 PADDING,FOAM 3.5"OD X

1.50"ID.............................................4
4 122073 SUPPORT, RAILING.....................20
5 6889 NUT,LP NYLOCK,1/4-20 1.50"ID.............................................1
6 106044 U-BOLT,3/8-16X4X4.63X3.00..........1 33 75617-1538 PADDING,FOAM 3.5"OD X
7 66472 U-BOLT, SQR, 3/8-16X2X5, 1.50"ID.............................................2
PLTD................................................2
8 139904 WELDMENT, SKIDPLATE**............1
9 88384 SPRING, SS, 3/4-EO750-69-4500...4
10 88385 SPRING, SS, 1/2-EO500-49-4500...4
11 4828 NUT,NYLOCK,3/8-16
13 6888 SCREW,HHC,1/4-20 X 1
15 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
16 6091 NUT,NYLOCK,1/4-20
1.50"ID.............................................2
90DEG.............................................8
19 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................16
20 6090 SCREW,HHC,1/4-20 X .75
21 56426-700 CHAIN,NO.2 (11 LINKS).................8
1.50"ID.............................................4
23 139181 WELDMENT,AIRCRAFT SENSOR
BUMPR............................................1
1.50"ID.............................................1
27 81532 HARNESS,PROX.KILL....................1
-- 27391 PROXIMITY SENSOR***
MOM................................................1
-- 139882 HARN, AC PROTECTION
BYPASS...........................................1
29 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1

912.2 Aircraft Protection Package (from SN 51050)

912.2 Aircraft Protection Package (from SN 51050)
1 46188 WELDMENT, AIRCRAFT TOP 30 27246 BOOT,TOGGLE

BUMPER.........................................1 SWITCH,SHORT*............................1
2 55753 BUMPER, PLASTIC, 1.25 O.D........4 31 Ref. DECAL,FUNCTION OVERRIDE
3 122231 SCREW,BHSC,1/4-20 X 1 (refer to 101.1 or 103.1)
4 122073 SUPPORT, RAILING.....................20 32 6638 WASHER,FLAT,USS,1/4"Y
5 6889 NUT,LP NYLOCK,1/4-20 33 75617-4788 PADDING,FOAM 3.5"OD X

1.50"ID.............................................4
6 106044 U-BOLT,3/8-16X4X4.63X3.00
7 66472 U-BOLT, SQR, 3/8-16X2X5, 1.50"ID.............................................1
PLTD................................................2
8 822764 WDMT,SKID PLATE 1.50"ID.............................................2
9 822769 SPRING,EXTENSION,1.92LB/IN.....4
10 88385 SPRING, SS, 1/2-EO500-49-4500
11 4828 NUT,NYLOCK,3/8-16
13 6888 SCREW,HHC,1/4-20 X 1
14 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
15 6091 NUT,NYLOCK,1/4-20
1.50"ID.............................................2
90DEG...........................................10
18 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................24
19 824078 SCREW,HHF,1/4-20X.75,8,ZAG
20 56426-700 CHAIN,NO.2 (11 LINKS).................8
21 824027 NUT,TL FLG,1/4-20,G,ZAG
1.50"ID.............................................2
23 822759 WDMT,AIRCRAFT SENSOR
BUMPER.........................................1
26 1261292 HARNESS ASSY,PCON,PROX
KILL.................................................1
-- 27391 PROXIMITY SENSOR***.................1
27 822768 FOAM, AIRCRAFT PROTECTION
1.50"ID.............................................2
MOM................................................1
includes item 29
-- 139882 HARN, AC PROTECTION BYPASS

912.3 Aircraft Protection Package With Swing Gate (from SN Z4514A-51050)

912.3 Aircraft Protection Package With Swing Gate (from SN Z4514A-51050)
1 46188 WELDMENT, AIRCRAFT TOP 30 27246 BOOT,TOGGLE

BUMPER.........................................1 SWITCH,SHORT*............................1
2 55753 BUMPER, PLASTIC, 1.25 O.D........4 31 Ref. DECAL,FUNCTION OVERRIDE
3 122231 SCREW,BHSC,1/4-20 X 1 (refer to 101.1 or 103.1)
4 122073 SUPPORT, RAILING.....................20 32 6638 WASHER,FLAT,USS,1/4"Y
5 6889 NUT,LP NYLOCK,1/4-20 33 1259329 PADDING, FOAM, 46.5"..................4
6 1259328 PADDING, FOAM, 15.5"..................4 34 75617-2075 PADDING,FOAM 3.5"OD X

1.50"ID.............................................2
7 66472 U-BOLT, SQR, 3/8-16X2X5,
PLTD................................................2
9 4828 NUT,NYLOCK,3/8-16
10 106044 U-BOLT,3/8-16X4X4.63X3.00
11 822764 WDMT,SKID PLATE
12 822769 SPRING,EXTENSION,1.92LB/IN.....4
13 6888 SCREW,HHC,1/4-20 X 1
14 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
15 6091 NUT,NYLOCK,1/4-20
1.50"ID.............................................2
90DEG...........................................10
18 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................24
19 824078 SCREW,HHF,1/4-20X.75,8,ZAG
20 56426-700 CHAIN,NO.2 (11 LINKS).................8
21 824027 NUT,TL FLG,1/4-20,G,ZAG
1.50"ID.............................................2
23 822759 WDMT,AIRCRAFT SENSOR
BUMPER.........................................1
1.50"ID.............................................2
25 822768 FOAM, AIRCRAFT PROTECTION...1
28 1261292 HARNESS ASSY,PCON,PROX
KILL.................................................1
-- 27391 PROXIMITY SENSOR***.................1
MOM................................................1
includes item 29
-- 139882 HARN, AC PROTECTION BYPASS

913.1 Pipe Cradle Accessory

913.1 Pipe Cradle Accessory
-- 85300 PIPE CRADLE ASSY. SERV (ONE)**

(single)
1 6884 SCREW,HHC,1/4-20 X 2.5
4 56570 STRAP, CONDUIT HOLDER
60"***...............................................2
6 19018 TRIMLOCK,BLACK,5/32"...11-inches
7 56525 WELDMENT, PIPE CRADLE...........2
(decal not included order serperately)
-- 72875 DECAL,WARNING,PIPE
CRADLE,BOOM..............................4
(must be ordered seperately)
8 81368 WELDMENT,PIPE CRADLE
MOUNT...........................................4
9 4828 NUT,NYLOCK,3/8-16
11 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC.................................................8

914.1 Traveling Fall Arrest Anchor System

914.1 Traveling Fall Arrest Anchor System
1 1256856 SCREW,HHF,3/8-16X2.5,8,ZAG......4
2 1256389 FORMING,INNER HANGER...........2
3 1251997 NUT,TL FLG,1/2-13,G,ZAG.............2
4 1256851 SCREW,HHF,1/2-13X3.5,8,ZAG......2
5 1260892 END STOP. TFAAS TRACK.............2
6 36388 BUMPER,RUBBER,.75 X
.50H,STUD......................................2
7 824029 NUT,TL FLG,3/8-16,G,ZAG.............8
8 1256481 SPACER, HANGER BRACKET.......8
9A 1256400 DECAL,TFAAS TRACK,WORD.......1
9B 1260910 DECAL,TFAAS TRACK,SYMBOL....1
9C 1256400FR DECAL,TFAAS TRACK,WORD
FR....................................................1
10A 1256378 ACC,TFAAS FALL ARREST,6FT
WORD.............................................1
includes instructions and decals
-- 1256380 ASSY,TFAAS TRACK,6FT WORD
includes decals
10B 1261023 ACC,TFAAS FALL ARREST,6FT
SYM.................................................1
-- 1261025 ASSY,TFAAS TRACK,6FT SYM
includes decals
10C 1261019 ACC,TFAAS FALL ARREST,6FT
FR....................................................1
-- 1261021 ASSY,TFAAS TRACK,6FT FR
includes decals
11 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................1
12 1256439 TROLLEY, TFAAS TRACK...............1

915.1 Operators Protection Alarm

915.1 Operators Protection Alarm
1 1255032 CLAMP,HAND RAIL,OPA,6'-8'.........1

(includes fasteners)
2 1255026 ASSY,BRKT,CNTRL BOX
W/FASTNRS....................................1
3 1255018 BASE ENCLOSURE,RED,OPA.......1
4 1255021 SOUNDER,MIDI,OPA......................1
5A 1255037 SOUNDER LENS, OPA, BLUE........1
(standard lens fitted to OPA)
5B 1270116 SOUNDER LENS, OPA, RED
5C 1270117 SOUNDER LENS, OPA, AMBER
5D 1270118 SOUNDER LENS, OPA, CLEAR
6 1255028 STAND OFF,CONTROL UNIT.........1
7 1255024 BRACKET,CONTROL UNIT............1
8 1255025 SPACER,HEAT SINK.......................1
9 1255023 ASSY,MODULE,CONTROL
UNIT,OPA........................................1
10 1255022 MODULE,CONTROL
UNIT,PCB,OPA................................1
11 1255067 NUT,M4 NYLOCK............................4
12 1255066 WASHER,M4 NYLON......................4
13 1255038 SCREW,M5X16 BHD......................4
14 1255890 DECAL,COSMETIC,GENIE.............1
15 1255020 LID ENCLOSURE,RED,OPA...........1
16 1255019 GASKET,ENCLOSURE...................1
17 1255029 ASSEMBLY,TAPESWITCH..............1
(6'/8' platforms) (includes j-box and
fasteners)
18 1255036 ASSEMBLY RESET SWITCH..........1
19 1255035 ASSEMBLY,CABLE,TAPESWITCH..1
20 1255068 SCREW,M6X8.................................2
21 1255047 SENSOR,RUBBER EDGE..............1
(6'/8' platforms)
22 1255033 HARN,PIGTAIL,TAPESWITCH,OPA.1

916.1 Operator Protective Structure

916.1 Operator Protective Structure
-- Fits all 6' and 8' Booms

1 219158 ACCESSORY,OPERATOR PROT
STRUCT..........................................1
(Complete) includes all fasteners
2 1256468 NUT,3/8-16,8,ZAG...........................8
3 1255758 WASHER,FLAT,3/8,USS,ZAG.......12
4 824069 SCREW,HHC,3/8-16X2.5,8,ZAG.....4
5 1251600 U-BOLT, FLATTENED, ?1.5 X 3/8.....4
6 1261184 NUT,1/4-20,8,ZAG...........................4
7 824120 WASHER,FLAT,.375X1.50X.125,ZAG.2
Use only with the platform control box
cover option
8 824113 WASHER,FLAT,1/4,USS,ZAG.........6
9 824060 SCREW,HHC,1/4-20X1,8,ZAG........4
10 Ref. DECAL, INSTRUCTION,
OPS.................................................1
Refer to Section 1

December 2015
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
1000001 ....................18 107803 ......................39 119536 ......................107, 111 1259639 ....................87

1000027 ....................12 107826 ......................39 119542 ......................107, 111 1260173 ....................87
101055 ......................131 107857 ......................145 119649 ......................95–96 1260219 ....................79–80, 83–84
101056 ......................131 107858 ......................145, 159 119684 ......................43, 49, 55 1260892 ....................173
101057 ......................131 107859 ......................89 119685 ......................43, 49, 55 1260910 ....................173
101058 ......................131 107876 ......................107 119784 ......................65 1261019 ....................173
101067 ......................131 107881 ......................91 119794 ......................117–119 1261021 ....................173
10107 ........................159 107901 ......................101 119825 ......................131 1261023 ....................173
101080 ......................79–80, 83–84, 87 107992 ......................117–119 119950 ......................147 1261025 ....................173
101114 ......................131 110160 ......................59 119980 ......................25–27 1261184 ....................177
101277 ......................131 110282 ......................12 119981 ......................23 1261221 ....................87
101373 ......................113–114 110286 ......................41, 47, 53 119985 ......................83–84 1261292 ....................167, 169
101374 ......................113–114 110305 ......................91 12011 ........................103 1261450 ....................79–80, 83–84
101375 ......................114 110306 ......................91 121848 ......................79–80, 83–84, 1261845 ....................80, 83–84, 87
101376 ......................113–114 110307 ......................91 87, 153 1261899 ....................87
101377 ......................113–114 110308 ......................91 122019 ......................143 1261900 ....................87
101378 ......................114 110309 ......................93 122073 ......................145, 165, 167, 1262220 ....................87
101379 ......................113–114 110310 ......................91 169 1262223 ....................87
101380 ......................114 110382 ......................63, 75 122231 ......................145, 165, 167, 1262512 ....................87
101381 ......................114 110384 ......................95–96 169 1263554 ....................25–27
101385 ......................113–114 110385 ......................96 122278 ......................145 1266606 ....................79–80, 84, 87
101387 ......................113–114 110651 ......................117–119, 121– 122279 ......................145 1270116 ....................175
101388 ......................113–114 122 122513 ......................117–119, 121– 1270117 ....................175
101390 ......................113–114 110652 ......................117–119, 121– 122 1270118 ....................175
101391 ......................113–114 122 122514 ......................118–119, 121– 128045 ......................73, 153
101393 ......................113–114 110653 ......................117–119, 121– 122 128118 ......................33
101425P ....................29 122 122755 ......................114, 171 128138 ......................35
101426P ....................29 110654 ......................117–119, 121– 12343 ........................103 128200 ......................69–71, 117–119,
101512 ......................153 122 1251600 ....................177 121–122
101578 ......................114 110655 ......................117–119 1251793 ....................55 128201 ......................70–71, 117–119,
101579 ......................117–119, 121– 110657 ......................79–80, 83–84, 87 1251794 ....................55 121–122
122 110671 ......................109 1251795 ....................55 128202 ......................69–71, 117–119,
101703 ......................31 110737 ......................25–27 1251796 ....................53 121–122
101815 ......................59 110749 ......................45, 51, 57 1251997 ....................173 128203 ......................163, 165, 167,
101844 ......................73 110789 ......................153 1255018 ....................175 169
101852 ......................147 110894 ......................35 1255019 ....................175 128204 ......................159
101853 ......................147 110895 ......................35 1255020 ....................175 128296 ......................83–84
101858 ......................77 110896 ......................35 1255021 ....................175 128304 ......................99
101859 ......................77 110897 ......................35 1255022 ....................175 128308 ......................103
101860 ......................75 111051 ......................103 1255023 ....................175 128309 ......................103
101861 ......................75 111052 ......................103 1255024 ....................175 128310 ......................103
101862 ......................77 111053 ......................103 1255025 ....................175 128311 ......................103
101863 ......................75 111526 ......................145 1255026 ....................175 128319 ......................63
101864 ......................75 113067 ......................21 1255028 ....................175 128337 ......................25–27
101932 ......................157 114020 ......................11–12, 17–18 1255029 ....................175 128368 ......................147
102785P ....................145 114025 ......................12, 15, 18, 21 1255030 ....................87 128374 ......................147
102786P ....................145 114114 ......................12, 15, 18, 21 1255032 ....................175 128375 ......................33
10587 ........................91 114117 ......................12, 18 1255033 ....................175 128376 ......................33
10597 ........................39, 65, 67, 93 114221 ......................12, 18 1255035 ....................175 128377 ......................33
106044 ......................163, 165, 167, 114247 ......................15, 21 1255036 ....................175 128446 ......................59
169 114248 ......................15, 21 1255037 ....................175 128454P ....................111
106069 ......................75 114249 ......................15, 21 1255038 ....................175 128465 ......................37
106121 ......................25–27 114251 ......................15 1255047 ....................175 128466 ......................37
106122 ......................25–27 114252 ......................15, 21 1255066 ....................175 128482 ......................111
106123 ......................25–27 114258 ......................12 1255067 ....................175 128483 ......................111
106148 ......................25–27 114334 ......................15, 21 1255068 ....................175 128486 ......................37
106163 ......................109 114343 ......................15, 21 1255758 ....................177 128487 ......................37
106241 ......................29 114345 ......................15, 21 1255858 ....................87 128488 ......................37
106339 ......................161 114350 ......................18, 21 1255890 ....................175 128489 ......................37
106427 ......................59, 91 114389 ......................12, 18 1256378 ....................173 128490 ......................37
106508 ......................25–27 114390 ......................12, 18 1256380 ....................173 128491 ......................37
106526 ......................105 114391 ......................15 1256389 ....................173 128492 ......................37
106540P ....................107 114397 ......................12, 18 1256400 ....................173 128510 ......................111
106581 ......................101, 107 119058 ......................113–114 1256400FR ................173 128513 ......................111
106585 ......................101 119060 ......................73 1256439 ....................173 128534 ......................111
106804P ....................101 119061 ......................70–71 1256468 ....................177 128551 ......................25–27
106972 ......................91 119062 ......................70–71 1256481 ....................173 128578 ......................69–71, 117–119,
107588 ......................89 119063 ......................70–71 1256851 ....................173 121–122
107590 ......................89 119064 ......................70–71 1256856 ....................173 128580-S ...................69–71, 117–119,
107594 ......................75 119209 ......................26–27 1258159 ....................89 121–122
107595 ......................105 119210 ......................26–27 1258768 ....................73 128581 ......................71, 117–119,
107651 ......................59 119242 ......................45, 51, 57 1259322 ....................87 121–122
107727 ......................89 119403 ......................31, 65 1259323 ....................87 128582 ......................69–71, 117–119,
10775 ........................119, 122 119404 ......................65 1259328 ....................169 121–122
10777 ........................119, 122 119507 ......................45 1259329 ....................169 128596 ......................103

December 2015
Part Number Index (continued)
128597 ......................103 139368 ......................83–84, 87 18506 ........................63 23404 ........................73

128598 ......................25–27 139417 ......................77 18576 ........................25–27 23457 ........................41, 47, 53
128601 ......................95–96, 99 139419 ......................47, 53 18595 ........................161 23469 ........................41, 47, 53
128615 ......................33 139421 ......................47, 53 18605 ........................143 23472 ........................41, 47, 53
128639 ......................99 139422 ......................49 18720 ........................89, 93, 161 23473 ........................45, 51, 57
128645 ......................65 139423 ......................47, 53 18963 ........................65 234923 ......................125
128646 ......................65 139427 ......................47 19018 ........................171 234924 ......................79–80, 83–84
128724 ......................111 139428 ......................55 19418 ........................25–27, 39 234954 ......................79–80, 83–84
128812 ......................79–80, 83–84, 87 139429 ......................55 19440 ........................23 234956 ......................79–80
128814 ......................79–80 139434 ......................49, 55 19506 ........................69–71 234958 ......................79–80, 83–84
128815 ......................83–84 139436 ......................49 19520 ........................29, 79–80 237688 ......................91
128816 ......................79–80, 83–84, 87 139656 ......................49, 55 19533 ........................31 24038 ........................39
128825 ......................33 139687 ......................105 19712 ........................125 24514 ........................114
128828 ......................79–80 139688 ......................105 19722 ........................125 25068 ........................59
128839 ......................25–27 139701 ......................103 19729 ........................127 25282 ........................161
128852 ......................157 139702 ......................103 19731 ........................125, 127 25284 ........................39, 93
128862 ......................103 139720 ......................31 20262 ........................113–114 25388 ........................31, 33, 65
128908 ......................79–80, 83–84 139779 ......................103 20780 ........................43, 49, 55 25553 ........................71
128937 ......................79–80, 83–84 139781 ......................103 21149 ........................25–27 25683 ........................105, 107
128938 ......................79–80, 83–84 139857 ......................33 21166 ........................23 25685 ........................153
128939 ......................79–80, 83–84, 139861 ......................59 21175 ........................59 25817 ........................23, 39, 161
117–119 139865 ......................59 21427 ........................125 25926 ........................45, 51, 57
128940 ......................83–84, 117–119 139866 ......................59 21434 ........................125 27089 ........................43, 49, 55
128941 ......................79–80, 83–84, 139882 ......................163, 165, 167, 21496 ........................43, 49, 55 27114 ........................75
87, 117–119 169 21604 ........................39, 153 27126 ........................39
128956 ......................159 139904 ......................163, 165 21618 ........................105, 163, 165, 27204 ........................11–12, 15, 17–
128973 ......................157 139958 ......................145 167, 169 18, 21
128995 ......................95–96, 99 139965 ......................25–27 21619 ........................105 27205 ........................11–12, 15, 17–
12906 ........................75, 77 139966 ......................25–27 216603 ......................131 18, 21
13000 ........................29, 65 139967 ......................25–27 216769 ......................79–80, 83–84, 87 27206 ........................11–12, 15, 17–
13002 ........................26–27, 43, 49, 139968 ......................26–27 216791 ......................73 18, 21
55, 65, 109, 145 14033 ........................39, 67, 89 216793 ......................73 27207 ........................11–12, 15, 17–
13005 ........................39 14297 ........................101, 103 217046 ......................73 18, 21
13008-3 .....................31 144161 ......................31, 33, 65 218083 ......................73 27246 ........................69–71, 117–119,
13008-6 .....................31 146478 ......................118–119, 121– 218154 ......................79–80, 83–84 121–122, 159,
13037-S .....................118–119, 121– 122 218433 ......................131 163, 165, 167,
122 147034 ......................26–27 218570 ......................25–27 169
13064 ........................25–27, 39, 59 147041 ......................157 21858 ........................69–71 27262 ........................31
13268 ........................63, 122 147042 ......................157 219158 ......................177 27263 ........................31
133067 ......................15, 21 147044 ......................157 219160 ......................12, 15, 18, 21 27363 ........................41, 47, 53
133278 ......................12 147094 ......................39, 69–71 21982 ........................69–71 27366 ........................45, 51, 57
133286 ......................15, 21, 33 147121 ......................113–114 220255 ......................59 27367 ........................45, 51, 57
13585 ........................119, 122 147181 ......................157 22106 ........................41 27391 ........................79–80, 83–84,
139011-S ...................37 147183 ......................157 22262 ........................25–27 87, 163, 165,
139020 ......................37 147184 ......................157 22263 ........................25–27 167, 169
139041 ......................37 147187 ......................26–27 22446 ........................43, 49, 55 27488 ........................39
139047 ......................37 147205 ......................55 226393 ......................143 27497 ........................107
139048 ......................37 147206 ......................55 22672 ........................43, 49, 55 27564 ........................11–12, 17–18
139049 ......................37 147208 ......................55 22676 ........................45, 51, 57 27830 ........................31
139050 ......................37 147210 ......................59 22700 ........................45, 51, 57 28155 ........................45, 51, 57
139051 ......................37 147211 ......................59 227130 ......................18 28156 ........................45, 51, 57
139052 ......................37 147212 ......................59 227213 ......................18 28159 ........................11–12, 15
139053 ......................37 147221 ......................113–114 227214 ......................12 28161 ........................11–12, 17–18
139054 ......................37 147253 ......................117–119, 121– 227617 ......................79–80, 113–114 28162 ........................11–12
139055 ......................37 122 227833 ......................43, 49, 55 28164 ........................11–12
139056 ......................37 147283 ......................107 22788 ........................39 28165 ........................11–12, 17–18
139057 ......................37 147284 ......................93 228468 ......................113–114 28171 ........................11–12
139058 ......................37 147369 ......................105, 109 228780 ......................114 28174 ........................11–12, 15, 17–
139059 ......................37 147432 ......................79–80, 83–84 228781 ......................114 18, 21
139060 ......................37 147509 ......................153 228946 ......................33 28175 ........................11–12, 17–18
139062 ......................37 147560 ......................99 228947 ......................33 28176 ........................11–12, 17–18
139063 ......................37 147786 ......................153 228973 ......................33 28177 ........................11–12, 17–18
139064 ......................37 1487 ..........................147 22903 ........................41, 47, 53 28181 ........................11–12, 17–18
139099 ......................141 1488 ..........................147 22934 ........................41, 47, 53 28235 ........................11–12, 15, 17–
139126 ......................79–80 150026 ......................63 22956 ........................43, 49, 55 18, 21
13918 ........................75, 95–96, 99, 15086 ........................39, 153 229567 ......................69–71, 117–119, 28236 ........................11–12, 17–18
161 16073 ........................149 121–122 28322 ........................145
139181 ......................163, 165 161884 ......................53 229833 ......................26–27 28323 ........................145
139292 ......................47 161940 ......................29 229834 ......................26–27 28328 ........................145
139306 ......................12 161941 ......................29 23057 ........................41, 43, 45, 47, 28329 ........................145
139318 ......................33, 65 1697-400 ...................91 49, 51, 53, 55, 57 28372 ........................11–12, 17–18
139351 ......................25–27 17626 ........................26–27 23083-S .....................39 28678 ........................139
139352 ......................25–27 17712 ........................39, 59, 61 233715 ......................109 28750 ........................135, 137, 139,
139353 ......................25–27 18078 ........................31 233716 ......................105 141
139354 ......................25–27 18503 ........................26–27 233745 ......................105, 109 28853 ........................151
139355 ......................25–27 18504 ........................101 233807 ......................25–27 28963 ........................45, 51, 57

December 2015
29080 ........................95–96 38620 ........................95–96, 99 48905 ........................141 50542 ........................93

29104 ........................161 38859 ........................77 48906 ........................135 50543 ........................105, 107
29605 ........................77 39223 ........................67 48908 ........................161 50546 ........................95–96, 99, 107
29868 ........................29 39346 ........................131 48911 ........................137 50548P ......................91
29943 ........................127 40175 ........................26–27 48912 ........................137, 139, 141, 50552 ........................95–96, 99
30080 ........................11–12, 17–18 40434 ........................11–12, 15, 17– 161 50570 ........................65
30138 ........................95–96, 99 18, 21, 173 48916 ........................137, 139, 141 50576 ........................26–27, 59
30221 ........................93 40532 ........................31 48917 ........................139, 141 50584 ........................95–96, 99
30222 ........................105, 107, 109 42019 ........................67 48919 ........................139, 141 50668-S .....................25–27
30255 ........................23, 95–96, 99, 42078 ........................77 48923 ........................139, 141 50669 ........................26–27
107, 161 42104 ........................147 48939 ........................137 50698 ........................95–96, 99
30370 ........................93 42315 ........................39 48942 ........................137, 139, 141 50744-S .....................67
30418 ........................89, 93 4266 ..........................145, 153, 161 48944 ........................137 50776P ......................59
30468 ........................145 42662 ........................43, 49, 55 48947 ........................137 50784 ........................75
30748 ........................161 42725 ........................117–119, 121– 48948 ........................137 50790 ........................75, 77
30794 ........................87 122 48975 ........................137 50924 ........................77
30997 ........................73 42941-75 ...................91 48999 ........................137 5094 ..........................43, 49, 55
31060 ........................11–12, 17–18 43018 ........................107, 133 49117-11091 .............135, 141 50952 ........................91
31508 ........................11–12, 17–18 43038 ........................125 49117-1466 ...............161 50959-S .....................67
31785 ........................11–12, 17–18 43040 ........................125 49117-4691 ...............135 50966 ........................67
31786 ........................11–12, 17–18 43042 ........................125 49117-9991 ...............135 50974 ........................63, 75
31787 ........................11–12, 17–18 43179 ........................26–27 49119-1328 ...............161 50990-S .....................75
31788 ........................11–12, 17–18 43181 ........................122 49119-13978 .............139, 141 51063 ........................59
31982 ........................61 43392 ........................145, 147 49119-16178 .............141 51147 ........................29, 37
32066 ........................41, 45, 47, 51, 43595 ........................11–12 49119-20578 .............141 51474 ........................161
53, 57 43658 ........................11–12, 17–18 49119-2078 ...............135, 139, 141 52093 ........................113–114
32067 ........................41, 47, 53 43956 ........................65, 79–80, 83–84 49119-21878 .............141 5224 ..........................111, 157
32069 ........................41, 47, 53 43957-8300 ...............118–119 49119-2278 ...............139, 141 52371 ........................131
32077 ........................43, 49, 55 43960 ........................91, 113–114 49119-26078 .............139 52514 ........................43, 49, 55
32084 ........................43, 49, 55 44229 ........................131 49119-27478 .............139 52517 ........................41
32087 ........................45, 51, 57 44248 ........................11–12, 17–18 49119-27978 .............139 52532 ........................41, 47, 53
32090 ........................45, 51, 57 44586 ........................39 49119-3378 ...............137 52533 ........................47, 53
32317 ........................129 44743 ........................114 49119-34378 .............139, 141 52539 ........................45, 51, 57
32728 ........................11–12, 17–18 44750 ........................129 49119-35678 .............139, 141 52540 ........................45, 51, 57
33277 ........................45, 51, 57 44788 ........................67 49119-36378 .............139, 141 52541 ........................45, 51, 57
33278 ........................105, 109 44980 ........................11–12, 17–18 49119-37978 .............139, 141 52664 ........................12, 17–18
33555 ........................75 44981 ........................11–12, 15, 17– 49119-39378 .............139 52672 ........................12, 17–18
33629 ........................119 18, 21 49119-4178 ...............141 52707-S .....................25–27
33674 ........................147 44986 ........................11–12, 17–18 49120-33381 .............139, 141 52733-S .....................23
33724 ........................119, 122 45071 ........................23, 25–27, 89 49121-2088 ...............141 52734-S .....................23
33952 ........................17–18 45074 ........................23 49121-27788 .............141 52735 ........................23
33994 ........................135, 137, 139, 45112 ........................23 49143-2029 ...............137 52752-S .....................147
141 45113 ........................23 49143-2535 ...............137 52753-S .....................147
34053 ........................73 45114 ........................23 49164-2043 ...............137 52760 ........................107
34125 ........................95–96, 99 45162 ........................67, 137 49212 ........................149 52806 ........................41, 47, 53
34245 ........................23 45209 ........................29 49214 ........................149 52807 ........................41
34276 ........................93 45226 ........................23, 93, 95–96, 49215 ........................149 52808 ........................41, 47, 53
34619 ........................145, 153 99, 105, 107 49375 ........................45, 51, 57 52810 ........................41, 47, 53
35461 ........................119, 122, 143 45363 ........................63, 75, 77 49407 ........................45, 51, 57 52812 ........................41, 47, 53
35526 ........................161 45383 ........................118–119, 122 49408 ........................41, 45, 47, 51, 52813 ........................41, 47, 53
35675 ........................107 45384 ........................69–71, 117–119, 53, 57 52816 ........................41, 47, 53
35678 ........................127 121–122 49612 ........................135, 137, 139, 52818 ........................41, 47, 53
35679 ........................127 45385 ........................118–119, 121– 141 52819 ........................41
35680 ........................127 122 49613 ........................135, 137, 139, 52822 ........................43
35956 ........................145 45400 ........................157 141 52823 ........................43, 49, 55
35960 ........................145 45462 ........................65, 73 49772 ........................91 52824 ........................43, 49, 55
36179 ........................63, 65 45748 ........................153 49775 ........................91, 95–96 52825 ........................43, 49, 55
36212 ........................29 46188 ........................165, 167, 169 49816 ........................63, 75, 77, 125 52826 ........................43, 49, 55
36294 ........................105, 109 46227 ........................125 49818 ........................26–27 52832 ........................43, 49, 55
36369 ........................29 46337 ........................23 49821 ........................143 52834 ........................43, 49, 55
36372 ........................26–27 46468 ........................12, 15, 17–18, 21 49826 ........................39 52835 ........................43, 49, 55
36388 ........................173 47377 ........................107 49863 ........................107, 109 52836 ........................43, 49, 55
36424 ........................29 4828 ..........................25–27, 33, 39, 49878 ........................63, 65 52837 ........................43
36511 ........................33 45, 51, 57, 59, 50294 ........................114 52838 ........................43, 49, 55
36557 ........................117–119, 121– 61, 63, 65, 67, 50304 ........................95–96 52841 ........................45, 51, 57
122, 127 75, 89, 93, 95– 50315 ........................95–96, 99 52843 ........................45, 51, 57
36579 ........................29 96, 101, 103, 50397-S .....................23 52847 ........................45, 51, 57
36937 ........................161 107, 111, 113– 50427-S .....................39 52851 ........................45, 51, 57
37184 ........................63, 65 114, 119, 122, 50451 ........................101 52865 ........................12, 17–18
37185 ........................63, 65 153, 159, 161, 50452 ........................101, 103 52866 ........................43, 49, 55
37186 ........................63, 65 163, 165, 167, 50455 ........................89 52867 ........................43, 49, 55
37187 ........................63, 65 169, 171 50469 ........................59 52875 ........................43, 49
37190 ........................26–27 48504 ........................129 50479 ........................91 52876 ........................43, 49
37191 ........................63, 65 48767 ........................139 50480 ........................93, 107 52877 ........................43, 49
37192 ........................63, 65 48890 ........................135 50517-S .....................91 52880 ........................43, 49
37947 ........................69–71 48904 ........................59, 135, 139, 141 50519 ........................39, 59 52886 ........................43, 49

December 2015
52887 ........................125 54486 ........................145 56912 ........................23, 25–27, 39, 6095 ..........................39, 59, 65, 67,
52895 ........................125 54510-S .....................109 107, 111, 113– 91, 161
52897 ........................131 54520-S .....................105 114, 153 6097 ..........................33, 41, 45, 47,
52906 ........................131 54530 ........................95–96 56925 ........................105, 109 51, 53, 57, 63,
52907 ........................131 54534 ........................73, 118–119 56927 ........................65 67, 91, 95–96,
52910 ........................131 54542 ........................23, 25–27 56930 ........................26–27 99, 114, 153, 157
52912 ........................131 54569 ........................95–96, 99 56962 ........................23 61306-S .....................107
52913 ........................129 54570 ........................95–96, 99 56994 ........................73 6145 ..........................39, 105, 145
52914 ........................129 54603 ........................41, 47, 53 57075 ........................118–119, 122 6146 ..........................27, 31, 39, 59,
52916 ........................31 54605 ........................41, 47, 53 58494 ........................31 63, 75, 77, 153,
52917 ........................31 54627 ........................23 58531 ........................26–27 159
52918 ........................31 54635 ........................155 58919 ........................101, 103 61726 ........................153
52919 ........................31 54637 ........................155 58920 ........................101, 103 6175 ..........................23, 39, 43, 49,
52928 ........................125 54638 ........................155 58927 ........................101, 103 55, 67, 91, 93,
52947 ........................18 54639 ........................155 58932 ........................129 159
52949 ........................43, 49, 55 54640 ........................155 58936 ........................129 6178 ..........................31, 39, 43, 49,
52969 ........................12, 15, 18, 21 54652 ........................155 58987 ........................125 55, 59, 63, 73,
53157-S .....................145 54694 ........................61 60000P ......................39 75, 77, 91, 95–
53517 ........................159 54726 ........................89 6002 ..........................29, 43, 49, 55 96, 99, 159
5361 ..........................23 54757 ........................161 60042-S .....................113–114 61801 ........................70–71
5365 ..........................153 54786 ........................161 60060-S .....................31 61972 ........................153
53807-S .....................145 54789 ........................161 60065 ........................67 61974 ........................153
53808-S .....................145 54793P ......................161 60078 ........................39 61975 ........................153
5397 ..........................25–27, 39, 41, 54794 ........................31 60088-S .....................45, 51, 57 6198 ..........................39, 59, 65, 161
43, 47, 49, 53, 54795 ........................31 60092-S .....................45, 51, 57 61987 ........................153
55, 59, 61, 63, 54796 ........................31 60092P ......................39 61998P ......................153
65, 67, 75, 89, 54797 ........................31 60096 ........................39 62043 ........................43, 49, 55
101, 103, 105, 54830 ........................101 60100-S .....................39 62044 ........................43, 49, 55
107, 109, 113– 54840 ........................23 60102-S .....................61 62068 ........................12, 15
114, 119, 122, 54883 ........................155 60103 ........................61 62070 ........................18, 21
145, 159, 161, 54884 ........................155 60105-S .....................43, 49, 55 62085 ........................39, 53
163, 165, 167, 54932 ........................147 60106P ......................63 62088 ........................67
169, 171 54959 ........................23 60107 ........................43, 49, 55 62091 ........................35
54063 ........................95–96, 99 54960 ........................23 60108 ........................43, 49, 55 62094 ........................35
54065 ........................105, 107 54961 ........................23 60110 ........................75 62097-S .....................35
54123 ........................61 54981 ........................101 60112 ........................43, 49, 55 62099 ........................35
54131 ........................95–96 54983 ........................101 60126-S .....................75 62100 ........................35
54141 ........................23, 26–27 54984P ......................101 60145 ........................77 62101 ........................35
54145-1200 ...............161 54985P ......................101 60146 ........................39 62102 ........................35
54145-800 .................59 54989 ........................155 60160P ......................113–114 62105 ........................26–27
54156 ........................89 54994 ........................107 60170 ........................61 62115 ........................43, 49
54157 ........................95–96, 99 55067 ........................109 6019 ..........................23, 41, 47, 53, 62129 ........................41, 47, 53
54165 ........................147 55558 ........................131 63, 95–96, 99, 62130 ........................41, 47, 53
54193 ........................39 55753 ........................93, 145, 147, 105, 107, 113– 62131-S .....................61
54205 ........................61 163, 165, 167, 114, 119, 122 62133 ........................43, 49, 55
54206 ........................61 169, 171 6021 ..........................23, 25–27, 39, 62506 ........................133
54226 ........................25–27 56007 ........................39 59, 63, 65, 67, 62507 ........................133
54231 ........................67 56022 ........................67 91, 93, 95–96, 62695 ........................26–27
54236 ........................23, 26–27 56050 ........................39 111, 129, 157 62696 ........................26–27
54239 ........................99 56057 ........................39 6033 ..........................39, 67, 89, 91, 93 62926 ........................12, 15, 18, 21
54243-S .....................43, 49, 55 56067 ........................43, 49, 55 6036 ..........................39 62927 ........................12, 15, 18, 21
54247P ......................113–114 56068 ........................43, 49, 55 60433 ........................73 6326 ..........................33, 89, 101
54255 ........................73, 118–119, 122 56079 ........................43, 49 60435 ........................70–71 63375 ........................119
54259 ........................118–119, 122 56086 ........................43, 49, 55 60443 ........................118–119, 122 6356 ..........................23, 39, 43, 45,
54271 ........................103 56101 ........................43, 49, 55 60447 ........................73 49, 51, 55, 57,
54286 ........................61 56102 ........................43, 49, 55 60526 ........................70–71, 73, 118– 67, 105, 107,
54287 ........................61 56110 ........................43, 49, 55 119, 122 109, 145
54316 ........................45, 51, 57 56234 ........................69–71 60527 ........................70–71 63766 ........................113–114
54323 ........................41, 47, 53, 57 56282 ........................26–27 60528 ........................70–71 65178 ........................125
54332 ........................41, 47, 53 56283 ........................39 60757 ........................73 65301 ........................12, 18
54360 ........................67 56290 ........................39 6090 ..........................25–27, 39, 43, 6550 ..........................41, 47, 53
54363 ........................63, 75 56291 ........................39 45, 49, 51, 55, 65529 ........................125
54365 ........................73, 159 56292 ........................39 57, 67, 70–71, 65546 ........................125
54432 ........................161 56302 ........................39, 73, 83–84, 107, 109, 111, 65618 ........................25–27
54436 ........................23 118–119, 122 153, 163, 165 6578 ..........................159
54443 ........................67 56426-700 .................163, 165, 167, 6091 ..........................26–27, 39, 43, 65788 ........................95–96, 99
54446 ........................39 169 45, 49, 51, 55, 65789 ........................107
54455P ......................77 56525 ........................171 57, 63, 67, 73, 65790 ........................95–96, 99
54457 ........................147 56561 ........................25–27 75, 77, 91, 95– 6607 ..........................26–27
54458 ........................147 56562 ........................25–27 96, 99, 101, 103, 6637 ..........................91, 95–96, 99
54460 ........................101 56570 ........................171 105, 107, 109, 6638 ..........................25–27, 29, 39,
54461 ........................101 56680 ........................59 111, 145, 147, 63, 65, 67, 70–
54463-S .....................39 56704 ........................143 153, 161, 163, 71, 73, 75, 77,
54465 ........................147 56773 ........................125 165, 167, 169 91, 95–96, 99,
54471 ........................35 56820 ........................131 60922 ........................145 101, 103, 105,
54479 ........................67 56849 ........................91 109, 111, 113–

December 2015
114, 117–119, 73634 ........................153 77362 ........................93 82548 ........................15, 21

121–122, 145, 73711 ........................118–119, 122 77363 ........................105, 107 8255 ..........................59, 63, 65, 67,
147, 153, 161, 73713 ........................118–119, 122 77364 ........................93, 105, 107 95–96, 99, 111
163, 165, 167, 73717 ........................73, 118–119, 122 77375 ........................99 825796 ......................23
169, 171 73723 ........................118–119, 121– 77376 ........................99 82601 ........................15, 21
66472 ........................163, 165, 167, 122 77410 ........................95–96, 99 82602 ........................15, 21
169 73736 ........................70–71, 73, 118– 77434 ........................23 82604 ........................15, 21
6666 ..........................31, 65 119, 122 7746 ..........................145 82612 ........................15, 21
66717 ........................25–27 73739 ........................113–114 77521 ........................89 82647 ........................15, 21
66812 ........................69–71, 118–119, 73749 ........................70–71 77524 ........................77 826779 ......................131
121–122 73751 ........................70–71 77677 ........................26–27 82774 ........................15, 21
66813 ........................117–119, 121– 73753 ........................70–71 77709 ........................131, 133 82851 ........................57
122 73754 ........................70–71, 73 77719 ........................35 83093 ........................69–71
66815 ........................117–119, 121– 73805 ........................69–71 77720 ........................35 83131 ........................69–71
122 73807 ........................105, 133 77721 ........................35, 79–80 84044 ........................41, 47, 53
66818 ........................69–71, 118–119, 73900 ........................114 77723 ........................35 84385 ........................131
121–122 73901 ........................147 77797 ........................163, 165, 167, 8516 ..........................39, 45, 51, 57,
66821 ........................118–119, 121– 73931 ........................113–114 169 63, 65, 75, 93,
122 73975 ........................113–114 77834 ........................113–114 95–96, 99, 105,
66900 ........................29 74006 ........................119, 122 77836 ........................113–114 107
66901 ........................29 74052 ........................119 77838 ........................113–114 85239 ........................69–71
6708 ..........................25–27 74266 ........................26–27 77840 ........................113–114 85300 ........................171
6782 ..........................26–27, 41, 47, 74267 ........................25–27 77981 ........................129 87755 ........................73
53, 65, 109, 159 74268 ........................25–27 77990 ........................129 88203 ........................89
6833 ..........................91, 163, 165, 74362 ........................125 78098 ........................79–80, 83–84, 88337 ........................23
167, 169 74364 ........................125 87, 125 88338 ........................23
6878 ..........................103, 157 74365 ........................125 78622 ........................67 88356-11103 .............59
6884 ..........................171 74366 ........................125 79452 ........................27 88356-11163 .............91
6886 ..........................26–27, 43, 49, 74367 ........................125 79456 ........................95–96, 99, 111 88356-11205 .............91, 95–96, 99
55, 65, 145 74368 ........................125 81096 ........................118–119, 122 88370P ......................91
6888 ..........................23, 29, 39, 63, 74389 ........................161 81175 ........................107 88384 ........................163, 165
67, 73, 75, 77, 74468 ........................25–27 81368 ........................171 88385 ........................163, 165, 167
91, 103, 105, 74469 ........................25–27 81458 ........................119, 122 88390 ........................163, 165, 167,
113–114, 153, 74470 ........................25–27 81532 ........................163, 165 169
163, 165, 167, 74471 ........................26–27 81579 ........................65 88516 ........................109
169 74495 ........................25–27 81640 ........................111 88557 ........................67
6889 ..........................39, 145, 157, 74712 ........................59 8177 ..........................89, 91, 93 88606P ......................145
165, 167, 169, 74714 ........................25–27 8179 ..........................77 88607P ......................145
171 74911 ........................73 822005 ......................11–12, 17–18 88609-S .....................145
6935 ..........................65, 118–119, 122 74912 ........................73 822006 ......................17–18 88635-4024 ...............59
70534 ........................93 74913 ........................73 822010 ......................11–12 88637 ........................73
7056 ..........................65, 118–119, 122 74917 ........................73 822013 ......................11–12, 17–18 88676 ........................89, 93
70574P ......................65 75073 ........................75, 77 822014 ......................17–18 88691 ........................70–71
70632 ........................161 75076 ........................75, 77 822018 ......................11–12 88713 ........................79–80, 87
70633 ........................161 75453 ........................131 822038 ......................11–12, 17–18 88717 ........................79–80
70634 ........................161 75617-1025 ...............167, 169 822039 ......................17–18 88718 ........................83–84
70635P ......................161 75617-1538 ...............165, 167 822043 ......................11–12 88719 ........................59, 70–71, 79–
70638 ........................161 75617-1550 ...............167, 169 82240 ........................15 80, 83–84
70642P ......................149 75617-1675 ...............163, 165 822759 ......................167, 169 88721-70700 .............70–71, 79–80,
70644-75792 .............149 75617-2075 ...............169 822764 ......................167, 169 83–84, 87
70647P ......................65 75617-2275 ...............163, 165, 167, 822768 ......................167, 169 88721-72000 .............70–71, 79–80,
70655 ........................26–27 169 822769 ......................167, 169 83–84, 87
70657 ........................25–27 75617-4788 ...............165, 167 822777 ......................79–80, 87 88722-70700 .............70–71, 79–80,
70658 ........................39 75617-6275 ...............165, 167 822778 ......................83–84, 87 83–84, 87
70671 ........................93 75617-6475 ...............163, 165 82279 ........................12, 15, 18, 21 88722-72000 .............70–71, 79–80,
70683 ........................151 75636 ........................163, 165, 167, 823226 ......................39, 159 83–84, 87
70685P ......................91 169 82366 ........................12, 18 88723-69700 .............70–71, 79–80,
70707 ........................151 77014 ........................93 823684 ......................29 83–84, 87
72282 ........................143 77032 ........................77 823774 ......................87 88723-71000 .............70–71, 79–80,
72298 ........................125 77034P ......................77 824027 ......................167, 169 83–84, 87
72326 ........................65, 73, 118–119, 77051 ........................105, 109 824029 ......................173 88724 ........................79–80, 83–84, 87
122 77059-2986 ...............137 824050 ......................59 88725 ........................79–80, 83–84, 87
72444 ........................12, 15, 18, 21 77059-4086 ...............137 824051 ......................59 88752 ........................23
7265 ..........................77, 147 77061 ........................69–71 824052 ......................59 88827 ........................69–71
72833 ........................12, 18 77087 ........................161 824060 ......................177 88832 ........................79–80, 83–84, 87
72867 ........................12, 15, 18, 21, 77103 ........................139 824069 ......................177 88904 ........................145
159 77106 ........................95–96 824078 ......................167, 169 8914 ..........................26–27, 91, 117–
72875 ........................171 7713 ..........................39, 41, 47, 53, 824113 ......................177 119, 121–122,
73233 ........................113–114, 118– 61, 67, 89, 91, 824120 ......................177 145, 147
119, 121–122 101, 105 824164 ......................95–96, 99, 107 8915 ..........................26–27, 43, 49,
7339 ..........................39, 145 77181 ........................111 82472 ........................15, 21 55, 75, 107, 111
73477P ......................113–114 77187 ........................93 82473 ........................15, 21 89756 ........................91
73574P ......................114 77188 ........................93 82481 ........................15, 21 89862 ........................133
73575 ........................26–27, 113–114 77189 ........................93 82487 ........................15, 21 89864 ........................133
73587 ........................27, 113–114 77246 ........................59 824878 ......................73, 117–119, 94001 ........................29
73610P-S ..................113–114 77303 ........................89 121–122 94002 ........................29

December 2015
Part Number Page
94003 ........................29
94077 ........................63, 75
94195 ........................109
94315 ........................26–27
94316 ........................26–27
94317 ........................26–27
94492P ......................153
94506 ........................69–71
94529 ........................91
94530 ........................91
94531P ......................91
94549 ........................153
94618 ........................131
94642 ........................153
94643 ........................153
94683 ........................79–80, 83–84
94684 ........................83–84
94745P ......................145
94859 ........................133
94860 ........................131
94879 ........................25–27
94880 ........................25–27
94981 ........................63
94982 ........................63
9599-S .......................145
96008-S .....................69–71
97128 ........................59, 91, 95–96, 99
97602 ........................12
97815 ........................12, 15, 18, 21
97887 ........................12, 18
97890 ........................18
98154 ........................153
99174 ........................153
T106699 ....................73, 122
T107883 ....................107
T107884 ....................105, 107
T108075 ....................105, 107
T108109 ....................83–84
T108673 ....................26–27
T112560 ....................119, 122
T112561 ....................119
T112563 ....................119
T112773 ....................15, 21
T115350 ....................137
T115351 ....................137
T115412 ....................75

December 2015
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BALL STUD**.....75 BOLT,CARRIAGE,1/4-20 X 2.75,G2.....111
5 BALL STUD,1/2" BALL,3/8-16X1.2.....75 BOOT(BELLOWS),E-STOP,BLACK..........118–
BAR, AXLE ROTATION STOP.....25–27 119, 121–122
5/16-18 X .75 LG.FLG.LCK.SCREW.....63
BASE ENCLOSURE,RED,OPA.....175 BOOT,CABLE TERMINAL,LG,RED,2/0......29,
BASE, W/1 N.O. CONTACTS***........117–119, 37
A 121–122 B O O T, C I R C U I T BREAKER
ACC RETRO KIT LVI/BCI E II Z.....117–119 BASE,W/2 NC CONTACTS***.....69–71 PROTECTOR.....69–71
ACC,TFAAS FALL ARREST,6FT FR.....173 BASE,W/3 NC CONTACTS.....69–71 BOOT,CONTROLLER**.....125
ACC,TFAAS FALL ARREST,6FT SYM.....173 BASE,WITHOUT CONTACTS...118–119, 121– BOOT,PLUG 4 WAY.....113–114
ACC,TFAAS FALL ARREST,6FT WORD.....173 122 BOOT,THROTTLE SOLENOID.....43, 49, 55
ACCESSORY,ARCTIC HOSE,Z45J.....107 BATTERY BOX ASSY, LH.....29 BOOT,TOGGLE SWITCH,SHORT*......69–71,
ACCESSORY,OPERATOR PROT BATTERY BOX ASSY, RH.....29 117–119, 121–122, 159, 163, 165, 167, 169
STRUCT.....177 BATTERY BOX ASSY,CONTRL SIDE**.....29 BOOT-THUMB ROCKER** BLACK.....125
ADAPTER FLANGE-PULLEY,Z482-E...43, 49, BATTERY BOX ASSY,TANK SIDE***.....29 BOX,INSTRUCTION STORAGE.....114
55 BATTERY CABLE ASSY,9.5"JUMPER.......29, BRACKET ENGAGE II.....117–119, 121–122
AIRCLEANER ASSEMBLY.....43, 49, 55 79–80 BRACKET, AIRCLEANER MT......43, 49, 55
ALARM,CHIME TONE 5-25VDC***.....65, 73 Battery Connector Cable Assembly.....35 BRACKET, CHARGER CORD AND LED.....33
ALARM,INTERMITTENT TONE 6-30V*.....65 Battery Connector Cable Assembly BRACKET, HOSE CLAMP SUPPORT.....105
ALARM,WARBLE TONE 5-30 VDC***......118– (Bi-Energy).....35 BRACKET, RETURN FILTER.....67
119, 122 BATTERY HOLD DOWN.....39 BRACKET,AIR HOSE TO PLAT PAINT.....149
ALTERNATOR GUARD,Z482.....47, 53 BATTERY, 350AH,GROUP L16G(DRY).....29 BRACKET,AIR INTAKE.....45, 51, 57
ALTERNATOR,KUBOTA,Z482.....41, 47, 53 BATTERY,450 CCA***.....39 BRACKET,ALTERNATOR ADJ......39
ALTRNTR,48VDC 100A,SERV VERS**.....39 BATTERY,AGM,6V/390A,L16.....29 BRACKET,ALTERNATOR MOUNT.....39
AMMETER, 39243/47906/66412.....23 BEARING KIT.....25–27 BRACKET,CONTROL UNIT.....175
ANGLE,RELAY MNT,W/NUTSERTS,PNT...73, BEARING KIT, OMNI.....26–27 BRACKET,DRIVE SENSOR,ENABLE.....59
118–119 BEARING KIT,AUSCO 1200 IN/LB**.....25–27 BRACKET,ENGINE MNT,KUBOTA 13HP....45,
ASSEMBLY RESET SWITCH.....175 BEARING KIT,GE DRIVE MOTOR***.....26–27 51, 57
ASSEMBLY, FUEL FILTER, Z482.....55 BEARING KIT-74097 TORQUE HUB**.......25– BRACKET,ENGINE PLATE REST PTD......39
ASSEMBLY,CABLE,TAPESWITCH.....175 27 BRACKET,EXHAUST,Z45 BI.....41, 47, 53
ASSEMBLY,ENGINE TRAY,BI-ENERGY.....39 BEARING, MOTOR.....26–27 BRACKET,GROUND CONTROL BOX.....67
ASSEMBLY,FOOT SWITCH....79–80, 113–114 BEARING,0.75IDX1.00ODX0.75L.....29 BRACKET,HOSE CLAMP PAINTED***.....91
ASSEMBLY,FOOT SWITCH***.........113–114, BEARING,1.00IDX1.25ODX0.75L.....161 BRACKET,HOSE CLAMP SUPPORT.....105
118–119, 121–122 BEARING,1.00IDX1.25ODX1.00L...23, 39, 161 BRACKET,HOSE CLAMP***.....107, 111
ASSEMBLY,TAPESWITCH.....175 BEARING,1.25 ID X 1.5 OD X .75.....107 BRACKET,IDLE LEVER.....43, 49, 55
ASSY, CIRCUIT BREAKER 15A.....39, 69–71 BEARING,1.25IDX1.50X1.25L.....23 BRACKET,MUFFLER,RIGHT.....131
ASSY, DECAL PLATE, Z45BE.....114 BEARING,1.25IDX1.5ODX1.00L.....93 BRACKET,POWER TO PLAT, DOM..........118–
ASSY, DECAL PLATE, Z45DC.....114 BEARING,1.5IDX1.75ODX1.5L......23, 25–27, 119, 122
ASSY, LS, LOAD SENSE, 89 IN.....153 89 BRACKET,RELAY MOUNT W/INSERTS.....73,
ASSY,BRKT,CNTRL BOX W/FASTNRS.....175 BEARING,1.75IDX2.O0ODX1.50LG.....93 122
ASSY,LED,IES CHARGER.....33 BEARING,2.0IDX2.25ODX1.50L.....89, 93, 161 B R A C K E T , R U B B E R
ASSY,LS,LOAD SENSE,38.5 IN.....79–80, 83– BEARING,FL,1.25IDX1.41ODX1.50L.......105, BUMPER,ENGCOVER.....63, 75
84, 87, 153 107, 109 BRACKET,SOLENOID MOUNT
ASSY,MODULE,CONTROL UNIT,OPA.....175 BEARING,FL,1.25IDX1.5ODX1.25L.....107 PAINTED.....43, 49, 55
ASSY,RECEP,24V,CSA TILT.....79–80, 83–84 BEARING,FL,1.5IDX1.75ODX1.10LG.....89 BRACKET,STOP LEVER.....43, 49, 55
ASSY,RELAY SOCKET, AUTO.....73 BEARING,GARLOCK,12FDU12.....153 BRACKET,TOW PKG VALVE MOUNT***.....161
ASSY,TERMINAL RAIL,Z45DC/BE.....73 BEARING,INNER,9 BOLT HUB***.....23 BRACKET,WORK LIGHT MOUNT 5/16".....145
ASSY,TFAAS TRACK,6FT FR.....173 BEARING,POLYGON,20DU12.....105, 107 B R A C K E T - R A D I A T O R
ASSY,TFAAS TRACK,6FT SYM.....173 BEARING,SWING CHASSIS.....59 SUPRT,INBOARD.....45, 51, 57
ASSY,TFAAS TRACK,6FT WORD.....173 BEARING,UHMW,2.75"DIAX.50"LG.....161 BRACKET-RADIATOR SUPRT,OUTBRD....45,
AUX TOP RAIL,6'(1.25")SERVICE.....145 BELLCRANK ASSY,JIB,Z45/25.....107 51, 57
AUX TOP RAIL,6',SWG GT, SRV.....145 BELLOWS,CYL.KIT,Z45&Z51 JIB.....155 BRACKET-TOOL TRAY MOUNTING.....145
AUX TOP RAIL,8'(1.25")SERVICE.....145 BELLOWS,CYLINDER KIT,Z45 N/JIB.....155 BRAKE KIT, SWING DRIVE.....59
AUX TOP RAIL,8',SWG GT, SRV.....145 BELLOWS,JIB CYLINDER.....155 BRAKE REPLACEMENT KIT.....25–27
AXLE ASSY,FRONT,NARROW Z45/Z51.....23 BELLOWS,MASTER CYLINDER.....155 BRAKE, NEMA, 1200 IN/LB.....25–27
AXLE ASSY,NON-STR,NARROW BASE....25– BELLOWS,PRIMARY CYLINDER,JIB.....155 BRKT,AIRCLEAN,COOLRES.MNT,PNTD...43,
27 BELLOWS,PRIMARY CYLINDER,N/JIB.....155 49, 55
AXLE ASSY,REAR,NARROW Z45/Z51......25– B E L L O W S , S E C O N D A R Y, E L E V AT E BRUSH COVER -PLATE-(48504)*.....129
27 CYL......155 BRUSH HOLDER(56282).....26–27
AXLE COVER, NARROW.....26–27 BELLOWS,SLAVE CYLINDER.....155 BRUSH KIT, DRIVE MOTOR.....26–27
BELLOWS,STEERING CYLINDER.....155 BRUSH KIT,GE DRIVE MOTOR***.....26–27
BELT,3VX-335.....43, 49, 55 BRUSH RETAINING SPRING,DR MTR.....26–
B BELT,FAN,KUBOTA DF972/Z482-E......41, 47, 27
BACKING PLATE, HOSE BLOCK, JIB.....111 53 BRUSH SET 4 EA.....129
BACKING PLATE, PULLTUBE.....103 BLANKET,BATTERY.....151 BRUSH SPRING, DRIVE MOTOR.....26–27
BACKING, HOSE CLAMP PTD.....101 BOLT,CARRIAGE,1/4-20 X .75,G2.....103, 157 BULB,WORKLIGHT,12V 35W.....145
BALANCER,HARMONIC,2-3V-500-SH......43, BOLT,CARRIAGE,1/4-20 X 1.00,G2.....95–96, BULKHEAD FITTING,PLASTIC X 8**.....67
49, 55 99, 111 BULKHEAD,SWING CHASSIS,DC/BI.....67

December 2015
Part Description Index (continued)
BULKHEAD,SWING CHASSIS,LH,PAIN.....39 CHARGER,48V,110/60,12A,EERATNG.....31 CONN,520120-12-10.....137

BUMPER, PLASTIC, 1.25 O.D.....93, 145, 147, CHARGER,48V,110VAC,60H,25A.....31 CONN,520120-4***.....141
163, 165, 167, 169, 171 CHARGER,48V,200-250VAC,50H,25A.....31 CONN,520120-4-6***.....137, 139, 141, 161
BUMPER,BATTERY BOX & RAILS.....145, 147 CHARGER,48V,200-250VAC,60H,25A.....31 CONN,520120-8-12.....137
BUMPER,RUBBER***.....145, 153 CLAMP, #4 HOSE, AIR AND LOOM.....105 CONN,LONG,520122-6.....139, 141
BUMPER,RUBBER,.75 X .50H,STUD.....173 CLAMP, ARCTIC HOSE.....101 CONN,PLUG 120 AC/15A DOMESTIC......31,
BUMPER,RUBBER,COVERS.....63, 75 CLAMP, JIB HOSE/CABLE, Z45/51.....103 65
BUSHING,SH 1-1/8.....43, 49, 55 CLAMP, PRI, HOSE/CABLE, Z45/51.....95–96, CONN,PLUG 24 WAY,DRC SERIES.....70–71
BUSHING,STRAIN RELIEF,.875/.30.....33, 65 99 CONN,PLUG 4 WAY,12-14GA.....70–71
BUSHING,STRAIN RELIEF,.875/.40.....33 CLAMP,0.50,#8 X 1/4,RUB CUSH......91, 163, CONN,PLUG 40 WAY,DRC SERIES.....70–71
BUTTON,PUSH,BLACK W/SEAL***.........117– 165, 167, 169 CONN,RECEP 120AC/15A DOMESTIC.....65
119, 121–122 CLAMP,0.63,#10 X 1/4,RUB CUSH.....149 CONN,RECEP 24 WAY,W/FLANGE.....70–71
BUTTON,PUSH,RED MUSHROOM CLAMP,0.75,#12 X 1/4,RUB CUSH.....63, 122 CONN,RECEP 4 WAY,12-14GA FL***........73,
HEAD.....69–71, 118–119, 121–122 CLAMP,1.13,#18 X 1/4,RUB CUSH...105, 163, 118–119, 122
165, 167, 169 CONN,RECEP 40 WAY,W/FLANGE.....70–71,
C CLAMP,1.13,#18 X 3/8,RUB CUSH*....107, 109 73
CLAMP,1.25,#20 X 1/4,RUB CUSH.....147 CONN,RECEP 48 WAY,4 X 12.......70–71, 73,
C-CLIP, SHAFT, JOYSTICK.....125
CLAMP,1.50,#24 X 1/4,RUB CUSH.....105 118–119, 122
Cable Assembly.....35
CLAMP,1.63,#26 X 3/8,RUB CUSH.....111 CONN,RECEP 8 WAY 14-18GA,FL.....73
Cable Assembly (Bi-Energy).....35
CLAMP,AIR CLEANER HOSE,WG750**.....43, CONN,SQUEEZE,1/2NPT .38-.50,SM.......65,
CABLE ASSY #2 BLK ALT(-)/GND.....37
49, 55 118–119, 122
CABLE ASSY #2 BLK AP-A2/GND.....37
CLAMP,CABLE & HOSE,PLASTIC.....95–96 CONNECTING LINK,MACHINED ***.....91
CABLE ASSY #2 BLK AP-A2/LP-A1.....37
CLAMP,HAND RAIL,OPA,6'-8'.....175 CONTACT,MOVING,19549RELAY*.....25–27
CABLE ASSY #2 BLK AP1/AP2 BATT.....37
CLAMP,HOSE ROUTE,2X#4,LOOM.....105 CONTACT,NC.....69–71, 118–119, 121–122
CABLE ASSY #2 BLK AP1/AP2 DRIV.....37
CLAMP,HOSE Z-45 PRIMARY.....101 CONTACT,STATIONARY (56434)**.....26–27
CABLE ASSY #2 BLK AP2/FU1 DRIV.....37
CLAMP,HOSE,1 EAR, 15/32.....61 CONTACT,STATIONARY,19549RELAY*.....25–
CABLE ASSY #2 BLK B(+)/A2.....37
CLAMP,HOSE,1 EAR, 5/8.....61 27
CABLE ASSY #2 BLK B(-)/GND.....37
CLAMP,HOSE,1.75.....43, 49, 55 CONTACT-MOVEABLE (56434)**.....26–27
CABLE ASSY #2 BLK BE AP2 BATT.....37
CLAMP,HOSE,ALUMINUM.....95–96 CONTACTOR,AUX PUMP 24V,80A***........25–
CABLE ASSY #2 RED A1/A1.....37
CLAMP,HOSE,KUBOTA WG750.....41, 45, 47, 27
CABLE ASSY #2 RED ALT(+)/F2.....37
51, 53, 57 CONTACTOR,DRIVE,24V,180A***.....25–27
CABLE ASSY #2 RED AP1/FU1 DRIV.....37
CLAMP,JIB HOSE Z45.....101, 107 CONTACTOR,LIFT PUMP 24V 180A**......26–
CABLE ASSY #2 RED AP2 BATT.....37
CLAMP,JIB HOSE/CABLE,Z45/51.....111 27
CABLE ASSY #2 RED AP2/FU1.....37
CLAMP,RUBBER CUSHIONED-2 5/32.....107 CONTROL BOX COVER ASSY***.....145
CABLE ASSY #2 RED AP2/FU2 DRIV.....37
CLAMP,TWO HOSE.....107, 111 CONTROL BOX COVER,LID,PTD.....145
CABLE ASSY #2 RED B(+)/PR1.....37
CLAMP-HOSE, .375, FUEL PUMP......43, 49, C O N T R O L L R , S E P E X
CABLE ASSY #2 RED BATT.....37
55 MOTOR,Z45DC/BE.....25–27
CABLE ASSY #2 RED M(-)/A2.....37
CLAMP-OVERFLOW PIPE(Z482-E).....43, 49, CONVERTER, DC-DC, 48-26 VOLT**.....27
CABLE ASSY #2 RED PR2/F2.....37
55 COOLANT RECOVERY BOTTLE1.5 QT*...43,
CABLE ASSY #2 RED PR2/LP-D1.....37
CLAMPING BLOCK,CABLE.....91 49, 55
CABLE ASSY #2 RED PR3/AP-DI.....37
CLAMPING BLOCK,HOSE***.....91 CORD AC IEC320-C19 TO 110UK.....65
CABLE ASSY, #2 BLACK, 96".....35
CLIP,RADIATOR MOUNT, KUBOTA......45, 51, CORD AC IEC320-C19 TO 110US.....33
CABLE ASSY,#2 BLACK, 12".....35
57 CORD AC IEC320-C19 TO 220EU.....65
CABLE ASSY,#2 BLACK, 15".....35
CLIP,RETAINING,IES CHARGER.....33 CORD EURO AC IEC320-C19PIGTAIL.....33
CABLE ASSY,#2 RED, 78".....35
COIL, 24V, DEUTSCH NO DIODE.....131 CORD US AC IEC320-19 PIGTAIL.....33
CABLE ASSY,#2 RED, 88".....35
COIL,#8 20VDC,DEUTSCH W/DIOD.......131, CORROSION INHIBITOR,FOAM.....73
CABLE ASSY-14" RED (45/25).....35
133 COUNTERWEIGHT,CAST,DC/BI,W/JIB.....77
CABLE ASSY-17" RED (45/25).....35
COIL,20VDC DEUTCSH W/DIODE.....131 COUNTERWEIGHT,CAST,Z45 DC.....77
CABLE ASSY-31" RED (45/25).....35
COIL,24 VDC DUAL SPADE,#8.....131 COUPLER, PUMP / MOTOR (36179).....63, 65
CABLE COVER,JIB PAINTED.....107
COLD START PKG,120V BI-ENERGY.....151 COUPLING-POT,JOYSTICK (56579).....125
CABLE TIE,7 3/8".....159
COMPR.LINK,MACHINED,GND CONTR*..107 COVER ASSY W/SYM DECALS,LH.....75
CABLE TRACK, NP400, 23 LINK.....103
CONN HOUSING SBX175, BATT.....35 COVER ASSY W/SYM DECLS,LH DC.....75
CABLE TRACK, NP400, 31 LINK.....103
CONN PLUG 12 WAY ENDCAP DT BK.....70– COVER ASSY W/SYM DECLS,RH BIDC.....77
CABLE TRACK,PLASTIC,26 LINK*.....101
71 COVER ASSY W/WRD DECALS,LH BI.....75
CABLE TRACK,PLASTIC,35 LINK.....101, 103
CONN PLUG 12 WAY ENDCAP DT BR.....70– COVER ASSY W/WRD DECALS,LH DC.....75
CAM ASSEMBLY, JOYSTICK(42032).....125
71 COVER ASSY W/WRD DECALS,RH BI.....77
CAP,DISENGAGE,4HP/4HB***.....25–27
CONN PLUG 12 WAY ENDCAP DT GR.....70– COVER ASSY W/WRD DECALS,RH DC.....77
CAP,DISENGAGE,OMNI***.....25–27
71 COVER PLATE,AIR INTAKE,GRAY.....75
CAP,DUST (54840 HUB ASSY).....23
CONN PLUG 12 WAY ENDCAP DT GY.....70– COVER PLATE,CONNECTOR.....70–71
CAP-RADIATOR, 14PSI Z482-E.....45, 51, 57
71 COVER W/DECALS,STEER,NON OSC.....23
CAPACITOR,6 MFD,660VAC-CHARGR*.....31
CONN PLUG 4 WAY ENDCAP DT.....113–114 COVER, CABLETRACK TRAY, Z51.....103
CAPACITOR,TIME DELAY.....122
CONN PLUG 8 WAY ENDCAP DT.....73 COVER, DRIVE, DRIVE LIGHT OPT......159
CASE COVER ONLY 18710/18720.....31
CONN PLUG 8 WAY MOLEX....117–119, 121– COVER, FOOT SWITCH, LARGE.....113–114
CASTING 42032.....125
122 COVER, JIB HOSES/CABLES.....111
CHAIN,NO.2 (11 LINKS).....163, 165, 167, 169
CONN RECEPT,FLANGED......118–119, 121– COVER, UPPER PIVOT.....91
CHANNEL,CABLE TRACK COV,NONJ,P....101
122 COVER,BLANK.....119, 122
CHANNEL,CABLE TRK COVER,JIB,PA.....101
CONN, PLUG 8 WAY, BLOCKED COVER,CABLETRACK TRAY,Z40/45.....103
CHARGER 48V/30A AUTO AC X-LED.....33
GROMMET.....73 COVER,CENTER SWING CHASSIS.....65
CHARGER,48V,100-125VAC,50H,25A.....31
CONN,520102-8-8.....137 COVER,CONTROL BOX LEFT SIDE***.....145
CHARGER,48V,100-125VAC,60H,25A.....31

December 2015
COVER,CONTROL BOX RIGHT SIDE**.....145 DECAL,DANGER,ELEC.HAZ.STAY CLR....11– DECAL,NOTICE,FOAM-FILLED TIRES.....12,

COVER,FLYWHEEL,2 CYL.KUBOTA....45, 51, 12, 15, 17–18, 21 18
57 D E C A L , D A N G E R , E L E C T DECAL,NOTICE,HAZARDOUS MAT'LS*....11–
COVER,FOOT SWITCH.....113–114 HAZARD,PLUG.....11–12, 17–18 12
COVER,GFCI,HORIZONTAL,WEATHER..119, DECAL,DANGER,GEN SAFETY RULES.....18 DECAL,NOTICE,MAX CAP 440 LBS....11–12,
122 DECAL,DANGER,GENERAL SAFETY......12, 17–18
COVER,TANK SIDE,DC/BI.....77 18 DECAL,NOTICE,MAX LOAD 500 LBS.......11–
COVER,TURNTABLE,LH,BI-ENERGY.....75 DECAL,DANGER,MAX CAP,200KG.....15, 21 12, 17–18
COVER,TURNTABLE,LH,DC/BE.....75 DECAL,DANGER,MAX SIDE FRC,667N.....15, DECAL,NOTICE,SPEC,Z482.....12
COVER-VALVE Z482, Z34/22BE.....41 21 DECAL,NOTICE,SPEC,Z482 T2.....12
COVR W/DECALS,NON-STEER Z45/25.....25– DECAL,DANGER,NO SMOKING.....12 DECAL,OPER INST,DC BOOM GND AU.....18
27 DECAL,DANGER,NO SMOKING ***.....11–12 DECAL,OPER INST,Z45BE AUS.....12
CUP ASSY, FUEL FILTER, Z482.....55 DECAL,DANGER,SIDE FRC 400N.....15, 21 DECAL,OPER INST,Z45DC PLAT AUS.....18
CUP,PROP ROD,DC/BI.....67 DECAL,DANGER,TILT ALARM.....12, 17–18 DECAL,OPERATING INSTR,GROUND.....18
CUSHION,RADIATOR,KUBOTA 1702**.....45, DECAL,DANGER,TIP-OVER BATTERY.....11– DECAL,OPTION GENERATOR***........11–12,
51, 57 12, 17–18 17–18
CYL,PRIM.LIFT,NON JIB,Z45***.....93 DECAL,DANGER,TIP-OVER,TIRES***......11– DECAL,PLATFORM CONTROL PANEL.....12,
CYLINDER HEAD COVER, Z482.....47, 53 12 15, 18, 21
CYLINDER,ELEVATE,Z45/25***.....89 DECAL,DANGER,TIPOVER HAZARD***....12, DECAL,POWER TO PLATFORM 115V......11–
CYLINDER,EXTEND,Z45 NON JIB......95–96, 17–18 12, 15, 17–18, 21
99 DECAL,DIESEL.....11–12, 15 DECAL,POWER TO PLATFORM 230V......11–
CYLINDER,EXTEND,Z45J***.....95–96, 99 DECAL,DRIVE ENABLE PATCH.....15, 21 12, 15, 17–18, 21
CYLINDER,JIB,Z45,#4 PORTS***.....107 DECAL,EXPLOSION HAZARD.....12 DECAL,SYMBOL-BATTERY SAFETY.....15, 21
CYLINDER,MASTER,Z45***.....93 DECAL,FUNCTION OVERRIDE.....12, 15, 17– DECAL,SYMBOL-COMP ACCESS.....15, 21
CYLINDER,PRIM LIFT,JIB,Z45***.....93 18, 21 DECAL,SYMBOL-READ THE MANUAL.....15,
CYLINDER,SLAVE,Z45***.....105, 107 DECAL,GROUND CONTROL PANEL........12, 21
CYLINDER,STEER.....23 15, 18, 21 DECAL,TFAAS TRACK,SYMBOL.....173
DECAL,INSTR,MAX SIDE FRC,ANSI.....12, 18 DECAL,TFAAS TRACK,WORD.....173
D DECAL,INSTR,OP INST,BI.....12 DECAL,TFAAS TRACK,WORD FR.....173
DECAL,INSTR,SIDE FRC/WIND,AUS........11– DECAL,TOWING INSTRUCTIONS.....161
Danger — Electrocution Hazard.....12, 18
12, 17–18 DECAL,TRIANGLE,BLUE...11–12, 15, 17–18,
DECAL KIT, Z45 DC & BI, WORDS......11–12,
D E C A L , I N S T R U C T, F O O T S W I T C H 21
17–18
OPER.....11–12, 17–18 DECAL,TRIANGLE,YELLOW....11–12, 15, 17–
DECAL KIT,Z45 COMP,WORD,ANSI.....11–12,
DECAL,LABEL,105 DB.....15 18, 21
17–18
DECAL,LABEL,AIRLINE 110 PSI....11–12, 15, DECAL,WARN,CRUSH HAZARD HAND....11–
DECAL KIT,Z45 COMP,WORD,AUS.....17–18
17–18, 21 12, 17–18
DECAL KIT,Z45 DC & BI,SYMB.....15, 21
DECAL,LABEL,CONTRLR STATUS LT......12, DECAL,WARN,CRUSH HAZARD PLAT.....11–
DECAL KIT,Z45 PLAT,WORD,ANSI......11–12,
17–18 12, 15, 17–18, 21
17–18
DECAL,LABEL,EMERGENCY DOWN....15, 21 DECAL,WARN,FALL HAZARD.......11–12, 17–
DECAL KIT,Z45 PLAT,WORD,AUS.......11–12,
DECAL,LABEL,FALL HAZARD***.....15, 21 18
17–18
DECAL,LABEL,LIGHTS***.......12, 15, 18, 21, DECAL,WARN,IMPROPER OPERATION...11–
DECAL PLATE W/ SYMBOL DECALS.....114
159 12, 17–18
DECAL PLATE,MESH.....147
DECAL,LABEL,LOWER MIDRAIL...12, 15, 18, DECAL,WARNING,CRUSHING.....11–12, 15
DECAL, INSTR, OP INST,DC.....18
21 DECAL,WARNING,CRUSHING HAZARD...15,
DECAL, INSTRUCTION, OPS.....12, 15, 18, 21
DECAL,LABEL,MANUAL NOT HERE...11–12, 21
DECAL, POWER TO CHARGER, UNIV.....15,
17–18 D E C A L , W A R N I N G , P I P E
21, 33
DECAL,LABEL,MAX CAPACITY***.....15, 21 CRADLE,BOOM.....171
DECAL,AC INVERTER POWER,115V....18, 21
DECAL,LABEL,NO SMOKING,SYMB.....15 DIN RAIL,11.25".....73
DECAL,ANNUAL INSP***.....12, 17–18
DECAL,LABEL,OPEN,LATCH.....12, 18 DIN RAIL,6.38".....39
DECAL,ARROW BLUE....11–12, 15, 17–18, 21
DECAL,LABEL,PWR TO CHARGR 115V....11– DIODE,PCB DRIVE CONTACTOR**.....26–27
DECAL,ARROW YELLOW LRG 9".......11–12,
12, 17–18 DIPSTICK, KUBOTA Z482-E.....43, 49, 55
15, 17–18, 21
DECAL,LABEL,PWR TO CHARGR 230V....11– DOUBLER,BENT,COVER,DC/BI,RH.....77
DECAL,CAUTION,TOWING SPEED.....161
12, 17–18
DECAL,CHEVRON RANDO HD.....12, 18
DECAL,LABEL,RELAYS,Z45DC,BE.....12, 18 E
DECAL,COMPARTMENT ACCESS......11–12,
DECAL,LABEL,TIPOVER,TIRES,SYMB.....15,
17–18 EAR,ENGINE TRAY PIVOT,PAINTED.....39
21
DECAL,COSMETIC,BI-ENERGY.....12, 15 ELBOW,90D,520220-4-4.....59, 135, 139, 141
DECAL,LABEL,TRANSPORT.....12, 15, 18, 21
DECAL,COSMETIC,DC POWER.....18, 21 ELBOW,90D,520220-4-6***.....137
DECAL,LABEL,WHEEL LOAD Z4525DC....12,
DECAL,COSMETIC,GENIE.....175 ELBOW,90D,520220-8-12.....137
15, 18, 21
D E C A L , C O S M E T I C , G E N I E ELBOW,90D,520220-8-6.....137, 139, 141
DECAL,LANYARD ANCHORAGE POINT...11–
BOOM,HORZ.....12, 15, 18, 21 ELEMENT, FUEL FILTER, Z482.....55
12, 15, 17–18, 21, 173
DECAL,COSMETIC,GENIE Z-45/25.....12, 15, END STOP, DIN RAIL,SCREW CLAMP.....73
DECAL,LOW/ULTRA LOW SULFR FUEL.....12
18, 21 END STOP. TFAAS TRACK.....173
DECAL,NOTICE,BATT CONNECTION......11–
DECAL,COSMETIC,GENIE Z-45/25J....12, 15, ENGINE KIT, KUBOTA Z482 T4.....47
12, 17–18
18, 21 ENGINE KIT, KUBOTA Z482, E4B.....53
DECAL,NOTICE,BATTERY CABLES....11–12,
DECAL,DANGER DO NOT ALTER EVACUATOR VALVE-AIR CLEANER.....43, 49,
17–18
SWTC.....11–12, 17–18 55
DECAL,NOTICE,CHARGER INSTRUC......11–
DECAL,DANGER,BATTERY SAFETY***....11– EXHAUST MANIFOLD, Z482-E.....41, 47, 53
12, 17–18
12, 17–18 EXTENSION BOOM WELDMNT,JIB,Z45....95–
96

December 2015
E X T E N S I O N B O O M GASKET,MUFFLER,KUBOTA GAS***........41, HARNESS,12/3,12V TO PLAT........70–71, 79–

WELDMNT,NON-JIB.....95–96, 99 47, 53 80, 83–84, 87
GASKET,THERMOSTAT,KUBOTA GAS.....45, HARNESS,18/19 BOOM CABLE #1.....70–71,
F 51, 57 79–80, 83–84, 87
G A S K E T , W A T E R HARNESS,18/19,BOOM CABLE #2.....70–71,
FAN, KUBOTA Z482-E.....41, 47, 53
PUMPWG750B/Z482-E.....41, 47, 53 79–80, 83–84, 87
FEMALE BULKHEAD CONNECTOR-8.....149
GASKET-EXHAUST MANIFOLD Z482.......41, HARNESS,ALARM OPTION,Z45.....83–84
FILTER ASSY,SAE8,10 MIC,PAPR**.....67
47, 53 HARNESS,BASE BOX Z45BI-ENERGY.....87
FILTER ASSY-FUEL,COMPLETE Z482.....43,
GASKET-INJECTION PUMP, Z482-E....43, 49, HARNESS,BASE BOX Z45DC.....87
49
55 HARNESS,BASE Z45DC/BE.....79–80, 83–84
FILTER ELEMENT,10MICRON,PAPER*.....67
GASKET-OIL DRAIN, DF750.....41 HARNESS,BASE,Z45,BI/DC JIB.....79–80
FILTER,FUEL FILTER Z482-E.....43, 49
GASKET-SPEED CONTROL ASSEMBLY...43, HARNESS,ENGINE,Z45BE.....83–84, 87
FILTER,OIL,KUBOTA.....41
49, 55 HARNESS,ENGINE,Z45BI.....70–71, 83–84
FILTER-AIR CLEANER Z482-E.....43, 49, 55
GASKET-VALVE COVER Z482-E.....41, 47, 53 HARNESS,FUNCTION,Z45 DC/BI.......59, 70–
FITTING,CONN,520120-6.....137, 139, 141
GATE LATCH CASTING--DRILLED.....147 71, 79–80, 83–84
FITTING,TEE,BRANCH,520429-4***.....135
GAUGE,FUEL,SIDE MOUNT Z45.....61 HARNESS,JIB SELECT MANIFOLD.....79–80,
FITTING,TEE,RUN,SWIVEL520432-4.....161
GEAR, SLAVE, MS4,45048.....125, 127 83–84, 87
FIXED CONTACT (FOR 74267).....25–27
GLOW PLUG, KUBOTA Z482.....55 HARNESS,JUMPER,LOAD SENSE.....79–80,
FLASHTUBE,STRAIGHT,360DEG,BULB....143
GLOW PLUG,D905.....43, 49 83–84, 87
FLASHTUBE,U SHAPED,360DEG,BULB...143
GROMMET,RUBBER .5 X .014 X .75.....159 HARNESS,LIFT/DRIVE CUTOUT,24V.......79–
FLOORING, 6'FT PLATFORM.....113–114
GROMMET,RUBBER 3 X .19 X 3.5.....109 80, 83–84
FLOORING,4 FT PLATFORM,PAINTED...113–
GROUND CONTROL BOX ASSY W/DEC*...73 HARNESS,LS,D.E. Z45.....59
114
GROUND STRAP,18"LG.....23 HARNESS,LS,PRIM/EXT.....79–80, 83–84, 87
FLOORING,5 FT PLATFORM,PAINTED...113–
GUARD,FAN,2 CYL.KUBOTA.....41, 47, 53, 57 HARNESS,LS,PRIM/EXT/SEC.......79–80, 83–
114
G UA R D, F O OT S W I T C H , W / D E C A L 84, 87
FOAM, AIRCRAFT PROTECTION.....167, 169
ALUM.....113–114 HARNESS,PBOX,Z45BE.....79–80, 83–84
FORMING WIPER MOUNT.....157
HARNESS,PBOX,Z45DC.....79–80
FORMING, HOSE CLAMP RETAINER.......95–
H HARNESS,PBOX,Z45DC/BE.....79–80, 83–84
96, 99
HARNESS,PLAT Z45 DC/BE.....83–84
FORMING, HOSE CLAMP, PAINTED.....91 HANDLE HALF (56274).....125
HARNESS,PLATFORM,Z45DC,BI,JIB.......79–
FORMING, RELAY PANEL, Z45 BE.....39 HARN ASSY, POWER PACK AP2.....37
80, 87
FORMING,BATTERY BOX LATCH LH.....29 HARN ASSY,POWER DRIVE CHASS.....37
HARNESS,PLUG,NON-LOAD
FORMING,BATTERY BOX LATCH RH.....29 HARN ASSY,POWER PACK AP1.....37
WEIGHING.....79–80, 83–84, 87
FORMING,CABLE GUIDE.....109 HARN ASSY,POWER PACK AP2.....37
HARNESS,PROX.KILL.....163, 165
FORMING,CHARGER PLATE,PAINTED.....31 HARN ASSY,POWER PACK BE LH.....35, 79–
HARNESS,PROX.KILL,24V......79–80, 83–84,
FORMING,CLEVIS PROP ROD,DC/BI.....77 80
87
FORMING,DRAW LATCH MOUNT.....63 HARN DRIVE CHASSIS Z45BE.....83–84
HARNESS,RELAY,LIFT/DR CUTOUT.....79–80
FORMING,ENG.COVER SUPPORT,PNTD...75 HARN DRIVE CHASSIS Z45DC.....79–80
HARNESS,RELAY,LVI.....79–80, 83–84
FORMING,GAS STRUT MOUNT,PNTD.....75 HARN FUNCTION MAN Z45DC/BE.....79–80,
HARNESS,RELAY,PBOX,Z45DC,CE.....87
FORMING,INNER HANGER.....173 83–84, 87
HARNESS,RELAY,STANDARD......79–80, 83–
FORMING,LATCH,CTRL BOX LID PTD.....145 HARN LIMIT SW DE Z45DC/BE.....79–80, 83–
84
FORMING,SWING CHASSIS TRAY PTD.....63 84, 87
HARNESS,TILT 24V,CSA PROD.....80, 83–84,
FORMING,SWING CHASSIS,RH,PAINT.....67 HARN LVI/BCI ENGAGE II Z45DC.....117–119
87
FREEZE PLUG HEATER,Z45.....151 HARN RETRO LVI/BCI ENGAGE II.....117–119
HARNESS,TILT ALARM,24V,CSA........79–80,
FRONT AXLE ASSY,NRRW,Z45/25.....23 HARN, AC PROTECTION BYPASS.....79–80,
83–84
FUEL CAP,BI-ENERGY,Z45***%%.....61 84, 87, 163, 165, 167, 169
HARNESS,Z45BE,TELEMATICS READY.....87
FUEL TANK ASSY W/DECAL(Z45/25).....61 HARN,GBOX Z45DC/BE RELAY ASSY.....87
HARNESS,Z45DC,TELEMATICS READY.....87
FUSE ASSY-BOOM CHARGER.....31 HARN,PBOX,OPA,HW,24V.....87
HEATSINK ASSY W/DIODES (23442).....31
FUSE BLOCK, ANN & ANL FUSE.....25–27 HARN,PIGTAIL,TAPESWITCH,OPA.....175
HINGE,.375X.120THK.,SLOTTED.....75, 77
FUSE HOLDER,WATERPROOF.....39 HARN,RELAY Z45DC/BE,PBOX.....87
HINGE,PLAT CONTROL BOX COVER.....145
FUSE,1 AMP.....39 HARN.CHARGER INTERLOCK Z45.....33
HORN,24VDC,SPADE TERMINALS***.....65
FUSE,13 AMP,220V PLUG.....65 HARNESS ASSY, RELAY, CE.....87
HOSE ASSY 1/4, STR FEM,STR FEM.....139,
FUSE,200 AMP.....25–27 HARNESS ASSY,PCON,PROX KILL........167,
141
FUSE,50 AMP,VERY FAST ACTING.....26–27 169
HOSE ASSY 1/4,90 DEG FEM,STR F.....137
FUSE,500 AMP,VERY FAST ACTING.....26–27 HARNESS ASSY,POWER PACK.....35
HOSE ASSY 1/4,STR FEM,PIPETHRE.....59
HARNESS ASSY,POWER PACK***.....35
HOSE ASSY 1/4,STR FEM,STR FEM.....139,
G HARNESS LVI/BCI ENGAGE II......79–80, 83–
141
84, 87, 117–119
GASKET (52532) OIL DRAIN, D905.....47, 53 HOSE ASSY 1/4,STR FEM,STR MALE.....141
HARNESS RETRO 24V RELAY.....25–27
GASKET KIT, AUSCO 1200 IN/LB.....25–27 HOSE ASSY, 1/4", 22.00.....141
HARNESS, 48V DRIVE LIGHTS.....87
GASKET LVI/BCI ENGAGE II....117–119, 121– HOSE ASSY,1/2,90 FEM,STR FEM.....137
HARNESS, ADAPER, FLOW COIL.....131
122 HOSE ASSY,1/2,90 FEM,STR FEMM.....137
HARNESS, DRIVE CHASSIS, Z45BE...83–84,
GASKET, PUMP / MOTOR (36179).....63, 65 HOSE ASSY,1/4,90 FEM,STR FEM.........135,
87
GASKET, UK POWER TO PLAT.....119, 122 141, 161
HARNESS, DRIVE CHASSIS, Z45DC.......79–
GASKET,COVER,GFCI,WEATHERPROOF.119 HOSE ASSY,1/4,STR FEM,STR FEM......137,
80, 87
GASKET,ENCLOSURE.....175 139, 141, 161
HARNESS, JIB, BASE BOX.....87
GASKET,GROUND CONTROL BOX***.....73 HOSE ASSY,1/4,STR FEM,STR FEM*.....135,
HARNESS, LOAD SENSE.....79–80, 83–84
GASKET,JOYSTK.SHAFT36867/42032.....125 139, 141
HARNESS, PBOX, Z45DC/BE.....87
GASKET,KEYSWITCH,PLASTIC***.....69–71 HOSE ASSY,1/4,STR FEM,STR FEMM.....139
HARNESS, Z45BE DRIVE LT, 48V.....83–84
HOSE ASSY,3/8 STR FEM STR FEM*.....149
HARNESS, Z45DC DRIVE LT, 48V.....79–80

December 2015
HOSE ASSY,LIFT PUMP/F.MANIF***.....137 KIT,HORN SVC BB&SM BOOM.......117–119, MESH,HALF,RH 5' PLATFORM.....147
HOSE ASSY,MULTI USE***.....137 121–122 MESH,HALF,RH,6'PLATFORM.....147
HOSE CLAMP-AIR CLEANER/LOWER.....43, KIT,LOAD SENSE MECH,Z45 JIB.....153 MESH,HALF,SWING GATE***.....147
49, 55 KIT,SEAL,3CC PUMP***.....129 MICROSWITCH,13482 FOOTSWITCH.....113–
HOSE COVER,LOWER LEVEL,BOT,PAI.....91 KIT,SWING GATE W/SPRING.....147 114
HOSE COVER,LOWER LEVEL,TOP,PAI.....91 KIT,UNIV CHRGR UPGRADE,Z40/Z45.....31 MICROSWITCH,V3L-139-D8.....125
HOSE COVER,UPPER ARM,PAINTED.....91 KIT,Z482 RAD SUPPORT.....45 MICROSWITCH-V319M***.....125
HOSE END,BARB,1/4 MNPTX3/16,90.....61 KNOB, 45048 CONTROLLER.....127 MIDPIVOT ASSY Z45IC***.....91
HOSE END,BARB,1/4 MNPTX5/16,90.....61 MODULE,CONTROL UNIT,PCB,OPA.....175
HOSE GUIDE, JIB.....111 L MODULE,IGNITION/START,12/24V.....39
HOSE,3/16,FUEL,SAE 30R7,103".....61 MODULE,LOAD SENSE 2007.....73, 153
Label — Electrocution Hazard, AC Power
HOSE,3/8",FUEL,30R7.....91 MOTOR, 24V (36179).....63, 65
Supply.....15, 21
HOSE,5/16 FUEL,SAE 30R7.....43, 49, 55 MOTOR,FUNCTION,48V DC.....129
Label — Tip-over Hazard.....15, 21
HOSE,5/16,FUEL,SAE 30R7,86".....61 MOTOR,SEP-EX,24V***.....26–27
Label — Tip-over Hazard, Batteries.....15, 21
HOSE,AIR CLEANER INTAKE.....43, 49, 55 MOUNT,SWITCH.....153
Label — Tip-over Hazard, Tilt Alarm.....15, 21
HOSE,AIR CLEANER TO ENGINE......43, 49, MOUNTING PLATE, 45048.....127
LANYARD,LYNCH PIN ASSY.....161
55 MOVING CONTACT (FOR PN 74267).....25–27
LATCH,DRAW,ADJUSTABLE.....39
HOSE,LWR RADIATOR,KUBOTA MPT,CPLR,1/4"SER,3/8"X18.....149
LATCH,FLEXIBLE.....63, 75, 77
WG750.....45, 51, 57 MUFFLER, KUBOTA, Z45 BE.....41, 47, 53
LATCH,ROTARY, W/KNOB, LEFT.....29
HOSE,PVC,CLEAR,36.00".....43, 49, 55
LATCH,ROTARY,W/KNOB,RIGHT.....29
HOSE,WATER PUMP RETURN (Z482).....41, N
LATCH,SLIDE, FLUSH MOUNT STYLE.....145
47, 53
LEGEND,PLSTC,"CREEP TO 9"***.....127 NECK/HEAD-LIMIT SWITCH (88356).....91
HOSE,WATER PUMP,KUBOTA**.....41, 47, 53
LENS,AMBER,STROBE,FIREBOLT.....143 NUT - PLASTIC,RING FOR ALARMS...65, 73,
HOSE-RADIATOR,UPPER Z482-E......45, 51,
LEVEL SENSOR,LS60,YL,2.5X4.5.....63, 75 118–119, 122
57
LID ENCLOSURE,RED,OPA.....175 NUT,1/4-20,8,ZAG.....177
HOUR METER,10-80 VOLTS***.....69–71
LID-BATTERY BOX W/DECALS**.....29 NUT,3/8-16,8,ZAG.....177
HOUSING, FUEL FILTER, Z482.....55
LIFT/DRIVE CUTOUT, Z45/Z51IC.....83–84 NUT,HEX,1/4-28.....43, 49, 55
HOUSING,FUEL FILTER ELEMENT.....43, 49
LIGHT, 12 VOLT.....145 NUT,HEX,M8,PLASTIC.....163, 165, 167, 169
HUB ASSEMBLY,9 BOLT***.....23
LIGHT,48 VOLT.....145, 159 NUT,JS,36867/42032/44988/40612.....125
HYDRAULIC POWER UNIT.....63
LIGHT,INDICATOR,RED 28V....117–119, 121– NUT,LOCK,5/8-18.....39
122 NUT,LOCKING-LG.FLANGE,1/4-20.....101
I LIGHT,LED IND. RED 24V NH.....73, 117–119, NUT,LOCKING-LG.FLANGE,5/16-18.....26–27
INJECTOR, Z482 T4.....49, 55 121–122 NUT,LP NYLOCK,1/4-20.....39, 145, 157, 165,
INJECTOR,KUBOTA Z482-E.....43 LINING KIT***.....25–27 167, 169, 171
Instructions — Battery Connection.....12, 18 LINK,NYLATRAC KS6-5.4***.....101, 103 NUT,LP NYLOCK,3/8-16.....39, 41, 47, 53, 61,
INSULATION,48V BATT.BOX LID.....29 LOAD PAD,ENGINE TRAY SUPPORT.......39, 67, 89, 91, 101, 105
INVERTER,48VDC,120VAC/60HZ.....63 59 NUT,LP NYLOCK,5/16-18.....29, 43, 49, 55
LOAD SUPPORT WITH BEARINGS.....153 NUT,LUG,5/8-18 X 90 DEGREE,Z45.....23
J LOCK,PLUG 12 WAY,14-18GA,BLK.....70–71 NUT,M4 NYLOCK.....175
LOCK,PLUG 4 WAY,12-14GA.....70–71 NUT,NYLOCK,1/2-13.....39, 59, 65, 161
JIB BOOM ASSY W/WORD DECAL.....111
LOCK,PLUG 8 WAY, 14-18GA.....73 NUT,NYLOCK,1/4-20.....26–27, 39, 43, 45, 49,
JOYSTICK,5K-0 OHM.....125
LOCK,RECEP 12 WAY, 14-18GA.......73, 118– 51, 55, 57, 63, 67, 73, 75, 77, 91, 95–96, 99,
JOYSTICK,5K-0 OHM,W/RELAY.....125
119, 122 101, 103, 105, 107, 109, 111, 145, 147, 153,
JUMPER COMB, 2-WAY,WIELAND.....73
LOCK,RECEP 4 WAY,12-14GA......70–71, 73, 161, 163, 165, 167, 169
118–119, 122 NUT,NYLOCK,10-24.....153
K LOCK,RECEP 4 WAY,14-18GA........118–119, NUT,NYLOCK,10-32.....31, 39, 43, 49, 55, 59,
KEEPER,LATCH (45363).....75, 77 122 63, 73, 75, 77, 91, 95–96, 99, 159
KEY SINGLE***.....69–71 LOCK,RECEP 8 WAY,14-18GA.....73 NUT,NYLOCK,3/4-10,GRD.8.....105, 109
KEY,1/4 X 1.25.....43, 49, 55 LOCKNUT,ELEC,1/2".....65, 118–119, 122 NUT,NYLOCK,3/8-16.....25–27, 33, 39, 45, 51,
KEY,SINGLE***.....69–71 LOWER LEVEL ARM ASSY***.....91 57, 59, 61, 63, 65, 67, 75, 89, 93, 95–96, 101,
KEY,WOODRUFF,5/32X3/4 KEY #506.....39 LOWER SECONDARY ARM ASSY***.....91 103, 107, 111, 113–114, 119, 122, 153, 159,
KEYS,10 PACK***.....69–71 LS ROT.HEAD W/O LEVER (ZCE01).....59, 91 161, 163, 165, 167, 169, 171
KEYSWITCH,3 POS W/KEYS,LOCKING....69– LUG BOLT,5/8-18,WHEEL HUB***.....23 NUT,NYLOCK,5/16-18........26–27, 41, 47, 53,
71 LUG,WHEEL STUD,5/8-18,W1/4HB**.....25–27 65, 109, 159
KEYSWITCH,3 POS. W/KEYS***.....69–71 LVI/BCI 36/48 VOLT ENGAGE II.......117–119, NUT,NYLOCK,8-32.....143
KIT, 24V SEP-EX DRIVE MOTORS.....26–27 121–122 NUT,RETAINER (96008).....69–71
KIT, AUX TOP RAIL SUPPORT.....145 NUT,SLOTTED,2-4-1/2 UNC.....161
KIT, BOOM BEARING.....89 M NUT,SPINDLE,1-14.....23
KIT, FOOTSWITCH, Z45 & Z51.....113–114 NUT,TL FLG,1/2-13,G,ZAG.....173
MACHINING,TOW HITCH***.....161
KIT, TERMINAL BLOCK.....73 NUT,TL FLG,1/4-20,G,ZAG.....167, 169
MALE PIPE THD,1/4" SER,3/8"X18.....149
KIT, WIPER, Z-45/25.....157 NUT,TL FLG,3/8-16,G,ZAG.....173
MANIFOLD KIT, SW DRIVE.....59
KIT, WIPER, Z-45/25J.....157 NUT-HEX,3M X 0.5MM.....125
MANIFOLD,FUNCTION DC/BI***.....131
KIT,ASSY,LED,IES CHARGER.....33 NUTSERT,1/4-20,STEEL CAD PLTD.....73
MANIFOLD,JIB SELECT,20V***.....133
KIT,ESTOP SVC BB&SM BOOM......118–119, NYLON WASHER,(36179).....63, 65
MANIFOLD,ROTATOR,CB***.....105, 133
121–122
MANIFOLD,TURNTABLE ROTATION***.....59
KIT,FIELD INSTALL,SWING GATE.....147 O
MANUAL BOX W/DECALS***.....114
KIT,GASKET,UK POWER TO PLAT..........119,
MESH,HALF,LH 5' PLATFORM.....147 O-RING KIT (ORFS FITTINGS).......135, 137,
122
MESH,HALF,LH,6'PLATFORM.....147 139, 141

December 2015
O-RING KIT, AUSCO 1200 IN/LB.....25–27 PIPE PLUG KIT,OMNI***.....26–27 PLUG,NYLON .50 BLACK DOMED......69–71,
O-RING KIT,FIELD SVC,ALL PROD*.......135, PIPE PLUG,.563 MAG***.....25–27 117–119, 121–122
137, 139, 141 PIPE, INJECTOR 1 KUBOTA Z482-E....43, 49, PLUG,NYLON 1.12 BLACK DOMED........118–
O-RING, FUEL FILTER, Z482.....55 55 119, 121–122
O-RING, ROTATOR MANIFOLD.....133 PIPE, INJECTOR 2 KUBOTA Z482-E....43, 49, PLUG,OIL FILLER Z482,Z34/22BE*.....41, 47,
O-RING,END COVER,4HP/4HB***.....25–27 55 53
O-RING,END COVER,OMNI***.....26–27 PIPE,WATER RETURN (Z482-E).....41, 47, 53 PLUG,PWR,UK,16AMP,3PIN,BLK.....31, 33, 65
O-RING,FILTER,LOWER Z482-E.....43, 49 PLAT ASSEMBLY,4FT,ASIA/S AM.....114 PLUG,SEAL,12-18 GA.....73
O-RING,FUEL FILTER,UPPER Z482E.......43, PLAT ASSEMBLY,4FT,AUSTRALIA.....113–114 POTENTIOMETER (56773).....125
49 PLAT ASSEMBLY,5FT,ASIA/S AM.....114 POTENTIOMETER,56886.....127
O-RING,OIL FILLER PLUG,KUBOTA*.......41, PLAT ASSEMBLY,5FT,AUSTRALIA.....113–114 POWER RELAY, 24V COIL.....39, 159
47, 53 PLAT ASSEMBLY,6FT,ASIA/S AM.....114 POWER UNIT,AUX PUMP 24VDC.....63, 65
O-RING,ORFS,-6.....69–71 PLAT ASSY, COMP, 4', CE/UK/UK.....113–114 PRIMARY BOOM ASSY.....103
OIL FILTER,Z482 T4**USE 866400.....47, 53 PLAT ASSY, COMP, 5', CE/UK/UK.....113–114 PRIMARY BOOM ASSY,JIB,Z45/25J.....96, 99
OPTION,EURO TOEBOARD.....145 PLAT ASSY, COMP, 6', CE/UK/UK.....113–114 PRIMARY BOOM ASSY,STD,Z45/25....95–96,
OPTION,PLAT.PINCH GUARD,4 FT......145 PLAT ASSY,COMP,4',ASIA/SO. AM..........113– 99
OPTION,PLAT.PINCH GUARD,5 FT......145 114 PROGRAMMER PMC1311M-1101 USER..25–
OPTION,US 110V PLUG,UNI CHGR.....33 PLAT ASSY,COMP,5',ASIA/SO. AM..........113– 27
ORIFICE PLUG, 0.060.....131 114 PROGRAMMER, PMC 1313K-4401.....25–27
ORIFICE PLUG,030,1/16-27 NPT.....131 PLAT ASSY,COMP,6',ASIA/SO. AM..........113– PROTECTOR,SLEW BOLT.....59
ORIFICE,LONG, .037***.....131 114 PROXIMITY SENSOR***.....79–80, 83–84, 87,
ORING,568-908 N552-90 NBR,10PK.....26–27 PLAT RAIL ASSY,6FT,AUSTRALIA.....114 163, 165, 167, 169
OUTLET,110V GFCI***.....119, 122 PLAT. CONTROL BOX W/DECAL.....117–119, PULLEY,3.15 OD.....39
121–122 PULLEY,FAN,WG750B***.....41, 47, 53
P PLAT.ASSY,4 FT,SERV,S80 ANSI.....113–114 PUMP ASSEMBLY (36179).....63, 65
PLAT.ASSY,5 FT,SERV,S80 ANSI.....113–114 PUMP ASSY-FUEL, KUBOTA Z482-E........43,
PAD,REST,1"THICK,W/STUDS*.....91
PLAT.ASSY,6FT,1/2 MESH, CE.....147 49, 55
PAD,REST,2"THICK,W/STUDS*.....65
PLAT.ASSY,6FT-S40/S60-95'& S80.....113–114 PUMP,LIFT,3CC,CCW***.....129
PADDING, FOAM, 15.5".....169
PLATE DOUBLER,MACHINED,RH.....25–27 PUMP-INJECTION, KUBOTA Z482-E...43, 49,
PADDING, FOAM, 46.5".....169
PLATE, CONTACTOR MOUNT, Z45.....25–27 55
PADDING,FOAM 3.5"OD X 1.50"ID...163, 165,
PLATE,ALTERNATOR ADJUSTMENT.....39 PUMP-WATER, KUBOTA Z482-E.....41
167, 169
PLATE,COVER LATCH BACKING.....75, 77
PADDING,FOAM,3.0"X1.50ID 90DEG.....163,
PLATE,DRAG LINK,NRRW AXLE,PNT.....161 R
165, 167, 169
PLATE,ENGINE MOUNT PAINTED......39, 45,
PANEL,ACCESS PAINTED.....153 RADIATOR ASSY,KUBOTA Z482E AL........45,
51, 57
PCB,ASSY,29643 CONTROLLER %%.....127 51, 57
PLATE,EXT.TUBE SIDE.....23
PETCOCK,DRAIN,KUBOTA WG750B........43, RADIATOR STAY, KUBOTA 1702.....45, 51, 57
PLATE,FOOT SWITCH COVER.....147
49, 55 RAILING CATCH CASTING--DRILLED.....147
PLATE,FRONT COVER PAINTED.....65
PIN,0.75DIAX5.75LG,CHAMFER.....153 RAILING,PINCH GAURD,4 FT......145
PLATE,FUEL TANK,PAINTED.....61
PIN,0.75DIAX8.75LG,CHAMFER.....153 RAILING,PINCH GAURD,5 FT......145
PLATE,JIB,ROTATE MANIFOLD.....109
PIN,1.00DIAX15.56LG,CHAMFER.....39 REAR END PLATE, Z482.....49, 55
PLATE,PLATFORM DECALS***.....114
PIN,1.25 DIA X 3.19 LG, PLATE.....93 RECEPTACLE,UK,110V.....119, 122
PLATE,SWING LOCK,PAINTED.....59
PIN,1.25DIAX14.45LG,2HOLE.....107 Ref: Adjustable draw latch.....75
PLATE,UK POWER TO PLATFORM.....119
PIN,1.25DIAX3.37LG,1HOLE.....93 REF: Flashing Beacon.....87
PLATE,UK,POWER TO PLAT.....119
PIN,1.25DIAX5.25LG,1HOLE.....105, 107 REF: Foot Switch.....87
PLATE,WIPER BACKING.....157
PIN,1.25DIAX6.36LG,2RING.....95–96, 99, 107 REF: Harness, Z45 Drive Lights.....145, 159
PLATFORM ASSEMBLY,4FT,CE/UK........113–
PIN,1.25DIAX7.00LG,1HOLE.....105, 107 REF: Jib Platform rotator.....107
114
PIN,1.25DIAX7.88LG,1HOLE.....107 Ref: Swing Drive Assy.....59
PLATFORM ASSEMBLY,5FT,CE/UK........113–
PIN,1.25DIAX8.88LG,1HOLE.....105, 107 REGULATOR,48 VOLTAGE,BI ENERGY.....39
114
PIN,1.25DIAX9.38LG,THREADED....95–96, 99 REGULATOR-VOLTAGE(Z482-E).....39, 53
PLATFORM RAIL ASSY, 6FT ANSI.....113–114
PIN,1.50DIAX13.88LG,2HOLE.....89 RELAY HARN,PBOX JIB OPTION.......79–80,
PLATFORM RAIL ASSY,6FT,CE/UK.........113–
PIN,1.50DIAX20.00LG,CHAMFER....23, 25–27 83–84, 117–119
114
PIN,1.50DIAX4.25LG,GR/H.....23 RELAY HARN,PBOX LVI OPTION........83–84,
PLATFORM WELDMENT,4 FT.....113–114
PIN,1.50DIAX7.50LG,1HOLE***.....89 117–119
PLATFORM,1/2 MESH W/GATE,ANSI*.....147
PIN,1.75DIAX11.88LG,CHAMFER.....93 RELAY HARN,PBOX STANDARD........79–80,
PLUG AND CAP KIT-SERVICE,37ø**......135,
PIN,1.75DIAX9.25LG,1HOLE.....93 83–84
137, 139, 141
PIN,2.00DIAX10.88LG,CHAMFER.....89 RELAY PANEL COVER.....39
PLUG AND CAP KIT-SERVICE,ORFS*.....135,
PIN,2.00DIAX12.88LG,CHAMFER***.....89 RELAY,24VDC,40/30A,SEALED***.......39, 73,
137, 139, 141
PIN,2.00DIAX24.00LG,CHAMFER***.....89, 93 83–84, 118–119, 122
PLUG, SANTOPRENE .5 BLACK DOME....69–
PIN,CLEVIS,1 X 2.5 LG......23 RELAY,24VDC,40/30A,SLD W/BRKT*........79–
71, 117–119, 121–122
PIN,CLEVIS,1 X 3.5 LG***.....161 80, 83–84, 87, 125
PLUG,090109A-6.....139, 141
PIN,COTTER,.125 X 1.5.....23 RELAY,CHARGER .TIMER(19531/32).....31
PLUG,3/4 MAGNETIC PIPE SQ.DRV.....67
PIN,COTTER,.219 X 1.75.....23 RELAY,CHARGER TIMER**.....31
PLUG,BLANKING.....87
PIN,COTTER,.25 X 3.0.....161 REPAIR END BRKT SET,NP400-7***.....103
PLUG,ELECTRICAL,220/50,NOVON.....31, 65
PIN,LOCK,SHORT***.....147 REPAIR LINK END SET (42763)*.....101, 103
PLUG,ENGINE OIL DRAIN,D-905***....41, 47,
PIN,TOW HITCH,1.5DIAX8.25"GRIP.....161 REPAIR LINK,7 LINKS NP400-7***.....103
53
PINCH GUARD,6'(1.31")SERVICE**.....145 REPAIR LINK,7 LINKS***.....101, 103
PLUG,FUSED,250V,13AMP,U.K.**.......31, 33,
PIPE ASSY-OVERFLOW (Z482-E).......43, 49, REPAIR LINK,NP400-7***.....103
65
55 RETAINER,SPRING,1.21 X .375.....153
PLUG,NYLON .38 BLACK DOMED.....69–71
PIPE CRADLE ASSY. SERV (ONE)**.....171 RETAINING PIN, ASSY.....59

December 2015
RETAINING PIN,ASSY.....161 SCREW,HHC,3/8-16 X 1.....23, 39, 43, 49, 55, SEAL KIT CYL.Z45(54569).....95–96, 99
RETAINING RING, FUEL FILTER.....55 67, 91, 93, 159 SEAL KIT, 37185 PUMP.....63, 65
RING GEAR, Z482 T4.....49, 55 SCREW,HHC,3/8-16 X 1.25 GRD 5.....23, 41, SEAL KIT, 88337.....23
RING GEAR,KUBOTA Z482-E.....43 47, 53, 63, 95–96, 99, 105, 107, 113–114, 119, SEAL KIT, OMNI.....26–27
RING-RETAINING,FUEL FILTER.....43, 49 122 SEAL KIT, SWING DRIVE.....59
RIVET,ALUM,ALUM,3/16BUTTONHEAD....145 SCREW,HHC,3/8-16 X 1.50,GR5....39, 45, 51, SEAL KIT, VALVE.....131
RIVET,STEEL,P, .25 X .375.....77, 147 57, 63, 65, 75, 93, 95–96, 99, 105, 107 SEAL KIT,147259.....107
ROCKER ASSY W/ROLLPIN***.....125 SCREW,HHC,3/8-16 X 1.75,GRD.8......75, 95– SEAL KIT,147260***.....93
ROD END,.250 X 2.75 LG.....153 96, 99, 161 SEAL KIT,BRAKE***.....25–27
ROD END,.375 X 2.25***.....39, 93 SCREW,HHC,3/8-16 X 2.....111, 157 SEAL KIT,CYL,Z45 (77187&77188).....93
ROD END,.375 X 3.69........23, 93, 95–96, 99, SCREW,HHC,3/8-16 X 2.25.....25–27 SEAL KIT,ELEVATE (88203).....89
105, 107 SCREW,HHC,3/8-16 X 2.75.....39, 67, 89 SEAL KIT,MANIFOLD TO MOTOR.....59
ROD END,0.5 X 3.75***.....89, 93 SCREW,HHC,3/8-16 X 3.....33, 89, 101 SEAL KIT,MASTER & SLAVE CYL.....93, 105,
ROD,CHOKE (KUBOTA)****.....43, 49, 55 SCREW,HHC,3/8-16 X 3.25.....39, 153 107
ROD,DISCONNECT 4HP/4HB***.....25–27 SCREW,HHC,3/8-16X2.5,8,ZAG.....177 SEAL KIT,SOLENOID VALVE, SV07.....133
ROD,DISCONNECT,OMNI***.....25–27 SCREW,HHC,3/8-24 X 1 GR 8 YEL.....129 SEAL KIT,SWING DRIVE***.....59
ROD,ENGINE IDLE & STOP.....43, 49, 55 SCREW,HHC,5/16-18 X .75.....159 SEAL KIT,SWING MOTOR***.....59
ROLLER ARM,LIMIT SWITCH***....59, 91, 95– SCREW,HHC,5/16-18 X 1 GR5 .....26–27, 43, SEAL KIT,WHEEL DRIVE,4HB***.....25–27
96, 99 49, 55, 65, 109, 145 SEAL-GREASE,9-BOLT HUB 54840.....23
ROTATIONAL CONTROLLER,24V***.......117– SCREW,HHC,5/16-18 X 1.25.....29, 65 SENSOR,LEVEL 4.5***.....39
119, 121–122, 127 SCREW,HHC,5/8-11 X 2.75 GR8 BO.....59 SENSOR,LEVEL,4.5 DEG.....63, 75
ROTATOR,PLAT,Z45.....105, 109 SCREW,HHC,5/8-11 X 4.00 GR8 BO.....59 SENSOR,RUBBER EDGE.....175
RUE RING 1.00.....161 SCREW,HHC,5/8-11X4.50GR8 PLAIN.....59 SERV KIT,HARN ASSY,PWR BATT PK.....37
SCREW,HHC,M10 X 1.25 X 30MM**....45, 51, SERVICE KIT, 5FT JIB.....107
S 57 SERVICE KIT, INJECTOR, Z482.....49, 55
SCREW,HHC,M6 X 16.....45, 51, 57 SERVICE KIT,5FT JIB.....111
SCREW T-SWITCH PH/PH 6-32X1/4....69–71,
SCREW,HHC,M8 X 20MM........41, 43, 45, 47, SHAFT ASSY, JOYSTICK***.....125
117–119, 121–122
49, 51, 53, 55, 57 SHIM,AXLE ROTATION STOP,12GA.....26–27
SCREW,10ABX.50",PNHD,ST(41896).....31
SCREW,HHF,1/2-13X3.5,8,ZAG.....173 SHIM,AXLE ROTATION STOP,22GA.....26–27
SCREW,8ABX3/8",PNHD-S.T(41896).....31
SCREW,HHF,1/4-20X.75,8,ZAG.....167, 169 SHIM,WEAR PAD,5 X 1.5,14GA.....95–96, 99
SCREW,BHHS,1/4-20 X .5,Y/ZINC.....103
SCREW,HHF,3/8-16X2.5,8,ZAG.....173 SHIM,WEAR PAD,5X 1.5 16GA.....95–96
SCREW,BHHS,1/4-20 X .75.....101, 103
SCREW,HHTAPTITE THREAD8-32X.38.....129 SHOCK MOUNT,SMALL.....39
SCREW,BHSC,1/4-20 X .88,Y/ZINC.....101
SCREW,M5X16 BHD.....175 SLEEVE,NYLON,1.42 ID.....139
SCREW,BHSC,1/4-20 X 1...145, 165, 167, 169
SCREW,M6X8.....175 SLEEVE,NYLON,2"I.D.,BULK(100').....139
SCREW,BLEEDER,M5X0.8.....109
SCREW,PHIL,10-24 X .75.....27, 113–114 SLEEVE,NYLON,3.13 ID.....139
SCREW,FHM,10-32 X .75.....26–27
SCREW,PHIL,8-32X.50,SELF TAP....118–119, SNAP RING,EXTERNAL,1.25,ZAG......95–96,
SCREW,FHM,6-32 X .75.....119
122 99, 107
SCREW,FHS,3/8-16 X 1.75.....39, 59, 61
SCREW,PHIL,PHM,10-24X1.5 ZINC.....153 SNAP RING,EXTERNAL,1.50,ZAG.....23
SCREW,HH TAPETITE THRD8-32X.50.....129
SCREW,PHIL,PHM,10-32 X .5,SSTL....73, 159 SOLENOID,2 SPEED TROMBETTA***.......43,
SCREW,HH,10-32 X 3/4"(41896).....31
SCREW,PHILLIPS,PHM,10-24 X 1.....26–27 49, 55
SCREW,HHC,1-8 X 3 GRD.5.....77
SCREW,PHILLIPS,PHM,10-32 X .38.....26–27 SOLENOID,STARTER,WG750B.....41, 47, 53
SCREW,HHC,1/2-13 X 1.25 GR5....39, 65, 67,
SCREW,PHILLIPS,PHM,10-32 X .75....63, 75, SOUNDER LENS, OPA, AMBER.....175
93
77, 125 SOUNDER LENS, OPA, BLUE.....175
SCREW,HHC,1/2-13 X 1.5.....89, 91, 93
SCREW,PHILLIPS,PHM,10-32 X 2.0.....99 SOUNDER LENS, OPA, CLEAR.....175
SCREW,HHC,1/2-13 X 1.75.....39
SCREW,PHILLIPS,PHM,10-32 X.625.....39 SOUNDER LENS, OPA, RED.....175
SCREW,HHC,1/2-13 X 6,GRD.8.....39
SCREW,PHILLIPS,PHM,10-32X 1.75...91, 95– SOUNDER,MIDI,OPA.....175
SCREW,HHC,1/2-13 X.75.....91
96 SPACER TUBE,.50 LG.....157
SCREW,HHC,1/4-20 X .5.....39, 145
SCREW,PHILLIPS,PHM,8-32 X 1.25.....143 SPACER, HANGER BRACKET.....173
SCREW,HHC,1/4-20 X .625....26–27, 91, 117–
SCREW,PHILLIPS,RHM,10-32 X 1.5.....59 SPACER,HEAT SINK.....175
119, 121–122, 145, 147
SCREW,PHM, NO.7X0.625"(41896).....31 SPACER,HOSE CLAMP,RUBBER.....103
SCREW,HHC,1/4-20 X .75.......25–27, 39, 43,
SCREW,PHM,M3 X .5 X 12MM.....125 SPACER,NYLON,2.00 X 1.33 X.310.....99
45, 49, 51, 55, 57, 67, 70–71, 107, 109, 111,
SCREW,PHM,M3.5 X 12MM (57890).....125 SPACER,NYLON,2.01 X 1.28 X.135.....99
153, 163, 165
SCREW,RADIATOR MOUNT, KUBOTA......45, SPACER-POT.PLATE,JOYSTICK56773.....125
SCREW,HHC,1/4-20 X 1.....23, 29, 39, 63, 67,
51, 57 SPEED CONTROL ASSEMBLY**.....43, 49, 55
73, 75, 77, 91, 103, 105, 113–114, 153, 163,
SCREW,RHM,10-32 X .5.....43, 49, 55 SPRING & BUSHING KIT,RETURN***.....125
165, 167, 169
SCREW,SHC,1/2-13 X 3.00.....26–27, 59 SPRING CLIP,1/4-20,.025-.15X.5....23, 25–27,
SCREW,HHC,1/4-20 X 1.25.....26–27, 43, 49,
SCREW,SHC,1/2-13 X 4.50 ZINC.....59 39, 107, 111, 113–114, 153
55, 75, 107, 111
SCREW,SHC,5/8-11 X 1.75.....25–27, 39 SPRING CLIP,10-24,ZINC.....26–27, 113–114
SCREW,HHC,1/4-20 X 1.5.....39, 105, 145
SCREW,SHC,5/8-11 X 2.75,A574.....59 SPRING CLIP,3/8-16,.05-.20X.73.....29
SCREW,HHC,1/4-20 X 1.75.....91, 95–96, 99
SCREW,SHC,5/8-11 X 4,A574.....59 SPRING, RETURN (FOR 74267).....25–27
SCREW,HHC,1/4-20 X 2.....145, 153, 161
SCREW,SHC,5/8-11 X 4.5,A574.....59 SPRING, RETURN (FOR 74268).....25–27
SCREW,HHC,1/4-20 X 2.25.....77
SEAL AND BRG KIT,4.5K ROTATOR.......105, SPRING, SS, 1/2-EO500-49-4500.....163, 165,
SCREW,HHC,1/4-20 X 2.5.....171
109 167
SCREW,HHC,1/4-20 X 2.75.....105, 109
SEAL AND BRG KIT,4.5K ROTATOR*......105, SPRING, SS, 3/4-EO750-69-4500.....163, 165
SCREW,HHC,1/4-20 X 3.....103
109 SPRING,COMP,1" OD,232 LB/IN.....153
SCREW,HHC,1/4-20X1,8,ZAG.....177
SEAL DT SERIES-12W.....70–71 SPRING,COMPRESSION .835 X 2......43, 49,
SCREW,HHC,3/4-10 X 9.5 GR 8 YE....105, 109
SEAL KIT (39345).....107, 133 55
SCREW,HHC,3/8-16 X .75.......59, 63, 65, 67,
SEAL KIT (54994).....107 SPRING,EXTENSION,1.92LB/IN.....167, 169
95–96, 99, 111
SEAL KIT CYL Z45 (54570).....95–96, 99 SPRING,RETURN (74266).....26–27
SCREW,HHC,3/8-16 X .75,GR 8.....109

December 2015
SPRING,SHORT PLATFORM GATE.....147 TIME DELAY RELAY,2 SEC,24VDC.........117– VALVE-RELIEF,3200 PSI.....131

SPRING-BRUSH,40844, SCISSORS.....129 119, 121–122 VALVE-SOLENOID,2POS 3WAY,JIB**.....133
STACK KIT, AUSCO 1200 IN/LB.....25–27 TIMER (23442)(41896)(36314).....31 VALVE-SOLENOID,3POSITION,4WAY*.....131
STAND OFF,CONTROL UNIT.....175 TIMER(24059,41897,41898,41899).....31
STANDOFF, 3/8" BLACK.....63 TIRE & WHEEL ASSY,9 LUG,FOAM.....23, 26– W
STARTER MOTOR Z482, Z34/22BE.....41, 47, 27
WASHER, FLAT, SHAFT, JOYSTICK.....125
53 TIRE ASSY,9 ON 9.5,N/MARK,FOAM........23,
WASHER,FENDER,.25 X 1.25 X.062.....75, 77
STAY,ALTERNATOR***.....41, 47, 53 26–27
WASHER,FLAT,.375 X 1.5 X .125.....39, 153
STEP PLATFORM ENTRY PAINTED.......113– TOEBOARD,ENTRY EUROPEAN
WASHER,FLAT,.375X1.50X.125,ZAG.....177
114 PNTD**.....145
WASHER,FLAT,.625 HARDENED........25–27,
STRAINER ASSEMBLY,1.25" NPT***....67, 137 TOOL TRAY ACCESSORY***.....145
39, 59
STRAP ASSEMBLY,29.25LG,5/16-18.....67 TOOL,TERMINAL CRIMPER,MOLEX***.....25–
WASHER,FLAT,.75 HARDENED.....105, 109
STRAP ASSY,TANK,44"LG,5/16-18.....61 27
WASHER,FLAT,1.78 X 2.50 X .057.....161
STRAP, CONDUIT HOLDER 60"***.....171 TOOL,TERMINAL EXTRACTOR,MOLEX...25–
WASHER,FLAT,1/4,USS,ZAG.....177
STROBE,FIREBOLT,12-80VDC,AMB**.....143 27
WASHER,FLAT,3/8,USS,ZAG.....177
STRUT,GAS,200 LB***.....75 TRIMLOCK,BLACK,3/16 X 4 INCHES.....91
WASHER,FLAT,M6 PLTD......45, 51, 57
STUD,POWER 3/8" RED.....63 TRIMLOCK,BLACK,5/32".....171
WASHER,FLAT,M8,YELLOW ZINC......45, 51,
SUPPORT, RAILING.....145, 165, 167, 169 TROLLEY, TFAAS TRACK.....173
57
SVC KIT,UK RECEPT.REPLACEMENT.....119 TUBE, CABLETRACK ARM, Z40/45.....103
WASHER,FLAT,MS,#10,Y.........27, 31, 39, 59,
SWING DRIVE ASSEMBLY.....59 TUBE, CABLETRACK ARM, Z51.....103
63, 75, 77, 153, 159
SWING DRIVE ASSY***.....59 TUBE,CABLE TRACK ARM NON-JIB.....101
WASHER,FLAT,MS,#8,Y.....119, 122, 143
SWITCH TOGGLE ASSY DPDT 2P MOM..70– TUBE,CABLE TRACK ARM,JIB.....101
WASHER,FLAT,USS,1",Y.....77
71, 117–119, 121–122 TUBE,PLASTIC .5 NPT X 18".....67
WASHER,FLAT,USS,1/2",Y......39, 59, 65, 67,
SWITCH TOGGLE ASSY DPDT 3P MOM..69– TUBE,PROP ROD,12.25"LG,DC/BI.....77
91, 161
71, 117–119, 121–122 TUBE,PROP ROD,18.63",W/CAP.....77
WASHER,FLAT,USS,1/4"Y.......25–27, 29, 39,
SWITCH TOGGLE ASSY SPDT 2P MNT....159 TUBE,RD,STL,DOM,.75X.38X.78.....157
63, 65, 67, 70–71, 73, 75, 77, 91, 95–96, 99,
SWITCH TOGGLE ASSY SPDT 2P TUBE,RD,STL,DOM,.75X.438X1.25.....157
101, 103, 105, 109, 111, 113–114, 117–119,
MOM.....163, 165, 167, 169
121–122, 145, 147, 153, 161, 163, 165, 167,
SWITCH TOGGLE ASSY SPDT 3P MOM...69– U 169, 171
71, 117–119, 121–122
U-BOLT, FLATTENED, ?1.5 X 3/8.....177 WASHER,FLAT,USS,3/8",Y......33, 41, 45, 47,
SWITCH TOGGLE DPDT 2P MOM
U-BOLT, SQR, 3/8-16X2X5, PLTD.....163, 165, 51, 53, 57, 63, 67, 91, 95–96, 99, 114, 153,
SHDR.....71, 117–119, 121–122
167, 169 157
SWITCH TOGGLE DPDT 3P MOM
U-BOLT,1/2-13 X 3 X 5.25***.....161 WASHER,FLAT,USS,5/16",Y.....25–27, 39, 41,
SHDR.....69–71, 117–119, 121–122
U-BOLT,3/8 X 1 YZ.....41, 47, 53 43, 47, 49, 53, 55, 59, 61, 63, 65, 67, 75, 89,
SWITCH TOGGLE SPDT 3P MOM
U-BOLT,3/8-16X4X4.63X3.00....163, 165, 167, 101, 103, 105, 107, 109, 113–114, 119, 122,
SHDR.....69–71, 117–119, 121–122
169 145, 159, 161, 163, 165, 167, 169, 171
SWITCH,LIMIT,W/RLLR ARM NO/NC........91,
UBOLT,FLATTENED,1.5DIAX3/8 UNC.....114, WASHER,HARDENED,5/8.....39
95–96, 99
171 WASHER,LOCK,#10 PLTD.....26–27
SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....91
UPPER LEVEL ARM ASSY,SERV***.....91 WASHER,LOCK,.25 .....23, 39, 43, 45, 49, 51,
SWITCH,LIMIT,W/RLR ARM,NO/NC.....59
UPPER PIVOT W/BEARING-Z45/25**.....93 55, 57, 67, 105, 107, 109, 145
SWITCH,LOAD LIMIT.....153
UPPER SECONDARY ARM ASSY-Z45**.....91 WASHER,LOCK,.313....26–27, 43, 49, 55, 65,
SWITCH,OIL,PRESSURE,KUBOTA.....41, 47,
145
53
V WASHER,LOCK,.375....23, 25–27, 39, 59, 63,
SWITCH,PRESS,#6SAE,600 PSI F**.....131
65, 67, 91, 93, 95–96, 111, 129, 157
S W I T C H , T O G G L E , S P D T, 3 P O S VALVE - COUNTERBALANCE**.....133
WASHER,LOCK,.625 PLTD.....39
MOMEN*.....118–119, 121–122 VALVE BLOCK, SWING DRIVE.....59
WASHER,LOCK,0.5".....39, 67, 89, 91, 93
SWITCH,WATER TEMP.....41, 47, 53 VALVE RELIEF,2500PSI(88513)**.....131
WASHER,LOCK,1".....77
VALVE,CB.CBBC-LHN@1000***.....95–96, 99
WASHER,LOCK,M10.....45, 51, 57
T VALVE,CHECK (36179).....63, 65
WASHER,LOCK,M6.....45, 51, 57
VALVE,CHECK,DUAL PILOT***.....131
T-BOX,2.75 X 4.5 X 2.0.....119, 122 WASHER,LOCK,M8 .....41, 45, 47, 51, 53, 57
VALVE,CHK,#8PORT-#8MALEORFS.....137
TANK BREATHER,NYLON **.....67 WASHER,M4 NYLON.....175
VALVE,CNTRBAL 3500PSI,ATM VEN.....89
TANK,HYDRAULIC,8 GALLON,DC/BI.....67 WASHER,NYLON, JOYSTICK.....125
VALVE,COUNTERBALANCE,3500***......105,
TAPE, PROTECTIVE MASK.....15, 21 W A S H E R , R A D I A T O R
107
TEE,BRANCH,520429-6.....139, 141 CUSHION,KUBOTA.....45, 51, 57
VALVE,COUNTERBALANCE,3800 PSI.....93
TEE,BRANCH,520433-8.....137 WASHER,SHIM .0151 THK......153
VALVE,COUNTERBALANCE,3800 PSI*.....93,
TEE,RUN,520428-4.....135 WASHER,SHIM,1.01 X 1.63 X.062.....161
107
TERM,DEUTSCH, PIN #12-14....118–119, 122 WASHER,SHIM,1.27 X 2.13 X .062.....23, 95–
VALVE,COUNTERBALNCE,1500 PSI**.....95–
TERM,NI PIN, 14-16GA,BULK....118–119, 122 96, 99, 107, 161
96, 99
TERM,NI PIN,S&F,16-18GA,REEL....118–119, WASHER,SPINDLE.....23
VALVE,DIRECTIONAL,2-WAY,3 POS.....131
122 WASHER,THRUST,.75 X 1.38X.13.....29
VALVE,FLOW CONTROL,.4 GPM.....131
TERM.BUSS,10POLE,JOYSTICK56773.....125 WASHER,THRUST,1.5 X 3.5 X .187.....23
VALVE,NEEDLE,BRAKE RELEASE.....161
TERMINAL BLOCK END PLATE.....73 WASHER,THRUST,2.0 X 3.0 X .188.....161
VALVE,NEEDLE,FINE ADJUSTMENT**.....131
TERMINAL BLOCK, WIELAND***.....73 WASHER/BULKHEAD***.....67
VALVE,PRESS COMP,PROP DIRECT.....131
TERMINAL BLOCK,WIELAND.....73 WATER PUMP, Z482 T4.....47, 53
VALVE,RELIEF,2100 PSI***.....131
THERMOSTAT ASSY, WG750B.....45, 51, 57 WDMT,AIRCRAFT SENSOR BUMPER.....167,
VALVE,SHUTTLE.....131
THERMOSTAT COVER,KUBOTA GAS......45, 169
VALVE,SOLENOID 3 POS.4 WAY***.....131
51, 57 WDMT,SKID PLATE.....167, 169
VALVE,SOLENOID, 2POS/3WAY***.....131
THUMB SCREW W/SHOULDER 3/8-16.....29 WEAR PAD,3 X 1.5 X.625 W/NUTS.....111
VALVE-CHECK, #4 SAE, 5 PSI*.....131
TIE ROD WELDMENT NARROW.....23 WEAR PAD,4.88 X 1.5 X .5.....67

December 2015
WEAR PAD,4X2X.5 W/INSERT***.....29

WEAR PAD,5 X 1.5 X .625 W/NUTS.....95–96,
99
WEAR PAD,5 X 1.5 X .75 W/NUTS......95–96,
99
WEAR PAD,6 X 1.5 X.50,W/INSERT.....91
WEAR PAD,EXTENSION BOOM.....95–96, 99
WEAR PAD,EXTENSION CYLINDER...95–96,
99
WEAR PAD,MID PIVOT***.....91
WEAR PAD,PRIMARY BOOM,JIB.....95–96, 99
WEAR PAD,PRIMARY BOOM,NON JIB.....65
WEAR PAD,PRIMARY BOOM,TOP.....95–96
WEAR PAD,SECONDARY CYL,NON/JIB.....89
WELDMENT W/DECALS,4FT,500LB
AN.....113–114
WELDMENT W/DECALS,5FT,500LB
AN.....113–114
WELDMENT, AIRCRAFT TOP
BUMPER.....165, 167, 169
WELDMENT, CABLETRACK TRAY.....103
WELDMENT, PIPE CRADLE.....171
WELDMENT, SENSOR MOUNT......163, 165,
167, 169
WELDMENT, SKIDPLATE**.....163, 165
WELDMENT,5 FT PLATFORM.....114
WELDMENT,AIRCRAFT SENSOR
BUMPR.....163, 165
WELDMENT,BOOM REST****.....91
WELDMENT,CABLE TRACK TRAY,NJIB.....101
WELDMENT,EXT. BOOM,Z45 JIB.....99
WELDMENT,HITCH TONGUE,Z45.....161
WELDMENT,MID PIVOT,MACHINED***.....91
WELDMENT,PIPE CRADLE MOUNT.....171
WELDMENT,PLAT SUPPORT,LS.....153
WELDMENT,PLATFORM SUPPORT.......109,
153
WELDMENT,ROTATOR MOUNT.....153
WELDMENT,STEER AXLE TOW
CRADLE.....161
WELDMENT,SWING GATE,ALUMINUM.....147
WELDMNT,6 FT PLATFORM.....114
WELDMNT,EXTENSION BOOM,JIB,Z45....95–
96
WELDMNT,PLATFRM SUPPORT,NJIB**....105
WHEEL DRIVE, NON-BRAKE, 47.6:1.....25–27
WHEEL DRIVE,4HB,48:1***.....25–27
WHEEL STUD,5/8-18,OMNI***.....25–27
WIPER,PRIMARY BOOM.....157
WIRE ASSY #10 RED F1/F2.....37
WIRE ASSY #10 RED F2/F1.....37
WIRE ASSY-PWR PAN TO ENG HARN.....35
WIRE CABLE,14/3 CON.TPE JKT*......65, 79–
80, 83–84
WIRE CABLE,14GA/4 CON.TPE JKT......118–
119
WIRE CABLE,16/4 CON.TPE JKT.....91, 113–
114
WIRE,12/3 SJEOW,BK-WH-GR/YL.....87
WLDMNT,CABLE TRACK TRAY,JIB.....101
WORKLIGHT,110V,150WATT,HALOGEN....145
Y
YOKE ASSY.LH'2WD'Z45IC.....23
YOKE ASSY.RH'2WD'Z45IC.....23
Z
ZERK,GREASE,5/16-24,STRAIT.....153

December 2015

December 2015
Fitting Cross References

December 2015
Fitting Cross References (Continued)

December 2015

December 2015

December 2015

December 2015

December 2015

from SN Z452505-27000 to Z452507-34010
Parts Manual
Part No.
from SN Z452507A-34011 to Z452516A-55298
110933
Rev F
Z-45/25,Z-45/25J,DC & Bi-Energy from SN Z452516N-55299
from Z452512B-2245
from SN Z452513D-101

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Z-45/25 from SN Z452505-27000 to

Z-45/25J from SN Z452507A-34011 to

Part No. 110933

2 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

How to Read Your Serial Number

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 3

309.1 Kubota Z482 E4B-1 Engine, View 2 (from serial number

4 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

Table of Contents (continued)

703.1 Jib Boom and Platform Rotate Manifolds................132

800 Hydraulic Hoses and Fittings

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 5

6 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

Parts Stocking List

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 7

How To Order Parts

8 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

Fax Order Form

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 9

101.1 Word Decals - Bi-Energy

10 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

101.1 Word Decals - Bi-Energy

-- 822005 DECAL KIT,Z45 PLAT,WORD,ANSI 13 28174 DECAL,POWER TO PLATFORM

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 11

101.1 Word Decals - Bi-Energy

36 46468 DECAL,FUNCTION OVERRIDE.....1 62 133278 DECAL,LOW/ULTRA LOW SULFR

12 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

101.1 Word Decals - Bi-Energy

This Page Intentionally Left Blank

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 13

102.1 Symbol Decals - Bi-Energy

14 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

102.1 Symbol Decals - Bi-Energy

-- 27 82604 DECAL,DANGER,SIDE FRC

6 28159 DECAL,DIESEL...............................1 32 114114 DECAL,LABEL,TRANSPORT.........2

7 28174 DECAL,POWER TO PLATFORM 33 114247 DECAL,LABEL,FALL HAZARD***....1

14 62926 DECAL,COSMETIC,GENIE 40 114345 Label — Tip-over Hazard,

15 62927 DECAL,COSMETIC,GENIE 41 114391 DECAL,WARNING,CRUSHING......1

18 82240 DECAL,LABEL,105 DB...................1 44 219160 DECAL, INSTRUCTION, OPS.........1

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 15

103.1 Word Decals - DC Power

16 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

103.1 Word Decals - DC Power

-- 822005 DECAL KIT,Z45 PLAT,WORD,ANSI 13 28181 DECAL,WARN,FALL HAZARD........1

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 17

103.1 Word Decals - DC Power

36 52947 DECAL,OPERATING 59 227130 DECAL,OPER INST,Z45DC PLAT

39 62926 DECAL,COSMETIC,GENIE 61 1000001 DECAL, INSTR, OP INST,DC..........2

18 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

103.1 Word Decals - DC Power

This Page Intentionally Left Blank

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 19

104.1 Symbol Decals - DC Power

20 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

104.1 Symbol Decals - DC Power

1 82774 DECAL KIT,Z45 DC & BI,SYMB 26 82612 DECAL,DANGER,MAX

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 21

201.1 Steer End

22 Z-45/25,Z-45/25J,DC & Bi-Energy Part No. 110933

201.1 Steer End

-- 54436 GROUND STRAP,18"LG.................1 -- 30255 WASHER,SHIM,1.27 X 2.13 X .062

Part No. 110933 Z-45/25,Z-45/25J,DC & Bi-Energy 23

202.1 Non-steer End