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SALES MANUAL
DGW500DM/ANZ
LOW NOISE DIESEL POWERED
WELDER
Shindaiwa Corporation
INTRODUCTION
2.SPECIFICATION ……………………………………………………..9
2-1.TECHNICAL SPECIFICATION ………………………9
2-2. OUTLINE VIEW………………………………………..10
3.FUNCTION ……………………………………………………………12
3-1. CONTROL PANEL ………………..……………….….12
3-2. AUXILIARY AC OUTPUT PANEL .……………….….14
3-3. OPERATION MODE (Single output) .………………..15
3-4. OPERATION MODE (Dual output ) .…………………16
4. MEMO………….………………………………………………………17
1. PRODUCT CONCEPT
1-1.BACK GROUND OF
THE DEVELOPMENT
1
1. PRODUCT CONCEPT
Both Pipeline and Mine site construction with periodical maintenance business
are steady and the contractors are waiting to procure best performance machine
with reasonable cost against their profit.
2
1. PRODUCT CONCEPT
Competitors (Lincoln & Miller) are concentrating with inverter welder and old dated
single diesel welders as they are not focusing the necessity of
true Dual Diesel Welder into the industry.
3
1. PRODUCT CONCEPT
700A
600A
New
New
500A
400A
300A
200A
4
1. PRODUCT CONCEPT
AC rated 15 5.5 3
output (kVA)
Noise level 59 76 N/A
dB(A) / 7m
Fuel tank (L) 63 95 109.8
5
1. PRODUCT CONCEPT
Noise
3.818M3
1.117M3
Shindaiwa Miller Lincoln
Dual <
Single
<
Single
(613kg) (769kg x 2) (928kg x 2)
6
1. PRODUCT CONCEPT
PERFORMANCE
7
1. PRODUCT CONCEPT
RELIABILITY
8
2.SPECIFICATION
2-1. TECHNICAL SPECIFICATION
Model DGW500DM/ANZ
Generating Method Rotating Field
Rated Current Single / Dual (A) 480 / 230
Welding Generator
9
2.SPECIFICATION
2-2. OUTLINE VIEW
10
2.SPECIFICATION
11
3. FUNCTION
1 5 12 13
6
14 15 16 17
2 7
8 18 19 20 21 18 19 21
3
9
22 23 24 25
4 10 11 10 11
12
3. FUNCTION
7 Amperage/Voltage dial Adjust amperage (CC) and voltage (CV) for desired output
8 Single/Dual Mode selector Select the Single (output A) or Dual (output A/B) by flipping this
switch toggle switch
9 CV/CC selector switch Select CV (Wire feeder) or CC (Stick/Gouging) for both A and B
output individually
10 Arc force dial Adjust Arc force effect while welding cellulose rods
11 Welding rod selector switch Select Cellulose (for pipe welding) or Others (for general welding)
14 Voltage Reduction Device Always stay ON while in operation, unless toggle switch is flipped
switch down for test purpose
15 Idling rpm control Select the idling speed by switching HIGH or AUTO position
18 Welding terminal Select the output control by switching this toggle switch for CC
output selector (Welding terminal ON) and CV (Wire Feeder remote control)
19 Pole selector for optional Select the pole by switching this toggle for accurate indication of
Wire Feeder optional Wire Feeder voltage meter
20 Voltage selector for Select the pole by switching this toggle for optional Wire Feeder
optional Wire Feeder power source (42V or 115V)
21 Safety breaker Protect the internal circuit of optional Wire Feeder by tripping this
breaker
22 Remote control connector Connect 9 pins optional remote control for extended welding cables
(output A)
23 Wire Feeder connector Connect optional 14 pins Wire Feeder for CV operations
(output A)
24 Remote control connector Connect 9 pins optional remote control for extended welding cables
(output B)
25 Wire Feeder connector Connect optional 14 pins Wire Feeder for CV operations
(output B)
13
3. FUNCTION
27 26
29
28
32
30 31
27 27
14
3. FUNCTION
Remote Control
A Terminal (Option)
13
5 12
1
6 14 15
2
7 7
<CC Gouging and others> 18 19 20 21 18 19 21
3 9 9
8
Gouging : 3.2-9.5mm
22 23 24 25
4
10 11 10 11
Other rod : 2.6 -8.0mm
Remote Control
A Terminal (Option)
13
5 12
1
6 14 15
2
7 7
18 19 20 21 18 19 21
3 9 9
8
<CV with optional wire feeder> 22 23 24 25
4
10 11 10 11
Voltage : 14 - 40V
Wire Feeder A
(Option)
15
3. FUNCTION
22 23 24 25
A Terminal B Terminal
13
5 12
1
6 14 15
2
7 7
8 18 19 20 21 18 19 21
<CC Gouging and Other rod>
3 9 9
A Terminal B Terminal
13
5 12
1
6 14 15
2
7 7
18 19 20 21 18 19 21
<CV with optional wire feeder> 8
3 9 9
Voltage : 14 - 29V x 2 22 23 24 25
4
10 11 10 11
Wire Feeder A
(Option)
Wire Feeder B
(Option)
16
4. MEMO
April, 2009
71923-00000
Shindaiwa Corporation
17