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Service Manual
1
CAUTIONS
Please refer to the phone’s user’s guide for instructions relating to operation, care, and maintenance, which
include important safety information.
Servicing and alignment must be undertaken by qualified personnel only.
Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
Use only approved components as specified in the parts list.
Ensure all components, modules, screws, and insulators are correctly re-fitted after servicing and alignment
Ensure all cables and wires are repositioned correctly
Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore, every
service supplier must observe the precautions which mentioned above.
CONTENTS
Content
1. Brief Introduction….……………………………………………………………………………….….3
2. Exploded View………………………………………………………………………………………….4
3. Tools……………………………………………………………………………………………………..5
Dissembly..................…………………………………………………………………………...6~9
Assembly………………………………………………………………………………………....10~13
2
CHAPTER 1 INTRODUCTION
*Dual SIM
*Google Pinyin IME, Android keyboard, Touchpal
*LCD IPS 5.0` HD 1280*720
flash
*WIFI, BT , FM , SENSOR,GPS,
*Multimedia player
*MP3,AAC,AAC+, e AAC+, AMR, WB-AMR, MIDI,
*Android Virtual QWERTY keypad
*USB 2.0
Spec:
Bluetooth:Support BT 4.0
Size:144.5*73*9.0mm
3
Chapter 2 Exploded View
4
Iron Hot air gun
Tweezers Driver
SW
upDownlo
ad cable Wrist
groun
ding
strap
Pick
Antistatic
gloves
Computer and software download cable Metal tweezers, Screw driver etc
5
CHAPTER 4 DISASSEMBLY AND ASSEMBLY
4.1 DISASSEMBLY
Open the back cover 3 Take out the Side key FPC…………………………4
Take out the power key FPC....………………...……7 Open the RF line …………..……………………..8
Remove the three in one connector………………….9 Remove the FPC……………...……………………10
7
Open the FPC connector……………...……………15 Remove the vibrator…………….…………………16
Remove the small PCBA…………...………...……17 Heat the TP around use hot air gun (200 degree)…18
8
Paste the protect for the TP inside……………..…..21 Paste LCD protect film………….…………………22
Finished。。。。。。
。
9
4.2 ASSEMBLY
10
Install the small PCB………...…………………..…7 Install the FPC……………………...………………8
Install the side key………...………………………11 Install the silica gel cover for proximity sensor…12
11
Install the PCB………………………..……..……13 Install the LCD FPC……….……...………………14
Install the Side key FPC ………………………….15 Install the TP FPC connector…………...…………16
12
Install the three in one connector…..…………..…19 Install the RF coaxial line……………...…………20
Finished………
13
CHAPTER5. SYSTEM BLOCK DIAGRAM
5.1、PCBA A-Side
J1102
Front 1201 J1002 TP
camera MIC Connector
J1101
Main
Camera U901
Four in one IC
MT6628
. U803\U804
WCDMA PA J1402
U708 RF IC Three in one
MT6167 Connector
J1401
J501 FPC
U401 U101 CPU U601
Battery Connector
Power IC MT6589 Flash
Connector MT6320
PCBA B-Side
J1201
Earphone
Connector
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Side A layout
Side B layout
15
CHAPTER 6、CIRCUIT INSTRUCTION
16
MT6589 INTRODUCTION
System Overview
MT6589 is a highly integrated baseband platform incorporating both modem and application processing subsystems to
Enable 3G smart phone applications. The chip integrates a Quad-core ARM Cortex-A7 MPCore operating up
to 1.2GHz, an ARM Cortex-R4 MCU and a powerful multi-standard video accelerator. The MT6589 interfaces to
NANA flash memory, 32-bit mobile DDR or LPDDR2 for optimal performance and also supports booting from SLC
NAND or EMMC to minimize the overall BOM cost. In addition, an extensive set of interfaces and connectivity
peripherals are included to interface to cameras, touch-screen displays, MMC/SD cards and external Bluetooth,
WILAN and GPS modules.
7.1 Baseband CPU circuit introduction for power supply
Connector for
power chip
CPU power
supply part
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Circuit for sensor
interrupt request
USB data
transmission
USB date
communication
Multi-media
data
transmission
Porwer data
transmission
Charging data
transmission
SIM data
transmission
T card data
transmission INT
Controller
LCD data
transmission
18
Data
transmission
mailing
address
19
4.3 Four in one MT6628
Power supply
Antenna
16.369MHZ Clock
20
4.4 Power management IC MT6320
General Descriptions
MT632O is a fully integrated PMIC target for smart phone power provider. See Figure 3-1 the block
diagram for the whole picture of MT6320 PMIC
4.5 WCDMA PA IC
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Description
The SKY7775XX Power Amplifier Module (PAM) is a fully matched 10-pad surface mount module developed
for Wideband Code Division Multiple Access (WCDMA) applications, This small and efficient module packs
full 1920-1980 MHz bandwidth coverage into a single compact package. Because of high efficiencies stained
throughout the entire power range, the SKY7776X delivers unsurpassed talk-time advantages. The SKY7776X
meets the stringent spectral linearity requirements of High Speed Downlink Packet Access(HSDPA).High Speed
Uplink Access (HSUPA),and long Term Evolution (LTE)data transmission with high power added efficiency.
An integrated directional coupler eliminates the need for any external coupler.
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SKY7775XX POWER AMPLIFIER MODULE FOR
CDMA/WCDMA/HSDPA/HSUPA/HSPA+/LTE- DAND
23
Chapter 8TROUBLESHOOTING
Cannot power on-current swing instability
Check and NO
replace the I/O
connector Check the power manage supply
output:
NO
NO VCCRE 1.8V
VDD 2.8V Replace or
AVDD 2.8V reweld
VTCXO 2.8V power
VMEM 2.8V manage IC
VRTC 1.2V
YES
YES
26MHZ&32.768KHZ
YES
Check and replace
system clock:26MHz
&32.768KHz
NO
NO
Replace or reweld flash
NO
YES
Replace U101
MT6589
END
NO
Check the battery
Clean,reweld
connector and power key
or replace it
YES
output: NO
NO VCCRE 1.8V
Replace or
VDD 2.8V
reweld
AVDD 2.8V
power
VTCXO 2.8V
manage IC
VMEM 2.8V
VRTC 1.2V
YES
YES
26MHZ&32.768KHZ
Check and replace
system clock:26MHz
YES
&32.768KHz NO
NO
Replace or reweld flash
NO
END
touch
YES replace RF
method to NO
Check if the capacitance, NO PA, Audio
varistor, LDO tube leakage check and
PA, PM IC
YES replace the
NO heat spare
Check and replace RF IC,
BT IC, WiFi IC, FM IC, CPU parts
YES
YES YES
END
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Phone dead
NO
YES
Check the keypad if stuck or YES Check and reinstall the keypad
touch panel do not work to
or replace the touch panel.
make the phone “dead”?
NO
NO
YES
Check the CPU if is rosin U101 Reweld or replace U101.
joint or damage?
END
27
No display or display abnormality
No display or display
Check LCD NO
Clean/re-solder
connector is OK or
connector
not YES
YES
Change LCD FPC Problem solve
NO
YES
Check if 1th PIN of J901 have signal or Upgrade software
Change or re-solder
U101 MT6589
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TP can’t work
TP can’t work
NO
YES
Upgrade software
Problem solve
NO
YES Re-solder
Check the connect status
between TP and PCB or reassemble
NO
YES
Change TP Problem solve
NO
NO
YES
END
29
Insert SIM Repair Process
Insert SIM
NO Clean or replace
Check if all the
SIM pins are clean SIM connector.
YES NO
OK
YES Resolved
If SIM card
Replace SIM card
is available
NO
NO
MT6589 may be
defective YES
Resolder or replace
CPU MT6589
END
30
N0/weak signal trouble shooing
No or weak signal
NO
NO
NO
Replace Y601/26M
oscillator to check if
the problem is solved. O
K
Resolder or replace
CPU MT6589
END
31
No/Low sound from Speaker
No sound or noise
YES
YES NO
YES
Set the phone as The phone is in
Replace speaker.
normal mode Silent mode.
NO
YES
Check if the volume
Turn up the volume.
is in lowest mode.
NO
NO
32
Receiver low voice or no voice
Receiver is low.
NO
Set the phone as Check if J1103
handsfree mode is damaged.
YES NO YES
YES
NO
Replace CPU
U101 MT6589
END
33
No/Low sound from MIC
Check if there’s No
Install the MIC cover
MIC cover
Yes
NO
YES
Check if inductor B1108、 ReplaceB1108 or B1109
B1109 is damaged.
NO
Resolder or replace
CPU U101 MT6589
END
34
Does not charge – remind error charge
YES
YES
Replace YES
NO
Check charge protective tube or
be normal. re-solder
YES
Replace or re-solder
CPU U101 MT6589
YES
Resolved
35
Does not charge – no charge
in
No charge
YES
NO YES
Check if I/O connector
works normal
YES
YES
Replace
Check charge protective tube be or
normal. re-solder
it
YES
YES
Resolved
36
Does not charge – does not recognize charging
If recognize “charger
connected” NO
YES
There is no symbol
shows charging
Re-solder
Power on and connect charger, or replace
YES
check if ADC is around 0.40A I/O
connector
NO
NO
YES YES
Resolved
37
Stand-by short time
NO
YES
NO
Replace RF IC、BT IC
Wifi IC FM IC、CPU
YES
Defective resolved
38
Can’t read T-Flash card
Can’t read
T-Flash card
NO
Re-solder NO Measure if
T-flash slot T-Flash slot pin 4
VMC was 2.8V.
YES
NO YES
NO
Re-solder or
replace CPU
MT6589
39
WIFI、BT、FM 、GPS defect repair flow chart
YES
NO
NO
Check C801 have VBATT Replace U901
V supply voltage or not
YES
NO
Check U903 3pin have
37.4MHZ clock signal output Replace U903
or not by oscilloscope (OSC)
YES
Resoldering or Replace
U901three in one IC
YES
Resoldering or Replace
CPU MT6589
END
40
Chapter 9 Firmware Upgrading Guide
Firmware Upgrading
1. Install USB driver
The maximum downloading speed can be up to 921600bit/s when using USB-Serial cable.
The driver needs to be installed before using the USB cable.
1> computer eject hardware installation instruction and choose following item and then click’’next step’’
Choose next
step
2> click ‘’browser’’ and choose the driver saved path’’S8032usb-driver’’ and then click confirm and next
step.
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4> click’’ finished’’ as below.
Click here
42
2>. Software upgrade
1> Open software upgrading platform’’SP_Flash_Tool_exe_v2.1129.00
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Choose
this
5> Cancel the two items as below ’’PRELOADER’’ and ‘’DSP-BL’’ and then click’’ download’’, then install USB cable and battery
to the unit, press ’’Home’’ button, it begin to show the yellow progress index bar until it finished as below.
Cancel
the two
items
44
7> Finished.
Root cause: red scroll 100% run completely when upgrade software, the detail as figure 1, also it prove power
45
supply, clock is normal and defective typical issue is focus on CPU or FLASH poor soldering or
Corrective action: check software fit for hardware whether or not, resolding CPU and FLASH or exchange new
图 1(figure 1)
Root cause: the power supply and clock both work on as common during upgrade software.
The typical defective issue as poor soldering or go to fall, other way as exchange
CPU or Flash.
46
CHAPTER 10 CIT TEST
1.Insert T-Flash card and SIM card , Press power on and by side button at the meantime to enter factory mode for
CIT test..
47