Turbine Inlet Valve Stroking Test Draft 4

SE-ML-ONM-PRT-INS-0052 TURBINE INLET VALVE
OPERATION MANAGEMENT
REV : R0 STROKING TEST
OPERATING INSTRUCTION
PRODUCTION OPERATING INSTRUCTION
Doc : SE-ML-ONM-PRT-INS-
TURBINE INLET VALVE STROKING 0052
TEST
Rev : 00
R0 POSITION NAME SIGNATURE DATE
Prepared by Production Operator Hutra Guswinanda 14/01/2019

Rahmatul Anggi
Production Supervisor
Andini
Reviewed by
Production Superintendent Herman Koto
Approved by Plant Manager Yoza Jamal
SE-ML-ONM-PRT-INS-0052 Page 1 of 16 Print Date: 8 December 2019

Table of Contents
1.0 Purpose....................................................................................................................... 3
2.0 Scope.......................................................................................................................... 3
3.0 Responsibility.............................................................................................................. 3
4.0 Definitions.................................................................................................................... 3
5.0 Reference Documents.................................................................................................3
6.0 Tools, PPE, Environment.............................................................................................4
6.1 Tools............................................................................................................................4
6.2 Safety and Personal Protective Equipment................................................................4
6.3 Environment................................................................................................................4
7.0 Detail Operating Instruction.........................................................................................4
7.1 Prerequisition..............................................................................................................4
7.2 HP Steam Control Valve L (ML01MAA11AA101) and HP Steam Stop Valve L
(ML01MAA11AA001) Stroking Test............................................................................4
7.3 HP Steam Control Valve R (ML01MAA12AA101) and HP Steam Stop Valve R
(ML01MAA12AA001) Stroking Test............................................................................7
7.4 LP Steam Control Valve (ML01MAC31AA101) and LP Steam Stop Valve
(ML01MAC31AA001) Stroking Test..........................................................................10
8.0 Attachment................................................................................................................13
8.1 Figure........................................................................................................................13
8.2 Sequence Flow Chart................................................................................................15

1.0 Purpose
The purpose this operating instruction is to provide guideline for routine operation turbine inlet
valve stroking test. The objective of turbine inlet valve stroking test is to ensure the turbine inlet
valve works well and avoid being stuck.
2.0 Scope
This operating instruction is applied to Turbine Inlet Valve: ML01MAA11AA101 (HP Steam Control
Valve L), ML01MAA12AA101 (HP Steam Control Valve R), ML01MAC31AA101 (LP Steam
Control Valve), HP Steam Stop Valve L (ML01MAA11AA001), HP Steam Stop Valve R
(ML01MAA12AA001), and LP Steam Stop Valve (ML01MAC31AA001). PT. Supreme Energy
Muara Laboh.
3.0 Responsibility
It is responsibility of Production Supervisor to ensure this procedure is executed according to the
program and schedule, Production Operator is responsible to excecute the routine operation test
follow this procedure.
4.0 Definitions
Check Means to physically do something.

Inspect Means to examine, closely for faults, errors and obvious damage.
O&M Operation & Maintenance.
PPE Personal Protective Equipment.
SEML Supreme Energy Muara Labuh.
Shall The word ‘Shall’ is to be understood as Mandotary.
Should The word ‘Should’ is to be understood as recommended but Not
Mandatory.
MCV (Main Control Valve) Main valve used for control supply steam to turbine.
5.0 Reference Documents

No. Reference Description
1 ML-PRD01-ENG-CRPT-0010 Control Philosophy
2 ML-P-MS-P00-0002 P&ID Turbine Steam System
3 INV-ST2136-087-E Stem Free Test for Turbine Main Valves
4 T-NY150515-002 Outline Dwg of MSV-MCV
6.0 Tools, PPE, Environment

1 Tools
1. Radio Communication (HT)
2. Stop Watch

2 Safety and Personal Protective Equipment

1. Safety helmet
2. Safety glasses
3. Ear plug / Ear muff
4. Hand gloves
5. Safety shoes
3 Environment
1. Noise
7.0 Detail Operating Instruction
OPERATING INSTRUCTION GUIDELINE PIC
4 Prerequisition
1. Permit from PLN or Management is ready, regarding the decrease in
load and the intention to perform the stem free test.
2. This test shall be carried out under the turbine condition less than
80% load in order to avoid the rise and over pressure of main steam
exceeding its design condition.
3. CHECK there are no other routine tests is exected at the same time. Operator
4. CHECK there are no active PTW when routine test.
5. Distributed Control System (DCS) is ready.
6. Production Operator SHALL CHECK the Pre Checklist routine test

follow SE-ML-ONM-PRT-CHK-0052
5 HP Steam Control Valve L (ML01MAA11AA101) and HP Steam Stop Valve L

(ML01MAA11AA001) Stroking Test.
1. Operator in PPCR change the control mode position from “Auto” to Operator
“Manual” for HP Steam Control Valve L (ML01MAA11AA101) and HP
Steam Stop Valve L (ML01MAA11AA001) on DCS.
2. Operator in PPCR inform to operator at local that HP Steam Control

Valve L (ML01MAA11AA101) will be closed.
3. Operator in PPCR select on DCS face plate the HP Steam Control

Valve L (ML01MAA11AA101). Press CLOSE button to command the
HP Steam Control Valve L (ML01MAA11AA101) to close and
observe the valve movement and directly local operator record the
travelling time from open to fully close by using stopwatch.
4. Operator in PPCR observe and record the parameters on DCS, the

travelling time record of HP Steam Control Valve L
(ML01MAA11AA101) and compare to operator data at local and
report.
5. While travelling to close, check the other turbine condition and steam
operating parameter. Record if any abnormal conditions.
6. After fully close, Operator in PPCR inform to operator at local that

HP Steam Stop Valve L (ML01MAA11AA001) will be closed.
7. Operator in PPCR select on DCS face plate the HP Steam Stop

Valve L (ML01MAA11AA001). Press CLOSE button to command the
HP Steam Stop Valve L (ML01MAA11AA001) to close.
8. Observe the valve movement on local and DCS, check HP Steam

Stop Valve L (ML01MAA11AA001) is move to fully close.
9. After fully close, operator in PPCR inform to operator at local that HP

Steam Stop Valve L (ML01MAA11AA001) will be opened.
10. Operator in PPCR press OPEN button to command the HP Steam

Stop Valve L (ML01MAA11AA001) to open.
Stop Valve L (ML01MAA11AA001) is move to fully open.
12. After fully open, operator in PPCR inform to operator at local that HP
Steam Stop Valve L (ML01MAA11AA001) will be closed.
13. Operator in PPCR press CLOSE button to command the HP Steam

Stop Valve L (ML01MAA11AA001) to close.
Stop Valve L (ML01MAA11AA001) is move to fully close.
Steam Control Valve L (ML01MAA11AA101) will be opened.
Valve L (ML01MAA11AA101). Press OPEN button to command the
HP Steam Control Valve L (ML01MAA11AA101) to open and
travelling time from close to fully open by using stopwatch.
report.
18. While travelling to open, check the other turbine condition and steam
Steam Control Valve L (ML01MAA11AA101) will be closed.

Control Valve L (ML01MAA11AA101) to close and observe the valve

movement and directly local operator record the travelling time from
open to fully close by using stopwatch.
report.
report.
Steam Control Valve L (ML01MAA11AA101) will be closed.

Control Valve L (ML01MAA11AA101) to close and observe the valve
report.

report.
35. Operator in PPCR change the control mode position from ”Manual”
to “Auto” for HP Steam Control Valve L (ML01MAA11AA101) and HP
Steam Stop Valve L (ML01MAA11AA001) on DCS.
36. Operator in PPCR confirm the test is complete for HP Steam Control
Valve L (ML01MAA11AA101) and HP Steam Stop Valve L
(ML01MAA11AA001) to Production Supervisor.
37. Operator in PPCR record all test data in the Test Report Form, Print
the valve traveling trend and attach to the Test Report Form.
6 HP Steam Control Valve R (ML01MAA12AA101) and HP Steam Stop Valve R

(ML01MAA12AA001) Stroking Test
1. Operator in PPCR change the control mode position from “Auto” to
“Manual” for HP Steam Control Valve R (ML01MAA12AA101) and
HP Steam Stop Valve R (ML01MAA12AA001) on DCS.
2. Operator in PPCR inform to operator at local that HP Steam Control

Valve R (ML01MAA12AA101) will be closed.

Valve R (ML01MAA12AA101). Press CLOSE button to command the
HP Steam Control Valve R (ML01MAA12AA101) to close and
travelling time from open to fully close by using stopwatch.

travelling time record of HP Steam Control Valve R
report.
Operator

HP Steam Stop Valve R (ML01MAA12AA001) will be closed.
7. Operator in PPCR select on DCS face plate the HP Steam Stop

Valve R (ML01MAA12AA001). Press CLOSE button to command the
HP Steam Stop Valve R (ML01MAA12AA001) to close.

Stop Valve R (ML01MAA12AA001) is move to fully close.

Steam Stop Valve R (ML01MAA12AA001) will be opened.
10. Operator in PPCR press OPEN button to command the HP Steam

Stop Valve R (ML01MAA12AA001) to open.
Stop Valve R (ML01MAA12AA001) is move to fully open.
Steam Stop Valve R (ML01MAA12AA001) will be closed.

Stop Valve R (ML01MAA12AA001) to close.
Stop Valve R (ML01MAA12AA001) is move to fully close.
Steam Control Valve R (ML01MAA12AA101) will be opened.
Valve R (ML01MAA12AA101). Press OPEN button to command the
HP Steam Control Valve R (ML01MAA12AA101) to open and
report.
Steam Control Valve R (ML01MAA12AA101) will be closed.

Control Valve R (ML01MAA12AA101) to close and observe the valve
report.

report.
Steam Control Valve R (ML01MAA12AA101) will be closed.

Control Valve R (ML01MAA12AA101) to close and observe the valve
report.
report.
to “Auto” for HP Steam Control Valve R (ML01MAA12AA101) and
HP Steam Stop Valve R (ML01MAA12AA001) on DCS.
36. Operator in PPCR confirm the test is complete for HP Steam Control
Valve R (ML01MAA12AA101) and HP Steam Stop Valve R
(ML01MAA12AA001) to Production Supervisor.

7 LP Steam Control Valve (ML01MAC31AA101) and LP Steam Stop Valve

(ML01MAC31AA001) Stroking Test
1. Operator in PPCR change the control mode position from “Auto” to Operator
“Manual” for LP Steam Control Valve (ML01MAC31AA101) and LP
Steam Stop Valve (ML01MAC31AA001) on DCS.
2. Operator in PPCR inform to operator at local that LP Steam Control

Valve (ML01MAC31AA101) will be closed.
3. Operator in PPCR select on DCS face plate the LP Steam Control

Valve (ML01MAC31AA101). Press CLOSE button to command the
LP Steam Control Valve (ML01MAC31AA101) to close and observe
the valve movement and directly local operator record the travelling
time from open to fully close by using stopwatch.
4. Operator in PPCR observe and record the parameters on DCS,

the travelling time record of LP Steam Control Valve
(ML01MAC31AA101) and compare to operator data at local and
report.
5. While travelling to close, check the other turbine condition and

steam operating parameter. Record if any abnormal conditions.

LP Steam Stop Valve (ML01MAC31AA001) will be closed.
7. Operator in PPCR select on DCS face plate the LP Steam Stop

Valve (ML01MAC31AA001). Press CLOSE button to command the
LP Steam Stop Valve (ML01MAC31AA001) to close.
8. Observe the valve movement on local and DCS, check LP Steam

Stop Valve (ML01MAC31AA001) is move to fully close.
9. After fully close, operator in PPCR inform to operator at local that

LP Steam Stop Valve (ML01MAC31AA001) will be opened.
10. Operator in PPCR press OPEN button to command the LP Steam

Stop Valve (ML01MAC31AA001) to open.
Stop Valve (ML01MAC31AA001) is move to fully open.
12. After fully open, operator in PPCR inform to operator at local that
LP Steam Stop Valve (ML01MAC31AA001) will be closed.
13. Operator in PPCR press CLOSE button to command the LP Steam

Stop Valve (ML01MAC31AA001) to close.
Stop Valve (ML01MAC31AA001) is move to fully close.
LP Steam Control Valve (ML01MAC31AA101) will be opened.

Valve (ML01MAC31AA101). Press OPEN button to command the
LP Steam Control Valve (ML01MAC31AA101) to open and observe
time from close to fully open by using stopwatch.

report.
18. While travelling to open, check the other turbine condition and
LP Steam Control Valve (ML01MAC31AA101) will be closed.

Control Valve (ML01MAC31AA101) to close and observe the valve
movement and directly local operator record the travelling time
from open to fully close by using stopwatch.

report.

report.
LP Steam Control Valve (ML01MAC31AA101) will be closed.

Control Valve (ML01MAC31AA101) to close and observe the valve
movement and directly local operator record the travelling time
from open to fully close by using stopwatch.


report.

report.
to “Auto” for LP Steam Control Valve (ML01MAC31AA101) and LP
Steam Stop Valve (ML01MAC31AA001) on DCS.
36. Operator in PPCR confirm the test is complete for LP Steam

Control Valve (ML01MAC31AA101) and LP Steam Stop Valve
(ML01MAC31AA001) to Production Supervisor.

8.0 Attachment
8 Figure
HP Steam
Control
Valve (L)
Figure 1. Turbine Steam System

HP Steam
Control Vave
(R)
LP Steam
Control
Valve
Figure 2. Turbine Steam System
8.2 Sequence Flow Chart



Turbine Inlet Valve Stroking Test Draft 4

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SE-ML-ONM-PRT-INS-0052 TURBINE INLET VALVE

PRODUCTION OPERATING INSTRUCTION

R0 POSITION NAME SIGNATURE DATE

Prepared by Production Operator Hutra Guswinanda 14/01/2019

Approved by Plant Manager Yoza Jamal

SE-ML-ONM-PRT-INS-0052 Page 1 of 16 Print Date: 8 December 2019

SE-ML-ONM-PRT-INS-0052 Page 2 of 16 Print Date: 8 December 2019

Check Means to physically do something.

5.0 Reference Documents

1 ML-PRD01-ENG-CRPT-0010 Control Philosophy

2 ML-P-MS-P00-0002 P&ID Turbine Steam System

3 INV-ST2136-087-E Stem Free Test for Turbine Main Valves

4 T-NY150515-002 Outline Dwg of MSV-MCV

6.0 Tools, PPE, Environment

SE-ML-ONM-PRT-INS-0052 Page 3 of 16 Print Date: 8 December 2019

2 Safety and Personal Protective Equipment

7.0 Detail Operating Instruction

OPERATING INSTRUCTION GUIDELINE PIC

4. CHECK there are no active PTW when routine test.

5. Distributed Control System (DCS) is ready.

6. Production Operator SHALL CHECK the Pre Checklist routine test

5 HP Steam Control Valve L (ML01MAA11AA101) and HP Steam Stop Valve L

2. Operator in PPCR inform to operator at local that HP Steam Control

3. Operator in PPCR select on DCS face plate the HP Steam Control

4. Operator in PPCR observe and record the parameters on DCS, the

6. After fully close, Operator in PPCR inform to operator at local that

7. Operator in PPCR select on DCS face plate the HP Steam Stop

8. Observe the valve movement on local and DCS, check HP Steam

9. After fully close, operator in PPCR inform to operator at local that HP

10. Operator in PPCR press OPEN button to command the HP Steam

13. Operator in PPCR press CLOSE button to command the HP Steam

20. Operator in PPCR press CLOSE button to command the HP Steam

SE-ML-ONM-PRT-INS-0052 Page 5 of 16 Print Date: 8 December 2019

28. Operator in PPCR press CLOSE button to command the HP Steam

(ML01MAA11AA101) and compare to operator data at local and

6 HP Steam Control Valve R (ML01MAA12AA101) and HP Steam Stop Valve R

2. Operator in PPCR inform to operator at local that HP Steam Control

3. Operator in PPCR select on DCS face plate the HP Steam Control

4. Operator in PPCR observe and record the parameters on DCS, the

6. After fully close, Operator in PPCR inform to operator at local that

7. Operator in PPCR select on DCS face plate the HP Steam Stop

8. Observe the valve movement on local and DCS, check HP Steam

9. After fully close, operator in PPCR inform to operator at local that HP

10. Operator in PPCR press OPEN button to command the HP Steam

SE-ML-ONM-PRT-INS-0052 Page 7 of 16 Print Date: 8 December 2019

Stop Valve R (ML01MAA12AA001) to open.

13. Operator in PPCR press CLOSE button to command the HP Steam

20. Operator in PPCR press CLOSE button to command the HP Steam

SE-ML-ONM-PRT-INS-0052 Page 8 of 16 Print Date: 8 December 2019

28. Operator in PPCR press CLOSE button to command the HP Steam

SE-ML-ONM-PRT-INS-0052 Page 9 of 16 Print Date: 8 December 2019

7 LP Steam Control Valve (ML01MAC31AA101) and LP Steam Stop Valve

2. Operator in PPCR inform to operator at local that LP Steam Control

3. Operator in PPCR select on DCS face plate the LP Steam Control

4. Operator in PPCR observe and record the parameters on DCS,

5. While travelling to close, check the other turbine condition and

6. After fully close, Operator in PPCR inform to operator at local that

7. Operator in PPCR select on DCS face plate the LP Steam Stop

8. Observe the valve movement on local and DCS, check LP Steam

9. After fully close, operator in PPCR inform to operator at local that

10. Operator in PPCR press OPEN button to command the LP Steam

13. Operator in PPCR press CLOSE button to command the LP Steam

SE-ML-ONM-PRT-INS-0052 Page 10 of 16 Print Date: 8 December 2019