Documente Academic
Documente Profesional
Documente Cultură
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HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 77
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77-HIGHLIGHTS Page 1 of 1
REVISION NO. 57 May 01/08
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CHAPTER 77
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ENGINE INDICATING
77-L.E.P. Page 1
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CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
77-L.E.P. Page 2
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CHAPTER 77
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ENGINE INDICATING
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
ENGINE INDICATING - GENERAL
___________________________ 77-00-00
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Component Location 1 001-012, 014-099
Indicating 1 001-012, 014-099
Upper ECAM Display Unit 1 001-012, 014-099
Lower ECAM Display Unit 7 001-012, 014-099
____________________________
ENGINE INDICATING - GENERAL 77-00-00
ADJUSTMENT/TEST 501 001-012, 014-099
Reset of the N1, N2 and EGT Max 501 001-012, 014-099
Pointers
_____
POWER 77-10-00
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
N1 Indicating System 1 001-012, 014-099
General 1 001-012, 014-099
N1 Speed Sensors 1 001-012, 014-099
N1 Indication 7 001-012, 014-099
N2 Indicating System 9 001-012, 014-099
General 9 001-012, 014-099
Description 9 001-012, 014-099
N2 Indication 9 001-012, 014-099
EPR (Engine Pressure Ratio) 13 001-012, 014-099
Indicating System
General 13 001-012, 014-099
Description 13 001-012, 014-099
EPR Indication 13 001-012, 014-099
___________
TEMPERATURE 77-20-00
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
EGT indication 1 001-012, 014-099
General 1 001-012, 014-099
Description 1 001-012, 014-099
Operation 7 001-012, 014-099
Indication 7 001-012, 014-099
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CHAPTER 77
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ENGINE INDICATING
TABLE OF CONTENTS
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SUBJECT ________
CH/SE/SU C
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____ EFFECTIVITY
THERMOCOUPLE - EGT 77-21-15
REMOVAL/INSTALLATION 401 001-012, 014-099
Removal of the Exhaust Gas 401 001-012, 014-099
Temperature (EGT) Thermocouple
(4012KS-1, 4012KS-2, 4012KS-3,
4012KS-4)
Installation of the Exhaust Gas 405 001-012, 014-099
Temperature (EGT) Thermocouple
(4012KS-1, 4012KS-2, 4012KS-3,
4012KS-4)
HARNESS AND JUNCTION BOX - EGT 77-21-43
REMOVAL/INSTALLATION 401 001-012, 014-099
Removal of the EGT Harness and 401 001-012, 014-099
Junction Box (4012KS-5)
Installation of the EGT Harness 413 001-012, 014-099
and Junction Box (4012KS-5)
HARNESS AND JUNCTION BOX - EGT 77-21-43
ADJUSTMENT/TEST 501 001-012, 014-099
Functional Test of the EGT Harness 501 001-012, 014-099
and Junction Box
_________
ANALYZERS 77-30-00
DESCRIPTION AND OPERATION 1 001-012, 014-099
General 1 001-012, 014-099
Engine Vibration Transducer 1 001-012, 014-099
General 1 001-012, 014-099
Description 1 001-012, 014-099
Operation 3 001-012, 014-099
Engine Vibration Monitoring Unit 3 001-012, 014-099
(EVMU)
General 3 001-012, 014-099
Description 3 001-012, 014-099
Power Supply 9 001-012, 014-099
Operation 10 001-012, 014-099
Interfaces 14 001-012, 014-099
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CHAPTER 77
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ENGINE INDICATING
TABLE OF CONTENTS
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SUBJECT ________
CH/SE/SU C
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____ EFFECTIVITY
MONITORING UNIT - ENGINE VIBRATION 77-32-34
(EVMU)
REMOVAL/INSTALLATION 401 001-012, 014-099
Removal of the Engine Vibration 401 001-012, 014-099
Monitoring Unit (EVMU) (2EV)
Installation of the Engine 404 001-012, 014-099
Vibration Monitoring Unit (EVMU)
(2EV)
MONITORING UNIT - ENGINE VIBRATION 77-32-34
(EVMU)
ADJUSTMENT/TEST 501 001-012, 014-099
Operational Check of EVMU through 501 001-012, 014-099
CFDS
Acquire, Cancel, Read and Load the 506 001-012, 014-099
Initial Values
Configuration of the Accelerometer 513 001-012, 014-099
Unbalance Data : Acquire in 517 001-012, 014-099
Flight, Read on Ground
Acquisition of the Unbalance Data 521 001-012, 014-099
on the Ground
Load and Cancel the Frequency 529 001-012, 014-099
Analysis
HARNESS - VIBRATION 77-32-43
REMOVAL/INSTALLATION 401 001-012, 014-099
Removal of the Vibration Harness 401 001-012, 014-099
4004EV2-A (4004EV3-A)
Installation of the Vibration 406 001-012, 014-099
Harness 4004EV2-A (4004EV3-A)
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ENGINE INDICATING - GENERAL - DESCRIPTION AND OPERATION
_______________________________________________________
1. _______
General
The engine power management indicating is performed by means of:
- the ECAM system (upper and lower display units)
- the warning and caution systems.
The engine monitoring is carried out by means of:
- the EEC and the ECAM
- the vibration monitoring system with a display on the ECAM.
This system description note deals only with:
- the engine management main parameters (N1, EPR LIMIT, EPR THROTTLE, EPR
MAX, EPR REF)
- the engine vibration monitoring system.
The other engine parameters are described in the following chapters:
- 73-30-00 for the fuel flow and the fuel filter clogging
- 79-00-00 for the oil parameters
- 75-00-00 for the nacelle temperature
- 78-30-00 for the thrust reverser indicating.
The AIDS system (Ref. 31-36-00) receives the engine monitoring parameters
through the FADEC (Ref. 73-20-00).
2. Component
__________________
Location
(Ref. Fig. 001, 002, 003, 004)
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANEL I ZONE I ACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
4013KS SENSOR-N1 77-11-00
4005EV PMA-EEC 77-11-00
4004EV TRANSDUCER UNIT-VIBRATION 77-32-15
2EV EVMU 86VU 128 824 77-32-34
4012KS1 THERMOCOUPLE-EGT,1 77-21-15
4012KS2 THERMOCOUPLE-EGT,2 77-21-15
4012KS3 THERMOCOUPLE-EGT,3 77-21-15
4012KS4 THERMOCOUPLE-EGT,4 77-21-15
4000EV SENSOR-EVMU N1
3. Indicating
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R Component Location
Figure 002
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R Component Location
Figure 003
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R Component Location
Figure 004
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- EGT
- N2
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ENGINE INDICATING - GENERAL - ADJUSTMENT/TEST
_____________________________________________
TASK 77-00-00-710-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-00-00-861-052
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Subtask 77-00-00-865-052
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PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU EIS/ECAM/CTL/PNL 15WT E12
49VU EIS/DMC1/SPLY 10WT1 E11
49VU EIS/DMC3/STBY/SPLY 14WT1 E10
49VU EIS/DMC1/SWTG 21WT1 E09
49VU EIS/DMC3/SWTG 21WT3 E07
49VU EIS/ECAM DU/UPPER/SWTG 24WT1 E06
49VU EIS/ECAM DU/UPPER/SPLY 13WT1 E05
49VU EIS/PFD CAPT/SWTG 22WT1 E04
49VU EIS/PFD CAPT/SPLY 11WT1 E03
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Subtask 77-00-00-860-052
(1) Do the EIS start procedure (Upper and Lower ECAM DUs only) (Ref. TASK
31-60-00-860-001).
(2) On the left or right MCDU get the SYSTEM REPORT TEST page (Ref. TASK
31-32-00-860-012).
4. Procedure
_________
Subtask 77-00-00-710-052
A. Do This Test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to The INST menu comes into view
INST
2. Push the line key adjacent to - the EIS (DMC1) page comes into view.
EIS1 - ON the PFD, ND CAPT side and upper
ECAM display unit, MAINTENANCE MODE
shows.
- Ignore the ECAM warnings.
3. Push the line key adjacent to The EIS (DMC1) ENGINE OVER SPD/TEMP
ENGINE comes into view.
4. Push the line key adjacent to The over limit red indexes are reset.
GENERAL RESET
5. Push the line key adjacent to The INST menu comes into view.
RETURN until the INST menu comes
into view.
6. Push the line key adjacent to - the EIS (DMC2) page comes into view.
EIS2 - On the PFD, ND ON F/O side and lower
ECAM display unit, MAINTENANCE MODE
shows.
- Ignore the ECAM warnings.
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MCDU Display
Figure 501/TASK 77-00-00-991-901
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
7. Push the line key adjacent to The EIS (DMC2) ENGINE OVER SPD/TEMP
ENGINE comes into view.
8. Push the line key adjacent to the The overlimit red indexes are reset.
GENERAL RESET
9. Push the line key adjacent to The INST MENU comes into view.
RETURN until the INST MENU comes
into view.
11. Push the line key adjacent to - the EIS (DMC3) page comes into view.
EIS3 - ON the PFD, ND CAPT side and upper
ECAM display unit, MAINTENANCE MODE
shows.
- Ignore the ECAM warnings.
12. Push the line key adjacent to The EIS (DMC3) ENGINE OVER SPD/TEMP
ENGINE comes into view.
13. Push the line key adjacent to The over limit red indexes are reset.
GENERAL RESET
14. Push the line key adjacent to The CFDS MENU shows.
RETURN until the CFDS MENU comes
into view.
5. Close-up
________
Subtask 77-00-00-860-053
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POWER - DESCRIPTION AND OPERATION
_________________________________
1. _______
General
This chapter deals with the N1, N2 and EPR indications.
The other engine indications related to the power management parameters are
described in chapter 73-25-00.
2. ____________________
N1 Indicating System
A. General
The measurement channel for the low-pressure rotor speed is designed as
follows:
- the speed sensor on the engine sends a signal to the EEC,
- the EEC uses this signal in engine control computation and also
transmits it to the ECAM through the ARINC 429 data bus (Ref.
73-25-00).
B. N1 Speed Sensors
(Ref. Fig. 001, 002, 003, 004)
(1) General
The fan speed (N1) indicating system has four sensors:
- Two of them are used to provide EEC channels A and B with N1
rotational speed signals.
- One sensor acts as a spare for either EEC channel (it can be
actuated by a changeover connector at a junction box mounted on the
fan case).
(Ref. Fig. 002, 003)
This sensor cannot be used in place of the N1 sensor dedicated to
the Engine Vibration Monitoring Unit (see below).
- One sensor provides the Engine Vibration Monitoring Unit with N1
analog signals (trim balance sensor).
- The N1 speed sensors and the trim balance sensor are installed on
the front brackets attached to the No. 2 bearing support in the
front bearing compartment.
(Ref. Fig. 002, 003)
They are installed in line with an LP compressor phonic wheel
attached to the LP stub shaft.
- The N1 electrical harness tube goes through the inner strut of the
No. 3 strut of the intermediate structure and to the terminal
block.
The electrical leads from each sensor go through the N1 tube and
connect to the terminal block. The terminal block is connected by
the engine electrical harness to an interface connector located on
the bifurcation panel. From the interface connector,
(Ref. Fig. 001)
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the fan speed wiring is connected to the EEC via a changeover
connector mounted on the fan case.
- The fan speed and trim balance sensors are of the variable
reluctance type ; magnetic discontinuity is caused by the phonic
wheel. For the fan speed sensors, one turn of the LP shaft causes
the 60 teeth on the phonic wheel to go through its sensors one time
for each turn ; for the trim balance sensor, this causes one slot
in the phonic wheel to go through its sensor one time for each turn
(Ref. Fig. 004)
(a) Description
The three fan speed sensors are installed on the front brackets
attached to the No. 2 bearing support in the front bearing
compartment
(Ref. Fig. 002, 003)
They are installed in line with an LP compressor phonic wheel
attached to the LP shaft. Only two of the three fan speed sensors
are connected to the ECU and two indicator circuits (Ref. Fig.
1).
The remaining sensor is an alternative sensor to be used if there
is a failure of one of the two connected sensors.
The fan speed sensors consist of a permanent magnet, two pole
pieces and a sensor coil assembly.
(Ref. Fig. 004)
They are all assembled with expoxy resin in a capsule in the
sensor body made of glass-filled polyamide.
The sensor body has two stainless steel contact pads which are
used to install the sensor in the engine and give the electrical
output terminal.
(Ref. Fig. 002, 003)
The distance between the center of the two holes of the contact
pads is shorter than that of the trim balance sensor to prevent
incorrect installation.
Both the fan speed sensor and the trim balance sensor have an
identical body shape, but the trim balance sensor is offset along
the engine axis in relation to the fan speed sensors.
(Ref. Fig. 004)
This prevents the sensors from being installed the wrong way
round.
(b) Operation
(Ref. Fig. 004)
The distance between the two pole pieces is equal to the two
pitches of the teeth on the phonic wheel.
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The air gap between the pole pieces and the teeth gives a path of
lower reluctance when they are directly opposite. A path of
larger reluctance is given when the phonic wheel moves to the
teeth between the pole pieces.
Thus the flux change caused in the magnetic circuit causes a
voltage into the coil, and a pulse is given at the output
terminal.
The pulse frequency is equal to the rate at which the teeth go
through the pole pieces, and therefore directly in proportion to
the rotation speed of the phonic wheel which has 60 teeth. That
is, the pulse frequency is equal to N1 rpm.
(a) Description
The trim balance sensor is installed on the front brackets
attached to No. 2 bearing support and installed in line with the
fan speed sensors
(Ref. Fig. 002, 003)
The trim balance sensor has the following components : a
permanent magnet, one pole piece and a sensor coil assembly.
(Ref. Fig. 004)
They are all assembled with epoxy resin in a capsule in the
sensor body, which is the same shape and made of the same
material as the fan speed sensor.
(b) Operation
The operation of the trim balance sensor is the same as that of
the fan speed sensors without one pole piece. For the trim
balance sensor, there is only one slot on the phonic wheel. The
trim balance sensor therefore gives one pulse for each turn of
the phonic wheel.
C. N1 Indication
(Ref. Fig. 005)
The N1 rotational speed value is permanently displayed in green on the
upper ECAM display unit in analog and digital form.
When the N1 red line value (100%) is exceeded:
- the indication becomes red
- the MASTER CAUT light comes on accompanied by the single chime
- a warning message appears on the ECAM display unit.
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3. ____________________
N2 Indicating System
A. General
(Ref. Fig. 006)
The N2 indicating system provides the signals proportional to the High
Pressure (HP) shaft rotational speed to the EEC for use in engine control
computation, to the ECAM for visual display in the cockpit and to the
Engine Vibration Monitoring Unit for use in processing engine vibration
data.
B. Description
(Ref. Fig. 007)
(1) General
The N2 signals originate from the dedicated alternator which is
driven from the main accessory gearbox.
The dedicated alternator is installed on the front of the main
gearbox.
The dedicated alternator consists of a magnetic rotor running in a
stator. The stator has three independent windings, two of which
provide three-phase wild frequency AC electrical power to
respectively channel A and B of the EEC.
The third winding of the dedicated alternator provides a single-phase
AC analog signal proportional to N2 which is taken by separate wiring
to the Engine Vibration Monitoring System.
(2) Operation
The dedicated alternator gives an analog signal from the N2 windings
when it rotates. The frequency of this signal is 0.2376 of N2 rpm.
This signal is sent through the EEC for in the cockpit.
C. N2 Indication
(Ref. Fig. 008)
The N2 rotational speed indication is permanently in green on the upper
ECAM display unit in digital form. If N2 exceeds the N2 red line value
(100% not displayed), a red cross appears next to the digital indication.
There is an associated red MASTER CAUT light and a single chime with a
warning message to warn the crew that N2 overspeed has occurred. If an
indicating failure occurs, the N2 value is replaced by amber crosses.
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N2 Speed Sensor
Figure 007
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4. _____________________________________________
EPR (Engine Pressure Ratio) Indicating System
A. General
The Engine Pressure Ratio (EPR) indicating system consists of one
combined P2/T2 sensor and eight pressure ports located in three LP
turbine exhaust case struts (24 total).
The pressures from these sensors are routed to the EEC pressure
transducers. The signals are then converted into a digital format. The
Electronic Engine Control (EEC) processes the pressures to form actual
EPR (P4.9/P2) and transmits the EPR value to the ECAM system through it
digital data bus. Each of the two EEC channels performs this operation
independently.
B. Description
(Ref. Fig. 009, 010)
C. EPR Indication
(Ref. Fig. 011)
All indications concerning the EPR are permanently displayed on the upper
ECAM display unit in analog and digital form.
- Actual EPR is displayed in green in analog and digital form.
- EPR Max : indicated by a thick amber mark across the EPR scale ;
represents the EPR limit value corresponding to the full forward
throttle position.
- EPR limit : This value is displayed in digital form ; it represents the
maximum EPR value corresponding to the thrust limit mode selected by
the FADEC as a function of TRA, MN and ALT.
- EPR REF : Indicated by a small white circle in front of the EPR scale
value corresponding to the predicted EPR value according to the
throttle resolver angle selected position.
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P2/T2 Sensor
Figure 009
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P4.9 Sensor
Figure 010
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- Thrust limit mode : Displayed in digital form, it indicates the mode in
which the EPR limit value will be computed.
TO = Take-Off Mode
GA = Go-Around Mode
FLX = Flexible Take-Off Mode
MCT = Maximum Continuous Thrust Mode
CL = Climb Mode
- Flex temp : Displayed in cyan in digital form, it indicates the
fictitious TAT take-off temperature entered by the crew through the
FMS-MCDU.
Appears only in FLX mode.
If a failure occurs on any indication displayed, the indication is
replaced by amber crosses, the analog indication pointer and the marks on
the circle disappear, and the circle becomes amber.
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N1 ROTATIONAL SPEED INDICATING SYSTEM - MAINTENANCE PRACTICES
_____________________________________________________________
TASK 77-11-00-860-010
Change over the N1 Rotational Speed Indicating Probe Harness Leads 400VS-1,
400VS-2, 400VS-5 and 400VS-6
1. __________________
Reason for the Job
This TASK gives the procedure to change over the N1 rotational speed
indicating probe harness leads at the terminal block. This procedure is
necessary when one of the fan speed probes becomes unserviceable.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-11-00-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-11-00-010-050
Subtask 77-11-00-040-050
C. Deactivate the thrust reverser Hydraulic Control Unit (HCU) (Ref. TASK
78-30-00-040-012).
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Subtask 77-11-00-010-051
Subtask 77-11-00-020-050
E. Loosen the hose clamp (1) and disconnect the air inlet hose (2) from the
air inlet upper fitting
(Ref. Fig. 201/TASK 77-11-00-991-150)
4. Procedure
_________
Subtask 77-11-00-020-051
A. Disconnect the two harness leads from the terminals on the terminal
block.
(Ref. Fig. 202/TASK 77-11-00-991-151, 203/TASK 77-11-00-991-152)
(1) If the fan speed probe No. 1 is unserviceable, disconnect the harness
leads No. 1 (400VS-1) and No.2 (400VS-2) from the terminals No.1 and
No.2.
(2) If the fan speed probe No.3 is unserviceable, disconnect the harness
leads No. 5 (400VS-5) and No.6 (400VS-6) from the terminals No.5 and
No.6.
Subtask 77-11-00-420-050
B. Connect the harness leads to the spare terminals No.3 and No.4.
(1) IF the fan speed probe No. 1 is unserviceable, connect the harness
lead No. 1 (400VS-1) to the terminal No.3 and the harness lead No.2
(400VS-2) to the terminal No. 4
(Ref. Fig. 204/TASK 77-11-00-991-153)
(2) If the fan speed probe No. 3 is unserviceable, connect the harness
lead No. 5 (400VS-5) to the terminal No. 3 and the harness lead No. 6
(400VS-6) to the terminal No. 4.
(Ref. Fig. 205/TASK 77-11-00-991-154)
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Terminal Block
Figure 201/TASK 77-11-00-991-150
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Circuit Diagram of the N1 Rotational Speed Indicating System after Change Over
(Probe No. 1 is unserviceable).
Figure 204/TASK 77-11-00-991-153
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Circuit Diagram of the N1 Rotational Speed Indicating System after Change Over
(Probe No. 3 is unserviceable).
Figure 205/TASK 77-11-00-991-154
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(3) Safety the harness leads with the nuts (11) and the washers (12).
(Ref. Fig. 202/TASK 77-11-00-991-151)
TORQUE the nuts to between 20 and 26 lbf.in (0.22 and 0.29 m.daN)
(Ref. TASK 70-23-11-911-013).
5. Close-up
________
Subtask 77-11-00-420-051
A. Connect the air inlet hose (2) to the connections of the air inlet
fitting and put the hose clamp (1) into position.
(Ref. Fig. 201/TASK 77-11-00-991-150)
Tighten the hose clamp by hand.
Subtask 77-11-00-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 77-11-00-440-050
Subtask 77-11-00-410-051
D. Close Access
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Subtask 77-11-00-720-050
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TEMPERATURE - DESCRIPTION AND OPERATION
_______________________________________
1. _______
General
The measurement channel for the exhaust gas temperature is designed as
follows:
- Four probe assemblies each comprizing 2 thermocouples.
- Four thermocouples (one from each probe assembly) are used to form an
averaged signal sent to the channel A of the EEC.
- The remaining four thermocouples (one from each probe assembly are used to
form an averaged signal sent to the channel B of the EEC.
- The EEC uses the Exhaust Gas Temperature in the engine start control logic
and also transmits the EGT signal to the ECAM through the ARINC bus.
2. ______________
EGT indication
A. General
(Ref. Fig. 001, 002, 003, 004, 005)
Four thermocouple probe assemblies are located at station 4.95 (LP
turbine exhaust case strut) at 9.5, 7.5, 4.5 and 2 oclock viewed from
the rear.
B. Description
(1) Thermocouple
The thermocouples are dual element type and have heat resistant metal
probes.On each thermocouple the electrical connection is made by four
terminal posts. Each thermocouple has a flange for the terminal block
mounting and for its attachment, with bolts, to the turbine exhaust
case.
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C. Operation
The thermocouples supply signals that are in direct proportion to the
temperature of the exhaust gases. The signals occur because of the usual
thermo-electric effect related to circuits with bi-metal strips.
Two separate electrical signals are transmitted from each probe. The
harness and junction box electrically average the signals from each
probe. The junction box sends two electrically independent signals to the
EEC. Each signal is an average of the signals from all four probes.
3. __________
Indication
(Ref. Fig. 006)
The EGT indication appears on the upper ECAM display unit.
The ECAM provides the EGT indication:
- in analog form with a pointer which deflects in front of a dial,
- in digital form, in the lower section of the dial.
The indication is normally green.
When : 610 deg.C < EGT < 635 deg.C:
- the indication becomes amber
- the MASTER CAUT light comes on accompanied by the single chime
- the following message appears on the ECAM : EGT > 610⁰
When : EGT > 635 deg.C:
- the indication becomes red
- the MASTER WARN light comes on accompanied by the repetitive chime
- the following message appears on the ECAM : ENG 1(2) EGT OVERLIMIT
If the EGT has exceeded 635 deg.C:
- the maximum value reached is memorized,
- a small red line remains positioned on the analog scale, at that value
(max pointer).
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THERMOCOUPLE - EGT (4012KS1,4012KS2,4012KS3,4012KS4) - REMOVAL/INSTALLATION
___________________________________________________________________________
TASK 77-21-15-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 77-21-15-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-21-15-010-050
Subtask 77-21-15-040-050
Subtask 77-21-15-010-052
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4. Procedure
_________
Subtask 77-21-15-020-050
NOTE : The EGT thermocouples are installed through the vanes numbered 3,
____
6, 8 and 11, of the turbine exhaust case.
(a) Release and remove the four nuts (3) and (7) that attach the
harness (6) to the thermocouple connections (1) and (6).
(2) Cut and discard the lockwire. Release and remove the two bolts (9)
that attach the thermocouple (4) to the boss on the exhaust case.
remove the thermocouple from the exhaust case.
(3) Do the procedure again for the other three EGT thermocouples.
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TASK 77-21-15-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-15-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-21-15-010-051
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-32-
00-010-010)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-15-040-051
4. Procedure
_________
Subtask 77-21-15-420-050
NOTE : The EGT thermocouples are installed through the vanes numbered
____
3, 6, 8 and 11 of the turbine exhaust case.
(2) Install the two new piston ring (5) in to the outer diameter groove
of the thermocouple (4). Make sure that the openings in each of the
piston rings are in the opposite positions.
(3) Install the thermocouple (4) in to the case. Align the bolt holes in
the thermocouple with the bolt holes on the case boss.
(6) Safety the bolts with corrosion resistant steel lockwire (Material
No. V02-141).
(a) Remove the nuts (3) and (7) from the terminals.
(b) Install the harness leads on to the studs (1) and (8).
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(d) Install the nuts (7) on to the studs (8).
(e) TORQUE the nuts (3) to between 8 and 12 lbf.in (0.09 and 0.13
m.daN).
(f) TORQUE the nuts (7) to between 10 and 15 lbf.in (0.11 and 0.16
m.daN).
5. Close-up
________
Subtask 77-21-15-410-050
Subtask 77-21-15-440-050
Subtask 77-21-15-410-051
C. Close Access
Subtask 77-21-15-710-050
D. Test requirements:
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(3) On the upper ECAM DU, make sure that the EGT indication is available.
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HARNESS AND JUNCTION BOX - EGT (4012KS5) - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 77-21-43-000-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-43-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-21-43-010-050
Subtask 77-21-43-040-050
Subtask 77-21-43-010-053
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4. Procedure
_________
Subtask 77-21-43-020-050
(1) Remove the parts which connect the thermocouple harness to the EGT
thermocouples.
(Ref. Fig. 401/TASK 77-21-43-991-151)
(a) Remove the four nuts two each (28) and (30) and washers two each
(29) and (31) which attach the harness lugs to the thermocouple
connections.
(2) Disconnect the harness at the flange T and the flange P bracket
locations
(Ref. Fig. 402/TASK 77-21-43-991-150, 403/TASK 77-21-43-991-157)
Pre SBE 77-0001
Pre SBE 77-0003
Pre SBE 77-0007
(a) Remove the bolts (9) which attach the harness clamps to the
brackets (8) on flange T.
(b) Remove the bolts (4), (20), (24) and (27) and the nuts (1), (2),
(22) and (26) which attach the harness clamps to the brackets
(3), (21), (23) and (25) on flange P.
(c) Remove the bolts (18) which attach the harness clamps to the
bracket (19) on the case boss at the bottom of the case.
(d) Remove the bolts (6) and the nuts (5) which attach the harness
clamps to the clamps (7) on the P4.9 manifold.
(3) Disconnect the harness at the Flange T and the Flange P bracket
locations.
Pre SBE 77-0005
SBE 77-0001: Changed EGT bracket configuration
SBE 77-0003: Replacement of EGT loop clamp brackets
SBE 77-0007: Permanent attachment of washers to bracket
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INTENTIONALLY BLANK
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(a) Remove the nuts (32) which attach the harness clamps to the
brackets (8) on Flange T.
(Ref. Fig. 404/TASK 77-21-43-991-158, 405/TASK 77-21-43-991-159)
(b) Remove the bolts (4), (20), (24) and (27) and the nuts (1), (2),
(22) and (26) which attach the clamps to the brackets (3), (21),
(23) and (25) on Flange P.
(Ref. Fig. 402/TASK 77-21-43-991-150, 403/TASK 77-21-43-991-157)
(c) Remove the bolts (18) which attach the harness clamps to the
bracket (19) on the case boss at the bottom of the case.
(Ref. Fig. 402/TASK 77-21-43-991-150)
(d) Remove the bolts (6) and the nuts (5) which attach the harness
clamps to the clamps (7) on the P4.9 manifold.
(Ref. Fig. 402/TASK 77-21-43-991-150)
(4) Disconnect the harness at the Flange T and the Flange P bracket
locations.
SBE 77-0005: Addition of washers at clip points.
(a) Remove the nuts (32) which attach the harness clamps to the
brackets (8) on Flange T and remove the washers (33) from the
brackets at clip points CP6004 and CP6009.
(Ref. Fig. 404/TASK 77-21-43-991-158, 405/TASK 77-21-43-991-159)
(b) Remove the bolts (4), (20), (24) and (27) and the nuts (1), (2),
(22) and (26) which attach the clamps to the brackets (3), (21),
(23) and (25) on Flange P.
(Ref. Fig. 402/TASK 77-21-43-991-150, 403/TASK 77-21-43-991-157)
(c) Remove the bolts (18) which attach the harness clamps to the
bracket (19) on the case boss at the bottom of the case.
(Ref. Fig. 402/TASK 77-21-43-991-150)
(d) Remove the bolts (6) and the nuts (5) which attach the harness
clamps to the clamps (7) on the P4.9 manifold.
(Ref. Fig. 402/TASK 77-21-43-991-150)
(5) Disconnect the core EGT harness from the junction box.
(Ref. Fig. 402/TASK 77-21-43-991-150)
(a) Remove the lockwire and the screws (13) which attach the junction
box cover (14). Remove the cover (14).
(b) Remove the four nuts (15) which attach the engine harness to the
junction box terminals.
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(c) Remove the harness lugs from the junction box terminals.
(6) Remove the EGT harness and junction box assembly from the engine.
(Ref. Fig. 402/TASK 77-21-43-991-150)
(a) Remove the bolts (12) and the nuts (10) which hold the junction
box to the bracket (17).
(b) Remove the EGT harness and junction box assembly from the engine.
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TASK 77-21-43-400-010
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-43-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-21-43-010-055
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-32-
00-010-010)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-43-040-052
C. Make sure that the thrust reverser Hydraulic Control Unit (HCU) is
deactivated: (Ref. TASK 78-30-00-040-012)
4. Procedure
_________
Subtask 77-21-43-420-050
(a) Install the EGT harness and the junction box (11) to the bracket
(17) on the turbine exhaust case.
(c) Install the bolts (12) and the nuts (10) which hold the junction
box to the bracket.
(d) TORQUE the bolts to between 85 and 95 lbf.in (0.96 and 1.07
m.daN) (Ref. TASK 70-23-11-911-013)
(a) Remove the four nuts, two each (28) and (30) and the washers, two
each (29) and (31) from the thermocouples (at four locations).
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(e) TORQUE the alumel (larger) nuts (24) to between 10 and 15 lbf.in
(0.11 and 0.16 m.daN) (Ref. TASK 70-23-11-911-013).
(f) TORQUE the chromel (smaller) nuts (22) to between 8 and 12 lbf.in
(0.09 and 0.13 m.daN) (Ref. TASK 70-23-11-911-013).
(e) TORQUE the larger nuts (alumel) to between 18 and 32 lbf.in (0.20
and 0.36 m.daN) (Ref. TASK 70-23-11-911-013).
(g) Install the junction box cover (14) and secure it with the four
screws (13).
(h) TORQUE the screws (13) to between 16 and 22 lbf.in (0.18 and 0.24
m.daN) (Ref. TASK 70-23-11-911-013).
CAUTION : ONCE A NEW STYLE NUT IS INSTALLED ONTO THE MATING STUD,
_______
YOU MUST NOT INSTALL AN OLD NUT ON THAT STUD.
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(d) Do a run-on test torque test as follows:
1
_ Use a torque wrench with a resolution of 1 lbf.in (0.01
m.daN).
2
_ Run the nut onto the stud until fingertight, so that the
locking thread is in contact with the stud thread:
a
_ The minimum run-on torque for the smaller thread diameter
nut must be 1.5 lbf.in (0.01 m.daN).
b
_ The maximum run-on torque for the smaller thread diameter
nut must be 9 lbf.in (0.10 m.daN).
c
_ The minimum run-on torque for the larger thread diameter
nut must be 2 lbf.in (0.02 m.daN).
d
_ The maximum run-on torque for the larger thread diameter
nut must be 13 lbf.in (0.14 m.daN).
3
_ Use the torque wrench to measure the torque necessary to run
down the nut to the stud shoulder and make a record of this
figure.
4
_ If the nut does not meet the run down torque requirement, use
a new nut and do the test again.
5
_ If the second nut does not meet the run down torque
requirement, replace the stud.
(e) TORQUE the larger nuts (alumel) to between 25 and 30 lbf.in (0.28
and 0.33 m.daN) (Ref. TASK 70-23-11-911-013).
(g) Install the junction box cover (14) and secure it with the four
screws (13).
(h) TORQUE the screws (13) to between 16 and 22 lbf.in (0.18 and 0.24
m.daN) (Ref. TASK 70-23-11-911-013).
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(6) Attach the harness clamps to the flange brackets.
(Ref. Fig. 402/TASK 77-21-43-991-150, 403/TASK 77-21-43-991-157)
(a) Install the harness clamps to the brackets (3), (21), (23) and
(25) on flange P on the left and right sides of the engine.
Attach the clamps with the bolts (4), (20), (24) and (27) and the
nuts (1), (2), (22) and (26).
(b) Install the harness clamps to the bracket (19) on the boss on the
case at the 6 oclock position and attach them with the bolts
(18).
(c) Install the harness clamps to the brackets (8) on flange T on the
lower portion of the exhaust case and secure with the bolts (9).
(d) Attach the two clamps at the four and eight oclock locations on
the harness to the clamps (7) on the P4.9 manifold and attach
them with the bolts (6) and the nuts (5).
(e) TORQUE all the harness clamp bolts to between 36 and 45 lbf.in
(0.40 and 0.50 m.daN) (Ref. TASK 70-23-11-911-013).
(a) Install the harness clamps to the brackets (3), (21), (23) and
(25) on Flange P on the left and the right sides of the engine.
Attach the clamps with the bolts (4), (20), (24) and (27) and the
nuts (1), (2), (22) and (26).
(Ref. Fig. 402/TASK 77-21-43-991-150, 403/TASK 77-21-43-991-157)
(b) Install the harness clamps to the bracket (19) on the boss of the
case at the 6 oclock position and attach them with the bolts
(18).
(Ref. Fig. 402/TASK 77-21-43-991-150)
(c) Install the harness clamps to the brackets (8) on Flange T on the
bottom part of the exhaust case. Install the washers (33) on the
harness clamp bolts at the clip points CP6004 and CP6009. Attach
the clamps with the nuts (32) at all of the six positions.
(Ref. Fig. 404/TASK 77-21-43-991-158, 405/TASK 77-21-43-991-159)
(d) Attach the two clamps at the 4 oclock and the 8 oclock
positions on the harness to the clamps (7) on the P4.9 manifold
and attach them with the bolts (6) and the nuts (5).
(Ref. Fig. 402/TASK 77-21-43-991-150)
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(e) TORQUE the harness clamp nuts (32) and all of the harness clamp
bolts to between 36 and 45 lbf.in (0.40 and 0.50 m.daN)
(Ref. TASK 70-23-11-911-013).
Subtask 77-21-43-942-050
Subtask 77-21-43-720-050
C. Test requirements:
(3) On the upper ECAM DU, check that the EGT Indication is available.
5. Close-up
________
Subtask 77-21-43-410-050
A. Close Access
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HARNESS AND JUNCTION BOX - EGT (4012KS5) - ADJUSTMENT/TEST
__________________________________________________________
TASK 77-21-43-700-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 77-21-43-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-21-43-010-051
B. Get Access
Subtask 77-21-43-040-054
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Subtask 77-21-43-010-057
Subtask 77-21-43-020-052
(a) Remove the nuts (17) and (19) and the washers (18) and (20) from
the thermocouples.
(a) Cut and discard the lockwire and remove the screws (7) which
secure the junction box cover. Remove the cover.
(b) Remove the nuts (5) and (6) which secure the lugs of the harness
(4) to the junction box terminals (2) and (3). Remove the harness
lugs from the junction box terminals.
(c) Cut and discard the lockwire and remove the screws (9) which
secure the harness clamps (10) and (13). Remove the clamps.
4. Procedure
_________
Subtask 77-21-43-720-051
NOTE : The multimeter and the test leads must be in good condition. The
____
dry cells must be in a condition to give full scale movement for
all the positions of the range switch. Make sure the meter needle
moves freely and the pin jacks are tight.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R 2. Do the continuity test for all The resistance value must be between
R four thermocouple locations. 1.0 and 1.5 ohms at 20 deg.C (68 deg.F)
NOTE : Small movements of the harness during the test must not cause the
____
needle to change. This can be a sign of broken wires.
Subtask 77-21-43-820-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. Put one lead of the meter in A resistance value of more than one
contact with the chromel harness megohm must show.
lug by the A circuit. Put the
second lead in contact with the
alumel harness lug of the A
circuit.
3. Put the second lead in contact A resistance value of more than one
with the chromel harness lug of megohm must show.
the B circuit.
4. Put the second lead in contact A resistance value of more than one
with the alumel harness lug of megohm must show.
the B circuit.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. Put one lead of the meter in A resistance value of more than one
contact with the alumel harness megohm must show.
lug of the A circuit. Put the
second lead in contact with the
chromel harness lug of the B
circuit.
6. Put the second lead of the meter A resistance value of more than one
in contact with the alumel megohm must show.
harness lug for the B circuit.
7. Put one lead of the meter in A resistance value of more than one
contact with the chromel harness megohm must show.
lug of the B circuit. Put the
second lead in contact with the
alumel harness lug of the B
circuit.
NOTE : Small movements of the harness during the tests must not cause the
____
meter to move to below one megohm. This can be a sign of a defect
and you must reject theharness.
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Subtask 77-21-43-720-052
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. Put one lead of the meter in A resistance value of more than one
contact with the external steel megohm must show.
braid of each harness lead. Put
the other lead in contact with
each of the output lugs of the
junction box end of the harness.
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5. Close-up
________
Subtask 77-21-43-420-052
(1) Connect the harness to the junction box (Ref. TASK 77-21-43-400-010).
(a) Attach the alumel harness lugs to the thermocouples with the
alumel nuts (19) and the alumel lockwashers (20).
(b) Attach the chromel harness lugs to the thermocouples with the
chromel nuts (17) and the chromel lockwashers (18).
(c) TORQUE the alumel nuts (19) to between 10 and 15 lbf.in (0.11 and
0.16 m.daN) (Ref. TASK 70-23-11-911-013).
(d) TORQUE the chromel nuts (17) to between 8 and 12 lbf.in (0.09 and
0.13 m.daN).
Subtask 77-21-43-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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ANALYZERS - DESCRIPTION AND OPERATION
_____________________________________
1. _______
General
The EVMU located in the electronics bay provides the following functions by
means of accelerometer and tachometer signals and ARINC 429 lines.
- To give data on the unbalance conditions of each rotor of each engine
(with narrow-band tracking filters) and to transmit them for display in
the cockpit with advisory levels based on fixed maximun limits and in some
conditions on initial levels.
- To give data to rebalance the low-pressure rotor.
- To give broadband filtered data with threshold indications for each engine
for maintenance purposes.
- To give automatically or upon request a frequency analysis for
maintenance.
- To communicate with the CFDS for maintenance.
2. ___________________________
Engine Vibration Transducer
A. General
The system monitors engine vibration for engine 1 and engine 2.
Monitoring is performed by a vibration transducer on each engine fan
case. This produces an electrical signal in proportion to the vibration
detected and sends it to the cockpit. Two channels come from each engine.
B. Description
(Ref. Fig. 001)
Each vibration transducer is installed in the fan case at the top left
side of the engine. It is attached whith bolts and is installed on a
mounting plate.
The vibration transducer is made up of two natural crystal assemblies in
a steel case. Each crystal assembly is mechanically and electrically
separated from the other. An electric cable is connected to each crystal
assembly and goes through the housing to a connector on the engine. From
there, the signals are transmitted via short screened link leads to the
pylon interface connector.
Three fixing bolts secure the transducer to the engine.
Each bolt passes through a hole in the unit and a hole in the mounting
plate and screws into a threaded insert in the end of the strut. The
mounting plate is sealed to the fan case by an O-ring.
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C. Operation
(1) The material in the crystal assembly changes and produces voltage
signals when it is vibrated.
3. _______________________________________
Engine Vibration Monitoring Unit (EVMU)
A. General
The Engine Vibration Monitoring Unit (EVMU) is located on the avionics
compartment shelf 86VU.
(Ref. Fig. 002)
The EVMU receives analog signals from:
- the 4 engine accelerometers 2 per engine (A and B).
- the N1 speed sensor (TRIM balance probe signal) and the N2 speed
sensors of each engine.
It also receives digital input from the CFDS through the ARINC 429 data
bus.
The EVMU sends signals through the digital ARINC 429 data bus to:
- the SDAC1 and 2 for cockpit indication
- the CFDIU
- the DMU
- the printer (if installed) for maintenance purposes.
(Ref. Fig. 003)
B. Description
The signal conditioner is composed of:
- 2 channel modules
- 1 balancing module
- 1 data processing module
- 1 power supply module.
These modules are removable parts from the signal conditioner and are
repairable subassemblies.
(Ref. Fig. 004)
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Electrical Diagram
Figure 003
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INTENTIONALLY BLANK
77-30-00
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The same accelerometer is not used for two successive flights. The
R changeover occurs at power-up or on special request (MCDU) on the
R ground. The changeover is only possible through MCDU manual input.
The N1 and N2 signals are used to:
- drive the tracking filters, and
- slave their center frequencies at the shaft rotational speed.
The accelerometer signals pass through these tracking filters which
extract the N1 and N2 related fundamental vibration. The acceleration
signal is then integrated in order to express the vibration in
velocity terms.
C. Power Supply
The EVMU is supplied with 115V/400Hz by the busbar 101XPA, through the
circuit breaker 1EV.
(Ref. Fig. 003)
The maximum power consumption is less than 30VA.
The EVMU is not affected by power loss up to 5 ms. For a power interrupt
between 5 ms and 200 ms the equipment does not supply any inadvertent
indication. It returns to normal operation 200 ms after power return. For
longer power loss, vibration data calculated with analog filters can be
affected during 10 s. In this case the data transmitted can be lower than
real data.
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D. Operation
The EVMU provides the following functions:
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N1 Vibration Display
Figure 005
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N2 Vibration Display
Figure 006
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- or point by point from the MCDU keyboard.
An initial value is defined every 5 % of RPM:
- from 20 % to 125 % for N1 vibration
- from 50 % to 125 % for N2 vibration
When stored, the initial values are taken into account for the
advisory calculation (limit 2).
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E. Interfaces
(1) Inputs
The EVMU receives analog signals from:
- the 4 engine accelerometers 2 per engine (A and B).
- the N1 speed sensors (trim balance probe signal) and the N2 speed
sensor from each engine.
All these signals are described in the dedicated sensor description.
The EVMU also receives digital signals from the CFDS and the printer
through the ARINC 429 data bus. These signals are described in the
dedicated interface description.
(2) Outputs
The EVMU transmits output signals through an ARINC 429 data bus. The
data transmitted on the single low-speed line is in conformity with
ARINC 429.
The SDI definition is as follows:
------------------------------------------
| BITS | 10 9 |
|-------------------|--------------------|
| Engine 1 | 0 1 |
| Engine 2 | 1 0 |
------------------------------------------
------------------------------------------
| BITS | 31 30 |
|-------------------|--------------------|
| Failure warning | 0 0 |
| Non-computed data | 0 1 |
| Test | 1 0 |
| Operation | 1 1 |
------------------------------------------
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-------------------------------------------------------------------------------
| PARAMETER | LABEL| UPDATE| BINARY| SIGNIFICANT| OPERATING| UNITS|
| | | TIME | RANGE | BITS | RANGE | |
| | | (ms) | | | MIN | MAX| |
|-----------------------|------------------------------------------------------
|N1 vibration | 135 | 200 | 12.8 | 7 | 0 | 10| |
|N2 vibration | 136 | 200 | 12.8 | 7 | 0 | 10| |
|Unbalance phase | 226 | 500 | 512 | 9 | 0 |+360|degree|
|Unbalance displacement | 227 | 200 | 25.6 | 8 | 0 | 25|mils |
|N1 speed | 346 | 200 | 256 | 14 | 15 | 120|% Rpm |
|N2 speed | 344 | 200 | 256 | 14 | 15 | 120|% Rpm |
|Discrete word | 035 | 200 | | | | | |
|Maintenance word (a) | 356 | 200(b)| | | | | |
-------------------------------------------------------------------------------
EVMU ARINC Output Data Bus
(a) Label 356 is used for communication with the CFDS. Its definition
is in accordance with the CFDS communication (Ref. 31-30-00).
-----------------------------------------------------------------
| | | BIT STATUS |
| BIT No. | FUNCTION |--------------- |
| | | 1 | 0 |
|-----------|----------------------------------|-------|--------|
| 1 | | | X |
| 2 | | | X |
| 3 | | | X |
| 4 | | X | |
| 5 | Label | X | |
| 6 | | X | |
| 7 | | | X |
| 8 | | X | |
| 9 | SDI | | |
| 10 | SDI | | |
| 11 | N1 vib. above advisory | Yes | No |
| 12 | N2 vib. above advisory | Yes | No |
| 13 | Accelerometer B used | Yes | No |
| 14 | Initial values not used | Yes | No |
| 15 | Frequency analysis done (MENU) | Yes | No |
| 16 | A element accel channel Fault | Yes | No |
| 17 | B element accel channel Fault | Yes | No |
| 18 | N1 speed channel Fault | Yes | No |
| 19 | N2 speed channel Fault | Yes | No |
| 20 | Unbalance process Fault | Yes | No |
| 21 | Frequency analysis Fault | Yes | No |
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-----------------------------------------------------------------
| | | BIT STATUS |
| BIT No. | FUNCTION |--------------- |
| | | 1 | 0 |
|-----------|----------------------------------|-------|--------|
| 22 | Non-volatile memory Fault | Yes | No |
| 23 | Broadband above threshold T | Yes | No |
| 24 | N1 vib above limit 2 | Yes | No |
| 25 | N2 vib above limit 2 | Yes | No |
| 26 | Spare | | |
| 27 | Spare | | |
| 28 | EVM SYST. CAT II FAULT | Yes | No |
| 29 | EVMU CAT I FAULT | Yes | No |
| 30 | SSM | | |
| 31 | SSM | | |
| 32 | Parity | | |
-----------------------------------------------------------------
EVMU Status Word-Label 035
(3) Indicating
(Ref. Fig. 007)
The engine vibration indications are displayed in green on the lower
ECAM display unit on the engine and cruise pages. The ECAM display
unit receives the information through the ARINC 429 data bus via the
SDAC 1 and SDAC 2. If the advisory level is reached (limit 1), the
indication flashes (0.6 sec bright, 0.3 sec normal). If the
indication is not available, the corresponding indication is replaced
by 2 amber crosses.
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- N2 SPEED SENSOR, R
(e) TEST
The test item allows initiation of a complete check of the EVM
system.
If no failure has been detected, the message TEST OK is
displayed.
If any failure has been detected the failed LRU is displayed.
Checked LRUs are the ones listed in the GROUND FAILURES item.
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(i) FREQUENCY ANALYSIS
This menu enables a request for a frequency analysis of the
acceleration signal. The results of the frequency analysis are
sent to the printer.
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ENGINE VIBRATION INDICATING SYSTEM - INSPECTION/CHECK
_____________________________________________________
TASK 77-32-00-200-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-00-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-32-00-010-050
B. Get Access
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Subtask 77-32-00-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint free cloth, made moist with cleaning fluid (Material
No. V01-002), to clean the transducer (4), the harnesses (8) and the
clips (2) and (3).
(Ref. Fig. 601/TASK 77-32-00-991-150)
(2) Make the components dry with a clean lint free cloth.
4. Procedure
_________
Subtask 77-32-00-210-050
A. Examine the vibration transducer (4) and the harnesses (8) to make sure
they are satisfactorily attached.
(Ref. Fig. 601/TASK 77-32-00-991-150)
(1) Use the inspection lamp and the inspection mirror. If necessary
(2) If the vibration transducer (4) is loose then examine the bolts (5)
for tightness. If any of the bolts are loose then tighten them
(Ref. TASK 77-32-15-400-010).
(3) Examine the clips (3) for tightness. If any of the clips are loose
then tighten them (Ref. TASK 77-32-15-400-010).
(6) Examine the vibration harnesses (8) for tightness. If either is loose
then examine the clips (2). If any of the clips are loose then
tighten them (Ref. TASK 77-32-43-400-010).
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Subtask 77-32-00-210-051
(1) Examine the vibration transducer (4) for cracks, if the transducer is
cracked, reject it.
(2) Examine the vibration transducer (4) for dents and damage, if the
transducer has dents or damage, reject it.
(3) Examine the plate which is used to attach the vibration transducer
(4) for scratches. If the plate has scratches, reject it.
(4) Examine the electrical connectors (1, 6 and 7) for scratches. Reject
the electrical connectors which have scratches with a depth of more
than 0.039 in. (1.0 mm).
(5) Examine the electrical connectors (1, 6 and 7) for cracks, dents and
deformation. Reject the electrical connectors which have cracks,
dents or deformation.
(6) Examine the harnesses (8) for cracks. Reject the harness which is
cracked.
(7) Examine the harnesses (8) for dents and damage. Reject the harness
which has dents or damage.
(8) Examine the harness (8) for damage to the outer woven sheath. Reject
the harness if damage to the outer woven sheath shows the cables.
(9) Examine all the clips ((2) and (3) for damage. Reject the clips which
have damage.
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5. Close-up
________
Subtask 77-32-00-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TRANSDUCER - VIBRATION (4004EV1) - REMOVAL/INSTALLATION
_______________________________________________________
TASK 77-32-15-000-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice
No specific access platform 1.5 m (4 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-15-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-32-15-010-050
B. Get Access
4. Procedure
_________
Subtask 77-32-15-020-050
(b) Disconnect the electrical connectors (1) and (2) at the bracket
(6).
(c) Remove the nuts (7) and the bolts (4) at the electrical
receptacles (3) and (5).
(a) Remove the nuts (23), and the bolts (22), at the clip position C.
(b) Remove the bolts (24) and (25) at the clip positions D and E.
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(3) Remove the transducer.
(a) Remove the bolts (8) from the engine fan case.
NOTE : The bolts (8) hold the transducer (9) and the mounting
____
plate (10) together, as a loose assembly.
(b) Remove the transducer (9) with the mounting plate (10).
Subtask 77-32-15-620-050
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Vibration Transducer
Figure 401/TASK 77-32-15-991-150- 12 (SHEET 1)
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Vibration Transducer
Figure 401/TASK 77-32-15-991-150- 22 (SHEET 2)
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TASK 77-32-15-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-15-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-32-15-010-051
B. Make sure that the fan cowls are open (Ref. TASK 71-13-00-010-010):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 77-32-15-630-050
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Subtask 77-32-15-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a lint free cloth, made moist with cleaning fluid (Material No.
V01-002) to clean these parts:
4. Procedure
_________
Subtask 77-32-15-420-050
(a) Install the new packing (11) to the mounting plate (10)
(Ref. TASK 70-23-13-911-010).
(b) Attach the transducer (9) and the mounting plate (10) to the fan
case with the bolts (8).
(c) TORQUE the bolts to between 30 and 40 lbf.in (0.33 and 0.45
m.daN) (Ref. TASK 70-23-11-911-013).
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(2) Connect the electrical connectors.
(a) Attach the transducer cable receptacles (3) and (5) to the
bracket (6) with the bolts (4) and the nuts (7).
(b) TORQUE the nuts to 26 lbf.in (0.29 m.daN) (Ref. TASK 70-23-11-
911-013).
(c) Connect the electrical connectors (1) and (2) (Ref. TASK 70-23-
15-912-010) to the receptacles (3) and (5) at the positions
identified when removed (Ref. TASK 77-32-15-000-010).
(4) At the positions D and E, attach the clips to the brackets with the
bolts (24) and (25).
(5) At the clip position C, attach the clip to the bracket with the bolt
(22) and the nut (23).
(6) TORQUE the nuts and the bolts to 40 lbf.in (0.45 m.daN) (Ref. TASK
70-23-11-911-013).
5. Close-up
________
Subtask 77-32-15-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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Subtask 77-32-15-710-050
B. Test Requirements
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MONITORING UNIT - ENGINE VIBRATION (EVMU) (2EV) - REMOVAL/INSTALLATION
______________________________________________________________________
TASK 77-32-34-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
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Subtask 77-32-34-010-051
B. Get Access
4. Procedure
_________
Subtask 77-32-34-020-051
NOTE : Before you remove the EVMU, when possible, write the initial
____
vibration values after you read them on the CFDS.
(2) Lower the knurled nuts (4) to free the hooks (5).
(3) Pull the engine vibration monitoring unit (1) with the handle (3)
until the connector (6) is disconnected.
(4) Remove the engine vibration monitoring unit (1) from its support (2).
(5) Put the blanking caps on the electrical connectors (6) and (7).
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TASK 77-32-34-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-010-053
A. Get Access
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Subtask 77-32-34-865-065
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
4. Procedure
_________
Subtask 77-32-34-420-051
(1) Remove the blanking caps and make sure that the connectors (6) and
(7) are in good condition.
(2) Put the engine vibration monitoring unit (1) in its support (2).
(3) Push the engine vibration monitoring unit (1) until the connector (6)
engages correctly.
(4) Engage the knurled nuts (4) in the hooks (5) and tighten them.
Subtask 77-32-34-865-066
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1EV
Subtask 77-32-34-869-086
C. Enter the initial vibration values you wrote before the removal or
acquire the initial vibration values (Ref. TASK 77-32-34-869-046).
Subtask 77-32-34-710-053
D. Do the test of the EVMU with the CFDS (Ref. TASK 77-32-34-710-041).
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5. Close-up
________
Subtask 77-32-34-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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MONITORING UNIT - ENGINE VIBRATION (EVMU) (2EV) - ADJUSTMENT/TEST
_________________________________________________________________
TASK 77-32-34-710-041
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-057
Subtask 77-32-34-865-059
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
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Subtask 77-32-34-869-071
(1) On the 1(2) MCDU, get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012)
(2) Push the line key adjacent to the EVMU indication: the first EVMU
page comes into view.
(Ref. Fig. 501/TASK 77-32-34-991-923)
4. Procedure
_________
Subtask 77-32-34-710-052
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The TEST IN PROGRESS indication comes
TEST indication to get the TEST into view.
(Ref. Fig. 502/TASK 77-32-34-991-924)
program. detail A.
After not many seconds: the SELF-TEST
OK indication comes into view.
(Ref. Fig. 502/TASK 77-32-34-991-924)
detail B.
2. On the MCDU, push the line key The CFDS menu comes into view.
adjacent to the RETURN indication
until the CFDS menu page comes
into view.
3. Press the MCDU menu Key. The MCDU menu comes into view.
NOTE : When a fault is found, the reference of the ATA chapter and the
____
faulty element come into view.
(Ref. Fig. 502/TASK 77-32-34-991-924)
detail C.
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EVMU Menu
Figure 501/TASK 77-32-34-991-923
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EVMU Test
Figure 502/TASK 77-32-34-991-924
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5. Close-up
________
Subtask 77-32-34-862-057
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TASK 77-32-34-869-046
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-058
Subtask 77-32-34-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
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Subtask 77-32-34-869-072
(1) On the 1(2) MCDU, get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(2) Push the line key adjacent to the ENG VIBRATION indication: the first
EVMU page comes into view.
(Ref. Fig. 501/TASK 77-32-34-991-923)
(3) Push the NEXT PAGE function key: the second EVMU page comes into
view.
(Ref. Fig. 501/TASK 77-32-34-991-923)
(4) Push the line key adjacent to the INITIAL VALUES indication to get
the INITIAL VALUES program.
(Ref. Fig. 503/TASK 77-32-34-991-925)
detail A.
4. Procedure
_________
Subtask 77-32-34-869-073
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The ACQUISITION SHALL TAKE PLACE
ACQUIRE ENG 1 (ENG 2) indication indication comes into view.
(Ref. Fig. 503/TASK 77-32-34-991-925)
to get the ACQUIRE ENG 1 (ENG 2) detail B.
program.
(Ref. Fig. 503/TASK 77-32-34-991-
925)
detail A.
2. Push the line key adjacent to the The INITIAL VALUES menu comes into
RETURN indication. view.
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Subtask 77-32-34-869-074
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The initial values acquisition demand
CANCEL ENG 1 (ENG 2) indication. for the ENG 1 (ENG 2) are cancelled.
2. Push the line key adjacent to the The EVMU menu comes into view.
RETURN indication.
Subtask 77-32-34-869-075
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The table that shows the values comes
READ N1 (N2) ENG 1 (ENG 2) into view.
(Ref. Fig. 504/TASK 77-32-34-991-926)
indication to get the READ N1
(N2) ENG 1 (ENG 2) program. Push
NEXT PAGE key to get values 70 to
125 RPM.
NOTE : It is possible that the engine did not operate through the full rpm
____
range (20 to 125 percent rpm) during acquisition of the initial
values.
If this occurred, N/A comes into view for the intervals where there
was no acquisition of initial values.
2. Push the line key adjacent to the The MENU of INITIAL VALUES comes into
RETURN indication to get the view.
INITIAL VALUES menu.
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Subtask 77-32-34-869-076
NOTE : The first value that comes into view is the serial number of the
____
engine. The second value is related to the first speed interval
(20 percent for N1, 50 percent for N2). This sequence continues
until you get the initial value related to the last speed interval
(125 percent for N1 and N2).
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The serial number of the engine comes
LOAD ENG 1 (ENG 2) indication to into view (XXXXXX).
get the LOAD ENG 1 (ENG 2) detail C.
program.
2. On the MCDU keyboard, write the The new value comes into view in the
new value. scratch pad under the RETURN
indication.
detail A.
NOTE : If you do typing errors use the CLEAR key on the MCDU keyboard.
____
3. Push the line key adjacent to the The new value comes into view and
old value. replaces the old value.
detail B.
4. Push the line key adjacent to the The initial value related to the first
LOAD N1 (N2) indication. speed interval comes into view.
detail D.
NOTE : If it is not necessary to change the old value, tell the EVMU that
____
this value is correct: push the line key adjacent to the old value.
6. Push the NEXT PAGE function key. The initial value related to the next
speed interval comes into view.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : QUIT comes into view in all configurations. You can then stop the
____
modification procedure and to go back to the INITIAL VALUES, LOAD
menu.
7. Push the MCDU MENU mode key. The MCDU menu comes into view.
5. Close-up
________
Subtask 77-32-34-862-058
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TASK 77-32-34-869-047
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-059
Subtask 77-32-34-865-061
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
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Subtask 77-32-34-869-077
(1) On the 1(2) MCDU, get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(2) Push the line key adjacent to the ENG VIBRATION indication: the first
EVMU page comes into view.
(Ref. Fig. 501/TASK 77-32-34-991-923)
(3) Push the NEXT PAGE function key: the second EVMU menu page comes into
view.
4. Procedure
_________
Subtask 77-32-34-869-078
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The configuration of the ENG 1 and ENG
ACC RECONFIGURATION program. 2 comes into view.
(Ref. Fig. 505/TASK 77-32-34-991-928)
detail A.
2. Push the line key adjacent to the The new configuration comes into view.
(Ref. Fig. 505/TASK 77-32-34-991-928)
indication of the engine on which detail B.
you must change the
configuration.
3. Push the MCDU MENU mode key. the MCDU menu comes into view.
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5. Close-up
________
Subtask 77-32-34-862-059
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TASK 77-32-34-869-048
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-060
Subtask 77-32-34-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
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Subtask 77-32-34-869-079
(1) On the 1(2) MCDU, get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(2) Push the line key adjacent to the ENG VIBRATION indication: the first
EVMU page comes into view.
(Ref. Fig. 501/TASK 77-32-34-991-923)
(3) Push the NEXT PAGE function key: the second EVMU MENU page comes into
view.
(Ref. Fig. 501/TASK 77-32-34-991-923)
(4) Push the line key adjacent to the ENGINE UNBALANCE indication to get
the ENGINE UNBALANCE program.
4. Procedure
_________
Subtask 77-32-34-869-080
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the ground push the line key ACQUISITION SHALL TAKE PLACE indication
adjacent to the ACQUIRE ENG 1 comes into view.
(Ref. Fig. 506/TASK 77-32-34-991-929)
(ENG 2) indication to get the detail B.
ACQUIRE ENG 1 (ENG 2) program.
2. Push the line key adjacent to the The ENGINE UNBALANCE menu comes into
RETURN indication. view.
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Subtask 77-32-34-869-081
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The table that shows the values comes
READ ENG 1 (ENG 2) indication to into view.
(Ref. Fig. 506/TASK 77-32-34-991-929)
get the READ ENG 1 (ENG 2)
program.
2. Push the line key adjacent to the The ENGINE UNBALANCE menu comes into
RETURN indication. view.
5. Close-up
________
Subtask 77-32-34-862-060
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TASK 77-32-34-869-010
1. __________________
Reason for the Job
NOTE : It is not possible to acquire and store unbalance ground data for the
____
two engines at the same time. To acquire data for the two engines you
must:
- acquire the data for one engine, then
- calculate and record the balance solution for that engine, then
- acquire the ground data for the other engine.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 77-32-34-861-078
Subtask 77-32-34-865-086
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
Subtask 77-32-34-869-114
C. Do the EIS start procedure (upper ECAM display unit only) (Ref. TASK 31-
60-00-860-001).
Subtask 77-32-34-869-119
NOTE : The Post Flight Report will not be automatically printed at the
____
engines shut-down. At the end of the test, you can use the print
function to get a PFR manual print out.
(c) Push the line key adjacent to the FLT NBR indication.
Subtask 77-32-34-869-115
E. Start both engines and let them become stable at minimum idle for 5
minutes (Ref. TASK 71-00-00-710-043).
Subtask 77-32-34-869-121
F. Hold the CFDS in Flight mode for more than 30 seconds before you open the
following circuit breakers.
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Subtask 77-32-34-865-088
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 77-32-34-869-120
Subtask 77-32-34-865-089
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU EIS/FWC2/SPLY 2WW Q07
Subtask 77-32-34-865-090
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU CFDS/CFDIU/SPLY 2TW J18
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Subtask 77-32-34-865-085
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU CFDS/CFDIU/BACK/UP 8TW J17
Subtask 77-32-34-869-117
M. Start Chrono
(1) After 40 seconds close the circuit breakers 2TW and 8TW.
(2) After full CFDS initialization (GMT is shown on the lower ECAM DU),
close circuit breaker 3WW.
(3) After full FWC1 initialization (FWC1 FAULT message goes out of view),
close circuit breaker 2WW.
(4) Wait for full FWC2 initialization (FWC2 FAULT message goes out of
view).
Subtask 77-32-34-869-118
(1) On the 1(2) MCDU, get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(2) Push the line key adjacent to the ENG VIBRATION indication: the first
EVMU page comes into view.
(Ref. Fig. 501/TASK 77-32-34-991-923)
(3) Push the NEXT PAGE function key: the second EVMU MENU page comes into
view.
(Ref. Fig. 501/TASK 77-32-34-991-923, 506/TASK 77-32-34-991-929)
(4) Push the line key adjacent to the ENGINE UNBALANCE indication to get
the ENGINE UNBALANCE program.
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Subtask 77-32-34-869-122
P. Do this step only if a PFR is not necessary at the end of the ground run.
(1) Start both engines and let them become stable at minimum idle for 5
minutes (Ref. TASK 71-00-00-710-043).
4. Procedure
_________
Subtask 77-32-34-869-116
CAUTION : OPERATE BOTH ENGINES FOR THIS TEST. POWER DIFFERENCE BETWEEN
_______
TWO ENGINES CAN MAKE THE AIRCRAFT UNSTABLE.
CAUTION : DO NOT INCREASE ENGINE SPEED TO MORE THAN 85 PERCENT (4803 RPM)
_______
N1. EXCESSIVE ENGINE SPEED CAN CAUSE AIRCRAFT BUFFET.
NOTE : The engine can be trim balanced with the use of vibration data
____
measured over a speed range of 70 to 85 percent (3826 to 4645
RPM). However, vibration data over the 81 to 85 percent (4427 to
4645 RPM) N1 range can give the best trim balance result.
It is recommended to measure engine vibration at 85, 83 and 81
percent (4645, 4536 and 4427 RPM) N1. If only one speed is
allowed, use 85 percent (4645 RPM) N1.
NOTE : Make sure that the both engines are in the operating limits during
____
the engine operation (Ref. TASK 71-00-00-860-010).
(1) Increase the speed of the engine which is not being tested to 1.08
EPR.
(2) Slowly increase the test engine speed to the highest measuring point
and keep the speed for one minute.
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R **ON A/C 001-012, 014-099,
Subtask 77-32-34-869-116-A
CAUTION : OPERATE BOTH ENGINES FOR THIS TEST. POWER DIFFERENCE BETWEEN
_______
TWO ENGINES CAN MAKE THE AIRCRAFT UNSTABLE.
CAUTION : DO NOT INCREASE ENGINE SPEED TO MORE THAN 85 PERCENT (4803 RPM)
_______
N1. EXCESSIVE ENGINE SPEED CAN CAUSE AIRCRAFT BUFFET.
NOTE : The engine can be trim balanced with the use of vibration data
____
measured over a speed range of 70 to 85 percent (3826 to 4645
RPM). However, vibration data over the 81 to 85 percent (4427 to
4645 RPM) N1 range can give the best trim balance result.
It is recommended to measure engine vibration at 85, 83 and 81
percent (4645, 4536 and 4427 RPM) N1. If only one speed is
allowed, use 85 percent (4645 RPM) N1.
NOTE : Make sure that the both engines are in the operating limits during
____
the engine operation (Ref. TASK 71-00-00-860-010).
(1) Increase the speed of the engine which is not being tested to 1.08
EPR.
(2) Slowly increase the test engine speed to the highest measuring point
and keep the speed for one minute.
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R **ON A/C 001-012, 014-099,
Subtask 77-32-34-860-072
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The EVMU BALANCING ENG 1(2) page comes
BALANCING ENG 1 (ENG 2) into view.
(Ref. Fig. 506/TASK 77-32-34-991-929)
indication to get the BALANCING
ENG 1 (ENG 2) program.
2. To get the phase and displacement - The EVMU gets the phase and the
with the accelerometer A: displacement and calculates the
- Push the line key adjacent to average values for these parameters.
the START ACC A indication. - An asterisk comes into view adjacent
(Ref. Fig. 506/TASK 77-32-34-
991-929)
to the START ACC A indication.
(Ref. Fig. 506/TASK 77-32-34-991-929)
5. To get the phase and displacement - The EVMU gets the phase and the
with the accelerometer B: displacement and calculates the
- Push the line key adjacent to average values for these parameters.
the START ACC B indication. - An asterisk comes into view adjacent
(Ref. Fig. 506/TASK 77-32-34-
991-929)
to the START ACC B indication.
(Ref. Fig. 506/TASK 77-32-34-991-929)
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
6. To stop the acquisition with the - The acquisition stops.
accelerometer B: - An asterisk comes into view adjacent
- Push the line key adjacent to to the STOP ACC B indication.
(Ref. Fig. 506/TASK 77-32-34-991-929)
the STOP ACC B indication.
(Ref. Fig. 506/TASK 77-32-34-
991-929)
8. Push the line key adjacent to the The ENGINE UNBALANCE menu comes into
RETURN indication. view.
9. Push the MCDU MENU mode key. The MCDU menu comes into view.
5. Close-up
________
Subtask 77-32-34-860-073
Subtask 77-32-34-862-070
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TASK 77-32-34-869-049
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-061
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Subtask 77-32-34-865-063
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
Subtask 77-32-34-869-083
(1) On the 1(2) MCDU, get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(2) Push the line key adjacent to the ENG VIBRATION indication: the first
EVMU page comes into view.
(Ref. Fig. 501/TASK 77-32-34-991-923)
(3) Push the NEXT PAGE function key: the second EVMU MENU page comes into
view.
(Ref. Fig. 501/TASK 77-32-34-991-923)
(4) Push the line key adjacent to the FREQUENCY ANALYSIS indication to
get the FREQUENCY ANALYSIS program.
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4. Procedure
_________
Subtask 77-32-34-869-084
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The EVMU FREQUENCY ANALYSIS ENG 1(2)
LOAD ENG 1(2) N1 (N2) indication. N1(2) comes into view (XXXX/A).
(Ref. Fig. 507/TASK 77-32-34-991-930)
detail B.
NOTE : You can do the frequency analysis during cruise (flight phase = 6) or
____
when the aircraft is on the ground, engine(s) in operation (flight
phase = 2, 3 or 9).
2. On the MCDU keyboard, enter the The new value comes into view in the
new value. scratch pad under the RETURN indication
(YYYY/B).
(Ref. Fig. 508/TASK 77-32-34-991-931)
detail A.
NOTE : If you do typing errors, use the CLEAR key on the MCDU keyboard.
____
3. Push the line key adjacent to the The new value comes into view and
old value. replaces the old value (YYYY/B).
(Ref. Fig. 508/TASK 77-32-34-991-931)
detail B.
4. Push the line key adjacent to the The EVMU FREQUENCY ANALYSIS menu comes
RETURN indication. into view.
NOTE : When the speed and phase are those shown on the MCDU, the printer
____
will automatically print the Frequency Analysis.
(Ref. Fig. 509/TASK 77-32-34-991-932)
The printer gives the vibration in IPS PEAK , every 4 Hz and in
frequency range from 0 to 500 Hz.
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Subtask 77-32-34-869-123
(1) If the velocity VEL(IPSPK) value is high in the frequency range 4Hz
to 40Hz, do the check of the wires and connectors for the vibration
harness (Ref. TASK 71-50-00-210-010).
Subtask 77-32-34-869-085
NOTE : Failure to cancel the EVMU frequency analysis demand will result
____
in the automatic printing of another analysis some time in the
future whenever the trigger conditions are met. This can cause
confusion to the flight crew if this occurs in flight.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
Push the line key adjacent to the The EVMU FREQUENCY ANALYSIS ENG 1(2)
CANCEL ENG 1 (ENG 2) indication. demand is cancelled.
(Ref. Fig. 507/TASK 77-32-34-991-
930)
detail A.
5. Close-up
________
Subtask 77-32-34-862-061
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HARNESS - VIBRATION (4004EV2,4004EV3) - REMOVAL/INSTALLATION
____________________________________________________________
TASK 77-32-43-000-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-43-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-32-43-010-050
B. Get Access
4. Procedure
_________
Subtask 77-32-43-020-050
(a) Write the position of the electrical connectors (1) and (2).
(a) Write the positions of the electrical connectors (4) and (5).
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R (3) Remove the vibration harness.
R (a) Remove the nuts (8) and (12), the bolts (6) and (10) and the
R washer (13) and (14) at the clipping positions B and C.
R (a) Remove the nuts (8) and (12), the bolts (10), (15) and (16) and
R the washer (13) and (14) at the clipping positions B, C and D.
R (a) Remove the clips (7), (9) and (11) from the vibration harness (3)
R and the clip (17) from the EEC and ignition supply harness (18).
R
R END OF POST SB 71-0271
R
Subtask 77-32-43-620-050
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R Vibration Harness
R Figure 401/TASK 77-32-43-991-150- 12 (SHEET 1)
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R Vibration Harness
R Figure 401/TASK 77-32-43-991-150- 22 (SHEET 2)
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TASK 77-32-43-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 77-32-43-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-32-43-010-051
B. Make sure that the fan cowls are open: (Ref. TASK 71-13-00-010-010)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
Subtask 77-32-43-630-050
Subtask 77-32-43-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
R
R PRE SB 71-0271
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(1) Use a lint free cloth, made moist with cleaning fluid (Material No.
V01-002), to clean these parts:
R (2) Use a lint free cloth, made moist with cleaning fluid (Material No.
R V01-002), to clean these parts:
Subtask 77-32-43-210-050
E. Examine the replacement parts and make sure that they have no damage.
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4. Procedure
_________
Subtask 77-32-43-420-050
(1) Put the clips (7), (9) and (11) on the vibration harness (3) in the
correct position for installation.
(b) Connect the electrical connectors (4) and (5) to the vibration
transducer connections, in the positions written on removal
(Ref. TASK 77-32-43-000-010) and (Ref. TASK 70-23-15-912-010).
(c) Connect the electrical connectors (1) and (2) to the pylon
R connections, in the positions written on removal (Ref. TASK 77-
R 32-43-000-010) and (Ref. TASK 70-23-15-912-010).
(e) Attach the clips (7), (9) and (11) to the support tubes on the
R engine with the bolts (6) and (10), the washer (13) and (14) and
R the nuts (8) and (12).
(f) TORQUE the nuts (8) and (12) to 40 lbf.in (0.45 m.daN) (Ref. TASK
70-23-11-911-013).
R
R END OF PRE SB 71-0271
R
R POST SB 71-0271
R
R (3) Put the clips (7), (9) and (11) on the vibration harness (3) and the
R clip (17) on the EEC and ignition supply harness (18) in the correct
R position for installation.
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R (4) Install the harness.
R (b) Connect the electrical connectors (4) and (5) to the vibration
R transducer connections, in the positions written on removal
R (Ref. TASK 77-32-43-000-010) and (Ref. TASK 70-23-15-912-010).
R (c) Connect the electrical connectors (1) and (2) to the pylon
R connections, in the positions written on removal (Ref. TASK 77-
R 32-43-000-010) and (Ref. TASK 70-23-15-912-010).
R (e) Attach the clips (7), (9), (11) and (17) to the support tubes on
R the engine with the bolts (10), (15) and (16), the washer (13)
R and (14) and the nuts (8) and (12).
R (f) TORQUE the nuts (8) and (12) to 40 lbf.in (0.45 m.daN) (Ref. TASK
R 70-23-11-911-013).
R
R END OF POST SB 71-0271
R
5. Close-up
________
Subtask 77-32-43-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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Subtask 77-32-43-710-050
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