SINOPEC ENGINEERING GROUP SAUDI CO.

LTD
WELDING PROCEDURE SPECIFICATION
Company SINOPEC ENGINEERING GROUP SAUDI CO.LTD
WPS No. SEG-WPS-PPF-CS-01 Rev no 0 Date 10/10/2019
Supporting PQR No. SEG-PQR-PPF-CS-01 Date 6/10/2019

Welding Process GTAW Type Machine

Code SECTION IX,ASME BOILER & PRESSURE VESSEL *Automatic,Manual,Machine or Semi-Auto

CODE

JOINTS (QW-402) JOINT DETAILS (See Attachment)

Joint Design Single V Groove
Backing ( Yes/No) NO
Backing material (type) N/A
Welding edges preparing: Gas cutting,Grinding,Machine Cutting

BASE METALS (QW-403)

P.No 1 Group No 1&2 To P.No 1 Group No 1&2
Specification type & grade A106Gr.B, A 53Gr.B, API-5L-B, A105N, A234 WPB or Equivalent
To Specification type & grade A106Gr.B, A 53Gr.B, API-5L-B, A105N, A234 WPB or Equivalent
Thickness Range:
Base Metal (Groove) Groove 1.5 to 18.54 mm Fillet N.A
Pipe Dia (Range) Groove ALL Groove
Others:

FILLER METALS (QW-404) GTAW

Spec.No. (SFA) A5.18
AWS No. (Class) ER70S-6
F.no 6
A.no 1
Size of Filler Metals 1.2, 1.6, 2.0 mm
Filler metal product type Solid
Deposit weld metal
Thickness Range
Groove Max 18.54 mm
Fillet N/A
Electrode Flux class N/A
Flux trade name N/A
Consumable Insert N/A
Others:
ER70S-6 Make ESAB OK Autrod 12.50

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WELDING PROCEDURE SPECIFICATION
WPS No: SEG-WPS-PPF-CS-01 Rev No: SEG-WPS-PPF-CS-01
POSITION (QW-405) PWHT (QW-407)
Position(s) of groove FLAT(1G)-ROTATING Temperature Range: N/A
Welding Progression Up N/A Down N/A Time Range: N/A
Position of Filllet N/A Heating Range: N/A
Cooling Range: N/A
PREHEAT (QW-406) GAS (QW-408)
Preheat Temp Min. 10℃ Gas Mixture Flow Rate
Interpass Temp Max. 315℃ Sheilding
Argon 99.99% 20-40 CFH
Preheat Maintainance N/A (GTAW)
Method of Temp Measurement : Infrared thermometer or Trailing N/A N/A N/A
Digital thermometer Backing N/A N/A N/A
ELECTRICAL CHARACTERSTICS (QW-409)
Current Type / Polarity GTAW:DCEN
Amps (Range) See Below Table Volts (Range) See Below Table
Mode of metal transfer (GMAW) N/A
Tungsten electrode Size & Type Φ3.2mm, 2% Thoriated SFA 5.12 AWS EWTh-2
TECHNIQUE (QW-409)
String or weave Bead Both
Orifice or gas cup size Φ06─Φ12 mm
Initial & interpass cleaning Brushing & Grinding or Chipping
Method of back gouging N/A
Contact tube to work distance N/A
Multi or Single pass (per side) Multi-Pass
Multi or Single electrode Single
Peening N/A
Others Wind Velocity in the welding area for GTAW shall not exceed 8kph(2.2m/s)

Filler metal / flux Current Travel

Voltage
Weld Layer(s) Process Wire Dia Type Amp Speed Others
Class Range
(mm) polarity range mm/min
Root GTAW ER70S-6 φ1.2 or φ1.6 orφ2.0 DCEN 160-220 10-14 65-90
Hot GTAW ER70S-6 φ1.2 or φ1.6 orφ2.0 DCEN 150-230 10-14 70-115
Fill GTAW ER70S-6 φ1.2 or φ1.6 orφ2.0 DCEN 170-225 10-14 80-110
Cap GTAW ER70S-6 φ1.2 or φ1.6 orφ2.0 DCEN 175-220 10-14 85-120

Prepared By Reviewed By Approved By

Zhang Yijie Mohammed Rijwan Jaffar J Ali
 9.

0 : OTAW
S :SMAW
OS: OTAW+ SMAW
Attached Figure
Joint Sketch

10·:1. I"
30-37.5"

Xmin.

I.H O.I

ID.IL 1:3
mln. 1:4
max. 1:3 mln.1:4 X min. &The lcs,aof 1.4tor
isalignmenl{max..)• I.Smm · thitlcness of the bub.
less tbaD3.2111111
JO INTNo. Al JOINT No.Bl & Bl WS) JOINT No. A2 W)
CX (mln.)•
W) l.25fbu1DOI

30- 37.5"

150 llllll

m.oi. 1.U0.8
mu. 1:3
y mill.1:4
2.0-4.0 1.6:i:0.8

Xmiu.
thicb.ess• Thc lesser 1.41or
oflhc hub. of Misallpml(µllX.}• 1.5 mm MisalilJ)lllCDl(inax.) • Tbc lesser of3.2 U1ID or
Y min.•Tbe lesser oft or 6.4 mm O.SID.

JOINT No. A3 JOINT No.84 (G or GS)

JOINTNo.
B3(hQS)
X

X
@@J NOT CORROSION CONTROL SERVICES CO.
DAMMAM
PROCEDURE QUALIFICATION RECORD (PQR)
Company Name: SINOPEC ENGINEERING GROUP SAUDI CO. LTD.
Procedure Qualification Record No. SEG-PQR-PPF-CS-01 Issue Date: 06-OCT-2019
WPS No. SEG-WPS-PPF-CS-01 Report No.: MTL-5326
Welding Process (es): GTAW
Types (Manual, Automatic, Semi-Auto): MACHINE
CODE: ASME IX0 API 1104 D AWSD1.1 D OTHER (S): ASME B31.3
JOINT DETAILS (QW-402) BEAD SEQUENCE
a= 10°
b::: 9.27 MM

c
6 ---........ - 7
C ::: 1 .5 MM
d::: 1.0 MM
3

JOINT DESIGN USED: 2

Cw
1
V- GROOVE
t

BASE METALS (QW-403) PREHEAT (QW-406)

Material Spec. SA53 To
SA53 Preheat Temp. AMBIENT@. 35°C
Type / Grade / UNS Gr. B To Gr. B Inter pass Temp. 21o•c MAX.
P. No.
Thi c k n e s s
1 Groue, 1
9.27 MM
To P. No. 1 Group 1 Other --
Diameter 10" (lJ
Lot I Heat No. 1851230
Pass thickness Max. NIA POST WELD HEAT TREATMENT (QW-407)
Temperature NONE
I Soaking Time NONE
Heating / Cooling rate NONE
FILLER METALS (QW-404) Others
Weld Metal Analysis A No. 1 GAS (QW-408)
Size of Electrode 1.2MM(lJ Type of Shielding Gas: ARGON
Filler Metal F No. F6 Composition of Shielding Gas Mixture: 99.997%
SFA Specification 5.18 Others: Rate of shielding gas flow 20.25 CFH
AWS Classification ER70S-6 Puraina: No backinq qas used
Filler Metal product form SOLID
Weld metal thickness 9.27 MM

Others: ESAB, OK Autrod 12.50, Lot #ZG9241131

POSITION (QW-405) TECHNIQUE (QW-410)

Positon of Groove 1G ROTATED Travel Speed SEE TABLE BELOW
Weld Progression (Uphill, Downhill) -- String or Weave BOTH
Other - Oscillation --
Multi pass or Single Pass (per side) MULTI
Single or Multiple Electrodes / Filler SINGLE
Closed to out chamber (GTAW) NO
Use of thermal process NO
ELECTRICAL CHARACTERISTIC (QW-409) Other TUNGSTEN ELECTRODE - 3.2 MM (lJ, 2% THORIATED
Filler Metal Current Volt Travel Speed Heat Input
Weld Layer (s)
ROOT(1) GTAW ER70S-6
Class 1.2 MM
Dia. TypeDCEN
Polarity 182-187 10-13 79 1.682

I•
Process Amp Range Range Range
HOT(2) GTAW ER70S-6 1.2MM DCEN 170-175 9-11 101 1.025
(A ) (v) mm/min.
FILL 1 (3) GTAW ER70S-6 1.2 MM DCEN 198-203 10-12 98 1.350
FILL 2 (4,5) GTAW ER70S-6 1.2 MM DCEN 198-203 10-12 96-97 1.371
CAP (6, 7) GTAW ER70S-6 1.2 MM DCEN 198 11-14 95-105 1.504
\. - Page 1 of 3

WELDING WITNESSED BY: M. BALAMURALI

J-1.& o. \!,. ; J
---
 NOT Corrosion Control Services Co.
P.O.Box : 322,
Dammam - 31411, Saudi Arabia.
Tel. : +966-03-8468328 / 8417464 / 8447700
Fax:8468353
WELDING PROCEDURE QUALIFICATION TEST REPORT
Company : SINOPEC ENGINEERING GROUP SAUDI CO. LTD. Report No.: MTL-5326
PQR No. : SEG-PQR-PPF-CS-01 Report Date: 6-0 ct-2019
Materials : SA53 Gr. B To SA53 Gr. B Test Date: 3-0 ct-2019
Dia. I Thk.: 10" 0 x 9.27 MM
Receipt Date: 29-Sep-2019

TENSILE TEST (QW-150)

YIELD ULTIMATE
SPECIMEN NO. WIDTH THICKNESS AREA % FAILURE
LOAD STRESS LOAD STRESS
(MM) (MM) (MM2) ELGN. LOCATION
(KN) (Mpa) (KN) (Mpa)

T1 19 .02 8.95 170.229 ** ** 84.63 497 ** BM

T2 19 .00 8.98 170 .620 ** ** 86 .70 508 ** BM

RESULT: ACCEPTABLE

GUIDED BEND TEST (QW-160)

No. TYPE OF BEND DEGREE OF BEND OBSERVATION RESULT
1 ROOT BEND-1 180 SAT/SFACTORY ACCEPTABLE
2 ROOT BEND-2 180 SATISFACTORY ACCEPTABLE
3 FACE BEND-1 180 SATISFACTORY ACCEPTABLE
4 FACE BEND-2 180 SATISFACTORY ACCEPTABLE

FILLET WELD TEST (QW-180)

CHARPY IMPACT TOUGHNESS TEST (QW-170)
TEST IMPACT

---
SPECllv1EN SIZE NOTCH
TEMP. VALUES : YES D NOD
NO. (MM) LOCATION

--- --- ---

Deg. F (NM)
NOD
r---. PARENT METAL
MACRO TEST RESULT

OTHER TESTS

HARDNESS TEST
RADIOGRAPHY : REPORT ENCLOSED
LOCATION HIGH I LOW I AVERAGE Remarks RT/1913276
WM I I
HAZ REPORT ENCLOSED
BM I ANOWAR HOSSAIN
I (SEG-PPF-001)

Welder's Name : ABDUL QUDDUS

Test Conducted by: Signature

WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST SPECIMENS WERE PREPARED AND
TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF BOILER AND PRESSURE VESSEL CODE ASME SEC. IX-2019 EDITION
X

NOT CORROSION CLIENT SINOPEC ENGINEERING GROUP SAUDI CO. LTD. TEST DATE 3-0 ct -2019

CONTROL SERVICES CO. PQR No . SEG-PQR-PPF-CS-01 RECEIPT DATE 29 -Sep-2019

BASE MATERIAL (S) SA53 Gr. B To SA53 Gr. B DIM ENSION 10"¢

STD. BLOCK HV 197 THICKNESS 9. 27 MM

CODE / STANDARD ASME SEC. IX, SAES W-011 REPORT No . M TL-5326

VICKERS HARDNESS {HV-10 Kgf) TEST REPORT

SAUDI ARAMCO DRAWING# AB-036386-001

- EE DETAIL
/J)J--
"'l"l.. . . 0-5·1.0mmj
! ACROSS FINAL

<TYP l
PASS>
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Dl:.TAIL "'I"

SAMPLE-1 V-GROOVE SAMPLE-2

Nea r 12 o' clock Pos iton Near 6 o' clock Po sit ion

Page 3 of 3 (NDT CCS/ LAB/ SOP13 .R2) Rev . 1

P.O. BOX 32 2, DAM MAM - 31411 , KSA
Te l.: +966 -3-846 8 328 / 8 417464, Fax 8 46 83 5 3, E-mai l : info@n dtco rros io n.co m
 ( 'I J wl) Js'
n t ; . t-.. Ls 1 Form # qf 091-02-lssue-2

DTCorrosion Control
Services Co.
C.R. 2050006867 An ISO 9001 : 2008 Certified Company r•o•• ·,A, v .::. ..._,...
P. 0. Box 322, Dammam 31411, Kingdom of Saudi Arabia
Tel.: 013- 844 7700 - Fax: 013-846 8353 - E-mail: info@ndtcorrosion.com - Web site:
www.ndtcorrosion.com

RADIOGRAPHIC EXAMIN ATION REPORT RT/19/ 3276

CLIENT: J.O. NO: REPORT NO:

P G>f2. .. /NO .Pee

DIAMETER: LOCATION: DATE:
(!{0
THICKNESS : 1- )...9- ,,. ,._, t:?v N lc.t22- , -Cf,._
e
EXTENT OF } SPOT ( ) SINGLE WALL EXPOSURE ( ) TYPE OF FILM P r
'12 , . ISOTOPE
STRENGTH <2.2>
f,t9---L
CJ
RADIOGRAPHY 100% ( DOUBLE WALL EXPOSURE ( ,..-l PENETRAMETER

RT PROCEDURE
DENSITY 7.-'1 SENSITIVITY z_y. SOURCE SIZE
X RAY/MAX. KV
a.-::2.
r----
rv 0,-- [--¥=) t r--TD is:-/ 'P--N, l o EXPOSURE TIMF
MATERIAL : STD I CODE FOR INTERPRETATION :
C,..
S
A, - J-'lt= c5'EC-/ ;;<
REMARKS
SL.NO. FILM IDENTIFICATION IQI FILM LENGTH DEFECTS OBSERVED ACCEPT
WIRE REJECT

Se<; . f/ '
)
P f< PPF c.s o I Cl .. C'.)
J.?- 8 9- \

INDENT {- INDENT 0
INDENT INDEN T
#
HARDN ESS # HARDNESS AREA # HARDNESS #
HARDNESS
G17kv
149 .0
I r-. f<..- /! 22- ?o I?. .3 tC-t • L{ I (..... t.S' 177.1) 'k' I
1 11 158.0 BASE METAL 1 158.5 11
'
2
w · ..St
162.4
G. PFF .-0 0160.5
12
1 7"2..,
2
N
176.1 12
...,..........v
159.8

3 210.7 13 163.5 HEAT AFFECTED

ZONE
3 / 176.0 13 162.4

4 184.5 14 158.0 4 / 184.2 14 156.9

5 206.6 15 165.1 / 5 212.1 15 162.0

WELD METAL '
6 228.1 16 170.7 6 205.1 16 163.3

7 181.4 17 162.1 7 183.5 17 161.7

8 165.2 18 159.9 HEAT AFFECTED 8 164.9 18 163.3

ZONE
9 169.5 19 159.9 9 178.9 19 156.3

10 153.2 20 163.7 BASE METAL 10 159.5 20 163.5

TEST PERFORM ED BY APPROVED BY

ABDUL QUDDUS Dr. KESHAB BARAi

LAB TECHNICIAN DIVISION HEAD (Metallurgy & Lab)

--=---

DEFECT CODE :
IP : Inadequate Penetration
PO : Porosity
CR : Crack
REVIEWEDAND

y ..
O':
/4;
i l lM,S-: FI
<> '\368
\.
1
C"l
N O. OF FILMS THIS PAGE

ACCEPTED
.J
_!l

REJECTED
IF : Incomp lete Fusion RUC : Root Undercut . ,, v· TOTAL FILM LENGTH EXPOSED FOR THE DAY
IC : Internal Concavity cue : Cap Undercut 1.

·'.9
BT : Burn - Through H/L : .High-Low
l O T & eel DIOGRAPHER
boY4-&--r;7
SI : Slag Inclusions EP : Excess Penetration LEVEL II
WT : Wagon Track Tl : Tungsten Inclusion
TECHNICIAN
SL : Slag Line HB : Hollow Bead 2
CLIENT REPRESENTATIVE
1. 0 "'1."'fr ,r;,J ....._
2. PAGE NO.

WHITE : CUSTOMER - BLUE : CUSTOMER - PINK: NDTCCS SITE OFFICE - YELLOW : NDTCCS H.O.
 INSPECTION CERTIFICATE
Saudi Steel Pipe Compan!J
FACTORY & HEAD
OFFICE DAMMAM 2ND
IND'L. CITYP. 0. BOX 11680 -
DAMMAM 31463
TEL.: +96613 812 2222 - FAX: +966 13 812 1005
DIR.NO.: WWW.SSPIPE.COM • E-MAIL: INFO@SSPIPE.COM
S.O. NO.: Hl-.:191056
P.0.NO.: 1433700056 SUPPLIER: SAUDI STEEL PIPE COMPANY

JSSHEQ TQ· SAi ES OJ'PI CUSTOMER: GERAB NATIONAL ENTERPRISES

COMMODITY· HFI/E.R.W. STEEL CERJJFIC1HE NQ • IClcES-9HQ2
PIPE SPECIFICATION: ASTM AS3 G- REVISION NO.:

B DATE 31-Jul-19
IIEAT All' A L .SIS \%, 1
TEl'ISIUTUT
fTl!:M ORDER$1Z£ C Si Mn I' s Cu Ni Cr Mo \' Ti Nb Al Ca N V Nb+Ti CEQ PCM
1'10. ll[AT!'IO. TYPf. QU,ol'ITTTY NO.\l!NAL WEIGHT Tf'.NSIL[ YIELD [LONG-
,ritctsi stzr. O,D. W,T. LtNCTII STR[NCTt STRf.NCTII 4TIOl'I 2 3 J

l851Z29 ..._fl_
lad, (-l
··-1 IM) ,.. -1 (MPA)

49S
(MPA)

349
(%)

42 17 I 85 12 9 7 12
141
10 1 4 I 0 39 0.37 4 s 319
141
218
1851230 _n_ 477 365 40 18 I 88 13 9 6 14 9 0.8 5 I 0 43 0.37 3 6 329 225
I 1851231 BBE 10" 273.] 9.27 12M 60.29 502 347 40 18 I 84 II 10 8 lS 9 1.06 5 I 0 43 0.39 3 6 332 225
477 329 40 17 I 83 9 6 6 6 11 5.08 2 1 1 31 0.03 I 4 312 212
,_lL_ 474 329 42 17 J 83 12 9 34 l8 l!J II I I I 32 O.IJ 3 J 314 212
1915?54 21
1915256
TOTAL 136 •••••••••••••••••••••••••••••••• Nothin2 Follo"-s ••••••••••••••••••••••••••••••••••••••••••••••

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OFC0:'>1PlJANCE ACCORDING CR-
B;CLA USE:lO. l /1, zn.?

N 111 TYPE Bl'E Bl.ACK PL,\IN ENOS BBE Bl.ACK BEVELLED ENDS BT£ BLACK THREADED ENOS BTC BLACK THREADED & COUPLED GP[ GALVANIZED PLAIN ENOS GALVANIZED TIIR.EADED ENOS GTC GALV,.\Nl7.EO THREADED If:. COUPLED en;
0 121 O.D . OlJTSIDE DIAMETER Pl W.T. WAU. TI-IICKNESS 141 CHEMICAL COMPOSITION 2'< 100 3· " 1000 l I T.P T E.'iTING PRESSURE[61 NDTNON DESTRUCTIVE TEST CEVCARAON EQUIVALENT

E 191 WOT WELD DUCTILITY TEST RGT RING GAUGE TEST FLT Fl.ANGE TEST CRT CRUSH TEST RFT REVERSE FL\ ITENING TEST S.T. STRAIGHTNESS C GOOD NIA NOT APPLICABLE
SIGNATURE
WE 'SAUDI STEEL l'IPE COMPANY' HEREBY CF.RTIFY THAT THE PRODUCTS SPECIFIED HEREIN HAVE BEEN
MANUFACTURED AND TESTED IN ACCORDANCE WITH TIIE ABOVE SPECIFICATION ANI> Rt:QUIREMENTS CAI.LED FOR THE ORDER.
v= I; ''] "",,.,
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Tl'TI./CUSTOMER TEST U.T ULTRASONIC TEST
REPRF.SENTATIVE 171 TPI 11-!READS PER INCH ETL EFFECTIVE LENGlli OF lll .READS IX] WZC WEIGHT OF ZINC COATING CST COPPER SULPHATE TEST PCM MATER.J
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ESAB ®
tit mis- c2.2> - *1.•11tt1
INSPECTION CERTIFICATE (3.1)-Chemical analysis
TEST REPORT (2.2) - Mechanical properties
SM/Date: 2019-08-20 iiE /Cert no:
EC25711155 rev. 0

tft ji'Ji'l'-JiT -ls-/Ourorder:

p i'l'-JiJ .!f!-is-/Your order:
R 11li'l'-J -ls-/Our ref:
p i'l'-J -ls-/Your ref: Fu qun
p ilii!-ls-/Custno: C1877
p fU C/Your fax: +8625-52468426
P iT.!f! BWI/Your date:
P l'!!-1-dlflff /Your e-mail: fuqun1984@163.com
;J,:Jl it!li,d:/l nvoiceaddress l&f4A/Cert 3tf,'.j'it!li,d;/Delivery address
receiver

ROOM 617,BUILOING 01,YADUTIANYUANJU , ROOM 617,BUILDING 01,YADUTIANYUANJU,

NO.158,TIANYUANWEST ROAD,JIANGNINGDISTRICT, NO.158,TIANYUAN WEST ROAD,JIANGNINGDISTRICT,
NANJING.CHINA NANJING.CHINA

1. f'/DELIVERY tlt /Lot ll( :i: /Quantity: 40KG

no: ZG9241131
i t.)-
f'°ifli/PRODUCT ·1
iffifif;/Brand:
ESAB
CHEMICAL COMPOSITION
F .!l.ti iili/Desc:
OK Autrod 12.501.2mm 5kg {WActual results: illllt};Jl/acc to EN 10204 - 3.1
iT1Jf-ls-/ltem no:
1A50124600
Wire/strip
;'f'& Jl!CLASSIFICATIONS
'fmll/J*f *4/ Auxiliary:
EN ISO 14341-A: G 3Si1
EN ISO 14341-A: G 38 3 C1 3Si1 C 0.07%
EN ISO 14341-A: G 42 4 M20 3Si1 Si 0.81%
EN ISO 14341-A: G 42 4 M21 3Si1 Mn 1.49%
SFNAWS A5.18: ER70S-6 P 0.015%
CAN/CSA- ISO 14341: B-G 49A 3 C G6 S 0.008%
JIS Z 3312: YGW 12(C1) Cr 0.02%
Ni 0.03%
Mo 0.02%
Cu 0.02%
fl.-ltft/MECHANICAL PROPS V < 0.01%
Al!m,Typical data: illllt};}l/acc to EN 10204 - Al < 0.01%
2.2 Ti+Zr < 0.01%
f;j;;t /Standard:
$mll/Jt;t * 4/Aux iliary:
EN
M21 (EN 1so 1411 l;;f;;-E 'J!i ,L+ a r.t1-H;.n * m /,\ ==i
dtj:/Condition:
As Welded l=FJ I J, 1L 1/-\ 1 t-:G:1i'J0 ?JJ• Fl P '< l..l. E:lJ
ttI1$/TENSILE NANJING YATAl HcNG CON TRUCTI ON
Rel Rm A4-A5
470 MPa 560 MPa 26 % MATERIALS TRADE CO., LTD
;cjlm/lMPACT
Temp +20 °C -20 °c -30 °c -40 °C
KV 130 J 120 J 100 J 90 J

'i-,t/COMMENTS

JttF a>.J F iU f lS0 9001!m1*1*

Jtti iE-=f=5EB E@.-=r J'cf1t- ioc. x :g Fcll f t ;fifl&.
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25th Floor,Greentech Tower,No.436 Hengfe g Road, Shanghai.China, 200070
Product supplied under a QA Programme fulfilling the EN ISO 9001 standard.
This certificate is produced electronically and is valid without signature.
Please refer any queries to: (see above)
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Eric Ding Quality Manager Jose Abal Lopez,H. Rasmuson Product Manager,