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Abstract
The development of the first reverse osmosis (RO) membrane systems in the 1950’s by Hassler, Reid
and Breton [1] marks the cornerstone for todays membrane desalination technology. Since then,
desalination and especially membrane technologies started to evolve rapidly with significant market
growth especially in the last 20 years. With an installed capacity of 39.7 million m3 / d in 2011, RO
accounts for 60% of the overall installed desalination capacities worldwide and thus is the most
important technology for water purification. [2] However, treatment of feed water containing high levels
of silica still remains a challenge for plant operators and water technologists. Although less common
compared to biofouling or fouling of mineral salts (like carbonates or phosphates of calcium or
magnesium), deposits of silica or metal silicates significantly reduces system performance and cause
unexpected shutdowns and costly chemical or mechanical cleaning operations.
The solution chemistry of silica and metal silicate is complex and still not fully understood. It is
determined by a complex interplay between hydrolysis and condensation which strongly depends on the
pH of the solution [3]: at neutral pH of 7, silica scaling is believed to occur via monomeric silica
polymerization (precipitation fouling) and colloidal silica deposition (particulate fouling), whereas at
higher pH the solubility of silica is indeed increased, however the risk of forming magnesium silicate (at
pH > 8.5 and high levels of Mg2+ ions) or other deposits like CaCO3 becomes predominant.
Additionally, parameters like the pH value, the temperature and the solution composition, e.g. presence
of hardness ions (calcium or magnesium) or polyvalent ions like iron or aluminum, influence silica
polymerization kinetics and the morphology of the formed material. [4] General concepts for controlling
silica scale in water treatment applications include inhibition of particle formation and/or dispersion,
realized by polymeric scale inhibitors (or anti-scalants) that are added to the feed water stream in very
small (parts per million) quantities. Inhibition stops the formation of scale forming precipitates, whereas
dispersion prevents the attachment of scale particles on surfaces.
To investigate the influence of several parameters on the silica polymerization, different test methods
including static and dynamic light scattering as well as soluble silica determination experiments were
employed. Novel aspects of the formation of silica in aqueous solutions are presented. The influence of
supersaturation levels as well as the presence of hardness ions are discussed. Additionally, the effects of
different polymeric additives are investigated and a new surface adsorption test method is introduced.
The International Desalination Association World Congress on Desalination and Water Reuse 2013 / Tianjin, China
REF: IDAWC/TIAN13-103
I. INTRODUCTION
The development of the first reverse osmosis (RO) membrane systems in the 1950’s by Hassler, Reid
and Breton [1] marks the cornerstone for today’s membrane desalination technology. Since then,
desalination and especially membrane technologies started to evolve rapidly with significant market
growth especially in the last 20 years. With an installed capacity of 44.5 million m3 / d in 2011, RO
accounts for 63% of the overall installed desalination capacities worldwide and thus is the most
important technology for water purification [2]. However, membrane fouling is a tremendous problem
all membrane separation processes have to face. Especially treatment of feed water containing high
levels of silica still remains a challenge for plant operators and water technologists. Although less
common compared to biofouling or fouling of mineral salts (like carbonates or phosphates of calcium or
magnesium), deposits of silica or metal silicates significantly reduces system performance and
membrane flux decline and cause unexpected shutdowns and costly chemical or mechanical cleaning
operations.
The solution chemistry of silica and metal silicate is complex and still not fully understood. It is
determined by a complex interplay between hydrolysis and condensation which strongly depends on the
pH of the solution [3]: at neutral pH of 7, silica scaling is believed to occur via monomeric silica
polymerization (precipitation fouling) and colloidal silica deposition (particulate fouling), whereas at
higher pH the solubility of silica is indeed increased, however the risk of forming magnesium silicate (at
pH > 8.5 and high levels of Mg2+ ions) or other deposits like CaCO3 becomes predominant.
Additionally, parameters like the pH value, the temperature and the solution composition, e.g. presence
of hardness ions (calcium or magnesium) or polyvalent ions like iron or aluminum, greatly influence
silica polymerization kinetics and the morphology of the formed material.
We recently have shown [4] that the amount of soluble silica which was determined after a certain time
in aqueous solution containing calcium and magnesium ions, is depending on the initial amount of silica
or the silica supersaturation in such a solution. We concluded, that under the presented test conditions
(500 ppm or 2.2 fold supersaturation of silica, 4 mmol/l Ca2+ (160 ppm) and 1 mmol/l Mg2+ (24 ppm)
(28° german hardness) and 40°C, there is a kinetically meta-stable region at pH 7 up to an initial silica
level of ~400 ppm. We became interested in gaining more detailed insight into the silica polymerization
process and thus performed time-resolved measurements of soluble silica in solutions with different
initial silica contents using time-resolved static and dynamic light scattering.
Figure 1 shows the particle size development of a sample containing 750 ppm of initial silica under hard
water conditions (4 mmol/l Ca2+,1 mmol/l Mg2+ (24 ppm)) as well as the determination of soluble silica
with the silico-molybdato test. It becomes obvious, that silica polymerization starts immediately at the
beginning of the test which is reflected in a rapid decrease of soluble silica content in the solution. After
4h of reaction time it reaches 250 ppm, a value already very close to the thermodynamic solubility limit.
Simultaneously, a continuous growth of the particles can be observed. These results indicate that directly
at the beginning of the experiment, particle formation (i.e. nucleation) occurs at 750 ppm initial silica
level. The thus formed particles then start to grow over time. This growth can be caused by addition of
further monomers to already existing particles or by agglomeration of individual particles present in the
solution. The particle size keeps increasing although the soluble silica content reaches its
Figure 1: Particle size development (red) as well as SiO2 concentration (blue) for 760 ppm initial silica
under hard water conditions (4 mmol Ca2+, 1 mmol Mg2+) and 40°C. Particle size was determined with
dynamic light scattering.
We also investigated the polymerization of silica at different initial silica concentrations. As seen in
Figure 2, the scattering intensity detected in the solutions with different amounts of initial silica varies
significantly. . At low silica content (300 ppm), there is only very little intensity detectable during a
period of 24h, although determination of soluble silica with the silicamolybdato test reveals a loss of
~50 ppm silica. In contrast, when the initial silica content is 350 ppm, there is no intensity increase
observed in the first 17h. After 17 h intensity increases which can be attributed to particle formation or
growth of particles in the solution. Similar behavior is observed for 400 ppm. The start of particle
formation shifts to shorter times starting after ~8h. These results are in line with the soluble silica
determination (Table 1) which exhibit a decrease of 90 ppm in soluble silica after 24h. With 500 ppm
silica however, there is no significant delay in particle formation. Silica conversion is complete after 24
h and the silica level has reached the solubility limit of 185 ppm. Additionally, particle formation and
growth is observed directly after the beginning of the experiment for 750 ppm initial silica until all silica
is consumed (up to remaining 185 ppm). It should be noted that the intensity measured is proportional to
Figure 2: time resolved light scattering data for various initial silica level: 300 ppm (orange), 350 ppm
(green), 400 ppm (blue), 500 ppm (red), 750 ppm (black)
These results are currently investigated in more detail since we expect different polymerization
mechanisms at different initial silica levels. However, the depletion of the silica in solution, especially at
higher initial silica levels, might be a possible explanation for the observed differences in the detected
intensities via light scattering. This is subject of ongoing research and will be published in due course.
An induction time for the growth process of silica can be estimated. As seen in Figure 3, the induction
time decreases with increasing silica concentration, or more precisely increasing supersaturation of
silica. For initial silica level of 500 ppm the induction time can be estimated to be around 3h whereas for
750 ppm, there is almost no induction time and silica polymerization immediately starts at the beginning
of the experiment.
Figure 3: estimated induction time of the growth process of the solutions at pH 7 as a function of initial
SiO2 level.
The solution composition, especially the presence of hardness ions like magnesium or calcium
significantly influences the polymerization kinetics and solubility of silica in solution. [5, 6, 7] Thus,
Sheikholeslami et al and Koo et al. found, that increasing the concentration of calcium and magnesium
also enhanced the polymerization of silica. We also tested the effect of hardness ions on the
polymerization rate as well as its influence on the particle size measured via light scattering. As seen in
Figure 4, the presence of hardness ions accelerates the polymerization of silica especially for lower
initial silica levels. For 750 ppm however, the polymerization rate is already very high, thus the catalytic
effect of hardness ions is less pronounced.
Additionally, we examined the influence of the concentration of hardness ions (calcium and magnesium,
Ca:Mg ratio 4:1) on the particle size of formed silica particles from a supersaturated solution with 760
ppm initial silica level (Figure 5). We found, that with increasing calcium and magnesium content also
particle size increases as measured after 24h. This might be due to an increased tendency towards
agglomeration of silica particles. It is expected that the zeta potential of silica particles decreases in the
presence of hardness ions and thereby reduces electrostatic repulsion.
Figure 5: particle size and scattering intensity for an initial silica level of 760 ppm measured after 24h
with different total hardness ion concentrations (Ca2+ to Mg2+ ratio 4:1). Particle size was determined
with dynamic light scattering.
Generally, two different concepts can be applied to control silica scaling: inhibition of silica
polymerization as well as dispersing precipitated particles, as schematically shown in Scheme 1. Both
concepts are realized by dedicated polymeric additives (or anti-scalants), which are commonly used in
water treatment applications.
There have been several reports on polymeric additives for silica inhibition: The most prominent class of
silica inhibitors are reported to be cationic-based polymers and copolymers [8]. Demadis et al focused
mainly on polyaminoamide-based dendrimers as well as polyoxazoline polymers as silica inhibitors for
cooling water applications. They investigated the branching of these polymers and found, that higher
degree of branching is beneficial for silica inhibition. [9] Other commonly used inhibitor polymers like
copolymers and terpolymers with carboxylic acid, sulfonic acid and non-ionic functional groups have
been studied by Amjad et al, specifically for silica inhibition for reverse osmosis applications. They
found that these polymer types are poor silica inhibitors [8]. We and others [10, 4]) recently studied the
inhibitor capacity of PVP and polyethers and found that these polymers can strongly interact with silica
and show significant inhibitor performance, depending on molecular weight, comonomer used as well as
dosage. Silica Floc formation prevents these polymer class from being useful for membrane
applications. Based on the findings of Spinde et al [11], it is most likely that PVP and polyethers are
able to stabilize monomeric as well as small oligomeric silica species through short-lived hydrogen bond
complexes.
We therefore also investigated the behavior of polyethers with light scattering. Figure 6 shows the
intensity development over time for a solution containing 400 ppm, 500 ppm and 750 ppm of initial
silica without hardness ions and 15 ppm polyether in the test solution. The results for 400 ppm initial
silica are similar to the case without additive (induction phase of around 12h, then particle formation and
mass increase), for 500 ppm and 750 ppm initial silica however, there is still an immediate particle
formation observed and intensity evolution in this case is more pronounced than without polymers. This
might be explained by our recent findings that polyether on the one hand are able to stabilize monomeric
and small oligomeric silica species, on the other hand however, large particle or floc formation due to
aggregation was observed which might be the reason for the increase in intensity. It should be again
Figure 6: time resolved light scattering data for various initial silica level without hardness ions in the
presence of 15 ppm poyether. A and B are repetitions of experiments.
Table 2: residual soluble silica after 24h in the presence of polyether determined with the silica-
molybdate test method
All results presented so far are results obtained from beaker tests and thus describe bulk silica
polymerization in solution. Since in a reverse osmosis process, a continuous increase in silica level in
the feed is realized until supersaturation is reached, these tests can only give limited information about
Figure 7: Atomic force microscopy of polymeric membranes treated with silica solution after different
exposure time. Right: without additive, middle: with 50 ppm polyether, left: with 50 ppm PVP
homopolymer.
These tests are, however, only qualitative in nature since AFM is restricted to a few micrometer of
sample membrane surface. Thus, we became interested in a method to quantify silica adsorption.
Recently, Lin et al introduced a quartz micro balance system (QCM) to determine the crystallization
behavior of calcium on polymer-coated surfaces [14]. They coated QCM sensors with different
polymers and evaluated the adsorbed mass of calcium sulfate on different polymeric surfaces to
Table 3: mass increase measured with a polyamide-coated QCM sensor after treatment with
supersaturated silica solution (510 ppm initial silica, 4 mmol Ca2+, 1 mmol Mg2+, 40°C)
In the case of 250 ppm silica concentration, very low adsorption of silica can be observed in the QCM
measurements. This is reasonable, since from silica-molybdato beaker tests it is obvious that under these
conditions no silica polymerization occurs and thus it cannot be expected that silica particles adsorbs to
a polyamide surface. At 510 ppm initial silica level however, significant increase in mass due to
adsorption of silica on the QCM sensor was observed, as already expected from our beaker-tests. Also in
line with these results, the addition of polyether leads to floc formation and agglomeration of silica, thus
in both cases (250 ppm and 510 ppm initial silica) an increase in mass adsorption in the QCM
experiment was detected. Visual inspection of the QCM sensors after the experiment reveals, that the
silica adsorbed without polymer does give a homogenous layer on the surface making it hard to detect
visually (Figure 8). With polyether however, a colorless precipitate was formed, which strongly adheres
to the QCM sensor. The precipitate is silica since dipping the sensor into acidic solution does not
dissolve the scale and thus magnesium or calcium salts can be ruled out.
Figure 8: QCM sensors treated with aqueous solutions containing 510 ppm initial silica (left) and 510
ppm initial silica + 50 ppm polyether (right).
As discussed, hardness ions like calcium or magnesium significantly influence silica polymerization
kinetics. As discussed in the literature, polymeric antiscalants like polyacrylic acids can bind to calcium
ions thus reducing the amount of free calcium ions in solution. [15] If so, the kinetic of silica
polymerisation should be slowed down if the total concentration of hardness ions is reduced. We thus
Table 4 summarizes our results. Polyethers alone show increased adsorption on the QCM sensor
compared to the test without additive, as discussed earlier. However, the addition of a complexing agent
to the test solution significantly delays silica polymerization and only very low adsorption could be
detected. We also investigated a modified polyether, which gave much higher adsorption on the sensor,
indicating that agglomeration was even more pronounced than in the case of unmodified polyether.
However, a 1:1 mixture of this modified polyether and a classical complexing agent also showed no
significant adsorption on the QCM sensor. This is reasonable, since hardness ions are removed from the
solution by the complexing agent and silica polymerization kinetic is slowed down. However, this is no
suitable approach for commercial water treatment applications since dose rates for complexing agents
(usually a stoichiometric amount relative to hardness ions is needed) are by far higher than those used in
desalination industries when employing threshold inhibitors in substoechiometric ppm amounts.
Table 4: effect of polyether and complexing agents on the adsorption of silica in the QCM test
V. CONCLUSIONS
We have examined the polymerization kinetics of silica with varying initial silica concentrations in the
presence and absence of hardness ions using standard beaker tests, light scattering methods as well as
atomic force microscopy and quartz crystal microbalance adsorption tests. From light scattering results
we assumed, that with increasing initial silica concentration (300 to 500 ppm), the concentration of silica
nuclei increases whereas the resulting particle size in the equilibrium state decreases. We also found that
silica polymerization kinetics are accelerated in the presence of hardness ions and further demonstrated,
that an induction period occurs for the onset of silica polymerization.
Adsorption tests on real membranes have shown that polyethers as well as PVP polymers are no suitable
silica antiscalants since flocculation and thus membrane blockage (indicated by increased scale
formation observed in AFM analysis) occurs. Additionally, we introduced quartz crystal microbalance
measurements to quantify the adsorption of silica on polyamide-coated sensors. This method helps to
further distinguish between different polymers and will be used to develop new polymers as silica
antiscalants for water treatment applications.
We like to thank Günther Kern and Kai Bergner for the experimental work as well as Dr. Bernhard von
Vacano and Peter Boeshans for developing and performing the QCM measurements and Dr. Peter
Baumann for AFM analytics.
All chemical reagents used were analytical grade and used without further purification. Sodium meta
silicate (Na2SiO3 . 9H2O, 98%) was purchased from Sigma-Aldrich, magnesium chloride hexahydrate
(MgCl2 . 6H2O) and calcium chloride dihydrat (CaCl2 . 2H2O) came from Merck. Sodium hydroxide
(NaOH) and hydrochloric acid (HCl) were purchased from Fluka.
Polyethers of various molecular weigths were commercial available. Materials and reagents for the silica
analytical test were from Sigma Aldrich (Aquanal Professional). The membrane used was a commercial
Toray TMC 820 C reverse osmosis membrane. The UV spectra for the determination of soluble silica
was a HP 8452A Diode Array Spectrophotometer. Particle size determination was carried out with a
Malvern Zetasizer nano. Quartz crystal micro balance measurements were performed using a QCM-D
system from qsense. Light scattering (static and dynamic) are performed at a 5000E Kompakt
Goniometer of the ALV-Laservertriebsgesellschaft
(Langen) or at a home-build instrument at the university of Paderborn.
Batch tests were carried out to determine the precipitation characteristics at different saturation levels of
silica (1.4 to 4.1 fold supersaturation, i.e. 250 ppm to 750 ppm) under hard water conditions (1 mmol/l
Mg2+, 4 mmol/l Ca2+, 28° german hardness). All experiments were performed in plastic containers to
prevent silica leeching from glassware. The supersaturated solutions were prepared by adding known
volumes of sodium silicate stock solution to distilled water. After adjustment of the pH with diluted
hydrochloric acid and / or sodium hydroxide solution, known volumes of a Ca2+/Mg2+ stock solution
(consisting of a mixture of Ca2+ and Mg2+:in a ratio of 4:1) were added and the pH again adjusted to the
desired value. In case of an inhibitor used, a stock solution of the inhibitor polymer was added to reach
the desired inhibitor concentration. The resulting solution was then tempered and kept constant at 40°C
under moderate stirring for 24h. After filtration of the reaction solution through a 0,22 µm filter, the
filtrate was analyzed with the silico-molybdate test (see below).
To determine the soluble silica content the silico-molybdato spectrophotometric method was used. This
method is based on the principle that ammonium molybdate forms yellow heteropolyacids with reactive
silica and any phosphate present in the solution at low pH (~1.2). To prevent color interferences caused
by molybdophosphoric acid, oxalic acid is added leaving only the silicomolybdate intact. This method is
able to determine soluble silica in the range of 1 to 100 ppm, thus dilution of the test solutions (with
silica contents of 200-750 ppm) is necessary. It should also be mentioned, that this method is only able
to measure soluble (reactive) silica, which includes not only monomer silicate but also dimers, trimers
and small oligomers of which the exact number is not known.
The chemicals used for this test are commercial available in prepared mixtures (reagents A, B and C)
from Sigma Aldrich. The determination of soluble silica was done according to the standard method.
Briefly, some ml of the test solution was filtered through a 20 nm syringe filter. 1 ml of the filtered
solution was diluted with 9 ml of distilled water and the molybdate containing reagent A was added.
Adsorption tests on membrane surfaces were performed using the same silica-
solution than for the inhibition tests. For the experiment, a piece of the
membrane was put into the stirred solution for variable amounts of time and
kept constant at 40°C. The membrane was then removed, carefully washed
with distilled water and analyzed using atomic force microscopy (AFM).
QCM sensors were spin-coated with polyamide 6 (commercial available under the brand name Ultramid
B24 by BASF SE). Then, the QCM sensors were placed in the measurement cell and supersaturrated
silica solution (e.g. 510 ppm or 2.2 fold supersaturation of silica, 4 mmol/l Ca2+ (160 ppm) and 1 mmol/l
Mg2+ (24 ppm) (28° german hardness)) was flushed over the sensor at 40°C with a flow rate of 0.25
ml/min. Usual adsorption time was 14h. The frequency changes were used to calculate the amount of
adsorbed material on the sensors using standard procedures.
A relationship for evaluation of static light scattering (LS) data from dilute solutions is given by
𝐾𝑐 1 1
= �1 + (𝑞 2 〈𝑟 2 〉𝑧 � + 2𝐴2 𝑐
𝐼(𝑞) 𝑀𝑤 3
In this equation, I(q) is the normalized scattering intensity at the scattering angle, c is the concentration,
and q is the magnitude of the scattering vector that is related to the scattering angle, K is a contrast
constant defined via refractive index of the particles and solvent. Extrapolation of the angular and
concentration dependency of the scattering intensity to zero conditions leads to molecular mass. For the
large particles (qRg > 1) particle size can be calculated from the angular dependency of scattered light.
In most cases studied this condition is however not fulfilled. Besides, during the experiment the
concentration of particles formed is not constant. Thus we consider the time evolution of zero angle
scattering intensity, only keeping in mind its dependency on both molecular mass and particle
concentration.
A sodium metasilicate stock solution with a concentration of 0.2 mol/l Na2SiO3・9 H 2O and a stock
solution containing magnesium chloride and calcium chloride in a total concentration of 0.2 mol/l
chloride and a molar ratio of Mg : Ca of 1 : 4 were prepared. Solutions for the light scattering
experiments with varying concentrations of SiO2 were prepared by dilution of the sodium silicate stock
solution with water to the desired concentration. The pH value of this solution is adjusted to pH 7 by
adding 2 M HCl. Successively, Mg / Ca – solution is added until the desired concentration is reached. A
departing pH value is adjusted by adding 1M NaOH. The pH adjustment sets time zero for the time
measurement. The solution is then filtered through a syringe filter with a pore size of 0.22 μm into a dust
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