Weishaupt Gas burners model “G” 1/2000 CA

Combination Gas/Oil burners models

“GL” and “RGL” Sizes 1 and 3
Description
The Weishaupt Research and
Development Institute was established
in 1962 with the aim to develop excep-
tional products in terms of quality and
performance. This commitment was
made at a time when the concepts of
“energy savings” and “environmental
protection” were not yet considered
issues of social and political importance.
The Weishaupt company and its pro-
ducts are founded on the principles of
quality design and performance.
● Certified to international quality stan-
dard ISO 9001
● Listed by ETL (UL795/296) and CGA
● Annual sales in excess of 150,000
burners
Burner Design
● Forced draft automatic burner
● Cast aluminum, hinged monobloc
design
● Burner swings open to the left or right
● Stainless steel flame tube capable of
withstanding temperatures up to
1450° F
● Precision cam arrangement controls
the fuel and combustion air
● Single servomotor drives the cam
arrangement and controls the indivi-
dual set point for:
– High fire position gas/oil
– Air damper closed
– Ignition position gas
– Ignition position oil (RGL)
– Low fire position gas
– Low fire position oil (RGL)
– Stage 2 oil solenoid (GL)
– Low fire position gas/oil (GL)
Fuels
Following fuels can be burned with the
burner models G, GL, RGL
● Gas
– Natural gas
– Liquid gas (Propane)
– Manufactured gas
– Special gases on request
e.g. digester / sewer gas
● Oil
– No.2 Oil (model GL and RGL)
Oil Viscosities
No.2 Oil
Maximum viscosity 3.5 cSt at 100°F
Combination Gas/Oil burners are
designed so that the operation can be
swithed from one fuel to the other, either
2
automatically or manually without further
adjustments to the burner. Dual gas
burners are available on special request.
Electro-Magnetic Clutch
The coupling between the oil pump and
the motor shaft is automatically discon-
nected when operating on gas, protect-
ing the oil pump from unnecessary wear.
Gas Trains
Weishaupt Gas and Combination
Gas/Oil burners are always supplied
with two (2) safety shut off valves in
both the pilot and main gas trains.
Burner Version and Capacity
Regulation
Gas models “G”
– Low/High/Low version ZD controlled
by a servomotor with a running time of
8 seconds
– Modulating version ZMD controlled by
a servomotor with a running time of
42 seconds
Combination Gas/Oil models “GL”
– Low/High/Low gas/oil version ZD
controlled by a servomotor with a
running time of 8 seconds
– Modulating gas, Low/High/Low oil
version ZMD controlled by a servo-
motor with a running time of
20 seconds
Combination Gas/Oil models “RGL”
– Modulating gas/Modulating oil version
ZMD controlled by a servomotor with
a running time of 42 seconds
Air/Fuel Regulation
Low/High/Low and Modulating gas
The adjustable cam arrangement on the
burner results in a simultaneous move-
ment of the air damper and gas butterfly.
The air quantity can be matched to the
gas quantity throughout the firing range.
This precise regulation results in an opti-
mum fuel/air ratio and improved turn
down figures.
Low/High/Low oil
The low fire (stage 1) and high fire
(stage 2) oil solenoid valves are con-
trolled by micro switch set points on the
servomotor, which permit precise
adjustment of fuel and air.
Modulating oil
The adjustable cam arrangement results
in a simultaneous movement of the air
damper and oil flow regulator. The air
quantity can be matched to the oil quan-
tity throughout the firing range and
improved turn down figures.
Controlled shut down
The control system is designed to
ensure a controlled shut down of the
burner at the low fire position. After a
controlled shut down the air damper dri-
ves automatically closed.
Ignition position
Burner models “G” and “GL” provide an
independent ignition position, in addition
to the low fire position, when operating
on gas.
Burner model “RGL” provides a sepa-
rate ignition position and separate low
fire positions for both gas and oil.
This feature permits the burner to be
tuned to the appliance, allowing only a
very small quantity of gas (or oil) to be
released for light off.
Flame supervision
Standard methods of flame monitoring
are:
● a flame rod for Gas
● a UV scanner for Combination
Gas/Oil
Flame Monitoring Systems
The burner flame monitor sequences
and controls the operation of the burner
automatically. The flame monitor can be
located in either the burner control panel
or mounted directly on the burner. The
standard flame monitoring system used
is manufactured by Landis & Staefa.
Alternative flame monitoring systems
utilizing configurations of the Honeywell
7800 series and Fireye E 110 are
available upon request.
Site of Installation
The standard version of Weishaupt burn-
ers is designed for operation in enclosed
areas with ambient temperatures from
15°F to 100°F (-10°C to +40°C)
Gas burner G, sliding two stage ZM and modulating

Pressure side air regulating damper Gas burner G, sliding two stage Z

Electro magnetic clutch Dual fuel burner GL, sliding two stage ZM and modulating

Gas burner G with integrated switch gear Servomotor on Dual fuel burner RGL: Gas- and Oil part sliding two stage ZM
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Model designation
Scope of supply

Overview of Weishaupt Gas- and Dual fuel burners

fast capacity regulation slow capacity regulation

Dual fuel
Gas burner Gas burner Dual fuel burner
burner

sliding- Gas: slid.twostage sliding- modulating Gas: slid.twostage Gas: modulating Gas and Oil: Gas and Oil:
twostage Oil: twostage twostage Oil: twostage Oil: twostage slid.twostage modulating
Servomotor with
Servomotor with Servomotor with Servomotor with 42 sec. running time Servomotor Servomotor with Servomotor with Servomotor with
8 sec. running time 8 sec. running time 20 sec. running time (20 sec only with with 20 sec. 8 sec. running 8 sec. running 42 sec. running
heat exchanger with running time time time time
quick load changes)

G1-G3Z. GL1-GL3Z. G1-G3ZM.. GL1-GL3ZM.. RGL3ZM..

Burner nomenclature
Gas burner Dual fuel burner
Model G 1 / 1 – E , version Z E Model G L 3/1 – E , version Z E

ZM D ZM D

Index Motor type Index Motor type

Code for E = Single phase Code for E ~ Single phase
capacity range D = 3 Phases capacity range D ~ Three phase
Size 1 - 3 Regulation type Size 1 - 3 Control type
Fuel = Gas Z = Z= sliding two stage Fuel = #2 Oil Z = sliding two stage (Gas)
(Servomotor with 8 sec. running Fuel = Gas and two stage (Oil)
time) (Servomotor with 8 sec. run
ZM = ZM= sliding twostage time)
(Servomotor with 20 sec. running Model RGL3/1-E, version ZMD ZM = sliding two stage (Gas)
ime) or modulating (Servomotor R = modulating burner and two stage (Oil)
with 20 or 42 sec. running time) ZM = sliding two stage (Servomotor with
(Servomotor with 20 sec. runtime) 20 sec. runtime) or
or modulating modulating (Gas)
(Servomotor with 42 sec. runtime) and twostage (Oil)
(Servomotor with 20 sec.
runtime)

Scope of supply
Burner model G1-G3Z G1-G3ZM GL1-GL3Z GL1-GL3ZM RGL3
Burner casing with integral air intake guide, hinged flange, ● ● ● ● ●
casing cover with sight glass, Weishaupt burner motor,
pressure side air regulation, blower wheel, air pressure switch,
Servomotor, Gas/air-compound regulation with regulating cam(s),
Combustion head, ignition transformer, ignition cable, ignition electrodes,
terminal strip, flange gasket, mounting bolts
Flange interlock switch ● ● ● ● ●
Flame safeguard with flame sensor (ionization electrode) ● ●
loose for installation in a remote panel or mounted on the burner
Flame safeguard with flame sensor (UV cell) ● ● ●
loose for installation in a remote panel
Double gas valves ● ● ● ● ●
Gas butterfly valve ● ● ● ● ●
Pressure switch(es) for Gas ● ● ● ● ●
Oil pump , solenoid valve, nozzle head, nozzles, oil hoses, ● ● ●
Oil/Air-compound regulation with regulating cam(s)
Pressure switch(es) für Oil ●
Electro-Magnetic clutch (on GL1-GL3 as an option available) ●

4
Burner selection gas and dual fuel burners
Burner capacity/combustion chamber
pressure

[“WC ] Burner model G1/1-E [“WC ] Burner model GL1/1-E

Combustion head G1/2a- 115 - 95K Combustion head G1/2a- 115 - 95K
MBH Natural gas/ Propane 205 – 1,145 MBH Natural gas/ Propane 205 – 1,145
GPH #2 Oil 2.9 – 8.1

2.0 2.0

1.5 1.5

1.0 1.0
Nat gas/ Propane

0.5 0.5

Nat gas/ Propane

0 0

#2 oil
-0.5 -0.5

-1.0 -1.0
[MBH] 0 200 400 600 800 1,000 1,200 1,400 [MBH] 0 200 400 600 800 1,000 1,200 1,400

[“WC ] Burner model G3/1-E [“WC ] Burner model GL3/1-E and RGL3/1-E
Combustion head G3/1a- 133 - 100K Combustion head G3/1a- 133 - 100K
MBH Natural gas/ Propane 310 – 2,150 MBH Natural gas/ Propane 310 – 2,150
GPH #2 Oil 4.6 – 15.3

3.0 3.0
2.5 2.5
2.0 2.0
1.5 1.5
1.0 1.0
Nat gas/ Propane

Nat gas/ Propane

Nat gas/ Propane

0.5 0.5
0 0 Nat gas/
Propane

#2 oil

#2 oil
-0.5 -0.5
-1.0 -1.0
[MBH] 0 200 400 600 800 1,000 1,200 1,400 1,600 1,800 2,000 2,200 [MBH] 0 200 400 600 800 1,000 1,200 1,400 1,600 1,800 2,000 2,200

The capacity graphs are representa- Gas burner version LN The capacity graphs show the burner
tive of tests performed under condi- Using the especially low emission gas rating at:
tions as stated below. burners G1 and G3, version LN, the Flame tube “open”
most stringent regulation and limits of Flame tube “closed”
The minimum firing rate may vary various emission regulating standards
from application to application. In cer- can be achieved.
tain cases, a greater turn down ratio
is possible.

Test Criteria:
All figures relate to an ambient tem-
perature of 70ºF (20ºC) and a site ele-
vation of 1,650 ft (500m) above sea
level.

The capacity graphs are based on fuel

with low calorific value.

5
Accessories

Description G1 G3
GL1 GL3
RGL3
1 Interlock switch on burner flange standard standard

2 Downward firing standard standard

3 Air intake flange for connection to an air duct ● ●

4 Oil hoses 51” (1300mm) instead of 39” (1000mm) GL/RGL ● ●

5 Discharge oil pressure gauge with manual isolating ball valve GL ● ●

RGL – ●

6 Oil vacuum gauge with manual isolating ball valve GL/RGL ● ●

7 Combustion head extension G1-G3 4” (100 mm) ● ●

8” ( 200 mm) ● ●
12” (300 mm) ● ●

GL1-GL3 4” (100 mm) ● ●

8” (200 mm) ● ●
12” (300 mm) ● ●

RGL3 4” (100 mm) – ●

8” (200 mm) – ●
12” (300 mm) – ●

8 Integrated Switch Gear (ISG) version G, version ZE ● ●

with LFL, without magnetic clutch G, version ZD ● ●

G, version ZME ● ●
G, version ZMD ● ●

GL, version ZE ● ●
GL, version ZD ● ●

9 Integrated Switch Gear (ISG) version GL, version ZE ● ●

with LFL and magnetic clutch GL, version ZD ● ●

GL, version ZME – ●

GL, version ZMD – ●

10 Electro-magnetic clutch (optional for GL, standard for RGL ● ●

11 Flame sensor (UV-cell) — instead of flame rod (standard on GL and RGL) ● ●

12 Potentiometer installed in Servomotor (ZM) 1000 Ohm ● ●

13 Solenoid valve for continuous motor run or post purge ● ●

6
Technical Data

Description for Burner for Burner

G1/GL1 G3/GL3/RGL3

Burner motor single phase, 60Hz Model EC 90/50-2 EC 90/90-2

Motor Rating HP (kW) 0.8 (0.60) 2 (1.5)
Motor Full Load Amp at 120V A 7.5 16
Speed rpm 3450 3450
Capacitor µF 16 32

Burner motor three phase, 60Hz Model D 90/50-2 D 90/50-2

Motor Rating HP (kW) 1.14 (0.85) 1.14 (0.85)
Motor Full Load Amp at 460V A 2.3 2.3
Speed rpm 3400 3400

Blower wheel plated plated

Ignition unit Type W-ZG 02/2 W-ZG 02/2

Standard flame safeguard Model LFL 1.335 LFL 1.335

Servomotor
– one stage, sliding-twostage Z (Running time 8 sec.) Model -w- 1055/80 -w- 1055/80
– sliding-twostage ZM (Running time 20 sec.) Model SQM 10.15561 SQM 10.15561
– modulating (Running time 42 sec.) Model SQM 10.16561 SQM 10.16561

Oil pump GL Model AE67C AE97C

(on dual fuel burner) RGL Model – AJ6CE

Oil solenoid valve 110V 1/8” GL (qty: 3) Model 121 C 2323 121 C 2323
55V 1/4” RGL (qty: 2) Model – 121 K 6220
55V 1/8” RGL (qty: 2) Model – 121 K 2423

Oil-pressure switch 14.5 - 145 PSI (1 - 10 bar) Type – 900.2378

Oil hoses Diameter/Length

ID/inches 5/16”/ 39” 5/16”/ 39”
DN/mm 8/1000 8/1000

Weight
Gas burners without gas train approx. lbs/ kg 86/ 39 95/ 43
Dual fuel burners without gas train approx. lbs/ kg 93/ 42 104/ 47

Fuel supply schematics

Sliding two stage and modulating burner Dual fuel burner GL1-GL3 Dual fuel burner RGL3
Gas part Oil part: two stage Oil part: sliding two stage or modulating
9

P P

2 3 4 1 5 8

Legend
1 Isolating valve 11 Oil solenoid valve, normally closed
2 Main gas pressure regulator 12 Oil pressure switch
3 Low gas pressure switch 13 Oil regulator
4 Double main gas valves 14 Oil nozzles
5 High gas pressure switch
8 Integrated gas butterfly valve Note
9 Burner The actual gas train arrangement may differ
10 Oil pump depending on applicable code and regulation

7
Dimensions Weishaupt Corporation
6280 Danville Road
Mississauga, ON L5T 2H7
Ph.: (905) 564 0946, Fax.: (905) 564 0949
www.weishaupt-corp.com

Print No. 83002616, June 2004

Printed in Germany. All rights reserved.

Flange connection

Dimensions of burner mounting plate

Size Dimensions in inches (mm)

I1 I2 I3 I4 I5 I6 I7 I8➀ I8➁ I9➀ I9➁ b1 b2 b3 b4 b5➀

1 27.0 6.6 4.4 6.6 1.4 3.5 0.3 12.3 13.5 4.3 4.7 25.8 19.6 10.8 9.8 21.4
(685) (168) (112) (168) (35) (88) (8) (312) (342) (110) (120) (655) (497) (275) (248) (543)
3 31.7 7.4 6.0 7.4 1.1 3.9 0.3 15.4 15.0 4.3 4.7 28.9 20.7 11.6 11.0 22.4
(805) (188) (153) (188) (28) (98) (8) (392) (382) (110) (120) (735) (525) (295) (280) (570)

b5➁ b5➂ h1 h2 h3 h4 h5 d1 d2 d3 d4 d5 d6 d7 r1 r2

1 25.7 – 15.3 11.4 5.9 6.9 5.1 7.7 5.1 5.1 6.3-6.7 5.3 21.7 24.8
DN25 M8
(653) – (388) (290) (150) (175) (130) (195) (129) (130) (160-170) (135) (550) (630)
3 26.8 29.5 16.9 12.8 6.7 6.9 5.5 8.7 6.1 6.3 7.3 6.5 25.6 27.6
DN40 M10
(680) (750) (430) (325) (170) (175) (140) (220) (154) (160) (186) (165) (650) (700)

➀ Sliding twostage burner version Z

➁ Sliding twostage burner version ZM
➂ Sliding twostage RGL burner