R O U T

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E R
Router Training Tutorial

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Mastercam X9 Router Training Tutorial
Copyright: 1998 - 2014 In-House Solutions Inc. All rights reserved

Software: Mastercam X9
Author: Mariana Lendel
ISBN: 978-1-77146-051-4
Revision date: July 7, 2015

Notice
In-House Solutions Inc. reserves the right to make improvements to this manual at any time and without
notice.
Disclaimer Of All Warranties And Liability
In-House Solutions Inc. makes no warranties, either express or implied, with respect to this manual or
with respect to the software described in this manual, its quality, performance, merchantability, or
fitness for any particular purpose. In-House Solutions Inc. manual is sold or licensed "as is." The entire risk
as to its quality and performance is with the buyer. Should the manual prove defective following its
purchase, the buyer (and not In-House Solutions Inc., its distributer, or its retailer) assumes the entire
cost of all necessary servicing, repair, of correction and any incidental or consequential damages. In no
event will In-House Solutions Inc. be liable for direct, indirect, or consequential damages resulting from
any defect in the manual, even if In-House Solutions Inc. has been advised of the possibility of such
damages. Some jurisdictions do not allow the exclusion or limitation of implied warranties or liability for
incidental or consequential damages, so the above limitation or exclusion may not apply to you.
Copyrights
This manual is protected under International copyright laws. All rights are reserved. This document may
not, in whole or part, be copied, photographed, reproduced, translated or reduced to any electronic
medium or machine readable form without prior consent, in writing, from In-House Solutions Inc.
Trademarks
Mastercam is a registered trademark of CNC Software, Inc.
Microsoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of Microsoft Corporation;
Windows 7 and Windows 8 are registered trademarks of Microsoft Corporation.
 MASTERCAM SHORTCUTS MASTERCAM QUICK REFERENCE CARD

MASTERCAM SHORTCUTS

Icon Function Keyboard Icon Function Keyboard

Shortcut Shortcut

Analyze entities F4 Mastercam version, SIM serial number Alt+V

AutoSave Alt+A Motion controller rotation point Alt+F12

C-Hook or user app Alt+C Pan Arrow keys

Configure Mastercam Alt+F8 Paste from clipboard Ctrl+V

Copy to clipboard Ctrl+C Redo an event that has been undone Ctrl+Y

Cut to clipboard Ctrl+X Repaint F3

Delete entities F5 Rotate Alt+Arrow keys

Drafting global options Alt+D Select all Ctrl+A

Exit Mastercam Alt+F4 Selection grid parameters Alt+G

Fit geometry to screen Alt+F1 Shading on/off Alt+S

Gview–Back Alt+3 Show/hide all axes (WCS, Cplane, Alt+F9

Tplane)

Gview–Bottom Alt+4 Show/hide coordinate axes F9

Gview–Front Alt+2 Show/hide displayed toolpaths Alt+T

Gview–Isometric Alt+7 Show/hide Operations Manager pane Alt+O

Gview–Left Alt+6 Undo the last creation or event Ctrl+U, Ctrl+Z

Previous Plane Alt+P Unzoom to 80% of original Alt+F2

Gview–Right Alt+5 Unzoom to previous or 50% of original F2

Gview–Top Alt+1 Zoom around target point Ctrl+F1

Help Alt+H Zoom with window selection F1

Hide entities Alt+E Zoom/unzoom by 5% Page Up/Page

Down

Level Manager Alt+Z

Main attributes, set from entity Alt+X

MASTERCAM QUICK REFERENCE CARD CUSTOMIZE MASTERCAM

CUSTOMIZE MASTERCAM

Create Your Own Keyboard Shortcuts
 Choose Settings >Customize>Key Mapping.
 Select the Category.
 Select a Mastercam function and under Press new
shortcut key enter the key combinations you want
to assign to it.
Change Toolbar Layouts
 Choose Settings > Customize.
 Set the Workspace and then choose the Category.
 Select a Mastercam function and add it to the
Toolbar.
 Choose Load Workspace to hide or display
toolbars.
Customize the right-click menu
 Choose Settings > Customize > Context Menu tab
 Select the Category and then the function that you
want to add.
 Once you click on the Add button the function will
be added to the Right mouse button menu.

WAYS TO GET THE MOST FROM MASTERCAM

Mastercam Training
In-House Solutions offers unsurpassed industrial training for Mastercam and Octopuz. We have training facilities
in a number of cities across Canada and some of our courses can also be offered onsite, depending on trainer
availability. Learn more at eMastercam.com/store.
Our library of Mastercam Training Solutions consists of several product lines that cater to any learning style.
Learn Mastercam at your own pace with our Training Tutorials, teach your students with the help of our
Instructor Kits, learn the theory behind Mastercam with our Handbooks, get projects à-la-carte with our Single
Projects, let our instructors show you best practices with our Video Training or go digital with our eBooks.

Mastercam Community
eMastercam is the one-stop web resource for Mastercam users. People from all over the world visit the site
whether they are teaching, learning or working with Mastercam daily. Members can post questions, comments
or share projects and success stories. Visit eMastercam.com and sign up for your free account today!

For downloaded pdf please visit

www.emastercam.com/qrc
 ROUTER TRAINING TUTORIAL PROJECTS

Tutorial Geometry Functions Surface and Toolpath Creation

#1 Create Polar Line. Create a Drilling Toolpath.
Create Perpendicular Line. Create a Contour Toolpath.
Create Parallel Lines.
Trim Entities.
Create Fillets.
Xform Mirror.
Xform Translate.
Create Circle Center Point.
Create Rectangle.

#2 Create Lines. Create a Contour Toolpath.

Create Fillets.
Create Arcs.

#3 Create Rectangle. Create a Drilling Toolpath.

Create Parallel Lines. Create a Block Drilling Toolpath.
Create Circle Center Point. Create a Contour Toolpath.
Xform Rectangular Array.
Trim Geometry.
Delete Construction Lines.

#4 Create Door. Create a Pocket Toolpath.

Xform Translate.
Change Graphic View and
Construction Plane.
Create Parallel Lines.
Create Rectangles.
Delete Construction Lines.
Create Circle Center Point.
Create Rectangular Shapes.
Create a Engraving Toolpath.
Create Toolpaths on Left and
Right Plane.
Create Drilling Toolpaths.
Create a Circle Mill Toolpath.

Router Training Tutorial

 ROUTER TRAINING TUTORIAL PROJECTS

Tutorial Geometry Functions

#5 Open Tutorial #1. Create Drill Toolpath.
Merge Tutorial #2. Create a Contour Toolpath.
Xform Geometry Nesting.
Option #2(True Shape Nesting).
Option #3(Rectangular Nesting
The Toolpaths).

#6 Download the File. Create a Contour Toolpath.

Use RAST2VEC.DLL to Open The Create a Engraving Toolpath.
File.
Create a Point.
Create Letters.

#7 Create Rectangle. Create a Slot Mill Toolpath.

Create Line Parallel. Create Contour Toolpath Using
Create Fillets. The Custom Tool Created.
Create Rectangular Shapes.
Create a Custom Tool.
Trim Entities.
Create Arc Endpoints.
Delete Construction Lines.

#8 Download the File. Create a Circle Mill Toolpath.

Create a Drilling Toolpath.
Create a Engraving Toolpath.
Create a Contour (Ramp)
Toolpath.
Create a Pocket Toolpath.

Router Training Tutorial

 TABLE OF CONTENTS

Table of Contents
Getting Started ........................................................................................................... 1

Tutorials:
Tutorial #1 - Drilling and Contour Toolpaths ........................................................................................13
Tutorial #2 - Contour Toolpath .............................................................................................................87
Tutorial #3 - Drilling, Block Drilling and Contour Toolpaths ................................................................125
GETTING
Tutorial #4 - Using Tool Planes to Pocket, Engrave and Circle STARTED
Mill the Door .................................... 189
Tutorial #5 - Geometry Nesting and Toolpath Nesting .......................................................................267
Tutorial #6 - Rast2Vec to Import a Graphic ........................................................................................353
Tutorial #7 - Custom Tool Creation and Slot Mill Toolpath ...............................................................407
Tutorial #8 - Circle Mill, Drilling, Engraving, Contour -Ramp and Pocket Toolpaths ...........................469

General Notes ......................................................................................................... 545

Quiz Answers .......................................................................................................... 601

Router Training Tutorial

TUTORIAL #1

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 TUTORIAL #11 OVERVIEW OF STEPS TAKEN TO CREATE THE FINAL PART:

OVERVIEW OF STEPS TAKEN TO CREATE THE FINAL PART:

From Drawing to CAD Model:
 The student should examine the drawing on the following page to understand what part is being created in the
tutorial.
 From the drawing we can decide how to go about creating the geometry in Mastercam.

Create the CAD Model used to generate Toolpaths from:

 The student will create the wireframe needed to create the surfaces.
 Line, circle, trim and fillet commands will all be used to design the 2-dimensional drawing. The student will also
learn how to mirror and translate the geometry.

Create the necessary Toolpaths to machine the part:

 The student will set up the stock size to be used and the clamping method used.
 A Drill toolpath will be used to drill an arc.
 A Contour toolpath will be used to cut the outside shape of the part.

Backplot and Verify the file:

 The Backplot will be used to simulate a step by step process of the tool’s movements.
 The Verify will be used to watch a tool machine the part out of a solid model.

Post Process the file to generate the G-code:

 The Student will then post process the file to obtain an NC file containing the necessary code for the machine.

This tutorial takes approximately one hour to complete.

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OVERVIEW OF STEPS TAKEN TO CREATE THE FINAL PART: TUTORIAL #11

Router Training Tutorial Page|15

 TUTORIAL #11 SETTING UP THE GRAPHIC USER INTERFACE

GEOMETRY CREATION

STEP 1: SETTING UP THE GRAPHIC USER INTERFACE

Please refer to the Getting Started section to set up the graphics user interface.

STEP 2: CREATE CONSTRUCTION LINES

In this step you will learn how to create a horizontal line knowing the starting position and the length of the line. As well
you will learn how to create a polar line knowing the angle and length of the line.

Step Preview:

2.1 Create a 5.0" horizontal line

CREATE
 Line.

 Endpoint.

 Enable the Horizontal button in the Ribbon bar.

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 CREATE CONSTRUCTION LINES TUTORIAL #11

 [Specify the first endpoint]: Select the Origin as shown in Figure: 2.1.1.

Figure: 2.1.1

NOTE: Ensure the autocursor changes to highlight the origin as shown in Figure: 2.1.1.

 [Specify the second endpoint]: Select a point to the right of the Origin as shown in Figure: 2.1.2.

Figure: 2.1.2

 Input a Length of 5.0 in the ribbon bar.

 Pick the Apply button to continue using the command.

NOTE: If you can not see the whole line, pick one of the unzoom icons found in the View Manipulation toolbar

or select the Fit icon.

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 TUTORIAL #11 CREATE CONSTRUCTION LINES

2.2 Create a polar line

 Disable the Horizontal line icon.

 [Specify the first endpoint]: Select the line Endpoint as shown in Figure: 2.2.1.

Figure: 2.2.1

 [Specify the second endpoint]: Sketch a line on any angle and any length.

NOTE: The entity is live until you choose either the Apply button or the OK button .
A live entity can be modified.
Mastercam calculates positive angles in a CCW direction. Zero degrees starting at 3 o’clock.

 Input a line Length of 12.75 and an Angle of 60.0 as shown.

NOTE: If you wish to preview your geometry creation press enter once you have entered the values.

 Select the Fit icon.

 Choose the OK button to exit the command.

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 CREATE CONSTRUCTION LINES TUTORIAL #11

 The geometry should look as shown in Figure: 2.2.2.

Figure: 2.2.2

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 TUTORIAL #11 CREATE A PERPENDICULAR LINE

STEP 3: CREATE A PERPENDICULAR LINE

In this step you will create a perpendicular line.

Step Preview:

CREATE
 Line.

 Perpendicular.

 In the Ribbon bar, enter the line Length of 0.5.

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 CREATE A PERPENDICULAR LINE TUTORIAL #11

 [Select line, arc or spline]: Select the polar line as shown in Figure: 3.0.1.
 [Sketch a point]: Pick the line Endpoint as shown in Figure: 3.0.1.

Figure: 3.0.1

 [Select which line to keep]: Choose the line to keep as shown in Figure: 3.0.2.

Figure: 3.0.2

 Select the OK button to exit the command.

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 TUTORIAL #11 CREATE PARALLEL LINES

 The geometry should look as shown in Figure: 3.0.3.

Figure: 3.0.3

STEP 4: CREATE PARALLEL LINES

In this step you will learn how to create parallel lines.

Step Preview:

CREATE
 Line.

 Parallel.

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 CREATE PARALLEL LINES TUTORIAL #11

 [Select a line]: Pick the horizontal line.

 [Select the point to place a parallel line through]: Click somewhere below the line.

 In the Ribbon bar, enter a Distance of 1.0.

 Select the Apply button to stay within the command.

 Select the Fit icon.

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 TUTORIAL #11 CREATE PARALLEL LINES

 [Select a line]: Pick the polar line.

 [Select the point to place a parallel line through]: Select a point to the right of it.

 In the Ribbon bar enter a Distance of 0.5.

 Select the Apply button to stay within the command.

 [Select a line]: Choose the original polar line again.
 [Select the point to place a parallel line through]: Select a point to the right of it.

 Input a Distance of 1.0.

 Select the Apply button again to stay within the command.

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 CREATE PARALLEL LINES TUTORIAL #11

 [Select a line]: Pick the perpendicular line as shown.

 [Select the point to place a parallel line through]: Select a point below it.

 Input a Distance of 6.0.

 Choose the OK button once the parallel lines have been created.

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 TUTORIAL #11 CREATE A POLAR LINE

 The geometry should look as shown in Figure: 4.0.1.

Figure: 4.0.1

STEP 5: CREATE A POLAR LINE

In this step you will create another polar line knowing the first endpoint and angle.

Step Preview:

CREATE
 Line.

 Endpoint.

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 CREATE A POLAR LINE TUTORIAL #11

 [Specify the first endpoint]: Select the line Endpoint as shown in Figure: 5.0.1.

Figure: 5.0.1

 [Specify the second endpoint]: Sketch the line at any length and any angle.

 In the Ribbon bar, enter the Length of 1.0 and the Angle of 240 + 45.

NOTE: Mastercam performs basic math operations in the fields in which you can enter values.

 Choose the OK button to exit the command.

 The geometry should look as shown in Figure: 5.0.2.

Figure: 5.0.2

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 TUTORIAL #11 TRIM THE ENTITIES

STEP 6: TRIM THE ENTITIES

In this step you will use the trim two entities command. This will trim the entities to their intersections.

Step Preview:

EDIT
 Trim/Break.

 Trim/Break/Extend.

 Enable the Trim 2 Entities button in the Ribbon bar.

 Choose the Zoom Window button.

 [Specify zoom window]: Create a rectangle to zoom into the area as shown in Figure: 6.0.1.

Figure: 6.0.1

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 TRIM THE ENTITIES TUTORIAL #11

 [Select the entity to trim/extend]: Pick the first entity as shown in Figure: 6.0.2.
 [Select the entity to trim/extend to]: Pick the second entity as shown in Figure: 6.0.2.

Figure: 6.0.2

NOTE: The dotted line represents the entity that will be trimmed and removed.

 [Select the entity to trim/extend]: Pick the first entity as shown in Figure: 6.0.3.
 [Select the entity to trim/extend to]: Pick the second entity as shown in Figure: 6.0.3.

Figure: 6.0.3

 Choose the Fit button to view the geometry.

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 TUTORIAL #11 CREATE A LINE KNOWING THE ENDPOINTS

 [Select the entity to trim/extend]: Pick the first entity as shown in Figure: 6.0.4.
 [Select the entity to trim/extend to]: Pick the second entity as shown in Figure: 6.0.4.

Figure: 6.0.4

 Once complete pick the OK button to exit the command.

STEP 7: CREATE A LINE KNOWING THE ENDPOINTS

Create a line knowing the two line endpoints.

Step Preview:

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 CREATE A LINE KNOWING THE ENDPOINTS TUTORIAL #11

CREATE
 Line.

 Endpoint.
 [Specify the first endpoint]: Pick Endpoint 1 as shown in Figure: 7.0.1.
 [Specify the second endpoint]: Pick Endpoint 2 as shown in Figure: 7.0.1.

Figure: 7.0.1

 Choose the OK button to exit the command.

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 TUTORIAL #11 CREATE A 1/4" FILLET

STEP 8: CREATE A 1/4" FILLET

In this step you will create a fillet. A fillet is used to break a corner and create a smooth round corner.

Step Preview:

CREATE
 Fillet.

 Entities.
 Input a fillet Radius of 0.25. Ensure the fillet style is set to Normal and Trim is enabled.

 [Fillet: Select an entity]: Select Entity A as shown in Figure: 8.0.1.

 [Fillet: Select another entity]: Select Entity B as shown in Figure: 8.0.1.

Figure: 8.0.1

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 CREATE A 1/4" FILLET TUTORIAL #11

 [Fillet: Select an entity]: Select Entity C as shown in Figure: 8.0.2.

 [Fillet: Select another entity]: Select Entity D as shown in Figure: 8.0.2.

Figure: 8.0.2

 Choose the OK button to exit the command.

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TUTORIAL #11 SETUP SHEET:

TOOLPATH CREATION

SETUP SHEET:

Page |52 Router Training Tutorial

 SELECT THE MACHINE AND SETUP THE STOCK TUTORIAL #11

STEP 17: SELECT THE MACHINE AND SETUP THE STOCK

In Mastercam, you select a Machine Definition before creating any toolpaths. The Machine Definition is a model of your
machine’s capabilities and features. It acts like a template for setting up your machine. The machine definition ties
together three main components: The schematic model of your machine’s components, the control definition that models
your control capabilities, and the post processor that will generate the required machine code (G-code). For a Router
exercise (2D toolpaths) we need just a basic machine definition.

NOTE: For the purpose of this tutorial, we will be using the Router Default .

17.1 Display the Toolpaths Manager if needed

VIEW

 Toggle Toolpaths Manager.

17.2 Select the machine type

MACHINE TYPE
 Router.
 Default.

 Select the plus sign in front of Properties in the Toolpaths Manager to expand the Toolpaths Group Properties
as shown.

 Select Tool Settings to set the tool parameters as shown.

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 TUTORIAL #11 SELECT THE MACHINE AND SETUP THE STOCK

 Change the parameters to match the Figure: 17.2.1

Figure: 17.2.1

Program # is used to enter a number if your

machine tool requires a number for a
program name.

Assign tool numbers sequentially allows

you to overwrite the tool number from the
library with the next available tool number
(First operation tool number 1; Second
operation tool number 2, etc.).

Warn of duplicate tool numbers allows you

to get a warning if you enter two tools with
the same number.

Override defaults with modal values

enables the system to keep the values that
you enter.

Feed Calculation set From tool uses feed

rate, plunge rate, retract rate and spindle
speed from the tool definition.

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 SELECT THE MACHINE AND SETUP THE STOCK TUTORIAL #11

 Select the Stock setup tab to define the stock. Set the stock shape (Rectangular), enable Display, Fit screen and
enter the stock dimensions as shown in Figure: 17.2.2.

Figure: 17.2.2

The Stock Origin values adjust the

positioning of the stock, ensuring that you
have equal amount of extra stock around
the finished part.

Display options allow you to set the stock

as Wireframe and to fit the stock to the
screen (Fit Screen).

NOTE: The stock model that you create can be displayed with the part geometry when viewing the file or the
toolpaths, during backplot, or while verifying toolpaths. In the graphics, the plus shows you where the stock
origin is. The default position is the middle of the stock.

 Click on the corner of the stock to set it as the stock origin as shown in Figure: 17.2.2.
 Select the OK button to exit the Machine Group Properties.

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 TUTORIAL #11 SELECT THE MACHINE AND SETUP THE STOCK

 Select the Isometric view from the Graphics view toolbar to see the stock.

 Use the Fit icon to fit the drawing to the screen.

 The stock model will appear as shown in Figure: 17.2.3.

Figure: 17.2.3

NOTE: The stock is not geometry and can not be selected.

 Select the Top view to view the part in the orientation we will be machining it in.

Page |56 Router Training Tutorial

 DRILL TOOLPATH TUTORIAL #11

STEP 18: DRILL TOOLPATH

Drill Toolpath allows you to create a hole, typically using a drill bit.

Step Preview:

TOOLPATHS

 Drill.
 Select the OK button to accept the NC name.

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 TUTORIAL #11 DRILL TOOLPATH

 When the Drill Point Selection dialog box appears select Entities as shown in Figure: 18.0.1.

Figure: 18.0.1

 [Select entities]: Select the 1/2" circle as shown in Figure: 18.0.2.

Figure: 18.0.2

 Select the OK button to exit the Drill Point Selection.

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 DRILL TOOLPATH TUTORIAL #11

 On the Toolpath Type page ensure Drill is selected.

NOTE: Mastercam updates the pages as you modify them and then marks them, in the Tree view list, with a
green check mark. Pages that are not enabled are marked with a red circle and slash.

If by mistake you click the OK button the toolpath will be generated without all the parameters set
properly. To go back in the parameters area, in the Toolpaths Manager, click on the Parameters as shown.

18.1 Select a 1/2" Drill from the library and set the Tool parameters

 Select Tool from the Tree view list.

 Click on the Select library tool button.

 To be able to see all the tools from the library disable Filter Active.

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 TUTORIAL #11 DRILL TOOLPATH

 Scroll down and select the 1/2" Drill (no 51) as shown in Figure: 18.1.1.

Figure: 18.1.1

 Select the OK button.

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 DRILL TOOLPATH TUTORIAL #11

 Make the necessary changes as shown in Figure: 18.1.2.

Figure: 18.1.2

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 TUTORIAL #11 DRILL TOOLPATH

18.2 Set the Cut Parameters

 Select the Cut Parameters page and make the necessary changes as shown in Figure: 18.2.1.

Figure: 18.2.1

Drill/Counterbore recommended for drilling holes with depths of less than three times the tool diameter.

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 DRILL TOOLPATH TUTORIAL #11

18.3 Set the Linking Parameters

 Choose Linking parameters, enable Clearance and set the Depth as shown in Figure: 18.3.1.

Figure: 18.3.1

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 TUTORIAL #11 DRILL TOOLPATH

18.4 Set the Tip Comp

 From the Tree View area, select Tip Comp. Enable the option and input a Break Through amount of 0.05 as
shown in Figure: 18.4.1.

Figure: 18.4.1

Tip Comp ensures the toolpath drills past the final depth to break through the stock.

 Once the parameters have been set choose the OK button to exit the 2D Toolpaths - Drill Parameters and
generate the toolpath.

Page |64 Router Training Tutorial

 BACKPLOT THE TOOLPATHS TUTORIAL #11

STEP 19: BACKPLOT THE TOOLPATHS

Backplotting shows the path the tools take to cut the part. This display lets you spot errors in the program before you
machine the part. As you backplot toolpaths, Mastercam displays additional information such as the X, Y, and Z
coordinates, the path length , the minimum and maximum coordinates and the cycle time. It also shows any collisions
between the workpiece and the tool.

 Make sure that the toolpaths are selected (signified by the green check mark on the folder icon). If the
operation is not selected choose the Select all operations icon.

 Select the Backplot selected operations button.

NOTE: Mastercam launches a new window that allows you to check the part using Backplot or Verify.

 Select the Backplot tab and have the following settings enabled as shown.

 Select the Home tab and make sure that you have the following settings on as shown.

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 TUTORIAL #11 BACKPLOT THE TOOLPATHS

 To see the part in an Isometric view, right mouse click in the graphics window and select Isometric as shown.

 To fit the workpiece to the screen, right mouse click again in the graphics window and select Fit as shown.

 You can step through the Backplot by using the Step forward or Step back buttons.

 You can adjust the speed of the Backplot.

 Select the Play (R) button in the VCR bar to run Backplot.
 Observe the part in the Isometric orientation. The toolpath should look as shown.

Page |66 Router Training Tutorial

 SIMULATE THE TOOLPATH IN VERIFY TUTORIAL #11

STEP 20: SIMULATE THE TOOLPATH IN VERIFY

Verify Mode shows the path the tools take to cut the part with material removal. This display lets you spot errors in the
program before you machine the part. As you verify toolpaths, Mastercam displays additional information such as the X, Y,
and Z coordinates, the path length , the minimum and maximum coordinates and the cycle time. It also shows any
collisions between the workpiece and the tool.

 From Mastercam Backplot Home tab, switch to Verify and leave the settings for the Visibility and Focus as
shown in Figure: 20.0.1.

Figure: 20.0.1

 Select the Play (R) button in the VCR bar to run Verify.
 The part should look as shown in Figure: 20.0.2.

Figure: 20.0.2

NOTE: To rotate the part, move the cursor to the center of the part and click and hold the mouse wheel and
slowly move it in one direction.
To Zoom In or Out hold down the mouse wheel and scroll up or down as needed.

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 TUTORIAL #11 SIMULATE THE TOOLPATH IN VERIFY

 Right mouse click in the graphics window and select Isometric and then right mouse click again and select Fit to
see the part in the original position if needed.

 To check the part step by step, click first on the Start icon.

 Click on the Step Forward (S) to see the tool moving one step at a time.
 Click on the Step Forward (S) until the toolpath is completed.

 To go back to Mastercam window, minimize Mastercam Simulator window as shown.

 Press Alt + T to remove the toolpath display.

Page |68 Router Training Tutorial

 CONTOUR TOOLPATH TUTORIAL #11

STEP 21: CONTOUR TOOLPATH

Contour toolpaths remove the material along a path defined by a chain of curves. Contour toolpaths only follow a chain;
they do not clean out an enclosed area.

Step Preview:

TOOLPATHS

 Contour.

NOTE: A chain of entities consists of one or more entities linked together in order and direction. The distance between
the endpoints of two consecutive entities of the chain has to be equal or less than the chaining tolerance (0.0001"). In an
open chain, the start point is placed at the end of the chain closest to the selection point and the chain direction points to
the opposite end of the chain. See the General Notes chapter for more information on chaining.

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 TUTORIAL #11 CONTOUR TOOLPATH

 When the Chaining dialog box appears leave the default settings as shown.

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 CONTOUR TOOLPATH TUTORIAL #11

 Select the chain. Ensure the chaining direction is ClockWise (CW) as shown in Figure: 21.0.1.

Figure: 21.0.1

 Once the entities have been chained choose the OK button to exit the Chaining dialog box.
 In the toolpath type page ensure Contour is selected.

21.1 Select a 1/4" Straight Bit from the library and set the tool parameters

 From the Tree view area select Tool as shown.

 Click on the Select library tool button.

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 TUTORIAL #11 CONTOUR TOOLPATH

 To be able to see all the tools from the library disable Filter Active as shown.

 Click on the # to ensure that the tool list is displayed in order, starting with tool number 1 as shown.

 Scroll down the list, find and select the 1/4"Straight Bit (number 145) as shown in Figure: 21.1.1.

Figure: 21.1.1

 Select the OK button to exit the Tool Selection.

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Symbols
# FINISH CUTS ............................................... 520
Numerics
2D / 3D Construction ........................................ 7
A
A .................................................................... 556
About Construction Depth (Z Depth) ............ 580
About The Tool Plane ................................... 575
Absolute ........................................................ 495
ACCURACY .................................................... 280
ADD PART LABELS ......................................... 317
ADJUST PARAMS ........................................... 362
ALL DEPTHS ................................................... 486
ANGLE ........................................................... 487
AREA ............................................................. 498
Attributes .......................................................... 7
AUTOMATIC (TAB POSITION) ........................ 306
C HELICAL ENTRY ............................................. 485
CHAIN ........................................................... 362
Chaining Options .......................................... 590
Circle Center Point .......................................... 41
Clear Color ...................................................... 38
Color ................................................................. 7
CONTOUR TOOLPATHS ................................... 69
C-PLANE ........................................................ 498
Cplane ........................................................... 574
Create a polar line .......................................... 18
CREATE CENTER LINES .................................. 361
CREATE LETTERS ........................................... 367
CREATE OUTLINES ......................................... 361
CUSTOM TOOL .............................................. 421
Customizing Drop Down Menus ................... 550
Customizing Toolbars ................................... 547
D LOAD DEFAULT SHEET .................................. 280
D ................................................................... 556
Data Entry Shortcuts ..................................... 556
DELETE ENTITIES ............................................. 46
DELETE ORIGINAL CHAINS ............................ 280
DEPTH CUTS .................................................. 520
DOOR GEOMETRY ......................................... 192
DRILL TOOLPATH ............................................ 57
E Menu ................................................................ 4
Edit ..........................................................82, 120
ENGRAVING .................................................. 223
ENTRY/EXIT ARC SWEEP ............................... 487
Router Training Tutorial
INDEX
Example On How To Use A Shortcut ............. 556
F
FEED RATE (OVERRIDE) ................................. 486
FILL DIRECTION .....................................275, 313
FILLER QUANTITY .......................................... 317
Fillet Entities ................................................... 32
FINAL DEPTH ................................................. 486
FINISHING ..................................................... 486
Function Prompt ............................................... 4
G
GRAIN DIRECTION ......................................... 275
Graphic Area ..................................................... 4
Grid ................................................................. 11
Groups .............................................................. 7
GUI - Graphical User Interface .......................... 4
Gview ................................................................ 7
H
HELIX ............................................................. 528
HIGH SPEED ENTRY ....................................... 487
How To Chain ................................................ 587
I
Incremental .................................................. 495
INSIDE TO OUTSIDE NESTED CHAINS ............ 300
K
KEEP TOOL DOWN ........................................ 486
Key Mapping ................................................. 553
L
L .................................................................... 556
Level .................................................................. 7
LINE STYLE ..................................................... 431
Line Style ........................................................... 7
Line Width ........................................................ 7
lt + 2 .............................................................. 546
M
MACHINE DEFINITION .................................... 53
Machine Group Properties ........................... 598
MANUALLY TRACE BITMAP IMAGE .............. 361
MAX ROUGH STEP ........................................ 520
MAXIMUM RADIUS ....................................... 485
MINIMUM QUANTITY NESTING .................... 278
MINIMUM RADIUS ....................................... 485
MORPH SPIRAL ............................................. 518
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 INDEX

MRU Toolbar ..................................................... 4 Scale .................................................................. 4

N SEGMENT ...................................................... 362
NC File .....................................................82, 120 SLOT MILL TOOLPATH ................................... 439
NEST IN HOLES BEFORE NESTING ON SHEET 312 SMOOTH ....................................................... 362
NEST SMALLER PARTS IN HOLES OF LARGER 312 SMOOTH ALL ................................................ 362
NOISE FILTER ................................................. 362 SMOOTH FILTER ............................................ 362
NUMBER ....................................................... 486 Solids Menu Commands ............................... 581
SPACING ........................................................ 486
O SPINDLE SPPED (OVERRIDE) ......................... 486
OPEN POCKET TOOLPATH ............................. 230 SPIRAL INSIDE TO OUTSIDE ........................... 518
Operation List Area ....................................... 594 SPLINE CORNER BREAK ................................. 362
OPTIMIZED PAIRS ......................................... 317 SPLINE PARAMETERS .................................... 361
Origin ................................................................ 4 SPLINE TOLERANCE ....................................... 362
OUTPUT ARC MOVES .................................... 485 START AT CENTER ......................................... 487
OUTPUT GEOMETRY TYPE ............................ 362 Status Bar .......................................................... 4
OVERLAP ....................................................... 487 STEP ANGLE .................................................. 278
P STEPOVER ..................................................... 485
Parallel Lines ................................................... 22 STOCK SETUP .................................................. 55
PARALLEL SPIRAL CLEAN CORNERS ............... 527 Stock Setup ................................................... 600
PARTIAL TAB MOTION .................................. 306 T
PART-PART DISTANCE ................................... 278 TAB ALL ......................................................... 306
PERPENDICULAR ENTRY ................................ 487 TABS ................................................................ 77
Perpendicular Line .......................................... 20 TOOL SETTINGS ...............................53, 101, 144
Planes ............................................................... 7 Tool Settings ................................................. 599
PLUNGE ANGLE ............................................. 485 Toolbars ............................................................ 4
POCKET TOOLPATH ....................................... 213 Toolpath Manager ........................................ 591
Point Style ......................................................... 7 Toolpaths/Solid Manager ................................. 4
Posting A File ..........................................81, 120 Trim 2 Entities ................................................. 28
PRIORITY ....................................................... 278 TRIM DIVIDE ................................................. 430
Q TRUESHAPE NESTING .................................... 311
Quick Mask Toolbar .......................................... 4 U
Quiz Answers ................................................ 601 Using the Menu ................................................ 5
R Using the Toolbars ............................................ 5
R .................................................................... 556 V
RAST2VEC ..................................................... 358 VERTICAL MOVES .......................................... 306
RECTANGULAR NESTING ............................... 280 View Port XYZ Axes ........................................... 4
RECTANGULAR SHAPES ................................ 200
Reorganizing Toolbars ...................................... 6
W
RESOLUTION DPI ........................................... 361 Window Selection ......................................... 589
REVERSE INNER CHAINS ............................... 300 Work Coordinate System (WCS) ....................... 7
Ribbon Bar ........................................................ 4 X
Right Mouse Click In Toolpaths Manager ..... 595 X .................................................................... 556
ROUGHING .................................................... 485 XFORM GEOMETRY NESTING ....................... 275
S Xform Mirror ................................................... 34
S .................................................................... 556 XFORM MOVE TO ORIGIN ............................... 49
SAVE SHEET SCRAP ....................................... 280 Xform Translate .............................................. 39
XY CLEARANCE .............................................. 485

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 INDEX

Y Z
Y .................................................................... 556 Z .................................................................... 556
Z CLEARANCE ................................................ 485
Z Depth .....................................................7, 580

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 INDEX

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Router Tutorial